Title of Invention

A METHOD AND A DEVICE FOR COOLING A HIGH VOLTAGE TRANSFORMER FOR A MICROWAVE OVEN.

Abstract Disclosed are a method and a device for cooling a high voltage transformer (50) for a microwave oven, in which the high voltage transformer (50) is sealed so as to separate a coil (56) and a core (57) from the outside, to improve the cooling effect, and in which electric connection lines (60) leading from the high voltage transformer (50) are effectively treated and a fixed structure of a container (51) for accommodating said transformer is improved. The method for cooling the high voltage transformer (50) for the microwave oven involves inserting the high voltage transformer (50) into a container (51) with a designated size and sealing the container (51); injecting a cooling oil (54) into the container (51) so as to absorb heat of a high temperature generated from a coil (56) and a core (57) of the high voltage transformer (50); and cooling the cooling oil (54) absorbing the heat by radiating the heat via the container (51) exchanging the heat with the outside.
Full Text BACKGROUND OF THE INVENTION
Field of the Invention
The present invention relates to a method and a device
for cooling a high voltage transformer for a microwave oven,
and more particularly to a method and a device for cooling a
high voltage transformer for a microwave oven so as to rapidly
remove heat generated from a coil and a core in the operation
of the high voltage transformer, thereby improving performance
and quality of the microwave oven and the high voltage
transformer.
Description of the Related Art
Generally, high voltage transformers are used in
electronic appliances for preparing food using a high
frequency, such as microwave ovens. The high voltage
transformer is a kind of a power feed unit, which heats a
heater of a magnetron for generating high frequency microwave
and simultaneously constitutes a half-wave voltage doubler
circuit, thereby applying high voltage of 4,000V to the
magnetron via a condenser so that the magnetron generates the
high frequency microwave.
In a process for manufacturing the above-described high
voltage transformer, in order to protect the high voltage
transformer from vibration, noise and heat generated by a
strong magnetic field occurring when voltage is applied to an
input side of the high voltage transformer, an impregnation
step, in which the high voltage transformer is impregnated with
an impregnant such as varnish, must be performed.
In case the high voltage transformer is manufactured by
passing through the aforementioned impregnation step, the
process for manufacturing the high voltage transformer is
complicated and consequently equipment for manufacturing the
high voltage transformer is increased in size. Further,
since, in the high voltage transformer manufactured by passing
through the impregnation step, the heat generated from the
coil is not conducted to the core or the outside, the high
voltage transformer is disadvantageous that it is difficult to
miniaturize.
The aforementioned high voltage transformer has another
problem. That is, fires frequently break out by the
thermosetting of varnish due to the heat. Since the coil
charged with electricity is exposed to the outside, the coil
is always in danger of fires and electric shocks.
In order to solve such problems, the present inventor(s)
filed a method for manufacturing a non-impregnated high
voltage transformer. Hereinafter, this patent application
will be described with reference to Figs. 1 and 2.
A plurality of E-type and I-type cores 1 and 2 are
continuously manufactured by punching a steel plate 100 using
a press, and vertically stacked so that the stack structures
of the E-type and I-type cores 1 and 2 have a designated

