Title of Invention	"CARTRIDGE SHELL AND CARTRIDGE FOR FRACTURING HARD MATERIALS AND METHOD OF FRACTURING HARD MATERIALS"
Abstract	Cartridge (10c) comprises body (12) defining a volume for holding energetic material. Body (12) has a first end (16) located adjacent a toe (48) of the hole (46) formed in a hard material (47), and a second end (18) directed towards collar (50) of hole (46). End (18) is tapered to form a point or wedge-like member. Stemming material (52) is placed in hole (46) to a level below free face (54) of hard material (47) and mechanically held in place by stemming bar (56). When the energetic material is initiated, gas pressure forces cartridge (10c) toward collar (50). A this occurs, the point acts to increase the radial compressive force on stemming material (52) in the annular region between end (18) and the adjacent portion of hole (46). This increases the sealing effect of stemming material (52) and maintains constant the volume in hole (46) within which the gas operates.

Title of Invention

"CARTRIDGE SHELL AND CARTRIDGE FOR FRACTURING HARD MATERIALS AND METHOD OF FRACTURING HARD MATERIALS"

Abstract

Cartridge (10c) comprises body (12) defining a volume for holding energetic material. Body (12) has a first end (16) located adjacent a toe (48) of the hole (46) formed in a hard material (47), and a second end (18) directed towards collar (50) of hole (46). End (18) is tapered to form a point or wedge-like member. Stemming material (52) is placed in hole (46) to a level below free face (54) of hard material (47) and mechanically held in place by stemming bar (56). When the energetic material is initiated, gas pressure forces cartridge (10c) toward collar (50). A this occurs, the point acts to increase the radial compressive force on stemming material (52) in the annular region between end (18) and the adjacent portion of hole (46). This increases the sealing effect of stemming material (52) and maintains constant the volume in hole (46) within which the gas operates.

