Title of Invention

A PROCESS FOR THE PREPARATION OF MELT PROCESSABLE LIQUID CRYSTALLINE TERPOLYESTERS

Abstract A process for the preparation of melt processable liquid crystalline terpolyesters by acetylating a monomer selected from 4-hydroxy phenyl acetic acid/3(4-hydroxyphenyl) propionic acid and hydroquinone/ 4,4'-biphenol/2,6-naphthalene with acetic anhydride in presence of a transesterification catalyst optionally in the presence of high temperature solvent followed by acidolysis polycondensation at a temperature in the range of 240-300°C for a period of about 6-24 hrs under reduced pressure for the efficient removal of acetic acid by soxhlet extraction using solvent mixtures selected from acetone-alcohol, acetone-methyl ethyl ketone to obtain melt processable liquid crystalline terpolyesters.
Full Text The present invention relates to a process for the preparation of melt processable liquid crystalline terpolyesters. The terpolyesters of the invention have the structure shown in formula 1
(FormulaRemoved)
scheme 1 - structure of poly[aryleneterephthalate -co-(4-oxyphenyl) acet propionate]
Formula 1
Formula 1
The terpolyesters prepared by the process of the present invention are poly (4-phenylene terephthalate -co-oxyphenyl acetate/propionate)s poly (4,4'-biphenylene terephthalate-co-oxyphenyl acetate/propionate)s poly (2,6-naphthylene terephthalate-co-oxyphenyl acetate/propionate)s and are liquid crystalline polymers that can be used in electronics (eg. Surface mount units, connectors, printing wiring boards etc. where low coefficient of thermal expansion and low dielectric properties are required), in computer fields, in industry for making chemically resistant parts (eg. Tower packing saddles to replace ceramics). The invention can be applied in plastic, electronics and computer industries.

Background of the invention
Thermotropic liquid crystalline terpolyesters obtained from rigid monomers such as 4-hydroxybenzoic acid are intractable, insoluble and not processable because the}' decompose prior to melting and their transition temperatures are too high for the existing equipment to process them. (Fr. 1568 152 (May 23, 1969), Carborundum Co., invs.: J. Economy. B. E. Novak; Chem. Abstr. 72, 134l2x (1970); Ger. Offen, 2025948, (Dec, 3, 1970), Carborundum Co., invs.: J. Economy, S. G. Cottis, B. E. Novak; Chem. Abitr. 74, 54559k (1971); US 3962314 (June 8, 1976), Carborundum Co., invs. J. Economy, S. G. Cottis, B. E. Novak; Chem. Abstr. 85, 193510c (1976), Ger. Offen, 2157696, Quxs 15, 1976), Carborundum Co., invs.: J. Economy, S. G. Cottis, B. E. Novak; Chem. Abstr. "7, 140738m (1972); US 2728747 (Dec.27, 1955), General Mills Inc., invs.: D. Aelony, XL M. Renfrew; Chem. Abstr. 50, 6098e (1956); Jap.7400397 (Jan.5, 1974), Mitsubishi Rayon Co., invs.: K. Chimurva, S. Takashima, K. Tamuera; Chem. Abstr. 81, 1400Ik (197-4 . Ger. Offen 2907613 (Sept. 4, 1980), BASF, invs.: H. R. Kricheldorf, G. Schwarz; Chem. Abstr. 93, 240249b (1980); H. F. Kuhfuss and W. J. Jackson, Jr., US. Pat.37784lO (Dec.ll, 1973) to Eastman Kodak: Chem. Abstr. 80, I46894t (1974); H. F. Kuhfuss and \Xr. .". Jackson, Jr., US. Pat 3804805 (Apr. 16, 1974) to Eastman Kodak: Chem. Abstr. 83, 603Glx (1975), ICI Ltd. (Goodman, I., Mclntyre, J. E. and Aldred, D. H.) Bri. Pat. 993272 (priority 22 May 1962), Du Pont (Schaefgen, J. R, et al.) Brit. Pat. 1507207 (priority 10 May lc~4, USA); Du Pont (Kleinschuster, J. J.) US Pat. 3991014 (priority 16 July 1975); A. Blumstcin (Ed),
Polymeric Liquid Crystals, Plenum Press, New York (1985); C. Noel and P. Navard. Progr.
/ Polym. 5«'., 16, 55-110 (1991); Frank, J. Jedlinski and J. Majnus in Hand Book of Polymer
Synthesis, H. R.Kricheldorf (Ed), (1991); W. J. Jackson, Jr. and H. F. Kuhfuss,/ Polym. 5«., Polym. Chem. Ed., 14:2043 (1976); W. J. Jackson, Jr. Macromoleatles, 16: 1027 (1983); W. J. Jackson, Jr. and H. F. Kuhfuss, J.Appl. Polym. Sci., 25, 1685 (1985); A. J. East, L. F. Charbenneau and G. W. Calundann, Mol. Cryst. Liq.Inc. Non Linear Opt, 157, 615 (1988);

