Title of Invention

SIZED GLASS STRANDS, SIZING COMPOSITION AND COMPOSITES COMPRISING THE SAID STRANDS

Abstract Glass strand coated with a sizing composition, characterized in that the said composition comprises the combination of at least one polyurethane A and at least one polyester B in an A/B weight ratio of less than or equal to 5, wherein said polyurethane A is obtained by the reaction of at least one polyisocyanate with at least one polyol having an aliphatic and/or cycloaliphatic chain, and wherein said polyester B is obtained from the reaction of a poly(alkylene glycol) with a carboxylic acid and/or a carboxylic anhydride.
Full Text SIZED GLASS STRANDS, SIZING COMPOSITION AND
COMPOSITES COMPRISING THE SAID STRANDS
The invention relates to glass strands coated with a
sizing composition which are intended to reinforce
organic materials of the polymer type, to the sizing
compositions used to coat these strands and to the
composites containing these strands.
Glass strands used for reinforcement in general are
produced on an industrial scale from streams of molten
glass flowing out from numerous orifices of a bushing,
these streams are drawn mechanically in the form of
continuous filaments and are then gathered into base
strands which are then collected, for example by
winding them onto a rotating support. Before they are
gathered, the filaments are coated with a sizing
composition by passing them over a suitable device,
such as coating rolls.
the sizing composition proves to be essential for
several reasons. Firstly, it acts during manufacture of
the strands by protecting the glass filaments from the
abrasion that occurs when the latter rub at high speed
against the members used to guide and collect them.
Next, the sizing composition gives the strand cohesion
by creating bonds between the filaments making up the
strand, thereby increasing its integrity and
consequently making it easier to handle. The sizing
composition also plays a paramount role in the
manufacture of composites based on polymers reinforced
with glass strands by promoting wetting and
mpregnation of these strands by the polymer which
generally has the appearance of a fluid resin.
the materials to be reinforced may incorporate the
glass strands in various forms: continuous or chopped
trands, fabrics, continuous or chopped strand mats,
etc.
The composites intended to be used as translucent
panels for walls and roofs are generally reinforced by
chopped glass strands having a length of about 50 mm,
or more. These panels may especially be obtained by a
process which consists in chopping glass strands coming
from one or more packages above a conveyor belt
transporting the bed of polymer resin intended to
impregnate the strands, this resin having the
appropriate consistency (for example a liquid, semi-
a iquid or pasty consistency) and being capable of
curing.
This process, which is simple and modifiable both as
regards the resin and the density of the strands in the
blanket, is particularly suitable for the manufacture
of translucent, flat or corrugated, panels based on a
thermosetting polymer of the polyester, vinyl ester,
acrylic, phenolic or epoxy families. The properties
required for this type of panel are an attractive
appearance, with as few strands visible as possible (in
particular what are called "white strands"), good
mechanical properties, possibly good weatherability
and, in the case of translucent panels, a high level of
translucency.
one quality of the composites obtained by this process
depend to a great extent on the properties provided by
the glass strands and by the size which coats them. In
particular, sizing compositions are sought which allow
the strand to open up at the time of chopping so that
it can fall onto the conveyor in a uniform manner.
strands coated with these sizing compositions must also
be able to be easily wetted or impregnated to the core
that is to say on the surface of the filaments
constituting the strand) by the resin. If impregnation
imperfect, there is a risk of air bubbles being
trapped in the resin and the strands have a milky white
SIZED GLASS STRANDS, SIZING COMPOSITION AND
COMPOSITES COMPRISING THE SAID STRANDS
The invention relates to glass strands coated with a
sizing composition which are intended to reinforce
organic materials of the polymer type, to the sizing
compositions used to coat these strands and to the
composites containing these strands.
Glass strands used for reinforcement in general are
produced on an industrial scale from streams of molten
glass flowing out from numerous orifices of a bushing.
These streams are drawn mechanically in the form of
continuous filaments and are then gathered into base
strands which are then collected, for example by
winding them onto a rotating support. Before they are
gathered, the filaments are coated with a sizing
composition by passing them over a suitable device,
such as coating rolls.
The sizing composition proves to be essential for
several reasons. Firstly, it acts during manufacture of
the strands by protecting the glass filaments from the
abrasion that occurs when the latter rub at high speed
against the members used to guide and collect them.
Next, the sizing composition gives the strand cohesion
by creating bonds between the filaments making up the
strand, thereby increasing its integrity and
consequently making it easier to handle. The sizing
composition also plays a paramount role in the
manufacture of composites based on polymers reinforced
