Title of Invention

A CLOSWRE ASSEMBLY

Abstract A closure assembly (40) of an opening in a building having at least two mutually pivoted panels (41, 42, 43) mounted with the mutual pivot axis (44) at least substantially vertical. The panels are movable between a closed condition whereby the at least substantially in mutual alignment provide at least a partial closure of the opening in or substantially parallel to the plane of the opening, and an opened condition whereby the at least two panels, mutually disaligned by having pivoted mutually towards each other, are substantially clear of the plane of the opening. A proximate panel (41) is pivoted by a vertical pivot axis substantially in the plane of the opening at adjacent a vertical periphery of the opening (45). The distal region of distal pane (42) is supported by at least one supporting runner. The supporting runner is guided by a support track (51) which is skewed with respect to the plane of the opening and has the affect of spacing the supporting runner out of the plane of the opening at the vertical periphery.
Full Text A CLOSURE ASSEMBLY
FIELD OF THE INVENTION
The present invention relates to multi-fold window and/or door assemblies.
In particular, the present invention is directed to a multi-fold arrangement adapted to lend
itself to a more expansive opening configuration compared to alternative arrangements.
BACKGROUND OF THE INVENTION
Typical bifold assemblies as disclosed in New Zealand Patent Specification no. 336696, are
capable of being folded or opened to the edge of the window or door opening. In such instances the
folded windows or door panels create an obstruction of sorts, be it visual or otherwise. Such prior art
arrangements do not allow the entire wall opening to be fully utilised as they are constrained by
hinges built into tracking arrangements. It would be an advantage for multi-fold panel assemblies to
have the prospect of clearing the opening of the panels when in the opened condition. New Zealand
Patent Specification no. 505958 sought to achieve this outcome by releasing the distal pivot axis
from the tracks or track in the plane of the opening. The procedure of New Zealand Patent
Specification no. 505958 is effective for the purpose but does require sturdy mounts as, in the open
folded condition against the building structure away from the opening, loadings of the panel pairs is
carried through the sole remaining pivot axis.
BRIEF DESCRIPTION OF THE INVENTION
It is an object of the present invention to more fully exploit the space provided for by a wall
opening for which a multifold window and/or door assembly is intended.
The present invention is therefore directed to an arrangement, for at least a bifold panel
(glazed or otherwise) structure, and whether for door or window purposes or a hybrid of both,
whether top or bottom mounted (supported), which alone or in conjunction with a mirrored
arrangement can provide an alternative to existing multi-fold panel systems. As used therein and
herein the term "plane of the opening" preferably includes a straight plane but may include a curved
or other
shaped opening and consequently the "plane of the opening" should be interpreted as including any
form of opening capable of being tracked substantially to the shape of the opening.
Where reference herein is made to the "mutual disalignment" of panels it is meant a
positioning of the panels in a non co-planar condition. Such mutual disalignment is preferably in the
form of a concertina like condition where the at least two panels are in a substantially overlying
position.
The present invention is directed to assemblies, methods and procedures that are capable of
achieving a similar outcome as that of New Zealand patent specification no. 505958 as far as
allowing the panels to be cleared from the opening of the structure when open or to at least provide
the public with a useful choice.
Accordingly, the present invention provides for a closure assembly of an opening of or in a
building or like structure, said closure assembly having at least two mutually pivoted panels mounted
with the mutual pivot axis at least substantially vertical and so as to be movable between :
(i) a closed condition whereby said at least two panels at least substantially in mutual
alignment provide at least a partial closure of said opening parallel to the plane of the opening, and
(ii) an opened condition whereby said at least two panels, mutually disaligned by having
pivoted mutually towards each other, are substantially clear of the plane of the opening and where at
least one of said two panels, lies parallel with respect to the plane of the opening,
wherein one of said panels (the "proximate panel") is pivoted by an at least substantially
vertical pivot axis substantially in the plane of the opening at a vertical periphery of said opening
("the proximal periphery"),
and wherein the distal region of the other panel (the "distal panel") is vertically supported by
at least one supporting runner,
wherein the supporting runner running on a support track which, at least in part is skewed
with respect to the plane of said opening, has the affect of spacing the supporting runner out of the
plane of said opening at said proximal periphery,
and wherein the support track is at least in part rectilinear in form and said part is at an acute
angle with respect to the plane of the opening.
