Title of Invention

"AN ILLUMINATION DEVICE AND A METHOD OF CONSTRUCTING AN ILLUMINATION DEVICE FOR SIMULATING NEON LIGHTING"

Abstract An illumination device simulates neon lighting and allows for emission of light in colors that cannot ordinarily be achieved by use of LEDs alone through the incorporation of a light color conversion system into the illumination device. This light color conversion system comprises an intermediate light-transmitting medium tinted with a predetermined combination of one or more fluorescent dyes. Light emitted from the light source of the illumination device is directed into the intermediate light-transmitting medium and interacts with the fluorescent dyes contained therein. This light is partially absorbed by each of the fluorescent dyes of the intermediate light-transmitting medium, and a lower-energy light is then emitted from each of the fluorescent dyes and into the light-receiving surface of the waveguide. Thus, selection of appropriate combinations of dyes results in various colors being emitted from the illumination device. FIG.1
Full Text AN ILLUMINATION DEVICE AND A METHOD OF CONSTRUCTING
AN ILLUMINATION DEVICE FOR SIMULATING NEON LIGHTING
CROSS-REFERENCE TO RELATED APPLICATIONS
The present application claims priority to U.S. Provisional Application Serial No. 60/387,076 filed June 6, 2003 and is a continuation-in-part of U.S. Utility Application Serial No. 09/982,705 filed October 18, 2001 (corresponding to Indian Patent Application No. 1090/KOLNP/2003), the entire disclosures of which are incorporated
herein by reference.
BACKGROUND OF THE INVENTION
The present invention relates to an illumination device and a method of constructing an illumination device for simulating neon lighting using high-intensity, low-voltage light sources, an illumination device ideally adapted for lighting, signage and advertising uses.
Neon lighting, which is produced by the electrical stimulation of the electrons in the low-pressure neon gas-filled glass tube, has been a main stay in advertising and for outlining channel letters and building structures for many years. A characteristic of neon lighting is that the tubing encompassing the gas has an even glow over its entire length irrespective of the viewing angle. This characteristic makes neon lighting adaptable for many advertising applications, including script writing and designs, because the glass tubing can be fabricated into curved and twisted configurations simulating script writing and intricate designs. The even glow of neon lighting being typically devoid of hot spots allows for advertising without visual and unsightly distractions. Thus, any illumination device that is developed to duplicate the effects of neon lighting must also have even light distribution over its length and about its circumference. Equally important, such fighting devices must have a brightness that is at least comparable to neon lighting. Further, since neon lighting is a well-established industry, a competitive lighting device must be lightweight and have superior "handleabitity" characteristics in order to make inroads into the neon lighting market. Neon lighting is recognized as being fragile in nature. Because of the fragility and heavy weight, primarily due to its supporting
infrastructure, neon lighting is expensive to package and ship. Moreover, it is extremely
awkward to initially handle, install, and/or replace. Any lighting device that can provide
those previously enumerated positive characteristics of neon lighting, while minimizing
its size, weight, and handleability shortcomings, will provide for a significant advance in
the lighting technology.
The recent introduction of lightweight and breakage resistant point light sources,
as exemplified by high-intensity light-emitting diodes (LEDs), have shown great promise
to those interested in illumination devices that may simulate neon lighting and have
stimulated much effort in that direction. However, the twin attributes of neon lighting,
uniformity and brightness, have proven to be difficult obstacles to overcome as such
attempts to simulate neon fighting have largely been stymied by the tradeoffs between
light distribution to promote the uniformity and brightness.
In an attempt to address some of the shortcomings of neon, co-pending and
commonly assigned U.S. Patent Application Serial No. 09/982,705 (corresponding to
Indian Patent Application No. 1090/KOLNP/2003), which has been incorporated in its
entirety herein by reference, describes an illumination device comprising a profiled rod
of material having waveguide properties that preferentially scatters light entering one
lateral surface ("light-receiving surface") so that the resulting light intensity pattern
emitted by another lateral surface of the rod ("light-emitting surface") is elongated along
the length of the rod. A light source extends along and is positioned adjacent the light-
receiving surface and spaced from the light-emitting surface a distance sufficient to
create an elongated light intensity pattern with a major axis along the length of the rod
and a minor axis that has a width that covers substantially the entire circumferential
width of the light-emitting surface. In a preferred arrangement, the light source is a
string of point light sources spaced a distance apart sufficient to permit the mapping of
the light emitted by each point light source into the rod so as to create elongated and
overlapping light intensity patterns along the light-emitting surface and circumferentially
about the surface so that the collective light intensity pattern is perceived as being
uniform over the entire light-emitting surface.
One of the essential features of the illumination device described and claimed in
U.S. Patent Application Serial No. 09/982,705 (corresponding to Indian Patent
Application No. 1090/KOLNP/2003), is the uniformity and intensity of the light emitted
by the illumination device. While it is important that the disadvantages of neon lighting
be avoided (for example, weight and fragility), an illumination device would have little
commercial or practical value if the proper light uniformity and intensity could not be
obtained. This objective is achieved primarily through the use of a "leaky" waveguide
rod. A "leaky" waveguide is structural member that functions both as an optical
waveguide and light scattering member. As a waveguide, it tends to preferentially direct
light entering the waveguide, including the light entering a lateral surface thereof, along
the axial direction of the waveguide, while as a light scattering member, it urges the
light out of an opposite lateral surface of the waveguide. As a result, what is visually
perceived is an elongated light pattern being emitted along the light-dmitting lateral
surface of the waveguide.
Nevertheless, a problem with illumination devices using leaky waveguides and
LEDs, as described and claimed in U.S. Patent Application Serial No. 09/982,705
(corresponding to Indian Patent Application No. 1090/KOLNP/2003), is that the
available visible color spectrum is limited by the finite availability of LEO colors.
It is therefore the paramount object of the present invention to provide an
illumination device that allows for emission of light in colors that cannot ordnaarily be
achieved by use of LEDs alone without significant increase in cost or complexity of the
illumination device.
This and other objects and advantages of the present invention will become
readily apparent and addressed through a reading of the discussion below and
appended drawings.
SUMMARY OF THE PRESENT INVENTION
The present invention is an illumination device for simulating neon lighting
through use of fluorescent dyes, thus allowing for emission of light in colors that cannot
ordinarily be achieved by use of LEDs alone without significant increase in cost or
complexity of the illumination device.
A preferred illumination device is generally comprised of a rod-like member, a
housing, and a light source. In one preferred embodiment, the rod-like member is a
waveguide that has an external curved lateral surface serving as a light-emitting
surface and an interior lateral surface that serves as a light-receiving surface, such that
light entering the waveguide from the light source positioned below the light-receiving
surface is scattered within the waveguide so as to exit with diffused distribution out of
the curved lateral surface.
The housing preferably comprises a pair of side waifs that define an open-ended
