Title of Invention

A DISAZO DYE AND A PROCESS FOR PREPARING THE SAME.

Abstract THE PRESENT INVENTION RELATES TO THE FIELD OF FIBER-REACTIVE DYES. BLACK DYEING MIXTURES OF FIBER-REACTIVE DYES ARE KNOWN FROM U.S. PATENT NOS. 5,445,654 AND 5,611,821 AS WELL AS FROM KOREAN PATENT APPLICATION PUBLICATION NO. 94-2560. DEEP BLACK DYE MIXTURES ARE KNOWN , FOR EXAMPLE, FROM JAPANESE PATENT APPLICATION PUBLICATION SHO-58-160 362 WHICH ARE BASED ON A NAVY-BLUE DISAZO DYE AND AN ORANGE MONOAZO DYE. HOWEVER THESE DYE MIXTURES HAVE SOME DEFICIENCIES. WITH THE PRESENT INVENTION, DEEPBLCK -DYEING DYE MIXTURES OF IMPROVED PROPERTIES, FOR EXAMPLE WASH FASTNESS HAVE UNEXPECTEDLY BEEN FOUND, COMPRISING A DISAZO DYE CONFORMING TO THE GENERAL FORMULA (1), AND ORE OR MORE DISAZO DYES CONFORMING TO THE GENERAL FORMULA (2).
Full Text Description
Black Dye Mixtures of Fiber-Reactive Azo Dyes, Methods for their Preparation and
Use Thereof for Dyeing Hydroxy- and/or Carboxamido-containing Fiber Material
The present invention relates to the field of fiber-reactive dyes.
Black-dyeing mixtures of fiber-reactive dyes are known from U.S. Patents Nos.
5,445,654 and 5,611,821 as well as from koren patent from U. S patent nos
94-2560. Deep black dye mixtures are known, for example, from Japanese Patent
Application Publication Sho-58-160 362 which are based on a navy-blue disazo dye
and an orange rnonoazo dye. However these dye mixtures have some deficiencies.
With the present invention, deep black-dyeing dye mixtures of improved properties,
for example wash fastnesses have unexpectedly been found, comprising a disazo
dye conforming to the general formula (1),
wherein:
M is hydrogen or an alkali metal, such as lithium, sodium and potassium;
n is in each case independently 0 or 1;
R1 is hydrogen, methyl, methoxy, sulfo, cyano, or chloro preferably hydrogen
R2, R3, R4, R5, R8 have one of the meanings of R1;
R11 is hydrogen or alkyl or phenyl, which may be mono- or di-substituted by an
alkyl, alkoxy, ester, ureido, carboxamido, hydroxy, chloro, cyano or sulfo
group;
L1 is a fiber-reactive qrouD of the formulae (5a-d):
Y is in each instance, independenuy of one another, vinyl or is ethyl which
is substituted in the (b-position by a substituent which can be eliminated
by the action of an alkali, forming the vinyl group, such as chlorine,
thiosulfato, sulfato, alkanoyloxy of 2 to 5 carbon atoms, such as
acetyloxy, phosphate, sulfobenzoyloxy and p-toluylsulfonyloxy, and is
preferably vinyl, b-chloroethyl, b-thiosulfatoethyl or b-sulfatoethyl and is
in particular preferably vinyl or (b-suffatoethyl;
* — denotes the bond to the aromatic ring;
X denotes chloro or fluoro and
Z has one of the meanings of X or is hydrogen or cyano;
Q is chloro, fluoro, cyanamido, hydroxy, alkoxy of 1 to 4 carbon atoms,
pyridino, carboxypyridino, carbamoylpyridino a group of the general
formula W or is a group of the general formulae (6a) or (6b),
in which
R13 is hydrogen, alkyl of 1 to 4 carbon atoms, alkoxy of 1 to 4 carbon
atoms, sulfoalkyl of 1 to 4 carbon atoms, phenyl unsubstttuted or
substituted by 1 to 2 substituents selected from the group of
substituents consisting of chlorine, bromine, methyl, ethyl, methoxy,
sulfo, acetamido, ureido and carboxy;
R14 has one of the meanings given for R13;
R15 has one of the meanings given for R13, or
R13 and R14 form a cyclic ringsystem of the general formulae (6c) or (6d)
Wherein
R° is a heterogroup such as O, S, SO2 or NR12or is a methylene group;
G is arylene, C1-C6-alkylene or ailkyene-arylene, each unsubstituted or
substituted, wherein the alkylene moieties being preferably those of 1
to 6 carbon atoms, preferably of 1 to 4 carbon atoms, in particular of 1
to 3 carbon atoms, such as methylene, ethylene and n-propylene, or
being preferably of 2 to 6 carbon atoms, if interrupted by a hetero
group, such as O, S, NH, SO2, CO, CO-NH, NH-CO, arylene being
phenylene or naphthylene, the substituents of phenylene being
preferably 1 or 2 substituents selected from the group consisting of
alkyl of 1 to 4 carbon atoms, such as methyl and ethyl, alkoxy of 1 to 4
carbon atoms, such as methoxy and ethoxy, carboxy, sulfo and
chlorine, in particular thereof methyl, ethyl, methoxy and ethoxy, and
the"ubstituents of naphthylene being preferably 1 or 2 sulfo groups;
L2, L3 have one of the meanings of L1;
W is a phenyl group of the general formula (3) or naphtyl group of the general
formula (4)
in which
M is defined as above;
* denotes the bond to the diazo group;
R7, R8, R9, R10 have one of the meanings of R1;
n is in each case independently 0 or 1 and
L4, L5 have one of the meanings of L1.
Preference is given to dye mixtures comprising an amount of from 40 to 95% by
weight of one or more disazo dyes of the general formula (1) and from 1 to 60% by
weight of one or more disazo dyes of the genera! formula (2) based on the dye
mixture.
Special preference is given to dye mixtures comprising an amount of from 60 to 80 %
by weight of one or more disazo dyes of the general formula (1) and from 20 to 40 %

