Title of Invention

MOLD ATTACHING/DETACHING APPARATUS IN TIRE VULCANIZER.

Abstract There is disclosed a mold attaching / detaching apparatus in a tire vulcanizer, having locking / unlocking means configured so as to perform an engagement and disengagement by utilizing the relative movement between a top plate (1) and bottom plate (2) of the tire vulcanizer in a horizontal direction, and capable of being inexpensively constructed by simplifying the structure and operation of the locking / unlocking means. In the tire vulcanizer configured so that a segmental mold (3) is held between the top plate (1) and the bottom plate (2) to perform vulcanization, and opened and closed while expanding and contracting the segments (32) by raising and lowering the top plate and operating an expansion / contraction device (4), in an engaged state of the locking / unlocking means (50, 61), the locking / unlocking means is engaged in a state where the center of the top plate and the center of the bottom plate coincide with each other at a vulcanizing position (M) by a relative movement between the top plate and the bottom plate in the horizontal direction, and is disengaged at an offset position (N) shifted from the vulcanizing position in the horizontal direction.
Full Text SPECIFICATION
MOLD ATTACHING/DETACHING APPARATUS IN TIRE VULCANIZER
Technical Field
The present invention relates to a mold
attaching/detaching apparatus in a tire vulcanizer.
Background Art
With the trend of tire width toward smaller size, the
main stream of a mold in a tire vulcanizer is shifting from
a two-piece mold that is vertically divided into two pieces,
to a segmental mold.
This segmental mold includes an upper container plate,
a lower container plate, and a plurality of divided segments
expanding and contracting in radial directions.
An expansion/contraction device for expanding and
contracting the segments of the segmental mold is provided
to a top plate. These segments are adapted to expand and
contract due to an expanding/contracting operation of the
expansion/contraction device and the inner structure of the
segmental mold.
The mold in a tire vulcanizer needs to be replaced in
accordance with the size of a tire to be produced. For this
purpose, locking/unlocking means is provided between the
expansion/contraction device and the upper container plate
of the segmental mold.
As locking/unlocking means provided between the
expansion/contraction device and the upper container plate
of the segmental mold, for example, locking/unlocking means
using a bayonet mechanism as disclosed in Japanese Examined
Patent Application Publication No. 5-62046, has hitherto
been known.
The locking/unlocking means using this bayonet
mechanism includes a bayonet lock provided to the upper
container plate and a bayonet claw provided to the
expansion/contraction device, and has a configuration in
which the bayonet claw is engaged with and disengaged from
the bayonet lock.
However, as before, the locking/unlocking means using
the bayonet mechanism needs to rotate its bayonet claw
provided to the expansion/contraction device to engage with
and disengage from the bayonet lock.
Originally, the function of the expansion/contraction
device is to expand and contract the segments of the
segmental mold by expanding/contracting operations thereof,
and hence, the expansion/contraction device has only to have
a structure allowing expanding/contracting operations.
However, the conventional locking/unlocking means is
required to incorporate a rotational mechanism for rotating
the bayonet claw into the expansion/contraction device.
In the arrangement incorporating the locking/unlocking
means into the expansion / contraction device thereof as described above, a problem has occurred in
that the structure thereof becomes complicated correspondingly, as well as the locking / unlocking
operation also becomes complicated since the locking / unlocking entails a rotational operation.
The present invention has been made for solving the above-described conventional problem.
The object of the present invention is to provide a mold attaching / deataching apparatus in a tire
vulcanizer, having locking / unlocking means configured to perform an engagement and
disengagement by utilizing a relative movement between the top plate and bottom plate of the tire
vulcanizer in a horizontal direction, and thereby capable of being inexpensively constructed by
simplifying the structure and operation of the locking / unlocking means.
To solve the above-described problems, the present invention provides a mold
attaching / deataching apparatus in a tire vulcanizer. Herein, the tire vulcanizer has a top
plate and a bottom plate relatively moving in a horizontal direction, and relatively moving
in a vertical direction at a vulcanizing position; a segmental mold that includes an upper
container plate, a lower container plate, and a plurality of divided segments extending and
contracting in radial directions, and that is replaceably
placed on the bottom plate; an expansion/contraction device
mounted to the top plate, and expanding and contracting the
segments of the segmental mold; a locking/unlocking means
provided between the expansion/contraction device and the
upper container plate; and the segmental mold being held
between the top plate and the bottom plate to perform
vulcanization at the vulcanizing position, and opened and
closed while expanding and contracting the segments by
raising and lowering the top plate and operating an
expansion/contraction device, in an engaged state of the
locking/unlocking means. Herein, the locking/unlocking
means includes a locking piece provided in the
expansion/contraction device, and a receiving piece provided
to the upper container plate of the segmental mold. The
locking/unlocking means is configured so that the locking
piece horizontally moves to below the receiving piece and is.
engaged with the receiving piece when the
expansion/contraction device mounted to the top plate and
the segmental mold placed on the bottom plate move to the
vulcanizing position where the center of the
expansion/contraction device and the center of the segmental
mold coincide with each other by a relative movement between
the expansion/contraction device mounted to the top plate
and the segmental mold placed on the bottom plate in the
horizontal direction, and so that the locking piece
horizontally moves, from below the receiving piece and is
disengaged from the receiving piece when the
expansion/contraction device or the segmental mold moves to
an offset position shifted from the vulcanizing position in
the horizontal direction.
Brief Description of the Drawings
Fig. 1 is a schematic sectional view showing an
