Title of Invention

LOCKING MECHANISM FOR A ROTARY ELECTRIC ACTUATOR

Abstract

A locking mechanism for a rotary electric actuator (1) for the formation of the shed on a loom, said actuator being provided with a driving rotor of a pulley for the winding-up of a harness thread, characterized by the fact that it comprises a locking plate (10) driven by said rotor and a controlled tongue (20) provided with rotary immobilization means (21) of said locking plate.The locking plate is provided with at least one projection, such as a groove or channel (11), on its external peripheral surface while the tongue (20) is provided with at least another projection, such as a notch (21) suitable to become engaged with that groove. A control rod (24) interacts with a plate (22) to displace the notch (21) from the grooves (1 1) .

Full Text

LOCKING MECHANISM FOR A ROTARY ELECTRIC ACTUATOR FOR THE FORMATION OF THE SHED ON A LOOM, A WEAVING MECHANISM AND A LOOM The present invention relates to a locking mechanism for a rotary electric actuator intended lor the forniaiion of the shed on a loom, in particular for the control of the harness threads of a Jacquard-type weaving mechanism or of heddle frames of a loop provided with a dobby. The invention also relates to a weaving mechanism and to a weaving loom provided with such a mechanism. In Jacquard-type weaving mechanisms it is known to drive, in opposition of phases, two frames each of which is provided with a muitiplicity of horizontal griffes or knifes appropriate for the vertical movement of hooks connected to the harness threads by a pulley or lifting mechanism. Mechanical or electromechanical devices are provided to immobilize these hooks along their vertical movement. This type of mechanism requires considerable power to operate the frames of the griffes, being this power supplied by the driving shaft of the loom, which leads to an oversizing of such a loom. It is also known to use a rotary motor such as a stepping motor or a servomotor tt) linearly control a twine belonging to a loom. A loom is not in constant operation, in order to be stopped at the end of the job or for the maintenance operations. Classically, looms are provided with a safety stop. In view of the foregoing reasons, it is beneficial to provide a locking mechanism to immobilize the rotary actuators, that is to say, the electric motors controlling the pulleys, so that in its shut-off position die loom maintains ils off-position which would allow a rapid restart without any defects in the weft of the fabric being manufactured. In view of the large number of actuators belonging to a weaving mechanism, the associated locking mechanism must be compact and of simple construction in order to offer a low cost price and great reliability. Further, the power consumption of a locking mechanism must be as low as possible in order not to originate very high operating co.sts. With this in mind, the present invention relate!; to a locking mechanism for a rotary electric actuator for the formation of the shed on a loom, this actuator being provided with a driving motor tor a pulley for the winding of a harness thread, characterized hy the fact that it comprises a locking plate, driven by said motor, and a mechanically operated tongue, which tongue is provided with rotating immobilization meuns of said plate. Thanks to the present invention, the rotor and the pulley actuated by it can be effectively immobilized by the action of the controlled tongue on the locking plate. Furthermore, the mechanism of the invention presents the advantage of being compact, reliable and of low power consumption. In accordance with a first advantageous aspect of the invention, the locking plate is provided With at least one first projection, the tongue being provided with at last an additional second projection suitable to engage with the first projection; the engaging of the first and second projections allow an effective locking of the rotating plate. in accordance with another advantageous aspect of the invention, the tongue is provided with a fixed point and a movable extremity provided with the second projection and under tension by clastic means towards the first projection. Thus, thanks to the elastic means, the position obtained in the case of failure of the tongue, due to lack of control, conesponds to a position by engaging of the projections, that is to say, the locking of the actuator. In accordance with another advantageous aspect of the invention, the elastic means allow a movement of release of the first and second projections in the case of an overloading of the locking plate; at least, one of the first and second projections are of conical, truncated, triangular, or