by weight of one or more disazo dyes of the general formula (2) based on the dye
mixture.
The groups "sulfo", "thiosulfato", "carboxy", "phosphate" and "sulfato" include both
the acid form and the salt form of these groups. Accordingly, sulfo groups are groups
of the formula -SO3M , thiosulfato groups are groups of the formula -S-SO3M ,
carboxy groups are groups of the formula -COOM , phosphato groups are groups of
the formula -OPO3M2 and sulfato groups are groups of the formula -OSO3M , in
which M is defined as above.
The dye mixtures according to the present invention may also comprise one or more
monoazo dye of the general formulae (7) or (8) in up to 5 % by weight-
wherein M, R3, R4, and L2 are as defined above.
In addition the dye mixtures may contain up to about 15 % by weight of a
commercially available red reactive dyestuff. These shading components are well
known in the literature and can be synthesized by the star
generally added as shading components. Examples of the
the formulas (I), (II) or (III)
wherein
X, M, Q, R3, R4, L2, n are as described above.
The dyes of the general formulae (1), (2), (7), (8), (I), (II), in particular if those
corresponding to the same general formula, have the same chromophore, can have,
within the meaning of Y, structurally different fiber-reactive groups -SO2-Y. In
particular, the dye mixture can contain dyes of the same chromophore conforming to
the formula (1) and dyes of the same chromophore conforming to formula (2) and
optionally likewise of the general formula (7) and (8) in which the fiber-reactive
groups -SO2-Y are partly vinylsulfonyl groups and partly groups in which Y is a b-
ethyl substituted group as defined above, such as (b-chloroethylsulfonyl, b-
thiosulfatoethylsulfonyl or, preferably, b-sulfatoethylsulfonyl groups. If the dye
mixtures contain the respective dye components in the form of a vinylsulfonyl dye,
the proportion of the respective vinylsulfonyl dye to the respective dye with Y being a
P-ethyl substituted group as defined above, such as a b-chloro- or b-thiosulfato- or (b-
sulfatoethyl-sulfonyl dye, will be up to about 30 mol-%, based on the respective dye
chromophore. Preference is here given to the dye mixtures in which the proportion of
vinylsulfonyl dye to said b-ethyl substituted dye, such as b-sulfatoethylsulfonyl dye is
in terms of the molar ratio between 5 :95 and 30:70.
The dye mixtures of tire invention can be present as a preparation in solid or liquid
(dissolved) form. In solid form they generally contain the electrolyte salts customary
in the case of water-soluble and in particular fiber-reactive dyes, such as sodium
chloride, potassium chloride and sodium sulfate, and also the assistants customary
in commercial dyes, such as buffer substances capable of establishing a pH in
aqueous solution between 3 and 7, such as sodium acetate, sodium borate, sodium
bicarbonate, sodium citrate, sodium dihydrogenphosphate and disodium
hydrogenphosphate, small amounts of siccatives or, if they are present in liquid,
aqueous solution (including the presence of thickeners of the type customary in print
pastes), substances which ensure the permanence of these preparations, for
example mold preventatives.
If the dye mixtures take the form of dye powders, they contain, as a rule, 10 to 60 %
by weight, based on the dye powder or preparation, of a strength-standardizing
colorless diluent electrolyte salt, such as those mentioned above.
These dye powders may in addition contain the above mentioned buffer substances
in a total amount of up to 10 %, based on the dye powder. If the dye mixtures of the
invention are present in aqueous solution, the total dye content of these aqueous
solutions is up to about 75 % by weight, the electrolyte salt content of these aqueous
solutions preferably being below 10 % by weight, based on the aqueous solutions
(liquid preparations) can in general contain the above mentioned buffer substances
in an amount of up to 10 % by weight, preferably up to 5 % by weight.
The disazo dyes of the general formula 2 are new if the amide group is in the 6
position relative to the hydroxyl group and the -SO3M group is in the 5 position
relative to the hydroxyl group, as given in general formula (2-1),
or If the amide group is in 7 position and the -SO3M group is in position 6 relative to
the hydroxyl group, as given in general formula (2-2)
wherein
M is hydrogen or an alkali metal, such as lithium, sodium and potassium;
R5, R6 is hydrogen, methyl, methoxy, sulfo, cyano, or chloro preferably hydrogen;
