Title of Invention

PROPYLENE POLYMER COMPOSITIONS AND A POLYMERIZATION PROCESS FOR PREPARING THE SAME

Abstract The present invention relates to propylene polymer compositions comprising (percent by weight): .A) from 75 to 85% of a random copolymer .of propylene with ethylene, containing from 1.5 to 4% of ethylene, having a content of fraction insoluble in xylene at room temperature (about 23°C) of not less than 94%; B) from 15% to 25% of a copolymer of propylene with ethylene, containing from 8 to 18% of ethylene; wherein the ratio (B)/C<SUP>2</SUP><SUB>B</SUB> of the percent by weight of (B), with respect to the total weight of (A) and (B), to the percent by weight of ethylene in (B), with respect to the total weight of (B), represented in the above formula by C<SUP>2</SUP><SUB>B</SUB>, is from 2 to 0.5.
Full Text

The present invention relates to propylene polymer compositions and a polymerization process for
preparing the same. Said composition have improved impact strength and excellent optical properties.
As is known, the isotactic polypropylene is endowed with an exceptional combination of excellent
properties which render it suitable for a very great number of uses; however, it exhibits the drawback
of possessing an insufficient impact strength. Attempts were made to obviate such drawback, either
by properly modifying the synthesis process or by blending with rubbers.
The modifications to the synthesis process essentially consist in introducing into the propylene
stereoregular homopolymerization process one or more copolymerization steps.
In particular, it is known that for certain applications it is useful to decrease the crystallinity of the
propylene homopolymer by copolymerization of the propylene with small quantities of ethylene
and/or a-olefins such as I -butene, 1 -pentene and 1 -hexene. In this manner one obtains the so called
random crystalline propylene copolymers which, when compared to the homopolymer, are essentially
characterized by better flexibility and transparency.
These materials can be used in many application sectors, such as, for example irrigation pipes, pipes
for transporting drinking water and other liquid food, heating equipments, single layer bottles (for
detergents), multilayer bottles (for beverages and perfumes), single layer or multilayer film for
various packaging and rigid food containers.
Propylene random copolymers, however, although they have good transparency, do not offer,
especially at low temperatures, sufficiently better impact resistance than the homopolymer which can
be satisfactorily used for the applicatibns listed above.
It has been known for a long time that the impact resistance of polypropylene can be improved by
adding an adequate quantity of elastomeric propylene-ethylene copolymer to the homopolymers by
mechanical blending or sequential polymerization. However, this improvement is obtained at the
expenses of the transparency of the material.
To avoid this inconvenient, US patent 4,634,740 suggests the blending of the polypropylene, in the
molten state, with propylene-ethylene copolymers obtained with specific catalysts, and having an
ethylene content ranging from 70 to 85% by weight. However, said compositions present transparency
values (Haze) substantially comparable to those of the propylene homopolymer. Said patent,
therefore, does not teach how to obtain compositions having

good transparency.
In order to overcome the above mentioned disadvantages the Applicant has previously
produced transparent polypropylene compositions offering impact resistance at low
temperatures, which can be prepared directly in polymerization (sequential
copolymerization). Said compositions, which constitutes the subject of Indian patent
number 173 744, comprise both a crystalline random propylene copolymer, and an
elastomeric copolymer of ethylene with propylene and/or C4-C8 a-olefins containing from 20
to 70% by weight of ethylene. According to said patent application, the compositions
mentioned above have a good balance of mechanical and chemical-physical properties due to
the fact that the value of the content of ethylene of the elastomeric copolymer multiplied by
the value of the ratio between the intrinsic viscosity (I.V.) of the elastomeric copolymer
soluble in xylene at ambient temperature, and the one of the propylene random copolymer is
comprised within a predetermined range.
Indian Patent Number 178787, in the name of the Applicant,
describes poiyolefin compositions where one obtains a good balance of transparency,
stiffness, and impact resistance even at low temperatures, by modifying a crystalline random
copolymer of propylene with the proper quantities of a mechanical mixture comprising an
elastomeric copolymer and one or more polymers chosen from LLDPE, LDPE and HDPE.
In the U.S. patent 5,994,482 polypropylene alloys for fibers are described, containing two
different propylene/ethylene copolymers.
New polypropylene compositions have now been found which have an optimum balance of
transparency, stiffness and impact resistance even at low temperatures.
Thus the present invention provides propylene polymer compositions comprising (percent by weight):
A) from 70 to 90%, preferably from 75 to 85%, of a random copolymer of propylene with ethylene, containing from 1 to 6%, preferably from 1.5 to 4%, of ethylene, having a content of fraction insoluble in xylene at room temperature (about 23°C) of not less than 93%, preferably not less than 94%;
B) from 10% to 30%, preferably from 15% to 25%, of a copolymer of propylene with ethylene, containing from 8 to 18%, preferably from 10 to 18%, of ethylene-
wherein the ratio (B)/C*B of the percent by weight of (B), with respect to the total weight of (A) and (B), to the percent by weight of ethylene in (B), with respect to the total weight of

