Title of Invention

LCST (LOWER CRITICAL SOLUTION TEMPERATURE) POLYMER AND PROCESS FOR ITS PREPARATION.

Abstract This invention discloses a LCST polymer obtainable by free- radical co- or terpolymerization in solution of A) 45.0 to 99.9 mol% of at least one monomer or macromonomer featuring the structural unit a) N,N-dialkylacrylamide, b) N-vinylcaprolactam, c) N-vinylpiperidone, d) N-vinylpyrrolidone, e) methyl vinyl ether, and/or f) N-vinyl-alkylamide B) 0.1 to 55.0 mol% of a comonomer selected from the group of a) maleic acid, maleic anhydride or an alkyl ester of maleic acid in which the alkyl group contains 1 to 5 carbon atoms; b) fumaric acid or an alkyl ester of fumaric acid in which the alkyl group contains 1 to 5 carbon atoms; c) acrylic or methacrylic acid or an alkyl acrylate or methacrylate in which the alkyl group contains 1 to 5 carbon atoms; d) a hydroxyalkyl acrylate or methacrylate in which the alkyl group contains 1 to 5 carbon atoms; e) vinyl acetate; f) glycidyl (meth)acrylate; g) allyl glycidyl ether; and/or f) a,a-dimethyl-meta- isopropenylbenzyl isocyanate and g) butadiene the polymer obtained by copolymerizing the monomers or macromonomers (A) and (B) being derivatized by means of a derivatizing agent containing at least one group which is able to react with a group of a repeating unit originating from the comonomer (B) , to form a covalent bond, and also at least one polymerizable double bond, wherein further, if the comonomer of group (B) is formed at least partially by butadiene, derivatization with the derivatizing agent does not have to take place.
Full Text LCST (LOWER CRITICAL SOLUTION TEMPERATURE) POLYMER AND
PROCESS FOR ITS PREPARATION
Description
The invention relates to LCST (lower critical solution
temperature) polymers. This term is used to refer to
polymers which are soluble in a liquid medium at a low
temperature but which above a certain temperature (the LCST
temperature) precipitate from the liquid medium. LCST
polymers have different chemical compositions. The best-
known LCST polymers are polyalkylene oxide polymers,
examples being polyethelyne oxide (PPO) polymers, but also
(PEO)-(PPO) copolymers, especially PEO-PPO-PEO block
copolymers. Other LCST polymers are poly(N-isopropyl-
acrylamide)-ethyl-(hydroxyethyl)-cellulose derivatives,
poly(N-vinylcaprolactam) derivatives and poly(methyl vinyl
ether) derivatives.
The firt-mentioned polymers are described for example in WO
01/60926 Al. That publication relates to a process for
coating substrate surfaces (particle surfaces and
nonparticulate substrate surfaces) with LCST polymers, for
which an LCST polymer is dissolved in a solvent at a
temperature below the LCST temperature, this solution is
mixed with the substrate surface to be coated, and the
resulting mixture is heated to above the LCST temperature
until the deposition of LCST polymers on the substrate
surfaces
begins. The deposited LCST polymer can be immobilized
by providing it with functional groups which allow
substantially irreversible adsorption on the substrate
surface. The functional groups can be selected from
acid groups, hydroxyl groups, amino groups, phosphate
groups, mercaptan groups, siloxane groups or
hydrophobic groups. Further, the LCST polymers can be
provided with functional groups which, following
deposition of the LCST polymers on the particles, allow
the crosslinking of the LCST polymers in a crosslinking
reaction. Functional groups of this kind can be
selected from carboxylic acid group derivatives,
chloroformate groups, amino groups, isocyanate groups,
oxirane groups and/or free-radically crosslinkable
groups, the crosslinking reaction being initiated,
inter alia, by a change in the pH of the solution.
Free-radical crosslinking is less preferred than
crosslinking as a result of the change in pH. The
examples indicate merely the enveloping of various
pigment particles (TiO2, Fe2O3, Cu phthalocyanine blue
and also semiconductor wafers having a silicon dioxide
surface) with PEO-PPO-PEO block copolymers. Fixing of
the copolymers deposited on the substrate surfaces is
not illustrated.
The use of LCST polymers for enveloping superpara-
magnetic particles is known, further, from WO 97/45202.
These particles comprise a core of a first polymer, an
inner layer of a second polymer, which coats the core
and in which a magnetic material is dispersed, and an
outer layer of a third polymer, which coats the
magnetic layer and is capable of reacting with at least
one biological molecule, the second polymer at least
being heat-sensitive and having an LCST temperature of
15 to 65°C. The second polymer is preferably obtained
by polymerizing (1) a water-soluble acrylamide monomer,
such as N-isopropylacrylamide (NIPAM), (2) at least one
crosslinking agent, such as N,N-methylenebisacrylamide,
and (3) at least one functional cationic and water-
soluble monomer which is different from the monomer
(1) , an example being the chloride of 2-aminoethyl
methacrylate. A further preferred polymer is [poly-(N-
isopropylacrylamide)] (PNIPAM).
"Patent Abstracts of Japan", Vol. 009 No. 188 (C295)
(1985) page 107 = JP 60 058 237 A describes the
encapsulation of inorganic particles. The aim is to
prepare a stable particle dispersion. The inorganic
particles are suspended in water and contacted below
the LCST temperature with an aqueous solution of the
LCST polymer. If the temperature of the resulting
system is raised, a layer of the LCST polymer is
deposited on the inorganic particles. The resulting
particle suspension is admixed with a free-radically
polymerizable monomer, an initiator and, if desired, an
emulsifier, and an emulsion polymerization is carried
out, giving encapsulated particles. Additionally, then,
there is the polymerized monomer layer as an outer
layer, so that the function of the LCST polymer layer
is only to facilitate the penetration of monomer
radicals.
The polymerizable monomer is therefore reacted with the
LCST polymer that is already on the particles, or the
water-soluble polymer is enveloped with a layer of the
polymer obtained from the polymerizable monomer. This
process has the disadvantage that the graft attachment
takes place only on the active centers of the pre-
deposited LCST polymer, as a result of which the
envelopment is nonuniform and heterogeneous and does
not constitute a complete barrier.
Furthermore, it is necessary to add a monomer to the
dispersion of the coated particles in order to initiate
crosslinking. In the majority of cases the monomer is
never completely consumed, so that a certain portion of
the monomer remains in the crosslinked structure.
Subsequent emission of the "dissolved" monomers from
the polymer is undesirable, since the monomer is
injurious to health.
Moreover, disadvantages in the paint system are to be
expected as a result of the detachment of the
copolymerized emulsifier if the pigment comes into
contact with solvents.
WO 92/20441 describes a process for producing
encapsulated particles, the particles comprising a core
surrounded by a coacervate coating. In this process an
aqueous solution of an LCST polymer is contacted at a
temperature of reversible insolubilization (TRI) of Tl,
with a dispersion of the particles at a temperature of
T2, which is lower than Tl, and then the dispersion is
heated to a temperature above Tl, thereby depositing
the LCST polymer as a coacervate around the particles.
An agent for lowering the TRI is then added to the
solution, the TRI of the LCST polymer in the solution
being lowered to a temperature T3, which is lower than
Tl, and subsequently either the dispersion is cooled to
a temperature between T3 and Tl, and maintained at that
temperature, or the particles are separated from the
dispersion at a temperature of more than T3. As agents
for lowering the TRI it is possible to use electrolytes
and water-miscible organic liquids in which the LCST
polymer is not soluble.
LCST polymers used are preferably synthetic polymers
(homopolymers or copolymers) with hydrophilic monomers.
Suitable LCST monomers are acrylic or vinyl compounds.
Where LCST copolymers are used, the comonomer is
commonly hydrophilic and may be nonionic or ionic.
Suitable nonionic monomers are certain acrylic or vinyl
compounds. Anionic or cationic monomers are, for
example, acrylic acid derivatives or dialkylaminoalkyl
acrylates. These compounds, however, are already
saturated at the ends, so that crosslinking reactions
are no longer possible.
LCST polymers are also known, for example, from EP 0
629 649 Al. They are used as rheofluidifying additives
and antisettling agents in diaphragm wall construction,
for wells in the oil industry, and as hydraulic fluids
and lubricants.
EP 0 718 327 A2 discloses universally compatible
pigment dispersahts which are composed of methyl
methacrylate and an acrylate or methacrylate. These
polymers, however, serve only for dispersing pigments,
but not for enveloping pigments.
DE 198 02 233 Al describes gels having thermotropic
properties that are used, for example, for glazing
systems, in order to achieve darkening as a function of
insolation. The gels comprise an LCST polymer which is
composed of 60%-99.9% by weight of ethylenically
unsaturated lactams or vinyl ethers (monomer A) , 0-20%
by weight of ethylenically unsaturated compounds having
a crosslinking action (monomer B) , 0.1%-30% by weight
of monomers containing at least one acid or acid
anhydride group (monomer C) and 0-20% by weight of
further monomers D. Preferably the LCST polymer
comprises only monomers A and C, so that the LCST
polymer is not crosslinked on irradiation. For
preparing the gel a solution is prepared from the LCST
polymer and from a free-radically polymerizable monomer
(b) and the solution is irradiated with high-energy
light. In the course of this irradiation the monomer
(b) forms a three-dimensional network, i.e., a gel,
which is insoluble or virtually insoluble in the chosen
solvent or solvent mixture. The network formed from the
monomer (b) incorporates the LCST polymer, so giving a