R11 is hydrogen or alkyl or phenyl, which may be mono- or di-substituted by an
alkyl, alkoxy, ester, ureido, carboxamido, hydroxy, chloro, cyano or sulfo
group;
L3 is a fiber-reactive group of the formulae (5a-d):
wherein:
R12 has one of the meanings of R11;
Y is in each instance, independently of one another, vinyl or is ethyl which
is substituted in the b-position by a substituent which can be eliminated
by the action of an alkali, forming the vinyl group, such as chlorine,
thiosulfato, sulfato, alkanoyioxy of 2 to 5 carbon atoms, such as
acetyloxy, phosphatp, sulfbbenzoyloxy and p-toluylsulfonyloxy, and is
preferably vinyl, b-chloroethyl, b-thiosulfatoethyl or b-sulfatoethyl and is
in particular preferably vinyl or b-sulfatoethyl;
* denotes the bond to the aromatic ring;
X denotes chloro or fluoro and
Z has one of the meanings of X or is hydrogen or cyano;
Q is chloro, fluoro, cyanamido, hydroxy, alkoxy of 1 to 4 carbon atoms,
pyridino, carboxypyridino, carbamoylpyridino a group of the general
formula W or is a group of the general formulae (6a) or (6b),
in which
R13 is hydrogen, alkyl of 1 to 4 carbon atoms, alkoxy of 1 to 4 carbon
atoms, sulfoalkyl of 1 to 4 carbon atoms, phenyl unsubstituted or
substituted by 1 to 2 substituents selected from the group of
substituents consisting of chlorine, bromine, methyl, ethyl, methoxy,
sulfo, acetamido, ureido and carboxy;
R14 has one of the meanings given for R13;
R15 has one of the meanings given for R13, or
R13 and R14 form a cyclic ring system of the general formulae (6c) or (6d)
R° is a hetero group such as O, S, SO2 or NR12or is a methyiene group;
G is aryiene, C1-C6-alkylene or aikylene-arylene, each unsubstituted or
substituted, wherein the alkylene moieties being preferably those of 1
to 6 carbon atoms, preferably of 1 to 4 carbon atoms, in particular of 1
to 3 carbon atoms, such as methyiene, ethylene and n-propylene, or
being preferably of 2 to 6 carbon atoms, if interrupted by a hetero
group, such as O, S, NH, SQ2, CO, CO-NH, NH-CO, aryiene being
phenylene or naphthylene, the substituents of phenylene being
preferably 1 or 2 substituents selected from the group consisting of
alkyi of 1 to 4 carbon atoms, such as methyl and ethyl, alkoxy of 1 to 4
carbon atoms, such as methoxy and ethoxy, carboxy, sulfo and
chldrine, in particular thereof methyl, ethyl, methoxy and ethoxy, and
the substituents of naphthylene being preferably 1 or 2 sulfo groups;
is a phenyl group of the general formula (3) or naphtyl group of the genera)
formula (4)
in which
M is defined as above;
* denotes the bond to the diazo group;
R7, Ra, R9, R10 are hydrogen, methyl, methoxy, sulfo, cyano, or chloro ;
n is in each case independently 0 or 1 and
L4, L5 have one of the meanings of L3.
W2 is a phenyl group of the general formula (31) or naphtyl group of the
general formula (4")
in which
M is defined as above;
* denotes the bond to the diazo group;
Rr, R81 are hydrogen, methoxy, methyl
R9", R10 is hydrogen methyl, methoxy, sulfo, cyano;
n is in each case independently 0 or 1 and
L4, L5 have one of the meanings of L3.
and are thus part of the invention.
The dye mixtures of the invention can be obtained in a conventional manner, for
instance by mechanically mixing the individual dyes in the required proportions or by
synthesis by means of the customary diazotization and coupling reactions using
appropriate mixtures of the diazo and coupling components in a manner familiar to
those skilled in the art and the necessary proportions. One option is for example to
prepare aqueous suspensions of the coupling components 1-amino-8-naphthol-3,6-
disulfonic acid and for example 1-hydroxy-3,5-disulfo-6-N-(1 ",3"-dfketobutyl)-
naphtylamine, and as diazo components, aniline compounds of the formula (9).
Thus the dye mixture can be produced by diazotizing 4-((b-sulfatoethylsulfonyl)-
aniline (9) in a conventional manner in a strongly acid medium and then carrying out
the coupling reaction of the 1-amino-8-napthol-3,6-disulfonic acid with the diazo
component at a pH below 1.5 to form the compound (7). The second coupling
reaction with the monoazo dye (7) giving the disazo dyes conforming to the formula
(1) is carried out at a pH between 3 and 6.5. Then, by addition of the aqueous
solution of the acetoacetylated napthylamine the coupling reaction to form the dye
conforming to the general formula (2) is carried out at a pH between 1 and 6.5. The
inventive dyestuff mixture can be isolated from the solution in the conventional