with glass strands by promoting wetting and
impregnation of these strands by the polymer which
generally has the appearance of a fluid resin.
The materials to be reinforced may incorporate the
glass strands in various forms: continuous or chopped
strands, fabrics, continuous or chopped strand mats,
etc.
The composites intended to be used as translucent
panels for walls and roofs are generally reinforced by
chopped glass strands having a length of about 50 mm,
or more. These panels may especially be obtained by a
process which consists in chopping glass strands coming
from one or more packages above a conveyor belt
transporting the bed of polymer resin intended to
impregnate the strands, this resin having the
appropriate consistency (for example a liquid, semi-
liquid or pasty consistency) and being capable of
curing.
This process, which is simple and modifiable both as
regards the resin and the density of the strands in the
blanket, is particularly suitable for the manufacture
of translucent, flat or corrugated, panels based on a
thermosetting polymer of the polyester, vinyl ester,
acrylic, phenolic or epoxy families. The properties
required for this type of panel are an attractive
appearance, with as few strands visible as possible (in
particular what are called "white strands"), good
mechanical properties, possibly good weatherability
and, in the case of translucent panels, a high level of
translucency.
The quality of the composites obtained by this process
depend to a great extent on the properties provided by
the glass strands and by the size which coats them. In
particular, sizing compositions are sought which allow
the strand to open up at the time of chopping so that
it can fall onto the conveyor in a uniform manner.
Strands coated with these sizing compositions must also
be able to be easily wetted or impregnated to the core
(that is to say on the surface of the filaments
constituting the strand) by the resin. If impregnation
is imperfect, there is a risk of air bubbles being
trapped in the resin and the strands have a milky white
appearance making them visible through the panel, hence
a less attractive final appearance and a loss of trans-
parency.
It is also desirable for the sizing compositions to
allow rapid processing, in particular for the strands
to be impregnated within a very short space of time, of
about 5 to 15 seconds, this being imposed in order to
produce these composites under industrial conditions.
Finally, it is necessary that the panels possess
mechanical reinforcement properties suitable for the
use to which they are intended, in particular good
tensile strength.
However, although the sizing composition has to allow
the strand to open up, it must allow the strand to
retain sufficient integrity to prevent it from bursting
at the moment of chopping. Bursting of the strand
releases the filaments of which it is made and these
filaments have a tendency to agglomerate and form a
"fuzz". The presence of fuzz has two major drawbacks:
firstly, it disturbs the proper operation of the
chopper and secondly it drops in clusters onto the
blanket, thus impairing the quality of impregnation and
consequently that of the panel.
It may therefore be appreciated that such compositions
are difficult to develop as the intended properties are
often somewhat incompatible with one another and that
it is consequently necessary to search for the best
compromise.
Glass strands that can be used as reinforcements in
polymer-based composites have already been proposed, in
particular for forming translucent panels or profiled
elements. These strands are coated with an aqueous
sizing composition which generally includes at least
one adhesion promoter combined with other agents useful
in sizing, such as lubricants, coupling agents, anti-
static agents, etc.
In US-A-4 752 527, the sizing composition proposed
comprises a polyester based on bisphenol A (called
"polyester of the bisphenol A type") as adhesion
promoter, a coupling agent, a lubricant and an anti-
static agent. The solids content in the composition is
from 1 to 30% by weight.
In US-A-5 219 656 a size is described which comprises,
as adhesion promoter, a polyester of the bisphenol A
type or an epoxy, a coupling agent, a lubricant and an
allyl compound, in particular a triallyl cyanurate. The
presence of the latter compound on the surface of the
glass strands makes it possible to obtain a composite
which retains its translucent character for a longer
time.
In US-A-5 242 958 and US-A-5 604 270, the adhesion
promoter is an epoxy used by itself or in combination
with a polyester of the bisphenol A type, a
polyurethane, a poly(urea-urethane) , a polyester-
urethane or a polyetherurethane. The composition
furthermore includes a coupling agent and a lubricant.
It has also been proposed to use as adhesion promoter
unsaturated compounds having a defined degree of
unsaturation for the purpose of controlling the rate of
impregnation of the glass strands.
Thus, in US-A-4 789 593, the sizing composition
contains an epoxidized polyester or an esterified epoxy
comprising fewer than 1.5 aliphatic double bonds per
mole and having a ratio of the number of aliphatic
unsaturated groups to the number of aromatic
unsaturated groups of less than 0.1, together with a
lubricant and a coupling agent.
In US-A-6 139 958, the adhesion promoter is a polyester
of the bisphenol A type or an epoxy esterified by one
or more fatty acids containing fewer than 1.4 aliphatic