height so as to correspond to a width of a hole of a bobbin 4
to be integrated therewith.
The stack structure of the E-type cores 1 is inserted
into the holes of the bobbins 4, provided with coils 5 wound
thereon. Then, a two component adhesive 7, which is rapidly
cured at room temperature, is coated at a designated amount
and thickness on the upper surface of a central supporting
portion la of the stack structure of the E-type cores 1, and
the stack structure of the I-type cores 2 is attached to the
central portion la coated with the two component adhesive 7.
Contact portions between both external corners of the
upper surfaces of both side supporting portions lb of the
stack structure of the E-type cores 1 and both edges of the
lower surface of the stack structure of the I-type cores 2 are
welded, and several portions along the outer circumferences of
the stack structure of the E-type cores 1 and the stack
structure of the I-type core 2 are welded, thereby forming
several welding areas 8.
An anticoirosive is sprayed on the surfaces of the stack structures of the E-type and I-type cores 1 and 2 and the
exposed welding areas 8, thereby forming a rustproof layer 3.
Embossed segments 6a or rivets 6b are used to fix the stack
structures of the E-type and I-type cores 1 and 2 so as to
form one block, thereby manufacturing a high voltage
transformer.
As described above, the process for manufacturing the
high voltage transformer without an impregnation step reduces
a number of steps, improves productivity of the high voltage
transformer, reduces the production cost of the high voltage
transformer, and increases quality of the high voltage
transformer due to the reduction of vibration and noise
generation.
Insulation papers 10 are disposed along the outer
surfaces of the coils 5 contacting the stack structures of the
E-type cores 1 and I-type cores 2, thereby conducting the heat
generated from the coil 5 to the core.
in the above-described conyentional high voltage
transformer, the insulation papers are used to conduct the
heat generated from the coil to the core. However, since the
heat generated from the coil is conducted to the core only via
the insulation papers, a sufficient cooling rate by the heat
conduction is not expected.
That is, the heat generated from the coil is conducted
to the core via the insulation papers, and the heated core is
cooled by means of a blast fan serving to forcibly cool the
heat. However, since a portion of the high voltage
transformer mounted on an external device is sealed, the
cooling effect due to the forcible cooling using the blast fan
is weak.
Particularly, since the high voltage transformer is not
sealed but exposed to the outside when the high voltage
transformer is mounted on the external device, the high
voltage transformer exposes to a user to several dangers, such
as an electrical shock, thereby being poor in terms of safety.
SUMMARY OF THE INVENTION
Therefore, the present invention has been made in view
of the above problems, and it is an object of the present
invention to provide a method and a device for cooling a high
voltage transformer for a microwave oven, in which the high
voltage transformer is sealed so as to separate a coil and a
core from the outside and to improve a cooling effect, and in
which electric connection lines leading from the high voltage
transformer are effectively treated and a fixed structure of a
container for accommodating the high voltage transformer is
improved so as to protect the high voltage transformer from
dangers such as an electrical shock occurring in inspecting
the microwave oven, thereby improving performance and quality
of the microwave oven and the high voltage transformer.
In accordance with one aspect of the present invention,
the above and other objects can be accomplished by the
provision of a method for cooling a high voltage transformer for a microwave oven, comprising the steps of: inserting the
high voltage transformer into a container with a designated
size and sealing the container; injecting a cooling oil into
the container so as to absorb heat of a high temperature generated from a coil and a core of the high voltage
transformer; and cooling the cooling oil absorbing the heat by.
radiating the heat via the container exchanging the heat with
the outside.
In accordance with another aspect of the present
invention, there is provided a device for cooling a high
voltage transformer for a microwave oven, comprising: a
container for accommodating the high voltage transformer; a
cooling oil inserted into the container so as to absorb heat of a high temperature generated from a coil and a core of the j
high voltage transformer; a cover for sealing the container;
terminals formed on the upper part of the cover and connected
to electrical connection lines leading from the high voltage
transformer so as to apply power to the high voltage
transformer and to apply power from the high voltage
transformer to an end product; and fixing means installed
within the container, including a lower guide being disposed
on the bottom of the container and serving to support the
lower surface of the high voltage transformer so as to prevent
the movement of the high voltage transformer and the
electrical connection lines leading therefrom, and an upper
guide being disposed on the top of the container and serving
to support the upper surface of the high voltage transformer
and the electrical connection lines.
In accordance with yet another aspect of the present
invention, there is provided a device for cooling a high
voltage transformer for a microwave oven, comprising: a
container for accommodating the high voltage transformer;
corrugated portions with concave portions and convex portions,
formed in a regular arrangement on each of side surfaces of a
case of the container so as to more rapidly cool a cooling oil
absorbing heat conducted thereto by convection current;
electrical connection lines leading from the high voltage
transformer, passing through via holes formed through a cover
of the container, each of the said via holes being provided
with a protrusion, and protruding to the outside of the cover;
bushes inserted into each of the via holes so as to protect
the connection wires; and an epoxy filling the insides of the
protrusions so as to prevent the cooling oil from flowing
thereinto.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
The above and other objects, features and other
advantages of the present invention will be more clearly