Preferably the proximate panel is pivoted by a substantially vertical pivot axis fixed relative
to said opening.
Preferably said proximate panel is pivoted by a substantially vertical pivot axis horizontally
movable relative to and within the plane of the opening.
Preferably said supporting runner includes a wheeled bogie engaged with the support track.
Preferably said support runner includes a vertical axis pivot to allow said wheeled bogie to
pivot relative to said distal panel about a vertical axis.
Preferably said vertical axis of said pivot of said wheeled bogie is located at the mid thickness
of said distal panel.
Preferably the support track is substantially rectilinear in form and is at an acute angle with
respect to the plane of the opening.
Preferably the support track is at least in part rectilinear in form and said part is at an acute
angle with respect to the plane of the opening.
Preferably the support track is rectilinear in form and parallel with the plane of the opening
(preferably in the plane of the opening) save for that part thereof immediately proximal to the
proximal periphery, where said track is angled to the plane of said opening to step the supporting
runner out of the plane of the opening.
Preferably the support track is curved.
Preferably the distal region of the distal panel is supported by one supporting runner affixed at
either the top or bottom (the "vertical supported location") of the distal panel.
Preferably the other of said top or bottom to said vertical supported location is associated
with a guiding runner tracked by a guiding track in the plane or parallel to the plane of the opening,
such guiding runner nevertheless allowing by means of an extensile association of the guiding runner
with the distal panel, movement for the distal panel in following the support track defined locus
allowing the distal region of the distal panel to move as guided and pivoted with respect to the
opening by supporting runner guided by the support track.
Preferably the other of said top or bottom to said vertical supported location
is associated with a guiding runner tracked by a guiding track in the plane or
parallel to the plane of the opening, such guiding runner including an extensile arm
pivotally attached to the distal panel, said extensile arm allowing the following of
the support track defined locus required to allow the distal region of the distal panel
to move as constrained by said support track.
Preferably the guiding runner includes an articulation means extending in a
pivotal manner between the distal panel (at or towards the distal region) said
articulation means being further pivotally associated with said guiding track via a
runner bogie located with and guided by the guiding track, thereby providing said
extensile association.
Preferably said articulation means is a rigid arm.
Preferably said rigid arm extends perpendicular to said plane of said opening
when said panels are in said open condition.
Preferably the support runner is provided at the top of the distal panel.
Preferably the guide runner is located at the bottom of the distal panel.
Preferably the guide runner is provided at the top of the distal panel and the
supporting runner is located at the bottom of the distal panel.
Preferably the distal region of the distal panel is supported by a top and
bottom located supporting runner, each supporting runner running in a respective
said support track, disposed at the top and bottom of the opening.
Preferably the proximal panel is pivoted by a fixed vertical pivot axis at the
proximal periphery.
Preferably said panels in an open position, lie substantially parallel to the
plane of the opening.
Preferably the closure assembly is fully framed.
Preferably the perimeter of said closure assembly is defined by a frame
structure of a size commensurate to being received in said opening of or in said
building or like structure.
Preferably the perimeter of said closure assembly is defined by a frame
structure of a size commensurate to being received in said opening of or in said
building or like structure said frame including a top frame extrusion, and a bottom
frame extrusion parallel to said top frame extrusion and to extend horizontally in
use, and two side frame extrusions affixed to and extending between said top and
bottom frame extrusion and parallel to each other and to in use extend vertically.
Preferably said frame is at least in part an assembly of extruded forms.
