Title of Invention

DEVICE FOR INTERNAL CONTRIFUGATION OF MINERAL FIBRES.

Abstract Device for internal centrifugation of mineral fibers including a centrifuge (1) equipped with a peripheral band (7) perforated with origices (14) distributed in a plurality of annular zones (ZA), the annular zones are superimposed on each other, the orifices being distributed over all width of each annular zone assuming that the centrifuge is in centrifugation position characterized in that it includes at least two annular zones (ZA2, ZA2) whose number of orifices per unit of surface area (NS1,NS2) differs by a value greater than or equal to 5%, particularly greater than or equal to 10%, and even 20%.
Full Text PRQCFSS AND DEVICE FOR FORMATION
OF MINERAL WOOL
The invention relates to techniques for formation of mineral fibers or other
thermoplastic materials through the process of internal centrifugation combined with
drawing by a gaseous current at high temperature. It applies in particular to the
industrial production of glass wool intended to be used, for example, in the
composition of thermal and/or acoustic insulation products.
The fiber-formation process to which the invention relates consists of feeding a
thin stream of molten glass to a centrifuge, also called a fiberization spinner, turning
at high speed and perforated on its periphery by a very large number of orifices
through which glass is sprayed in the form of filaments under the action of centrifugal
force. These filaments are then subjected to the action of a high-temperature and
high-speed annular drawing current along the wall of the centrifuge. This current
thins them down and transforms them into fibers. The fibers formed are carried along
by this gaseous drawing current towards a receiving mechanism generally consisting
of a gas-permeable strip. This process is known as "internal centrifugation."
This process has undergone several improvements, some of them relating in
particular to the fiberization spinner, others to the means of generating the annular
drawing current, using a specific type of burner, for example. See in particular EP-B-
0 189 354; EP-B-0 519,797; WO 97/15532 concerning this last point.
Concerning the fiberization spinner, patent FR 1,382,917 (application February
27, 1963) describes a fiberization device whose principle is still widely used: the
molten material is led to a basket whose vertical wall contains orifices through which
the material is sprayed onto the wall of a turning body, attached to the basket, and
contains a great many orifices. This wall is called the "band" of the fiberization
spinner. In order to obtain good quality fiberization the orifices are distributed in
annular rows and the diameters of the orifices vary according to the row to which they
belong, with this diameter decreasing from the top of the band to the bottom.

In the context of the invention, the "top" of the centrifuge is defined in reference
to the centrifuge in centrifugation position, i.e. according to a substantially vertical axis
(of rotation).
Improvements have been made to this basic principle, as shown in particular in
patent FR 2,443,436 where mechanisms make it possible to obtain a laminar flow of
the molten material from the top to the bottom of the spinner band.
Thus the goal of the invention is to improve the device and the process of
fiberization through internal centrifugation of mineral fibers. This improvement
focuses in particular on the quality of the fibers obtained and on an increase in the
yield of the process.
First, the object of the invention is a device for internal centrifugation of mineral
fibers including of a centrifuge equipped with a peripheral band perforated with
orifices distributed over a plurality of annular zones arranged on top of each other
(assuming that the centrifuge is in centrifugation position) which includes at least two
annular zones where the number of orifices per unit of surface area (NS) differs by an
amount greater than or equal to 5%, in particular greater than or equal to 10%, and
even 20%.
In a preferred method of realizing the invention, the annular zone containing
the greatest number of orifices per unit of surface area is located below another
annular zone containing a lower average number of orifices per unit of surface area,
assuming that the centrifuge is in fiberization position.
The term "annular zone" is used to define a zone of the band of the centrifuge
contained between two perpendicular planes of the axis (of rotation) of the centrifuge.
In the context of the invention, such an annular zone is defined as a region where the
number of orifices per unit or surface area is substantially constant over the entire
part of the periphery of the band contained in the said annular zone.
The number of orifices per unit of surface area, NS, is defined as the number
of orifices contained in an element of the surface of the annular zone, in particular on
the order of a square centimeter, in relation to the surface area of this element of the
surface. The number of orifices per unit of surface area is considered to be
substantially constant if it varies by less than 0.5% over all of the elements of surface
of a single annular zone. An annular zone may include a single orifice per vertical

