Title of Invention

"A METHOD FOR MAKING PELLETS FOR FACILITATING THE PRACTICE OF ORAL AND DENTAL HYGIENE"

Abstract This invention provides a method for making pellets for facilitating the practice of oral and dental hygiene comprising the steps of coating an interior of a mould with a substance capable for forming as capsule, forcing the material such as oral or dental hygiene composition having a paste-like consistency of the said pellet with a set of distinctive characteristics into the interior, wherein the paste is extruded under pressure into a mould / die having a cavity of a desired shape thus pushing the toothpaste against the walls of the mould, the cavity having porous walls which drain off fluid from the exterior, so that the exterior surface become dry more quickly, and with heated cavity the heat seared the exterior surfaces of the capsule so that they were rendered effective as sealing walls, the said coating is by dusting with a powder before closing and extrusion which is a water-absorbing powder, a reactive powder capable of reacting to form a sealed surface or a meltable powder such as a wax and releasing the moulded pellet.
Full Text FIELD
This invention relates to a portable oral hygiene device and delivery systems and more particularly to toothpastes (or dentifrices) in an externally dry / free-flow form adapted for storage within a specially adapted toothbrush handle or a dispenser, for release and use as required
BACKGROUND
Ordinary toothpaste (typically a suspension of abrasive, salts, flavours, saccharin, etc) as supplied within a deformable container is reasonably convenient, but messy if it escapes (as in one's luggage or handbag), and is hard to dispense in simple unit amounts (There is a saying that you can't put the toothpaste back in the tube) The only suitable container appears to be an enclosed deformable toothpaste tube There are a number of occasions when just a small amount of toothpaste may be needed for a short trip A toothbrush including convenient, reliable storage of a few brushings worth of a toothpaste equivalent would be useful for many of those people whose life takes them outside the home
The problem to be solved might be described as "provision of a convenient, compact oral/dental hygiene device" Particular problems include "for travel or unpredictable possibly "social emergency" use by a person" and offering (for children) "raised attractiveness of the product" A social emergency might occur when about to meet a desirable person or a business contact but being aware that one's teeth are dirty and giving off offensive odours A very large number of toothbrushes including inbuilt toothpaste dispensing apparatus are known in the patent literature but nevertheless few seem to have reached the market No new toothpaste analogue has appeared for many years, apart from additives to conventional toothpaste such as fluoride, whiteners, or phosphates Searches in even the trade mark databases (goods fields) and general Internet databases have failed to find any citations for a new form of toothpaste of the type to be described herein
Environmental advantages exist in reducing the need for toothpaste tubes thereby reducing land fill problems and rubbish disposal Less waste and less residue is likely if an alternative packaging process and appropriate delivery system can be developed that optimises the amount of a dental hygiene composition taken by a person at each occasion
Spread of diseases by oral transmission at social encounters is becoming increasingly
recognised, meningitis and tuberculosis for example - and there is a need to this oral hygiene problem to be addressed
Another problem to be solved is that of encouraging children to brush their teeth on a regular basis (even when away from home) An alternative convenient and child-friendly preparation may be of considerable help in terms of paediatric dentistry and minimisation of public health problems in later life
OBJECT
It is an object of this invention to provide an improved system for delivery of dental hygiene, based on a dental hygiene composition and with optional apparatus for supply thereof, or at least to provide the public with a useful choice
STATEMENT OF INVENTION
In a first broad aspect the invention provides a system for facilitating the practice of oral and dental hygiene, wherein the system provides a dental hygiene composition for use when cleaning the teeth in the form of a plurality of unitary beads (alias capsules, tablets, lumps, etc), the dental hygiene composition within each bead comprising a paste, the paste being contained within a wall having a dry exterior, each bead has a wall strength sufficiently low to allow the contents to escape when the bead is caused to rupture by being pressed against the teeth or on to a toothbrush, and wherein the system also includes means for storing and dispensing said beads on demand, so that a person can practice dental hygiene more conveniently
Preferably each bead contains about sufficient composition to supply a single procedure for brushing the teeth, so that a more convenient form of storage and dispensing of toothpaste is provided
Preferably each bead wall is capable of maintaining a separation of the moist capsule interior from the dry environment surrounding the or each capsule
Preferably the wall of each bead is made by a locally applied process (such as local heat) acting on the substance of the toothpaste
Preferred locally applied processes include heating, drying, extrusion, dusting, moulding, varnishing, and coating treatment of the toothpaste
Optionally the processes include admixture of additional materials hence optionally the or each capsule wall includes further materials capable of separating the moist capsule interior from the dry environment surrounding the or each capsule