manner, for example by salting out with an electrolyte salt, such as sodium chloride
or potassium chloride, or by spray-drying.
The acetoacetylated coupling agents employed are readily obtained by reaction of
the appropiately substituted naphtylamines with an excess of 5-200 % of diketene in
aqueous solution between 0-60 °C, preferably between 30-50 °C and at a pH
between 3 and 11 preferably at pH 4 to 8. The resulting acetoacetylated products
can subsequently be used directly for the diazo coupling reaction or can be isolated
by conventional salting out or spray drying. If the reaction solutions are used directly,
excess acyiating agent can be removed by heating to approximately 80 °C.
Dyes of the general formula (2) wherein the azo moieties are of a different structure
are prepared preferably by diazotizing the aromatic amine having the structure
W-NH2
wherein W is as defined above and coupling the resulting diazo-compound
to the naphtylamine of the formula (10)
wherein M, R11 and n are defined as above and then acetoacetylating the
intermediate as described above with subsequent coupling with a second diazo at
the 1,3-diketo moiety.
Dye mixtures In which the dye chromophores contain for example not only a
b-chloroethylsulfonyl or b-thiosulfatoethylsulfonyl or (b-sulfatoethylsulfonyl group but
also proportions with vinylsulfonyl groups cannot only be prepared by the above
mentioned method using appropriate vinylsulfonyl starting anilines, but also by
reacting the dye mixture in which Y is a b-chloroethyl, b-thiosulfatoethyl, or b-
suifatoethyl radical with an amount of alkali required for only part of these groups and
converting part said (b-substituted ethylsulfonyl groups into vinylsulfonyl groups. This
reaction is carried out by generally known methods of converting b-substituted
ethylsulfonyl groups into the vinylsulfonyl group.
The dye mixtures of the instant invention are well suitable for dyeing (which includes
printing) hydroxyl- and/or carboxamido-containing fiber materials by the application
and fixing methods numerously described in the art for fiber-reactive dyes, in deep
black shades with good color build-up and good wash-off in respect of unfixed dye
portions. Moreover, the dyeings obtained show improved wash-fastness.
The present invention therefore also provides for use of the inventive dye mixtures
for dyeing (including printing) hydroxyl- and/or carboxamido-containing fiber
materials and processes for dyeing such fiber materials and processes for dyeing
such materials using a dye mixture according to the invention by applying the dye
mixture to the substrate in dissolved form and fixing the dyes on the fiber by the
action of an alkali or by heating or both.
Hydroxyl-containing materials are natural or synthetic hydroxyl-containing materials,
for example cellulose fiber materials, including in the form of paper, or their
regenerated products and polyvinyl alcohols. Cellulose fiber materials are preferably
cotton but also other natural vegetable fibers, such as linen, hemp, jute and ramie
fibers; regenerated cellulose fibers are for example staple viscose and filament
viscose.
Carboxamido-containing materials are for example synthetic and natural polyamldes
and polyurethanes, in particular in the form of fibers, for example wool and other
animal hairs, silk, leather, nylon-6,6, nylon-6, nylon-11, and nylon-4.
Application of the dye mixtures of the invention is by generally known processes for
dyeing and printing fiber materials by the known application techniques for fiber-
reactive dyes. Since the dyes of the dye mixtures according to the invention are
highly compatible with one another, the dye mixtures of the invention are also
advantageously useful in exhaust dyeing processes. Applied in this way for example
to cellulose fibers from a long liquor ratio at temperatures between 40 and 105°C,
optionally at temperatures up to 130°C, under superatmospheric pressure, and
optionally in the presence of customary dyeing assistants with the use of acid-
binding agents and optionally neutral salts, such as sodium chloride or sodium
sulfate, they produce dyeings in very good color yields with excellent color build-up
and consistent shade. One possible procedure is to introduce the material into the
warm bath, gradually heat the bath to the desired dyeing temperature, and complete
the dyeing process at that temperature. The neutral salts which speed up the
exhaustion of the dyes can also if desired not be added to the bath until the actual