Full Text	Field of the Invention The present invention relates to a cartridge shell and a corresponding cartridge for blast holes for the purpose of fracturing hard materials. The invention further relates to a method of use of such a cartridge and in particular a method of charging blast holes with the cartridge. Background of the Invention A typical cartridge shell for a blast hole is in the form of a cylindrical tube closed at both ends. Some cartridges may contain only an energetic substance while others may contain both an energetic substance and an initiator. The cartridge will be inserted to reside near the toe of a blast hole drilled or otherwise formed in a rock or other hard material to be fractured. The hole may then be stemmed with a particulate stemming material. When the energetic material in the cartridge is initiated there is a rapid generation of gas and thus a rapid build up of gas pressure near the toe of the hole. Provided that the gas generated is contained for a short period of time the resulting gas pressure may cause fractures to be propagated from the hole through the hard material. The efficiency and effectiveness of this process is largely determined by factors such as the provision and quality of a gas seal formed on the side of the cartridge nearest the collar of the blast hole and the ability to hold the seal in position. Clearly if the seal is poor, gas will escape around the seal thereby reducing gas pressure as well as the rate of gas pressure increase. Further, the escaping gas has adverse effects in terms of ejecting stemming from the blast hole, generation of recoil and producing flyrock. However, even if the seal is one of high integrity, if the seal is not held firmly hi place and is able to be pushed back toward the collar of the hole then the physical volume of the confined space within the hole in which the gas acts increases, thereby decreasing the gas pressure. Summary of the Invention It is an object of the present invention to provide a cartridge shell and associated cartridge that in use ma; assist in alleviating the above noted deficiencies. It is a further object of the present invention to provide a method of charging a blast hole with such a cartridge. According to a first aspect of the present invention there is provided a cartridge shell for use in fracturing hard materials, said shell including at least: a main body defining a volume for holding an energetic material, the body having a first and second opposite ends, the first end being generally planar and the second end being tapered to form a point or wedge-like member directed away from the first end. Preferably the main body includes a line or zone of weakness adjacent to the first end. Preferably the cartridge shell includes a closure device at the first end said closure device being provided with, or in conjunction with the main body defining, the line or zone of weakness. Preferably the main body is provided with an opening at the first end and the closure device comprises a cap for closing said opening. In one embodiment, the cartridge shell further includes an aperture at the first end through which an initiator lead passes. Preferably the aperture is formed in the closure device. Advantageously, the cartridge shell includes a recess passageway on an outer surface about the first end to seat the initiator lead. In an alternate embodiment the cartridge shell includes an aperture in or near the second end through which an initiator lead passes. In this embodiment the cartridge shell may include an internal recess or passageway through which the initiator lead extends. Preferably the second end is provided with two or more inclined surfaces that converge toward each other in the direction from the first end to the second end. However, in an alternate embodiment, the second end is in the form of a conical frustum. According to a second aspect of the present invention there is provide a shell for a cartridge for use in breaking and/or fracturing of hard material by the insertion of the cartridge followed by particulate stemming material in a hole and subsequent initiation of the cartridge, the shell including at least a main body defining a volume for holding an energetic material, the body having first and second opposite ends, the second end including a surface for exerting a radial compressive force-on the stemming material in use. According to a further aspect of the invention there is provided a cartridge for use in fracturing a hard material, the cartridge comprising at least: a cartridge shell in accordance with the first or second aspect of the present invention and a quantity of an energetic material held within the main body of the cartridge shell. Preferably the cartridge further comprises an initiator disposed within the main body. Preferably the cartridge further includes an initiator lead connected at one end to the initiator and passing through an aperture in the cartridge shell. Preferably the energetic material is a propellant. Preferably the initiator is a non-explosive initiator. Preferably said cartridge includes a booster for the initiator. In an alternate embodiment, said cartridge further includes one or more booster cartridges each containing a quantity of energetic material, said one or more booster cartridges connectable in an end to end fashion with said first end of said main body and with each other whereby the total quantity of energetic material contained by the cartridge is varied by connecting one or more booster cartridges to said main body. Preferably said main body and each of said booster cartridges each contain no more than 10 gm of energetic material. Preferably each booster cartridge has a first engaging means at a first end and a second complimentary engaging means at a second opposite end whereby the first engaging means of a booster cartridge is engageable with a second engaging means of an adjacent booster cartridge. Preferably said first engaging means is received inside said second engaging means so that an outer surface of a plurality of connected booster cartridges is of substantially constant outer diameter. Preferably each booster cartridge includes a substantially cylindrical body of a first outer diameter, an axial extension at said first end forming said first engaging means of a second reduced outer diameter; and, a recess at said-second end forming said second engaging means, of an inner diameter less than the outer diameter of the axial extension to enable said first engaging means to fit inside said second engaging means. Preferably said first engaging means and said second engaging means are relatively configured relative to each other to provide an interference fit therebetween. Preferably said axial extension includes a plurality of circumferential, axially spaced apart ribs. In an alternate embodiment said first and second engaging means are threadingly engageable with each other. Preferably said booster cartridges are closed at opposite ends by respective webs, where said webs are combustible, or frangible, or both combustible and frangible. According to a further aspect of the present invention there is provided a cartridge shell including at least; a primary shell having a main body defining a volume for holding an energetic material, the main body having first and second opposite ends, the second end being tapered to reduce in transverse area away from said first end; and, one or more secondary shells, each secondary shell having a generally cylindrical body for holding a volume of energetic material, said one or more secondary shells releasably connected in an end to end manner with said first end of said primary shell and with each other. According to a further aspect of the invention there is provided a method of charging and stemming a blast hole in a hard material, the blast hole having a collar adjacent a free face of the hard material and a toe at the opposite end of the hole, the method including at least the steps of: inserting a cartridge in accordance with the second aspect of the present invention into the blast hole with the second end of the cartridge facing the collar of the blast hole; providing a parficulate sternming material comprising a mixture of a dry binding agent, fines and coarse material; depositing said stemming material into said hole; mechanically holding the stemming in the hole. Preferably said depositing step includes blowing said stemming material into said hole. Preferably said method further includes the steps of blowing the stemming material into the hole to a level below the free surface of the hard material; inserting a stemming bar into the blast hole to bear at one end on the stemming material with an opposite end of the stemming bar extending from the free face of the hard material; and, mechanical holding said opposite end of the stemming bar. Preferably said method includes the step of forming one end of the stemming bar with a point or wedge-like member directed away from the opposite end of the stemming bar. Preferably said method further comprises the step of injecting a volume of a liquid or gel into the blast hole after insertion of the cartridge to fill any space between an outer surface of the cartridge and the hole and provide a liquid or gel layer between the second end of the cartridge and the particulate stemming material. Preferably when the method is used in an underground mine having a wall in which the blast hole is formed and an opposite wall, the step of mechanically holding the stemming in the hole includes the step of operating a jack so that one- end of the jack bears on the wall over the blast hole while an opposite end of the jack bears on the opposite wall. According to a further aspect of the invention there is provided a stemming material for use in charging a blast hole the stemming material comprising a mixture of a dry binding agent, fines, and coarse material. Preferably the binding agent is one of the group consisting of fly ash; smelter waste material; or other fines containing cementitious material. Brief Description of the Acccomoanying Drawings Embodiments of the present invention will now be described by way of example only with reference to the accompanying drawings in which: Figure 1 is an exploded sectional view of a cartridge shell in accordance with the present invention; Figure 2 is a bottom view of an end cap incorporated in the cartridge shell; Figure 3 is a view of section A-A of Figure 1; Figure 4 is a view of section P1-P, of Figure 1; Figure 5 is a view of section P2-P2 of Figure 1; Figure 6 is a view of section P1-P1 of a second embodiment of the cartridge shell; Figure 7 is a view of section P2-P2 of the second embodiment of the cartridge shell; Figure 8 is a section view of an upper end of a third embodiment of the cartridge shell; Figure 9 is a section view of a bottom part of the cartridge shell of Figure 1 showing the layout of an initiator and initiator lead; Figure 10 is a section view of a fourth embodiment of the cartridge shell; Figure 11 is a section view of a bottom part of a fifth embodiment of the cartridge shell; Figure 12 depicts one method of use of a cartridge made from a cartridge shell in accordance with embodiments of this invention; Figure 13 illustrates the second method of use of a cartridge incorporating the cartridge shell in accordance with embodiments of this invention; Figure 14 illustrates a further embodiment of a cartridge shell/cartridge; Figure 15 is a sectional exploded view of a secondary shell depicted as Figure 14; and, Figure 16 is a plan view of a closure disc incorporated in the shell/cartridge shown in Figures 14 and 15. Detailed Description of the Preferred Embodiments Figures 1-5 depict a first embodiment of the cartridge shell 10. The cartridge shell comprises a main body 12 defining a volume 14 for holding an energetic material (not shown). The main body 12 has a first end 16 and an opposite second end 18. The first end 16 is generally planar and in effect forms a planar base for the shell 10. The second end 18 however is tapered to form a point or wedge-like member 20. The tapering of the second end 18 is configured so that an area of the second end 18 measured in a plane transverse to a longitudinal axis of the main body 12 reduces in a direction to the first end 16 to the second end 18. Thus, with reference to Figures 4 and 5. the area of the second end 18 in plane P2 is reduced in comparison to the area measured in plane P,. The second end 18 can take one of a number of different specific shapes. In Figures 1, 4 and 5 it is seen that the second 18 is in the form of two inclined surfaces 22 and 24 thai converge toward each other. However, in an alternate embodiment the second end 18 car. be in the form of a conical frustum. This is depicted in Figures 6 and 7 which illustrate a transverse section of the second end 18 through planes P1 and P2 respectively. In yet a further embodiment depicted in Figure 8, the second end 18 is in the form of a chisel point. Of course other shapes are possible such as, but not limited to, three, four or five sided prisms. Ideally the main body 12 and the second end 18 would be formed integrally and from a plastics material. However it is possible for the second end 18 to be made separately from the main body 12 and if so, the two components can then be attached together. The main body 12 will conveniently be in the form of a cylindrical tube as depicted in Figure 3 showing section A-A of Figure 1. Main body 12 has an opening 26 at the first end to allow filling of the shell 10 with an energetic material. A closure in the form of a cap 28 is provided for insertion into and closure of the opening 26. The cap 28 is