rounded shape. This allows, for example, a release of the catch of the tongue from a groove in the locking plate should a stress applied by the rotating part of the actuator be of such a nature that it would damage the locking mechanism. In accordance with another advantage aspect of the invention, the tongue is provided with a control cramp appropriate to internet with a control element of the tongue between a position in which the second projection is engaged with the tlrst projection and a position in which the second projection is disengaged from the first projection. This control cramp, that can be obtained by casting it together with the catch so as to constitute a single piece, allows the movement of the tongue between its two constant positions. In accordance with another advantageous aspect of the invention, the first projection and/or the control tramp are molded at the free end of the tongue. This type of de.sign is of low cost and allows a precise positioning of the first projection and of the control cramp with respect to the tongue, which positioning is reliable over a period of time. In accordance with a particularly advantageous aspect of the present invention, the device comprises a rod provided with at least one collar and extending in the proximity of a movable end of the tongue, which rod moves by translational motion in accordance with its largest axis, it being possible that the control cramp of the tongue he displacal by the collar of the rod. Thus, this rod constitutes a simple and efficient control element of the tongue. In accordance with another advantageous aspect of the invention, the mechanism comprises a means of simultaneous control for several tongues that are appropriate to interact with the plates corresponding to several adjacent actuators. This aspect of the invention can be considered due to the fact that a Jacquard-type loop comprises a great number of harness threads that could reach, and even exceed, 10,000, and consequently a large number of actuators. Thus, the invention allows to simultaneously control several actuators, which corresponds to the fact that the locking of thf acmators must be effectuated concomitantly with the stopping of the loom. The design can also be such, that the mechanism is adapted to the locking of the actuators of a module comprising several actuators, because it is provided with several rods that extend parallel to each other in the proximity of the free ends of the tongues; the rods are controlled by translational motion by a common cam extending essentially parallel to the rods. This type of constnitition allows a collective control of the tongues of the mechanism of the invention, while the sysiem used for its operation is mechanically simple which renders it reliable. In accordance with another advantageous aspect of the invention, the locking plate is suitable to interact with a scanner to determine the angular position of the actuator. This scanner or encoder, that can be of any known type and particularly optical or infrared, allows to constantly control the position of the movable locking plate of the actuator, be it moving or immobilized thanks to the locking mechanism. The position of the harness thread or of the harness treads controlled by this actuator is thus indirectly known. In accordance with another advantageous aspect of the invention, the tongue is mechanically operated between two constant locking and releasing positions of the locking plate. This alloivs the tongue to rest in one of these positions when the actuator is not operating. The kinematic control link of the tongue may comprise a cam driven by an electric motor and movable between two c(mstant positions when this motor is not energized. The invention also relates to a weaving mechanism that comprises one or more actuators provided with a locking mechanism such as described above, and a loom equipped with such a niechanisiii." This mechanism is simpler to use and to maintain than the devices of known type, and it allows a thread by thread control of a Jacquard loom harness. Thus, the efficiency of a loom in accordance with the invention is considerably improved with respect to the known techniques. ", I The invention will be better understood and its other advantages will be shown more clearly through the below description of three embodiments of a locking mechanism for a rotary electric actuator of a Jacquard-type weaving mechanism in accordance with its principle, given only by way of example and making reference to the accompanying illustrations wherein: - Figure 1 shows a diagrammatical illustration of the principle of several rotary electric actuators, used in a Jacquard-type weaving