Preferably said supporting runner is a top runner affixed to a top or upper
part of said distal panel, and wherein said opening of or in said building includes
head framing, said support track is incorporated in a head assembly, said head
assembly including
a) a longitudinally extending foundation member to be fastened to the
head framing of said opening with its longitudinal direction parallel to the plane of
said opening,
b) a subassembly carrying the support track, fastened to said foundation
member yet in a manner to allow the displacement of the said support track in a
manner selected from one or more of
(i) a linear manner to and from the bottom of said opening, and
(ii) a manner to allow the tilt of said track about a horizontal axis
parallel to the plane of said opening.
Preferably said supporting runner is a top runner affixed to a top or upper
part of said distal panel, wherein said top frame member is a head assembly, said
head assembly including
a) a longitudinally extending foundation member to be fastened to the
building and in a manner with its longitudinal direction parallel to the plane of said
opening,
b) a subassembly carrying the support track, fastened to said foundation
member yet in a manner to allow the displacement of the said support track in a
manner selected from one or more of
(i) a linear manner to and from the foundation member, and
(ii) a manner to allow the tilt of said track about a horizontal axis
parallel to the plane of said opening.
Preferably said foundation member is fixed to said side frame members.
Preferably said subassembly is engaged to said foundation member by two
arrays of vertically extending adjustment screws, a first array and a second array
parallel to each other and to the plane of the opening, wherein the differential
adjustment of the screws in one array to the other array inducing said tilt and
wherein corresponding adjustment of the screws in the first array and the second
array inducing the linear displacement.
Preferably said subassembly includes a pelmet with which said track is
fastened and disposed therefrom in a manner to be exposed for engagement with the
supporting runner.
Preferably said pelmet extends outwardly from the plane of the opening
sufficient to present from below thereof said support track and to allow the spacing
of the supporting runner to assume the opened condition.
Preferably said pelmet is an elongate substantially constant cross section
extruded member.
Preferably said pelmet includes trimming panels on each side of said support
track spanning the gap between said support track and the longitudinal edges of said
pelmet.
Preferably said first array of fastening screws is provided parallel to and on a
first side of said plane of said opening and the second array is provided parallel to
and on the other side of said plane of said opening.
Preferably said screws of each array are equispaced.
Preferably a locking pin is provided fixed to said structure, said locking pin
positioned to engage at distal region of said distal panel against an outwardly facing
surface of said distal panel when said panels are at and proximate to its closed
condition to capture from moving outwardly.
Preferably a locking pin is provided fixed to said frame, said locking pin
positioned to engage at distal region of said distal panel against an outwardly facing
surface of said distal panel when said panels are at and proximate to its closed
condition to capture said distal region against a jam portion of said frame to thereby
prevent said distal region from moving outwardly.
Preferably said distal panel is supported at a top or bottom thereof by a said
support runner and wherein at the other of said top or bottom the distal region of
said distal panel includes an outwardly facing surface and wherein a locking pin is
provided fixed to said frame structure, said locking pin positioned to engage the
outwardly facing surface of said distal panel when said panels are at and proximate
to its closed condition to capture said distal region against a jam portion of said
frame to thereby prevent said distal region from moving outwardly.
Preferably said outwardly facing surface is a concealed to the outside surface
of said distal panel.
Preferably provided to the proximal periphery disposed region of said
proximal panel on the to be distal panel facing side thereof when in the opened
condition, is a first mutually attractive means, the distal panel being provided at a
corresponding location to the location of said first mutually attractive means on a
proximal panel facing side thereof when in the opened condition, with a second
mutually attractive means to thereby allow the interaction of said mutually attractive
means when said panels are in the opened condition to encourage said distal region
of said distal panel to remain engaged to the proximal periphery disposed region of
said proximal panel.
Preferably said first and second mutually attractive means are magnetically
attractive means.
Preferably said first and second mutually attractive means are both magnets.
Preferably said first and second mutually attractive means are positioned
towards the bottom of said panels.