A further alternative is that the wall of each bead is made by by a process including application of a sealing substance over the exterior of a bead of the dental hygiene composition
Preferably the wall of each bead is forced into a desired shape by a moulding process
More preferably an amount of the composition is pressed into a the having a cavity of a desired shape, so that on subsequent ejection the or each bead has a specified shape
Optionally, the method includes the prior step of coating the interior surface of the the with a wall forming agent or co-forming agent
Alternatively, each bead is made by inserting a dental hygiene composition into a previously constructed container such as a starch or gelatine capsule
Optionally the surfaces of the the are dusted prior to an extrusion moulding process using a dust of a material capable of assisting in the formation of a capsule wall
In another option the the is heated and the exterior of the bead is seared by contact with the walls of the cavity for a controlled period so that on ejection the or each bead has a specified shape and the skin is rendered effectively impervious to water
Preferably the beads are capable of extended periods of storage prior to use
In a further method the steps include the steps of formulating a paste from selected ingredients, extruding the paste into a space, chopping the extruded paste at intervals into a series of beads, and allowing the separated beads to fall against a current of hot gas of a controlled temperature for a controlled time, then collecting the beads and packing them for use
Preferably the current of hot air has a flow rate and upwards component of direction sufficient to grade the beads by size (if the current of air can almost support the standard bead size, the resultant grading action may be used to reject under-sized and oversized beads)
Alternatively, the chopped-off paste may fall down a shaft filled with hot air, as for the manufacture of lead shot involving a long vertical drop
In another related aspect the invention provides a complete kit for personal application of dental hygiene, including beads of a dental hygiene composition, dispensing means therefor, and, in addition, brush application means, which kit is provided for sale as a set of items or separately
In a yet another related aspect the invention provides a method for making a bead of toothpaste, wherein a gelatin coating (or the like) is applied by dipping extruded beads of paste into a solution and then drying
Alternatively a solution may be sprayed on to beads while they are suspended in a current of air or similar
In a still further related aspect the invention provides a method for making a bead of toothpaste, wherein a starch may be applied for example by dipping the bead in starch powder
In an even further related aspect the invention provides a method for making a bead of toothpaste, wherein an acceptable volatile solvent (either miscible with water and with wax, or miscible with wax and briefly dried outer coatings) carries a wax or the like into the outer surface of the bead to act as a water-repellent binder Preferably not enough wax is used to form a detectable residue or "skin" in the user's mouth Outer skins (if any) will be of a substance suitable, and safe, for rinsing away in the usual manner
Preferably each bead is decoratively shaped in order to appeal in particular to a child, so that the child is more likely to make use of the bead for oral and dental hygiene
Also, preferably each bead is coloured in order to appeal in particular to a child, so that the child is more likely to make use of the bead for oral and dental hygiene
Further, each bead is preferably flavoured in order to appeal in particular to a child, so that the child is more likely to make use of the bead for oral and dental hygiene
Optionally the capsules/beads may include an optionally encapsulated gas generating substance
In a second broad aspect the invention provides means for storing and dispensing beads of a composition as previously described in this section, wherein the means comprises a toothbrush including at least one resealable cavity each capable of storing a plurality of discrete items, so that both the composition and brush application means for applying the composition to one's teeth are kept together
In a related aspect, the toothbrush includes two resealable cavities, so that at least one cavity is
available for storage of an oral hygiene commodity other than a dental hygiene composition
Another means comprises a free-standing dispenser adapted for the storage and dispensing of said encapsulated beads or capsules
An alternative means comprises a wall-mounted dispenser adapted for the storage and dispensing of said encapsulated beads or capsules
In a third broad aspect the invention provides a system for delivery of dental hygiene, wherein a manufactured dental hygiene composition or toothpaste in the form of encapsulated beads or capsules is obtained by a consumer from a point of sale, stored prior to use within a dispenser adapted for the storage and presentation of said encapsulated beads or capsules, and is used from time to time by the or any consumer as individual encapsulated beads or capsules of toothpaste, so that the system employs the beads or capsules in order to facilitate the application of dental hygiene
In a related aspect the system for delivery of dental hygiene (including encapsulated beads or capsules and application means (such as a toothbrush) is provided as a set of items at a point of sale, in a readily portable format for use anywhere, home, office, holiday etc or a dispensing system for domestic or similar use