mechanism; - Figure 2 shows a rear view of a module comprising sixteen actuators of the type illustrated in Figure 1; - Figure 3 shows a sectional drawing along the line III-UI of Figure 2; - Figure 4 shows a view at enlarged scale of detail IV of Figure 2, in a first position; - Figure 5 shows u view analogous to that of Figure 4, in a second position; - Figure 6 shows an exploded view in perspective of some components of the detail of Figures 4 and 5; - Figure 7 shows a view analogous r:o that of Figure 4 of a mechanism in accordance with a second embodiment of the invention; and - Figure 8 shows a diagram of principle of a mechanism in accordance with a third embodiment of the invention. The actuators I illustrated in Figure 1 are intended For the control of the harness threads 2 of aJacquard-type weaving mechanism for the formation of the shed on a loom. Bach actuator 1 comprises a pulley 3 on which is wound-up the respective harness thread 2 depending on the position of the rotor of the acmator in question. In view of the great number of actuators that are necessary for the operation of the numerous harness threads of the mechanism, the actuators 1 are installed in the compartments 4 of a housing 5. As shown more clearly in Figures 2 and 3, the actuators I can be rearranged in modules comprising, for example, sixteen actuators. In such a case, the housing 5 contains sixteen compartments 4. On their back, that is to say on the side opposite the pulley 3, the actuators 1 are provided with an extension 6 with connector pins 7 for the power supply from the stator or stators of the actuator 1. When an actuator 1 is in position in the respective housing 4, the extension 6 and the pins 7 project towards the outside of the compartment 4 towards the back of the housing or the module 5. In accordance with the invention and in order to obtain an efficient locking action for each actuator, the rotor of each actuator is provided with a locking plate 10 of which the peripheral radial surface is provided with grooves or channels 11. Furthermore, a tongue 20, intended to immobilize the locking plate, is provided in the proximity of the locking plate 10 of each actuator I. Each tongue 20 is kept in its position by one of its extremities 20a, that is enclosed in a lodging 5a of the housing 5. This lodging 5a is formed in a rib 5ij provided in the back of the housing 5. On the free end 20b opposite the tongue 20 is mounted a catch or hook 21 appropriate to engage with one of the giooves 11 of the locking plate 10. In" accordance with a not illustrated variant of the invention, it is also possible to see to it that each tongue 20 is provided with several catches arranged in a circumference having a radius essentially equal to that of the locking plate 10, so that it simultaneously engages with several grodves 11. When the cramp 21 is engaged with one of the grooves II, it immobilizes the locking plate 10 which is firmly attached to the not represented rotor of the actuator 1. Thus, the pulley 3 of the respective actuator and, consequently, the harness thread 2 are kept in position. The tongue 20 is an elastic, metallic and flexible tongue whose elasticity can be used because it has a constant tendency to return to its predetermined position, in the style of a spring leaf. This predetermined position may be chosen so that the tongue 20 tends to elastically apply the catch 21 to one of the grooves 11. The elastic nature of the tongue 20 does allow, in the case of an overload of the locking plate 10, the release of the catch 21 from a groove 11 into which it had engaged. To accomplish this, the catch is truncated shaped or triangular. The grooves 11 can also be of a corresponding truncated or triangular shape. The tongue 20 is provided at its free end 20!j with a forked-shaped piate 22, that is fabricated as a single piece with the catch 21 being cast with said plate on the free end 20b of the tongue 20. However, other embodiments of the catch 21 and of the plate 22 can be contemplated and, in particular, the bending of the free end of the tongue 20. The plate 22 is intended to interact with a rod 24 provided with collars 24a, 24b in such a way that the fork can clasp the rod 24 in a section of reduced diameter 24c between two collars 24a or 24h. The rod 24 moves by translational motion parallel to its largest axis, that is to say, to its largest size. In Figures 4 and 5 the arrows F^ and F, show the two directions of movement of the rod 24. By comparing Figures 4 and 5, it seems that depending on die position of the rod 24 the plate 22 and the"catch 2! are moved between the two free or locked positions of Figures 4 and 5. More precisely, in the position of Figure 4, the