A. Roviello and A. Sirigu, / Polym. Sci. Polym. Lett. Edn., 13, 455 (1975); C. K. Ober, J. I. Jin and R. W. Lenz, Adv. Poiym. Sci., 13, 103 (1984); A. Blumstein, K. N. Sivaramakrishnan, S. B. Clough and R, B. Blumstein, Mol. Cryst. Liq. Cryst. (Lett), 49, 255 (1979); H. R. Kricheldorf and L. G. Wilson, Macromolecnles, 27, 1669 (1994); P. K. Bhowmik and H. Han,/ Polym. Sci. Part A: Polym. Chem. 33, 415 (1995); V. Percec and H. Oda,/ Polym. Sci. Part A: Polym. Chem.33, 2359 (1995); J. Economy and K. Goranov, Advances in Polymer Science, VoL 117, High Performance Polymers, Springer verlag, Berlin, Heidelberg, 1994; C. K. S. Pillai, D. C. Sherrington and A. Sneddon, Polymer, 33, 3968 (1992); M. Saminathan, C.K.S Pillai and C. Pavithran, Macromolecuks, 26, 7103 (1993;; J. D. Sudha, C. K. S. Pillai and S. Bera, / Polym. Ma&r., 13, 317 (1996); H. Zhang, G. R. Davies and I. M. Ward, Polymer, 33,2651(1992)).
There have been a large number of attempts to bring down the transition Temperatures to a processable range (W. J. Jackson, Jr. and H. F. Kuhfuss,/. Appl. Polym. Sci., 25, 1685 (1985). A. J. East. L. F. Charbenneau and G. W. CaJundann, Mol Cryst. Liq. Inc. Xon Linear Opt, 157, 615 (1988); A. Roviello and A. Sirigu,/. Polym. Sci. Polym. Lett. Edn., 13, 455 (1975); C. K. Ober, J. I. Jin and R. W. Lenz, Adv. Polym. Sci., 13, 103 (1984); A. Blumstein, K. N. Sivaramakrishnan, S. B. Clough and R, B. Blumstein, Mol. Cryst. Liq. Cryst. (Lett), 49, 255 (1979); H. R. Kricheldorf and L. G. Wilson, Macromolecuks, 27, 1669 (1994); P. K. Bhowmik and H. Han,/ Polym. Sci. Part A: Polym. Chem. 33, 415 (1995); V. Percec and H. Oda,/ Polym. Sci. Part A: Polym. Cbem.33, 2359 (1995); J. Economy and K.
Goranov, Advances in Polymer Science, Vol. 117, High Performance Polymers, Springer verlag,
Berlin, Heidelberg, 1994; Handbook of polymer science, N. P. Cheremisinoff (Ed.), vol. 3,
synthesis and characterization of Aromatic polyesters; C. K. S. Pillai, D. C. Sherrington and A. Sneddon, Polymer, 33, 3968 (1992)). A number of chemical approaches have been devised to arrive at structures that have lower transition temperatures and lower symmetries. These approaches involve disrupting the ordered structures of the homopolyesters by introducing

