Title of Invention

A SYSTEM AND METHOD FOR TREATING OBJECTS UNDER VACCUM

Abstract This invention relates to a system (1) for treating objects under vacuum, comprising a plurality of chambers (2, 3, 4); and an evacuation device having at least one forevacuum pump (5) with several pumping stages (11, 12, 13), each of said several pumping stages being provided with one inlet (14, 15, 16) each connectable to one of said several pumping stages. Plurality of chambers (2, 3, 4) comprises a process chamber (2) with at least one pre-chamber (3, 4) linked to the process chamber (2), and in that the pumping stages (11, 12, 13) of tha forevacuum pump (5) have different pumping capacities, the stage with the highest capacity being connected to the process chamber (2).
Full Text FIELD OF INVENTION
The invention relates to a multi-chamber installation for treating objects under
vacuum, comprising an evacuation system that is connected to the chambers.
Moreover, the present invention relates to a method for evacuating said
installation as well as an evacuation system therefor.
BACKGROUND OF INVENTION
Multi-chamber installations of the aforementioned kind are known. They serve
the purpose of degassing, coating (metallization, for example) or etching
substrates. Known methods of this kind are CVD or DVD processes. Commonly,
such an installation is equipped with a process chamber, with one or several pre-
chambers with load lock function being located upstream. The load locks are
opened for the period of time while introducing or removing substrates, so that
high pressure variations occur differing from chamber to chamber.
In the instance of a multi-chamber installation equipped with two chambers, it is
known to employ two separate vacuum pumps in order to be able to evacuate as
rapidly as possible each of the chambers after closing the corresponding load
lock.
Typical forevacuum pumps are oil-sealed rotary pumps as they are known, for
example, from DE-U-90 07 544.
US patent 6251192 B1 discloses a vacuum exhaust system which can improve
the operating efficiency of the vacuum exhaust system while reducing the
system cost, to quickly attain a vacuum in the auxiliary chambers without
increasing the size of the vacuum pumps. The vacuum exhaust system comprises
a first pumping section and a second pumping section disposed downstream of
and in series with the first pumping section. A main exhaust passage is provided
to communicate a main chamber with a suction port of the first pumping section,
and an auxiliary exhaust passage is provided to communicate an auxiliary
chamber with a suction port of the second pumping section.
OBJECT OF INVENTION
It is the task of the present invention to reduce in the instance of multi-chamber
installations of the aforementioned kind or similar kind, the complexity for the
evacuation system.
SUMMARY OF INVENTION
Accordingly, in a first aspect of the invention, there is provided a system for
treating objects under vacuum, comprising a plurality of chambers; and an
evacuation device having at least one forevacuum pump with several pumping
stages, each of said several pumping stages being provided with one inlet each
connectable to one of said several pumping stages. The plurality of chambers
comprises a process chamber with at least one pre-chamber linked to the
process chamber, and in that the pumping stages of the forevacuum pump have
different pumping capacities, the stage with the highest capacity being
connected to the process chamber.
In a second aspect of the invention, there is provided A method for operating a
system for treating objects under vacuum, the system having a process chamber
with at least one pre-chamber connected to the process chamber, the required
vacuum pressures are produced in the chambers by adapting an evacuation
device having at least one forevacuum pump with several stages, each stages
having different pumping capacities. The vacuum pressure is produced with the
several pumping stages operated in parallel; the pumping stages each provided
with one inlet which each being connectable to one of the chambers, and in that
the process chamber is evacuated with the aid of a pumping stage having the
highest pumping capacity.
Thus, the system is characterized in that each of the stages is equipped with an
inlet and in that each of the inlets is connected to one of the chambers, now only
one vacuum pump is required in order to produce the desired pressure - be.........
they approximately the same or also different - in the different chambers as
rapidly as possible and maintain these. Several pumps each with a drive motor
are no longer required. Also installation complexity - both mechanical and also
electrical - is reduced. Preferably the pump stages are operated in parallel so
that they have the function of two independent pumps.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
Further advantages and details of the present invention shall be explained with
reference to the examples of embodiments depicted schematically in the
accompanying drawings 1 to 4:
Figure 1: a multi-chamber installation with three chambers and a three stage
forevacuum pump,
Figure 2: a multi-chamber installation with two vacuum chambers and a two-
stage forevacuum pump,
Figure 3: a multi-chamber installation according to drawing figure 2 with an
additional high vacuum pump and
Figure 4: a sectional view through a two-stage forevacuum pump.
DETAIL DESCRIPTION OF THE PREFERRED EMBODIMENTS
OF THE INVENTION
In the drawing figures, the multi-chamber installation is generally designated as
1, the chambers with 2, 3 and 4, and the evacuation system with 5. In the
instance of the chambers 2 to 4 these consist each of a process chamber 2, to
which further chambers 3, 4 (drawing figure in 1) respectively only 4 (drawing
figures 2, 3) are associated which may, for example, have the function of load
locks. Slotted load locks are schematically depicted and designated as 6, 7 and 8.
The evacuation system 5 is designed by way of a multi-stage forevacuum pump.
In the example of the embodiment in accordance with drawing figure 1, three
chambers 2, 3, 4 are present. Correspondingly, the forevacuum pump 5 has
three stages 11, 12, 13 each with one inlet 14, 15, respectively 16. Each of the
inlets 14,15,16 is connected via one each connecting line 17,18, respectively in
19 to one of the chambers 2, 3,4. The outlets 20, 21, 22 of the pump stages 11,
12,13 open out within the pump 5 into a joint discharge line, so that the pump 5
has only one outlet 23. In the instance of the pumping stages 11, 12, 13 having
different pumping capacities, it is then expedient to connect the stage with the
highest pumping capacity to the process chamber 2, so that there sufficiently low
pressures are attainable as rapidly as possible.