PREFERRED EMBODIMENT
The description of the invention to be provided herein is given purely by way of example and is not to be taken in any way as limiting the scope or extent of the invention
DRAWINGS
Fig 1 shows in outline or surface view several embodiments of capsules of
encapsulated toothpaste Fig 2 shows a basic dispenser for encapsulated toothpaste
Fig 3 shows another version of a dispenser
Fig 4 shows a novelty container for encapsulated toothpaste
Fig 5 shows a wall-mounted container for encapsulated toothpaste
Fig 6 shows an example retail pack of encapsulated toothpaste and a toothbrush
Fig 7 shows an example toothbrush with a storage cavity within its handle according to the invention, ready for use
Fig 7B shows that example toothbrush according to the invention, packed away
Fig 8 shows a toothbrush with two storage cavities within its handle
Fig 9 shows another toothbrush according to the invention in an example retail pack, with spare encapsulated toothpaste supplies and several exchangeable heads
INTRODUCTION
This invention provides a form of dental hygiene preparation in which a composition broadly similar to that of conventional toothpaste as obtained from a tube is provided within a plurality of individual portions, which may be called "capsules", "globules", "tablets", "beads", "pellets", and "packets" to give a few examples of alternative terms One point of this invention is convenience each capsule or portion may be dimensioned so that it will hold about the right amount of toothpaste for an average tooth-cleaning procedure Capsules can be made in almost any consistency, flavour, colour, shape, or size, and some examples are shown in Fig 1 Capsules of various sizes (capacities) may be made available for small children, larger children, or adults Even the existence of a choice is likely to promote the frequency of cleaning of teeth (providing a choice being a well-known subterfuge when causing children to comply with their parents' requests) Capsules and their dispensers can be made far more attractive to children
It will be appreciated by a reader skilled in the art that the scope of this invention extends to all forms of toothpaste when provided as individual portions suitable for single use
Note that the composition is dry granules and/or free-flowing, no longer needing the special containment provided by a toothpaste tube, so that a person can decant some capsules from a large container into a small container as for example when travelling (The "small container" may for example be within a toothbrush handle) A further point is that the waste disposal problem
caused by discarded toothpaste tubes in particular is abolished (There may be 24-36 million discarded tubes per year in even a small country such as New Zealand, population 3 8 million)
EXAMPLE 1 (Encapsulated toothpaste pellets) STRUCTURE
Fig 1 includes a section through one bead or capsule 100, where the interior 102 is separated from the external environment by a manufactured wall 101 This section shows a hexagonal outline as a result of that profile being given to the extrusion nozzle so that resulting beads tend not to roll, having corners 103 Other outlines of capsules are illustrated in Fig 1, where 104 is a star (child's night-time cleaning), 105 is a tooth shape (for serious children), 106 is a tiny robot, 107 is a jelly-bean shape, 108 is a strawberry (that could be made in a two-colour form with a green cap and a pink/red body) 109 is a raspberry (having a different internal flavour from 108) and 110 is a straightforward cube for economy
Capsule walls may for example be made of (1) dried toothpaste substance itself, (2) gelatin, (3) a light crusty paste including extra material, perhaps similar in consistency to that of marzipan, (4) a starch, or (5) for example a waxy impregation Ordinary toothpaste as made is quite thick and requires moisteners or lubricants in order to be packed in, and then extruded from, a tube
The actual toothpaste held within each bead may be of a gel or of a paste consistency The wall of the bead should be able to fully contain the contents during storage, and then preferably (though not essentially) be capable of dissolving within the mouth leaving no solid residue For the first wall option, certain thickeners in particular have the property of being convertible into a relatively stable impervious material when heated and dried Avoidance of coatings is preferred in order to avoid foreign bodies (shells and crusts) appearing within the user's mouth, and to minimise manufacturing costs and process complexity Nevertheless we shall consider some
One possible coating material is starch or the like, capable of being formed into a firm outer shell that can be burst by pressing onto the teeth, crushing between the teeth, or pressing on to the bristles of the brush Sucrose and other sugar-based materials are best avoided in toothpastes, although addition of saccharin or other artificial sweeteners may be useful Food-grade dyes may be used to make the beads more visually interesting and any one dye may be linked to a certain variant of flavour in the same manner that red jellybeans have a raspberry flavour, and so on
The size of beads is preferably adjusted so that one bead is sufficient for one tooth brushing
procedure, optionally half a "dose" (to allow children to mix flavours) but preferably not much more than that for a full procedure, because of consequent waste
The shape of beads can be altered to suit the market sector being catered to For example children will be attracted by shapes such as stars, robots, flowers, television characters and the like Adults may simply want the most compact shape possible Shapes having a spherical section may be less desirable in that they can roll around, so triangular or hexagonal cross-sections may be preferred