double bonds per mole and possessing a ratio of the
number of aliphatic unsaturated groups to the number of
aromatic unsaturated groups of less than 0.1, and it is
used as a mixture with a poly (vinyl acetate). The
composition also includes a coupling agent, a lubricant
and an antistatic agent.
The role of the polyester in the compositions just
mentioned is to improve the ability of the glass strand
to be wetted or impregnated by the resin. This allows a
panel having a very high degree of translucency to be
obtained. However, the fact remains that the glass
strands coated with these sizes have an ability to open
up during chopping which remains poor and that their
processing is not entirely satisfactory.
The object of the invention is to develop glass strands
coated with a sizing composition which, while allowing
translucent composite panels of attractive appearance
to be obtained, containing few visible strands and
exhibiting good mechanical properties, are easier to
process, especially owing to the improved way in which
they open up during chopping. As indicated above, this
is because it is essential for the chopped strands to
be able to be uniformly distributed on the conveyor and
form a homogeneous blanket, free of any agglomerates of
strands and capable of being rapidly impregnated by the
resin.
These objectives are achieved by the present invention
whose subject is glass strands coated with an
essentially aqueous sizing composition, this
composition being characterized in that it combines at
least one polyurethane (hereafter denoted "A") and at
least one polyester (hereafter denoted "B") in an A/B
weight ratio of less than 5.
In the present invention, the expression "glass strands
coated with a sizing composition" is understood to mean
glass strands "which have been coated with a sizing
composition which comprises...", that is to say not
only glass strands coated with the composition in
question, such as those obtained immediately after the
sizing member(s), but also the same strands after they
have undergone one or more further treatments, for
example one or more drying steps, for the purpose of
removing water or possible solvents present in the
composition, and/or of curing/crosslinking certain
constituents of the said composition.
Again within the context of the invention, the term
"strands" should be understood to mean the base strands
resulting from a multitude of filaments being gathered
beneath the bushing, and the products derived from
these strands, especially the assemblies of these base
strands in the form of rovings. Such assemblies may be
obtained by simultaneously unwinding base strands from
several packages and then by assembling into fibre
bundles which are wound onto a rotating support. They
may also be called "direct" rovings having a linear
density equivalent to that of assembled rovings,
obtained by gathering filaments, directly beneath the
bushing, and winding them onto a rotating support.
Also according to the invention, the expression
"essentially aqueous sizing composition" is understood
to mean a composition which contains at least 90%,
preferably at least 93% and even better 94 to 96% water
by weight, at least one lubricating agent and at least
one coupling agent.
According to a preferred embodiment of the invention,
the glass strands are coated with a sizing composition
whose polyurethane has a molecular mass of less than
20,000 and preferably between 4,000 and 14,000.
Preferably, the polyurethane is chosen from
polyurethanes obtained by the reaction of at least one
polyisocyanate with at least one polyol having an
aliphatic and/or cycloaliphatic chain.
According to another embodiment of the invention, the
glass strands are coated with a sizing composition
whose polyester is chosen from polyesters obtained by
the reaction of a poly(alkylene glycol) with a
carboxylic acid and/or with a carboxylic anhydride.
Preferably, the polyester results from the reaction of
a poly(alkylene glycol) with phthalic anhydride and
maleic anhydride.
The combination of polyurethane A and polyester B
proves to be advantageous for forming glass strands
having improved opening at chopping. It has been found
that the polyurethane, while still being able to bind
the strands together, possesses sufficient flexibility
for it not to adhesively bond to the filaments too
strongly. Consequently strand opening during chopping
is improved thereby. It has been discovered that a
small amount of polyurethane in the sizing composition
is sufficient to obtain the desired effect.
In general, very satisfactory results are obtained by
combining polyurethane (s) A with polyester (s) B in an
A/B weight ratio of less than or equal to 5, preferably
between 0.05 and 2 and better still between 0.25 and
1.5. An A/B ratio of less than 1 proves to be
particularly advantageous as it allows both easy
processing during manufacture of the panels and
improved properties of the panels obtained, especially
as regards tensile strength.
The glass strands coated with a sizing composition
combining a polyurethane resulting from the reaction of
at least polyisocyanate with at least one polyol having
an aliphatic and/or cycloaliphatic chain and a
polyester obtained by the reaction of a poly(alkylene
glycol) with phthalic and maleic anhydrides prove to be
particularly advantageous for the intended manufacture
of translucent composite panels.
According to the definition given above, the sizing