In a second aspect the present invention consists in a bifold door and/or
window structure
at least a proximal panel and a distal panel
wherein
(a) the distal panel is provided at/or adjacent a lower distal region with a
pivot on an extension of or from a lower track runner tracked in the plane of the
opening to be closed by the door and/or window panels and,
(b) the distal panel is provided at or adjacent an upper distal region with a
means to provide pivot tracking from a support track of the structure, said support
track being skewed at least in part (whether straight, curved, kinked or otherwise)
and wherein together (a) and (b) have the affect of moving a thus defined
common distal pivot axis of the distal panel out of the plane of the opening as the
panels are opening thereby to allow the bifold door or window structure concertina
back away from the opening with the proximal panel adjacent the building structure
and the distal panel adjacent the proximal panel.
In a further aspect the present invention consists in a guiding runner for
supporting a lower distal region of distal panel of a bifold or multi-fold door and/or
panel structure from a track, said guiding runner having an arrangement adapted to
pivotally attach to said distal region of said distal panel,
a runner adapted to track said track, and
a link between the pivotal attachment and the runner, said link including two
substantially parallel pivot axes whereby the link can range in its disposition from
being aligned or substantially aligned in the plane of the tracking locus or extend
outwardly therefrom to effectively space the pivot most proximal to the door and/or
window panel from such plane of the tracking locus.
Preferably such a guiding runner is substantially as hereinafter described
with reference to any one or more of Figures 1B, 2,3, 5, 6A-C, 11,12.
Preferably extrusions for framing an opening in a structure and for providing
tracks for such a structure, wherein in subassembly or assembly they are adapted to
form part of an assembly or structure of the closure assembly as hereinbefore
described.
In a further aspect the present invention consists in, in a building structure, a
pair of tracks at an opening for a bifold or the like panel assembly, the lower track
being in the plane of the opening and the upper track being skewed outwardly of the
plane of the opening.
In a further aspect the present invention consists in a bifold door and/or
window structure comprising
at least a proximal panel and a distal panel
wherein
(a) the distal panel is provided at/or adjacent a lower or upper distal
region with a pivot on an extension of or from a guiding track runner tracked in the
plane of the opening to be closed by the door and/or window panels and,
(b) the distal panel is provided at or adjacent the other of said upper or
lower distal region with a means to provide a pivot tracking from a support track of
the door or window structure, said support track being skewed at least in part
(whether straight, curved, kinked or otherwise)
and wherein together (a) and (b) have the affect of moving a thus defined
common distal pivot axis of the distal panel out of the plane of the opening as the
panels are opening thereby to allow the bifold door or window structure concertina
back away from the opening with the proximal panel adjacent the building structure
and the distal panel adjacent the proximal panel.
In a further aspect the present invention consists in a guiding runner for
supporting a lower or upper distal region of distal panel of a bifold or multi-fold
door and/or panel structure from a track, said guiding runner having an arrangement
adapted to pivotally attach to said distal region of said distal panel,
a runner adapted to track said track, and
a link between the pivotal attachment and the runner, said link including at
least two substantially parallel pivot axes whereby the link can range in its
disposition from being aligned or substantially aligned in or acute to the plane of the
tracking locus when said bifold door is closed or extend outwardly therefrom to
effectively space the pivot most proximal to the door and/or window panel from
such plane of the tracking locus.
Preferably such a guiding runner is substantially as hereinafter described
with reference to any one or more of Figures 1B, 2, 3, 5, 6A-C, 11, 12.
Preferably extrusions for framing an opening in a structure and for providing
tracks for such a structure, wherein in subassembly or assembly they are adapted to
form part of a closure assembly as hereinbefore described.
In a further aspect the present invention consists in, in a building structure, a
pair of tracks at an opening for a bifold or the like panel assembly, a first of said
tracks positioned either as a lower or upper track and being in the plane of the
opening and the second of said tracks being opposite to the first of said tracks being
skewed outwardly of the plane of the opening.
In a further aspect the present invention consists in, in a building structure, a
pair of tracks at an opening or a bifold or the like panel assembly, the upper track
being in the plane of the opening and the lower track being skewed outwardly of the
plane of the opening.