MANUFACTURE
1. Solely heat-dried exteriors.
Manufacture of capsules formed solely of heat-dried toothpaste substance itself may proceed as follows a paste including a selection of the usual toothpaste components such as a mineral abrasive, a detergent, and a flavouring agent such as a peppermint or a colour - related flavour such as strawberry or raspberry, as are known in the art, is extruded through an orifice of controlled shape into an air-filled space, chopped off at intervals, and may then be allowed to fall against a current of hot air of a predetermined temperature, and predetermined dryness, for a predetermined time The current may be strong enough to almost support the standard bead size, in which case the inherent and convenient grading action of the air current (if constant) may be used to reject under-sized and oversized beads Alternatively, the chopped-off paste may fall down a shaft filled with hot air, using the principle of the manufacture of lead shot involving a long vertical drop The desired drying process should be effective only on the outer skin or crust Preferably the interior remains moist Beads made in this process are likely to be of variable shapes
Another manufacturing method may resemble the process of injection moulding for shapes in plastics, wherein the paste is extruded under pressure into a die having a cavity of a desired shape In this case there is more latitude for a variety of flavouring, in accordance with the shape of the resulting bead(s) The resulting bead becomes fixed in a certain shape after moulding as a result of one or more of the following processes possibly used in combination
(1) effects of the pressure alone, pushing the toothpaste against the walls of the mould,
(2) drying, the cavity had porous walls which drained off fluid from the exterior, so that the exterior surface became dried more quickly,
(3) heat, the cavity was heated, and the heat seared the exterior surfaces of the capsule so that they were rendered effective as sealing walls,
(4) a coating, the cavity had been dusted with a powder before closing and extrusion The powder may be a water-absorbing powder, a reactive powder capable of reacting to form a sealed surface (and might include at least one encapsulated material ruptured by the pressure of extrusion), or a meltable powder such as a wax
Additional sealing may be employed, in particular where the product is to be stored in or shipped to humid areas
2. Additional sealing materials
The objective of drying is to moisture-seal the exterior of each bead In some cases supplementary sealing, by the use of a gelatin coating (or the like) may involve dipping extruded beads of paste with a solution, or otherwise coating the beads (or spraying a solution on to beads while they are suspended in a current of air) and then drying A coating may be preferred for beads of toothpaste intended for use in tropical or humid climates Materials such as methyl cellulose, acacia (gum arable), tragacanth, or the like may be useful Other crusts such as starch may be applied in a similar way Beeswax, a natural wax, or more preferably small amounts of higher melting point paraffin waxes may be used An acceptable volatile solvent (miscible with water and with wax, or miscible with wax and briefly dried outer coatings) for carrying a wax or the like may be used to apply sufficient wax to the outer surface of the bead to act as a water-repellent binder, but not enough to form a detectable "skin" in the user's mouth Critical-point liquefied carbon dioxide may be one acceptable solvent
A water soluble (from the outside) yet water impermeable (from the inside) "disappeanng-in-use" bead shell is ideal for this application It may be that the presence of one or more insoluble remnants of a shell in one's mouth is more acceptable during a teeth cleaning operation than at other times Generally, spitting into a receptacle is part of cleaning one's teeth Nevertheless, it may be preferable to have the shell made of a material, such as one based on starch, capable of being attacked by salivary enzymes and so completely disappearing Potato starch based capsules are a commercial product It may even be acceptable to rely on other gut enzymes to complete the digestion process
3. Taste-attractive crusts or skins.
Although we have preferred to create "disappearing wall material" which in effect deletes itself from the perceptible environment there are precedents for instead creating an attractive wall, at least in terms of taste Consider the skin of a deep-fried potato chip, or the exterior of a "Jaffa"
(TM) orange-coated chocolate ball The skin of each capsule could hold the majority of the flavour deposited in each capsule
4. Fully dried interior contents.
Optionally each bead may hold a dry material including a health-compatible gas-producing effervescent material such as "sherbet" (sodium potassium tartrate with sodium bicarbonate) or grains of "Space Dust" (TM) in order to excite a child's interest and possibly also in order to aid in "breaking up" the dry material Fully dried beads may be manufactured using the technology of and optionally additives well known to the pharmaceutical tablet-making industries, possibly preferring options leading to a low to medium hardness
5 Pressed or cut from a stiff paste.
During manufacture, a toothpaste composition may be formed into a stiff mass having a consistency rather like rolled-out pastry This paste may be rolled out into a sheet and then cut, stamped, or otherwise formed into individual portions, which are then optionally dried, and/or coated, and/or wrapped Indicia may be pressed into the surface of each piece The paste may be extruded and dried (as previously described) or it may be extruded, coated, and heat-treated