dyeing temperature has been reached.
Similarly, the conventional printing processes for cellulose fibers, which can either be
carried out in single-phase, for example by printing with a print paste containing
sodium bicarbonate or some other acid-binding agent and the colorant, and
subsequent steaming at from 100 to 103°C, or in two phases, for example by printing
with a neutral or weakly acid print paste containing the colorant and subsequent
fixation either by passing the printed material through a hot electrolyte-containing
alkaline bath or by overpadding with an alkaline electrolyte-containing padding liquor
and subsequent batching of this treated material or subsequent steaming or
subsequent treatment with dry heat, produce strong prints with well defined contours
and a clear white ground. Changing fixing conditions has only little effect on the
outcome of the prints. Not only in dyeing but also in printing the degrees of fixation
obtained with dye mixtures of the invention are very high. The hot air used in dry
heat fixing by the customary thermofix processes has a temperature of from 120 to
200°C. In addition to the customary steam at from 101 to 103°C, it is also possible to
use superheated steam and high pressure steam at up to 160°C.
Acid-binding agents responsible for fixing the dyes to cellulose fibers are for example
water-soluble basic salts of alkali metals and of alkaline earth metals of inorganic or
organic acids, and compounds which release alkali when hot. Of particular suitability
are the alkali metal hydroxides and alkali metal salts of weak to medium inorganic or
organic acids, the preferred alkali metal compounds being the sodium and potassium
compounds. These acid-binding agents are for example sodium hydroxide,
potassium hydroxide, sodium carbonate, sodium bicarbonate, potassium carbonate,
sodium formate, sodium dihydrogenphosphate and disodium hydrogenphosphate.
Treating the dyes of the dye mixtures according to the invention with the acid-binding
agents with or without heating bonds the dyes chemically to the cellulose fiber;
especially the dyeings on cellulose, after they have been given the usual
aftertreatment of rinsing to remove unfixed dye portions, show excellent wet fastness
properties, in particular since the unfixed dye portions are readily washed off
because of their good cold water solubility.
The dyeings of polyurethane and polyamide fibers are customarily carried out from
an acid medium. The dyebath may contain for example acetic acid and/or
ammonium sulfate and/or acetic acid and ammonium acetate or sodium acetate to
bring it to the desired pH. To obtain a dyeing of acceptable levelness it is advisable
to add customary leveling assistants, for example based on a reaction product of
cyanuric chloride with three times the molar amount of an aminobenzenesulfonic
acid or aminonaphthalenesulfonic acid or based on a reaction product offer example
stearylamine with ethylene oxide. In general the material to be dyed is introduced
into the bath at a temperature of about 40°C and agitated therein for some time, the
dyebath is then adjusted to the desired weakly acid, preferably weakly acetic acid,
pH, and the actual dyeing is carried out at temperature between 60 and 98°C.
However, the dyeings can also be carried out at the boil or at temperatures up to
120°C (under superatmospheric pressure).
The examples which follow illustrate the Invention. Parts and percentages are by
weight, unless otherwise stated. The parts by weight bear the same relation to parts
by volume as the kilogram to the liter.
Example 1
1a) 186 parts of diketene are added to a neutral aqueous solution of 319 parts of
6-amino-3,5-disulfo-1-naphtol in 1000 parts of water at 25 to 45 °C and a pH of 5 to
7, with thorough stirring; stirring of the mixture is then continued for about another
two hours at 25 to 45 °C. At room temperature the product of the formula (1-a)
is isolated by addition of salt and subsequent filtration.
1b) In a separate batch, 562 parts of 4-(b-sulfatoethylsulfbnyl)-aniline are
diazotized with 138 parts of sodium nitrite and 700 parts of a 31 % strength aqueous
hydrochloric acid in the customary manner at about 0 °C in 1500 parts of water, with
the addition of about 700 parts of ice, excess nitrous acid is destroyed with
amidosulfonic acid.
1c) To the diazonium salt suspension obtained in example 1b) the product
described in example 1a) is added under thorough stirring. The coupling reaction is
carried out at a temperature of 15 to 20 °C and a pH between 2 and 5.