(B), represented in the above formula by C2B, is 2.5 or lower, preferably 2 or lower. The lower limit of said ratio is preferably 0.5.
The term "copolymer" includes polymers containing more than one kind of comonomers. In particular, in addition to ethylene, also one or more C4-C10 a-olefin(s) can be present, provided that components A) and B) remain miscible. In fact a preferred feature of the compositions of the present invention is that only one polymer phase (without substantial presence of other immiscible polymer phases) is detected by microscopy analysis. Other preferred features for the compositions of the present invention are:
MFR L (Melt Flow Rate according to ASTM 1238, condition L, i.e. 230°C and 2.16
kg load) from 0.5 to 50, in particular from 0.5 to 10 g/10 min.; more preferably, in
particular for the preparation of bottles and containers (extrusion blow molding),
from 0.5 to 2.5, most preferably from 1 to 2.5, for example from 1 to 2 g/10 min.;
Polydispersity Index (PI): 5 or less, more preferably 4 or less;
Intrinsic Viscosity [rj] of the fraction (of the overall composition) insoluble in xylene
at room temperature: from 1.5 to 3, more preferably from 2 to 2.5 dl/g;
Intrinsic Viscosity [r|] of the fraction (of the overall composition) soluble in xylene at
room temperature: from 1 to 4.5, more preferably from 1.5 to 4 dl/g; The compositions of the present invention present at least one melt peak, determined by way of DSC (Differential Scanning Calorimetry), at a temperature higher than 140-145°C. Moreover, the compositions of the present invention preferably have:
a Flexural Modulus of 600 MPa or higher;
Haze (measured on samples containing 2000 ppm DBS, i.e. di-benzylidenesorbitol):
12% or less on 1 mm plaques; 10% or less on 50 um films;
Gloss (on films): 45% or more;
fraction extractable in hexane (FDA 177, 1520): less than 5%, more preferably less
than 3% by weight;
fraction soluble in xylene at room temperature: less than 25%, more preferably less
than 20%. The said C4-C10 a-olefins, that may be present as comonomers in the compositions of the present invention, are represented by the formula CH2=CHR, wherein R is an alkyl radical, linear or branched, with 2-8 carbon atoms or an aryl (in particular phenyl) radical. Examples of said C4-C10 a-olefins are 1-butene, 1-pentene, 1-hexene, 4-methyl-l-pentene

and 1-octene. Particularly preferred is 1-butene.
The compositions of the present invention can be prepared by sequential polymerization in at
least two polymerization steps. Such polymerization is carried out in the presence of
stereospecific Ziegler-Natta catalysts. An essential component of said catalysts is a 3olid
catalyst component comprising a titanium compound having at least one titanium-halogen
bond, and an electron-donor compound, both supported on a magnesium halide in active
form. Another essential component (co-catalyst) is an organoaluminum compound, such as
an aluminum alkyl compound.
An external donor is optionally added.
The catalysts generally used in the process of the invention are capable of producing
polypropylene with an Isotacticity Index greater than 90%, preferably greater than 95%.
Moreover, said catalysts must have a sensitivity to molecular weight regulators (particularly
hydrogen) high enough to produce polypropylene having MFR values from less than 1 g/10
min. to 100 g/10 min. or more.
Catalysts having the above mentioned characteristics are well known in the patent literature;
particularly advantageous are the catalysts described in IN patent 152966 and 154898.
Other examples can be found in IN patent 159876.
The solid catalyst components used in said catalysts comprise, as electron-donors (internal
donors), compounds selected from the group consisting of ethers, ketones, lactones,
compounds containing N, P and/or S atoms, and esters of mono- and dicarboxylic acids.
Particularly suitable electron-donor compounds are 1,3-diethers of formula:

wherein R1 and R" are the same or different and are Ci-Cig alkyl, C3-C18 cycloalkyl or C7-C18 aryl radicals; Rm and R™ are the same or different and are C1-C4 alkyl radicals; or are the 1,3-diethers in which the carbon atom in position 2 belongs to a cyclic or polycyclic structure made up of 5, 6, or 7 carbon atoms, or of 5-n or 6-n' carbon atoms, and respectively n nitrogen atoms and n' heteroatoms selected from the group consisting of N, O, S and Si, where n is 1 or 2 and n' is 1, 2, or 3, said structure containing two or three unsaturations

(cyclopolyenic structure), and optionally being condensed with other cyclic structures, or substituted with one or more substituents selected from the group consisting of linear or branched alkyl radicals; cycloalkyl, aryl, aralkyl, alkaryl radicals and halogens, or being condensed with other cyclic structures and substituted with one or more of the above mentioned substituents that can also be bonded to the condensed cyclic structures; one or more of the above mentioned alkyl, cycloalkyl, aryl, aralkyl, or alkaryl radicals and the condensed cyclic structures optionally containing one or more heteroatoms as substitutes for carbon or hydrogen atoms, or both. Ethers of this type are described in Indian patent Nos. 172867 and 186169.
Representative examples of said dieters are 2-methyl-2-isopropyl-l,3-dimethoxypropane, 2,2-diisobutyl-1,3-dimethoxypropane, 2-isopropyl-2-cyclopentyl-1,3-dimethoxypropane, 2-isopropyl-2-isoamyl-l,3-dimethoxypropane, 9,9-bis (methoxymethyl) fluorene. By using the said dieters, the previously said preferred P.I. values are obtained directly in polymerization.
Other suitable electron-donor compounds are phthalic acid esters, such as diisobutyl, dioctyl, diphenyl and benzylbutyl phthalate.
The preparation of the above mentioned catalyst components is carried out according to various methods.
For example, a MgCb . nROH adduct (in particular in the form of spheroidal particles) wherein n is generally from 1 to 3 and ROH is ethanol, butanol or isobutanol, is reacted with an excess of TiCL» containing the electron-donor compound. The reaction temperature is generally from 80 to 120 °C. The solid is then isolated and reacted once more with TiCL,, in the presence or absence of the electron-donor compound, after which it is separated and washed with aliquots of a hydrocarbon until all chlorine ions have disappeared. In the solid catalyst component the titanium compound, expressed as Ti, is generally present in an amount from 0.5 to 10% by weight. The quantity of electron-donor compound which remains fixed on the solid catalyst component generally is 5 to 20% by moles with respect to the magnesium dihalide.
The titanium compounds which can be used for the preparation of the solid catalyst component are the halides and the halogen alcoholates of titanium. Titanium tetrachloride is the preferred compound.

The reactions described above result in the formation of a magnesium halide in active form.
Other reactions are known in the literature, which cause the formation of magnesium halide
in active form starting from magnesium compounds other than halides, such as magnesium
carboxylates.
The active form of magnesium halide in the solid catalyst component can be recognized by
the fact that in the X-ray spectrum of the catalyst component the maximum intensity
reflection appearing in the spectrum of the nonactivated magnesium halide (having a surface
area smaller than 3 m /g) is no longer present, but in its place there is a halo with the
maximum intensity shifted with respect to the position of the maximum intensity reflection
of the nonactivated magnesium dihalide, or by the fact that the maximum intensity reflection
shows a width at half-peak at least 30% greater than the one of the maximum intensity
reflection which appears in the spectrum of the nonactivated magnesium halide. The most
active forms are those where the above mentioned halo appears in the X-ray spectrum of the
solid catalyst component.
Among magnesium halides, the magnesium chloride is preferred. In the case of the most
active forms of magnesium chloride, the X-ray spectrum of the solid catalyst component
shows a halo instead of the reflection which in the spectrum of the nonactivated chloride
appears at 2.56 A.
The Al-alkyl compounds used as co-catalysts comprise the Al-trialkyls, such as Al-triethyl,
Al-triisobutyl, Al-tri-n-butyl, and linear or cyclic Al-alkyl compounds containing two or
more Al atoms bonded to each other by way of O or N atoms, or SO4 or SO3 groups.
The Al-alkyl compound is generally used in such a quantity that the Al/Ti ratio be from 1 to
1000.
The electron-donor compounds that can be used as external donors include aromatic acid
esters such as alkyl benzoates, and in particular silicon compounds containing at least one Si-
OR bond, where R is a hydrocarbon radical.
Examples of silicon compounds are (tert-butyl)2 Si (OCH3)2, (cyclohexyl) (methyl) Si
(OCH3)2, (phenyl)2 Si (OCH3)2 and (cyclopentyl)2 Si (OCH3)2. 1,3-diethers having the
formulae described above can also be used advantageously. If the internal donor is one of
these dieters, the external donors can be omitted.
As previously said, the polymerization process can be carried out in at least two sequential
steps, wherein components A) and B) are prepared in separate subsequent steps, operating in

