Title of Invention

A PHARMACEUTICAL COMPOSITION IN SOLID UNIT DOSAGE FORM

Abstract

The present invention relates to a pharmaceutical composition in solid unit dosage form, said dosage form comprising an inner phase containing as the active substance diphosphonic acid or a physiologically compatible salt thereof, said active substance being present in the dosage form in an amount of from 0.25 to 100 mg, and, an outer phase containing stearic acid in an amount of less than 5% by weight of the dosage form.

Full Text

Compositions containing diphosphonic acids The invention relates to a solid pharmaceutical form of administration containing a diphosphonic acid or a physiologically compatible salt thereof as the active substance and stearic acid as lubricant in the outer phase. The invention also relates to a process for preparing the said form of administration. Pharmaceutical forms of administration of diphosphonic acids are known for treatment of calcium metabolism diseases. Drugs containing these active substances are used for treating hypercalcaemia and also for treating tumour osteolysis resulting from bone metastases. They can also be successfully used for treatment of osteoporosis and resulting pain. Since the active substances for treating diseases of this kind frequently have to be administered over a long period, oral application is very advantageous since it is usually more acceptable by the patient. Oral forms of administration are known in the case of some diphosphonic acids and salts thereof. For example 5 or 5.5. The aim is to ensure that the forms of administration travel through the stomach and the active principle is released only in the intestinal tract. The solid forms of administration of diphosphonic acids or salts thereof described in the prior art contain the active substance and selected pharmaceutical adjuvants, with which the active principle must be compatible, in the inner phase and selected pharmaceutical adjuvants in the outer phase, more particularly for ensuring that the preparation can be easily processed in a capsule-filling machine or tablet press. For example EP-B 0 275 468 describes clodronate-containing drugs with a high proportion of 80 - 95% active substance, a filler content of 2 - 10% and a lubricant content of 0 - 5% in the granulate, to which is added an outer phase in the form of a lubricant, preferably magnesium stearate and talcum, in a proportion of 1 - 5%. During the development of a capsule or tablet or other solid form of administration, special attention is usually paid to the adjuvants in the outer phase. The selection and proportion of a suitable lubricant in the outer phase is particularly important, since it has great influence on the physical properties of the forms of administration under development. The choice and proportion determine whether the substance filling the capsule or tablet can be processed without difficulty on a suitable machine over a prolonged period or whether the tablets stick to the compression moulding dies in the machine. Sufficient lubricant must therefore be added to the outer phase. If however the proportion of lubricant is too high, there may be other adverse effects. For example the granulate may become so water-repellent that the resulting drug disintegrates only slov;ly and the desired dissolution rate (practically complete release of the active substance after 3 0 minutes) is not reached. The following known lubricants can be used in the outer phase: magnesium stearate, calcium stearate, talcum, sodium stearyl fumarate, macrogol or hydrogenated ester"s of fatty acids with glycerine and stearic acid. For example in EP-B 0 275 46_g,, which describes oral forms of administration for clodronate, magnesium stearate and talcum are together used as a lubricant in the outer phase. EP-B 0 625 355 (Boehringer Mannheim GmbH) discloses magnesium stearate as the only lubricant in the outer phase of clodronate forms of administration.^ WO 93/21907 (Leiras Oy, clodronate) Example 1, describes the use of talcum and magnesium stearate as a lubricant in the outer phase and stearic acid as a lubricant in the inner phase. WO 93/09785 (Procter & Gamble, risedronate) Example 3, discloses stearic "acid lubricant in a proportion of 5.8% by weight relative to the tablet core. It has been found, however, that particularly when the proportions of active substance are lov;, the lubricant or the concentrations thereof are not optimum, since dissolution rates of 85% after 30 minutes, indicating uniform and almost complete release of the active substance, are not obtained or else the dissolution rates fall rapidly after stress through heating above room temperature. The object of the invention therefore is to develop a pharmaceutical form of administration in which the active substances are diphosphonic acids or physiologically compatible salts thereof and which is stable enough for the active substance to be released uniformly and almost completely within 