segment, but it usually contains several of them, in particular from 4 to 15. The term
"vertical segment" refers to a part of the annular zone limited on the vertical axis by
each of the planes defined above, as long as an average of only one orifice on a
horizontal axis is observed there, assuming that the centrifuge is in fiberization
position.
Mineral fibers are conventionally manufactured with a centrifuge where the
number of orifices per unit of surface area is constant over the entire height of the
centrifuge band. In fact, a conventional centrifuge is perforated through electrical
discharge machining, with a comb composed of electrodes distributed in line where
the pitch between electrodes is constant. After simultaneous perforation of orifices in
a vertical column, the comb is moved to carry out the perforation of the next column,
after moving the comb along the band by a distance corresponding to the horizontal
gap between the center of consecutive holes.
This technique permits very precise perforation and the variations in the
number of orifices per unit of surface area are extremely low, specifically less than 1
per one thousand.
A conventional centrifuge generally contains between 2000 and 40,000
orifices, specifically for average diameters of the centrifuge of 200 mm to 800 mm,
respectively.
It has proven to be possible to increase significantly the quality of the fiber mat,
in particular its mechanical properties, while obtaining a very significant reduction in
the consumption of energy, and thus the yield of the fiberization process, using a
device prepared according to the invention.
This effect is especially notable in that, at constant pull rate, it is known that
energy consumption decreases when the number of orifices for the same band height
increases, because the more the molten material is divided, the less energy is
required to draw it. When the number of orifices is increased for the same band
height with a conventional centrifuge, however, the quality of the fiber mats produced
does not increase, and even tends to decrease, while with the device prepared
according to the invention it is possible to improve the properties of the products and
the yield of the process at the same time.

Recall that in the text, reference was made to a centrifuge observed in the
position of centrifugation, i.e. with the band, including the orifices, arranged in a
substantially vertical manner, around the axis along which the molten material is
carried during fiberization. The molten material is carried through the "top" of the
centrifuge in this position. The base of the centrifuge is substantially horizontal and
the annular zones are parallel to this base and are superimposed on each other in
this arrangement.
A centrifuge according to the invention contains at least two superimposed
annular zones, the lower one having a greater number of orifices per unit of surface
area than the one located above it. In a preferred method of realization the centrifuge
includes at least three superimposed annular zones and each of these zones includes
a greater number of orifices per unit of surface area than the one in the closest
annular zone located above the annular zone considered.
According to a preferred method of realization the orifices of each zone are
grouped in rows, with a diameter of orifice (d) substantially constant in each annular
zone and decreasing from one annular zone to another, from the top to the bottom of
the peripheral band of the centrifuge in centrifugation position.
In the invention, it is also advantageous that at least two adjacent rows have
orifices of different diameters, and more specifically, that the rows have, from the top
to the bottom of the peripheral band, decreasing diameters of orifices (generally all
orifices of a single row have the same diameter). Thus one can anticipate, from the
top to the bottom, n row(s) of orifices of a given diameter, then p row(s) or orifices of a
smaller diameter, then t row(s) of orifices of a still smaller diameter, etc. with n, p
and t> 1.
For example, one could have a first annular zone, ZA1, consisting of n rows, a
second, ZA2, consisting of p rows, and a third, ZA3, consisting of t rows.
By thus establishing a sort of decreasing "gradient" in the size of orifices from
top to bottom, an improvement in the quality of fiberization has been observed. Thus
it has been possible to reduce the differences in the way in which filaments coming
from the highest rows were fiberized in relation to those from the lowest: this
"gradient" permits a development of primary filaments exiting the orifices and a
drawing process that limits crossing of trajectories, and thus impact, between the