chain disrupters such as flexible unit, a kink structure, or crank shaft structure etc. or by copolymerising with suitable comonomers that bring down the transition temperatures. A number of copolyesters have thus been prepared out of which a few commercial polymers such as Vectra\ and Xydar*, are well known. It is, however, now realised that these copolyesters still have a processing temperature above 300°C and iience require newer methods or structures to overcome this problem. In this situation, 4-hydroxy phenyl acetic acid, and 3(4 - hydroxyphenyl propionic acid), the monomers that possesses a GH,- unit between the carboxyl and die rigid phenyl unit and hence expected to bring down the transition temperature when copolymerised stands a significant chance for contributing to solving this problem. The drawbacks of the currently marketed liquid crystalline polyesters are that, polyesters of 4-hydroxy benzoic acid do not form a melt below its decompositon temperature and liquid crystalline copolyesters like 4-hydroxy benzoic acid / polyethylene terepthalate system (Eastman X7G) has several short comings in that the heat distortion temp is low (300°C) processing is rather
difficult.
The homopolyester of 4-hydroxyphenyl acetic acid and its copolyester with 4-hydroxy benzoic acid are melt processable liquid crystalline polymers exhibiting clear nematic phase. The terpolyesters of 4- hydroxyphenyl acetic acid and 3(4-hydroxy phenyl)propionic acid widi hydroquinone/ 4,4' biphenol/ 2,6-naphthylene diol and terephthalic acid are .expected to be melt processable with lower melt transition temperatures than that of commercial

terpolye.sters like Xydar1. Although this is die easiest route to achieve melt processabiliry. there is no publication or patent on the preparation of the terpolyester. Though homopolymerisation of 4-hydroxybenzoic acid is well studied, only a few reports are available on the polymerisation and characterisation of 4- hydroxybenzoic acid containing methylene units between aromatic ring and the carboxyl groups such as 4-hydroxy phenyl acetic acid and 3-(4- hydroxyphenyl) propionic acid. There is one report on the preparation of poly [4-hydroxyphenyl) acetate (Hans-G. Elias, Robert J. Warner, MakromoL Chem. 182, 681-686 (1981). However, the molecular weight of the polymer is low and the mesophase behaviour was not studied. Hans R. Kricheldorf, et al have synthesised the homopolyesters of 3(4-hydroxyphenyl) propionic acid. However, the homopolyesters do not show any liquid crystalline properties. On the contrary, its copolyesters with 4-hydroxy benzoic acid showed liquid crystalline transitions. (Hans R. Kricheldorf and A. Conradi /. Polym. Sci. PartA: Polym.Chem. Ed. 25, 489 (1987). However, this disclosure does not teach the synthesis of liquid crystalline terpolyesters containing terepthalic acid.
Biodegradable thermotropic copolyesters and terpolyestes of 3(4-hydroxyphenyl) propionic acid with vanillic acid, 6- hydroxy -2-naphthoic acid, 4-hydroxy cinnamic acid and 4' -hydroxybiphenyl -4-carboxylic acid were also reported (H. R. Kricheldorf, T. Stukenbrock Macromol. Chem. Phys. 198, 3753-3767 (1997); H. R. Kricheldorf, T. Stukenbrock, Polymer 38(13), 3373, 1997). However, this disclosure does not teach the synthesis of liquid crystalline terpolyesters containing terepthalic acid.
The preparation of the terpolyester of (4-hydroxyphenyl) acetic acid/ 3(4-hydroxy phenyl) propionic acid with hydroquinone/ 4,4' biphenol/ 2,6-naphthylene diol and terephthalic acid would be advantageous when the cost of the final product is compared with commercial products such as Xydar* and Vectra*. These commercial terpolyesters use comonomers that are expensive. Therefore, the commercial liquid crystalline polymers are highly costly. In contrast, 4-hydroxyphenyl acetic acid/ 3(4hydroxy phenyl) propionic acid are

comparatively cheap and hence, it is possible to achieve a cost effective process for the production of liquid crystalline copolyesters through this route. Another disadvantage of prior art terpolyesters is low decomposition temperature resulting in their decomposition before ir.elting. Prior art terpolyesters also have a higher transition temperature and thus require a higher temperature for melt processing.
Objects of the invention
It is an object of the invention to provide novel melt processible thermotropic liquid cr/stalline terpolyesters.
It is a further object of the invention to provide liquid crystalline melt processable rrrpolyesters that do not decompose before melting.
A further object of the invention is to provide liquid crystalline terpolyesters that results in higher molecular weight polymers.
It is another object of the invention to provide liquid crystalline terpolyesters having transition temperature lower than that of poly (4- hydroxybenzoic acid).
It is a further object of the invention to provide a process for the preparation of a liouid crystalline terpolyester in the processable range below 300 °C and having nematic :r.esophase from 4-hydroxyphenyl acetic acid and 3(4-hydroxyphenyl) propionic acid with hvdroquinone/ 4,4' biphenol/ 2,6-naphthylene diol and terephthalic acid.
It is yet another object of the invention to provide a process for the preparation of a liquid crystalline terpnlyesteL_
It is a further object of the invention to provAle a process for the preparation of liquid crystalline melt processable terpolyesters that do not decompose before melting.
Another object of the invention is to provide a process for the preparation of melt processable liquid crystalline terpolyesters that do not use expensive monomers.
A further object of the invention is to provide a process for the preparation of a liquid ervstalline terpolyester that results in a higher molecular weight polymer.