each step, except the first step, in the presence of the polymer formed and the catalyst used in
the preceding step. The catalyst is generally added only in the first step, however its activity
is such that it is still active for all the subsequent step(s).
Component A) is preferably prepared before component B).
The regulation of the molecular weight is carried out by using known regulators, hydrogen in
particular.
By properly dosing the concentration of the molecular weight regulator in the relevant steps,
the previously described MFR and [TJ] values are obtained.
The whole polymerization process, which can be continuous or batch, is carried out
following known techniques and operating in liquid phase, in the presence or not of inert
diluent, or in gas phase, or by mixed liquid-gas techniques. It is preferable to carry out the
propylene copolymerization step(s) for preparation of component A) in liquid propylene as
diluent, and the other polymerization step(s) in gas phase. Generally there is no need for
intermediate steps except for the degassing of unreacted monomers.
Reaction time, pressure and temperature relative to the two steps are not critical, however it
is best if the temperature is from 20 to 100 °C. The pressure can be atmospheric or higher.
The catalysts can be pre-contacted with small amounts of olefins (prepolymerization).
The compositions of the present invention can also be obtained by preparing separately the
said components A) and B) by operating with the same catalysts and substantially under the
same polymerization conditions as previously explained (except that a wholly sequential
polymerization process will not be carried out, but the said components and fractions will be
prepared in separate polymerization steps) and then mechanically blending said components
and fractions in the molten or softened state. Conventional mixing apparatuses, like screw
extruders, in particular twin screw extruders, can be used.
The compositions of the present invention can also contain additives commonly employed in
the art, such as antioxidants, light stabilizers, heat stabilizers, nucleating agents, colorants
and fillers.
In particular, the addition of nucleating agents brings about a considerable improvement in
important physical-mechanical properties, such as Flexural Modulus, Heat Distortion
Temperature (HDT), tensile strength at yield and transparency.
Typical examples of nucleating agents are the p-tert.-butyl benzoate and the 1,3- and 2,4-
dibenzylidenesorbitols.

The nucleating agents are preferably added to the compositions of the present invention in
quantities ranging from 0.05 to 2% by weight, more preferably from 0.1 to 1% by weight
with respect to the total weight.
The addition of inorganic fillers, such as talc, calcium carbonate and mineral fibers, also
brings about an improvement to some mechanical properties, such as Flexural Modulus and
HDT. Talc can also have a nucleating effect.
The compositions of the present invention are particularly suited for preparing bottles and
containers with improved impact strength and excellent optical properties. Such bottles and
containers can be monlayer or multilayer, optionally containing layers of other thermoplastic
or elastoplastic polymers.
A preferred process for producing said bottles and containers is extrusion blow molding.
Such process is well known in the relevant art, and comprises extrusion of a parison which is
then blown with gas (air) to adhere to the inside surface of a mould, thereby obtaining the
bottle or container.
The particulars are given in the following examples, which are given to illustrate, without
limiting, the present invention.
SOLID CATALYST COMPONENT
The solid catalyst component used in polymerization is a highly stereospecific Ziegler-Natta
catalyst component supported on magnesium chloride, prepared as follows.
Into a 500 mL four-necked round flask, purged with nitrogen, 250 mL of TiCLj were
introduced at 0 °C. While stirring, 10.0 g of microspheroidal MgCl2*2.8C2H5OH (prepared
according to the method described in ex.2 of USP 4,399,054 but operating at 3000 rpm
instead of 10000 rpm) and 7.4 mmol of 9,9-bis(methoxymethyl)fluorene were added. The
temperature was raised to 100 °C and maintained for 120 min. Then, the stirring was
discontinued, the solid product was allowed to settle and the supernatant liquid was siphoned
off. Then 250 mL of fresh TiCU were added. The mixture was reacted at 120 °C for 60 min
and, then, the supernatant liquid was siphoned off. The solid was washed six times with
anhydrous hexane (6 x 100 mL) at 60 °C. Finally, the solid was dried under vacuum and
analyzed. The resulting solid catalyst component contained: Ti = 3.5% by weight, 9,9-
bis(methoxymethyl)fluorene = 18.1% by weight.
CATALYST SYSTEM AND PREPOLYMERIZATION TREATMENT
Before introducing it into the polymerization reactors, the solid catalyst component