composition coating the glass strands includes at least
one lubricating agent whose function consists
especially in protecting the strands from mechanical
abrasion during their manufacture and in stiffening the
strand. The combination of several lubricants makes it
possible in particular to adapt the rate of
impregnation of the strands by the resin. The
lubricating agent is generally chosen from water-
soluble cationic compounds, such polyalkyleneimides,
and non-ionic compounds, of the type based on fatty
acid esters and on a poly(alkylene glycol) or
poly(oxyalkylene), such as polyethylene glycol
monolaurate, or of the type based on fatty amides and a
poly(oxyalkylene), such as amides of hydrogenated
tallow and polyoxyethylene. Preferably, a
polyethyleneimide is used.
In accordance with the definition given above, the
sizing composition coating the glass strands comprises
at least one coupling agent chosen from compounds
containing one or more functional organic groups, for
example an acryloxy, methacryloxy, glycydoxy or amino
group. Preferably, the coupling agent is a silane, and
better still an alkoxysilane containing at least one of
the aforementioned groups. Methacryloxysilanes, such as
gamma-methacryloxypropyltrimethoxysilane, and amino-
silanes, such as N-benzylaminoethylpropylammonium-
trimethoxysilane hydrochloride, are preferred.
Advantageously, the composition includes at least two
coupling agents, at least one of which is a silane
containing at least one acrylic or methacrylic
functional group and the other of which is a silane
containing at least one amine functional group.
The glass strands coated with the sizing composition
according to the invention have a loss on ignition of
less than 1.5%, preferably between 0.45 and 0.8% and
better still between 0.45 and 0.65.
Usually the glass strands according to the invention
are in the form of packages of base strands which are
subjected to a heat treatment. This treatment is
intended essentially to remove the water and the
solvents provided by the sizing composition and, where
appropriate, to crosslink the reactive groups of the
adhesion promoters. The conditions under which the
packages are treated may vary according to the mass of
the package. In general, the drying is carried out at a
temperature of around 110 to 140°C for several hours,
preferably 12 to 18 hours.
As already mentioned, the base strands thus obtained
are generally extracted from the package and joined
with several other base strands into a fibre bundle
which is then wound onto a rotating support in order to
form a roving. It has been found that applying a
composition containing a cationic antistatic agent of
the quaternary ammonium salt type to the strands makes
it possible to remove the electrical charges generated
during chopping. Thus, by depositing the aforementioned
composition on the base strands, after they have been
extracted from the package and assembled to form the
bundle, the distribution of the chopped strands and the
appearance of the final panel are appreciably improved.
Preferably, the strands are coated with an aqueous
composition containing 20 to 35%, preferably around
2 5%, of cocotrimethylammonium chloride by weight. The
amount deposited on the strands is generally from 0.01
to 0.05% and preferably around 0.03%.
The strands coated with the sizing composition
according to the invention, possibly with the
composition described in the previous paragraph, may
consist of glass of any kind provided that it is
capable of being fiberized, for example E, C and AR
glass, and preferably E glass.
These same strands are formed from filaments whose
diameter may vary greatly, for example from 9 to 16 urn
and preferably from 11 to 13 urn.
Advantageously, the strands have a linear density of
between 15 and 60 tex, and better still around 30 tex.
Consequently, even when relatively large diameter
filaments are used, the strand remains capable of being
chopped, forming a uniform blanket, and capable of
being rapidly impregnated by the resin, thereby making
it possible to have excellent reinforcement while
retaining the translucency of the composite panel.
Another subject of the invention is the sizing
composition capable of coating the said glass strands,
which composition is characterized in that it
comprises:
• at least one polyurethane A
• at least one polyester B
• at least one lubricating agent
• at least one coupling agent and
• water,
the A/B weight ratio being less than 5.
Preferably, the sizing composition comprises:
• 2 to 5% by weight of polyurethane A
• 3.65 to 5.85% by weight of polyester B
• 0.02 to 0.04% by weight of lubricating agent
• 0.10 to 0.33% by weight of coupling agent and
• at least 90% water.
Preferably, the sizing composition comprises at least
93%, better still 94%, by weight of water.
Particularly preferably, the composition has an A/B
weight ratio of between 0.05 and 2 and better still
between 0.25 and 1.5.
It is also possible to introduce other constituents as
additives into the sizing composition. As examples of
additives, mention may be made of:
- organic antistatic agents, such as cationic
alkoxylated quaternary ammonium salts, or inorganic
antistatic agents, such as chromium chloride or the
chloride of an alkali or alkaline-earth metal,
especially lithium or magnesium;
- crosslinking agents, such as monomers, dimers,
trimers or oligomers of melamine-formaldehyde and N-
methylole compounds; and
antioxidants, such as sterically hindered
phenols, diarylamines, thioethers, quinones and