thermotropic gel which is crosslinked in a very wide-
meshed fashion. The gel must be capable of being
applied between the glass plates and must fill the
A similar polymer system is described in DE 197 19 224
Al. It describes a layer structure in which a
thermotropic polymer system is disposed between an
inner transparent glass sheet and an outer transparent
glass sheet, which in other words is exposed to natural
sunlight. The thermotropic polymer system is protected
in the long term against UV light exposure by means of
a UV protection layer. There again the thermotropic
polymer system is composed of a gel with wide-mesh
crosslinking.
DE 197 00 064 Al describes gels with thermotropic
properties, obtained by irradiating a mixture
comprising an uncrosslinked polymer, free-radically
polymerizable monomers, water or an organic solvent or
mixtures thereof, and at least one specific photo-
initiator. There again an LCST polymer is incorporated
into a wide-mesh gel structure which is prepared from
the free-radically polymerizable monomers. The gel is
intended for use as a thermotropic layer in glazing
systems.
DE 196 01 085 Al describes gels with thermotropic
properties which are likewise intended for use for
glazing systems. The gels are obtained by irradiating a
mixture comprising (a) an uncrosslinked polymer in
amounts below 5% by weight, based on the sum of (a) ,
(b) and (c) , (b) free-radically polymerizable monomers,
and (c) water or an organic solvent or mixtures
thereof. There again the LCST polymer is incorporated
in a wide-meshed network formed from the free-radically
polymerizable monomer.
DE 196 01 084 Al describes gels for thermotropic layers
which are obtained by irradiating a mixture with high-
energy light. The mixture comprises an uncrosslinked
polymer having a number-average molecular weight Mn of
1000 to 30 000 g/mol (LCST polymer), free-radically
polymerizable monomers and water or an organic solvent
or mixtures thereof. These gels are likewise intended
for use in glazing systems as a thermotropic layer.
There again a gel is formed with the LCST polymer
incorporated in its wide-meshed structure.
In the case of the thermotropic gels described above
for glazing systems, the LCST polymer is intended to
retain its thermotropic properties even in the gel, so
that it can be precipitated and dissolved repeatedly,
so as to allow as high as possible a number of
shading/lightening cycles. A gel of this kind is not
suitable for the formation of coatings.
One further such system is described in DE 44 14 088
Al. These gels as well include an LCST polymer which is
incorporated in a gel which is produced by polymerizing
free-radically polymerizable monomers in a suitable
solvent, such as water or an organic solvent.
The object on which the invention was based was to
provide LCST polymers which on cooling no longer detach
from a substrate surface but instead remain firmly
joined._..to it. The polymers should therefore be used
without additions of emulsifiers or monomers, so that
10 additives can be leached from the defined polymer
layer.
This object is achieved in accordance with the
invention by means of LCST polymers which are
obtainable by free-radical polymerization of
A) about 45.0 to 99.9 mol% of at least one monomer
or macromonomer featuring the structural unit
a) N,N-dialkylacrylamide
in which n is 1 to 10 000 and R1 (identical or
different at each occurrence) is hydrogen or
alkyl groups having 1 to 5 carbon atoms, and
the radicals Ri can also form a ring together
with the nitrogen atom;
in which s is 1 to 10 000 and R2 is an
(iso)alkyl group having 1 to 5 carbon atoms or
a cyclopentyl group;
B) about 0.1 to 55.0 mol% of a comonomer/selected from the
group of
a) maleic acid, maleic anhydride or an alkyl
ester of maleic acid in which the alkyl
group contains 1 to 5 carbon atoms;
b) fumaric acid or an alkyl ester of fumaric
acid in which the alkyl group contains 1 to
5 carbon atoms;
c) acrylic or methacrylic acid or an alkyl
acrylate or methacrylate in which the alkyl
group contains 1 to 5 carbon atoms;
d) a hydroxyalkyl acrylate or methacrylate in
which the alkyl group contains 1 to 5 carbon
atoms;
e) vinyl acetate;
f) glycidyl (meth)acrylate;
g) allyl glycidyl ether; and/or
h) a,a-dimethyl-meta-isopropenylbenzyl
isocyanate; and
i) butadiene
the polymer obtained by copolymerizing the
monomers or macromonomers (A) and (B) being
derivatized by means of a derivatizing agent
containing at least one group which is able to
react with a group of a repeating unit originating
from the comonomer (B) , to form a covalent bond,
and also at least one polymerizable double bond.
By "macromonomers" are meant copolymers which are still
capable of further polymerization, which is not always
the case for certain copolymers. These macromonomers
therefore still comprise, for example, a reactive
polymerizable double bond.
In the preparation of the LCST polymers of the
invention first of all, from the monomers or
macromonomers (A) and (B) , a polymer is prepared which
generally already has LCST properties. This reaction is
generally carried out in solution. Depending on the
solubility of the polymer it is possible for instances
of turbidity to arise during the reaction. These
turbidities do not, however, substantially affect the
structure or properties of the polymer. To prepare this
polymer a suitable solvent is selected in which both
the monomers or macromonomers (A) and (B) and the
polymer are soluble, so that the reaction proceeds
largely homogeneously. Suitable examples include water
or alcohols, such as methanol, ethanol or isopropanol,
or else mixtures of these solvents. Aliphatic or
aromatic solvents can also be used. Aromatic solvents
are preferred on account of their better solvency-
properties. Examples of suitable aromatic solvents are
toluene or the xylenes. The use of aliphatic or
aromatic solvents is especially preferred when the
polymer comprises reactive groups for the derivatiza-
tion that are able to react with water or alcohols.
Solvent mixtures can also be used here. As well as the
solvents specified, other solvents too can be used.
The polymer prepared in the first stage may comprise
only one monomer from each of the groups (A) and (B)
indicated above. It is also possible, however, for two
or more monomers from the above-indicated groups (A)
and (B) to be included in the polymer. Accordingly the
polymer is obtained by copolymerization or terpolymeri-
zation. Polymerizations with more than three different
monomers can be carried out where appropriate.
The monomers included in group (A) have a different
polarity, so that through the ratio of the individual
monomers (or macromonomers) it is possible to influence
the LCST temperature of the LCST polymer. For instance,
the monomer ((A, d); N-vinylpyrrolidone) has relatively
polar properties and leads to an increase in the LCST
temperature, whereas the monomer ((A, b); N-vinylcapro-
lactam) has much more nonpolar properties, and so leads
to lower LCST temperatures of the LCST polymer.
Preference is given to using the monomer ( (A, d) ; N-
vinylpyrrolidone) together with another monomer of
group (A), very preferably in combination with one or
both of the monomers ( (A, b) ; N-vinylcaprolactam) and
((A, c); N-vinylpiperidone) and very preferably in
combination with the monomer ( (A, b) ; N-vinylcapro-
lactam) . The chosen fraction of the monomer ( (A, d) ;
N-vinylpyrrolidone) as a proportion of the monomers of
group (A) is preferably less than 70 mol%, in
particular less than 60 mol%, and with more particular
preference less than 50 mol%.
The monomers of group (B) introduce groups which allow
subsequent derivatization of the polymer. Besides a
polymerization double bond, therefore, the monomers of
group (B) include at least one reactive group which on
the one hand does not disrupt the polymerization
reaction and on the other hand remains within the
polymer in order to allow reaction with a derivatizing
agent. Through the polarity of the monomers of group
(B) it is possible, further, to influence the LCST of
the LCST polymer.
The polymerization of the monomers of groups (A) and
(B) is followed by derivatization of the polymer,
through which pendent polymerizable double bonds are
introduced into the polymer. The compounds with which
the polymer is derivatized have on the one hand a
polymerizable double bond and on the other hand a
reactive group which allows their attachment to the
backbone of the polymer. This attachment is via the
reactive group introduced by the monomers B. The
compounds preferably have a molecular weight in the
range from 50 to 300. The introduction of these
compounds does not substantially affect the LCST
properties of the LCST polymer. The reactive group of
the derivatizing agent is selected in accordance with
the group introduced into the polymer by the monomer of
group (B) . If a carboxyl group, a carboxylic ester
group, a carboxylic anhydride group, an epoxy group or
an isocyanate group has been provided on the polymer,
then the derivatizing agent preferably comprises a
hydroxyl group or an amino group. For the derivatiza-
tion, therefore, unsaturated alcohols or amines are
used with preference. If the reactive group introduced
into the polymer by the monomer of group (B) was a
hydroxyl group, the derivatizing agent comprises,
accordingly, a carboxyl group, a carboxylic ester
group, a carboxylic anhydride group or another
activated carboxylic acid group, or else an epoxy group
or an isocyanate group.
Following the derivatization, the LCST polymer
possesses pendent groups with polymerizable double
bonds. The advantage of the LCST polymers of the
invention therefore lies in the fact that, following
deposition on a surface, they can still be crosslinked
further, in which case a very high degree of
crosslinking can be achieved.
In one embodiment of the LCST polymer of the invention
at least a proportion of the monomers of group (B) is
replaced by butadiene. This has the advantage that the
pendent polymerizable double bonds need not be