understood from the following detailed description taken in
conjunction with the accompanying drawings, in which:
Fig. 1 shows a process for manufacturing a conventional
high voltage transformer for a microwave oven;
Fig. 2 is a broken-away perspective view of a device for
cooling the conventional high voltage transformer for the
microwave oven;
Fig. 3 is a perspective view of a device for cooling a
high voltage transformer for a microwave oven in accordance
with a first embodiment of the present invention;
Fig. 4 is a perspective view of the device for cooling
the high voltage transformer for the microwave oven, taken
along the line A-A, of Fig. 3;
Fig. 5 is a cross-sectional view of the device for
cooling the high voltage transformer for the microwave oven,
taken along the line B-B, of Fig. 3;
Fig. 6 is a cross-sectional view showing another example
of a terminal for leading an electric connection line of the
device for cooling the high voltage transformer for the
microwave oven of Fig. 3;
Fig. 7 is a broken-away perspective view showing another
example of a container applied to the device for cooling the
high voltage transformer for the microwave oven of Fig. 3;
Fig. 8 is a broken-away perspective view showing yet
another example of a container applied to the device for
cooling the high voltage transformer for the microwave oven of
Fig. 3;
Fig. 9 is a partially broken-away perspective view of a
device for cooling a high voltage transformer for a microwave
oven in accordance with a second embodiment of the present
invention;
Fig. 10 is a cross-sectional of the device for cooling
the high voltage transformer for the microwave oven, in which
inner components are omitted, taken along the line C-C, of
Fig. 9;
Fig. 11 is an enlarged cross-sectional view of an
example of the portion D of the device for cooling the high
voltage transformer for the microwave oven of Fig. 9;
Fig. 12 is an enlarged cross-sectional view of another
example of the portion D of the device for cooling the high
voltage transformer for the microwave oven of Fig. 9;
Fig. 13 is an enlarged cross-sectional view of an
example of the portion E of the device for cooling the high
voltage transformer for the microwave oven of Fig. 9;
Fig. 14 is an enlarged cross-sectional view of another
example of the portion E of the device for cooling the high
voltage transformer for the microwave oven of Fig. 9;
Fig. 15 is an enlarged cross-sectional view of an
example of the portion F of the device for cooling the high
voltage transformer for the microwave oven of Fig. 9;
Fig. 16 is an enlarged cross-sectional view of another
example of the portion F of the device for cooling the high
voltage transformer for the microwave oven of Fig. 9;
Fig. 17 is a cross-sectional view of a device for
cooling a high voltage transformer for a microwave oven in
accordance with a third embodiment of the present invention;
and
Fig. 18 is a cross-sectional view of a device for
cooling a high voltage transformer for a microwave oven in
accordance with a fourth embodiment of the present invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Now, preferred embodiments of the present invention will
be described in detail with reference to the annexed drawings.
Fig. 3 is a perspective view of a device for cooling a
high voltage transformer for a microwave oven in accordance
with a first embodiment of the present invention. Fig. 4 is a
perspective view of the device for cooling the high voltage
transformer for the microwave oven, taken along the line A-A,
of Fig. 3, and Fig. 5 is a cross-sectional view of the device
for cooling the high voltage transformer for the microwave
oven, taken along the line B-B, of Fig. 3., Fig. 6 is a cross-
sectional view showing another example of a terminal for
leading an electric connection line of the device for cooling
the high voltage transformer for the microwave oven of Fig. 3.
Fig. 7 is a broken-away perspective view showing another
example of a container applied to the device for cooling the
high voltage transformer for the microwave oven of Fig. 3, and
Fig. 8 is a broken-away perspective view showing yet another
example of a container applied to the device for cooling the
high voltage transformer for the microwave oven of Fig. 3.
A non-impregnated high voltage transformer 50 of the
present invention is manufactured by continuously punching a
steel plate by a press so as to form E-type and I-type thin
plates, by stacking the E-type and I-type thin plates so as to
form E-type and I-type cores, by inserting first and second
coils into the E-type core and inserting a pass core and a
heater coil into the first and second coils, and by attaching
the I-type core to the E-type core using a two component
adhesive.
In order to prevent the separation of the E-type and I-
type cores, contact portions between the E-type core and the
I-type core and several portions along the outer
circumferences of the E-type and I-type cores are welded.
Then, embossed segments or rivets are used to fix the E-type
and I-type cores in a stacking direction. An anticorrosive is sprayed on the surfaces of the E-type and I-type cores and the
exposed welding portions, thereby protecting the manufactured
high voltage transformer from corrosion, vibration and noise.
By the above process, the manufacturing of the high voltage
transformer is completed.
The high voltage transformer 50 manufactured by the above-described process is accommodated within a container 51
with a designated size so as to receive the high voltage transformer 50 therein. The container 51 is sealed with a
cover 52, and a cooling oil 54 is injected into the container
51 via an injection port 53 formed in the cover 52. Then, the
injection port 53 is sealed. The cooling oil 54 injected into the container 51 absorbs heat of a high temperature generated
from a coil 56 and a core 57 of the high voltage transformer
50, and then radiates the absorbed heat via the container 51
and the cover 52, thereby serving to cool the high voltage
transformer 50.
Electrical connection lines 60 are connected to
terminals 61 provided on the upper surface of the cover 52 so
as to supply power to the high voltage transformer 50 and to
supply the power from the high voltage transformer 50 to an
end external device.
Preferably, the container 51 is made of a material with
excellent thermal conductivity such as aluminum or thermally
rolled steel plate, and the cooling oil 54 injected into the
container 51 is a nonconductiye and incombustible cooling oil.