30 minutes and for no reduction in the rate of dissolution to occur even after temperature stress. This should apply both to high and low contents of active substance in the form of administration. Surprisingly it has been found that solid forms of administration containing less than 5% by weight of stearic acid lubricant in the outer phase, relative to the total weight of the form of administration, e.g. 0.1 to 4.9% by weight, have dissolution rates of at least 85% after 30 minutes, and the rates do not change even after weeks of exposure to temperatures of 40 - 50°C. This applies both to low and to high contents of active substance in the form of administration. Less than 5% by weight stearic acid in the outer phase, relative to the total weight of the form of administration, results on the one hand in a sufficient lubricant effect, so that the tablet or capsule filler does not stick to the processing machines, and on the other hand the granulated active substance does not become water-repellent. This aspect of the invention therefore relates to solid pharmaceutical forms of administration in v;hich the active substance is a diphosphonic acid or a physiologically compatible salt thereof, wherein the active substance in granulate form, optionally together with pharmaceutical adjuvants, is present in the inner phase and the outer phase contains a lubricant in the form of stearic acid in proportions of less than 5% by weight relative to the total weight of the form of administration. This invention particularly relates to a pharmaceutical composition in solid unit dosage form, said dosage form comprising an inner phase containing as the active substance diphosphonic acid or a physiologically compatible salt thereof, said active substance being present in the dosage form in an amount of from about 0.25 to about 100 mg, and an outer phase containing stearic acid in an amount of about less than 5% by weig of the dosage form. The outer phase preferably contains stearic acid in a proportion of 0.1 to 3%, particularly 0.9 to 3% by weight, relative to the total weight of the form of administration. Particularly preferably stearic acid : added in a proportion of 1.5 to 2.7% by weight relative to the total weight of the form of administration, in which case the rate of release will be at least 90% (determined by the Paddle method after the USP). The granulated active substance can contain pharmaceutically acceptable adjuvants and/or additives such as lactose, starch, glucose, mannitol, calcium carbonate, calcium phosphate, microcrystalline cellulo hydroxypropyl methyl cellulose or other substances kno for this purpose in the art. The form of administration according to the invention also contain other pharmaceutical adjuvants in the out phase, more particularly a disintegrating agent, all known disintegrating agents being usable. More particularly cross-linked polyvinyl pyrrolidone (Crospovidone USPNF) has given good service as a disintegrating agent for the purposes of the invention. The following bisphosphonates are active substances which can be used according to the invention in the form of free acids or pharmaceutically compatible salts or , hydrates, particularly sodium salts: (4-amino-l-hydroxybutylidene) bis-phosphonate {alendronate )V" (Dichloromethylene)bis-phosphonate (clodronate)", [l-hydroxy-3- (1-pyrrolidinyl) -propylidene]bis-phosphonate (EB-1053), (1-hydroxyethylidene) bis-phosphonate (etidronate)V [l-hydroxy-3-(methyl pentyl amino)propylidene]bis-phosphonate (ibandronate) [Cycloheptylamino) -methylene] bis-phosphonate (incadronate), (6-amino-l-hydroxyhexylidene) bis-phosphonate (neridronate), [3- (dimethylamino) -1-hydroxypropylidene]bis-phosphonate (olpadronate), {3-amino-1-hydroxypropylidene) bis-phosphonate (pamidronate), [l-hydroxy-2- (3-pyridinyl) ethylenejbis-phosphonate (risedronate)v [ [ (4-chlorophenyl) thiol] -methylene]bis-phosphonate (tiludronate), [l-hydroxy-2-imida20-(l, 2-a)pyridin-3-yl ethylidene]bis-phosphonate (YH 529), [l-hydroxy-2- (lH-imidazol-1-yl) ethylidene]bis-phosphonate (zoledronate) . Cbandronate, etidronate, clodronate, risedronate, pamidronate or alendronate or free acids thereof are preferred active substances according to the invention. These substances and production thereof are known and iescribed e.g. in the following references: US Patent No. 1,705 651 (Alendronate), US Patent No. 4 927 814 (Ibandronate), US Patents Nos. 3 468 935, 3 400 147, 3,475 486 (Etidronate), O.T. Quimby et al., J. Org. Chem. 32, 4111 (1967) (Clodronate), US Patent No. 4 505 321 (Risedronate) and US Patents Nos. 4 134 969 and 3 ^62 432 (Pamidronate). The proportion of active substance in the form of administration according to the invention can be up to 35% by weight relative to the total weight of the form of administration- Active substance contents of 0.2 - 30% oy weight, relative to the total weight of the form of administration, are particularly preferred. The method according to the invention