USE
One or perhaps more beads are selected for use, removed from a container or dispenser and broken open either by finger pressure, or pressing the bead on to the bristles of a brush, or against the teeth, or may be bitten Once the internally stored toothpaste is released into the mouth, a conventional toothbrush (which may be electric) is used in the normal manner
EXAMPLE 2: Dispensers.
Several convenient kinds of dispenser have been developed to serve as part of the invention as described herein (although the skilled reader should realise that a very large number of other dispensers may also be developed, but nevertheless fall within the scope of the invention) Representative examples of dispensers are shown in Figs 2 to 5
One large dispenser (e g fig 2 or fig 5) in the bathroom may serve an entire family The simple dispenser of fig 2 includes several components a container body 202 and a threaded (screw) lid
201 On the side of the lid is a hole 204 capable of being matched with a hole 203 within the top of the container body, for shaking out one or more capsules The filling of beads is indicated at 104 - with visible robots 106 for example The dispenser may be refilled from time to time with a retail pack of capsules, such as a plastic bag or even a paper bag of capsules Fig 3 shows another conventional dispenser with a lid 302 A spring-loaded lever 303 when pressed aligns two holes so that a capsule or bead previously stored within the mass 301 emerges through hole 305 within a plunger assembly on to a collection plate 304 In fig 5, the entire dispenser is mounted from a wall 500 by means of an arm 501 supporting a pivot 502, so that on tilting, one or more capsules emerge at the orifice 503 Alternative dispensers may resemble, and may even be used as, toys for greater appeal to children Fig 4 shows a "jiggling fish" version 400 in which the body of the fish serves to hold a mass of capsules 405 for dispensing through the mouth 404 when that is pulled forward On release the weight at the end of the cord 401, acting around pulleys 402 causes the fish to revert to an upward attitude as shown here Smaller dispensers may be scaled down in order to fit into handbags or may even become part of toothbrushes - such as handles
EXAMPLE 3
Distribution or retail sales of encapsulated toothpastes according to the invention may be in conventional form - as preferably paper or other biodegradable containers of capsules with the usual admixture of brands and information Capsules may be sold in single or various shapes, colours, or flavours, and may be sold in various sizes Variants better suited to humid (tropical) environments, military use, or other rough handling may be sold separately Retail packs may be of separate items but can include a complete dental hygiene system displayed on a standard blister pack as shown in Fig 6 Here, 600 is the printed laminated card, 601 is an edge of the blister, 602 is a box of evidently blueberry flavoured (604) capsules or beads, 603 is the handle of an accompanying toothbrush including a bead storage container within the handle The purchaser simply supplies a little water
A very similar presentation may be used by businesses, airlines or hotels as "complimentary gifts" Ranges of flavours, ranges of capsule sizes, and ranges of toothbrush bristle characteristics may be offered (see Fig 8)
EXAMPLE 4
Fig 7 and fig 7B (in closed configuration) shows an example of a toothbrush 700 according to the
invention, having a cavity 704, closed by a cap 705 and able to contain a plurality of solid items 106, such as beads of encapsulated toothpaste according to Example 1 The bristles 701 are supported on the usual toothbrush shaft 702, arising from one end of the exterior of the cavity, moulded so as to form a convenient handle 703 A cap 706 protects the bristles as shown in Fig 7B When the toothbrush is in use, the cap can serve as a convenient extension to the handle 703 as shown in Fig 7 Note that not all toothbrushes need to have covers, covers are mainly useful for (for example) travellers, or those who carry a toothbrush in the handbag
The similar toothbrush of Fig 8 (handle portion 703 only shown, in section) includes a two-cavity storage area (cavities 801 and 803) so that different types of object (802 and 804 respectively) may be stored separately within the toothbrush handle, so providing the convenience of this oral hygiene system The triangular objects 804 may for example be mouthwash, oral disinfectant, or further toothpaste beads 802 Again there is a cap, 705 Recent awareness of the heightened risk of orally transmitted diseases (including meningitis and recently (in the U K) tuberculosis) where kissing, or shared drinking vessels may be involved in transmission leads to the usefulness of a cache of medicated tablets as part of an oral hygiene system according to the invention The two-container toothbrush (one cavity holding oral hygiene tables, the other holding dental hygiene beads) can be carried anywhere