Fixing means 65 is further provided within the container 51 so
as to fix the high voltage transformer 50 and the electrical
connection lines 60 leading from the transformer 50 and to
maintain a gap between the high voltage transformer 50 and the
container 51.
The fixing means 65 comprises a lower guide 66 disposed
on the bottom of the container 51 so as to support the lower
surface of the high voltage transformer 50, and a upper guide
67 disposed on the top of the container 51 so as to support
the upper surface of the high voltage transformer 50 and the
electrical connection lines 60.
The lower guide 66 includes a base 68 formed as a thin
film and made of a fire retarding material by molding,
provided with legs 67 protruding therefrom, and a through hole
69 formed in the center of the base 68 so that the cooling oil
54 is injected to the container 51 therethrough.
A dented step 70 is formed along the edge of the through
hole 69 so as to receive and guide the edge of the lower.
surface of the high voltage transformer 50. Otherwise, L-type
dented steps may be respectively formed on only four corners
of the bottom of the container 51 so as to guide four corners
of the lower surface of the high voltage transformer 50.
The lower guide 67 includes a flat base 75 made of a
fire retarding material by molding, and ribs 76 protruding
from the upper and lower surfaces of the base 75 and so as to
compensate the gap between the upper surface of the high
voltage transformer 50 and the cover 52.
Generally, the terminals 61 include two or three units
separated from each other by a designated distance. In case the terminals 61 include five units separated from each other
and integrated into one block, the terminals 61 are
advantageous in terms of automation of cooling the high
voltage transformer 50, and operation efficiency and
productivity of the device for cooling the high voltage
transformer 50. However, in this case, since a distance
between pins 77 connected to the electrical connection lines f 60 7 is short, the terminals 61 is influenced by breakdown voltage.
Herein, an upper insulation paper 77-1 is disposed below
pin holes 52-1 formed through the cover 52, and a lower
insulation paper 78 is disposed on the lower surfaces of heads
of the pins 77 fixed to the pin holes 52-1 by means of
packings 77-2. The lower insulation paper 78 is cut at areas
between the pins 77, and the cut portions of the lower
insulation paper 78 are downwardly bent. The downwardly bent
portions 79 of the lower insulation paper 78 serve to
guarantee a sufficient insulation distance between the pins
77.
Figs. 7 and 8 show auxiliary cooling means 80 for
rapidly cooling the cooling oil 54 absorbing the heat
generated from the coil 56 and the core 57, installed on the
external surface of the container 51 accommodating the high
voltage transformer 50.
The auxiliary cooling means 80 may include a plurality
of folds 81 formed integrally with the container 51 as shown
in Fig. 7, or a plurality of radiation fins 82 formed on the external surface of the container 51 and separated from each
other by the same distance as shown in Fig. 8, thereby rapidly
cooling the container 51 absorbing the heat conducted from the
cooling oil 54 in forcibly cooling the heat by means of a
blast fan.
Fig. 9 is a partially broken-away perspective view of a
device for cooling a high voltage transformer for a microwave
oven in accordance with a second embodiment of the present
invention. Fig. 10 is a cross-sectional of the device for
cooling the high voltage transformer for the microwave oven,
in which inner components are omitted, taken along the line C-
C, of Fig. 9. Fig. 11 is an enlarged cross-sectional view of
an example of the portion D of the device for cooling the high
voltage transformer for the microwave oven of Fig. 9, and Fig.
12 is an enlarged cross-sectional view of another example of
the portion D of the device for cooling the high voltage
transformer for the microwave oven of Fig. 9. Fig. 13 is an
enlarged cross-sectional view of an example of the portion E
of the device for cooling the high voltage transformer for the
microwave oven of Fig. 9, and Fig. 14 is an enlarged cross-
sectional view of another example of the portion E of the
device for cooling the high voltage transformer for the
microwave oven of Fig. 9. Fig. 15 is an enlarged cross-
sectional view of an example of the portion F of the device
for cooling the high voltage transformer for the microwave
oven of Fig. 9, and Fig. 16 is an enlarged cross-sectional
view of another example of the portion F of the device for
cooling the high voltage transformer for the microwave oven of
Fig. 9. Fig. 17 is a cross-sectional view of a device for
cooling a high voltage transformer for a microwave oven in