rod 24 is displaced into the direction of the arrow Fj in such a manner that the collar 24b pushes the plate 22 into the direction of the arrow F4"and that the catch 21 is released from the grooves 11. Thus, the locking plate 10 rotates freely, which i.s represented by the arrows Ra and Rb. The actuator 1 can thus be freely energized to cause the winding-up or the unwinding of the corresponding harness thread on the pulley 3. In the position of Figure 5, the rod 24 was displaced in the direction of the arrow Fj. The collar 24b does not impede the movement of the tongue 20 under the effect of its elasticity. The tongue 20 returns spontaneously to the position of Figure 5 or the catch 21 engages into one of the grooves 11. The r(Ml 24 presents a section 24(1 of less diameter in the proximity of the locking plate 10 in order to prevent any risk of jamming. The collars 24a and 24b of the rod 24 could also be achieved by rings mounted on the rod 24 which would then have one only diameter equal to that of the s"ectiorus 24c and 24d- As shown more clearly in Figure 6. in the proximity of its edge most distant from the rotor of the actuator 1, the leaking plate 10 is provided with a series of slots 12 defining the teeth 13 between them. The objective of these teeth and these slots is that of interacting with a scaimer 14, for example, optical, of which one of the two probes 14a and I4h is positioned inside the plate 10 while the other one is Outside of the plate 10 in order to determine the angular position of this locking plate, In other words, the scanner 14 is an encoder allowing to delect the angular position of the locking plate 10 and, thus, of the pulley 3. It can be associated with the electric control device of the actuator 1. The teeth 13 of the locking plate 10, separated by the slots 12, are provided on the extremity section lOa whose diameter is less than the section of the locking plate 10 in which are provided the grooves 11. It is because of this difference of diameter that the catch 21 of the tongue 20 does not tend to become engaged in the lots 12 under the effect of the elasticity of the tongue 20, whenever the actuator 1 is removed from the compartment 4 of the housing 5, especially during maintenance operations. In other words, this difference of diameter of the extremity section 10a of the locking plate 10 with respect to the main section facilitates the removal oV the actuator 1 from its lodging. As illustrated very clearly in Figures 2 and 3, a rod 24 can control several tongues 20 belonging to several adjacent actuators, for example, to four actuators of one column. This type of design enables to limit the number of moving parts for the control of the varions catches 21. The various rods 24 are parallel to each other and arranged in the proximity of the free extremities 20b of the tongues 20, so as to interact with the respective plates 22. The rods 24 are operated by translational motion, that is tt) say, by movement according to the arrows F, and F,, thanks to a cam essentially perpendicular to the rods 24. The cam 30 is operated through a reduction gear 31 by a motor 32, for example, electric, of which the output pinion 33 can be seen in Figure 3. A cover 34 protects the elements 30 to 32. The funclioning is as follows: Before the loom is put into operation, the electric motor 32 is operated in such a manner that, through the reduction gear 31, its pinion 33 drives the cam 30 up to the position in Figure 4, in which it drives back the various rods 24 so that the catches 21 are removed from the locking plates 10. The various actuator.? 1 can be set into operation in this position. When it becomes necessary to lock into position the mechanism for the formation of the shed, comprising the actuators 1, the pinion 32 is driven in reversed direction so that the cam 30 reaches the position of Figure 5, and that the various catches 21 engage inside the grooves 11 of the respective locking plates 10. The positions of the cam 30, represented in Figures 4 and 5, are two constant positions, stopped against the housing 5 or the cover 34. Thus, the cam remains in one of these positions when he motor 32 is not energized. The power supply of the motor 32 can thus be switched off when the cam 30 is not programmed to operate, which allows to limit the power consumption of the unit. The position in the case of an uutage of the motor 32, that is to say, its position in the case of a power shut-off, especially at the time of holidays, on a weekend or in the case of a disconnection of the electric installation, preferably corresponds to the position of the cam 30, illustrated ih Figure 5, so that in this case all the actuators I are immobilized. An