press/interference fitted into the opening 26. This forms a line or zone of weakness at the first end 16: An aperture 30 is formed centrally through the cap 28 to allow an initiator such as an electric match 32 (see Figure 9) to be pushed into the main body 12. A lead 34 from the match 32 passes through aperture 30 for coupling with an electric power source. In an alternate embodiment depicted in Figure 10 the outer surface 36 of the shell 10 near the first end 16 is provided with a recess 38 for seating the initiator lead 34. The recess includes a first length 40 provided on the main body 12 and a second length 42 provided in the cap 28. The cap 28 is orientated when inserted into the main body 12 so that the lengths 40 and 42 of the recess 38 are in alignment. When the electric match 32 is inserted through the aperture 30 the lead 34 can be seated in the recess 38 to provide it with some protection from accidental damage or cutting when the shell 10 is inserted into a blast hole. In a further variation the length 40 of the recess 38 can be extended along the main body 12 to at least a point where the wedge-like member 20 commences. In a further variation depicted in Figure 11, the aperture 30 is placed in the point or wedge- like member 20 rather than in cap 28. In this embodiment the shell 10 can also be provided with an internal passageway 35 through which the lead 34 passes to deposit the initiator 32 near the first end 16 inside the main body 12. Figure 12 illustrates one method of use of the shell 10. The volume 14 of the shell 10 is filled with an energetic substance such as a propellant to form a cartridge l0c. The cartridge l0c is inserted into a blast hole 46 formed in hard material 47 with first end 16 first so that the first end 16 is adjacent a toe 48 of the hole. Accordingly the second end 18 faces or is directed toward a collar 50 of the hole. Next, a quantity of paniculate stemming material 52 is placed in the hole 46. Typically this will be done by blowing. The stemming material 52 is blown into the hole 46 to a level below the free face 54 of the hard material 47 in which the hole 46 is formed. The stemming 52 is then mechanically held in the hole 46. In the embodiment of Figure 12 the mechanical holding is achieved by inserting a stemming bar 56 into the hole 46 so that one end 58-.of the stemming bar rests on the stemming 52 and an opposite end 60 of the stemming bar extends from the free face 54. A cup 62 is placed over and cradles end 60. An opposite side of the cup 64 is formed with a planar base and supports an acrow prop 66. The acrow prop 66 is extended in length or otherwise jacked so that its opposite end 68 abuts a wall 69 disposed opposite the free face 54. By connecting lead 34 with an electrical power source, the initiator 32 generates a high temperature flame to initiate the propellant or other energetic material within the cartridge lOc. The gas generated upon initiation initially bursts through the main body 12 about the line of weakness formed by the coupling of the cap 28 to the main body 12. The increase in gas pressure can tend to force the cartridge lOc toward the collar 50 of the hole 46. As this occurs, the point or wedge-like member 20 acts on the stemming 52 to increase the radial compressive forge on the stemming material in an annular-Iike region between the peripheral of the second end 18 and the adjacent portiongf the surface of hole 46 thereby increasing the sealing effect of the stemming material 52. The stemming material 52 is prevented from blowing out of the hole 46 by action of the mechanical retention provided by the stemming bar 56 and acrow prop 66. The sealing effect of the stemming material 52 is enhanced by forming the stemming material 52 from a mixture of a dry binding agent, fines, and coarse material. It has been found that fly ash is a particularly beneficial binding agent and the mixture containing fly ash has a tendency to set when blown under pressure into the hole 46. The binding agent and fines comprises participate solids of mesh size less than about 1mm. The coarse material within the stemming aggregate contains particles of mesh size up to about 6mm. Binding agents other than fly ash can be used in the stemming material such as waste products from smelters, or fines containing cementitious material. In an alternate method for stemming the hole 46, after the cartridge l0c has been inserted into the hole a volume of a liquid or gel 70 is inserted into the hole 46 to fill any space between the outer surface of the cartridge l0c and the surface of the hole 46 and provide a liquid or gel layer 72 between the particulate stemming material 52 and the cartridge l0c. The gel 70 assists in sealing the hole 46 to prevent the escape of gases upon initiation of the energetic material held within the cartridge l0c. In all other respects, the method depicted in Figure 13 is the same as that depicted in Figure 12. The use of the stemming material 52 either by itself or in conjunction with the liquid/gel 70 provides a seal of high integrity that substantially limits the escape of gas. The mechanical retention of the stemming by use, in these embodiments, of the stemming bar 56 and the acrow prop 66 prevents the stemming 52 being displaced toward the collar of the hole 50 thus maintaining relative constant the volume of the hole 46 within which the gas operates. Figures 14 and 15 depict a shell 10' and corresponding cartridge l00c in accordance with a further embodiment of the present invention. The cartridge l00c is in effect a stackable cartridge comprising a shell 10 in substantial accordance with that depicted in Figure 1, although with a body 12 of shorter length, and two secondary cartridges 102a and 102b (hereinafter referred to in general as "secondary cartridges 102"). Different embodiments of the cartridge l00c can include either a single secondary cartridge 102 or more than two secondary cartridges 102. The shell 10, when containing energetic material constitutes primary cartridge l0c. Each secondary cartridge 102 contains a quantity of energetic material (not shown) and is formed so as to be connectable in an end to end fashion with the first end 16 of the main body 12 and with each other. In this way, the total quantity of energetic material contained by the cartridge lOOc can be varied by connecting one or more secondary cartridges 102 to the main body 12. This has substantial ramifications in terms of transportation and storage of energetic materials. For example, by forming the body 12 and the secondary cartridges 102 to contain no more than 10 gm of energetic material, a 50 gm cartridge can be constructed by connecting together a single body 12 and four secondary cartridges 102. However the individual body 12 and cartridges 102 can be transported separately as "10 gm cartridges" potentially under less stringent requirements than a single 50 gm cartridge under the UN Safety Classification regarding the transportation of such goods. Each secondary cartridge 102 has a first engaging means 104 at one end and a second complimentary engaging means 106 at a second opposite end. This enables the first engaging means of one secondary cartridge (e.g. engaging means 104 of secondary cartridge 102b) to engage with the second engaging means of an adjacent secondary cartridge (e.g. second engaging means 106 of booster cartridge 102a). Each secondary cartridge 102 has an outer shell 108 which includes a substantially cylindrical body 110 with the first engaging means 104 being in the form of an axial extension 112 at the first end of the cartridge 102. The extension 112 is formed with an outer diameter less than the outer diameter of the cylindrical body 110. The second engaging means 106 is in the form of a recess 114 formed at an opposite end of the cylindrical body 110. The outer surface of the axial extension 112 is circumscribed by two axially spaced protrusions 116. The protrusions 116 have a saw tooth like profile, as can be seen most clearly in Figure 15. The inside surface of each recess 114 is likewise circumscribed by two axially spaced-apart ridges or ribs 118. As is further apparent from Figure 15, the inner diameter of the recess 114 is greater than the inner diameter of the cylindrical body portion 110 of the shell 108 creating an annular seat 120 therebetween. The recess 114 is created by inserting a closure disc 322 into the end of the shell 108 to sit against the annular seat 120. A further ridge or rib 124 is formed about the inside surface of the recess 114 at locations spaced from the annular seat 120 by a distance approximately equal to the thickness of the periphery of the disc 122. Further, the ridge 124 and disc 122 are dimensionally related so that the ridge 124 sits behind the disc 122 and effectively holds the disc 124 against the seat 120. The disc 122 is made from a combustible material such as plastics, paper or cardboard. When assembling the cartridge l00c, the shells 108 are held in a vertical disposition with axial extension 112 down, and energetic material poured in through recess 114 to maximum level up to the annular seat 120. The closure disc 122 is then inserted past ridges 118 and 124 to be held against the annular seat 120. To connect two secondary cartridges 102 together, the axial extension 112 of one cartridge is pushed into the recess 124 of an adjacent cartridge. During this process, the protrusions 112 click past the ridges 118 until the forward end of the extension bears against the disc 120. In this position, the ridges 118 are effectively seated with a snap fit behind respective protrusions 116. The end most second cartridge 102b of the cartridge 1 OOc is closed with an end cap 28 identical to that described in relation to Figures 1 and 10. A passageway, such as a longitudinal groove 126, is formed along the outside surface of cartridge lOOc/shell 10 having a separate length on each of shell 10 and shells 108 of cartridges 102a and 102b. The groove 126 seats initiator lead 34 provided with an initiator, such as an electric match 32, which is inserted into the end cap 28. Prior to the insertion of the end cap 28, a hole is pierced through the disc 122 in cartridge 102b through which the match 32 can be inserted. In order to assist in the alignment of the separate lengths of groove 126 on both the shell 10 and shells 108, the outside surface of each extension 112 and the inside surface of each recess 114 is provided with a flat. The flat is depicted as item 128 on the axial extensions 112 in Figure 14. Corresponding flats (not shown) are provided on the inside surface of each recess 114. In order to allow insertion of the closure disc 122 into the recess 114, the disc 122 is also provided with a flat 130. To facilitate coupling of the primary cartridge l0c with the booster cartridge 102a, shell 10 is also modified in comparison to that depicted in Figure 1 by the incorporation of a recess 114 to receive the extension 112 of secondary cartridge 102a. The recess 114 in the primary cartridge l0c is of the same form and configuration as that described and depicted in relation to the secondary cartridges 102 and is closed -by a disc 122, Now that embodiments of the present invention have been described in detail it will be apparent to those skilled in the relevant art that numerous modification and variations may be made without departing from the basic inventive concepts. For example in the method depicted by Figures 12 and 13, instead of mechanically holding the stemming 52 within the hole 56 by use of an acrow prop 66, different mechanical devices can be used such as for example, a weight or massive object, or placing say the bucket of an excavator over the collar 50. In a further variation, second end 18 of the shell 10 can be formed with a circumferential rebate 74 as depicted in Figure 14 for seating one end of a sleeve or tube 76. The tube 76 is filled with the stemming material 52. Tube 76 ideally would be made from a thin walled easily frangible and/or pliable material such as paper, thin plastics, rubber or cardboard. Indeed the shell 10 could also be made of such materials. In this event the tube 76 and/or shell 10 can be radially expanded to press against the wall of hole 46 and eliminate any free volume within the hole when subjected to axial compression forces provided by the acrow prop 66 or other mechanical retention device. End 58 of stemming bar 56 can be press fit into the opposite end of the tube 76 to allow one step insertion of the cartridge l0c, stemming material 52 and stemming bar. Also, end 58 of the stemming bar can be formed with a point, taper or wedge-like member 78 as shown in phantom in Figures 12 and 13 to assist in the radial spreading and compaction of the stemming material 52 against the sides of the hole 46 thereby increasing the sealing effect. With reference to the embodiment shown in Figures 14-16, as an alternative to the snap type fit between the primary cartridge l0c and secondary cartridges 102, other types of couplings can be used. For example, in the simplest form, the axial extension 112 and recesses 114 can be relatively configured to provide an interference fit. In other alternatives, complimentary screw threads can be formed on the outer surface of the extension 112 and the inner surface of the recess 114. In yet a further variation, a bayonet type coupling can be provided. In addition, the closure discs 122 can be replaced by a frangible and/or combustible webs. In addition, it is possible for the closure disc 122 or web to be placed at the end of shell 108 distant the axial extension 112. In order to then allow for engagement of an adjacent cartridge 102, the cartridges 102 will be filled with a quantity of energetic material less than their volume providing an ah" space to accommodate the inserted axial extension 112. Also, in Figure 14, a single electric match 32 is shown at the end of lead 34 for insertion into the end cap 28. However, it is possible for multiple electric matches or other initiators to be incorporated. For example, one or more additional electric matches can be coupled with a lead 34 via branch leads and sandwiched between the closure disc 122 and axial extension 112 of adjacent coupled primary shell and secondary shell, or to adjacent coupled secondary shells. All such modifications and variations are deemed to be within the scope of the present invention the nature of which is to be determined from the above description and the appended claims. WE CLAIM: 1. A cartridge shell (10) for use in fracturing hard materials, the shell comprising: a body (12) defining a volume for holding a quantity of an energetic material (14), the body (12) having a first and second opposite ends (16, 18), the second end (18) being tapered to form a point or wedge-like member (20) directed away from the first end (16); characterized in that the cartridge shell (10) has a passageway (38) that extends along the body (12) from a region adjacent the second end (18) toward the first end (16), the passageway (35, 38) for receiving an initiator lead (34). 