When the coupling reaction is complete, the disazo compound according to the
invention, of the formula
is isolated. It has very good fiber-reactive dyestuff properties and dyeing properties
on fiber materials mentioned in the description, in particular cellulose fiber materials,
such as cotton, in orange shades with good fastness properties and a very low
dependence of shade and strengths on the dyeing temperature.
Example 2
2a) 341 parts of 2,5-dimethoxy-4-{b-suHatoethylsulfonyl)-aniline are diazotized
with 69 parts of sodium nitrite and 350 parts of 31% aqueous hydrochloric acid at 0
°C in customary manner in 1000 parts of water.
2b) To prepare a disazo compound according to the invention, the procedure
according to example 1 is carried out, but instead of the product described in
example 1 b) compound 2a) is employed.
The inventive disazo compound obtained has the formula
The compound of formula (R) is isolated by spray drying. It has good fiber-reactive
dyestuff properties and dyes the fiber materials mentioned in the description, in
particular cellulose fiber materials, such as cotton, in dull scarlet shades with good
fastness properties.
Similar to the methods described in examples 1 and 2 the following dyestuffs
corresponding to the general formula (2) were prepared:
The coupling compound used to prepare the dyes mentioned in the examples (V) to
(Y), was prepared in a way analogously to example 1a. The dyes (V) to (Y) were
prepared analogously to examples 1 and 2.
Example 3
200 parts of an electrolyte-containing dye powder which contains the navy-dyeing
disazo dye of the formula (A)
in a proportion of 50% are mixed with 75 parts of an electrolyte-containing dye
powder which contains the orange-dyeing dye of the formula (B) in a 50% proportion
The resulting dye mixture according to the invention, when employed according to
the application and fixing methods customary in the art for fiber-reactive dyes,
produces for example on cellulose fiber materials dyeings and prints in deep black
shades.
Example 4
4a) 281 parts 4-(2-sulfatoethyl)-sulfony!-aniline are dissolved at pH 6,8 in 1000
parts water by addition of sodium bicarbonate. 69 parts sodium nitrite are added
hereto and the solution is added dropwise to a mixture of 300 parts concentrated
hydrochloric acid and 500 parts ice. Sulfamic acid is added to destroy excess nitrite
to the resulting reaction mixture.
4b) 319 parts 6-amino-3,5-disulfo-1-naphtol are dissolved in 1000 parts water at
pH 8 by addition of 20% sodium hydroxide solution. At 40 °C are added dropwise
168 parts diketene. The mixture is stirred for 1 hour and the pH is kept at 4-6. At
room temperature the product is isolated by addition of salt and subsequent filtration.
4c) 20 % of the presscake isolated under 4b) are suspended in 1000 parts water
and 115 parts 3,6-disulfo-8-amino-1-naphtol are added hereto. The pH is adjusted to
about 1 with sulfuric acid and the diazo synthesized under 4a) is added hereto. After
3 hours the pH is slowly raised to 6.5 by addition of 10 % sodium bicarbonate
solution. The solution is spray dried to afford the claimed mixture of dyestuffs (A) and
(B) in a ratio of about 6 :4.
Example 5
5a) 303 parts 1,5-disulfo-2 -naphtylamin are diazotized as described under
example 4a). The diazo-comppund is added to a neutral solution of 6-amino-3,5-
disulfo-1-naphtol. The reaction mixture is neutralized with lithium hydroxide solution.
The coupling reaction yields a solution of compound (C):
5b) The solution of compound (C) is treated with 120 parts of diketene at 40 °C to
afford the N-acetoacetylated product (D), which is isolated by drying in vacuo at
elevated temperature."
5c) 606 parts of the condensation product of 1,3-diamino-4-phenylsulfonic acid
and 2,4,6-trifluoropyrimidine are diazotized according to the method given in 4a)
using 140 g of sodium nitrite and 600 parts hydrochloric acid. A mixture of 611 parts
ofdyestuff(7-3)
and the product made as described in 5b) are dissolved in 1000 parts of water. At
pH 6-7 the diazo is pumped into the coupler solution to afford a 1:1 mixture of
dyestuffs (E) and (F):
To this reaction mixture is added 15 % of dyestuff (A) to afford a deep black dyeing
mixture.
Example 6
To the mixture given in example 5 are added 10 % by weight of the well known red
reactive dye (G) to afford a reddish deep black dyeing at 8% dyeing strength.
Examples 7 to 99
Similar to the methods described in the examples 1-4 and the methods given in the