embodiment of a mold attaching/detaching apparatus in a tire
vulcanizer.
Fig. 2 is a sectional view taken along a line A-A in
Fig. 1.
Fig. 3 is an explanatory view of an operation of a
locking/unlocking means provided in the mold
attaching/detaching apparatus.
Fig. 4 is an explanatory view of an operation of the
locking/unlocking imeans provided in the mold
attaching/detaching apparatus.
Fig. 5 is an explanatory view of an operation of the
locking/unlocking means provided in the mold
attaching/detaching apparatus.
Fig. 6 is an explanatory view of an operation of the
locking/unlocking means provided in the mold
attaching/detaching apparatus.
Best Mode for Carrying Out the Invention
Hereinafter, an embodiment according to the present
invention will be described with respect to the drawings.
The specific construction of the present invention is not
limited by the embodiment described below.
Fig. 1 is a schematic sectional view showing a mold
attaching/detaching apparatus in a tire vulcanizer,
according to the embodiment. Fig. 2 is a sectional view
taken along a line A-A in Fig. 1. Figs. 3 to 6 are each an
explanatory view of an operation of a locking/unlocking
means provided in the mold attaching/detaching apparatus.
In these figures, numeral 1 denotes a top plate, 2
denotes a bottom plate. These top plate 1 and bottom plate
2 are supported so as to relatively move in a horizontal
direction, and relatively move in a vertical direction at a
vulcanizing position M.
In this embodiment, the top plate 1 is mounted to a
main body cylinder (not shown), and at the vulcanizing
position M, vertically moves up and down between an ascent
position X (the position in Fig. 3) separated from a
segmental mold 3, an opening position Y (the position in
Figs. 4 and 5) for opening the segmental mold 3, and a
closing position Z (the position in Fig. 6) for closing the
segmental mold 3.
The bottom plate 2 is mounted on a carriage (not shown),
and with the segmental mold 3 placed thereon, the bottom
plate 2 laterally move between the vulcanizing position M
(the position in Figs. 5 and 6); an offset position N (the
position in Figs. 3 and 4), which is horizontally shifted by
a small distance L from the vulcanizing position M so as to
be located immediately in front of the vulcanizing position
M; and a mold replacement position (not shown).
On the undersurface of the top plate 1, an upper platen
11 is provided, with an upper heat insulating plate 10
therebetween. On the top surface of the bottom surface 2, a
lower platen 21 is provided, with a lower heat insulating
plate 20 therebetween, and has an annular pressurizing
cylinder 22 incorporated therein.
The segmental mold 3 includes an upper container plate
30 having an upper side-wall mold (not shown) mounted on the
bottom surface thereof; a lower container plate 31 having a
lower side-wall mold (not shown) mounted on the top surface
thereof, and a plurality of divided segments 32 having a
tread mold (not shown) mounted on the inner surface thereof,
and expanding and contracting in radial directions.
On the outer peripheral surface of the upper container
plate 30, a container ring 33 having a tapered inner surface
is fixed. The segments 32 are supported on the upper
container plate 30 so as to slide with respect to the
container ring 33 and upper container plate 30.
The segments 32 perform expanding/contracting
operations with an expansion/contraction device 4 mounted to
the top plate 1. In this embodiment, a fluid pressure
cylinder (hydraulic cylinder) is used as the
expansion/contraction device 4.
With a cylinder rod 40 of the expansion/contraction
device 4 engaged with the upper container plate 30, the
segments 32 opens and closes due to expanding/contracting
operations of the cylinder rod 40 and the inner structure of
the segmental mold 3 (detailed descriptions are omitted).
The segmental mold 3 needs to be replaced in accordance
with the size of a tire to be produced. For this purpose,
locking/unlocking means is provided between the
expansion/contraction device 4 and the upper container plate
30.
The locking/unlocking means is constituted of a locking
piece 50 formed at the front end of the cylinder rod 40 of
the expansion/contraction device 4 so as to Jut out outward
along the circumference, and a receiving piece 61 formed in
a receiving block 60 mounted to the upper container plate 30,
The receiving block 60 has a long slotted hole 62
formed in the moving direction of the bottom plate 2, and
the receiving piece 61 is formed at the upper edge on one
side of the slotted hole 62 so as to jut out inward semi-
arcuately. The locking piece 50 is formed so as to be
engaged with the receiving piece 61, at the vulcanizing
position M, and so as to be disengaged from the receiving
the offset position N.
Specifically, when a new replaced segmental mold 3 is
connected to the tire vulcanizer, in a state where the top
plate 1 is located at the rising position as shown in Fig. 3
the bottom plate 2 on which the segmental mold 3 is placed
moves from the mold replacement position to the offset
position N.
Next, as shown in Fig. 4, the top plate 1 moves down to
the opening position Y together with the liquid pressure
cylinder serving as the expansion/contraction device 4. At
this time, the front end of the cylinder rod 4 0 is inserted
into the slotted hole 62 of the receiving block 60. In this
state, however, the locking piece 50 and receiving piece 61,
which serve as the locking/unlocking means, are not yet
engaged with each other.
Then, as shown in Fig. 5, the segmental mold 3 placed
on the bottom, plate 2 moves from the offset position N to
the vulcanizing position M, and thereby the center of the
expansion/contraction device 4 mounted to the top plate 1
and the center of the segment mold 3 placed on the bottom
plate 2 coincide with each other at the vulcanizing position
M. By this movement, in the slotted hole 62, the locking
piece 50 horizontally moves to below the receiving piece 61
and is engaged with the receiving piece 61.
Herein, the locking/unlocking means is formed so that a
little gap occurs between the locking piece 50 and receiving
piece 61 in a mutual engaged state.
Even though there occurs a gap between the locking
piece 50 and receiving piece 61 in. this way, it does not
interfere with operations of the expansion/contraction
device 4. The provision of this gap enables the locking
piece 50 to smoothly perform a horizontal movement between
the offset position N and vulcanizing position M.
After the liquid pressure cylinder serving as the
expansion/contraction device 4 and the upper container plate
30 of the segmental mold 3 have been connected with each
other in this manner, as shown in Fig. 6, the top plate 1 is