fibers being drawn from different rows of orifices, hence the improved quality
observed.
This configuration is especially adapted to the production of less dense mineral
wools.
In certain cases, on the other hand, one wants to encourage impact between
fibers in order to reduce their length. These cases correspond to the production of
dense mineral wools, particularly suitable for panels used in roofing. In these cases
one could, for example, alternate the size of the orifices from one zone to another,
and one can thus anticipate, from the top to the bottom, n row(s) of orifices of a given
diameter, then p row(s) of orifices of a greater diameter, then t row(s) of orifices of a
diameter smaller than those of the orifices of the row located above, etc.
It would be advantageous to have the rows spaced apart from each other by a
distance between 1 and 2 mm, in particular from 1.2 to 1.8 mm, with preferably a
pitch from one row to another of 1 to 2 mm, for example 1.2 to 1.6.
Preferably, the diameter (d) of at least a part of the orifices of the centrifuge is
at the most 1.5 or 1.2 mm, in particular from 1.1 to 0.5 mm, for example between 0.9
and 0.7 mm.
According to another method of realization of the device according to the
invention, the distance, D, between the centers of the neighboring orifices closest to a
single annular zone is substantially constant over all of a single annular zone and this
distance, D, varies from one zone to another by at least 3%, or even at least 5% and
even 10% or more, and decreases from top to bottom, assuming that the centrifuge is
in fiberization position.
Preferably the distance, D, is between 0.8 and 3 mm, for example between 1
and 2 mm and even between 1.4 and 1.8 mm.
It would be advantageous that the centrifuge according to the invention be
chosen with an average diameter, DM, less than or equal to 800 mm, in particular at
least 200 mm.
The centrifuge is preferably devoided of a bottom in its lowest part (opposite
part of the top of the centrifuge as defined above).

According to this method of realization, the centrifuge is jointed with a basket in
which the molten glass spreads, preferably joined by mechanical assembling. The
basket rotates at the same rotation speed than the centrifuge.
According to a preferred method of realization, the device according to the
invention includes at least one mechanism of generating a high-temperature gaseous
drawing jet in the form of an annular burner, in particular as described in the patents
EP 0 189 354 and EP 0 519 797 by the applicant.
It would be advantageous that the annular burner be a tangential burner which
includes a mechanism of giving the gaseous drawing jet a tangential component in
relation to the outer horizontal edge of the centrifuge, in particular as described in
patent EP 0 189 354 by the applicant.
Thus it is possible to obtain an inclination angle of the gaseous drawing jet in
relation to the axis of the burner.
It is also possible to use a heating mechanism "internal" to the centrifuge, of
the internal burner type. This may play different roles, in particular terminating the
thermal conditioning of the molten glass in the "basket" of the centrifuge (term
explained below, using the figures), maintaining at an appropriate temperature the
glass reserve in the centrifuge in order to continuously remelt the fibers which are
susceptible to adhering to the external walls of the centrifuge.
It may be advantageous to combine the "external" heating method, of the
annular inductor type, with this internal heating method; this also permits better
control of the temperature of the glass reserve and the remelting of the adhered
fibers. In fact, it has been observed that, generally, at low pull rates it was sufficient
simply to have recourse to an internal burner, while at high pull rates, the annular
inductor proved to be necessary, and the possible addition of the internal burner is
beneficial.
The object of the invention is a process of formation of mineral fibers by
internal centrifugation, combined with gaseous drawing at high temperature, in
particular implementing the device above. The material to be fiberized is emptied into
a centrifuge whose peripheral band is perforated with orifices distributed over a
plurality of annular zones arranged on top of each other, assuming that the centrifuge
is in the centrifugation position; it includes at least two annular zones, ZA1 and ZA2,