patents mentioned in the description the following dyestuffs where prepared and
mixed with one another in the ratios given in table 1 to afford deep navy to black dye
mixtures with superior wash fastness even at dyeing depth greater than 8%
Examples 106 to 113
Similar Id the method described in the example (6) the following dyestuff mixtures
where prepared in the ratios given in table 2 to afford deep navy to black dyeings
with superior wash fastness even at dyeing depth greater than 8%
We Claim:
1. The disazo dyes of the general formula (2-1),
wherein
M is hydrogen or an alkali metal;
R5, R6 is hydrogen, methyl, methoxy, sulfo, cyano, or chloro;
R11 is hydrogen or alkyl or phenyl, which may be
mono- or di-substituted by an alkyl, alkoxy, ester, ureido,
carboxamido, hydroxy, chloro, cyano or sulfo group;
L3 is a fiber-reactive group of the formulae (5a-d);
wherein
R12 has one of the meanings of R11;
Y is in each instance, independently of one another, vinyl or
is ethyl which is substituted in the b-position by a substituent
which can be eliminated by the action of an alkali, forming the
vinyl group, such as chlorine, thiosulfato, sulfato, alkanoyloxy of 2
to 5 carbon atoms, such as acetyloxy, phosphato, sulfobenzoyloxy
and p-toluylsulfonyloxy;
* — denotes the bond to the aromatic ring;
X denotes chloro or fluoro and
Z has one of the meanings of X or is hydrogen or cyano;
Q is chloro, fluoro, cyanamido, hydroxy, alkoxy of 1 to 4 carbon
atoms,
pyridino, carboxypyridino, carbamoylpyridino a group of the
general formula W or is a group of the general formulae (6a) or
(6b).
in which
R13 is hydrogen, alkyl of 1 to 4 carbon atoms, alkoxy of 1 to 4
carbon atoms, sulfoalkyl of 1 to 4 carbon atoms, phenyl unsubstituted
or substituted by 1 to 2 substituents selected from the group of
substituents consisting of chlorine, bromine, methyl, ethyl, methoxy,
sulfo, acetamido, ureido and carboxy;
R14 has one of the meanings given for R13;
R15 has one of the meanings given for R13, or
R13 and R14 form a cyclic ringsystem of the general formulae (6c)
or(6d) "
wherein
R° is a heterogroup such as O, S, SO2 or NR12 or is a methylene
group;
G is arylene, C1-C6-alkylene or alkylene-arylene, each
unsubstituted or substituted, or being of 2 to 6 carbon atoms, if
interrupted by a hetero group, such as O, S, NH, SO2, CO, CO-NH,
NH-CO, arylene being phenylene or naphthylene, the substituents of
phenylene being selected from the group consisting of alkyl of 1 to 4
carbon atoms, such as methyl and ethyl, alkoxy of 1 to 4 carbon
atoms, such as methoxy and ethoxy, carboxy, sulfo and chlorine;
W1 is a phenyl group of the general formula (3) or naphthyl group
of the general formula (4)
in which
M is defined as above;
* denotes the bond to the diazo group;
R7, R8, R9, R10 are hydrogen, methyl, methoxy, sulfo, cyano, or
chloro;
N is in each case independently 0 or 1 and
L4, L5 have one of the meanings of L3.
A process for the preparation of disazo dyes of the general formula
(2-1) by diazotizing the aromatic amine having the structure
wherein W1 is as defined above and coupling the resulting diazo-
compound to the naphtylamine of the following formula
wherein M, R and n are defined as above and then acetoacetylating
the intermediate followed by subsequent coupling with a second diazo
compound at the 1,3-diketo-moiety.
wherein
M is hydrogen or an alkali metal;
R5, R6 is hydrogen, methyl, methoxy, sulfo, cyano, or chloro;
R11 is hydrogen or alkyl or phenyl, which may be mono- or di-
substituted by an alkyl, alkoxy, ester, ureido, carboxamido,
hydroxy, chloro, cyano or sulfo group;
L3 is a fiber-reactive group of the formulae (5a-d);
wherein M, R11 and n are defined as above and then acetoacetylating
the intermediate followed by the subsequent coupling with a second
diazo at the 1,3-diketo moiety.
The present invention relates to the field of fiber-reactive dyes. Black dyeing mixtures
of fiber-reactive dyes are known from U.S. Patent Nos 5,445,654 and 5,611,821 as well
as from Korean Patent Application Publication No. 94-2560. Deep balck dye mixtures
are known, for example, from Japanese Patent Application Publication Sho-58-160 362
which are based on a navy-bule disazo dye and an orange monoazo dye. However these
dye mixtures have some deficiencies. With the present invention, deepblack-dyeing dye
mixtures of improved properties, for example wash fastness have unexpectedly been
found, comprising a disazo dye conforming to the general formula (1), and ore or more
disazo dyes conforming to the general formula (2).