channel that extends substantially the length of the waveguide. The housing generally
functions to house the light source and associated electrical accessories, and also
preferably serves to collect and reflect fight.
Although it is contemplated that various types of light sources couid be
incorporated into the illumination device of the present invention, a string or strings of
contiguously mounted high-intensity light-emitting diodes (LEDs) is a preferred light
source. However, since the available visible color spectrum of an illumination device
incorporating LEDs as the light source is limited by the finite availability of LEO colors,
the illumination device of the present invention is constructed so as to provide for
emission of light with a perceived color that is different than that of the LEO itself.
Specifically, this is accomplished through the incorporation of a light color conversion
system into the illumination device, specifically an intermediate light-transmitting
medium extending along and positioned adjacent the light source. This intermediate
light-transmitting medium is preferably composed of a substantially translucent
polyurethane or similar material tinted with a predetermined combination of one or more
fluorescent dyes. Because of the position of the intermediate light-transmitting medium
adjacent the light source, fight emitted from the light source is directed into the
intermediate light-transmitting medium and interacts with the fluorescent dyes
contained therein. This light is partially absorbed by each of the fluorescent dyes of the
intermediate light-transmitting medium, and a lower-energy light is then emitted from
each of the fluorescent dyes and into the light-receiving surface of the waveguide.
Thus, through selection of appropriate combinations of dyes and varying the density of
the dyes within the intermediate light-transmitting medium, applicants have been able
to produce various colors across the visible spectrum, colors that are ultimately
observed along the light-emitting surface of the waveguide.
DESCRIPTION OF THE ACCOMPANYING DRAWINGS
Figure 1 is a perspective view of a preferred illumination device made in
accordance with the present invention;
Figure 2 is perspective view similar to that of Figure 1, but with a portion broken
away to show the interior of the illumination device;
Figure 3 is a cross-sectional view of the illumination device of Figure 1;
Figure 3A is a cross-sectional view similar to that of Figure 3, but wherein the
intermediate light-transmitting medium is comprised of multiple discrete layers;
Figure 4 is a cross-sectional view of an alternate preferred embodiment, of an
illumination device made in accordance with the present invention;
Figure 5 is a cross-sectional view of another alternate preferred embodiment of
an illumination device made in accordance with the present invention;
Figure 6 is a Mercator-like, top projection of the illumination device of Figure 1,
illustrating the overlapping, individual light distribution patterns;
Figure 7A illustrates the visible spectrum as a continuum of colors from violet (~
400 nm) to red (- 700 nm); and
Figure 7B illustrates the visible spectrum in a circular chart; anr
Figure 8 is an illustration of the CIE Chromaticity Diagram.
DETAILED DESCRIPTION OF THE PRESENT INVENTION
The present invention is an illumination device for simulating neon lighting
through use of fluorescent dyes, thus allowing for emission of light in colors that cannot
ordinarily be achieved by use of LEDs alone without significant increase in cost or
complexity of the illumination device.
A preferred illumination device 10 made in accordance with the present invention
is illustrated in Figures 1-3. The illumination device 10 is generally comprised of a rod-
like member 12, a housing 14, and an elongated light source 16. In this preferred
embodiment, the rod-like member is a waveguide 12 that has an external curved lateral
surface 18 serving as a light-emitting surface and an interior lateral surface 20 that
serves as a light-receiving surface. The characteristics of this waveguide 12 will be
further described below, but in general, light entering the waveguide 12 from the light
source 16 positioned below the light-receiving surface 20 is scattered within the
waveguide 12 so as to exit with diffused distribution out of the curved lateral surface 18.
As best shown in Figure 3, the housing 14 preferably comprises a pair of side
walls 30, 32 that define an open-ended channel 34 that extends substantially the length
of waveguide 12. The housing 14 generally functions to house the light source 16 and
associated electrical accessories (e.g., a circuit board), and also preferably serves to
collect and reflect light, as is further described below.
Although it is contemplated that various types of light sources could be
into the illumination device of the present invention, applicants have
determined that the best available light source for the purposes of this invention is a
string or strings of contiguously mounted high-intensity light-emitting diodes (LEDs), as
illustrated in Figures 1-3. However, as mentioned above, the available visible color
spectrum of an illumination device 10 incorporating LEDs as the light source 16 is
limited by the finite availability of LED colors. Furthermore, certain LED colors are
significantly more expensive than others and/or have life spans that are significantly
shorter than others. Thus, the illumination device 10 of the present invention is
constructed so as to provide for emission of light with a perceived color that is different
than that of the LED itself.
This is accomplished through the incorporation of a light color conversion system
into the illumination device 10, specifically an intermediate light-transmitting medium 22
extending along and positioned adjacent the light source 16 with a light-receiving
surface for receiving light emitted from said light source 16 and a light-emitting surface
for emitting light into the waveguide 12. This intermediate light-transmitting medium 22
is preferably composed of a matrix of a substantially translucent polyurethane or similar
material tinted with a predetermined combination of one or more fluorescent dyes. A
preferred polyurethane for this application is a polyurethane manufactured and
distributed by IPN Industries, Inc. of Haverhill, Massachusetts under trade name EGA-
202. However, as will be further described below with reference to Figure 3A, the
intermediate light-transmitting medium 22 need not be a unitary member, but may also
be comprised of a plurality of discrete layers.
In order to better understand the construction and function of the illumination
device 10 of the present invention, it is useful to discuss the concept of fluorescence.
Fluorescence is the emission of certain electromagnetic radiation (i.e., light) from a
body that results from the incidence of electromagnetic radiation on that body. In other
words, if light energy is directed into a fluorescent body, that body absorbs some of the
energy and then emits light of a lesser energy; for example, blue light that is directed
onto a fluorescent body may emit a lower-energy green light.
Returning to the illumination device 10 of the present invention, the intermediate
light-transmitting medium 22 and the fluorescent dyes contained therein serve as the
fluorescent body. Specifically, because of its position adjacent the light source 16, light
emitted from the light source 16 is directed into the intermediate light-transmitting
medium 22 and interacts with the fluorescent dyes contained therein. This light is
partially absorbed by each of the fluorescent dyes of the intermediate light-transmitting
medium 22, and a lower-energy light is then emitted from each of the fluorescent dyes
and into the light-receiving surface 20 of the waveguide 12. Thus, through selection of
appropriate combinations of dyes and varying the density of the dyes within the
intermediate light-transmitting medium 22, applicants have been able to produce
various colors across the visible spectrum, colors that are ultimately observed along the
light-emitting surface 18 of the waveguide 12.
For example, blue LEDs are significantly less expensive than white LEDs, but
last significantly longer than white LEDs. Furthermore, because blue light is a higher-
energy light, applying the principles of fluorescence in accordance with the present
invention, blue LEDs can be used to generate colors across the visible spectrum, from