2. A cartridge shell (10) as claimed in claim 1, wherein the passageway (35)'is provided on an internal surface of the body (12). 3. A cartridge shell (10) as claimed in claim 2, further comprising an aperture (30) at or near the second end (18) through which the initiator lead (34) passes. 4. A cartridge shell (10) as claimed in either any one of claims 1 to 3, wherein the body (12) includes a line or zone of weakness adjacent to the first end (16). 5. A cartridge shell (10) as claimed in claim 4, wherein the body (12) is provided with an opening (26) at the first end (16), and the cartridge shell. (10) further comprises a closure device (28) for closing the opening (26). 6. A cartridge shell (10) as claimed in claim 5, wherein the interface between the body (12) and the closure device (28) defines the line or zone of weakness. 7. A cartridge shell (10) as claimed in either claim 5 or 6, wherein the closure device (28) comprises a cap (28) . 8. A cartridge shell (10) as claimed in claim 1, wherein the passageway (126) is provided on an outer surface of the body (12). 9. A cartridge shell (10) as claimed in claim 8, further comprising an aperture at the first end (16) through which an initiator lead (34) passes. 10. A cartridge shell '(10) as claimed in claim 9, wherein the body (12) is provided with an opening at the first end, and the cartridge shell (10) further comprises a closure device (28) for closing the opening, and the aperture is provided in -the closure device (28) . 11. A cartridge shell (10) as claimed in any one of claims 1 to 10, wherein the second end (18) is provided with two or more inclined surfaces that converge toward each other in the direction of the first end (16) to the second end (16). 12. A cartridge shell (10) as claimed in any one of claims 1 to 10, wherein the second end (18) is in the form of conical frustum. 13. A cartridge shell (10) as claimed in any one of claims 1 to 12, wherein the cartridge shell (10) further comprises: a primary shell portion (101) defining a first portion of the body (12) for holding a portion of the energetic material (14), the primary shell portion (10') having first and second opposite ends, the second end (18) of the primary shell (10') defines the second end (18) of the cartridge shell (10); and at least one secondary .shell portion (108) having a generally cylindrical body (110) defining a further portion of body (12) for holding a further portion of energetic material, a first end and a second opposite end, each of the one or more secondary shell portions (108) being releasably connected in an end to end manner with one of the first end of the primary shell portion (10') or an adjacent secondary shell portion (108), with the second end of a final secondary shell portion defines the first end of the cartridge shell, wherein each of the primary shell portion (10') and at least one secondary shell portion (108) is provided with a passageway (126) that, when the primary shell portion (10!) and at least one secondary shell portion (108) are connected in an end to end manner, define the passageway of the cartridge shell (10). 14. A cartridge shell (10) as claimed in claim 13, wherein the or each at least one secondary shell portion (108) has a first engaging means (104) at one end and a second complementary engaging means (106) at a second opposite end wherein the first engaging means (104) of a secondary shell portion (108) can be releasably engaged with the second engaging means (106) of an adjacent secondary shell portion (108), 15. A cartridge shell (10) as claimed in claim 14, wherein the second engaging means (106) is receivable within the first engaging means (104). 16. A cartridge shell (10) as claimed in claim 15, wherein the first end of the primary shell portion (10') is provided with a second engaging means (106) for engaging the first engaging means (104) of an adjacent secondary shell portion (108) . 17. A cartridge shell (10) as claimed claim 16, wherein the generally cylindrical body (110) of the at least one secondary shell portion (108) has a first outer diameter and the first engaging means (104) is in the form of an axial .extension (112) having a second outer diameter smaller than the first outer diameter, and the first engaging means (106) is in the form of a recess (114) for receiving the axial extension (112). 18. A cartridge shell (10) as claimed in claim 17, wherein the first engaging means (104) and the second engaging means (106) are relatively configured to provide an interference fit therebetween. 19. A cartridge shell (10) as claimed in claim 18, wherein the first engaging means (104) is in the form of at least one protrusion (116) provided on an outer surface of the axial extension (112).A cartridge shell (10) as claimed in claim 19, wherein the first engaging means (104) is in the form of a plurality of protrusions (116) provided on an outer surface of the axial extension (112), each of the protrusions (116) being axially spaced apart with respect to one another. 20. A cartridge shell (10) as claimed in either claim 19 or 20, wherein each of the protrusions (116) extend circumferentially about the outer surface of the axial extension (112). 21. A cartridge shell (10) as claimed in any one of claims 19 to 21, wherein the second engaging means (106) is in the form of at least one circumferential ridge (118) provided on an internal surface of the recess (114). 22. A cartridge shell (10) as claimed in claim 22, wherein the second engaging means (106) is in the form of a plurality of circumferential ridges (118) provided on an internal surface of the recess (114), each of the circumferential ridges (118) being axially spaced apart with respect to one another. 23. A cartridge shell (10) as claimed either claim 22 or 23, wherein each of the at least one protrusion (116) can be seated adjacent a respective one of the at least one circumferential ridge (118) of an adjacent primary shell portion (10') or secondary shell portion (108) respectively. 25. A cartridge shell (10) as claimed in any one of claims 19 to 24, wherein the at least one protrusion (116) has a saw tooth-like profile. 26. A cartridge shell (10) as claimed in claim 18, wherein the first engaging means is in the form of an internal thread provided on an internal surface of the recess, and the second engaging means is in the form of an external thread provided on an outer surface of the axial extension such that the first engaging means is threadingly engageable with the second engaging means. 27. A cartridge shell (10) as claimed in any one of claims 13 to 26, further comprising a closure disc (122) for closing the each of first end of the primary shell portion (10') and the or each at least one secondary shell portion (108) at respective locations inboard of the first ends of the primary shell portion (101) and at least one secondary shell portion (108). 28. A cartridge shell (10) as claimed in claim 13, wherein the primary shell portion (10') and each of the at least one secondary shell portion (108) has an annular seat (120) at the respective locations inboard of the first ends of the primary.shell portion (10') and at least one secondary shell portion (108) for seating a respective closure disc (122) . 29. A cartridge shell (10) as claimed in claim 28, wherein at least one second ridge (124) is provided on an internal surface of the recess (114), the at least one second ridge (124) being axially spaced from the annular seat (120) to hold the closure disc (122) against the annular seat (120). 30. A cartridge shell (10) as claimed in any one of claims 27 to 29, wherein each closure disc (122) is combustible. 31. A cartridge shell (10) as claimed in any one of claims 27 to 30, wherein each closure disc (122) is frangible. 32. A cartridge shell (10) as claimed in any one of claims 13 to 31, wherein the first end of the primary shell portion (10') and each of the first and second ends of the at least one secondary shell portion (108) are provided with a flat portion to assist alignment of the passageways (126) in each of the primary shell portion (10') and at least one secondary shell portion (108). 33. A cartridge (100) for use in fracturing a hard material, the cartridge (100) comprising a cartridge shell (10) as defined in any one of claims 1 to 12, and a quantity of an energetic material (14) held within the body of the cartridge shell (10). 34. A cartridge (l00c) for fracturing hard material, the cartridge (lOOc) comprising a cartridge shell (100) as defined in any one of claims 13 to 32; and a quantity of energetic material (14) held in each of the first portion of the body in the primary shell portion (10') and the further portion of the body in each of the at least one secondary shell portion (108) whereby, the total quantity of energetic material (14) contained by the cartridge (l00c) is varied by connecting one or more secondary shell portions (108) to the primary shell portion (10'). 35. A cartridge (l0c, l00Oc) as claimed in any either claim 33 or 34, wherein the energetic material (14) is a propellant. 36. A cartridge (lOc, lOOc) as claimed in any one of claims 33 to 35, further comprising an initiator (32) disposed within the body (12). 37. A cartridge (l0c, l00c) as claimed in claim 36, further comprising an initiator lead (34) connected at one end to the initiator (32) and disposed within the passageway (38, 126) of the cartridge shell (10). 38. A cartridge (lOc, lOOc) as claimed in any either claim 36 or 37, wherein the initiator (32) is a non- explosive initiator. 39. A cartridge (lOc, lOOc) as claimed in any one of claims 36 to 38, further comprising a booster cartridge for the initiator (32). 40. A cartridge (l0c, l00c) as claimed in any one of claims 33 to 39, wherein the quantity of energetic material (14) held in each of the first portion of the body in the primary shell portion (101) and the further portion of the body (12) in each of the at least one secondary shell (108) portion is 10 gm or less. 41. A method of fracturing a hard material, comprising the steps of:providing a blast hole (46) having a collar (50) adjacent a free face of the hard material and a toe (48) at the opposite end of the hole (46); providing a cartridge (l0c) as defined in any one of claims 40 to 47; inserting the cartridge (l0c) into the blast hole (46); depositing a particulate stemming material (52) into the blast hole (46); and detonating the energetic material (14); characterized in that the cartridge (lOc) is inserted the blast hole (46) such that the second end (18) of the cartridge (lOc) faces the collar (50) of the blast hole (46). 42. A method as claimed in claim 41, further comprising the step of mechanically holding the particulate stemming material (52) in the blast hole (46). 43. A method as claimed in claim 42, wherein mechanically holding step involves inserting a stemming bar (56) into the blast hole (46) such that one end (58) of the stemming bar (56) bears against the particulate stemming material (52) and an opposite end (68) of the stemming bar (56) extends from the free face of the hard material and, mechanical holding the opposite end (68) of the stemming bar (56). 44. A method as claimed in claim 43, further comprising the step of forming one end (58) of the stemming bar (56) with a point or wedge-like member (78) directed away from the opposite end (68) of the stemming bar (56) .A method as claimed in either claim 43 or 44, wherein when the method is used in an underground mine having a wall (54) in which the blast hole (46) is formed and an opposite wall (69), the step of mechanically holding the stemming in the hole includes the step of operating a jack (66) so that one end bears on the wall over the blast hole (46) while an opposite end (68) of the jack (66) bears on the opposite wall (69). 45. A method as claimed in any one of claims 41 to 45, further comprising the step of injecting a volume of a liquid or gel into the blast hole (46) after insertion of the cartridge (lOc) to fill any space between an outer surface of the cartridge (lOc) and the blast hole (46) and to provide a liquid or gel layer between the second end (18) of the cartridge (l0c) 'and the particulate stemming material (52) . 47. A method as claimed in any one of claims 41 to 46, wherein the depositing step involves blowing the particulate stemming material (52) into the blast hole (46).