introduced in a separate derivatization step but,
instead, these pendent polymerizable double bonds are
introduced as early as during the polymerization of the
monomers or macromonomers of groups (A) and (B).
The structural unit formed from the comonomers (B) (a)
to (c) can be derivatized by transesterification with
allyl alcohol, hydroxymethyl acrylate, hydroxymethyl
methacrylate, hydroxyethyl acrylate, hydroxyethyl
methacrylate or 3-amino-l-propanol vinyl ether.
The structural units formed from the comonomer (B) (d)
can be derivatized by esterification with acrylic acid
or with methacrylic acid or by transesterification with
C1-C10 alkyl acrylates or methacrylates.
The structural unit formed from the comonomer (B) (e)
can be derivatized by transesterification with acrylic
acid, methacrylic acid or C1-C10 alkyl acrylates or
methacrylates.
The structural unit formed from the comonomer (B) (g)
and/or (h) or its OH-functional or NH-functional
derivatives can be derivatized by reaction with
(meth)acrylic acid.
The structural units formed from the comonomer (B) (a)
to (c) and comprising a carboxylic acid group can be
derivatized by reaction with glycidyl (meth)acrylate
and/or allyl glycidyl ether.
The structural units formed from the comonomer (B) with
OH and/or NH functionalities can be derivatized with
a,a-dimethyl-meta-isopropenylbenzyl isocyanate. In one
embodiment of the invention, for example, the
structural unit formed from the comonomer (B) (d) is
derivatized by reaction with a,a-dimethyl-meta-
isopropenylbenzyl isocyanate.
For the LCST polymers it is not possible to give
precise formulae, since the monomers are generally
arranged in a random distribution in the polymer chain.
The polymer chain may also, however, be composed of
blocks of the same monomers.
It has surprisingly been found that, following the
polymerization and derivatization of the comonomers (B)
(a) to (B) (i), the polymers of the invention are
immobilized irreversibly on the substrate surface. The
immobilization is far greater than that of LCST
polymers in which the end groups are composed, for
example, of simple vinyl groups or other groups with
double bonds. Substantially more than two polymerizable
groups in the molecule are available for immobilizing
the polymers. As a result of the presence of numerous
double bonds, the crosslinking density becomes greater
than in the case of only two (terminal) groups. A
further point is that, owing to the tighter
crosslinking (high crosslinking density), the swelling
of the polymer immobilized on the pigment in (aqueous)
solvents is substantially lower. This is a great
advantage when the coated pigments are incorporated
into paints, since paint defects, such as blistering
and swelling, occur to a lesser extent.
The polymers of the invention commonly have an LCST in
the range from 7 to 70°C, which is dependent on factors
including the following:
molar ratio of the hydrophobic and hydrophilic
fractions of the LCST polymer,
molar mass of the LCST polymer,
number of polymerizable and ionizable groups,
concentration of the polymer,
pH and ionic strength of the medium.
The LCST polymers are composed of polar and nonpolar or
hydrophilic and hydrophobic segments. The LCST can be
tailored by varying these individual segments and also
the overall chain length.
Following the polymerization and derivatization, the
LCST polymers of the invention can be used as
dispersants fixed on the substrate surfaces. In this
way, the expensive step of the pigment dispersion,
among others, becomes cheaper, since the pigment
carries its dispersant with it. Further, the pigments
thus coated form agglomerates to a lesser extent than
do untreated pigments, and so dispersion is easier to
carry out, resulting in an additional reduction in
costs.
Dispersants are surface-active substances which
facilitate the dispersion of a pulverulent substance,
such as a pigment or filler, for example, in a liquid
dispersion medium by lowering the surface tension
between the two components. As a result, in the course
of pigment dispersion, they facilitate the mechanical
disruption of the secondary particles, which are
present in the form of agglomerates, into primary
particles. Furthermore, they protect the primary
particles formed from reagglomeration or flocculation,
by virtue of complete wetting and formation of a
protective colloid shell or an electrochemical double
layer.
Since the LCST polymers of the invention are
transparent or translucent in visible light, they are
able to form a complete envelope around particles
without affecting the color of the particles
themselves. Moreover, in paints, pigments thus coated
display the full color strength, since by virtue of the
LCST polymer coating they do not form agglomerates.
The LCST polymers of the invention can be prepared by
free-radical polymerization and subsequent derivatiza-
tion. In this case about 45.0 to 99.9 mol%, preferably
about 75 to 99 mol%, of at least one monomer or
oligomer from group (A), together with about 0.1 to
55.0 mol%, preferably about 1 to 25 mol%, of the
comonomer (B) are used. The polymerization is carried
out preferably in solution.
It is also possible in this context to use mixtures of
the monomers (A) and comonomers (B) . The copolymers of
the invention can be prepared by free-radical
polymerization in aqueous or alcoholic solution.
Preference is given here to low molecular mass alcohols
(C1 to C5), since they can be stripped off easily. Where
the comonomers of group (B) include reactive groups
which are able to react with alcohols or water, such as
an epoxy group or an isocyanate group, for example, the
solvents used may also include aliphatic or aromatic
hydrocarbons, with aromatic hydrocarbons being
preferred. Examples of suitable aromatic solvents are
toluene or xylene. The polymerization takes place in
the presence of compounds which form free radicals, the
polymerization initiators, such as organic peroxide or
azo compounds or inorganic peroxide compounds. The
molar mass of the resultant copolymer is influenced by
adding suitable polymerization regulators, such as
mercaptan, organic halogen compounds or aldehydes. The
polymerization is generally conducted at temperatures
of 50 to 100°C, preferably at temperatures of 60 to
80°C.
The LCST polymers of the invention can be used to coat
particles and nonparticulate substrate surfaces. The
particles that are suitable in accordance with the
invention include pigments, fillers and nanoparticles.
Pigments are pulverulent or platelet-shaped colorants,
which in contrast to dyes are insoluble in the
surrounding medium (DIN 55943: 1993-11, DIN:EN 971:1
1996-09). Pigments influence or determine the colora-
tion and for reasons of cost are used in amounts as low
as possible. Forces of interaction may cause the
pigment particles to agglomerate, particularly during
incorporation into the matrix material. This results,
for example, in quality detractions in the resulting
paint, as a result, among other things, of deficient
color strength, sedimentation or phase separation.
Preferred pigments are titanium dioxide, iron oxide,
zinc oxide, carbon black, Cu phthalocyanine pigments,
platelet-shaped pigments, such as mica (with or without
oxidic and metallic coatings) or aluminum. Examples of
fillers which can be used include barium sulfate and
talc. Nanoparticles which can be used include iron
oxide, titanium dioxide and silicon dioxide particles
and also nanoclays. Nanoclays are composed, for
example, of montmorillonite, bentonite, synthetic
hectorite or hydrotalcite. They have an extent of less
than 1 (am along their longest extent. Preferably they
have a length of several 100 nm and a thickness of less
than 10 nm. Nanoclays possess very high aspect ratios
of up to 1000. The particles also include microfibers,
such as glass, carbon, textile and polymer fibers.
The substrate surfaces may also be nonparticulate
surfaces, such as those of glass, metal and
semiconductors, for example. Particularly preferred
surfaces are silicon dioxide wafers used in the
semiconductor industry.
The LCST polymers of the invention are preferably
contacted in a liquid medium (e.g., in an aqueous or
organic medium) at below the LCST temperature with the
particles or with the nonparticulate substrate
surfaces, and then the temperature is raised to above
the LCST temperature and the polymers are polymerized
by the double bonds at this temperature or a higher
temperature on the surface of the particles or on the
nonparticulate substrate surfaces.
The invention further provides particles or
nonparticulate substrate surfaces coated with the
polymerized LCST polymer.
The invention is illustrated without restriction by the
examples which follow.
Example 1
Copolymer of 90 mol% N,N-diethylacrylamide and 10 mol%
maleic anhydride
In a 1-liter three-necked flask provided with stirrer,
reflux condenser and nitrogen feed line, 250 g of
N,N-diethylacrylamide, 21.42 g of maleic anhydride and
8 g of dodecyl mercaptan are dissolved in 500 ml of
toluene and flushed with nitrogen. 2 g of dibenzoyl
peroxide are added and the mixture is heated at the
boiling point of the toluene for 12 h. The copolymer is
isolated by stripping off the solvent under reduced
pressure.
The copolymer can be modified by esterification in
accordance with the prior art. For that purpose the
copolymer is dissolved in 500 ml of toluene and the
solution is mixed with 25.37 g of allyl alcohol. The
alcohol can also be added in portions or continuously
during the reaction. Further, the mixture is admixed
with 0.1% to 5% by weight of esterification catalyst
(sulfuric acid, hydrochloric acid, p-toluenesulfonic
acid, dodecylbenzenesulfonic acid, alkaline (earth)
metal (hydr)oxides or metal alkoxides). The esterifi-
cation is carried out at liquid-phase temperatures of
80 to 120°C. To prevent unwanted polymerizations the
reaction is advantageously carried out in the presence
of small amounts of commercially customary
polymerization inhibitors (e.g., hydroquinone monoalkyl