blue-green to red, as illustrated in Figures 7A and 7B. Therefore, blue LEDs are a
preferred LED color for the illumination device 10 of the present invention.
Thus, in an illumination device 10 incorporating blue LEDs and constructed in
accordance with the present invention, various combinations of fluorescent dyes,
including, but not limited to, red, yellow, and/or green dyes, can be incorporated into the
intermediate light-transmitting medium 22 to achieve different colors. In this regard, a
preferred red fluorescent dye is a pigment manufactured and distributed by Day-Glo
Color Corporation of Cleveland, Ohio as Product No. ZQ-13 ("Rocket Red™"); a
preferred yellow fluorescent dye is a pigment manufactured and distributed by Day-Glo
Color Corporation of Cleveland, Ohio as Product No. ZQ-17 ("Saturn Yellow™"); and a
preferred green fluorescent dye is a pigment manufactured and distributed by Day-Glo
Color Corporation of Cleveland, Ohio as Product No. ZQ-18 ("Signal Green™").
Before describing particular dye combinations for producing desired colors, it is
important to recognize the nature of visible light and color. At the outset, visible light is
light than can be perceived by the human eye. Visible light spans a range of
wavelengths between approximately 400-700 nanometers (nm) (referred to as the
"visible spectrum"), and the perceived color of light is based on its particular wavelength
within this range. As illustrated in Figures 7A and 7B, the visible spectrum can be
represented as a continuum or "rainbow" of colors from violet (~ 400 nm) to red (- 700
nm), or alternatively, the visible spectrum can be represented in a circular chart. With
respect to Figures 7A and 7B, it is important to recognize that many common colors are
not represented in visible spectrum. For example, the color magenta is not represented
by a single wavelength; rather, when the human eye perceives magenta, it is actually
perceiving a combination of wavelengths in the red and violet ranges of the visible
spectrum, and thus it is represented in the mixed region of the circular chart of Figure
7B. Similarly, it is important to recognize that the color commonly referred to as white is
not represented in Figures 7A or 7B. When the human eye perceives white, it is
actually perceiving a combination of wavelengths across the visible spectrum, the
importance of which will be explained below.
Thus, most perceived "colors" are not representative of light of a single
wavelength, but rather some combination of wavelengths. In this regard, the dominant
color in light comprised of some combination of wavelengths is generally referred to as
hue. In order to provide a mechanism to represent and identify all possible perceived
colors, the Commission Internationale I"Eclairage (CIE) constructed the CIE
Chromaticity Diagram, which is based on three ideal primary light colors of red, blue,
and green. The CIE Chromaticity Diagram is a well-known tool for identifying colors and
is well understood by one of ordinary skill in the art. Specifically, as illustrated in Figure
8, the x-axis of this chart represents the amount of ideal red that would be mixed with
ideal blue, and the y-axis of this chart represents the amount of ideal green that would
be mixed with ideal blue. Thus, using the CIE Chromaticity Diagram, a desired color
can be identified in terms of its x and y coordinates. It is also important to recognize
that the chromaticity curve, which is representative of the visible spectrum, is commonly
superimposed over the chart such that wavelengths within the visible spectrum are
represented along this curve.
The CIE Chromaticity Diagram is also helpful in understanding mixtures of
primary light colors. Specifically, if a straight line is drawn between two points on the
chromaticity curve, for example from green with a wavelength of 510 nm to red with a
wavelength of 700 nm, that straight line illustrates the range of colors that could be
created and perceived by the human eye, depending on the relative amounts of primary
light colors in the mixture, including various yellowish-green colors and oranges.
It is also important to recognize that the central region of the CIE Chromaticity
Diagram is representative of white, a combination of the three ideal primary light colors.
If any straight line between two colors on the chromaticity curve passes through this
central region, those two colors can be mixed to create a perceived white color.
Again, through selection of appropriate combinations of dyes and varying the
density of the dyes within the intermediate light-transmitting medium 22, applicants
have been able to produce various colors across the visible spectrum, color that are
observed along the light-emitting surface 18 of the waveguide 12. Various examples
are described below.
Example 1
In this first example, an illumination device 10 is constructed with a length L of
approximately 4.75 inches and has a cross-section as shown in Figure 3. The light
source 16 is a string of nine contiguously mounted, high-intensity LEDs spaced at
approximately 0.50-inch intervals. Furthermore and more importantly, the LEDs in the
example are blue, emitting light with a wavelength of approximately 470 nm and having
color coordinates of x ˜ 0.111 and y= 0.058 on the CIE Chromaticity Diagram.
The LEDs are operated at approximately 20 mA. In order to simplify the
manufacturing and assembly process, it is preferred that the LEDs be operated at a
substantially constant current and power. However, by varying the current, the resultant
perceived color may be affected.
Finally, referring again to Figure 3, the intermediate light-transmitting medium 22
in this example has a height H of approximately 0.625 inches, a width W of
approximately 0.375 inches, and a length essentially identical to that of the illumination
device, 4.75 inches. More importantly, the intermediate light-transmitting medium 22 is
composed of a substantially translucent polyurethane tinted with combination of
fluorescent dyes, preferably and specifically the red, yellow, and green dyes
manufactured and distributed by the Day-Glo Color Corporation of Cleveland. Ohio, in
the following proportions:
With respect to Table 1 (and the analogous tables contained in other examples),
the polyurethane and fluorescent dyes are mixed into a substantially homogenous
compound. Once so mixed, the compound is used to create an intermediate light-
transmitting medium 22 of appropriate dimensions. Therefore, the total mass of the
polyurethane and fluorescent dyes is not important, only the relative ratios of these
components in the composition.
When a preferred illumination device 10 is constructed in this manner, light
emitted from the light source 16 (i.e., the blue LEDs) is directed into the intermediate
light-transmitting medium 22 and interacts with the red, yellow, and green fluorescent
dyes contained therein. This light is partially absorbed by each of the fluorescent dyes
of the intermediate light-transmitting medium 22, and a lower-energy light is then
emitted from each of the fluorescent dyes and into the light-receiving surface 20 of the
waveguide 12. Thus, a combination of lights of various wavelengths from each of the
fluorescent dyes and the LEDs themselves is directed into the light-receiving surface 20
of the waveguide 12 and ultimately observed along the light-emitting surface 18 of the
waveguide 12.
Finally, referring again to Figure 3, the intermediate light-transmitting medium 22
in this example has a height H of approximately 0.625 inches, a width W of
approximately 0.375 inches, and a length essentially identical to that of the illumination
device, 4.75 inches. More importantly, the intermediate light-transmitting medium 22 is
composed of a substantially translucent polyurethane tinted with combination of
fluorescent dyes, preferably and specifically the red, yellow, and green dyes
manufactured and distributed by the Day-Glo Color Corporation of Cleveland. Ohio, in
the following proportions:
With respect to Table 1 (and the analogous tables contained in other examples),
the polyurethane and fluorescent dyes are mixed into a substantially homogenous
compound. Once so mixed, the compound is used to create an intermediate light-
transmitting medium 22 of appropriate dimensions. Therefore, the total mass of the
polyurethane and fluorescent dyes is not important, only the relative ratios of these
components in the composition.
When a preferred illumination device 10 is constructed in this manner, light