Full Text

Field of the Invention
The present invention relates to a cartridge shell and a corresponding cartridge for blast holes for the purpose of fracturing hard materials. The invention further relates to a method of use of such a cartridge and in particular a method of charging blast holes with the cartridge.
Background of the Invention
A typical cartridge shell for a blast hole is in the form of a cylindrical tube closed at both ends. Some cartridges may contain only an energetic substance while others may contain both an energetic substance and an initiator. The cartridge will be inserted to reside near the toe of a blast hole drilled or otherwise formed in a rock or other hard material to be fractured. The hole may then be stemmed with a particulate stemming material. When the energetic material in the cartridge is initiated there is a rapid generation of gas and thus a rapid build up of gas pressure near the toe of the hole. Provided that the gas generated is contained for a short period of time the resulting gas pressure may cause fractures to be propagated from the hole through the hard material.
The efficiency and effectiveness of this process is largely determined by factors such as the provision and quality of a gas seal formed on the side of the cartridge nearest the collar of the blast hole and the ability to hold the seal in position. Clearly if the seal is poor, gas will escape around the seal thereby reducing gas pressure as well as the rate of gas pressure increase. Further, the escaping gas has adverse effects in terms of ejecting stemming from the blast hole, generation of recoil and producing flyrock. However, even if the seal is one of high integrity, if the seal is not held firmly hi place and is able to be pushed back toward the collar of the hole then the physical volume of the confined space within the hole in which the gas acts increases, thereby decreasing the gas pressure.
Summary of the Invention
It is an object of the present invention to provide a cartridge shell and associated cartridge that in use ma; assist in alleviating the above noted deficiencies. It is a further object of the present invention to provide a method of charging a blast hole with such a cartridge.
According to a first aspect of the present invention there is provided a cartridge shell for use in fracturing hard materials, said shell including at least: a main body defining a volume for holding an energetic material, the body having a first and second opposite ends, the first end being generally planar and the second end being tapered to form a point or wedge-like member directed away from the first end.
Preferably the main body includes a line or zone of weakness adjacent to the first end.
Preferably the cartridge shell includes a closure device at the first end said closure device being provided with, or in conjunction with the main body defining, the line or zone of weakness.
Preferably the main body is provided with an opening at the first end and the closure device comprises a cap for closing said opening.
In one embodiment, the cartridge shell further includes an aperture at the first end through which an initiator lead passes. Preferably the aperture is formed in the closure device.
Advantageously, the cartridge shell includes a recess passageway on an outer surface about the first end to seat the initiator lead.
In an alternate embodiment the cartridge shell includes an aperture in or near the second end through which an initiator lead passes. In this embodiment the cartridge shell may include an internal recess or passageway through which the initiator lead extends.
Preferably the second end is provided with two or more inclined surfaces that converge toward each other in the direction from the first end to the second end.
However, in an alternate embodiment, the second end is in the form of a conical frustum.
According to a second aspect of the present invention there is provide a shell for a cartridge for use in breaking and/or fracturing of hard material by the insertion of the cartridge followed by particulate stemming material in a hole and subsequent initiation of the cartridge, the shell including at least a main body defining a volume for holding an energetic material, the body having first and second opposite ends, the second end including a surface for exerting a radial compressive force-on the stemming material in use.
According to a further aspect of the invention there is provided a cartridge for use in fracturing a hard material, the cartridge comprising at least:
a cartridge shell in accordance with the first or second aspect of the present invention and a quantity of an energetic material held within the main body of the cartridge shell.
Preferably the cartridge further comprises an initiator disposed within the main body.
Preferably the cartridge further includes an initiator lead connected at one end to the initiator and passing through an aperture in the cartridge shell.
Preferably the energetic material is a propellant. Preferably the initiator is a non-explosive initiator. Preferably said cartridge includes a booster for the initiator.
In an alternate embodiment, said cartridge further includes one or more booster cartridges each containing a quantity of energetic material, said one or more booster cartridges connectable in an end to end fashion with said first end of said main body and with each other whereby the total quantity of energetic material contained by the cartridge is varied by connecting one or more booster cartridges to said main body.
Preferably said main body and each of said booster cartridges each contain no more than 10 gm of energetic material.
Preferably each booster cartridge has a first engaging means at a first end and a second complimentary engaging means at a second opposite end whereby the first engaging means of a booster cartridge is engageable with a second engaging means of an adjacent booster cartridge.
Preferably said first engaging means is received inside said second engaging means so that an outer surface of a plurality of connected booster cartridges is of substantially constant outer diameter.
Preferably each booster cartridge includes a substantially cylindrical body of a first outer diameter, an axial extension at said first end forming said first engaging means of a second reduced outer diameter; and, a recess at said-second end forming said second engaging means, of an inner diameter less than the outer diameter of the axial extension to enable said first engaging means to fit inside said second engaging means.
Preferably said first engaging means and said second engaging means are relatively configured relative to each other to provide an interference fit therebetween.
Preferably said axial extension includes a plurality of circumferential, axially spaced apart ribs.
In an alternate embodiment said first and second engaging means are threadingly engageable with each other.
Preferably said booster cartridges are closed at opposite ends by respective webs, where said webs are combustible, or frangible, or both combustible and frangible.
According to a further aspect of the present invention there is provided a cartridge shell
including at least;
a primary shell having a main body defining a volume for holding an energetic material, the main body having first and second opposite ends, the second end being tapered to reduce in transverse area away from said first end; and,
one or more secondary shells, each secondary shell having a generally cylindrical body for holding a volume of energetic material, said one or more secondary shells releasably connected in an end to end manner with said first end of said primary shell and with each other.
According to a further aspect of the invention there is provided a method of charging and stemming a blast hole in a hard material, the blast hole having a collar adjacent a free face of the hard material and a toe at the opposite end of the hole, the method including at least the steps of:
inserting a cartridge in accordance with the second aspect of the present invention into the blast hole with the second end of the cartridge facing the collar of the blast hole;
providing a parficulate sternming material comprising a mixture of a dry binding agent, fines and coarse material;
depositing said stemming material into said hole;
mechanically holding the stemming in the hole.
Preferably said depositing step includes blowing said stemming material into said hole.
Preferably said method further includes the steps of blowing the stemming material into the hole to a level below the free surface of the hard material; inserting a stemming bar into the blast hole to bear at one end on the stemming material with an opposite end of the stemming bar extending from the free face of the hard material; and, mechanical holding said opposite end of the stemming bar.