Accordingly, the present invention provides a process for the preparation of melt processable liquid crystalline terpolyesters of the general formula 1
(Formula Removed)
scheme 1 - structure of poly[aryleneterephthalate -co-(4-oxyphenyl) acet. propionate]
Formula 1
which comprises acetylating a monomer selected from 4-hydroxy phenyl acetic acid/3(4-hydcoxyphenyI) propionic acid and hydroquinone/ 4,4'-biphenol/2,6-naphthalene with acetic anhydride in presence of a transesterification catalyst optionally in the presence of high temperature solvent followed by acidolysis polycondensation at a temperature in the range of 240-300°C for a period of about 6-24 hrs under reduced pressure for the efficient removal of acetic acid by soxhlet extraction using solvent mixtures selected from acetone-alcohol, acetone-methyl ethyl ketone to obtain melt processable liquid crystalline terpolyesters.
In one embodiment of the invention, the novel liquid crystalline terpolyesters are selected from poly (4-phenylene terephthalate-co-oxyphenyl acetate/propionate)s, poly (4,4'-biphenylene terephthalate-co-oxyphenyl

acetate/propionate)s, poly (2,6-naphthylene terephthalate-co-oxyphenyl
acetate/propionate)s.
In one embodiment of the invention the in situ acetylation is carried out in the
presence of a high temperature solvent or without the solvent media.
In another embodiment of the invention, the in situ acetylation is optionally
carried out in the presence of a trnsesterification catalyst selected from the group
comprising acetates of lead, magnesium, cobalt and antimony.
In one embodiment of the invention, the terpolyesters prepared are poly (4-
phenylene terephthalate-co-oxyphenyl acetate/prop ion ate)s, poly (4,4'-
biphenylene terephthalate-co-oxyphenyl acetate/propionate)s poly (2,6-
naphthalene terephthalate-co-oxyphenyl acetate/propionate)s.
In another embodiment of the invention, the acid anhydride used in the
acetylation step is selected from the group consisting of phthalic anhydride,
trifluoroacetic anhydride, acetic anhydride, chloroacetic anhydride.
In a further embodiment of the invention, the metal acetate catalyst used in the
polycondensation step is selected from the group comprising of copper acetate,
sodium acetate, magnesium acetate, lead acetate, calcium acetate, zinc acetate,
antimony triacetate.
In another embodiment of the invention, the high temperature solvent used
during the polycondensation step is selected from the group comprising of
Marlotherm (Huls AG, Marl, Germany), Dowtherm (M/s Spectrochem, Mumbai,
India), dibenzyl benzene.

In another embodiment of the invention, the temperature used for the polycondensation ranges between 260-300°C.
In another embodiment of the invention, the time of polycondensation reaction ranges between 6-24 hrs.
In another embodiment of the invention, the molecular weight of the polymer is improved by a post-polymerisation reaction.
In another embodiment of the invention, the terpolyester has comparatively higher decomposition temperature, Ti of @395°C compared to poly (4-hydroxyphenyl acetate).
In another embodiment of the invention, the terpolyester of the invention shows nematic mesophase required for the further processing by injection molding and extrusion because of the drastic reduction in viscosity.
The main finding underlying the present invention is our observation that a process for the preparation of poly (4-phenylene terephthalate -co- oxyphenyl acetate/ propionate)s, poly(4,4'-biphenylene terephthalate -co-oxyphenyl acetate/ propionate)s, and poly (2,6-naphthalene terephthalate -co-oxyphenyl acetate/ propionate)s prepared by the process of acidolysis melt polycondensation of 4-acetoxyphenyl acetic acid/ 3(4-acetoxy phenyl)propionic acid with diacetoxy benzene/ 4,4'diacetoxy biphenyl/ 2,6- diacetoxy naphthalene and terephthalic acid -at 280°C has been found to give nematic mesophase transition @ 260°C with textures corresponding to nematic thread. These terpolyesters are thermotropic liquid crystalline polymers having thermal stability value of Ti (Temperature at which thermahdeconiposition is initiated) (g^iKFCrand- better melt proccssability at @260°C.
Detailed description of the invention
The process of the present invention has essentially the following steps: in situ acetylation of the monomers, 4-hydroxyphenyl acetic acid/ 3(4-hydroxy phenyl) propionic acid and hydroquinone/ 4,4' biphenol/ 2,6-naphthalene diol in presence of excess acetic anhydride and acidolysis polycondensation of the acetoxy derivative of the hydroxy acid and