ethers, 2,6-di-t-butylphenol, N-nitrosamine, pheno-
thiazine or phosphoric esters). These compounds are
used in amounts of 0.01% to 2.0%, based on the amounts
of the ester. The product obtained has an LCST of about
29°C.
Example 2
Copolymer of 90 mol% N,N-diethylacrylamide and 10 mol%
dimethyl fumarate
In a 1-liter three-necked flask provided with stirrer,
reflux condenser and nitrogen feed line, 250 g of
N,N-diethylacrylamide, 31.48 g of dimethyl fumarate and
8 g of dodecyl mercaptan are dissolved in 500 ml of
toluene and flushed with nitrogen. 2 g of dibenzoyl
peroxide are added and the mixture is heated at the
boiling point of the toluene for 12 h. The copolymer is
isolated by stripping off the solvent under reduced
pressure.
The copolymer is modified by transesterification with
allyl alcohol, using a transesterification catalyst and
a polymerization inhibitor, as according to Example 1.
The product obtained has an LCST of about 29oC.
Example 3
Copolymer of 90 mol% N,N-diethylacrylamide and 10 mol%
hydroxyethyl methacrylate
In a 1-liter three-necked flask provided with stirrer,
reflux condenser and nitrogen feed line, 250 g of
N,N-diethylacrylamide, 28.42 g of hydroxyethyl meth-
acrylate and 8 g of dodecyl mercaptan are dissolved in
500 ml of toluene and flushed with nitrogen. 2 g of
dibenzoyl peroxide are added and the mixture is heated
at the boiling point of the toluene for 12 h. The
copolymer is isolated by stripping off the solvent
under reduced pressure.
The copolymer is modified by transesterification with
21.87 g of methyl methacrylate (instead of allyl
alcohol), using a transesterification catalyst and a
polymerization inhibitor, as according to Example 1.
The product obtained has an LCST of about 24°C.
Example 4
Copolymer of 90 mol% N,N-diethylacrylamide and 10 mol%
butadiene
In a 1-liter three-necked flask provided with stirrer,
reflux condenser and nitrogen feed line, 250 g of
N,N-diethylacrylamide and 8 g of dodecyl mercaptan are
dissolved in 500 ml of ethanol and flushed with
nitrogen. 2 g of dibenzoyl peroxide are added and the
mixture is heated at the boiling point of the ethanol
for 12 h; in the course of this heating, 11.82 g of
butadiene in gaseous form are introduced. The copolymer
is isolated by stripping off the solvent under reduced
pressure. The product obtained has an LCST of 31°C.
Example 5
Copolymer of 90 mol% N-vinylcaprolactam and 10 mol%
maleic anhydride
In a 1-liter three-necked flask provided with stirrer,
reflux condenser and nitrogen feed line, 250 g of
N-vinylcaprolactam, 19.57 g of maleic anhydride and 8 g
of dodecyl mercaptan are dissolved in 500 ml of toluene
and flushed with nitrogen. 2 g of dibenzoyl peroxide
are added and the mixture is heated at the boiling
point of the toluene for 12 h. The copolymer is
isolated by stripping off the solvent under reduced
pressure.
The copolymer is modified by esterification with allyl
alcohol, using a transesterification catalyst and a
polymerization inhibitor, as according to Example 1.
The product obtained has an LCST of about 28°C.
Example 6
Copolymer of 90 mol% N-vinylcaprolactam and 10 mol%
dimethyl fumarate
In a 1-liter three-necked flask provided with stirrer,
reflux condenser and nitrogen feed line, 250 g of
N-vinylcaprolactam, 28.76 g of dimethyl fumarate and
8 g of dodecyl mercaptan are dissolved in 500 ml of
toluene and flushed with nitrogen. 2 g of dibenzoyl
peroxide are added and the mixture is heated at the
boiling point of the toluene for 12 h. The copolymer is
isolated by stripping off the solvent under reduced
pressure.
The copolymer is modified by transesterification with
allyl alcohol, using a transesterification catalyst and
a polymerization inhibitor, as according to Example 1.
The product obtained has an LCST of about 28°C.
Example 7
Copolymer of 90 mol% N-vinylcaprolactam and 10 mol%
hydroxyethyl methacrylate
In a 1-liter three-necked flask provided with stirrer,
reflux condenser and nitrogen feed line, 250 g of
N-vinylcaprolactam, 25.97 g of hydroxyethyl meth-
acrylate and 8 g of dodecyl mercaptan are dissolved in
500 ml of toluene and flushed with nitrogen. 2 g of
dibenzoyl peroxide are added and the mixture is heated
at the boiling point of the toluene for 12 h. The
copolymer is isolated by stripping off the solvent
under reduced pressure.
The copolymer is modified by transesterification with
21.87 g of methyl methacrylate, using a transesterifi-
cation catalyst and a polymerization inhibitor, as
according to Example 1. The product obtained has an
LCST of about 19°C.
Example 8
Copolymer of 90 mol% N-vinylcaprolactam and 10 mol%
butadiene
In a 1-liter three-necked flask provided with stirrer,
reflux condenser and nitrogen feed line, 250 g of
N-vinylcaprolactam and 8 g of dodecyl mercaptan are
dissolved in 500 ml of ethanol and flushed with
nitrogen. 2 g of dibenzoyl peroxide are added and the
mixture is heated at the boiling point of the ethanol
for 12 h. In the course of this heating, 10.79 g of
butadiene (in gaseous form) are introduced. The
copolymer is isolated by stripping off the solvent
under reduced pressure. The product obtained has an
LCST of 30°C.
Example 9
Copolymer of 90 mol% methyl vinyl ether and 10 mol%
maleic anhydride
In a 1-liter three-necked flask provided with stirrer,
reflux condenser and nitrogen feed line, 250 g of
methyl vinyl ether, 4 6.9 g of maleic anhydride and 8 g
of dodecyl mercaptan are dissolved in 500 ml of toluene
and flushed with nitrogen. 2 g of dibenzoyl peroxide
are added and the mixture is heated at the boiling
point of the toluene for 12 h. The copolymer is
isolated by stripping off the solvent under reduced
pressure.
The copolymer is modified by esterification with allyl
alcohol, using a transesterification catalyst and a
polymerization inhibitor, as according to Example 1.
The product obtained has an LCST of about 25°C.
Example 10
Copolymer of 90 mol% methyl vinyl ether and 10 mol%
dimethyl fumarate
In a 1-liter three-necked flask provided with stirrer,
reflux condenser and nitrogen feed line, 250 g of
methyl vinyl ether, 68.93 g of dimethyl fumarate and
8 g of dodecyl mercaptan are dissolved in 500 ml of
toluene and flushed with nitrogen. 2 g of dibenzoyl
peroxide are added and the mixture is heated at the
boiling point of the toluene for 12 h. The copolymer is
isolated by stripping off the solvent under reduced
pressure.
The copolymer is modified by transesterification with
allyl alcohol, using a transesterification catalyst and
a polymerization inhibitor, as according to Example 1.
The product obtained has an LCST of about 25°C.
Example 11
Copolymer of 90 mol% methyl vinyl ether and 10 mol%
hydroxyethyl methacrylate
In a 1-liter three-necked flask provided with stirrer,
reflux condenser and nitrogen feed line, 250 g of
methyl vinyl ether, 62.24 g of hydroxyethyl meth-
acrylate and 8 g of dodecyl mercaptan are dissolved in
500 ml of toluene and flushed with nitrogen. 2 g of
dibenzoyl peroxide are added and the mixture is heated
at the boiling point of the toluene for 12 h. The
copolymer is isolated by stripping off the solvent
under reduced pressure.
The copolymer is modified by transesterification with
21.87 g of methyl methacrylate, using a transesteri-
fication catalyst and a polymerization inhibitor, as
according to Example 1. The product obtained has an
LCST of about 16°C.
Example 12
Copolymer of 90 mol% N-vinylcaprolactam and 10 mol%
butadiene
In a 1-liter three-necked flask provided with stirrer,
reflux condenser and nitrogen feed line, 250 g of N-
vinylcaprolactam and 8 g of dodecyl mercaptan are
dissolved in 500 ml of ethanol and flushed with
nitrogen. 2 g of dibenzoyl peroxide are added and the
mixture is heated at the boiling point of the ethanol
for 12 h. In the course of this heating, 10.79 g of
butadiene (in gaseous form) are introduced. The
copolymer is isolated by stripping off the solvent
under reduced pressure. The product obtained has an
LCST of 24°C.
Example 13
Copolymer of 90 mol% N-vinyl-n-butyramide and 10 mol%
maleic anhydride
N-Vinyl alkyl amides, such as N-vinyl-n-butyramide, are
prepared by a two-stage reaction. This is done by
pyrolyzing 1 mol of acetaldehyde, 1 mol of isopropanol
and 1 mol of n-butyramide in the presence of catalytic
amount of concentrated sulfuric acid at 500°C to give
N-vinyl-n-butyramide. The precise mechanism is speci-
fied in K. Suwa, Y. Wada, Y. Kikunaga, K. Morishita,
A. Kishida, M. Akashi, J. Plym. Sci., Part A: Plym.
Chem. Ed., 35, 1763 (1997).
In a 1-liter three-necked flask provided with stirrer,
reflux condenser and nitrogen feed line, 250 g of
N-vinyl-n-butyramide, 24.08 g of maleic anhydride and
8 g of dodecyl mercaptan are dissolved in 500 ml of
toluene and flushed with nitrogen. 2 g of dibenzoyl
peroxide are added and the mixture is heated at the
boiling point of the toluene for 12 h. The copolymer is
isolated by stripping off the solvent under reduced
pressure.
The copolymer is modified by esterification with allyl
alcohol, using a transesterification catalyst and a
polymerization inhibitor, as according to Example 1.
The product obtained has an LCST of about 29°C.
Example 14
Copolymer of 90 mol% N-vinyl-n-butyramide and 10 mol%
dimethyl fumarate
In a 1-liter three-necked flask provided with stirrer,
reflux condenser and nitrogen feed line, 250 g of
N~vinyl-n-butyramide, 35.39 g of dimethyl fumarate and
8 g of dodecyl mercaptan are dissolved in 500 ml of
toluene and flushed with nitrogen. 2 g of dibenzoyl
peroxide are added and the mixture is heated at the
boiling point of the toluene for 12 h. The copolymer is
isolated by stripping off the solvent under reduced
pressure.
The copolymer is modified by transesterification with
allyl alcohol, using a transesterification catalyst and
a polymerization inhibitor, as according to Example 1.
The product obtained has an LCST of about 29°C.
Example 15
Copolymer of 90 mol% N-vinyl-n-butyramide and 10 mol%
hydroxyethyl methacrylate
In a 1-liter three-necked flask, provided with stirrer,
reflux condenser and nitrogen feed line, 250 g of