Preferably said such track is of a kind capable of being used in a closure
assembly as hereinbefore described.
In a further aspect the present invention consists in a building including a
closure assembly to an opening of said building, said closure assembly including at
least two mutually pivoted panels (glazed or otherwise) mounted with the mutual
pivot axis at least substantially vertical and so as to be movable between:
(i) a closed condition whereby said at least two panels at least
substantially in mutual alignment provide at least a partial closure of said opening
in or substantially parallel to the plane of the opening, and
(ii) an opened condition whereby said at least two panels, mutually
disaligned by having pivoted mutually towards each other, are substantially clear of
the plane of the opening and where one of each, or all of at least two panels, lie at
an acute angle or parallel with respect to the plane of the opening,
wherein one of said panels (the "proximate panel") is pivoted by an at least
substantially vertical pivot axis substantially in the plane of the opening at and/or
adjacent a vertical periphery of said opening ("the proximal periphery"),
and wherein the distal region of the other panel (the "distal panel") is
supported by at least one supporting runner,
wherein the supporting runner running on a support track which, at least in
part is skewed, angled or angling, cranked or curved (hereafter "skewed") with
respect to the plane of said opening, has the affect of spacing the supporting runner
out of the plane of said opening at/or adjacent said proximal periphery.
In still a further aspect the present invention consists in extrusions for
framing an opening in a structure and for providing tracks for such a structure,
wherein in subassembly or assembly they are adapted to form part of an assembly
or structure of the present invention.
In still a further aspect the present invention consists in, in a building
structure, a pair of tracks at an opening for a bifold or the like panel assembly, a
first of said tracks positioned either as a lower or upper track and being in the plane
of the opening and the second of said tracks being opposite to the first of said tracks
being skewed outwardly of the plane of the opening.
In still a further aspect the present invention consists in a building structure,
a pair of tracks at an opening or a bifold or the like panel assembly, the upper track
being in the plane of the opening and the lower track being skewed outwardly of the
plane of the opening.
Preferably said such track is of a kind capable of being used in an assembly
of any of the kinds herein defined or described.
To those skilled in the art to which the invention relates, many changes in
construction and widely differing embodiments and applications of the invention
will suggest themselves without departing from the scope of the invention as
defined in the appended claims. The disclosures and the descriptions herein are
purely illustrative and are not intended to be in any sense limiting.
BRIEF DESCRIPTION OF THE ACCOMPANYING/REVISE DRAWINGS
Preferred forms of the present invention will now be described with
reference to the accompanying drawings in which;
Figure 1A illustrates an exterior view of a multi-fold panel assembly of the
present invention in a simplified form,
Figure 1B is a plan sectional elevation of a multi-fold door consisting of two
panels together with a third panel hinged there of, in both the open and closed
condition guided there between by utilising the skewed track of the present
invention,
Figure 2 is a vertical cross-section elevation looking along line II of Figure
1, showing the multi-fold panel in a closed position showing the detail of the top
assembly and track therein and the bottom assembly with the bottom bogie in its
track,
Figure 3 is a similar view to Figure 2 taken looking along lines III of Figure
1 when the multi fold door is in the open condition,
Figure 4 is a detailed view of the top extrusions with its skewed track shown
in Figure 2,
Figure 5 is a close up view of the bottom assembly and bogie as shown in
Figure 2,
Figure 6A shows a side elevation of the bogie configured in this instance for
a bottom track,
Figure 6B shows a top elevation of the same bogie in its fully extended
form, a position it would assume in Figure 1 when the multi-fold panel is fully
open,
Figure 6C shows the same bogie as of 6B but as it would lie in the fully
closed position as shown in Figure 1 when the door is closed,
Figure 7A illustrates a panel catcher and mounting nut shown in side
elevation,
Figure 7B is a top elevation of 7A,
Figure 8 is a vertical sectional view looking along a multi fold panel
assembly analogues to Figure 1 in region III of Figure 1 but showing a magnetic or
mutually attractive means used as an alternative for the bogie shown in Figure 6,
Figure 9 is a horizontal elevation of a rub strip shown in location in Figure 5,
Figure 10 depicts the multi-fold panel assembly in a similar view to that of
Figure 1 within the addition of the top track and also the change in orientation of the
bottom following assembly, but with a different configuration of lower follower
bogie assembly,
Figure 11 shows a plan view close up of the closed door and they orientation
of the bottom runner and also the orientation of the top runner and its orientation in
the skewed top runner,
Figure 12 shows a view similar to that of Figure 11 however the second
panel 42 is in its last movement before closing and the bump strip 102 can be seen
protecting the mohair seal 101 which partially protrudes past the horizontal surface
of the bump strip, and the approximate location of the retention pin 103 can also be
seen,
Figures 13-16 show plan views of various configurations of panels, and
Figure 17 shows a plan view of an alternative top rail form.