the diol with terephthalic acid by acidolysis pelycondensation in presence of transesteriflcation catalysts such as magnesium acetate, antimony trioxide, lead acetate etc. at higher temperatures in the order of 240-2SO°C for 2-6 hrs in inert atmosphere. Polymerisation was further continued under reduced pressure of 1mm of Hg at a temperature range of 260-280 °C for a period of 1 - 6 hrs. This was followed by a post-polymerisation step carried out at a temperature in the range of 260-280°C under inert atmosphere for 24-72hrs and a purification step involving soxhlet extraction using solvent mixtures such as acetone-medianol, acetone- methyl ethyl ketone, acetone -isopropanol mixtures.
Acetylation in presence of acetylating agents and catalysts followed by polymerisation at higher temperatures in the presence of a high temperature solvent or without the solvent media, with or without catalyst at a temperature range of 240-300°C for a period of about 6-24 hrs in the absence of a catalyst or in presence of transesterification catalysts such as acetates of lead, magnesium, cobalt, antimony etc. under reduced pressure for the efficient removal
of acetic acid to effect higher molecular weight formation with post polymerisation effected at higher temperatures below the decomposition temperature for longer times and purification
involving soxhlet extraction using solvent mixtures such as acetone-alcohol, acetone-methyl ethyl ketone etc.
The invention is described in detail in the following examples, which are provided by way of illustration only and should not be construed to limit the scope of the invention. Example 1
In a 60 ml polymerisation tube 0.02mol of (4-hydroxyphenyl)acetic acid ,0.04mol of hydroquinone, and 0.02 mol of terephthalic acid ^yere taken mixed with O.OSmol of acetic anhydride and 0.01 mmol of magnesium acetate were added and heated under slow stirring in a slow purge of nitrogen to 140 °C and continued the heating for 1/2 hr. Then temperature was increased to 250-300 °C and continued for 2-3 hrs. Polymerisation was further continued at 0.01mm of Hg pressure for 1-2 hrs. Then the polymer was chipped out

of the tube and purified by soxhlet extraction using acetone / isopropanol mixture for about 1 8 hrs and dried in an air oven at 60°C for about 3 hrs at reduced pressure. Example 2
In a 60 ml polymerisation tube 0.033mol of 3(4-hydroxyphenyl)propionic acid ,0.033mol of hydroquinone, and 0.033 mol of terephthalic acid were taken mixed with O.OSmol of acetic anhydride and 0.01 mmol of magnesium acetate were added and heated under slow stirring in a slow purge of nitrogen to 140 °C and continued the heating for 1/2 hr. Then temperature was increased to 250-300 °C and continued for 2-3 hrs. in presence of 3ml of high temperature solvent Dowtherm*. Polymerisation was further continued at 0.01mm of Hg pressure for 1-2 hrs. Then the polymer was chipped out of the tube and purified by soxhlet extraction using acetone / isopropanol mixture for about 18 hrs and dried in an air oven at 60CC for about 3 hrs at reduced pressure. Example 3
In a 60 ml polymerisation tube 0.02mol of 4-hydroxyphenyl acetic acid ,0.04mol of 4,4'- biphenol, and 0.02 mol of terephthalic acid were taken mixed with 0.0Smol of acetic anhydride and 0.01 mmol of magnesium acetate were added and heated under slow stirring in a slow purge of nitrogen to 140 °C and continued the heating for 1/2 hr. Then the temperature was increased to 240-300°C and continued for 2-3 hrs. Polymerisation was further continued at 0.01mm of Hg pressure for 1-2 hrs. Then the polymer was chipped out of the tube and purified by soxhlet extraction using acetone - isopropanol mixture for about
-aL -red u ced -prcssi i re.
Example 4
In a 60 ml polymerisation tube 0.033mol of 3(4-hydroxyphenyl)propionic acid ,0.033mol of 4,4'- biphenol, and 0.033 mol of terephthalic acid were taken mixed with 0.08mol of acetic anhydride and 0.01 mmol of magnesium acetate were added and heated under slow stirring in a slow purge of nitrogen to 140 °C and continued the heating for 1/2