can particularly preferably be \" used to make oral forms of administration containing 0.25 - 100 mg of active substance per unit dose, particularly t up to 50 mg per unit dose. The term "unit dose" denotes the discrete form of administration, i.e. the individual tablet or capsule. Particularly preferred according to the invention is a form of administration in which the active substance is ibandronic acid (l-hydroxy-3 - (N-methyl-N-pentyl) amino-propyl-l,l-diphosphonic acid) or physiologically compatible salts thereof, e.g. the sodium salt. For preparing the compositions of the invention the process comprises granulating a binder and a diphosphonic acid or a physiologically compatible salt thereof with water to form a granulate; mixing the granulate with less than about 5% stearic acid to form a mixture having an inner phase and an outer phase wherein the inner phase of the mixture contains the granulate and the outer phase of the mixture contains stearic acid in an amount of about less than 5% by weight of said mixture; and forming a solid unit dosage form from said mixture. In order to prepare the form of administration according to the invention, the components are mixed dry. The active substance, preferably together with a conventional binder such as starch paste or polyvinyl pyrrolidone K2S, and optionally with addition of pharmaceutically acceptable additives and adjuvants (excipients of the inner phase), is granulated wet. The wet granulate is then dried and screened. The outer phase is then added to the mixture. Either the components of the outer phase (stearic acid and adjuvants), are first mixed together and added to the granulate in a further step, or the stearic acid and any other adjuvants in the outer phase are added individually and directly to the granulate. The mixture according to the invention can easily be processed using automatic equipment and then compressed to form tablets or filled into conventional gelatine capsules. Tablets so prepared may be coated with conventional films such as described, e.g., in WO 97/39755. Accordingly the invention also relates to a process for producing a solid pharmaceutical form of administration in which the active substance is a diphosphonic acid or a physiologically compatible salt thereof, wherein the active substance is processed by known methods with pharmaceutical adjuvants to obtain a granulate, less than 5% by weight of stearic acid lubricant is added to the resulting inner phase, and optionally further adjuvants are added to the mixture and the mixture is filled into capsules or compressed to form tablets. The tablets and capsule sizes are preferably so chosen as to give a concentration of active substance of 0.25 - 100 mg per unit dose. This determines the size of the form of administration according to the invention, depending on the biological potency of the active substances and any adjuvants capable of increasing it. The forms of administration produced according to the invention, containing less than 5% by weight stearic acid in the outer phase, result in free-flowing, pourable compositions and do not adhere to the moulds or tools when compressed or filled into capsules. Processing: A preliminary mixture was made from the active substance (Item 1) and lactose 200 (Item 2). The preliminary mixture was then wet granulated with additional adjuvants such as lactose D30 (Item 3), using polyvinyl pyrrolidone binder (Item 4). Additional lactose (Item 5) was then mixed with the granulate after drying and screening. The additives for the outer phase (Items 6 and 7) were then added individually to the mixture. The resulting substance was filled into capsules in suitable machines. The capsules v;ere tested as part of in-process control and immediately after production had an in vitro release rate of 56% after 30 minutes. The release rate was determined by the Paddle method after the USP. Comparative Example 2: Production of 5.0 mg capsules containing 0.91% by v;eight magnesium stearate lubricant. The amount of active substance is equivalent to 5.0 mg free acid. The capsules were produced as in Comparative Example 1. The result for in vitro release after 30 minutes was 56%. The capsules in Comparative Examples 1 and 2 were heat-stressed at 50°C in a drying cupboard for a number of v;eeks, after which the release rate was determined again. This fell to a 30-minute value below 30%. Example 1: Production of 5.0 mg capsules according to the invention containing 0.9 and 1.8% by weight stearic acid lubricant. The capsule-filling material was produced as in Comparative Examples 1 and 2. As in these Examples, the additives 6 and 7 constituted the outer phase. ^fter drying and screening, the material was filled into size 0 capsules. The result for in vitro release after 30 minutes was a) 90% for the batch containing 4.0 mg stearic acid and b) 101% for the batch containing 8.0 mg stearic acid. The capsules in the present Example 1 were also heat-stressed at 50°C in a