accordance with a third embodiment of the present invention.
Fig. 18 is a cross-sectional view of a device for cooling a
high voltage transformer for a microwave oven in accordance
with a fourth embodiment of the present invention.
In accordance with the second embodiment of the present
invention,there is provided a device for cooling high
voltage transformer 50 by inserting the high voltage
transformer 50 into the container 51 so as to more easily cool
the cooling oil 54 absorbing the heat of a high temperature
generated from the coil 56 and the core 57, to more
effectively treat the electric connection lines 60 leading
from the high voltage transformer 50, and to improve a fixed
structure of the container 51.
For this purpose, the container 51 comprises a base 101,
a case 102, and a cover 103. Corrugated portions 108 with concave portions 10 6 and convex portions 107 in a semicircular
shape are formed on each of side surfaces of the case 102 of
the container 51, thereby more rapidly cooling the cooling oil
54 absorbing the conducted heat by convection current.
Instead of the aforementioned semicircular shape, each
of the corrugated portions 108 may have various shapes such as
rectangle, triangle, etc., as long as the corrugated portions
108 include the concave portions 106 and the convex portions
107 arranged in a horizontal direction of the side surfaces
105 of the case 102.
Alternatively, the corrugated portions 108 may include
the concave portions 106 and the convex portions 107 arranged
in a vertical direction of the side surfaces 105 of the case
102, as shown in Fig. 18.
The electrical connection lines 60 leading from the high
voltage transformer 50 pass through via holes 111 formed
through a cover 103, each hole being provided with a
protrusion 110. A bush 112 for protecting the corresponding
electrical connection line 60 is inserted into the via holes
111.
The insides of the protrusions 110 are filled with an
epoxy 113 so as to prevent the cooling oil 54 from flowing thereinto through the via holes 111 and the bushes 12.
The bush 112 may be inserted into the via hole 111 from
the inside of the protrusion 110 as shown in Fig. 11, or from
the outside of the protrusion 110 as shown in Fig. 12.
The case 102 and the base 101 of the container 51 are
fixed to each other by tightly jointing the case 102 and the
base 101 with each other and then by welding designated
portions of the jointed case 102 and base 101 by brazing, arc
welding, or electric welding.
The high voltage transformer 50 is fixed to the base 101
by argon welding the high voltage transformer 50 mounted on
the base 101 via weld holes 115 formed through the base 101.
The case 102 and the cover 103, and the case 102 and the
base 101 are respectively fixed to each other by forming
curling portions 116 on the upper end of the case 102 and the
edge of the cover 103, and on the lower end of the case 102
and the edge of the base 101, by engaging the curling portions
116 with each other, and by pressing the engaged portions. In
order to more firmly fix the case 102 and the cover 103, and
the case 102 and the base 101 to each other, if necessary,
after the pressing step, a welding step may be further
performed.
Instead of the auxiliary cooling means 80 for improving
the cooling effect in the container 51 of the first
embodiment, a plurality of heat pipes 120 for circulating a refrigerant introduced thereinto so as to cool the heat are
installed in the container 51, thereby improving the cooling
of the container 51.
Preferably, radiation fins 121 are fixed to portions of
the heat pipes 120 exposed to the outside, thereby improving
the cooling effect.
As described above, in the present invention, the high
voltage transformer 50 is inserted into the container 51, the
cooling oil 54 is injected into the container 51, and the
container 51 is covered with the cover 52. Then, the
container 51 incorporating the high voltage transformer 50 is
installed in products such as microwave ovens.
In accordance with the first embodiment, power is
inputted to and outputted from the high voltage transformer 50
so as to operate the high voltage transformer 50 via the
terminals 61 provided on the upper part of the cover 52.
In accordance with the second embodiment, the electrical
connection lines 60 leading from the high voltage transformer
50 and having a connection part at their ends are protruded
from the cover 103 and exposed to the outside, thereby
improving the connection of the high voltage transformer 59
and an end product requiring the high voltage transformer 59.
In case the electrical connection lines 60 are protruded
from the cover 103 and are exposed to the outside, since the