hr. Then temperature was increased to 250-300 °C and continued for 2-3 hrs in presence of 3ml of high temperature solvent Dowtherm*. Polymerisation was further continued at 0.01mm of Hg pressure for 1-2 hrs. Then the polymer was chipped out of the tube and purified by soxhlet extraction using acetone - isopropanol mixture for about 18 hrs and dried in an air oven at 60°C for about 3 hrs at reduced pressure. Example 5
In a 60 ml polymerisation tube 0.02 mol of (4-hydroxyphenyl)acetic acid ,0.04 mol of 2,6-naphthalene diol, and 0.02 mol of terephthalic acid were taken mixed with O.OSmol of acetic anhydride and 0.01 mmol of lead acetate were added and heated under slow stirring in a slow purge of nitrogen to 140 °C and continued the heating for 1/2 hr. Then temperature was increased to 250-280 °C and continued for 2-4 hrs. Polymerisation was further continued at 0.01mm of Hg pressure for 1-6 hrs. Then the polymer was chipped out of the tube, powdered and purified by soxhlet extraction using acetone-isopropanol mixture for about 18 hrs and dried in an air oven at 60°C for about 3 hrs at reduced pressure. Then the product was post polymerised at 300°C for 24 hrs under inert atmosphere. Then it was cooled to ambient conditions and the polymer was chipped out of the tube, washed with acetone, filtered, dried in an air oven at 65°C for 2 hrs, powdered in an agate mortar and further purified by extracting for 24 hrs in a soxhlet extractor using acetone- isopropanol mixture. It was then further dried under reduced pressure in an air oven at 65°C. Example 6
In a 60 ml polymerisation tubeU'033 mo"h5f-3t4-hydroxypheuyl) piupkmic acid, 0.033 mol of 2,6-naphthalene diol, and 0.033 mol of terephthalic acid were taken mixed with 0.08 mol of acetic anhydride and 0.01 mmol of magnesium acetate were added and heated under slow stirring in a slow purge of nitrogen to 160 °C and continued the heating for 1/2 hr. Then temperature was increased to 240-260 °C and continued for 12 hrs. in presence of 3ml of high temperature solvent Dowtherm*. Polymerisation was further continued at

0.01 mm of Hg pressure for 6-12 hrs. Then the polymer was chipped out of the tube, washed, powdered and purified by soxhlet extraction using acetone-isopropanol mixture for about 18 hrs and dried in an air oven at 60°C for about 3 hrs at reduced pressure.
The present invention provides a process for the preparation of melt processable liquid crystalline terpolyester from 4- hydroxyphenyl acetic acid/ 3 (4 hydroxy phenyl) propionic acid and hydroquinone/ 4, 4' biphenol/ 2, 6-naphthalene diol. The liquid crystalline terpolyester obtained from 4- hydroxyphenyl acetic acid/ 3 (4- hydroxy phenyl) propionic acid and hydroquinone/ 4, 4' biphenol/ 2, 6-naphthalene diol of formula I has a transition temperature @ 260°C, which is lower than those (300°C) of the commercial liquid crystalline copolyester such as Vectra* and terpolyesters such as Xydar*. Hence, the liquid crystalline terpolyester obtained by the process of the present invention can be melt processed at a lower temperature dian that of Vectra* and Xydar6 and this may solve many of the processing problems associated with the existing commercial liquid crystalline polymers. The liquid crystalline terpolyesters obtained by the process of the present invention do not decompose before melting whereas poly 4- hydroxy benzoate decomposes prior to melting. As the present invention described by the present process of preparation of liquid crystalline terpolyester from 4- hydroxy phenyl acetic acid/ 3 (4- hydroxy phenyl) propionic acid and hydroquinone/ 4,4' biphenol/2,6-naphthalene diol does not use a comonomer which is too expensive, the cost of the liquid crystalline terpolyester obtained by the present process is rather low when compared to those of Vectra* and Xydar*. Commercial copolyesters use comonomers such as
derivatives of hydroxynaphthoic acid which are expensive and therefore, the commercial liquid crystalline polymers are costly. In contrast, 4-hydroxy phenyl acetic acid, and hydroquinone the comonomers used in the preparation of the terpolyester prepared by die process of the present invention, is comparatively cheaper. The process of the present invention has a step of post-polymerisation whereby a higher molecular weight is obtained so diat the properties of the polymer are better. This terpolyester has got comparatively higher