Documents:

00511-kolnp-2003-abstract.pdf

00511-kolnp-2003-claims.pdf

00511-kolnp-2003-correspondence.pdf

00511-kolnp-2003-description (complete).pdf

00511-kolnp-2003-form 1.pdf

00511-kolnp-2003-form 18.pdf

00511-kolnp-2003-form 2.pdf

00511-kolnp-2003-form 3.pdf

00511-kolnp-2003-form 5.pdf

00511-kolnp-2003-gpa.pdf

00511-kolnp-2003-letter patent.pdf

00511-kolnp-2003-translated copy of priority document.pdf


Patent Number 216348
Indian Patent Application Number 511/KOLNP/2003
PG Journal Number 11/2008
Publication Date 14-Mar-2008
Grant Date 12-Mar-2008
Date of Filing 23-Apr-2003
Name of Patentee DYSTAR TEXTILFARBEN GMBH & CO. DEUTSCHLAND KG.
Applicant Address ESHENHEIMER TOR 2, 60318 FRANKFURT AM MAIN
Inventors:
# Inventor's Name Inventor's Address
1 PEDEMONTE, RONALD 206 TORN TASSEL COURT, WESLEY CHAPEL NC 28079
2 RUSS, WARNER BAD WEILBACH STRASSE 9, 65439 FLORSHEIM WICKER
3 STECKELBERG, JOACHIM GUSTAV FRENSSEN STRASSE 7, 25541 BRUNSBUTTEL
PCT International Classification Number D06P 1/38
PCT International Application Number PCT/EP01/15193
PCT International Filing date 2001-12-21
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 60/259,193 2000-12-29 U.S.A.