lowered to the closing position Z, and the top plate 1 and
upper container plate 30 are connected with fastening means
such as bolts, thus completing connecting work for the mold.
When replacing the mold, in order to release the
connection between the segmental mold 3 and tire vulcanizer,
the reverse operations (Fig. 6 ? Fig. 3) of the foregoing
is to be performed.
The vulcanization of a tire is performed in a state
where, at the vulcanizing position M, the top plate 1
connected with the upper container plate 30 moves down from
the opening position Y to the closing position Z, and the
segmental mold 3 is held between the top plate 1 and bottom
plate 2. In this situation, inside the segmental mold 3,
there is provided a bladder (not shown) expanding and
contracting under the supply/discharge of a heating fluid.
and the bladder expanded by the supply of the heated fluid
is pressed against the inner surface of a raw tire set
inside the segmental mold 3, and heating is performed by the
upper platen 11 and lower platen 21, whereby the
vulcanization molding is performed.
The insertion/withdrawal of the tire in/from the
segmental mold 3 is performed by opening and closing the
segmental mold 3 while expanding and contracting the segment
32, by raising and lowering the top plate 1 between the
opening position Y and closing position Z, as well as
expanding and contracting the expansion/contraction device 4,
in a mutual engaged state between the locking piece 50 and
receiving piece 61, which serve as the locking/unlocking
means.
In the present invention, it is essential only that the
top plate and bottom plate can relatively move in the
horizontal direction and that they can relatively move in
the vertical direction at the vulcanizing position. Hence,
contrary to the above-described embodiment, the top plate
may be caused to move in the horizontal direction, and the
bottom plate may be caused to move up and down.
As the expansion/contraction device, a fluid pressure
cylinder or motor-operated cylinder is usually employed.
However, the expansion/contraction device is not limited to
such a cylinder, but may include any one performing an
expanding/contracting operation.
Also, the engaging means is not limited, to a locking
piece and receiving piece as in the embodiment, but may
include any ones that are configured so as to be engaged
with each other in a state where the top plate and bottom
plate coincide with each other at the vulcanizing position,
and so as to be disengaged from each other at the offset
position where the top plate or bottom plate is shifted from
the vulcanizing position in the horizontal direction.
Industrial Applicability
As described above, the mold attaching/detaching
apparatus in a tire vulcanizer, according to the present
invention has locking/unlocking means that performs
engagement and disengagement utilizing the relative movement
between the top plate and bottom plate of the tire
vulcanizer. Therefore, there is no need to incorporate a
rotational mechanism into the expanding/contracting device,
unlike the conventional locking/unlocking means using a
bayonet mechanism. This simplifies the structure and
operation of the locking/unlocking means, and produces an
effect of allowing an inexpensive construction.
WE CLAIM :
1. A mold attaching / deataching apparatus in a tire vulcanizer, the tire vulcanizer comprising :
a top plate (1) and a bottom plate (2) relatively moving in a horizontal direction, and
relatively moving in a vertical direction at a vulcanizing position;
a segmental mold (3) that has an upper container plate (30), a lower container plate (31), and
a plurality of divided segments (32) expanding and contracting in radial directions, and that is
replaceably placed on the bottom plate;
an expansion / contraction device (4) mounted to the top plate, and expanding and contracting
the segments of the segmental mold; characterized by :
a locking / unlocking means (50, 61) provided between the expansion / contraction device (4)
and the upper container plate (30); and
the segmental mold (3) being held between the top plate (1) and the bottom plate (2) to
perform vulcanization at the vulcanizing position, and opened and closed while expanding and
contracting the segments (32) by raising and lowering the top plate (1) and operating the expansion /
contraction device, in an engaged state of the locking / unlocking means,
wherein the locking / unlocking means has a locking piece (50) provided in the expansion /
contaction device (4), and
a receiving piece (61) provided to the upper container plate (30) of the segmental mold (3);
and
wherein the locking / unlocking means (50, 61) is configured so that the locking piece
horizontally moves to below the receiving piece (61) and is engaged with the receiving piece (61)
when the expansion / contraction device (4) mounted to the top plate (1) and the segmental mold (32)
placed on the bottom plate (2) move to the vulcanizing position where the center of the expansion /
contraction device (4) and the center of the segmental mold (3) coincide with each other by a relative
movement between the expansion / contraction device (4) mounted to the top plate (1) and the
segmental mold (3) placed on the bottom plate (2) in the horizontal moves from below the receiving
piece (61) and is disengaged from the receiving piece (61) when the expansion / contraction device
(4) or the segmental mold (3) moves to an offset position shifted from the vulcanizing position in the
horizontal direction.
There is disclosed a mold attaching / detaching apparatus in a tire vulcanizer,
having locking / unlocking means configured so as to perform an engagement and
disengagement by utilizing the relative movement between a top plate (1) and bottom
plate (2) of the tire vulcanizer in a horizontal direction, and capable of being
inexpensively constructed by simplifying the structure and operation of the locking /
unlocking means. In the tire vulcanizer configured so that a segmental mold (3) is held
between the top plate (1) and the bottom plate (2) to perform vulcanization, and opened
and closed while expanding and contracting the segments (32) by raising and lowering
the top plate and operating an expansion / contraction device (4), in an engaged state of
the locking / unlocking means (50, 61), the locking / unlocking means is engaged in a
state where the center of the top plate and the center of the bottom plate coincide with
each other at a vulcanizing position (M) by a relative movement between the top plate
and the bottom plate in the horizontal direction, and is disengaged at an offset position
(N) shifted from the vulcanizing position in the horizontal direction.