drying oven for a number of weeks. The rates of dissolution were then determined and were the same as before heat-stressing. Example 2: Production of 20 mg tablets according to the invention " containing 2.5% by weight stearic acid lubricant. The amount of active substance is equivalent to 20.0 mg of free acid. Processing: The active substance was mixed v;ith the adjuvants (Items 2, 3 and 4) and wet granulated with water. A mixture constituting the outer phase (Items 5 and 6) was added to the granulate after drying and screening. The material ready for compressing was then compressed to form tablets. The resulting tablets were tested for the in vitro release rate immediately after production. The value after 30 minutes was 102%. Example 3: " Production of 50 mg tablets according to the invention containing 2.5% by weight stearic acid lubricant. The amount of active substance is equivalent to 50.0 rag of free acid. Processing: The active substance was mixed v;ith the adjuvants (Items 2, 3 and 4) and wet granulated with water. The constituents of the outer phase (Items 5 and 6) v;ere individually mixed with the granulate after drying and screening. The material ready for pressing was then compressed to form tablets. During tests on stability at various temperatures up to 40°C, the rate of release was repeatedly determined after various time intervals. Even after 2 6 weeks at temperatures of 40°C, there were no observable differences from the original rate of release. WE CLAIM: 1. A pharmaceutical composition in solid unit dosage form, said dosage form comprising an inner phase containing as the active substance diphosphonic acid or a physiologically compatible salt thereof, said active substance being present in the dosage form in an amount of from 0.25 to 100 mg, and an outer phase containing stearic acid in an amount of less than 5% by weight of the dosage form. 2. The composition as claimed in claim 1, wherein the outer phase of the dosage form contains stearic acid in an amount of from 0.1 to 3% by weight of said dosage form. 3. The composition as claimed in claim 1, wherein the outer phase of the dosage form contains stearic acid in an amount of from 0.98 to 3% by weight of said dosage form. 4. The composition as claimed in claim 1, wherein the outer phase of the dosage form contains stearic acid in an amount of from 1.5 to 2.7% by weight of said dosage form. 5. The composition as claimed in claim 1, wherein the active substance is selected from the group consisting of ibandronate, etidronate, clodronate, risedronate, pamidronate and corresponding free acids thereof. 6. The composition as claimed in claim 1, wherein the active substance is present in said dosage form in an amount of from 0.5 to 50 mg. 7. The composition as claimed in claim 1, wherein the outer phase of said dosage form contains a disintegrating agent. 8. The composition as claimed in claim 7, wherein the disintegrating agent is cross-linked polyvinyl pyrrolidone. 9. The composition as claimed in claim 1, wherein said solid unit dosage form is selected from the group consisting of tablets and capsules. 10. A process for producing a pharmaceutical composition in solid unit dosage form comprising granulating a binder and a diphosphonic acid or a physiologically compatible salt thereof with water to form a granulate; mixing the granulate with less than 5% stearic acid to form a mixture having an inner phase and an outer phase wherein the inner phase of the mixture contains the granulate and the outer phase of the mixture contains stearic acid in an amount of less than 5% by weight of said mixture and wherein at least one adjuvant is added to the stearic acid prior to mixing the stearic acid with the granulate; and forming a solid unit dosage form from said mixture. 11. The process as claimed in claim 10, wherein the outer phase of the mixture includes at least one adjuvant wherein the adjuvant is added individually to the granulate. 12. The process as claimed in claim 10, wherein at least one adjuvant is granulated with the binder and diphosphonic acid or physiologically compatible salt, said adjuvant being selected from the group consisting of lactose, starch, 18 glucose, mannitol, calcium carbonate, calcium phosphate, microcrystalline cellulose, hydrocypropyl methyl cellulose and polyvinyl pyrrolidone.

Documents:

in-pct-2001-0484-che abstract-duplicate.pdf

in-pct-2001-0484-che abstract.pdf

in-pct-2001-0484-che claims.pdf

in-pct-2001-0484-che correspondence- po.pdf

in-pct-2001-0484-che correspondence-others.pdf

in-pct-2001-0484-che description(complete)-duplicate.pdf

in-pct-2001-0484-che description(complete).pdf

in-pct-2001-0484-che form-1.pdf

in-pct-2001-0484-che form-18.pdf

in-pct-2001-0484-che form-26.pdf

in-pct-2001-0484-che form-3.pdf

in-pct-2001-0484-che form-5.pdf

in-pct-2001-0484-che others.pdf

in-pct-2001-0484-che pct.pdf

in-pct-2004-00484-che-claims-duplicate.pdf

in-pct-2004-00484-che-description (complete)-duplicate.pdf