bushes 112 and epoxy 113 are used as means for preventing the
cooling oil 54 from flowing thereinto through via holes 111
formed through the cover 103, reduction of the cooling effect
due to the leakage of the cooling oil 54 is prevented.
The above-described high voltage transformer 50 of the
present invention is installed on the end product. Then, the
cooling oil 54 filling the interior of the container 51
absorbs the heat of a high temperature generated from the coil
56 and the core 57, and then conducts the absorbed heat to the
container 51.
The heat conducted to the container 51 is rapidly cooled
by means of the heat exchange by the operation of the blast
fan installed on the outside of the container 51.
Particularly, since the interior of the container 51 is
filled with the cooling oil 54, the cooling oil 54 reaches
deep into the coil 56 and the core 57 so as to absorb the heat
generated therefrom in operating the high voltage transformer
50. In the first embodiment, the cooling effect is further
improved by the auxiliary cooling means 80 such as the folds
81 or the radiation fins 82 formed integrally with the
container 51.
In the second embodiment, when the cooling oil 54
absorbing the heat conducted from the coil 56 and the core 57
reaches the convex portions 107 of the corrugated portions 108
formed on each side surface 105, outwardly protruding from the
side surfaces 105, since the cooling oil 54 within the concave
portions 107 are circulated by convection current, the cooling
effect is further improved.
Further, in case the heat pipes 120 serving as the
auxiliary cooling means are fixed within the container 51 and
partially protruded to the outside, since the protruded
portions of the heat pipes 120 are rapidly cooled by the blast
fan, the heat exchange between the protruded portions and
internal portions of the heat pipes 120 is improved and the
cooling effect is also improved.
The fixing means 65 prevents the movement of the high
voltage transformer 50 inserted into the container 51 due to
the vibration generated in operating the high voltage
transformer 50. Such function of the fixing means 65 will be
described as follows.
In the first embodiment, when the high voltage
transformer 50 is mounted on the bottom 71 of the container 51
by means of the lower guide 66 interposed between the bottom
71 of the container 51 and the lower surface of the high
voltage transformer 50, the lower and upper guides 66 and 67
prevent the movement of the high voltage transformer 50, i.e.,
fix the high voltage transformer, thereby allowing the cooling
oil 54 to freely circulate in the space between the container
51 and the fixed high voltage transformer 50.
In the second embodiment, the high voltage transformer
50 is fixed to the base 101 by welding the high voltage
transformer 50 into the base 101 via the weld holes 115 formed
through the base 101. Although the cooling device of the
second embodiment does not have the lower and upper guides 66
and 67, the movement of the high voltage transformer 50 due to
the vibration generated in operating the high voltage
transformer 50 is sufficiently prevented and simultaneously
the high voltage transformer 50 is grounded.
In accordance with the present invention, since the
container 51 incorporating the high voltage transformer 50 is
filled with the cooling oil 54 and sealed, the container 51
maximizes its cooling effect, and reduces the size of the high voltage transformer 50 compared to a conventional high voltage
transformer with the same capacity as the transformer 50 of
the present invention.
Further, since the high voltage transformer 50 is not
exposed to the outside, the high voltage transformer 50 is not
disclosed to high voltage in inspecting and repairing
peripheral parts, thereby protecting users from dangers such
as an electrical shock.
As apparent from the above description, the present
invention provides a method and a device for cooling a high
voltage transformer for a microwave oven, in which the high
voltage transformer is sealed so as to separate a coil and a
core from the outside and to improve a cooling effect, and in
which electric connection lines leading from the high voltage
transformer are effectively treated and a fixed structure of a
container for accommodating the high voltage transformer is
improved so as to protect users of the high voltage
transformer from dangers such as an electrical shock occurring
in inspecting the microwave oven, thereby improving
performance and quality of the microwave oven and the high
voltage transformer.
Although the preferred embodiments of the present
invention have been disclosed for illustrative purposes, those
skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the
accompanying claims.
WE CLAIM:

1. A method for cooling a high voltage transformer for a /
microwave oven, Comprising the steps of:
inserting the high voltage transformer into a container
with a designated size and sealing the container;
injecting a cooling oil into the container so as to
absorb heat of a high temperature generated from a coil and a
core of the high voltage transformer; and
cooling the cooling oil absorbing the heat by radiating
the heat via the container exchanging the heat with the
outside.
2. A device for cooling a high voltage transformer for a

microwave oven/ comprising:
a container for accommodating the high voltage
transformer;
a cooling oil inserted into the container so as to
absorb heat of a high temperature generated from a coil and a
core of the high voltage transformer; a cover for sealing the container;
terminals formed on the upper part of the cover and
connected to electrical connection lines leading from the high
voltage transformer so as to apply power to the high voltage
transformer and to apply power from the high voltage
transformer to an end product; and
fixing means installed within the container, including:
a lower guide being disposed on the bottom of the container and serving to support the lower surface of the high
voltage transformer so as to prevent the movement of the high
voltage transformer and the electrical connection lines
leading therefrom; and
an upper guide being disposed on the top of the container and serving to support the upper surface of the high
voltage transformer and the electrical connection lines.
3. A device for cooling a high voltage transformer for a microwave oven, comprising:
a container for accommodating the high voltage transformer;
corrugated portions with concave portions and convex portions, formed on each of side surfaces of a case of the container and separated from each other by the same distance so as to more rapidly cool a cooling oil absorbing heat conducted thereto by convection current;
electrical connection lines leading from the high voltage transformer, passing through via holes formed through a cover of the container, each of the said via holes being provided with a protrusion, and protruding to the outside of the cover;
bushes inserted into each of the via holes so as to
protect the connection wires; and
an epoxy filling the insides of the protrusions so as to
prevent the cooling oil from flowing thereinto.
4. The device for cooling a high voltage transformer
for a microwave oven as claimed in claim 2 or 3, wherein
there is provided :
auxiliary cooling means formed on the external surface
of the container so as to rapidly cool the cooling oil
absorbing heat generated from the coil and the core.
5. The device for cooling a high voltage transformer
for a microwave oven as claimed in claim 2,
wherein in case of using the terminals including five
units, the device further comprises:
an upper insulation paper disposed below pin holes
formed through the cover, and a lower insulation paper
disposed on the lower surfaces of heads of pins fixed to the
pin holes by means of packings; and
downwardly bent portions formed by cutting the lower
insulation paper at areas between the pins and by downwardly
bending the cut portions of the lower insulation paper, so as
to guarantee a sufficient insulation distance between the pins
and to allow the pins not to be influenced by breakdown
voltage.
6. The device for cooling a high voltage transformer
for a microwave oven as claimed in claim 3,
wherein the corrugated portions are horizontally-
arranged on each of the side surfaces of the container.
7. The device for cooling a high voltage transformer
for a microwave oven as claimed in claim 3,
wherein the corrugated portions are vertically arranged
on each of the side surfaces of the container.
8. The device for cooling a high voltage transformer
for a microwave oven as claimed in claim 3,
wherein the case of the container is fixed to a base of
the container by tightly jointing the case with the base and
by welding the case into the base by brazing.
9. The device for cooling a high voltage transformer
for a microwave oven as claimed in claim 3,
wherein the high voltage transformer is fixed to a base
of the container by argon welding the high voltage transformer
mounted on the base into the base via weld holes formed
through the base.
10. The device for cooling a high voltage transformer
for a microwave oven as claimed in claim 3,
wherein the case and the cover, and the case and a base
of the container are respectively fixed to each other by-
forming curling portions on the upper end of the case and the
edge of the cover, and on the lower end of the case and the
edge of the base, by engaging the curling portions with each
other, by pressing the engaged portions, and by welding the
pressed portions.
11. The device for cooling a high voltage transformer
for a microwave oven as claimed in claim 4,
wherein the auxiliary cooling means comprises folds or
radiation fins formed integrally with the container.
12. The device for cooling a high voltage transformer
for a microwave oven as claimed in claim 4,
wherein the auxiliary cooling means comprises:
heat pipes fixed within the container so as to
circulate a refrigerant injected thereinto and cool the heat
of the container; and
radiation fins fixed to exposed portions of the
heat pipes to the outside.
13.A device for cooling a high voltage transformer for a microwave oven,
substantially as herein described, particularly with reference to the
accompanying drawings.
14.A method for cooling a high voltage transformer for a microwave oven,
substantially as herein described.
15.A microwave oven incorporating a device for cooling a high voltage transformer as claimed in any preceeding claims.
Disclosed are a method and a device for cooling a high voltage transformer (50)
for a microwave oven, in which the high voltage transformer (50) is sealed so as to
separate a coil (56) and a core (57) from the outside, to improve the cooling effect, and
in which electric connection lines (60) leading from the high voltage transformer (50)
are effectively treated and a fixed structure of a container (51) for accommodating said
transformer is improved. The method for cooling the high voltage transformer (50) for
the microwave oven involves inserting the high voltage transformer (50) into a
container (51) with a designated size and sealing the container (51); injecting a cooling
oil (54) into the container (51) so as to absorb heat of a high temperature generated
from a coil (56) and a core (57) of the high voltage transformer (50); and cooling the
cooling oil (54) absorbing the heat by radiating the heat via the container (51)
exchanging the heat with the outside.