Fig 9 shows another example toothbrush, with no cap 706, with spare heads, and spare toothpaste, in a pack ready for sale as a dental hygiene system which includes the toothpaste as encapsulated beads or portions according to the invention Note that the indicia (e g 907, for identification of flavour) included in this figure is solely intended to signify possible advertising statements In Fig 9, a card 900 includes a blister pack 901 which should ensure effective sterility of the contents prior to opening 903 indicates a complete toothbrush assembly including some beads of toothpaste in the handle 905 Spare toothpaste beads are included in the box 904 902 is one of three heads for the toothbrush It will be appreciated that worn-out toothbrush heads contribute to poor dental hygiene in a population, hence increased availability of spare heads is useful The spare heads may be of the same bristle stiffness, or may be in different colours or bristle shapes Each head includes a reversible attachment means such as a bayonet lock 906 capable of interlocking with a corresponding socket in the handle 905 Other attachment means such as a screw thread on the brush head, capable of being fitted to a threaded hole in the top of the handle, are possible alternatives as will be appreciated by a person versed in the mechanical arts The supply of spare heads reduces total plastics waste A seal over the cavity within the handle is not shown in this illustration Nor is access to an optional second cavity as for Fig 8
Variations on the toothbrush design include those with more than one cavity (where one can be used for storing other items such as breath fresheners, floss, and the like) For electric
toothbrushes, battery size is diminishing thanks to improvements in rechargable battery technology, providing space within the handle of an electric toothbrush for a cavity to hold some beads
COMMERCIAL ADVANTAGES
As a dental hygiene system, the invention has the notable advantage that it provides an integrated combination of toothbrush and toothpaste, in a form likely to be attractive to users and especially to children There have not been any significant changes in the presentation of compounds usable as toothpastes/dentifrices for some years Dentifrices are supplied in powder form in a container Toothpastes are supplied in paste form in a tube Yet the dental health of children in particular remains under threat, especially with the availability of sweetened drinks and snack foods in the Western world
Advantages of the dental hygiene system of this invention include:
1 The portability of the oral hygiene system is convenient because a compact article provides all
materials and tools required for cleaning the teeth but the water
2 The oral hygiene system is convenient for travelling people and those undertaking outdoor
pursuits such as scouts, climbers, military personnel or the like
3 Apart from the emphasis on tooth hygiene, a rise in orally transmitted diseases (including
meningits and recently tuberculosis) where kissing or shared drinking vessels may be involved in transmission leads to desirability of providing a cache of medicated tablets within an oral hygiene system according to the invention
4 Touring cyclists, trampers and climbers (for example) find the weight and volume of an entire
toothpaste tube a significant extra load and consumer of space, this invention minimises that
5 Promotional toothbrushes as used by airlines and hotels for example are more conveniently
manufactured and distributed together with this more easily handled toothpaste composition Perhaps as few as 2 - 6 beads per pack need be supplied Beads may be refilled from dispensers or convenient pocket packs
6 The invention is compatible with, and likely to enhance existing programmes of tooth care and
dental hygiene, especially those for children, where the variety of beads and the control of the amount in each is likely to assist in brushing the teeth
7 Waste packaging materials such as toothpaste tubes are minimized, so reducing pollution and
landfill
8 Toothbrush design can be adapted for the storage of a number (perhaps only a small number)
of beads/capsules within the handle, thereby resulting in a single object for a single function (cleaning the teeth)
9 Even the ubiquitous narrow plastic handled toothbrush can be made with a visible internal
cavity and a removable, perhaps resilient resealable plug for accessing a capsule as required - perhaps only in emergency
10 A toothbrush having a solid, well-made handle with a cavity for containing capsules can be
made to use a replaceable brush end, and optionally also can be made with a cover for
travelling The cover may become part of the handle when in use, consequently reducing the
bulk to be carried
Inherent advantages of the beads or capsules of this invention include
1 Convenience in storage, handling, and use, the material behaves as dry portions until put into
the mouth The beads are easily stored, decanted, and dispensed
2 Each member of a family may use the flavour and type of toothpaste that they prefer which is
an advantage for those trying to encourage their children to clean their teeth voluntarily
3 the beads may be presented in many forms or styles, particularly including visual
attractiveness, varieties in shape and colour, and hence added appeal to children Children can pick a flavour - like picking a flavoured jellybean from a mixed bag, or picking a shape, like a star for the evening
4 There is an opportunity to mix flavours, especially for children, within the one pack
5 A single dispenser may be shared, without hygiene / crossinfection problems, by groups of
people (such as a family, or a school camp, scout camp, or military group)
6 Tablets of breath freshener, headache pills, or the like can be stored together with beads of
encapsulated toothpaste (This is particularly useful for a traveller)
7 environmentally friendly manifold reduction in waste plastics
Finally, it will be understood that the scope of this invention as described and/or illustrated within this provisional specification is not limited to the preferred embodiments described herein for illustrative purposes Those skilled in the art will appreciate that various modifications, additions, and substitutions are possible without departing from the scope and spirit of the invention as set forth in the following claims