Preferably said method includes the step of forming one end of the stemming bar with a point or wedge-like member directed away from the opposite end of the stemming bar.
Preferably said method further comprises the step of injecting a volume of a liquid or gel into the blast hole after insertion of the cartridge to fill any space between an outer surface of the cartridge and the hole and provide a liquid or gel layer between the second end of the cartridge and the particulate stemming material.
Preferably when the method is used in an underground mine having a wall in which the blast hole is formed and an opposite wall, the step of mechanically holding the stemming in the hole includes the step of operating a jack so that one- end of the jack bears on the wall over the blast hole while an opposite end of the jack bears on the opposite wall.
According to a further aspect of the invention there is provided a stemming material for use in charging a blast hole the stemming material comprising a mixture of a dry binding agent, fines, and coarse material.
Preferably the binding agent is one of the group consisting of fly ash; smelter waste material; or other fines containing cementitious material.
Brief Description of the Acccomoanying Drawings
Embodiments of the present invention will now be described by way of example only with reference to the accompanying drawings in which:
Figure 1 is an exploded sectional view of a cartridge shell in accordance with the present invention;
Figure 2 is a bottom view of an end cap incorporated in the cartridge shell;
Figure 3 is a view of section A-A of Figure 1;
Figure 4 is a view of section P1-P, of Figure 1;
Figure 5 is a view of section P2-P2 of Figure 1;
Figure 6 is a view of section P1-P1 of a second embodiment of the cartridge shell;
Figure 7 is a view of section P2-P2 of the second embodiment of the cartridge shell;
Figure 8 is a section view of an upper end of a third embodiment of the
cartridge shell;
Figure 9 is a section view of a bottom part of the cartridge shell of Figure 1 showing the layout of an initiator and initiator lead;
Figure 10 is a section view of a fourth embodiment of the cartridge shell;
Figure 11 is a section view of a bottom part of a fifth embodiment of the cartridge shell;
Figure 12 depicts one method of use of a cartridge made from a cartridge shell in accordance with embodiments of this invention;
Figure 13 illustrates the second method of use of a cartridge incorporating the cartridge shell in accordance with embodiments of this invention;
Figure 14 illustrates a further embodiment of a cartridge shell/cartridge;
Figure 15 is a sectional exploded view of a secondary shell depicted as Figure 14; and,
Figure 16 is a plan view of a closure disc incorporated in the shell/cartridge shown in Figures 14 and 15.
Detailed Description of the Preferred Embodiments
Figures 1-5 depict a first embodiment of the cartridge shell 10. The cartridge shell comprises a main body 12 defining a volume 14 for holding an energetic material (not shown). The main body 12 has a first end 16 and an opposite second end 18. The first end 16 is generally planar and in effect forms a planar base for the shell 10. The second end 18 however is tapered to form a point or wedge-like member 20.
The tapering of the second end 18 is configured so that an area of the second end 18 measured in a plane transverse to a longitudinal axis of the main body 12 reduces in a direction to the first end 16 to the second end 18. Thus, with reference to Figures 4 and 5. the area of the second end 18 in plane P2 is reduced in comparison to the area measured in plane P,.
The second end 18 can take one of a number of different specific shapes. In Figures 1, 4 and 5 it is seen that the second 18 is in the form of two inclined surfaces 22 and 24 thai converge toward each other. However, in an alternate embodiment the second end 18 car.
be in the form of a conical frustum. This is depicted in Figures 6 and 7 which illustrate a transverse section of the second end 18 through planes P1 and P2 respectively. In yet a further embodiment depicted in Figure 8, the second end 18 is in the form of a chisel point. Of course other shapes are possible such as, but not limited to, three, four or five sided prisms.
Ideally the main body 12 and the second end 18 would be formed integrally and from a plastics material. However it is possible for the second end 18 to be made separately from the main body 12 and if so, the two components can then be attached together. The main body 12 will conveniently be in the form of a cylindrical tube as depicted in Figure 3 showing section A-A of Figure 1.
Main body 12 has an opening 26 at the first end to allow filling of the shell 10 with an energetic material. A closure in the form of a cap 28 is provided for insertion into and closure of the opening 26. The cap 28 is press/interference fitted into the opening 26. This forms a line or zone of weakness at the first end 16:
An aperture 30 is formed centrally through the cap 28 to allow an initiator such as an electric match 32 (see Figure 9) to be pushed into the main body 12. A lead 34 from the match 32 passes through aperture 30 for coupling with an electric power source.
In an alternate embodiment depicted in Figure 10 the outer surface 36 of the shell 10 near the first end 16 is provided with a recess 38 for seating the initiator lead 34. The recess includes a first length 40 provided on the main body 12 and a second length 42 provided in the cap 28. The cap 28 is orientated when inserted into the main body 12 so that the lengths 40 and 42 of the recess 38 are in alignment. When the electric match 32 is inserted through the aperture 30 the lead 34 can be seated in the recess 38 to provide it with some protection from accidental damage or cutting when the shell 10 is inserted into a blast hole. In a further variation the length 40 of the recess 38 can be extended along the main body 12 to at least a point where the wedge-like member 20 commences.
In a further variation depicted in Figure 11, the aperture 30 is placed in the point or wedge-
like member 20 rather than in cap 28. In this embodiment the shell 10 can also be provided with an internal passageway 35 through which the lead 34 passes to deposit the initiator 32 near the first end 16 inside the main body 12.
Figure 12 illustrates one method of use of the shell 10. The volume 14 of the shell 10 is filled with an energetic substance such as a propellant to form a cartridge l0c. The cartridge l0c is inserted into a blast hole 46 formed in hard material 47 with first end 16 first so that the first end 16 is adjacent a toe 48 of the hole. Accordingly the second end 18 faces or is directed toward a collar 50 of the hole. Next, a quantity of paniculate stemming material 52 is placed in the hole 46. Typically this will be done by blowing. The stemming material 52 is blown into the hole 46 to a level below the free face 54 of the hard material 47 in which the hole 46 is formed. The stemming 52 is then mechanically held in the hole 46.
In the embodiment of Figure 12 the mechanical holding is achieved by inserting a stemming bar 56 into the hole 46 so that one end 58-.of the stemming bar rests on the stemming 52 and an opposite end 60 of the stemming bar extends from the free face 54. A cup 62 is placed over and cradles end 60. An opposite side of the cup 64 is formed with a planar base and supports an acrow prop 66. The acrow prop 66 is extended in length or otherwise jacked so that its opposite end 68 abuts a wall 69 disposed opposite the free face 54.
By connecting lead 34 with an electrical power source, the initiator 32 generates a high temperature flame to initiate the propellant or other energetic material within the cartridge lOc. The gas generated upon initiation initially bursts through the main body 12 about the line of weakness formed by the coupling of the cap 28 to the main body 12. The increase in gas pressure can tend to force the cartridge lOc toward the collar 50 of the hole 46. As this occurs, the point or wedge-like member 20 acts on the stemming 52 to increase the radial compressive forge on the stemming material in an annular-Iike region between the peripheral of the second end 18 and the adjacent portiongf the surface of hole 46 thereby increasing the sealing effect of the stemming material 52. The stemming material 52 is prevented from blowing out of the hole 46 by action of the mechanical retention provided
by the stemming bar 56 and acrow prop 66.
The sealing effect of the stemming material 52 is enhanced by forming the stemming material 52 from a mixture of a dry binding agent, fines, and coarse material. It has been found that fly ash is a particularly beneficial binding agent and the mixture containing fly ash has a tendency to set when blown under pressure into the hole 46. The binding agent and fines comprises participate solids of mesh size less than about 1mm. The coarse material within the stemming aggregate contains particles of mesh size up to about 6mm. Binding agents other than fly ash can be used in the stemming material such as waste products from smelters, or fines containing cementitious material.
In an alternate method for stemming the hole 46, after the cartridge l0c has been inserted into the hole a volume of a liquid or gel 70 is inserted into the hole 46 to fill any space between the outer surface of the cartridge l0c and the surface of the hole 46 and provide a liquid or gel layer 72 between the particulate stemming material 52 and the cartridge l0c. The gel 70 assists in sealing the hole 46 to prevent the escape of gases upon initiation of the energetic material held within the cartridge l0c. In all other respects, the method depicted in Figure 13 is the same as that depicted in Figure 12.
The use of the stemming material 52 either by itself or in conjunction with the liquid/gel 70 provides a seal of high integrity that substantially limits the escape of gas. The mechanical retention of the stemming by use, in these embodiments, of the stemming bar 56 and the acrow prop 66 prevents the stemming 52 being displaced toward the collar of the hole 50 thus maintaining relative constant the volume of the hole 46 within which the gas operates.
Figures 14 and 15 depict a shell 10' and corresponding cartridge l00c in accordance with a further embodiment of the present invention. The cartridge l00c is in effect a stackable cartridge comprising a shell 10 in substantial accordance with that depicted in Figure 1, although with a body 12 of shorter length, and two secondary cartridges 102a and 102b (hereinafter referred to in general as "secondary cartridges 102"). Different embodiments
of the cartridge l00c can include either a single secondary cartridge 102 or more than two secondary cartridges 102. The shell 10, when containing energetic material constitutes primary cartridge l0c.
Each secondary cartridge 102 contains a quantity of energetic material (not shown) and is formed so as to be connectable in an end to end fashion with the first end 16 of the main body 12 and with each other. In this way, the total quantity of energetic material contained by the cartridge lOOc can be varied by connecting one or more secondary cartridges 102 to the main body 12. This has substantial ramifications in terms of transportation and storage of energetic materials. For example, by forming the body 12 and the secondary cartridges 102 to contain no more than 10 gm of energetic material, a 50 gm cartridge can be constructed by connecting together a single body 12 and four secondary cartridges 102. However the individual body 12 and cartridges 102 can be transported separately as "10 gm cartridges" potentially under less stringent requirements than a single 50 gm cartridge under the UN Safety Classification regarding the transportation of such goods.
Each secondary cartridge 102 has a first engaging means 104 at one end and a second complimentary engaging means 106 at a second opposite end. This enables the first engaging means of one secondary cartridge (e.g. engaging means 104 of secondary cartridge 102b) to engage with the second engaging means of an adjacent secondary cartridge (e.g. second engaging means 106 of booster cartridge 102a).
Each secondary cartridge 102 has an outer shell 108 which includes a substantially cylindrical body 110 with the first engaging means 104 being in the form of an axial extension 112 at the first end of the cartridge 102. The extension 112 is formed with an outer diameter less than the outer diameter of the cylindrical body 110. The second engaging means 106 is in the form of a recess 114 formed at an opposite end of the cylindrical body 110.
The outer surface of the axial extension 112 is circumscribed by two axially spaced protrusions 116. The protrusions 116 have a saw tooth like profile, as can be seen most
clearly in Figure 15.
The inside surface of each recess 114 is likewise circumscribed by two axially spaced-apart ridges or ribs 118.
As is further apparent from Figure 15, the inner diameter of the recess 114 is greater than the inner diameter of the cylindrical body portion 110 of the shell 108 creating an annular seat 120 therebetween. The recess 114 is created by inserting a closure disc 322 into the end of the shell 108 to sit against the annular seat 120. A further ridge or rib 124 is formed about the inside surface of the recess 114 at locations spaced from the annular seat 120 by a distance approximately equal to the thickness of the periphery of the disc 122. Further, the ridge 124 and disc 122 are dimensionally related so that the ridge 124 sits behind the disc 122 and effectively holds the disc 124 against the seat 120. The disc 122 is made from a combustible material such as plastics, paper or cardboard.
When assembling the cartridge l00c, the shells 108 are held in a vertical disposition with axial extension 112 down, and energetic material poured in through recess 114 to maximum level up to the annular seat 120. The closure disc 122 is then inserted past ridges 118 and 124 to be held against the annular seat 120.
To connect two secondary cartridges 102 together, the axial extension 112 of one cartridge is pushed into the recess 124 of an adjacent cartridge. During this process, the protrusions 112 click past the ridges 118 until the forward end of the extension bears against the disc 120. In this position, the ridges 118 are effectively seated with a snap fit behind respective protrusions 116. The end most second cartridge 102b of the cartridge 1 OOc is closed with an end cap 28 identical to that described in relation to Figures 1 and 10.
A passageway, such as a longitudinal groove 126, is formed along the outside surface of
cartridge lOOc/shell 10 having a separate length on each of shell 10 and shells 108 of
cartridges 102a and 102b. The groove 126 seats initiator lead 34 provided with an initiator,
such as an electric match 32, which is inserted into the end cap 28. Prior to the insertion of
the end cap 28, a hole is pierced through the disc 122
in cartridge 102b through which the match 32 can be inserted.
In order to assist in the alignment of the separate lengths of groove 126 on both the shell 10 and shells 108, the outside surface of each extension 112 and the inside surface of each recess 114 is provided with a flat. The flat is depicted as item 128 on the axial extensions 112 in Figure 14. Corresponding flats (not shown) are provided on the inside surface of each recess 114.
In order to allow insertion of the closure disc 122 into the recess 114, the disc 122 is also provided with a flat 130.
To facilitate coupling of the primary cartridge l0c with the booster cartridge 102a, shell 10 is also modified in comparison to that depicted in Figure 1 by the incorporation of a recess 114 to receive the extension 112 of secondary cartridge 102a. The recess 114 in the primary cartridge l0c is of the same form and configuration as that described and depicted in relation to the secondary cartridges 102 and is closed -by a disc 122,
Now that embodiments of the present invention have been described in detail it will be apparent to those skilled in the relevant art that numerous modification and variations may be made without departing from the basic inventive concepts. For example in the method depicted by Figures 12 and 13, instead of mechanically holding the stemming 52 within the hole 56 by use of an acrow prop 66, different mechanical devices can be used such as for example, a weight or massive object, or placing say the bucket of an excavator over the collar 50. In a further variation, second end 18 of the shell 10 can be formed with a circumferential rebate 74 as depicted in Figure 14 for seating one end of a sleeve or tube 76. The tube 76 is filled with the stemming material 52. Tube 76 ideally would be made from a thin walled easily frangible and/or pliable material such as paper, thin plastics, rubber or cardboard. Indeed the shell 10 could also be made of such materials. In this event the tube 76 and/or shell 10 can be radially expanded to press against the wall of hole 46 and eliminate any free volume within the hole when subjected to axial compression forces provided by the acrow prop 66 or other mechanical retention device. End 58 of stemming bar 56 can be press fit into the opposite end of the tube 76 to allow one step insertion of the cartridge l0c, stemming material 52 and stemming bar.
Also, end 58 of the stemming bar can be formed with a point, taper or wedge-like member 78 as shown in phantom in Figures 12 and 13 to assist in the radial spreading and compaction of the stemming material 52 against the sides of the hole 46 thereby increasing the sealing effect.
With reference to the embodiment shown in Figures 14-16, as an alternative to the snap type fit between the primary cartridge l0c and secondary cartridges 102, other types of couplings can be used. For example, in the simplest form, the axial extension 112 and recesses 114 can be relatively configured to provide an interference fit. In other alternatives, complimentary screw threads can be formed on the outer surface of the extension 112 and the inner surface of the recess 114. In yet a further variation, a bayonet type coupling can be provided.
In addition, the closure discs 122 can be replaced by a frangible and/or combustible webs. In addition, it is possible for the closure disc 122 or web to be placed at the end of shell 108 distant the axial extension 112. In order to then allow for engagement of an adjacent cartridge 102, the cartridges 102 will be filled with a quantity of energetic material less than their volume providing an ah" space to accommodate the inserted axial extension 112.
Also, in Figure 14, a single electric match 32 is shown at the end of lead 34 for insertion into the end cap 28. However, it is possible for multiple electric matches or other initiators to be incorporated. For example, one or more additional electric matches can be coupled with a lead 34 via branch leads and sandwiched between the closure disc 122 and axial extension 112 of adjacent coupled primary shell and secondary shell, or to adjacent coupled secondary shells.
All such modifications and variations are deemed to be within the scope of the present invention the nature of which is to be determined from the above description and the appended claims.