N-vinyl-n-butyramide, 31.95 g of hydroxyethyl meth-
acrylate and 8 g of dodecyl mercaptan are dissolved in
500 ml of toluene and flushed with nitrogen. 2 g of
dibenzoyl peroxide are added and the mixture is heated
at the boiling point of the toluene for 12 h. The
copolymer is isolated by stripping off the solvent
under reduced pressure.
The copolymer is modified by transesterification with
21.87 g of methyl methacrylate, using a transesterifi-
cation catalyst and a polymerization inhibitor, as
according to Example 1. The product obtained has an
LCST of about 24°C.
Example 16
Copolymer of 90 mol% N-vinyl-n-butyramide and 10 mol%
butadiene
In a 1-liter three-necked flask provided with stirrer,
reflux condenser and nitrogen feed line, 250 g of
N-vinyl-n-butyramide and 8 g of dodecyl mercaptan are
dissolved in 500 ml of ethanol and flushed with
nitrogen. 2 g of dibenzoyl peroxide are added and the
mixture is heated at the boiling point of the ethanol
for 12 h. In the course of this heating, 13.28 g of
butadiene (in gaseous form) are introduced. The
copolymer is isolated by stripping off the solvent
under reduced pressure. The product obtained has an
LCST of 30°C.
Example 17
Copolymer of 50 mol% vinylcaprolactam, 45 mol% vinyl-
pyrrolidine and 5 mol% glycidyl methacrylate with
subsequent modification with 5 mol% methacrylic acid
In a 2-liter three-necked flask provided with stirrer,
reflux condenser and nitrogen feed line, 138.2 g of
N-vinylcaprolactam and 50.9 g of N-vinylpyrrolidone are
dissolved in 600 ml of toluene, flushed with nitrogen
and heated to the boiling point of the toluene. Added
dropwise to this solution is a mixture of 10.9 g of
glycidyl methacrylate and 2.5 g of azobisisobutyro-
nitrile in 80 ml of ethanol and the reaction mixture is
stirred at the same temperature for a further five
hours. The copolymer is modified by reacting it with
6.6 g of methacrylic acid at about 80°C for a further
five hours. The acid can also be added in portions or
continuously during the reaction. The product obtained
has an LCST of about 4 6°C.
Example 18
Copolymer of 50 mol% vinylcaprolactam, 45 mol% vinyl-
pyrrolidine and 5 mol% methacrylic acid with subsequent
modification with 5 mol% glycidyl methacrylate
In a 2-liter three-necked flask provided with stirrer,.
reflux condenser and nitrogen feed line, 138.2 g of
N-vinylcaprolactam and 50.9 g of N-vinylpyrrolidone are
dissolved in 600 ml of toluene, flushed with nitrogen
and heated to the boiling point of the toluene. Added
dropwise to this solution is a mixture of 6.6 g of
methacrylic acid and 2.5 g of azobisisobutyronitrile in
80 ml of ethanol and the reaction mixture is stirred at
the same temperature for a further five hours. The
copolymer is modified by reacting it with 10.9 g of
glycidyl methacrylate at about 80°C for a further five
hours. The methacrylate can also be added in portions
or continuously during the reaction. The product
obtained has an LCST of about 48°C.
Example 19
Copolymer of 50 mol% vinylcaprolactam, 45 mol% vinyl-
pyrrolidone and 5 mol% a,a-dimethyl-meta-isopropenyl-
benzyl isocyanate with subsequent modification with
5 mol% hydroxyethyl methacrylate
In a 2-liter three-necked flask provided with stirrer,
reflux condenser and nitrogen feed line, 135.2 g of
N-vinylcaprolactam, 4 9.8 g of N-vinylpyrrolidone and
15.0 g of a,a-dimethyl-meta-isopropenylbenzyl isocya-
nate are dissolved in 600 ml of toluene, flushed with
nitrogen and heated to the boiling point of the
toluene. Added dropwise to this solution is a solution
of 2.5 g of azobisisobutyronitrile in 80 ml of toluene
and the reaction mixture is stirred at the same
temperature for a further five hours. The copolymer is
modified by reacting it with 10.9 g of hydroxyethyl
methacrylate at about 80 °C for a further five hours.
The acid can also be added in portions or continuously
during the reaction. The product obtained has an LCST
of about 50°C.
Example 20
Copolymer of 50 mol% vinylcaprolactam, 4 5 mol% vinyl-
pyrrolidone and 5 mol% hydroxyethyl methacrylate with
subsequent modification with 5 mol% a,a-dimethyl-meta-
isopropenylbenzyl isocyanate
In a 2-liter three-necked flask provided with stirrer,
reflux condenser and nitrogen feed line, 135.2 g of
N-vinylcaprolactam, 4 9.8 g of N-vinylpyrrolidone and
10.9 g of hydroxyethyl methacrylate are dissolved in
600 ml of toluene, flushed with nitrogen and heated to
the boiling point of the toluene. Added dropwise to
this solution is a solution of 2.5 g of
azobisisobutyronitrile in 80 ml of toluene and the
reaction mixture is stirred at the same temperature for
a further five hours. The copolymer is modified, by
reacting it with 15.0 g of a,a-dimethyl-meta-isopro-
penylbenzyl isocyanate at about 80°C for a further five
hours. The isocyanate can also be added in portions or
continuously during the reaction. The product obtained
has an LCST of about 50°C.
Example 21 (Comparative)
LCST polymer with only two functional groups for
immobilization on the particle
a) Preparation of the initiator solution
In a 2-liter three-necked flask with reflux condenser,
mounted with a drying tube, and nitrogen feed line,
1000 ml of tetrahydrofuran, distilled repeatedly over
sodium, 40 g of naphthalene and 6 g of sodium chips are
stirred at 20°C under an absolutely dry nitrogen
atmosphere. Over the course of 2 h the sodium passes
into solution, to form the addition compound, which is
deep green in color. The solution prepared is then 0.25
molar with respect to sodium.
b) Implementation of the polymerization:
The following operations must likewise be carried out
with careful exclusion of air and moisture.
A 1-liter three-necked flask is charged under a pure
nitrogen atmosphere with 300 ml of tetrahydrofuran
freshly distilled over sodium. Then 20 ml of the
naphthalene-sodium solution from a) are transferred to
a dropping funnel mounted on the flask, and a few drops
of this solution are used to remove the final
impurities in the flask. As soon as the green color is
maintained, 500 ml of this 0.25 M solution are run in.
Subsequently, over the course of 30 minutes and with
vigorous stirring, a solution of 317 g of N,N-diethyl-
acrylamide (2.5 mol) in 1000 ml of tetrahydrofuran is
added dropwise. The solution changes color immediately.
External cooling is used to maintain the temperature at
15 to 20 °C, and the N,N-diethylacrylamide added
dropwise undergoes polymerization virtually in a few
seconds. After the end of the addition of N,N-diethyl-
acrylamide the polymerization is terminated by addition
of an excess of 12 g of acryloyl chloride. The reaction
mixture is worked up by adding 10 ml of methanol before
the solvent is stripped off. The product obtained has
an average molar mass of about 4700 g/mol and an LCST
of about 39°C.
Example 22 (Comparative)
LCST polymer with two functional groups for immobili-
zation on the particle
The polymerization of 348 g (2.5 mol) of N-vinylcapro-
lactam takes place in the same way as that of the
N,N-diethylacrylamide of Example 21. The product
obtained has an average molar mass of about 5700 g/mol
and an LCST of about 32°C.
Example 23 (Comparative)
LCST polymer with two functional groups for immobili-
zation on the particle
The polymerization of 145 g (2.5 mol) of methyl vinyl
ether takes place in the same way as that of the
N,N-diethylacrylamide of Example 21. The sticky product
obtained has an average molar mass of about 2500 g/mol
and an LCST of about 28 to 30°C.
Use examples
A pearlescent pigment (Iriodin Afflair® 504,
manufacturer: Merck KgaA, Darmstadt) is coated with the
LCST polymers according to the product versions from
the examples. To investigate the efficiency of the
polymeric coating of particles, the use of platelet-
shaped pearlescent pigments has proven appropriate. For
this purpose the water absorption of a paint containing
the inventively coated pearlescent pigments is
measured. The point of interest here is the comparison
between the polymer coatings with high and low degrees
of crosslinking or without crosslinking.
Use Example 1
For the treatment of Iriodin Afflair® 504 with the LCST
polymer from Example 1, a 0.5% strength polymer
solution is used. The pigment (10% by weight) is
dispersed in water at 800 rpm for 15 minutes. The
dispersion is subsequently cooled to a temperature of
10°C. Following the addition of the polymer solution,
the pigment is coated with the polymer at 40°C for 30
minutes, and the precipitated polymer is then
crosslinked for 3 h. The initiator system used is, per
gram of polymer, 0.8 g of sodium pyrosulfite, 0.4 g of
iron(II) sulfate and 0.8 g of potassium peroxodisul-
fate. The polymer concentration, based on pigment, was
5% by weight.
Use Example 2
Iridion Afflair® is treated in a similar way with the
LCST polymer from Example 2, the temperature of the
pigment dispersion being raised from 10°C to 40°C for
the coating of the pigment. The polymer layer is
crosslinked using the polymerization initiator from Use
Example 1 over a period of 3 h.
Use Example 3
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 3, the temperature of the
pigment dispersion being raised from 10°C to 40°C for
the coating of the pigment. The polymer layer is
crosslinked using the polymerization initiator from Use
Example 1 over a period of 3 h.
Use Example 4
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 4, the temperature of the
pigment dispersion being raised from 10°C to 40°C for
the coating of the pigment. The polymer layer is
crosslinked using the polymerization initiator from Use
Example 1 over a period of 3 h.
Use Example 5
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 5, the temperature of the
pigment dispersion being raised from 10°C to 40°C for
the coating of the pigment. The polymer layer is
crosslinked using the polymerization initiator from Use
Example 1 over a period of 3 h.
Use Example 6
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 6, the temperature of the
pigment dispersion being raised from 10°C to 40°C for
the coating of the pigment. The polymer layer is