DETAILED DESCRIPTION OF THE INVENTION
When using a door consisting of multiple panels to close or partially close a
door way consideration needs to be given to the not in consequential weight of such
assemblies. The panels comprising the door are often glazed and thus in conjunction
with the panel frame can weigh a significant amount. This weight poses more
problems as the door is folded out of cover of the opening. Support of one or more
of the panels by suspending from above or supporting from below can alleviate this
problem. Such support can also guide the door in its opening and closing.
However to make the most of the space available the door needs also to fold flat and
to present minimal protrusion from the building, also preferably parallel with the
building envelope, when opened.
The present invention utilises a modified guide track for example at the top
(or at the bottom) of the door frame, and extensile member linked bottom (or top)
tracked guide can allow the door to be sufficiently supported and guided as well as
folding clear out of the way of the opening.
As shown in Figure 1A, a multi-fold panel assembly 40 consists of a first
panel 41, a second panel 42 and optionally a third panel 43. The third panel 43 is
located from the distal end of the second panel 42 away from the first panel via a
hinge 44B. The preferred arrangement of Figure 1A would be referred to as a three
panel configuration. Other configurations such as a 2 panel configuration where
panels 41 and 42 alone are provided are considered also. Other configures can be
envisaged such as a mirror image of panels 41 and 42 to the right of panel 43
opening away and to the right on a similar skewed track (a so called three - two
configuration). Other configurations such as a two - two configuration (panels 41
and 42 fold away to the left hand side and mirror images of 41 and 42 folding away
to the right hand side), and other such configurations of three, two and one panels
are possible also. The first panel 41 may be hung off the surrounding frame 45 via
a hinge 46, where subsequent panels are hung off the first and second panel via
hinges 44A and 44B. Openings could also be spanned with multiple sets of multifold
panel assemblies, e.g. one assembly from the left hand side and one from the
right. Each hinge alternates on its' side of the door so that the assembly of the
multi-fold panel may be folded in the concertina like manner. Depicted in the
preferred embodiment of the present invention the centre section of each panel (41,
42 or 43) is glazed 49, though any means for filling the opening may be used such
as opaque or translucent materials, or solid materials to form barriers or at least to
partially close the opening.
Due to the weight of the panels that hangs on the hinge 46 a top runner 50 is
engaged on a top skewed rail 51 via four bearinged rollers 53 which travel inside
the top skewed rail 51 as shown in Figure 2. The top runner 50 is a supporting
runner which is of a bogie like construction. The top runner provides vertical
support to the panels from the point of engagement of the bogie with the panels
independent from the top skewed rail 51. The skewed rail 51 is preferably of
constant cross section. The rollers 53 and the vertical pivot 192 thereof are
preferably positioned about the mid thickness "X" of the panels.
The top rail 51 (preferably an extrusion) need not be angled over the entire
travel distance to the opening, but rather may be parallel to the plane of opening and
closing (55 and 54 respectively) for the majority of its length and then move from
the open plane 55 to the closed plane 54 at the very last length of door travel. Such
track need not be straight or simply angled but may curve at a point along its length
to allow folding of the door panels into opened plane 55 when opened. For example
the track may be "s" shaped at its end of travel toward the fixed hinged end 68.