In the embodiment according to drawing figure 2, only two chambers 2, 4 and
correspondingly two pump stages 11,13 are provided. Located in the connecting
lines 17 and 19 are valves 24 and 25 in order to separate from the evacuation
system 5 one or both chambers 2,4 in case these are vented.
In the embodiment according to drawing figure 3, there is located in the
connecting line 17 a turbomolecular vacuum pump 26 and - on its delivery side -
a valve 27. High vacuum pumps of this kind excel through higher pumping
capacities and lower ultimate pressures compared to forevacuum pumps,
however, they require a forevacuum pump which in the instance of the case
presented, forms the pumping stage 11. This embodiment is expedient for
processes being performed in the process chamber 2 in which relatively low
pressure (102 mbar, for example) shall be attained as rapidly as possible.
Forevacuum pumps are also capable of attaining ultimate pressures of
approximately 1 mbar to 5x10-2 mbar, however, through the utilization of high
vacuum pumps it is possible to attain even lower pressures significantly faster.
Drawing figure 4 depicts a partial sectional view through a commercial two-stage
forevacuum pump 5 which has been modified for utilization in a multi-chamber
installation. Said forevacuum pump is equipped with an outer casing 28 with an
oil sump 29. Accommodated in the outer casing 28 is the actual pump 31, a
rotary vane vacuum pump 31 with two stages 11 and 13. It comprises three
discs 32, 33, 34 with pump rings 35, 36 accommodated in between. The pump
rings 35, 36 form of the pump chambers 37, 38, in which there is located one
each eccentrically arranged rotor 41, respectively 42 with its vanes 43,
respectively 44. The rotor 42 is linked to the shaft 45 of a drive motor net
depicted. Moreover, the bearing stubs of the rotors 41, 42 are linked to each
other in the area of the disk 33. The diameter of the rotors 41, 42 is equal, their
lengths are different. Thus there result for the two pump stages 11, 13 different
pumping capacities. When employing the presented pump as a two-stage
vacuum pump with series connected pump stages 11,13, the longer pump stage
forms the inlet pump stage and the shorter one the delivery pump stage.
The pump 5 presented has been modified such that the pump stages 11,13 may
be operated in parallel. The inlet equipped with an anti-suck back valve 46 which
is present in any case in pumping stage 11 serves as inlet 14. The outlet of
pumping stage 11, not depicted in detail, is no longer linked to the inlet of the
pumping stage 13, but instead opens out below the felt hat 47. The pumping
stage 13 has been equipped with an independent intake port 48 forming the inlet
16. The intake port 48 is linked via pipe section 49 run out of the casing 28 to
the pump chamber 37. The not depicted outlet of this pumping stage 13 also
opens out under the felt hat 47. The felt hat 47 serves the purpose of calming
down the flow and coarsely separating the oil. Further separators which need to
be connected to the outlets 23 need, compared to the state-of-the-art, to be
present only once.
We Claim
1. A system (1) for treating objects under vacuum, comprising a plurality of
chambers (2, 3, 4); and an evacuation device having at least one
forevacuum pump (5) with several pumping stages (11, 12, 13), each of
said several pumping stages being provided with one inlet (14, 15, 16)
each connectable to one of said several pumping stages, characterized in
that said plurality of chambers (2, 3, 4) comprises a process chamber (2)
with at least one pre-chamber (3, 4) linked to the process chamber (2),
and in that the pumping stages (11, 12, 13) of the forevacuum pump (5)
have different pumping capacities, the stage with the highest capacity
being connected to the process chamber (2).
2. The system as claimed in claim 1, wherein the pumping stages (11, 12,
13) of the forevacuum pump (5) are arranged in parallel.
3. The system as claimed in claim 1 or 2, wherein the number of chambers
(2, 3, 4) and the number of pumping stages (11, 12, 13) of the
forevacuum pump (5) is equal.
4. The system as claimed in claim 3, comprising a high vacuum pump (26),
preferably a turbomolecular vacuum pump, disposed in the connecting
line between the process chamber (2) and the inlet (14) of the
corresponding pumping stage (11).
5. A method for operating a system for treating objects under vacuum, the
system having a process chamber (2) with at least one pre-chamber (3,4)
connected to the process chamber (2), the required vacuum pressures are
produced in the chambers (2, 3, 4) by adapting an evacuation device
having at least one forevacuum pump (5) with several stages (11,12,13),
each stages having different pumping capacities, characterized in that the
vacuum pressure is produced with the several pumping stages (11, 12,
13) operated in parallel; the pumping stages each provided with one inlet
(14, 15, 16) which each being connectable to one of the chambers (2, 3,
4), and in that the process chamber (2) is evacuated with the aid of a
pumping stage (11) having the highest pumping capacity.
6. Method as claimed in claim 5, wherein the process chamber (2) is
evacuated with the aid of a high vacuum pump (26) and wherein the
forevacuum pressure required by the high vacuum pump is produced by
one of the pumping stages (11,12,13).
7. Evacuation device for a system (1) for treating objects under vacuum, the
system having a plurality of chambers (2, 3, 4), wherein said evacuation
device is designed in the form of a multistage forevacuum pump (5)
where each of the pumping stages (11, 12, 13) exhibits an inlet (14, 15,
16), and wherein each of the inlets providing a connection with one of the
chambers (2, 3,4) of the system (1).
8. Evacuation device as claimed in claim 7, wherein the pumping stages (11,
12,13) of the pump (5) are arranged in parallel.
9. Evacuation device as claimed in claim 7 or 8, comprising a high vacuum
pump (26), wherein one of the stages (11, 12, 13) of the forevacuum
pump (5) producing the forevacuum required by the high vacuum pump
(26).
This invention relates to a system (1) for treating objects under vacuum,
comprising a plurality of chambers (2, 3, 4); and an evacuation device having at
least one forevacuum pump (5) with several pumping stages (11, 12, 13), each
of said several pumping stages being provided with one inlet (14, 15, 16) each
connectable to one of said several pumping stages. Plurality of chambers (2, 3,
4) comprises a process chamber (2) with at least one pre-chamber (3, 4) linked
to the process chamber (2), and in that the pumping stages (11, 12, 13) of tha
forevacuum pump (5) have different pumping capacities, the stage with the
highest capacity being connected to the process chamber (2).