emitted from the light source 16 (i.e., the blue LEDs) is directed into the intermediate
light-transmitting medium 22 and interacts with the red, yellow, and green fluorescent
dyes contained therein. This light is partially absorbed by each of the fluorescent dyes
of the intermediate light-transmitting medium 22, and a lower-energy light is then
emitted from each of the fluorescent dyes and into the light-receiving surface 20 of the
waveguide 12. Thus, a combination of lights of various wavelengths from each of the
fluorescent dyes and the LEDs themselves is directed into the light-receiving surface 20
of the waveguide 12 and ultimately observed along the light-emitting surface 18 of the
waveguide 12.
Specifically, it has been determined that the illumination device 10 described in
this example results in light with color coordinates of x˜ 0.266 and y ˜ 0.237, within the
white region defined by the CIE Chromaticity diagram as illustrated in Figure 8. Thus,
blue light emitted from the LEDs 16 ultimately results in a white light being observed
along the light-emitting surface 18 of the waveguide 12.
Example 2
In this example, an illumination device 10 is constructed with a length L of
approximately 4.625 inches and also has a cross-section similar to that shown in Figure
3. The light source 16 is a string of nine contiguously mounted, high-intensity LEDs
spaced at approximately 0.50-inch intervals and operated at approximately 20 mA.
Furthermore, the LEDs in the example are again blue, emitting light with a wavelength
of approximately 470 nm and having color coordinates of x ˜ 0.111 and y ˜ 0.058 on
the CIE Chromaticity Diagram.
Referring again to Figure 3, the intermediate light-transmitting medium 22 in this
example has a height H of approximately 0.375 inches, a width W of approximately
0.1875 inches, and a length essentially identical to that of the illumination device, 4.625
inches. The intermediate light-transmitting medium 22 is composed of a substantially
translucent polyurethane tinted with a combination of fluorescent dyes in the following
proportions:
When a preferred illumination device 10 is constructed in this manner, blue light
emitted from the LEDs 16 ultimately results in light having color coordinates of x s 0.255
and y = 0.211. Thus, the observed light falls near the upper boundary of the bluish
purple and purple regions of the CIE Chromaticity Diagram, as illustrated in Figure 8.
Example 3
In this example, an illumination device 10 is constructed with a length L of
approximately 3.00 inches and also has a cross-section similar to that shown in Figure
3. The light source 16 is a string of six contiguously mounted, high-intensity LEOs
spaced at approximately 0.50-inch intervals and operated at approximately 20 mA.
Furthermore, the LEDs in the example are again blue, emitting light with a wavelength
of approximately 470 nm and having color coordinates of x ˜ 0.111 and y ˜ 0.058 on
the CIE Chromaticity Diagram.
Referring again to Figure 3, the intermediate light-transmitting medium 22 in this
example has a height H of approximately 0.400 inches, a width W of approximately
0.1875 inches, and a length essentially identical to that of the illumination device, 3.00
inches. The intermediate light-transmitting medium 22 is composed of a substantially
translucent polyurethane tinted with a combination of fluorescent dyes in the following
proportions:
When a preferred illumination device 10 is constructed in this manner, blue light
emitted from the LEDs 16 ultimately results in light having color coordinates of x ˜
0.327 and y ˜ 0.247. Thus, the observed light falls near the upper boundary of the
reddish purple and purplish pink regions of the CIE Chromaticity Diagram, as illustrated
in Figure 8.
As mentioned above, light emitted from the fluorescent dyes contained in the
intermediate light-transmitting medium 22 is transmitted through the intermediate light-
transmitting medium 22 to the light-receiving surface 20 of the rod-like member 12. In
this regard, as with the illumination device described in co-pending and commonly
assigned U.S. Patent Application Serial No. 09/982,705 (corresponding to Indian Patent
Application No. 1090/KOLNP/2003), the rod-like member 12 of the present invention is
preferably a "leaky" waveguide 12, i.e., a structural member that functions both as an
optical waveguide and light scattering member. As an optical waveguide, it tends to
preferentially direct light entering the waveguide 12 along the axial direction of the
waveguide, while as a light scattering member, it urges the light out of its light-emitting
surface 18. In other words, light enters the light-receiving surface 20 of the waveguide
12 from the adjacent intermediate light-transmitting medium 22 and is directed along at
least a portion of the length of the waveguide 12 before being emitted from the light-
emitting surface 18 of the waveguide 12. As a result, what is visually perceived is a
substantially uniform and elongated light pattern being emitted along the light-emitting
surface 18 of the waveguide 12, thus making the illumination device 10 an effective
simulator of neon lighting.
As described in co-pending and commonly assigned U.S. Patent Application
Serial No. 09/982,705 (corresponding to Indian Patent Application No. 1090/KOLNP/
2003), applicants have found that acrylic material appropriately treated to scatter light
to be one preferred material for the waveguide 12. Moreover, such acrylic material is
easily molded or extruded into rods having the desired shape for a particular
illumination application, is extremely light in weight, and withstands rough shipping and
handling. While acrylic material having the desired characteristics is commonly
available, it can be obtained, for example, from AtoHaas of Philadelphia, Pennsylvania
under order number DR66080 with added frosted characteristics. Alternatively, other
materials, such as such as bead-blasted acrylic or polycarbonate, or painted acrylic or
polycarbonate, may also be used for the waveguide 12 without departing from the spirit
and scope of the present invention.
As an alternative, applicants have also determined that filler may be incorporated
into a polyurethane material to give it the desired light scattering properties and allow to
serve as an appropriate leaky waveguide 12. Preferably, hollow spheres, called "micro
balloons," are used to promote scattering. The micro balloons have approximately the
same diameter as a human hair, are void in their interior, and have a shell constructed
from glass or other material having an index of refraction similar to that of polyurethane.
Because the indices of refraction essentially match, once the micro balloons are placed
in the polyurethane, the Fresnel losses at the interfaces are minimal. When light
passes through the polyurethane material impregnated with micro balloons, the voids
within the respective micro balloons act as a negative focusing lens, deflecting the light.
Thus, once impregnated with appropriate micro-balloons, a polyurethane compound will
also have the light scattering properties necessary for it to serve as the leaky
waveguide 12 for the illumination device 10 of the present invention.
Regardless of the specific material chosen for construction of the waveguide 12,
as illustrated in Figure 6, the waveguide 12 preferentially scatters light along its. length
but ultimately allows light to exit through its light-emitting surface 18. Such a waveguide
12 provides a visible, elongated or oval-like light pattern for each LED, brightest at the
center and diminishing continuously out from the center along the major and minor
axes of the pattern. By spacing the LEOs a certain distance apart and each LED an
appropriate distance from the light-emitting surface 18 of the waveguide 12, the light
intensity distribution patterns on the light-emitting surface 18 of the waveguide 12 are
caused to overlap to such an extent that the variations in the patterns are evened out.
This causes the collective light pattern on the light-emitting surface 18 of the waveguide
12 to appear uniform along the length of the waveguide 12.
With respect to the scattering of light so as to cause it to appear uniform along
the length of the waveguide 12, it is noteworthy that the dyes of the intermediate light-
transmitting medium 22 also tend to cause scattering of the light emitted from the light
source 16. Thus, the incorporation of the intermediate light-transmitting medium 22 not