described above is contacted at 15 °C for 30 minutes with aluminum triethyl (TEAL) in such
quantity that the TEAL/Ti molar ratio be equal to 300.
The catalyst system is then subjected to prepolymerization by maintaining it in suspension in
liquid propylene at 20 °C for about 9 minutes before introducing it into the first
polymerization reactor.
EXAMPLES 1-2
Methods of analysis used.
The data shown in the following Table are obtained by using the following test methods.
Melt Flow Rate MFR
Determined according to ASTM D 1238, condition L.
Ethylene content of the polymers (C2 content)
Determined by I.R. spectroscopy.
Molar ratios of the feed gases
Determined by gas-chromatography.
Flexural Modulus
Determined according to ISO 178.
Ductile/Brittle transition temperature (D/B)
Determined according to internal method MA 17324, available upon request.
According to this method, the bi-axial impact resistance is determined through
impact with an automatic, computerised striking hammer.
The circular test specimens are obtained by cutting with circular hand punch (38 mm
diameter). They are conditioned for at least 48 hours at 23°C and 50 RH and then
placed in a thermostatic bath at testing temperature for 1 hour.
The force-time curve is detected during impact of a striking hammer (5.3 kg,
hemispheric punch with a Vi" diameter) on a circular specimen resting on a ring
support. The machine used is a CEAST 6758/000 type model no. 2.
D/B transition temperature means the temperature at which 50% of the samples
undergoes fragile break when submitted to the impact of a falling hammer having a
predetermined weight and falling from a predetermined height.
Preparation of the plaque specimens
Plaques for D/B measurement, having dimensions of 127 x 127 x 1.5 mm are
prepared according to internal method MA 17283; plaques for Haze measurement,

lmm thick, are prepared by injection moulding according to internal method MA
17335 with injection time of 1 second, temperature of 230 °C, mould temperature of
40 °C, description of all the said methods being available upon request.
Method MA 17283
The injection press is a Negri Bossi type (NB 90) with a clamping force of 90 tons.
The mould is a rectangular plaque (127x127x1.5mm).
The main process parameters are reported below:
Back pressure (bar): 20
Injection time (s): 3
Maximum Injection pressure (MPa): 14
Hydraulic injection pressure (MPa): 6-3
First holding hydraulic pressure (MPa): 4±2
First holding time (s): 3
Second holding hydraulic pressure (MPa): 3±2
Second holding time (s): 7
Cooling time (s): 20
Mould temperature (°C): 60
The melt temperature is between 220 and 280 °C.
Method MA 17335
The injection press is a Battenfeld type BA 500CD with a clamping force of 50 tons.
The insert mould leads to the moulding of two plaques (55x60x1 mm each).
Haze on plaque
Determined according to internal method MA 17270, available upon request.
The plaques are conditioned for 24 hours at R.H. 50±5% and 23+PC.
The apparatus used is a Hunter D25P-9 colorimeter. The measurement and
computation principle are given in the norm ASTM-D1003.
The apparatus is calibrated without specimen, the calibration is checked with a haze
standard. The haze measurement is carried out on five plaques.
Haze on film
Determined on 50 urn thick films of the test composition, prepared as described
below. The measurement is carried out on a 50 x 50 mm portion cut from the central
zone of the film.