emergency it battery is advantageously provided for the supply of the motor 32 should a current outage occur in the sector. This battery enables the motor to move the cam 30 up to the position illustrated in Figure 5, In the second embodiment of the invention, illustrated in Figure 7, the elements analogous to those of the emhodiment of Figures 1 to 5 are identified by the same reference numbers but increased by 50. A locking plate 60 is provided to be driven by a rotor of a not illustrated rotary electric ac"tuator. The locking plate 60 is provided with tooth-shaped extensions 61 arranged around its peripherical radial surface. Furthermore, a tongue 70 is articulated around a fixed point 70a, embodied by a swivel pin At the level of an extremity 70b the tongue 70 is provided with a notch 21 to engage with one of the teeth 61 of the locking plate 60. In the proximity of the notch 71 the tongue 70 is provided with a plate 72 for the receiving of a control signal represented by the arrow F^. At its extremity 70;;, opposite the extremity 70h, the tongue 70 is connected to a spring 73 fastened lo a stationary part 76 of a housing containing the actuator that drives the rotary locking plate 60. The functioning is as follow: Under the effect of the thrust stress F,, exerted by the spring 73 on the extremity 70c, the extremity 70b of the tongue 70 is constantly directed towards the locking plate 60 in such a manner that the notch 71 becomes engaged with one of the teeth 61. Thus, the locking plate is locked. When it is desirable to unlock the locking plate 60, a control signal is applied to the plate 72, as represented by the arrow F60, which causes the tongue 70 to swivel in the trigonometric direction illustrated in Figure 7, and which has the effect of releasing the notch 71 from the teeth 61 of the locldng plate 60, The locking plate 60 can then freely rotate. Since the stress F4 is curbed, the tongue 70 rotates in a clockwise direction, as illustrated in Figure 7, in such a manner that the notch 71 becomes engaged with one of the teeth 61 under the etTect of the stress F2. exerted by the spring 73. In the third embodiment of the invention, illustrated in Figure 8. the elements analogous to those of the embodiment of Figures 1 to 5 are identified by the same reference numbers but increased by 100. A locking plate 110 is provided to be driven by the rotor of a not illustrated rotary electric actuator. The locking plate 110 is provided with notche.s 111 on its radial surface of the extremity 1 lOa. Furthermore, a bend tongue 120 is articulated around a fixed point 120a. At a first extremity "I20b, the tongue 120 is provided with a catch 121 intended to selectively enter into one of the notches 111. At its other end 120c, the tongue 120 is shaped as a plate 122 upon which can be applied a control signal represented by the arrow F,, A spring 123 is provided between the extremity 120]3 of the tongue 120 and a stationary part 126 of a not represented housing. The spring 123 operates by compression, in such a manner that it tends to push the point 12i towards one of the notches 111, which is represented by the stress F, in Figure 8. As above, while no stress is applied on the plate 122, the catch 121 rests engaged in one of the notches 111. When one wishes the locking plaie UO to turn, a stress is applied in Uie direction represented by the arrow F,, in such a manner that the tongue 120 rotates in the trigonometric direction around the fixed point 120a releasing the locking plate 110. As soon as the contrbi signal F, is cancelled, the stress Fo exerted by the spring 123 pushes the point or catch 121 towards the locking plate 110 in such a manner that it engages in one of the notches 111. In the second and third emhodiments ot the invention, illustrated in Figures 7 and 8, the notches 71 and 111 and the male parts 61 and 121 are of conic or rounded shape, which allows a release movement of the engaged elements against the force of the springs 73 and 123 in the case of an overloading of the locking plates 60 and 110. This represents a safety feature of the mechanism which prevent! its de.struction in the case of a considerable overload applied to the actuator. The invention was illustrated with the tongues provided with locking projections of the locking plate, The invention is also applicable with a tongue provided with a block appropriate to rest on an external radia! surface of the locking plate in order to immobilize it by friction. Although essentially described as relating to a locking mechanism for an actuator of a lacquard mechanism, the invention can also be applied to textile machines equipped with dobbies, and to textile machines in general and, in particular, to machine-knitting for the control of the needles. WE CLAIM: 1. A locking mechanism for a rotary electric actuator (1) for the formation of the shed on a loom, said actuator being provided with a driving rotor of a pulley (3) for the winding-up of a harness thread, characterized by the fact that it comprises a locking plate (10; 60; 110) driven by said rotor, and a controlled tongue (20; 70; 120) provided witll rotating immobilization means (21; 71; 121)of said locking plate. 