WE CLAIM:
1. A cartridge shell (10) for use in fracturing hard materials, the shell comprising:
a body (12) defining a volume for holding a quantity of an energetic material (14), the body (12) having a first and second opposite ends (16, 18), the second end (18) being tapered to form a point or wedge-like member (20) directed away from the first end (16);
characterized in that the cartridge shell (10) has a passageway (38) that extends along the body (12) from a region adjacent the second end (18) toward the first end (16), the passageway (35, 38) for receiving an initiator lead (34).
2. A cartridge shell (10) as claimed in claim 1,
wherein the passageway (35)'is provided on an internal
surface of the body (12).
3. A cartridge shell (10) as claimed in claim 2,
further comprising an aperture (30) at or near the second
end (18) through which the initiator lead (34) passes.
4. A cartridge shell (10) as claimed in either any
one of claims 1 to 3, wherein the body (12) includes a
line or zone of weakness adjacent to the first end (16).
5. A cartridge shell (10) as claimed in claim 4,
wherein the body (12) is provided with an opening (26) at
the first end (16), and the cartridge shell. (10) further
comprises a closure device (28) for closing the opening
(26).
6. A cartridge shell (10) as claimed in claim 5,
wherein the interface between the body (12) and the
closure device (28) defines the line or zone of weakness.
7. A cartridge shell (10) as claimed in either claim
5 or 6, wherein the closure device (28) comprises a cap
(28) .
8. A cartridge shell (10) as claimed in claim 1,
wherein the passageway (126) is provided on an outer
surface of the body (12).
9. A cartridge shell (10) as claimed in claim 8,
further comprising an aperture at the first end (16)
through which an initiator lead (34) passes.
10. A cartridge shell '(10) as claimed in claim 9,
wherein the body (12) is provided with an opening at the
first end, and the cartridge shell (10) further comprises
a closure device (28) for closing the opening, and the
aperture is provided in -the closure device (28) .
11. A cartridge shell (10) as claimed in any one of
claims 1 to 10, wherein the second end (18) is provided
with two or more inclined surfaces that converge toward
each other in the direction of the first end (16) to the
second end (16).
12. A cartridge shell (10) as claimed in any one of
claims 1 to 10, wherein the second end (18) is in the form
of conical frustum.
13. A cartridge shell (10) as claimed in any one of claims 1 to 12, wherein the cartridge shell (10) further comprises:
a primary shell portion (101) defining a first portion of the body (12) for holding a portion of the energetic material (14), the primary shell portion (10') having first and second opposite ends, the second end (18) of the primary shell (10') defines the second end (18) of the cartridge shell (10); and
at least one secondary .shell portion (108) having a generally cylindrical body (110) defining a further portion of body (12) for holding a further portion of energetic material, a first end and a second opposite end, each of the one or more secondary shell portions (108) being releasably connected in an end to end manner with one of the first end of the primary shell portion (10') or an adjacent secondary shell portion (108), with the second end of a final secondary shell portion defines the first end of the cartridge shell,
wherein each of the primary shell portion (10') and at least one secondary shell portion (108) is provided with a passageway (126) that, when the primary shell portion (10!) and at least one secondary shell portion (108) are connected in an end to end manner, define the passageway of the cartridge shell (10).
14. A cartridge shell (10) as claimed in claim 13, wherein the or each at least one secondary shell portion (108) has a first engaging means (104) at one end and a second complementary engaging means (106) at a second opposite end wherein the first engaging means (104) of a secondary shell portion (108) can be releasably engaged with the second engaging means (106) of an adjacent secondary shell portion (108),
15. A cartridge shell (10) as claimed in claim 14,
wherein the second engaging means (106) is receivable
within the first engaging means (104).
16. A cartridge shell (10) as claimed in claim 15,
wherein the first end of the primary shell portion (10')
is provided with a second engaging means (106) for
engaging the first engaging means (104) of an adjacent
secondary shell portion (108) .
17. A cartridge shell (10) as claimed claim 16,
wherein the generally cylindrical body (110) of the at
least one secondary shell portion (108) has a first outer
diameter and the first engaging means (104) is in the form
of an axial .extension (112) having a second outer diameter
smaller than the first outer diameter, and the first
engaging means (106) is in the form of a recess (114) for
receiving the axial extension (112).
18. A cartridge shell (10) as claimed in claim 17,
wherein the first engaging means (104) and the second
engaging means (106) are relatively configured to provide
an interference fit therebetween.
19. A cartridge shell (10) as claimed in claim 18,
wherein the first engaging means (104) is in the form of
at least one protrusion (116) provided on an outer surface
of the axial extension (112).A cartridge shell (10) as claimed in claim 19,
wherein the first engaging means (104) is in the form of a
plurality of protrusions (116) provided on an outer
surface of the axial extension (112), each of the
protrusions (116) being axially spaced apart with respect
to one another.
20. A cartridge shell (10) as claimed in either claim
19 or 20, wherein each of the protrusions (116) extend
circumferentially about the outer surface of the axial
extension (112).
21. A cartridge shell (10) as claimed in any one of
claims 19 to 21, wherein the second engaging means (106)
is in the form of at least one circumferential ridge (118)
provided on an internal surface of the recess (114).
22. A cartridge shell (10) as claimed in claim 22,
wherein the second engaging means (106) is in the form of
a plurality of circumferential ridges (118) provided on an
internal surface of the recess (114), each of the
circumferential ridges (118) being axially spaced apart
with respect to one another.
23. A cartridge shell (10) as claimed either claim 22
or 23, wherein each of the at least one protrusion (116)
can be seated adjacent a respective one of the at least
one circumferential ridge (118) of an adjacent primary
shell portion (10') or secondary shell portion (108)
respectively.
25. A cartridge shell (10) as claimed in any one of
claims 19 to 24, wherein the at least one protrusion (116)
has a saw tooth-like profile.
26. A cartridge shell (10) as claimed in claim 18,
wherein the first engaging means is in the form of an
internal thread provided on an internal surface of the
recess, and the second engaging means is in the form of an
external thread provided on an outer surface of the axial
extension such that the first engaging means is
threadingly engageable with the second engaging means.
27. A cartridge shell (10) as claimed in any one of
claims 13 to 26, further comprising a closure disc (122)
for closing the each of first end of the primary shell
portion (10') and the or each at least one secondary shell
portion (108) at respective locations inboard of the first
ends of the primary shell portion (101) and at least one
secondary shell portion (108).
28. A cartridge shell (10) as claimed in claim 13,
wherein the primary shell portion (10') and each of the at
least one secondary shell portion (108) has an annular
seat (120) at the respective locations inboard of the
first ends of the primary.shell portion (10') and at least
one secondary shell portion (108) for seating a respective
closure disc (122) .
29. A cartridge shell (10) as claimed in claim 28,
wherein at least one second ridge (124) is provided on an
internal surface of the recess (114), the at least one
second ridge (124) being axially spaced from the annular seat (120) to hold the closure disc (122) against the annular seat (120).
30. A cartridge shell (10) as claimed in any one of
claims 27 to 29, wherein each closure disc (122) is
combustible.
31. A cartridge shell (10) as claimed in any one of
claims 27 to 30, wherein each closure disc (122) is
frangible.
32. A cartridge shell (10) as claimed in any one of
claims 13 to 31, wherein the first end of the primary
shell portion (10') and each of the first and second ends
of the at least one secondary shell portion (108) are
provided with a flat portion to assist alignment of the
passageways (126) in each of the primary shell portion
(10') and at least one secondary shell portion (108).
33. A cartridge (100) for use in fracturing a hard
material, the cartridge (100) comprising a cartridge shell
(10) as defined in any one of claims 1 to 12, and a quantity of an energetic material (14) held within the body of the cartridge shell (10).
34. A cartridge (l00c) for fracturing hard material,
the cartridge (lOOc) comprising a cartridge shell (100) as
defined in any one of claims 13 to 32; and a quantity of
energetic material (14) held in each of the first portion
of the body in the primary shell portion (10') and the
further portion of the body in each of the at least one
secondary shell portion (108) whereby, the total quantity
of energetic material (14) contained by the cartridge (l00c) is varied by connecting one or more secondary shell portions (108) to the primary shell portion (10').
35. A cartridge (l0c, l00Oc) as claimed in any either
claim 33 or 34, wherein the energetic material (14) is a
propellant.
36. A cartridge (lOc, lOOc) as claimed in any one of
claims 33 to 35, further comprising an initiator (32)
disposed within the body (12).
37. A cartridge (l0c, l00c) as claimed in claim 36,
further comprising an initiator lead (34) connected at one
end to the initiator (32) and disposed within the
passageway (38, 126) of the cartridge shell (10).
38. A cartridge (lOc, lOOc) as claimed in any either
claim 36 or 37, wherein the initiator (32) is a non-
explosive initiator.
39. A cartridge (lOc, lOOc) as claimed in any one of
claims 36 to 38, further comprising a booster cartridge
for the initiator (32).
40. A cartridge (l0c, l00c) as claimed in any one of
claims 33 to 39, wherein the quantity of energetic
material (14) held in each of the first portion of the
body in the primary shell portion (101) and the further
portion of the body (12) in each of the at least one
secondary shell (108) portion is 10 gm or less.
41. A method of fracturing a hard material,
comprising the steps of:providing a blast hole (46) having a collar (50) adjacent a free face of the hard material and a toe (48) at the opposite end of the hole (46);
providing a cartridge (l0c) as defined in any one of claims 40 to 47;
inserting the cartridge (l0c) into the blast hole (46);
depositing a particulate stemming material (52) into the blast hole (46); and
detonating the energetic material (14);
characterized in that the cartridge (lOc) is inserted the blast hole (46) such that the second end (18) of the cartridge (lOc) faces the collar (50) of the blast hole (46).
42. A method as claimed in claim 41, further
comprising the step of mechanically holding the
particulate stemming material (52) in the blast hole (46).
43. A method as claimed in claim 42, wherein
mechanically holding step involves inserting a stemming
bar (56) into the blast hole (46) such that one end (58)
of the stemming bar (56) bears against the particulate
stemming material (52) and an opposite end (68) of the
stemming bar (56) extends from the free face of the hard
material and, mechanical holding the opposite end (68) of
the stemming bar (56).
44. A method as claimed in claim 43, further
comprising the step of forming one end (58) of the
stemming bar (56) with a point or wedge-like member (78)
directed away from the opposite end (68) of the stemming
bar (56) .A method as claimed in either claim 43 or 44,
wherein when the method is used in an underground mine
having a wall (54) in which the blast hole (46) is formed
and an opposite wall (69), the step of mechanically
holding the stemming in the hole includes the step of
operating a jack (66) so that one end bears on the wall
over the blast hole (46) while an opposite end (68) of the
jack (66) bears on the opposite wall (69).
45. A method as claimed in any one of claims 41 to
45, further comprising the step of injecting a volume of a
liquid or gel into the blast hole (46) after insertion of
the cartridge (lOc) to fill any space between an outer
surface of the cartridge (lOc) and the blast hole (46) and
to provide a liquid or gel layer between the second end
(18) of the cartridge (l0c) 'and the particulate stemming
material (52) .
47. A method as claimed in any one of claims 41 to
46, wherein the depositing step involves blowing the
particulate stemming material (52) into the blast hole
(46).