decomposition temperature, Ti of @390°C. The cost of the terpolyesters are comparatively less compared to the commercial copolyesters. It shows drastic reduction in viscosity due to nematic mesophase, which is required for further processing by injection molding and extrusion.




We claim:
1. A process for the preparation of melt processable liquid crystalline
terpolyesters of the general formula 1
(Formula Removed)
schemel -structure of poly[aryleneterephthalate -co- (4-oxyphenyl) acet propionate]
Formula 1
which comprises acetylating a monomer selected from 4-hydroxy phenyl acetic acid/3(4-hydroxyphenyl) propionic acid and hydroquinone/ 4,4'-biphenol/2,6-naphthalene with acetic anhydride in presence of a transesterification catalyst optionally in the presence of high temperature solvent followed by acidolysis polycondensation at a temperature in the range of 240-300°C for a period of about 6-24 hrs under reduced pressure for the efficient removal of acetic acid by soxhlet extraction using solvent mixtures selected from acetone-alcohol, acetone-methyl ethyl ketone to obtain melt processable liquid crystalline terpolyesters.
2. A process as claimed in claim 1 wherein the melt processible
thermotropic liquid crystalline terpolyesters prepared are poly (4-
phenylene terephthalate-co-oxyphenyl acetate/propionate)s poly (4,4'-
biphenylene terephthalate-co-oxyphenyl acetate/propionate)s poly
(2,6-naphthylene terephthalate-co-oxyphenyl acetate/propionate)s.
3. A process as claimed in claim 1 wherein the in situ acetylation is
carried out in the presence of a transesterification catalyst selected

from the group comprising acetates of lead, magnesium, cobalt and antimony.
4. A process as claimed in any of claims 1 to 3 wherein the acid
.anhydride used in the acetylation step is selected from phthalic
anhydride, trifluoroacetic anhydride, acetic anhydride, chloroacetic
anhydride.
5. A process as claimed in claims 1-4 wherein the metal acetate catalyst
used in the polycondensation step is selected from the group
comprising copper acetate, sodium acetate, magnesium acetate, lead
acetate, calcium acetate, zinc acetate, antimony triacetate.
6. A process as claimed in claim 3 wherein the high temperature solvent
used during the polycondensation step is selected from Marlotherm,
Dowtherm, dibenzyl benzene.
7. A process for the preparation of melt processible thermotropic liquid
crystalline terpolyesters substantially as described hereinbefore and
with reference to the foregoing examples.




Documents:

725-del-2000-abstract.pdf

725-del-2000-claims.pdf

725-del-2000-correspondence-others.pdf

725-del-2000-correspondence-po.pdf

725-del-2000-description (complete).pdf

725-del-2000-form-1.pdf

725-del-2000-form-19.pdf

725-del-2000-form-2.pdf

725-del-2000-form-3.pdf


Patent Number 220189
Indian Patent Application Number 725/DEL/2000
PG Journal Number 28/2008
Publication Date 11-Jul-2008
Grant Date 16-May-2008
Date of Filing 10-Aug-2000
Name of Patentee COUNCIL OF SCIENTIFIC AND INDUSTRIAL RESEARCH
Applicant Address
Inventors:
# Inventor's Name Inventor's Address
1 MARAYIL RAVINDRANATHAN
2 VADAKKETHONIPPURATHU SIVANKUTTY NAIR PRASAD
3 CHENNAKKATTU KRISHNA SADASIVAN PILLAI
PCT International Classification Number C08G 63/06
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 09/537,248 2000-03-28 U.S.A.