only provides for the desired emission of light of a perceived color different than that of
the light source 16, it also causes some scattering of light and thus assists in ensuring
that the collective light pattern on the light-emitting surface 18 of the waveguide 12
appears uniform.
As mentioned above, the housing 14 generally functions to house the light
source 16 and associated electrical accessories, and also preferably serves to collect
light not emitted directly into the light-receiving surface of the intermediate light-
transmitting medium 22, re-directing such light it to the intermediate light-transmitting
medium 22, as is further described below. Specifically, the housing 14 increases the
light collection efficiency by reflecting the light incident upon the internal surfaces of the
housing 14 into the intermediate light-transmitting medium 22. In this regard, as best
shown in Figure 3, the illumination device 10 is preferably provided with one or more
collection surfaces 40, 42, 44 for collecting and reflecting light not emitted directly into
the intermediate light-transmitting medium 22. The collection surfaces 40, 42, 44 could
be formed using tape, paint, metal or another light-reflecting material, preferably white
in color, it is preferred that such light collection surfaces 40, 42, 44 be provided on the
internal surfaces of the channel 34, namely, the side walls 30, 32 and portions of the
floor of the channel 34. It is additionally preferred that the external surfaces of the side
walls 30, 32 be provided with a light-absorbing material 50, for example, tape, paint, or
another coating, preferably black in color. Thus, the external surfaces of the housing 14
are visually dark to an observer or otherwise prevent "leakage" of the light emitted from
the light source 16.
further refinement, and as illustrated in Figure 3, a portion of the volume of
the open-ended channel 34 is filled with a translucent potting compound 52 such that
the LEDs 16 are partially encapsulated in the potting compound 52. In such an
embodiment, the light is transmitted through the potting compound 52 before entering
the light-receiving surface of the intermediate light-transmitting medium 22. When such
a potting compound 52 is incorporated into an illumination device 10 constructed in
accordance with the present invention, the potting compound 52 should have an index
of refraction essentially matching the index of refraction of the light source 16 to
minimize Fresnel losses at the interface.
Furthermore, it is contemplated that the potting compound 52 could completely
fill the channel 34 defined by the side walls 30, 32 in order to provide the illumination
device 10 with greater rigidity and to maintain the proper positioning of the LEDs 16
within the channel 34.
Figure 3A is a cross-sectional view similar to that of Figure 3, but in which the
intermediate light-transmitting medium 22 is comprised of multiple discrete layers.
Specifically, the embodiment illustrated in Figure 3A is identical to that illustrated in
Figure 3, with the exception that the intermediate light-transmitting medium 22 is
comprised of three discrete layers 22a, 22b, 22c. Each of the individual layers 22a,
22b, 22c could be tinted with a single dye (i.e., a red layer 22a, a yellow layer 22b, and
a green layer 22c), but once stacked, the layers 22a, 22b, 22c work together to achieve
the desired result - emission of light of a perceived color different than that of the light
source 16. In this regard, although the intermediate light-transmitting medium 22
described above was preferably composed of a substantially translucent polyurethane,
other materials could be used without departing from the spirit and scope of the present
invention. For example, it is contemplated that the intermediate light-transmitting
medium 22 could be comprised of one or more layers of a light-transmitting fluorescent
paint or paste applied to the light-receiving surface 20 of the waveguide 12 to achieve
the desired fluorescence. For another example, substantially translucent and colored
plastic strips could be applied to the light-receiving surface 20 of the waveguide 12 for
the desired fluorescence.
Figure 4 is a side sectional view of an alternate preferred embodiment of an
illumination device 110 made in accordance with the present invention. Like the
embodiment described above with respect to Figure 3, the illumination device 110 is
generally comprised of a rod-like member 112, a housing 114, and a light source 116
(e.g., contiguously mounted high-intensity LEDs). The rod-like member is a waveguide
112 that preferably has an external curved lateral surface 118 serving as a light-
emitting surface and an interior lateral surface 120 that serves as a light-receiving
surface. The rod-like member 112 has optical waveguide and light scattering
properties, such that light entering the waveguide 112 positioned below the light-
receiving surface 120 is scattered within the waveguide 112 so as to exit with diffused
distribution out of the curved lateral surface 118.
The illumination device 110 further includes a light color conversion system,
specifically an intermediate light-transmitting medium 122 tinted with a predetermined
combination of one or more fluorescent dyes. However, unlike the embodiment
described above with respect to Figure 3, the LEOs 116 are not only adjacent to the
intermediate light-transmitting medium 122, but actually extend into the intermediate
light-transmitting medium 122.
As with the embodiment described above with respect to Figure 3, the housing
114 preferably comprises a pair of side walls 130, 132 that define an open-ended
channel 134 that extends substantially the length of waveguide 112. The housing 114
generally functions to house the light source 116 and associated electrical accessories,
and also preferably serves to collect and reflect light. Specifically, the housing 114
increases the light collection efficiency by reflecting the light incident upon the internal
surfaces of the housing 114 into the intermediate light-transmitting medium 122. In this
regard, the illumination device 110 is preferably provided with one or more collection
surfaces 140, 142, 144 for collecting and reflecting light not emitted directly into the
intermediate light-transmitting medium 122. It is additionally preferred that the external
surfaces of the side walls 130, 132 be provided with a light-absorbing material 150.
In any event, because of the position of the intermediate light-transmitting
medium 122 adjacent the light source 116, light emitted from the light source 116 is
directed into the intermediate light-transmitting medium 122 and interacts with the
fluorescent dyes contained therein. This light is partially absorbed by each of the
fluorescent dyes of the intermediate light-transmitting medium 122, and a lower-energy
light is then emitted from each of the fluorescent dyes and into the light-receiving
surface 120 of the waveguide 112. Thus, through selection of appropriate combinations
of dyes and varying the density of the dyes within the intermediate light-transmitting
medium 122, various colors can be created and observed along the light-emitting
surface 118 of the waveguide 112.
Figure 5 is a side sectional view of another alternate preferred embodiment of an
illumination device 210 made in accordance with the present invention. Like the
embodiments described above with respect to Figures 3 and 4, the illumination device
210 is generally comprised of a rod-like member 212 that defines an internal channel, a
housing 214, and a light source 216 (e.g., contiguously mounted high-intensity LEDs).
The rod-like member is a waveguide 212 that preferably has an external curved lateral
surface 218 serving as a light-emitting surface and an interior lateral surface 220 that
serves as a light-receiving surface. The rod-like member 212 has optical waveguide
and light scattering properties, such that light entering the waveguide 212 positioned
below the light-receiving surface 220 is scattered within the waveguide 212 so as to exit
with diffused distribution out of the curved lateral surface 218.
The illumination device 210 further includes a light color conversion system,
specifically an intermediate light-transmitting medium 222 received in the internal
channel defined by said waveguide 212 and tinted with a predetermined combination of
one or more fluorescent dyes. Like the embodiment described with respect to Figure 3,