crosslinked using the polymerization initiator from Use
Example 1 over a period of 3 h.
Use Example 7
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 7, the temperature of the
pigment dispersion being raised from 10°C to 40°C for
the coating of the pigment. The polymer layer is
crosslinked using the polymerization initiator from Use
Example 1 over a period of 3 h.
Use Example 8
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 8, the temperature of the
pigment dispersion being raised from 10°C to 40°C for
the coating of the pigment. The polymer layer is
crosslinked using the polymerization initiator from Use
Example 1 over a period of 3 h.
Use Example 9
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 9, the temperature of the
pigment dispersion being raised from 10°C to 4 0°C for
the coating of the pigment. The polymer layer is
crosslinked using the polymerization initiator from Use
Example 1 over a period of 3 h.
Use Example 10
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 10, the temperature of
the pigment dispersion being raised from 10°C to 40°C
for the coating of the pigment. The polymer layer is
crosslinked using the polymerization initiator from Use
Example 1 over a period of 3 h.
Use Example 11
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 11, the temperature of
the pigment dispersion being raised from 10°C to 40°C
for the coating of the pigment. The polymer layer is
crosslinked using the polymerization initiator from Use
Example 1 over a period of 3 h.
Use Example 12
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 12, the temperature of
the pigment dispersion being raised from 10°C to 40°C
for the coating of the pigment. The polymer layer is
crosslinked using the polymerization initiator from Use
Example 1 over a period of 3 h.
Use Example 13
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 13, the temperature of
the pigment dispersion being raised from 10°C to 40°C
for the coating of the pigment. The polymer layer is
crosslinked using the polymerization initiator from Use
Example 1 over a period of 3 h.
Use Example 14
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 14, the temperature of
the pigment dispersion being raised from 10°C to 40°C
for the coating of the pigment. The polymer layer is
crosslinked using the polymerization initiator from Use
Example 1 over a period of 3 h.
Use Example 15
Iriodin Afflair 504 is treated in a similar way with
the LCST polymer from Example 15, the temperature of
the pigment dispersion being raised from 10°C to 40°C
for the coating of the pigment. The polymer layer is
crosslinked using the polymerization initiator from Use
Example 1 over a period of 3 h.
Use Example 16
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 16, the temperature of
the pigment dispersion being raised from 10°C to 40°C
for the coating of the pigment. The polymer layer is
crosslinked using the polymerization initiator from Use
Example 1 over a period of 3 h.
Use Example 17
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 17, the temperature of
the pigment dispersion being raised from 10°C to 55°C
for the coating of the pigment. The polymer layer is
crosslinked using the polymerization initiator from Use
Example 1 over a period of 3 h.
Use Example 18
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 18, the temperature of
the pigment dispersion being raised from 10°C to 55°C
for the coating of the pigment. The polymer layer is
crosslinked using the polymerization initiator from Use
Example 1 over a period of 3 h.
Use Example 19
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 19, the temperature of
the pigment dispersion being raised from 10°C to 55°C
for the coating of the pigment. The polymer layer is
crosslinked using the polymerization initiator from Use
Example 1 over a period of 3 h.
Use Example 20
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 20, the temperature of
the pigment dispersion being raised from 10°C to 55°C
for the coating of the pigment. The polymer layer is
crosslinked using the polymerization initiator from Use
Example 1 over a period of 3 h.
Use Example 21 (Comparative)
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 21 (Comparative) , which
contains only two polymerizable groups for
immobilization, in each case at the ends of the
polymer. In this case the temperature of the pigment
dispersion is raised from 10°C to 45°C for the coating
of the pigment. The polymer layer is crosslinked using
the polymerization initiator from Use Example 1 over a
period of 3 h.
Use Example 22 (Comparative)
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 22 (Comparative) , which
contains only two polymerizable groups for
immobilization, in each case at the ends of the
polymer. In this case the temperature of the pigment
dispersion is raised from 10°C to 45°C for the coating
of the pigment. The polymer layer is crosslinked using
the polymerization initiator from Use Example 1 over a
period of 3 h.
Use Example 23 (Comparative)
Iriodin Afflair® 504 is treated in a similar way with
the LCST polymer from Example 23 (Comparative), which
contains only two polymerizable groups for
immobilization, in each case at the ends of the
polymer. In this case the temperature of the pigment
dispersion is raised from 10°C to 45°C for the coating
of the pigment. The polymer layer is crosslinked using
the polymerization initiator from Use Example 1 over a
period of 3 h.
Use Example 24 (Comparative)
Iriodin Afflair® 504 is coated in a similar way with a
PEO-PPO-PEO block copolymer of 4400 g/mol with an LCST
temperature of 8°C (available from Aldrich). In this
case the temperature of the pigment dispersion is
raised from 5°C to 20°C for the coating of the pigment.
The polymer layer is crosslinked using the
polymerization initiator from Use Example 1 over a
period of 3 h.
The pigment samples were tested as follows:
Water immersion test:
For the test a conventional paint system for automotive
finishes was used, with the following composition:
The pigment samples were incorporated into the paint
system and the test samples were produced as films
using the doctor blade (500 µm coat thickness) . Testing
was carried out in a one-coat system after 16 hours at
66°C and after 20 hours at 80°C. The test samples are
half-immersed in distilled water. The visual assessment
of the graying after weathering was made in accordance
with ISO 105-A02 24 hours after the end of exposure.
The assessment scale ranges from 5 (very good) to 1
(very poor).
Setalux 68 02: acrylic dispersion as component for
waterborne basecoats
Setamine MS 155 AQ-80: alkylated melamine resin as
crosslinker for basecoats
Setal 6306 SS-60: watersoluble polyester polyol for
waterborne basecoats
Setal 6407 SQ-26: watersoluble polyester polyol for
waterborne basecoats.
The pigment sample were also incorporated into the
waterborne paint system and the test sample were produced as
films with the doctor blade (500 µm coat thickness) . Testing
was carried out in accordance with DIN 50017 (constant
condensation water climate) 10 minutes to one hour after the
end of exposure.
The assessment of the blistering was made visually in
accordance with DIN 53209. The evaluation scale ranges from
0 (very good) to 5 (very poor).
The swelling process was assessed visually along the
lines of DIN 53230. In the relative evaluation scale
the figure 0 has the following meaning: "unchanged" and
the figure 5 has the following meaning: "greatly
changed".
The blank sample shows that even a pure waterborne
paint system, i.e., without pigment fraction, likewise
absorbs water and slight swelling occurs.
The comparison of the results of measurement in Table 1
shows clearly that the inventively coated pigments have
a higher stability in waterborne paint systems than the
pigments coated with the comparison polymers (Ex. 21,
22, 23, 24) . The tighter crosslinking of the polymers
of the invention leads to a greater barrier effect,
thereby effectively preventing the penetration of water
into the coating polymer.
Use Example 25
A semiconductor wafer with a silicon dioxide surface
measuring 1 x 1 cm is immersed in 3 ml of distilled
water. It is cooled to 10°C, and then 0.2 ml of a 10%
strength by weight LCST copolymer solution from
Example 1 is added. After two hours at 10°C the
solution is heated to 40°C over the course of an hour.
Thereafter it is cooled to 10°C again, but only for a
period of 10 minutes, and heated to 40°C within an
hour. This cycle of cooling and heating is carried out
a total of three times. After the final cycle the wafer
remains for 24 hours in the liquid coating medium at
40°C and is subsequently rinsed off with distilled
water. The polymer layer is then crosslinked under
thermal induction; for this purpose the wafer is heated
in a drying oven at temperatures of 70 to 100°C for
five hours. Another possibility for crosslinking the
polymer layer consists in irradiating the coated wafer
for five hours with intense visible light.
In a similar way the silicon wafer is treated with the
LCST polymer according to Examples 2 to 16, the
temperature range of the polymer solution in the
coating operation corresponding to those of the
respective use examples. The crosslinking operation
takes place in the same way as for the polymer of
Example 1.
The semiconductor wafer coated by the process described
above with the LCST polymer possesses a more strongly
hydrophobic surface than a wafer without coating. This
can be documented experimentally by droplets of water
applied to the surface. The coated surface, which is
therefore more hydrophobic, is wetted less well by
water than the unmodified surface. The water droplet
beads off from the coated wafer; on the surface which
has not been modified, the droplet spreads.
We Claim:
1. An LCST (Lower Critical Solution Temperature) polymer
obtainable by free-radical co- or terpolymerization
in solution of
A) 45.0 to 99.9 mol% of at least one monomer or
macromonomer featuring the structural unit
a) N,N-dialkylacrylamide