Documents:

472-kolnp-2004-granted-abstract.pdf

472-kolnp-2004-granted-claims.pdf

472-kolnp-2004-granted-correspondence.pdf

472-kolnp-2004-granted-description (complete).pdf

472-kolnp-2004-granted-drawings.pdf

472-kolnp-2004-granted-examination report.pdf

472-kolnp-2004-granted-form 1.pdf

472-kolnp-2004-granted-form 18.pdf

472-kolnp-2004-granted-form 2.pdf

472-kolnp-2004-granted-form 26.pdf

472-kolnp-2004-granted-form 3.pdf

472-kolnp-2004-granted-form 5.pdf

472-kolnp-2004-granted-letter patent.pdf

472-kolnp-2004-granted-priority document.pdf

472-kolnp-2004-granted-reply to examination report.pdf

472-kolnp-2004-granted-specification.pdf

472-kolnp-2004-granted-translated copy of priority document.pdf


Patent Number 223058
Indian Patent Application Number 472/KOLNP/2004
PG Journal Number 36/2008
Publication Date 05-Sep-2008
Grant Date 03-Sep-2008
Date of Filing 08-Apr-2004
Name of Patentee LEYBOLD VAKUUM GMBH
Applicant Address BONNER STRASS 498, 50968 KOLN
Inventors:
# Inventor's Name Inventor's Address
1 ARNDT LUTZ GRAF GALEN STRABE 13, 53844 TROISDORF
2 MULLER PETER ROTTGENSWEG 28, 51107 KOLN
PCT International Classification Number C23C 16/44, 16/54
PCT International Application Number PCT/EP02/10918
PCT International Filing date 2002-09-28
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 101 50 015.7 2001-10-11 Germany