phosphates.
In this case, the total content of these additives does
not in general exceed 0.5%, preferably 0.2% by weight
of the composition.
The solids content of the sizing composition is
generally between 2 and 10%, preferably 2 and 5% and
advantageously around 3%.
The subject of the invention is also the composite
panels comprising the glass strands coated with the
sizing composition. Such panels comprise at least one
thermosetting polymer material, preferably a polyester,
a vinyl ester, an acrylic, a phenolic resin or an epoxy
resin, and glass strands, some or all of which consist
of glass strands according to the invention. The glass
content within the composite is generally between 20
and 40%, preferably between 25 and 35%, by weight. The
thickness of the panel may vary widely, for example
from 0.5 to 3 mm and preferably from 1 to 2 mm. In
addition to the low content of visible strands and of
their translucency, the panels according to the
invention are advantageous in that they have a better
tensile strength as indicated in the illustrative
examples which follow and which allow the invention to
be illustrated without however limiting it.
In these examples, the properties relating to the
strand coated with the sizing composition and to the
composite panel incorporating the said strand are
measured as follows:
- the loss on ignition, in %, is measured under
the conditions in the ISO 1887 standard;
- the fuzz and the tension of the strand are
measured by making the strand run over a device
consisting of eight turn rolls at a speed of 50 m/min.
The device is placed in a room conditioned to 20°C and
50% relative humidity. The fuzz is defined by the
amount of fibrils, in mg, obtained after 1 kg of the
strand has been run out. The tension of the strand,
expressed in g, is representative of the behaviour of
the strand during the subsequent processing, especially
its ability to be unwound. A strand having a tension
greater than about 2000 g is not generally satisfactory
as it does not easily lend itself to being chopped and
has a tendency to fray, impairing the quality of the
blanket. This is because such a strand produces a large
quantity of fuzz which builds up at the chopper and
drops in clusters onto the blanket;
- the tensile strength of the strand is measured
under the conditions in the ISO 3341 standard. It is
expressed in g/30 tex;
- the tack (or ability to stick) is determined by
means of a device comprising a system for driving the
strand at a constant speed (6 m/min) and a metal pulley
made of hard chrome steel, connected to a 70 g
counterweight and over which the strand slides. The
tension of the strand on the pulley is continuously
measured over 60 m of strand. The average value of the
tension, expressed in g, corresponds to the tack;
- the electrostatic charge density is obtained by
chopping the strand, freely unwound (no tensioner) by
means of a chopper provided with two blades (chopped
length: 50 mm; pressure on the anvil roll: 5 kg) and
placed in a chamber at 20°C and at a relative humidity
of 20%. The chopped strand is recovered in a metal
container equipped with a Faraday cage. The density of
changes which have built up during chopping is
expressed in nanocoulombs per gram of strand (nC/g);
- the openness at chopping allows the quality of
the chopped strand dispersion to be evaluated. It is
determined by chopping the strand using a chopper
(Schmit and Heinzman; chopping speed: 110 rpm; chopped
strand length: 50 mm) above a conveyor belt running at
a speed of 15 m/min., the chopping being carried out
under controlled temperature and humidity conditions
(20°C; 50% relative humidity). A felt (mass: about
15 g) is obtained in which the number of agglomerated
strands in the form of logs (2400 tex) , sticks (300 to
2400 tex) and clumps (60 to 300 tex) are counted. The
openness at chopping is given by the following
equation:
openness at chopping = 5 x (number of logs) + 2 x
(number of sticks) + 1 x (number of clumps)
in which 5, 2 and 1 are the weighting coefficients
reflecting the size of the strands in the intended
application;
the rate of 50% impregnation and of 100%
impregnation are measured as follows:
A chopped strand preform (200 mm x 200 mm; about
50 g) deposited beforehand on a Mylar® sheet, is
impregnated with the resin consisting of:
- non-thixotropic polyester resin
NORSODINE S 2010 V sold by Cray Valley) 120 g
- accelerator (NL 51 P sold by Akzo
Nobel) 0.12 g
- Catalyst (BUTANOX M 50 sold by Akzo
Nobel) 1.2 g
After having deposited the resin on the preform, a
chequer-board grid, defining squares having sides
of 200 mm separated by 28 mm, is placed on top and
the number of squares impregnated by the resin as
a function of time is counted. The rate of
impregnation is defined by the time needed to
obtain 50% impregnation and 100% impregnation of
the preform;
the translucency of the composite panel
incorporating the strands coated with the sizing
composition and the presence of white strands within
this panel are assessed visually on a panel made in the
following manner:
A chopped strand preform (200 mm x 200 mm; about
33g), deposited beforehand on a Mylar® sheet, is
impregnated with the polyester resin having the
following composition:
- Resin 3080 LA (sold by Cray Valley) 90 g
- styrene 9 g
- LUPEROX K2 catalyst (sold by Elf
Atochem) 1 g
- NL 51 P accelerator (sold by Akzo
Nobel) 0.5 g
The impregnated preform is covered with a Mylar®