The assembly in vertical cross-section is shown in Figures 2 and 3, the
exterior of the doorway being on the left hand side of the page. On Figure 1B the
interior of the opening is on the upper portion and the exterior of the opening is on
the lower portion.
Assembled about the moving multi-fold panel assembly is a frame consisting
of lower extrusion 59 and upper assembly 66 associated with each other via side
frame members 70 and 71. The lower portion of the frame is defined by a lower
extrusion 59 which in this embodiment has a track 52 associated within it.
However it may be a separate track is attached to the lower extrusion 59 whilst the
lower extrusion is preferred for the purposes of tracked support of the door panels, it
is not essential.
Accordingly the closure assembly of the present invention is a fully framed
item and can be handled as a unit for insertion into an opening of a building. The
entire assembly can be positioned into the opening without the need for any
additional at least structural components and/or hanging of doors subsequent to the
engagement at the opening of the structure.
The upper assembly 66 consists of a foundation frame member 80, a pelmet
extrusion 81 adjustably attached to the base extrusion via threaded fasteners 82 and
a top skewed rail 51, with which the top runner 50 is engaged. The pelmet
extrusion 81 preferably carries and preferably in a fixed and secured condition, the
top rail 51. The foundation extrusion 80 is attached by penetrative fastenings 67 to
the framing timbers 83 (shown in phantom). The top skewed rail 51 is located on
an angle within the pelmet frame 81 and has soffit members 84 and 85, roughly
triangular shaped, to close off the void 86 of the pelmet extrusion, for aesthetic
purposes.
An opening, such as that to be selectively closed by the present invention
will normally have timber framing (such as 83) or the like defining the opening.
The framing of the opening provides a mount for the multi fold panel assembly to
be fastened to. In the preferred embodiment penetrative fastenings 67 (e.g. screws
or nails) are used that pass through part of the surround comprised of upper
assembly 66, vertical extrusions 70 and 71, and lower extrusion 59) of the multi
fold panel into the framing members, e.g. framing timbers 83 in this case.
At the hinged end 68 and the free end 69 of the multi-fold panel assembly,
are vertical extrusions 70 and 71. The four extrusions (70, 71, 59 and 80) are
preferably pre-assembled together to provide a surrounding frame 45 in which the
multi-fold panel assembly is positioned and moves.
Fascia 72 (or reveals or liners, such as those made of wood) attach to the
periphery of the frame to provide in part a means to secure the frame to the
building, and also provide an aesthetically appealing interior finish. Rebates 193 in
such fascia 72 may be provided to receive an edge of interior wallboard lining.
It is desirable for such multi-fold panel assemblies when open (such as
shown at the right hand side of Figure 1) to lie each in its own plane which is a
plane parallel to that which they are in when closed (e.g. the plane of the opening).
Further more this position should be out of the way of the opening of the frame
which they are to close. Such a concertina position allows full access in and out of
the doorway, has no protruding panels or similar in which to catch or be walked
into, and also provides an aesthetically pleasing look to the door when opened.
When moving through from the closed position to the opening position (to
lie folded against the exterior of the building) the panel to which the top runner 50
is attached, the second panel 42 in Figure 1, must track from the plane 54 in which
the door lies when closed rail extrusion to the plane 55 in which the panel 42
substantially lies when open. To achieve this the top skewed rail extrusion 51 in
which the top runner 50 is engaged must be on a skewed angle from the closed
plane to the open plane, 54 and 55 respectively. Such an angle (87 in Figure 1) will
vary depending upon the width of the aperture to be opened (i.e. the width of panels
41 and 42) and thickness of the panels used which defines the out of plane 54
movement of the top runner by distance x to plane 55. The not inconsequential
weight of part of the panels is supported and also guided throughout its movement
by the track 51. The critical point of its movement when most weight is applied as
tension or the track 51 is when the panel 42 is at 90 degrees to the plane of the
opening 54.