whose number of orifices per unit of surface area NS1, NS2, differs by a value greater
than or equal to 5%, in particular greater than or equal to 10% and even 20%, and the
annular zones containing the greatest number of orifices per unit of surface area is
located below the other annular zone, assuming that the centrifuge is in fiberization
position.
It is advantageous that the centrifuge be the one whose characteristics are
described above.
It is advantageous that the hot gaseous drawing be accomplished by an
annular burner whose parameters of operation may be selected as follows:
- preferably, it is possible to regulate the temperature of the gases leaving the
burner to at least 1350°C, in particular at least 1400°C and, for example, between
1400 and 1500°C, in particular between 1430 and 1470°C. The temperature is then
adjusted according to the type of composition of the mineral fibers, in particular
according to its viscosimetric behavior,
- it is advantageous to regulate the speed of the gases exiting the burner to at
least 200 m/s, measured just at the exit of the lips of the burner, in particular at values
between 200 and 295 m/s,
- finally, it is preferable to regulate the annular width of the gases exiting the
burner to values between 5 mm and 9 mm.
When the process of the invention has recourse to a means of harnessing the
hot drawing gases and/or the material released from the orifices of the centrifuge
under the effect of centrifugal force, it is advantageous that the means be a gas
blowing collar which is at ambient temperature at most, and at a feed gas pressure
between 0.5 and 2.5.105 Pa, in particular 0.7 to 2.10-5 Pa.
One can have recourse to an inductor to heat the lowest zone of the centrifuge
and avoid or limit the creation of a temperature gradient over the height of the
centrifuge.
Another object of the invention is the use of mineral fibers obtained by the
device and/or the process described above to manufacture thermal and/or insulation
products.
The invention will be detailed below using non-restrictive examples illustrated
by the following figures:
8
? Figure 1: a partial view of the centrifugation device according to the
invention,
? Figure 2: a partial view of the centrifuge according to the invention.
Figure 1 thus represents a partial view of a system of internal centrifugation
using hot gas drawing adapted based on those known from prior art and described, in
particular, in patents EP 91 866, EP 189 354 and EP 519 797, which can be referred
to for more details on the general aspects of this method of fiberization.
The system includes a centrifuge 1 attached to a shaft 2. The shaft and the
centrifuge are animated by a movement of rapid rotation using an engine not pictured.
The shaft 2 is hollow and the glass in the molten state flows from the feeding
mechanism not represented in shaft 2 up to the "basket" 3 in which the molten glass
spreads. The basket 3 is also carried along by rotation such that the molten glass is
sprayed onto the peripheral wall 4 which is perforated with orifices and, from there, in
the form of voluminous threads 6 on the peripheral wall 7, usually named "band" of
the centrifuge 1, which will form on this wall a permanent reserve of molten glass to
supply the circular orifices 14 perforated into said wall. This wall 7 is inclined by
about 5 to 10° in relation to the vertical. Of very many circular orifices 14 arranged in
rows, are coming out the flow cones 8 extending into pre-fibers 15, projected into the
annular gaseous current emitted from the burner 9. Under the effect of this current,
these pre-fibers stretch, their terminal portion generating discontinuous fibers 10
which are then collected under the centrifuge. The system also contains a blowing
column 11 which creates a "cloud of gas" surrounding the annular gas current
generated by the burner 9. There is also an option to use an induction current 12
under the centrifuge 1 and/or an internal burner not pictured.
Under the standard conditions, the gap between the lines passing through the
center of two parallel rows of orifices, termed the pitch, is constant over the entire
height of the band. Under these conditions, the distance between the centers of
neighboring orifices in the same row is also constant.
Thus, in a standard centrifuge, the number of orifices per unit of surface area is
constant over the entire surface of the band.
Under standard operating conditions, such a device permits obtaining fibers of
an average diameter of at least 2 µm, particularly about 3 to 12 µm.

Thus the invention consisted of optimizing the fiberization process by
modifying the distribution of orifices on the band 7 of the centrifuge.
The most significant adaptation made in the context of the invention appears
on figure 2.
Figure 2 represents a partial frontal view of the band 7 of the centrifuge 1,
where the orifices 14 perforated in said band are shaded.
In this figure are pictured the two superimposed annular zones ZA1 and ZA2,
ZA2 being below ZA1 when the device is viewed in fiberization position. In the case
pictured, each of these annular zones includes three circular rows of orifices 14. In
the annular zone ZA1 the rows present a pitch P1, the orifices a diameter d1, the
distance D1 separates the centers of the closest orifices 14, the distance between the
closest edges of neighboring orifices is DB1, and the number of orifices per unit of
surface area is NS1 in the zone ZA1. In the annular zone ZA2, these parameters are
respectively P2, d2, D2, DB2, and NS2.
The pitch between ZA1 and ZA2 is called P1/2.
Note on one hand that d2 is less than d1, and that P2 and D2 are, respectively,
less than P1 and D1. As a result, NS2 is very much greater than NS1.
This representation is in no way restrictive and a band 7 of a centrifuge 1 may
contain more than two annular zones, each of said zones containing at least one
series of orifices 14.
In order to illustrate the value of the centrifuge according to the invention,
comparative testing was performed, with, on one hand, a standard centrifuge, and on
the other hand, a centrifuge according to the invention. The characteristics of the two
centrifuges which were selected to have the same average diameter, DM, and the
same band surface area, and an identical height of perforated band, are presented in
table 1. Each of these centrifuges includes three annular zones each consisting of
several rows of orifices of constant diameter and spacing in a row.
The number of orifices per row is noted as NO, and the number of orifices per
unit of surface area, NS, is calculated as follows: NS = NO/(p.D.P). It is expressed
here in number of orifices per mm2.
Note that the number of orifices per unit of surface area is constant for the
standard centrifuge. In the case of the centrifuge according to the invention, it varies