sheet and is then outgassed by passing a suitable
roller over the preform before it is cured in an
oven (temperature rise: 85°C to 130°C in 7
minutes).
• for the translucency test, the preform is
obtained from strands taken from a roving. The
translucency is rated on a scale ranging from 1
(not very translucent) to 5 (translucency of
window glass).
• for the white strand test, the preform is
obtained from strands coming from the outer
portion of a package of base strand that has
undergone the heat treatment. The presence of
white strands is rated according to a scale
ranging from 1 (very many strands visible) to 5
(not strand visible);
- the tensile strength of the panel, in MPa, is
measured under the conditions in the ISO 527-4
standard, the panel being manufactured in accordance
with the ISO 1268 standard.
EXAMPLE 1
A sizing composition comprising the following (in % by
weight) was prepared:
• nonionic aliphatic/cycloaliphatic
polyurethane(1) (molecular mass: 14 000) 2.00
• nonionic unsaturated polyester(2) 5.85
• lubricant: polyethyleneimide(3) 0.025
• silane(4) 0.23
• aminosilane(5) 0.10
• 90% acidic acid 0.015
• water qsp 100.
The preparation of the sizing composition was carried
out in the following manner:
- the methoxy groups of the silanes(4) and (5) were
hydrolysed by adding acid to an aqueous solution of
these silanes, the solution being kept stirred. Next,
the other constituents of the sizing composition were
introduced, again with stirring, and the pH was
adjusted to a value of 5.0 ± 0.3 if necessary;
the solids content of the composition thus
prepared was 3% by weight;
- the sizing composition was used to coat, in a
known manner, E glass filaments about 12 um in diameter
drawn from streams of molten glass flowing out of 2400
orifices of a bushing, the filaments then being
assembled in the form of a package of base strands
having a linear density of 30 tex;
the package was then dried at 130°C for 12
hours;
an antistatic acqueous solution containing
25 wt % cocotrimethy1 ammonium chloride(6) was applied to
the base strands extracted from the package and
assembled into rovings consisting of 80 base strands
(solids content deposited: 0.03%); and
- the properties of the strand unwound from the
roving and of the panel incorporating this strand are
given in Table 1.
EXAMPLE 2
The conditions for this example were as in Example 1,
but modified in that the polyurethane and polyester
contents (in % by weight) were the following:
• nonionic aliphatic/cycloaliphatic
polyurethane(1) 3.45
• nonionic unsaturated polyester(2) 4.80
The solids content of the composition was 3% by weight.
The properties of the strand thus obtained and of the
panel incorporating this strand are given in Table 1.
EXAMPLE 3
The conditions for this example were as in Example 1,
but modified in that the polyurethane and polyester
contents (in % by weight) were the following:
• nonionic aliphatic/cycloaliphatic
polyurethane(1) 5.00
• nonionic unsaturated polyester(2) 3.65
The solids content of the composition was 3% by weight.
The properties of the strand thus obtained and of the
panel incorporating this strand are given in Table 1.
EXAMPLE 4 (COMPARATIVE EXAMPLE)
The conditions for this example were as in Example 1,
but modified in that the polyurethane and polyester
contents (in % by weight) were the following:
• nonionic aliphatic/cycloaliphatic
polyurethane(1) 8.00
• nonionic unsaturated polyester(2) 1.45
The solids content of the composition was 3.2% by
weight. The properties of the strand thus obtained and
of the panel incorporating this strand are given in
Table 1.
EXAMPLE 5
The conditions for this example were as in Example 1,
but modified in that the following constituents were
present in the composition (in % by weight):
• nonionic aliphatic/cycloaliphatic
polyurethane(1) 3.45
• nonionic unsaturated polyester(2> 4.80
• aminosilane(5) 0.20
The solids content of the composition was 3% by weight.
The properties of the strand thus obtained and of the
panel incorporating this strand are given in Table 1.
EXAMPLE 6
The conditions for this example were as in Example 1,
but modified in that following constituents were
present in the composition (in % by weight):
• nonionic aliphatic/cycloaliphatic
polyurethane(1) 5.00
• nonionic unsaturated polyester(2) 3.65
• aminosilane(5) 0.20
• lubricant: polyethyleneimide(3) 0.040
The solids content of the composition was 3% by weight.
The properties of the strand thus obtained and of the
panel incorporating this strand are given in Table 1.
EXAMPLE 7 (COMPARATIVE EXAMPLE)
The conditions for this example were as in Example 1,
but modified in that the composition contained no
nonionic aliphatic/cycloaliphatic polyurethane(1) but
did contain 7.3% by weight of nonionic unsaturated
polyester(2) .
The solids content of the composition was 3.8% by
weight. The properties of the strand thus obtained and
of the panel incorporating this strand are given in
Table 1.
EXAMPLE 8 (COMPARATIVE EXAMPLE)
The conditions for this example were as in Example 1,
but modified in that the composition contained no
nonionic unsaturated polyester'2' but did contain 10% by
weight of nonionic aliphatic/cycloaliphatic
polyurethane(1) .
The solids content of the composition was 3.8% by
weight. The properties of the strand thus obtained and
of the panel incorporating this strand are given in
Table 1.
On examining Table 1, it may be seen that the glass
strands of Examples 1 to 3, 5 and 6 according to the
invention exhibit good openness at chopping and allow a