I claim:
1. A method for making pellets for facilitating the practice of oral and dental hygiene comprising the steps of coating an interior of a mould with a substance capable for forming as capsule, forcing the material such as oral or dental hygiene composition having a paste-like consistency of the said pellet with a set of distinctive characteristics into the interior, wherein the paste is extruded under pressure into a mould / die having a cavity of a desired shape thus pushing the toothpaste against the walls of the mould, the cavity having porous walls which drain off fluid from the exterior, so that the exterior surface become dry more quickly, and with heated cavity the heat seared the exterior surfaces of the capsule so that they were rendered effective as sealing walls, the said coating is by dusting with a powder before closing and extrusion which is a water-absorbing powder, a reactive powder capable of reacting to form a sealed surface or a meltable powder such as a wax and releasing the moulded pellet.
2. A method for making pellets for facilitating the practice of oral and dental hygiene as claimed in claim 1, wherein the said paste consists a selection of the usual toothpaste components such as a mineral abrasive, a detergent, and a flavouring agent such as a peppermint and a colour, the related flavour such as strawberry or raspberry is extruded through an orifice of controlled shape into an air-filled space, chopped off at intervals, and may then be allowed to fall against a current of hot air of a predetermined temperature, and predetermined dryness, for a predetermined time, as herein described.
3. A method for making pellets for facilitating the practice of oral and dental hygiene as claimed in claim 2, wherein, the said current is strong enough to almost support the standard bead size.
4. A method for making pellets for facilitating the practice of oral and dental hygiene as claimed in claim 2, wherein, the drying process is effective only on the outer skin or
crust, and the interior remains moist.
5. A method for making pellets for facilitating the practice of oral and dental hygiene as claimed in claim 1, wherein, the said pellets each having a dry, friable exterior capsule capable of being ruptured during use so as to release the contents into the mouth or onto a brush; each containing enough composition for a single use.
6. A method for making pellets for facilitating the practice of oral and dental hygiene as claimed in claim 1, wherein, the said pellet is provided with a set of distinctive characteristics; each set being selected from a range of distinctive characteristics, so that a person intending to perform oral or dental hygiene is able to select a desired type of pellet from a plurality of pellets.
7. A method for making pellets for facilitating the practice of oral and dental hygiene as claimed in claim 1, wherein each pellet is provided with a distinctive shape and/ or colour and/ or flavour selected from a range of distinctive shapes/ colours/ flavours respectively, each selected in order to appeal to a child, so that the child is able to select a desired type of pellet from a plurality of pellets.
8. A method for making pellets for facilitating the practice of oral and dental hygiene as claimed in claim 1, wherein each pellet is provided with an exterior wall composed of a starch material so that there is no residual indigestible matter.
9. A method for making pellets for facilitating the practice of oral and dental hygiene as claimed in claim 1, wherein the bulk supply of pellets is stored within a dispenser adapted to assist in the selection and removal of a selected pellet by a child, so that an oral or dental hygiene procedure is more readily adopted and more readily used by the child.