the LEDs 216 are partially encapsulated in a potting compound 252 and positioned
adjacent the light-receiving surface of the intermediate light-transmitting medium 222.
However, in this particular embodiment, the intermediate light-transmitting medium 222
has a substantially "taller" profile, and the waveguide 212 is much thinner than in the
other described embodiments.
Finally, as with the embodiments described above with respect to Figures 3 and
4, the housing 214 preferably comprises a pair of side walls 230, 232 that define an
open-ended channel 234 that extends substantially the length of waveguide 212. The
housing 214 generally functions to house the light source 216 and associated electrical
accessories, and also preferably serves to collect and reflect light. Specifically, the
housing 214 increases the light collection efficiency by reflecting the light incident upon
the internal surfaces of the housing 214 into the intermediate light-transmitting medium
222. In this regard, the illumination device 210 is preferably provided with one or more
collection surfaces 240, 242, 244 for collecting and reflecting light not emitted directly
into the intermediate light-transmitting medium 222. It is additionally preferred that the
external surfaces of the side walls 230, 232 be provided with a light-absorbing material
250.
In any event, because of the position of the intermediate light-transmitting
medium 222 adjacent the light source 216, light emitted from the light source 216 is
directed into the intermediate light-transmitting medium 222 and interacts with the
fluorescent dyes contained therein. This light is partially absorbed by each of the
fluorescent dyes of the intermediate light-transmitting medium 222, and a lower-energy
light is then emitted from each of the fluorescent dyes and into the light-receiving
surface 220 of the waveguide 212. Thus, through selection of appropriate combinations
of dyes and varying the density of the dyes within the intermediate light-transmitting
. medium 222, various colors can be created and observed along the light-emitting
surface 218 of the waveguide 212.
Finally, as part of their experimentation, applicants have further discovered that
ultraviolet light commonly emitted from LEDs 16 may adversely affect the performance
of the fluorescent dyes of the intermediate light-transmitting medium 22. Therefore, one
solution to this problem is to use ultraviolet inhibitors in the polyurethane compound
that comprises the intermediate light-transmitting medium 22 and/or the potting
compound 52. Alternatively, it is also contemplated that an acrylic shield could be
positioned between the LEDs 16 and the intermediate light-transmitting medium 22 to
absorb any ultraviolet radiation and prevent it from entering the intermediate light-
transmitting medium 22.
It will be obvious to those skilled in the art that further modifications may be
made to the embodiments described herein without departing from the spirit and scope
of the present invention.
WE CLAIM :
1. An illumination device, comprising:
a light source emitting light of a predetermined first hue;
a substantially rod-like member having a predetermined length and positioned
adjacent said light source, said member being composed of a material that has both
optical waveguide and light scattering properties so as to preferentially scatter light
along the length of said rod-like member; and
an intermediate member generally composed of a matrix of light-transmitting
material and one or more light-fluorescing dyes, said intermediate member including a
light-receiving surface for receiving light emitted from said light source and a light-
emitting surface for emitting light into said rod-like member, each of said light-
fluorescing dyes emitting light of a predetermined wavelength following absorption of
light from said light source, wherein a collective light ultimately emitted from said rod-
like member is of a second hue with a substantially uniform intensity along the length of
said rod-like member.
2. The illumination device as claimed in claim 1, wherein the predetermined hue of
said light source is blue.
3. The illumination device as claimed in claim 1, wherein said second hue is
substantially white.
4. The illumination device as claimed in claim 2, wherein said second hue is
substantially white.
5. The illumination device as claimed in claim 1, wherein said light source is a
plurality of light-emitting diodes.
6. The illumination device as claimed in claim 1, and comprising a housing
extending substantially the predetermined length of said rod-like member and housing
said light source and associated electrical accessories.
7. The illumination device as claimed in claim 6, wherein said housing generally
comprises a pair of side walls that define an open-ended channel, said light source
being received and housed in said open-ended channel.
8. The illumination device as claimed in claim 6, and comprising one or more light
collection surfaces provided on internal surfaces of said housing, said light collection
surfaces collecting and reflecting light into said intermediate member.
9. The illumination device as claimed in claim 7, and comprising one or more
collection surfaces provided on internal surfaces of said side walls, said light collection
surfaces collecting and reflecting light into said intermediate member.
10. The illumination device as claimed in claim 7, wherein external surfaces of said
side walls are provided with a light-absorbing material.
11. The illumination device as claimed in claim 1, wherein the matrix of light-
transmitting material is polyurethane.
12. An illumination device, comprising:
a plurality of light-emitting diodes emitting light of a predetermined first color; and
a light color conversion system, including
a light-receiving surface positioned adjacent said light-emitting diodes,
a light-emitting surface, and
one or more fluorescent dyes, each of said dyes emitting light of one or
more predetermined wavelengths following absorption of light from said light-emitting
diodes and from other of said fluorescent dyes, wherein light observed along the light-
emitting surface of said light color conversion system is perceived as having a color
different than the predetermined first color of light emitted by said light-emitting diodes;
and
a substantially rod-like member having a predetermined length with a light-
receiving surface and a light-emitting surface, the light-receiving surface of said rod-like
member being positioned adjacent the light-emitting surface of said light color
conversion system.
13. The illumination device as claimed in claim 12, wherein the predetermined first
color is blue.
14. The illumination device as claimed in claim 12, wherein light observed along the
light-emitting surface of said light color conversion system is perceived as white light by
an observer.
15. The illumination device as claimed in claim 13, wherein light observed along the
light-emitting surface of said light color conversion system is perceived as white light by
an observer.
16. The illumination device as claimed in claim 12, wherein light observed along the
light-emitting surface of said light color conversion system has color coordinates within
the white region defined by the CIE Chromaticity diagram.
17. The illumination device as claimed in claim 13, wherein light observed along the
light-emitting surface of said light color conversion system has color coordinates within
the white region defined by the CIE Chromaticity disg;
18. The illumination device as claimed in claim 12, wherein said substantially rod-like
member is composed of a material that has both optical waveguide and light scattering
properties resulting in an elongated and substantially uniform light intensity pattern on
the light-emitting surface of said rod-like member along said predetermined length.
19. The illumination device as claimed in claim 12, and comprising a housing
extending substantially the predetermined length of said rod-like member and housing
said plurality of light-emitting diodes and associated electrical accessories.
20. The illumination device as claimed in claim 19, wherein said housing generally
comprises a pair of side walls that define an open-ended channel, said plurality of light-
emitting diodes being received and housed in said open-ended channel.
21. The illumination device as claimed in claim 19, and comprising one or more light
collection surfaces provided on internal surfaces of said housing, said light collection