in which n is 1 to 10 000 and R1 (identical or
different at each occurrence) is hydrogen or
alkyl groups having 1 to 5 carbon atoms, and the
radicals Ri can also form a ring together with the
nitrogen atom;
b) N-vinylcaprolactam

in which o is 1 to 10 000;
c) N-vinylpiperidone
in which p is 1 to 10 000;
d) N-vinylpyrrolidone
in which q is 1 to 10 000;
e) methyl vinyl ether
in which r is 1 to 10 000;
f) and/or N-vinyl-alkylamide
in which s is 1 to 10 000 and R2 is an (iso)alkyl
group having 1 to 5 carbon atoms or a cyclopentyl
group;
B) 0.1 to 55.0 mol% of a comonomer selected from the
group of
a) maleic acid, maleic anhydride or an alkyl
ester of maleic acid in which the alkyl group
contains 1 to 5 carbon atoms;
b) fumaric acid or an alkyl ester of fumaric
acid in which the alkyl group contains 1 to 5
carbon atoms;
c) acrylic or methacrylic acid or an alkyl
acrylate or methacrylate in which the alkyl
group contains 1 to 5 carbon atoms;
d) a hydroxyalkyl acrylate or methacrylate in
which the alkyl group contains 1 to 5 carbon
atoms;
e) vinyl acetate;
f) glycidyl (meth)acrylate;
g) allyl glycidyl ether; and/or
h) a,a-dimethyl-meta-isopropenylbenzyl
isocyanate and
i) butadiene
the polymer obtained by copolymerizing the monomers or
macromonomers (A) and (B) being derivatized by means of
a derivatizing agent containing at least one group
which is able to react with a group of a repeating unit
originating from the comonomer (B), to form a covalent
bond, and also at least one polymerizable double bond,
wherein further, if the comonomer of group (B) is
formed at least partially by butadiene, derivatization
with the derivatizing agent does not have to take
place.
2. The LCST polymer as claimed in claim 1, wherein the
structural unit formed from the comonomers (B) (a) to
(c) is derivatized by transesterification with allyl
alcohol, hydroxymethyl acrylate, hydroxymethyl
methacrylate, hydroxyethyl acrylate, hydroxyethyl
methacrylate or 3-amino-l-propanol vinyl ether and/or
by reaction with the corresponding amines.
3. The LCST polymer as claimed in claim 1, wherein the
structural units formed from the comonomer (B) (d)
are derivatized by esterification with acrylic acid
or with methacrylic acid or by transesterification
with C1-C10 alkyl acrylates or methacrylates.
4. The LCST polymer as claimed in claim 1, wherein the
structural unit formed from the comonomer (B) (e) is
derivatized by transesterification with acrylic acid,
methacrylic acid or C1-C10 alkyl acrylates or
methacrylates.
5. The LCST polymer as claimed in claim 1, wherein the
structural unit formed from the comonomer (B) (g)
and/or (h) or its OH-functional or NH-functional
derivatives is derivatized by reaction with
(meth)acrylic acid.
6. The LCST polymer as claimed in claim 1, wherein the
structural units formed from the comonomer (B) (a) to
(c) and comprising a carboxylic acid group are
derivatized by reaction with glycidyl (meth)acrylate
and/or allyl glycidyl ether.
7. The LCST polymer as claimed in any one of the
preceding claims, wherein the comonomers of group (B)
are formed at least in part by butadiene.
8. The LCST polymer as claimed in claim 1, wherein the
structural unit formed from the comonomer (B) (h) is
derivatized by reaction with an unsaturated alcohol,
in particular allyl alcohol, hydroxymethyl acrylate,
hydroxymethyl methacrylate, hydroxyethyl acrylate,
hydroxyethyl methacrylate or 3-amino-l-propanol vinyl
ether.
9. The LCST polymer as claimed in claim 1, wherein the
structural unit formed from the comonomer (B) (d) is
derivatized by reaction with a,a-dimethyl-meta-
isopropenylbenzyl isocyanate.
10. A process for preparing an LCST polymer as claimed in
any one of claims 1 to 9, wherein 45.0 to 99.9 mol%
of at least one monomer or macromonomer (A) and 0.1%
to 55.0% by weight of a comonomer (B) are subjected
to a free-radical polymerization and the resulting
polymer is derivatized with a derivatizing agent
containing at least one group which is able to react
with a group of a repeating unit originating from the
comonomer (B), to form a covalent bond, and also
containing at least one polymerizable double bond,
wherein further, if the comonomer of group (B) is
formed at least partially by butadiene,
derivatization with the derivatizing agent does not
have to take place.
11. A method for coating particles and nonparticulate
substrate surfaces wherein a LCST polymer as claimed
in any one of claims 1 to 9 is contacted in a liquid
medium at below the LCST temperature with the
particles or with the nonparticulate substrate
surfaces, the temperature is raised to above the LCST
temperature and the polymers are polymerized by the
double bonds at this temperature or a higher
temperature on the surface of the particles or on the
nonparticulate substrate surfaces.
12. Particles or nonparticulate substrate surfaces coated
as claimed in claim 11 with the polymerized LCST
polymer.
This invention discloses a LCST polymer obtainable by free-
radical co- or terpolymerization in solution of
A) 45.0 to 99.9 mol% of at least one monomer or
macromonomer featuring the structural unit
a) N,N-dialkylacrylamide, b) N-vinylcaprolactam, c)
N-vinylpiperidone, d) N-vinylpyrrolidone, e) methyl
vinyl ether, and/or f) N-vinyl-alkylamide
B) 0.1 to 55.0 mol% of a comonomer selected from the
group of
a) maleic acid, maleic anhydride or an alkyl ester
of maleic acid in which the alkyl group contains 1
to 5 carbon atoms; b) fumaric acid or an alkyl ester
of fumaric acid in which the alkyl group contains 1
to 5 carbon atoms; c) acrylic or methacrylic acid or
an alkyl acrylate or methacrylate in which the alkyl
group contains 1 to 5 carbon atoms; d) a
hydroxyalkyl acrylate or methacrylate in which the
alkyl group contains 1 to 5 carbon atoms; e) vinyl
acetate; f) glycidyl (meth)acrylate; g) allyl
glycidyl ether; and/or f) a,a-dimethyl-meta-
isopropenylbenzyl isocyanate and g) butadiene
the polymer obtained by copolymerizing the monomers or
macromonomers (A) and (B) being derivatized by means of a
derivatizing agent containing at least one group which is
able to react with a group of a repeating unit originating
from the comonomer (B) , to form a covalent bond, and also
at least one polymerizable double bond, wherein further, if
the comonomer of group (B) is formed at least partially by
butadiene, derivatization with the derivatizing agent does
not have to take place.