Documents:

abstract.jpg

in-pct-2002-952-del-abstract.pdf

in-pct-2002-952-del-claims.pdf

in-pct-2002-952-del-correspondence-others.pdf

in-pct-2002-952-del-correspondence-po.pdf

in-pct-2002-952-del-description (complete).pdf

in-pct-2002-952-del-drawings.pdf

in-pct-2002-952-del-form-1.pdf

in-pct-2002-952-del-form-18.pdf

in-pct-2002-952-del-form-2.pdf

in-pct-2002-952-del-form-3.pdf

in-pct-2002-952-del-form-4.pdf

in-pct-2002-952-del-form-5.pdf

in-pct-2002-952-del-gpa.pdf

in-pct-2002-952-del-pct-210.pdf

in-pct-2002-952-del-pct-304.pdf

in-pct-2002-952-del-pct-306.pdf

in-pct-2002-952-del-pct-409.pdf

in-pct-2002-952-del-petition-137.pdf

in-pct-2002-952-del-petition-138.pdf

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Patent Number

210859

Indian Patent Application Number

IN/PCT/2002/00952/DEL

PG Journal Number

44/2007

Publication Date

02-Nov-2007

Grant Date

10-Oct-2007

Date of Filing

25-Sep-2002

Name of Patentee

ROCKTEK LTD.

Applicant Address

LOT 333, HARRIES WAY, PINJARRA, WESTERN AUSTRALIA 6208, AUSTRALIA.

Inventors:

#	Inventor's Name	Inventor's Address
1	TOTA EDWARD	21 MAGNETIC SQUARE, MANDURAH, WESTERN AUSTRALIA 6210, AUSTRALIA.
2	ROGERS NIGEL	13 BERRIGAN ROW, HALLS HEAD, WESTERN AUSTRALIA 6210, AUSTRALIA.

PCT International Classification Number

F42B 3/04

PCT International Application Number

PCT/AU01/00178

PCT International Filing date

2001-02-22

PCT Conventions:

#	PCT Application Number	Date of Convention	Priority Country
1	PQ 5910	2000-02-29	Australia