Documents:

48-delnp-2003-abstract.pdf

48-delnp-2003-claims.pdf

48-delnp-2003-complete specification(as files).pdf

48-delnp-2003-complete specification(granted).pdf

48-delnp-2003-correspondence-others.pdf

48-delnp-2003-correspondence-po.pdf

48-delnp-2003-description (complete).pdf

48-delnp-2003-drawings.pdf

48-delnp-2003-form-1.pdf

48-delnp-2003-form-19.pdf

48-delnp-2003-form-2.pdf

48-delnp-2003-form-26.pdf

48-delnp-2003-form-3.pdf

48-delnp-2003-form-5.pdf

48-delnp-2003-pct-199.pdf

48-delnp-2003-pct-210.pdf

48-delnp-2003-pct-304.pdf

48-delnp-2003-pct-409.pdf

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48-delnp-2003-petition-137.pdf

48-delnp-2003-petition-138.pdf


Patent Number 218091
Indian Patent Application Number 48/DELNP/2003
PG Journal Number 13/2009
Publication Date 27-Mar-2009
Grant Date 31-Mar-2008
Date of Filing 14-Jan-2003
Name of Patentee ALEXANDER, CARL, ERNEST
Applicant Address HIGH HALDEN, KENT TN26 3JB; (GB)
Inventors:
# Inventor's Name Inventor's Address
1 ALEXANDER, CARL, ERNEST CHURCH HOUSE, HIGH HALDEN, KENT TN26 3JB; (GB)
PCT International Classification Number A61J 3/07
PCT International Application Number PCT/IB2001/02772
PCT International Filing date 2001-07-31
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 506088 2000-07-31 New Zealand
2 512760 2001-07-04 New Zealand