2. The locking mechanism in accordance with claim 1, wherein by the fact that said locking plate is provided with at least one first projection (11; 61; 111), that said tongue is provided with at least a second additional projection (21; 71: 121) suitable to become engaged with said first projection. 3. The locking mechanism in accordance with claim 2, wherein by the fact that said tongue (20; 70; 120) is provided with a fixed point (20a; 70a; I20a) and a movable extremity (20b; 70b; 120b) provided with said second projection (21; 71; 121) and under tension by elastic means (20; 73; 123) towards said first projection (11;61;111). 4. The locking mechanism in accordance with claim 3, wherein by the fact that said elastic means (20; 73; 123) allow an ejection movement of said fu"st (11; 61; 111) and second (21; 71: 121) projections in the case of an overload of said locking plate (10; 60; 110), with at least one of said first and second projections being of conical, truncated, triangular, or round shape. 5. The locking mechanism in accordance with any of the claims 2 to 4, wherein by the fact that said tongue (20; 70; 120) is provided with a control plate (22; 72; 122) of said tongue, between a position where the second projection (21; 71; 121) is engaged with said first projection (11; 61; 111) and a position where said second projection is disengaged from the first projection. 6. The locking mechanism in accordance with claim 5, wherein by the fact that said first projection (21; 71; 121) and/or said plate (22; 72; 122) are cast to the movable extremity (20b; 70b; 120b) of said tongue (20; 70; 120). 7. The locking mechanism in accordance with claim 5, wherein by the fact that it comprises a rod (24) provided with at least one collar (24b) and extending in the proximity of a movable extremity (20b) of said tongue (20), being said rod movable by translation motion according to its largest axis (XX"), the plate (22) of said tongue being suitable to be displaced by the collar of the rod. 8. The locking mechanism in accordance with any of the foregoing claims, wherein by the fact that it comprises a mean (24) for the sunultaneous control of several tongues (20) suitable to interact with the locking plates (10) belonging to several adjacent actuators (1). 9. The locking mechanism in accordance with claim 8, adapted to the locking of the actuators (1) of a module comprising several actuators, wherein by the fact that it comprises several rods (24) extending parallel to each other in the proximity of the free extremities (20b) of said tongues (20), which rods are being operated by translation motion by a common cam (30) extending essentially perpendicular to the rods. 10. The locking mechanism in accordance with any of the foregoing claims, wherein by the fact that said locking plate (10) is suitabJe to interact with a scanner (14) to determine the angular position of said actuator (1). 11. The locking mechanism in accordance with any of the foregoing claims, wherein by the fact that that said tongue (20; 70; 120) is operated between two constant locking and release positions of the locking plate (10; 60; 110). 12. The locking mechanism in accordance with claim 11, wherein by the fact that the kinematic link of said tongue (20; 70; 120) comprises a cam (30) driven by an electric motor (32) and that it moves between two constant positions when said motor is not energized, 13. The weaving mechanism for a loom, wherem by the fact that it comprises at least one actuator (I) provided with a locking mechanism (10-24; 60-73; 110-123) in accordance with claim 1. 14. The loom, wherein by the fact that it comprises a weaving mechanism in accordance with claim 13.

Documents:

2857-mas-98 abstract-duplicate.pdf

2857-mas-98 abstract.jpg

2857-mas-98 abstract.pdf

2857-mas-98 claims-duplicate.pdf

2857-mas-98 claims.pdf

2857-mas-98 correspondence-others.pdf

2857-mas-98 correspondence-po.pdf

2857-mas-98 description (complete)-duplicate.pdf

2857-mas-98 description (complete).pdf

2857-mas-98 drawings-duplicate.pdf

2857-mas-98 drawings.pdf

2857-mas-98 form-19.pdf

2857-mas-98 form-2.pdf

2857-mas-98 form-26.pdf

2857-mas-98 form-4.pdf

2857-mas-98 form-6.pdf

2857-mas-98 others.pdf