The instrument used for the test is a Gardner photometer with Haze-meter UX-10
equipped with a G.E. 1209 lamp and filter C. The instrument calibration is made by
carrying out a measurement in the absence of the sample (0% Haze) and a
measurement with intercepted light beam (100% Haze).
Preparation of the film specimens
Some films with a thickness of 50 um are prepared by extruding each test
composition in a single screw Collin extruder (length/diameter ratio of screw: 25) at a
film drawing speed of 7 m/min. and a melt temperature of 210-250 °C. Each resulting
film is superimposed on a 1000 um thick film of a propylene homopolymer having
an isotacticity index of 97 and a MFR L of 2 g/10 min. The superimposed films are
bonded to each other in a Carver press at 200 °C under a 9000 kg load, which is
maintained for 5 minutes.
The resulting laminates are stretched longitudinally and transversally, i.e. biaxially,
by a factor 6 with a TM Long film stretcher at 150 °C, thus obtaining a 20 um thick
film (18 um homopolymer + 2 um test composition).
2 x 5 cm specimens are cut from the films.
Gloss on film
Determined on the same specimens as for the Haze.
The instrument used for the test is a model 1020 Zehntner photometer for incident
measurements. The calibration is made by carrying out a measurement at incidence
angle of 60 ° on black glass having a standard Gloss of 96.2% and a measurement at
an incidence angle of 45 ° on black glass having a standard Gloss of 55.4%.
Characteristics of the bottles
Weight: 35 g;
Height: 240 mm;
Bottom diameter: 38 mm;
Opening diameter: 33 mm.
Such bottles are prepared by extrusion blow molding.
Breakage height at +4°C
Standard test method for drop impact resistance of blow molded thermoplastic
containers. ASTM D 2463 - 95.
Procedure B.

To determine the mean failure height of the test specimens, is called Up and Down or
Bruceton Staircase Method. It consists of dropping a set of test specimens from
various heights, the drop height being raised or lowered depending on the result
obtained on the specimen most recently tested; that is if the previous specimen failed,
the drop height is lowered; if the previous specimen did not fail, the drop height is
raised.
Calculation/procedure B.
Mean failure height:
h = ho + d((A/N) +/- y2)
h = mean failure height
d = increment in height or drop
N = number of failures of non-failures whichever is lesser
hO = lowest height at which any one of N occurs, and
A= £'" 1=0 irii where hO, hi, h2, h3, etc. are the heights in progressive order of
magnitude in the range of heights where N occurs, i is the subscript of h, and n is the
number of failures of non-failures, whichever is pertinent at the level of i. The
negative sign is used in the parenthesis to calculate h when N refers to failures and
the positive sign when N is the number of non-failures.
Top load
It is the maximum squeezing force before collapse (buckling) of the walls of the
bottle.
Haze on bottles
Measured according to the standard ASTM 1003.
Fish eyes count
Determined according to internal method MA 17108, available upon request.
A 50 urn sample cast film is obtained on a Collin lab single screw extruder 30x25 D.
The film fish eyes density for each class (size) is then determined by analyzing a
representative film amount through projection (projector Neo Solex 1000 with 1000
W lamp and objective Neo Solex F 300 or equivalent) on a standard white wall -
chart which is set at a fixed distance from the projector and reports standard reading
targets (the so called "sizing lines" or "gel classes"), or alternatively by using a
secondary technique, i.e. an automatic optical scanning device (CCD camera based),

to be calibrated and validated vs. the primary or "projector" procedure described above.
Hexane soluble on film
Determined according to FDA 177, 1520, by suspending in an excess of hexane a
100 um thick film specimen of the composition being analyzed, in an autoclave at 50
°C for 2 hours. Then the hexane is removed by evaporation and the dried residue is
weighed.
Melting temperature, crystallization temperature and melting enthalpy
Determined by DSC (Differential Scanning Calorimetry).
Xylene soluble and insoluble fractions
Determined as follows.
2.5 g of polymer and 250 cm3 of xylene are introduced in a glass flask equipped with
a refrigerator and a magnetical stirrer. The temperature is raised in 30 minutes up to
the boiling point of the solvent. The so obtained clear solution is then kept under
reflux and stirring for further 30 minutes. The closed flask is then kept for 30 minutes
in a bath of ice and water and in thermostatic water bath at 25 °C for 30 minutes as
well. The so formed solid is filtered on quick filtering paper. 100 cm3 of the filtered
liquid is poured in a previously weighed aluminum container which is heated on a
heating plate under nitrogen flow, to remove the solvent by evaporation. The
container is then kept in an oven at 80 °C under vacuum until constant weight is
obtained. The weight percentage of polymer soluble in xylene at room temperature is
then calculated. The percent by weight of polymer insoluble in xylene at room
temperature is considered the Isotacticity Index of the polymer. This value
corresponds substantially to the Isotacticity Index determined by extraction with
boiling n-heptane, which by definition constitutes the Isotacticity Index of
polypropylene.
Intrinsic Viscosity (l.V.)
Determined in tetrahydronaphthalene at 135 °C.
The polymerization process conditions and the characteristics of the products of the
invention are shown in the Table
POLYMERIZATION