surfaces collecting and reflecting light into said light color conversion system.
22. The illumination device as claimed in claim 20, and comprising one or more
collection surfaces provided on internal surfaces of said side walls, said light collection
surfaces collecting and reflecting light into said light color conversion system.
23. The illumination device as claimed in claim 20, wherein external surfaces of said
side walls are provided with a light-absorbing material.
24. The illumination device as claimed in claim 12, wherein the light color conversion
system is substantially composed of polyurethane.
25. The illumination device as claimed in claim 12, wherein the light color conversion
system is comprised of a plurality of light-transmitting fluorescent layers.
26. An illumination device, comprising:
a light source;
an intermediate light-transmitting medium extending along and positioned
adjacent said light source, said intermediate light-transmitting medium being tinted with
a predetermined combination of one or more fluorescent dyes; and
a substantially rod-like member having a predetermined length with a light-
receiving surface and a light-emitting surface, said member being composed of a
material that has both optical waveguide and light scattering properties, and the light-
receiving surface of said rod-like member being positioned adjacent said intermediate
light-transmitting medium;
wherein light emitted from said light source and having a first perceived color is
partially absorbed by the predetermined combination of fluorescent dyes of said
intermediate light-transmitting medium, such that light transmitted through said
intermediate light-transmitting medium to the light-receiving surface of said rod-like
member has a second perceived color resulting from a collective light of multiple
wavelengths; and
wherein the optical and light scattering properties of said rod-like member result
in an elongated light intensity pattern on the light-emitting surface of said rod-like
member along said predetermined length.
27. The illumination device as claimed in claim 26, wherein said light source is a
plurality of light-emitting diodes.
28. The illumination device as claimed in claim 26, wherein the first perceived color
is blue.
29. The illumination device as claimed in claim 26, wherein the second perceived
color is white.
30. The illumination device as claimed in claim 28, wherein the second perceived
color is white.
31. The illumination device as claimed in claim 26, wherein the second perceived
color has color coordinates within the white region defined by the CIE Chromaticity
diagram.
32. The illumination device as claimed in claim 28, wherein the second perceived
color has color coordinates within the white region defined by the CIE Chromaticity
diagram.
33. The illumination device as claimed in claim 26, and comprising a housing
extending substantially the predetermined length of said rod-like member, said housing
including a pair of side walls that define an open-ended channel, said light source being
received and housed in said open-ended channel.
34. The illumination device as claimed in claim 33, and comprising one or more light
collection surfaces provided on internal surfaces of said housing, said light collection
surfaces collecting and reflecting light into said intermediate light-transmitting medium.
35. The illumination device as claimed in claim 33, wherein external surfaces of said
housing are provided with a light-absorbing material.
36. The illumination device as claimed in claim 26, wherein the intermediate light-
transmitting medium is comprised of a plurality of light-transmitting fluorescent layers.
37. The illumination device as claimed in claim 36, wherein each light-transmitting
fluorescent layer is tinted with a separate and predetermined combination of one or
more of the fluorescent dyes.
38. An illumination device, comprising:
a light source;
an intermediate light-transmitting medium extending along and positioned
adjacent said light source, said intermediate light-transmitting medium being tinted with
a predetermined combination of one or more fluorescent dyes; and
a substantially rod-like member having a predetermined length with a light-
receiving surface and a light-emitting surface, said member being composed of a
material that has both optical waveguide and light scattering properties, and the light-
receiving surface of said member being positioned adjacent said intermediate light-
transmitting medium;
wherein light of a predetermined wavelength is emitted from said light source and
is partially absorbed by the predetermined combination of dyes of said intermediate
light-transmitting medium and causes each of said dyes to emit light of a particular
wavelength, such that light transmitted through said intermediate light-transmitting
medium to the light-receiving surface of said rod-like member is a collective light of
multiple wavelengths; and
wherein the optical and light scattering properties of said rod-like member result
in an elongated light intensity pattern on the light-emitting surface of said rod-like
member along said predetermined length.
39. The illumination device as claimed in claim 38, wherein said light source is a
plurality of light-emitting diodes.
40. The illumination device as claimed in claim 38, wherein the collective light of
multiple wavelengths is perceived as white light by an observer.
41. The illumination device as claimed in claim 38, and comprising a housing
extending substantially the predetermined length of said rod-like member, said housing
including a pair of side walls that define an open-ended channel, said light source being
received and housed in said open-ended channel.
42. The illumination device as claimed in claim 41, and comprising one or more light
collection surfaces provided on internal surfaces of said housing, said light collection
surfaces collecting and reflecting light into said intermediate light-transmitting medium.
43. The illumination device as claimed in claim 42, wherein external surfaces of said
housing are provided with a light-absorbing material.
44. A method of constructing an illumination device for simulating neon lighting,
comprising the steps of:
providing a light source;
positioning a light-transmitting medium adjacent said light source, said light-
transmitting medium being tinted with one or more fluorescent dyes, such that when
light of a predetermined wavelength is emitted from said light source and is partially
absorbed by the dyes of said light-transmitting medium, each of said dyes emit light of a
particular wavelength, such that light emitted from said light-transmitting medium is a
collective light of multiple wavelengths;
positioning adjacent said light-transmitting medium a substantially rod-like
member having a predetermined length with a light-receiving surface and a light-
emitting surface, said member being composed of a material that has both optical
waveguide and light scattering properties, such that when the collective light of multiple
wavelengths is transmitted through said light-transmitting medium to the light-receiving
surface of said rod-like member, an elongated and substantially uniform light intensity
pattern is perceived on the light-emitting surface of said rod-like member along said
predetermined length.
45. The method as claimed in claim 45, wherein said
substantially rod-like member is composed of a material that has both optical
waveguide and light scattering properties.
46. An illumination device, comprising:
a plurality of light-emitting diodes emitting light of a predetermined first color; and
a light color conversion system, including
a substantially rod-like member having a predetermined length with a light-
receiving surface and a light-emitting surface, the light-receiving surface of said rod-like
member being positioned adjacent said light-emitting diodes,
one or more fluorescent dyes contained in said substantially rod-like
member, each of said dyes emitting light of one or more predetermined wavelengths
following absorption of light from said light-emitting diodes and from other of said
fluorescent dyes, wherein light observed along the light-emitting surface of said rod-like
member is perceived as having a color different than the predetermined first color of
light emitted by said light-emitting diodes.
47. The illumination device as claimed in claim 46, wherein said substantially rod-like
member is composed of a material that has both optical waveguide and light scattering
properties, resulting in an elongated and substantially uniform light intensity pattern on
the light-emitting surface of said rod-like member along said predetermined length.
An illumination device simulates neon lighting and allows for emission of light in
colors that cannot ordinarily be achieved by the use of LEDs along through the
incorporation of a light color conversion system into the illumination device. This light
color conversion system comprises an intermediate light-transmitting medium (22)
tinted with predetermined combination of one or more fluorescent dyes. Light emitted
from the light source (16) of the illumination device is directed into the intermediate
light-transmitting medium (22) and interacts with the fluorescent dyes contained therein.
This light is partially absorbed by each of the fluorescent dyes of the intermediate light-
transmitting medium, and a lower-energy light is then emitted from each of the
fluorescent dyes and into the light-receiving surface (12) of the waveguide. Thus,
selection of appropriate combinations of dyes results in various colors being emitted
from the illumination device.