Documents:

2087-kolnp-2005-granted-abstract.pdf

2087-kolnp-2005-granted-assignment.pdf

2087-kolnp-2005-granted-claims.pdf

2087-kolnp-2005-granted-correspondence.pdf

2087-kolnp-2005-granted-description (complete).pdf

2087-kolnp-2005-granted-drawings.pdf

2087-kolnp-2005-granted-examination report.pdf

2087-kolnp-2005-granted-form 1.pdf

2087-kolnp-2005-granted-form 18.pdf

2087-kolnp-2005-granted-form 3.pdf

2087-kolnp-2005-granted-form 5.pdf

2087-kolnp-2005-granted-gpa.pdf

2087-kolnp-2005-granted-letter patent.pdf

2087-kolnp-2005-granted-reply to examination report.pdf

2087-kolnp-2005-granted-specification.pdf


Patent Number 223051
Indian Patent Application Number 2087/KOLNP/2005
PG Journal Number 36/2008
Publication Date 05-Sep-2008
Grant Date 03-Sep-2008
Date of Filing 24-Oct-2005
Name of Patentee ICHIMARU GIKEN CO., LTD.
Applicant Address 601, TUNEMOCHI, OOAZA CHIKUGO-SHI, FUKUOKA
Inventors:
# Inventor's Name Inventor's Address
1 ICHIMARU, HIRONOBU 601, TUNEMOCHI, OOAZA CHIKUGO-SHI, FUKUOKA
PCT International Classification Number B29C 35/02
PCT International Application Number PCT/JP2004/006040
PCT International Filing date 2004-04-26
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2003-121408 2003-04-25 Japan