by annular zone and this number, NS, is lower than the one of the standard centrifuge
for the highest annular zone, ZA1, and then higher than that of the standard
centrifuge for the other annular zones, ZA2 and ZA3. Note that for the centrifuge
according to the invention, the number of orifices per unit of surface area increases
with the zone, from the top to the bottom of the centrifuge, by about 25 to 30% from
one zone to another.
The two centrifuges were manufactured from the same alloy, known under the
reference SG30, produced in particular by the company SEVA. The standard
centrifuge was perforated using the electroerosion technique described above, while
the orifices of the centrifuge according to the invention were perforated using electron
bombardment. Laser perforation could also be considered.
Products were manufactured with each of the centrifuges under equivalent pull
conditions.
The types of products manufactured, the conditions of fiberization and the
mechanical properties measured on the products obtained are reported in table 2.
The fineness of the fibers is determined by the value of their micronaire (F)
under 5 g. The measurement of micronaire, also called "fineness index," takes into
account the specific surface area by measuring the loss in aerodynamic load when a
given quantity of fibers extracted from a non-sized mat is subjected to a given
pressure of a gas - generally air or nitrogen. This measurement is normal in mineral
fiber production units, it is standardized (DIN 53941 or ASTM D 1448) for measuring
cotton fibers and it uses a device called "micronaire device." In the present examples,
one makes sure that the fineness of the products is the same, that is, in the present
case, that the flow (in l/mn) is the same.
The products obtained are of the same type, that is, of the same nominal
thickness, the same density. To obtain them, the same burner was used, in this case
a tangential burner, with an incline of the gas jet of about 10°. The baskets used are
of the same geometry. Burner pressure is in mmCE (mm colonne d'Eau = mm of
water).
These products are all impregnated with the same formophenolic binder, with
4.7% binder in relation to the weight of the fibers.

The energy necessary to obtain products of the same type is compared, that
is, in particular, the quantity of air and of gas supplied for combustion (output in Nm3/h
: Normo Cubic meter per hour).
The properties measured on products of the same type with each centrifuge
are also compared.
The thickness recovery is defined as the ratio (in %) between the thickness
after compression test and the nominal thickness. It must be noted that the thickness
of the product manufactured before compression testing is greater than the nominal
thickness. In the case of the tests mentioned, the thickness of the product
manufactured is 144 mm for a nominal thickness of 80 mm.
From table 2 it can be deduced that the thickness of the fiber mat unloaded
after 12 days of compression testing is about 90% of the original thickness
(manufacturing thickness) of the fiber mat with the centrifuge according to the
invention, and about 80% of the initial thickness with a standard centrifuge.
To conduct the compression test above, panels of fiber mat are prepared after
manufacture and loaded to obtain a compression rate of 8/1, i.e. in the case
mentioned a compressed thickness of about 18 mm. After the compression time
specified (12 days, 1 month), the panels are unloaded (4 panels are tested per
compression time) and the average thickness after compression test is determined.
The tensile strength is determined based on a test specimen in the form of ring
cut with a punch in a mat of fibrous product. The "tensile strength" is expressed as
the limit of the tensile force (breaking force of the ring torn out by two circular and
parallel mandrels 12.5 mm in radius, with a load speed of 300 mm/min) in relation to
the mass of the test specimen and is expressed in gf/g.
The test specimen, loaded at the start of the test, is a substantially elliptical
toric ring of 122 x 76 mm long and short axes and 26 mm thickness of torr. 15
specimens are tested by product. This test refers to norms BIFT 5012-76 and ASTM
C 681-76.
The tensile strength is measured on the product after manufacture and, in
order to estimate the product's capacity for aging, after an autoclave test. The
duration of the autoclave test is 15 minutes, at a temperature of 107°C, a pressure of
0.8 bar and humidity of 100%.