Documents:

00210-kol-2003-abstract.pdf

00210-kol-2003-assignment.pdf

00210-kol-2003-claims.pdf

00210-kol-2003-correspondence.pdf

00210-kol-2003-description (complete).pdf

00210-kol-2003-drawings.pdf

00210-kol-2003-form 1.pdf

00210-kol-2003-form 18.pdf

00210-kol-2003-form 2.pdf

00210-kol-2003-form 3.pdf

00210-kol-2003-form 5.pdf

00210-kol-2003-gpa.pdf

00210-kol-2003-letter patent.pdf

00210-kol-2003-priority document others.pdf

00210-kol-2003-priority document.pdf

00210-kol-2003-reply f.e.r.pdf


Patent Number 216320
Indian Patent Application Number 210/KOL/2003
PG Journal Number 11/2008
Publication Date 14-Mar-2008
Grant Date 12-Mar-2008
Date of Filing 08-Apr-2003
Name of Patentee PURETEC CO. LTD.
Applicant Address 669, HAKSAN-RI, GASAN-MYUN CHILGOK-GUN KYUNGSANGBUK-DO
Inventors:
# Inventor's Name Inventor's Address
1 CHOI, BU-SIK 669, HAKSAN-RI, GASAN-MYUN CHILGOK-GUN KYUNGSANGBUK-DO
PCT International Classification Number H 02 P
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2002-0022109 2002-04-23 Republic of Korea