composite panel having both good translucency and few
white strands to be obtained. This level of performance
is superior to that of strands coated with a size
containing a polyester (Example 7), especially in terms
of openness at chopping, or containing only a
polyurethane (Example 8) which results in a large
number of white strands.
The strands according to the invention thus prove to be
easier to process than the strands currently proposed
for the intended application, especially the strands
coated with a size based on a polyester/epoxy mixture
(Example Cl) or on only a polyester (Example C3).
The strands according to the invention thus give the
panel a better appearance, especially as regards the
number of white strands, compared with the strands
which are recommended more particularly for the
manufacture of the intended panels, such as the strands
of Example C2 coated with a poly(vinyl acetate)-based
size. Compared with these same strands, the strands
according to the invention furthermore allow a better
tensile strength to be obtained.
The glass strands coated with the sizing composition
which combines a polyurethane with a polyester in a
weight ratio of less than or equal to 1.5 are
remarkable in that they possess both excellent openness
at chopping (less than 30) and high reinforcement
properties (especially a tensile strength of at least
100 MPa) while maintaining a translucency and a number
of visible strands which are very satisfactory for the
intended application.
(1) Sold under the reference "NEOXIL® 8200A" by DSM;
(2) sold under the reference "FILCO® 350" by COIM;
(3) sold under the reference "EMERY® 67 60" by Henkel
Corporation;
(4) sold under the reference "SILQUEST® A-174" by
Witco Corporation;
(5) sold under the reference "SILQUEST® A-1128" by
Witco Corporation;
(6) sold under the reference "ARQUAD® C35" by Akzo
Nobel Chemichals.
WE CLAIM:
1. Glass strand coated with a sizing composition, characterized in that the
said composition comprises the combination of at least one polyurethane
A and at least one polyester B in an A/B weight ratio of less than or equal
to 5,
wherein said polyurethane A is obtained by the reaction of at least one
polyisocyanate with at least one polyol having an aliphatic and/or
cycloaliphatic chain, and
wherein said polyester B is obtained from the reaction of a poly(alkylene
glycol) with a carboxylic acid and/or a carboxylic anhydride.
2. Glass strand as claimed in claim 1, wherein the A/B weight ratio is
between 0.05 and 2, especially between 0.25 and 1.5.
3. Glass strand as claimed in claim 1 or 2, wherein polyurethane A has a
molecular mass of less than 20 000, preferably between 4 000 and 14
000.
4. Glass strand as claimed in claim 1, wherein the polyester results from the
reaction of a poly(alkene glycol) with phthalic anhydride and maleic
anhydride.
5. Glass stand as claimed in any claims 1, 2, 3 or 4, wherein the composition
furthermore includes at least one coupling agent and at least one
lubricating agent.
6. Glass strand as claimed in claim 5, wherein the coupling agent is a
compound containing one or more acryloxy, methacryloxy, glycydoxy or
amino functional organic groups.
7. Glass strand as claimed in claim 6, wherein the coupling agent is a silane,
especially an alkoxysilane.
8. Glass strand as claimed in any claims 1,2,3 or 4-7, wherein it has a loss of
ignition of less than 1.5%.
9. Glass strand as claimed in any claims 1, 2, 3 or 4-8, wherein it consists of
filaments having a diameter varying from 9 to 16 urn.
10. Glass strand as claimed in any claims 1, 2, 3 or 4-9, wherein it has a linear
density of between 15 and 60 tex.
11. Sizing composition capable of coating the glass strands as claimed in any
claims 1,2,3 or 4-10, wherein it comprises:
• at least one polyurethane A
• at least one polyester B
• at least one lubricating agent
• at least one coupling agent and
• water
the A/B weight ratio being less than 5.
12. Composition as claimed in claim 11, wherein it comprises:
• 2 to 5% by weight of polyurethane A
• 3.65 to 5.85% by weight of polyester B
• 0.02 to 0.04% by weight of lubricating agent
• 0.10 to 0.33% by weight of coupling agent and
• at least 90% water.
13. Composition as claimed in claim 11 or 12, wherein it has a solids content
of between 2 and 10% by weight.
14. Composition as claimed in one of claims 11 to 13, wherein it furthermore
includes at least one antistatic agent and/or one crosslinking agent and/or
one oxidizing agent.
15. Composite panel comprising at least one thermosetting polymer material
and glass reinforcing strands, wherein all or some of the strands consist of
strands as claimed in any claims 1,2,3 or 4-10.
16. Composite panel as claimed in claim 15, wherein the polymer material is
chosen from polyesters, vinyl ester, acrylics, phenolic resins and epoxy
resins.
17. Composite panel as claimed in claim 15 or 16, wherein it has a tensile
strength of greater than 100 Mpa.
Glass strand coated with a sizing composition, characterized in that the said
composition comprises the combination of at least one polyurethane A and at
least one polyester B in an A/B weight ratio of less than or equal to 5, wherein
said polyurethane A is obtained by the reaction of at least one polyisocyanate
with at least one polyol having an aliphatic and/or cycloaliphatic chain, and
wherein said polyester B is obtained from the reaction of a poly(alkylene glycol)
with a carboxylic acid and/or a carboxylic anhydride.