From table 2 it may be observed that for a product of the same type, sharply
improved mechanical properties are obtained with the device according to the
invention compared to the standard device and at the same time, the energy needed
to produce the fibers is significantly reduced.
In fact, the pressure of the burner is lower, about 20% less with the centrifuge
according to the invention compared to the results with the standard centrifuge. At
the same time, the outputs of fluid, air and gas are relatively smaller, by about 10%.
The energy yield of the process is thus very advantageously increased with the
centrifuge according to the invention.
The improvement in mechanical properties relates both to the thickness
recovery, which is about 10% greater with the centrifuge according to the invention
compared to products obtained with a standard centrifuge, and also the tensile
strength, which is improved by about 20%.
In addition from these remarkable results, it was noted that, unexpectedly, the
increase in the number of orifices of the centrifuge does not have a negative effect on
the life span of the centrifuge, when the latter is made according to the instructions of
the invention.
Under the fiberization conditions defined in table 2, the life span of the
centrifuge according to the invention was about 370 hours and that of the standard
centrifuge was about 300 hours.
In the same way, it is noted that the quality of the products does not vary
significantly with the time of use in fiberization of a spinner, although it might have
been feared that the increase in the number of holes per unit of surface area may
lead to accelerated aging of the centrifuge accompanied by a rapid deterioration in
the properties of the product during fiberization with the same spinner.
It is noted that the configuration described for the centrifuge according to the
invention in table 1 is especially advantageous from a geometric point of view. In
fact, while increasing the number of orifices in the centrifuge, the inventors were able
to define a geometric configuration where the space between the edges of the
orifices, DB1, is increased in relation to that of the standard centrifuge in the annular
zone, ZA1, where the orifices have the largest diameter, D1, and where corrosion and
erosion are the most active. In the median annular zone, ZA2, the space between

edges of orifices, DB2, is identical in both configurations, and in the annular zone,
ZA3, with the smallest diameter, D3, the configuration chosen permits decreasing the
distance between edges of orifices, DB3, which is not harmful because corrosion and
erosion are not as great there. Thus, very advantageously, the mechanical properties
of the centrifuge according to the invention are preserved, and its life span can be
maintained or increased compared to a standard centrifuge, while considerably
increasing the number of orifices.
The invention is not limited to these types of realizations and must be
interpreted in a non-restrictive manner, encompassing any device for internal
centrifugation of mineral fibers which contains a centrifuge equipped with a peripheral
band perforated with orifices distributed in a plurality of annular zones arranged on
top of each other, assuming that the centrifuge is in centrifugation position, with at
least two annular zones whose number of orifices per unit of surface area (NS) differs
by a value greater than or equal to 5%, in particular greater than or equal to 10%, and
even 20%, as well as any process using such an internal centrifugation device.

WE CLAIM:
1. Device for internal centrifugation of mineral fibers
including a centrifuge (1) equipped with a peripheral band (7)
perforatedf with orifices (14) distributed in a plurality of
annular zones (ZA), the annular zones are superimposed on each
other, the orifices being distributed over all width of each
annular zone, assuming that the centrifuge is in centrifugation
position, characterized in that it includes at least two annular
zones (ZA2,ZA2) whose number of orifices per unit of surface area
(NS1, N52) differs by a value greater than or equal to 5%,
particularly greater than or equal to l0% and even 20%.
2. Device as claimed in claim 1, wherein the annular zone
containing the greatest number of orifices per unit of surface
area is located below another annular zone containing a lower
average number of orifices per unit of surface area, assuming
that the centrifuge is in fiberization position.
3. Device as claimed in claims 1 or 2 wherein the orifices
(14) of each annular zone are grouped in rows, with a diameter of
orifice decreasing from one annular zone to another, from the top to the
bottom of the peripheral band of the centrifuge (7) in
-17-
centrifugation position.
4. Device as claimed in claim 3, wherein the rows are spaced
from each other at a distance between 1 and 2 mm, in particular
between 1.2 and 1.8 mm, prefereably with a pitch from one row to
the next of between 1 and 2 mm. for example between 1.2 and
1.6 mm.
5. Device as claimed in one of the preceding claims, wherein
the diameter (d) of at least a part of the orifices (14) of the
centrifuge (1) is at most 1.5 or 1.2 mm, in particular between
1.1 and 0.5 mm, for example between 0.9 and 0.7 mm.
6. Device as claimed in any of the preceding claims wherein
the distance (D) between the centers of the closest orifices
neighboring the same annular zone (ZA) is substantially constant
over an entire annular zone and in that this distance (D) varies
from one zone to another by at least 3%, or even at least 5%, and
even 10% or more, and is decreasing from the top to the bottom,
assuming that the centrifuge (1) is in fiberization position,
with in particular a distance D between 0.8 and 3 mm, for example
between 1 and 2 mm and even between 1.4 and 1.8 mm.
7. Device as claimed in one of the preceding claims, wherein
the centrifuge (1) presents an average diameter (DM) less than or