The polymerization runs were conducted in continuous in a series of two reactors equipped
with devices to transfer the product from one reactor to the one immediately next to it. The
first reactor is a liquid phase reactor, and the second is a fluid bed gas phase reactor.
Unless otherwise specified, temperature and pressure were maintained constant throughout
the course of the reaction. Hydrogen was used as molecular weight regulator.
The gas phase (propylene, ethylene and hydrogen) is continuously analyzed via gas-
chromatography.
At the end of the run the powder was discharged, stabilized following known techniques,
dried in an oven at 60 °C under a nitrogen flow and pelletized.
The product may be nucleated by adding 2000 ppm of DBS (di-benzylidenesorbitol), prior to
pelletizing. Such addition is carried out in particular on the samples to be subjected to Haze
measurements.


WE CLAIM:
1. Propylene polymer compositions comprising (percent by weight):
A) from 75 to 85% of a random copolymer of propylene with ethylene, containing from 1.5 to 4% of ethylene, having a content of fraction insoluble in xylene at room temperature (about 23 °C) of not less than 94%;
B) from 15% to 25% of a copolymer of propylene with ethylene, containing from 8 to 18% of ethylene;
wherein the ratio (B)/C B of the percent by weight of (B), with respect to the total weight of (A) and (B), to the percent by weight of ethylene in (B), with respect to the total weight of (B), represented in the above formula by C2B, is from 2 to 0.5.
2. The propylene polymer compositions as claimed in claim 1, having a MFR, measured
according to ASTM D 1238, condition L (at 230 °C and 2.16 Kg load) of from 0.5 to
50g/10min.
3. A polymerization process for preparing the propylene polymer compositions as claimed in claim 1, comprising at least two sequential steps, wherein components A) and B) are prepared in separate subsequent steps, operating in each step, except the first step, in the presence of the polymer formed and the catalyst used in the preceding step.
4. Bottles and containers comprising the propylene polymer compositions as claimed in claim 1.

5. The bottles and containers as claimed in claim 4, obtained from propylene polymer
compositions having a MFR L of from 0.5 to 2.5 g/10 min.
6. The bottles and containers as claimed in claim 5, obtained by extrusion blow
molding.







Documents:

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in-pct-2002-0252-che abstract.pdf

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in-pct-2002-0252-che claims.pdf

in-pct-2002-0252-che correspondence-others.pdf

in-pct-2002-0252-che correspondence-po.pdf

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in-pct-2002-0252-che description (complete).pdf

in-pct-2002-0252-che form-1.pdf

in-pct-2002-0252-che form-18.pdf

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in-pct-2002-0252-che pct.pdf

in-pct-2002-0252-che petition.pdf


Patent Number 221431
Indian Patent Application Number IN/PCT/2002/252/CHE
PG Journal Number 37/2008
Publication Date 12-Sep-2008
Grant Date 23-Jun-2008
Date of Filing 15-Feb-2002
Name of Patentee BASELL TECHNOLOGY COMPANY B.V
Applicant Address Hoeksteen 66, NL-2132 MS Hoofddorp
Inventors:
# Inventor's Name Inventor's Address
1 PELLICONI, ANTEO Via Volta, 22 I-45030 Santa Maria Maddalena
2 HUOVINEN, PAIVI, HELENA Via Terraggio Molgora 8, I-20059 Vimercate
3 DI DIEGO, MARIA Via M.G. Agnesi 13, I-40138 Bologna
PCT International Classification Number C08F 297/08
PCT International Application Number PCT/EP2001/005707
PCT International Filing date 2001-05-18
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 00201931.3 2000-05-31 EUROPEAN UNION