Documents:

1178-kolnp-2005-granted-abstract.pdf

1178-kolnp-2005-granted-assignment.pdf

1178-kolnp-2005-granted-claims.pdf

1178-kolnp-2005-granted-correspondence.pdf

1178-kolnp-2005-granted-description (complete).pdf

1178-kolnp-2005-granted-examination report.pdf

1178-kolnp-2005-granted-form 1.pdf

1178-kolnp-2005-granted-form 18.pdf

1178-kolnp-2005-granted-form 3.pdf

1178-kolnp-2005-granted-form 5.pdf

1178-kolnp-2005-granted-gpa.pdf

1178-kolnp-2005-granted-reply to examination report.pdf

1178-kolnp-2005-granted-specification.pdf


Patent Number 223043
Indian Patent Application Number 1178/KOLNP/2005
PG Journal Number 36/2008
Publication Date 05-Sep-2008
Grant Date 03-Sep-2008
Date of Filing 20-Jun-2005
Name of Patentee SUD-CHEMIE AG
Applicant Address LENBACHPLATZ 6, 80333 MUNCHEN
Inventors:
# Inventor's Name Inventor's Address
1 SCHROD, MATTHIAS ODENWALDRING 35, 64859 EPPERTSHAUSEN
PCT International Classification Number C08F 8/14
PCT International Application Number PCT/EP2003/013099
PCT International Filing date 2003-11-21
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 102 54 432.8 2002-11-21 Germany