Documents:

00018-kolnp-2005-abstract.pdf

00018-kolnp-2005-assignment.pdf

00018-kolnp-2005-claims.pdf

00018-kolnp-2005-correspondence.pdf

00018-kolnp-2005-description (complete).pdf

00018-kolnp-2005-drawings.pdf

00018-kolnp-2005-form 1.pdf

00018-kolnp-2005-form 13.pdf

00018-kolnp-2005-form 18.pdf

00018-kolnp-2005-form 3.pdf

00018-kolnp-2005-form 5.pdf

00018-kolnp-2005-gpa.pdf

00018-kolnp-2005-letter patent.pdf

00018-kolnp-2005-reply first examination report.pdf


Patent Number 216302
Indian Patent Application Number 00018/KOLNP/2005
PG Journal Number 11/2008
Publication Date 14-Mar-2008
Grant Date 12-Mar-2008
Date of Filing 05-Jan-2005
Name of Patentee ILIGHT TECHNOLOGIES, INC.
Applicant Address 2130 GREEN BAY ROAD EVANSTONE IL60201 USA.
Inventors:
# Inventor's Name Inventor's Address
1 HULSE GEORGE R 1542 DELLWOD AVENUE COOKEVILLE TN-38506 USA.
2 DOMINICK JOHN ,R, 6295 OLD HIGHWAY 42 COOKEVILLE USA.
3 CLEAVER MARK, J 100 DUPEE PLACE WILMETTE USA.
4 ERIKSSON ERIC,O 2608 PAYNE STREET EVANSTON USA
PCT International Classification Number B64 00/20
PCT International Application Number PCT/US2003/017765
PCT International Filing date 2003-06-05
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 60/387,076 2002-06-06 U.S.A.