equal to 800 mm, in particular by at least 200 mm.
8. Device as claimed in any of the preceding claims wherein
the centrifuge (1) is joined with a basket (3) in which the
molten glass spreads.
9. Device as claimed in one of the preceding claims, wherein
it includes at least one mechanism of generating a high-
temperature gaseous drawing jet in the form of an annular burner
(9).
10. Device as claimed in claim 8, wherein the annular burner (9>
is a tangential burner which includes a mechanism of giving the
gaseous drawing jet a tangential component in relation to the
external horizontal edge of the centrifuge.
11. The centrifuge (1) as claimed in one of the claims 1 to 7.
12. The centrifuge (1) as claimed in claim 11 where it is
devoided of a bottom.
13. Process of formation of mineral fibers by internal
centrifugation associated with gaseous drawing at high
temperature in particular implementing the device as claimed in
one of the previous claims, where the material to be fiberized is
emptied into a centrifuge (1) whose peripheral band is perforated
with orifices (14) distributed in a plurality of annular zones
(ZA) arranged on top of each other with the centrifuge in
a plurality of annular zones (ZA) arranged on top of each other
with the centrifuge in centrifugation position, wherein it
includes at least two annular zones (ZA1, ZA2) whose number of
orifices per unit of surface area greater than or equal to 5%, in particular greater than or equal
to 10%, and even 20% and in that the annular zone containing the
greatest number of orifices per unit of surface area is located
below the other annular zone, assuming that the centrifuge is
centrifugation position.
14. Device as claimed in any one of claims 1 to 10 or process
as claimed in claim 13 for manufacturing thermal or acoustic
insulation products.
Device for internal centrifugation of mineral fibers
including a centrifuge (1) equipped with a peripheral band (7)
perforated with origices (14) distributed in a plurality of
annular zones (ZA), the annular zones are superimposed on each
other, the orifices being distributed over all width of each
annular zone assuming that the centrifuge is in centrifugation
position characterized in that it includes at least two annular
zones (ZA2, ZA2) whose number of orifices per unit of surface
area (NS1,NS2) differs by a value greater than or equal to 5%,
particularly greater than or equal to 10%, and even 20%.

Documents:

877-KOLNP-2003-FORM-27-1.1.pdf

877-KOLNP-2003-FORM-27.pdf

877-kolnp-2003-granted-abstract.pdf

877-kolnp-2003-granted-claims.pdf

877-kolnp-2003-granted-correspondence.pdf

877-kolnp-2003-granted-description (complete).pdf

877-kolnp-2003-granted-drawings.pdf

877-kolnp-2003-granted-examination report.pdf

877-kolnp-2003-granted-form 1.pdf

877-kolnp-2003-granted-form 18.pdf

877-kolnp-2003-granted-form 2.pdf

877-kolnp-2003-granted-form 26.pdf

877-kolnp-2003-granted-form 3.pdf

877-kolnp-2003-granted-form 5.pdf

877-kolnp-2003-granted-reply to examination report.pdf

877-kolnp-2003-granted-specification.pdf

877-kolnp-2003-granted-translated copy of priority document.pdf


Patent Number 222930
Indian Patent Application Number 877/KOLNP/2003
PG Journal Number 35/2008
Publication Date 29-Aug-2008
Grant Date 27-Aug-2008
Date of Filing 09-Jul-2003
Name of Patentee SAINT GOBAIN ISOVER
Applicant Address 18 AVENUE D8 ALSACE, F-92400 COURBEVOIE
Inventors:
# Inventor's Name Inventor's Address
1 BEAUFILS SEBASTIEN 24 RUE SAINT REMY, F-60190 CERNOY
2 WAGNER CHRISTOPHE 130 MEADOW CREEK LANE, ATHEN, GA 30605
PCT International Classification Number C03B 37/04, 37/083
PCT International Application Number PCT/FR02/00541
PCT International Filing date 2002-02-13
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 01/02024 2001-02-14 France