Documents:

1605-KOLNP-2003-(09-04-2012)-FORM-27.pdf

1605-KOLNP-2003-(29-06-2012)-ASSIGNMENT.pdf

1605-KOLNP-2003-(29-06-2012)-CORRESPONDENCE.pdf

1605-KOLNP-2003-(29-06-2012)-FORM-16-1.pdf

1605-KOLNP-2003-(29-06-2012)-FORM-16.pdf

1605-kolnp-2003-granted-abstract.pdf

1605-kolnp-2003-granted-claims.pdf

1605-kolnp-2003-granted-correspondence.pdf

1605-kolnp-2003-granted-description (complete).pdf

1605-kolnp-2003-granted-examination report.pdf

1605-kolnp-2003-granted-form 1.pdf

1605-kolnp-2003-granted-form 13.pdf

1605-kolnp-2003-granted-form 18.pdf

1605-kolnp-2003-granted-form 2.pdf

1605-kolnp-2003-granted-form 26.pdf

1605-kolnp-2003-granted-form 3.pdf

1605-kolnp-2003-granted-form 5.pdf

1605-kolnp-2003-granted-letter patent.pdf

1605-kolnp-2003-granted-reply to examination report.pdf

1605-kolnp-2003-granted-specification.pdf

1605-kolnp-2003-granted-translated copy of priority document.pdf


Patent Number 222885
Indian Patent Application Number 1605/KOLNP/2003
PG Journal Number 35/2008
Publication Date 29-Aug-2008
Grant Date 27-Aug-2008
Date of Filing 10-Dec-2003
Name of Patentee SAINT GOBAIN VETROTEX FRANCE S.A.
Applicant Address 130 AVENUE DES FOLLAZ, F-7300 CHAMBERY
Inventors:
# Inventor's Name Inventor's Address
1 GONTHIER MICHEL 28, ROUTE DE SECHERON F-73000 JACOB BELLECOMBETTE
2 LOMBINO DINO 433, AVENUE COSTA DE BEAUREGARD F-73290 LA MOTTE SERVOLEX
PCT International Classification Number C03C 25/32
PCT International Application Number PCT/FR02/01904
PCT International Filing date 2002-06-05
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 01/08221 2001-06-21 France