The skewed track need not be straight. It may only skew at a region towards
or at the edge of the opening of the multi-fold panel (i.e. toward end 68), sufficient
to allow the bogie on top runner 50 for panel 42 to move out of the closed plane 54
to the open plane 55 so skewing of the support track need not be across the full
extent of the scope of the closed condition of the two panels but can be a partial
skewing over only part of the opening in that respect see for example Figure 17.
The closed position of the panel 42 in cross section is shown in Figure 2.
The closed door second panel 42 lies in the closed plane 54. The closed and opened
cross-sectional locations of the top skewed rail 51 are shown in Figures 2 and 3
respectively.
Upon opening, panels 41 and 42 break outwards (downwards in Figure 1B)
at hinge point 44A. The panel 42 tracks along the top rail 51 from closed to open
positions and vice versa. In moving from the closed plane 54 to the open plane 55,
the panel 42 comes to lie in or nearly parallel to the opened plane position 55, and
hence is rotated about hinge 46 through 180 degrees.
For aesthetic purposes it is preferable not to have a skewed track in the
bottom extrusion 59 (although this can be done as an alternative or in addition) that
forms the lower part of the overall frame in which the multi-fold panel opens and
closes.
A lower track 52 of a different kind is however preferably provided for
security reasons and also to guide the panels about pivot 44B. The track prevents in
part, in the closed position, the door from being pulled off its hinges from below
(for example by external force or wind pressure). It also holds the distal end of the
distal panel 42 in it plane 55 when in the open condition. Through the opening
sequence the lower track provides a guide means and imparts rigidity to the opening
of the door in conjunction with the lower runner 88.
The lower runner 88 has the function once the door multi-fold panels have
been opened to hold the resulting folded assembly together and prevent at least the
panel 42 from swinging outwardly at its bottom edge.
As the alternative to having a skewed track for the registering of the bottom
of the panels with the frame, and in order to utilise a straight track 52 (i.e. parallel to
the opened or closed planes) on the lower frame 59, an extensile association is
provided by articulation member 61 which allows the pivotal engagement of a
lower runner 62 (with rollers 89) to travel in a straight line (parallel to the open and
closed planes) with the panel 42 as it moves out from plane 54 to its open condition.
Figure 10 shows the movement of the lower runner 62 through the closed, midway
and fully open positions 62A, 62B and 62C respectively in relation to the
articulation arm 61 which moves from a position 61A substantially parallel to the
closed plane 54 through an arc of approximately 90 degrees (through 61B) to lie at
the position 61C. In the fully opened condition the arm preferably extends at 90
degrees to the plane 54 as any movement to the panel with which the runner
assembly 88 is engaged e.g. as a result of wind loading, will be significantly in a
direction at 90 degrees to such a plane. Accordingly if the arm 61 extends parallel
to such a direction, it is able to provide maximum rigidity to ensure holding of the
panel. The more preferred form of runner assembly 88 as per Figure 6 may not
have the arm 61 move through 90 degrees. This therefore allows the lower runner
88 to travel on a lower straight line parallel to the open and closed planes whilst
allowing the point axially aligned with the top runner 50 to travel through the
skewed path whilst still being connected to the lower runner 88.
The lower runner 88 consists of an articulation hinge 63 which allows the
panel to which it is attached to rotate freely in relation to the arm 61 which is guided
by the lower track 52. Pivotally attached to the swing arm 61 is an arm 64 on which
are rollers 89 of a bogie like assembly is provided. Preferably there are two rollers
parallel aligned to travel on the lower track 52. Between the articulation hinge 63
and the arm 64 and its pivot 90 is interposed the swing arm 61.
The top runner 50 consists of four bearinged rollers 110 which sit on a
bearing carriage 73, the bearing carriage being pivoted at a point 74 for a 3 panel
door (as shown) which is hinged via the body 75 which is internally attached to the
distant end of the distal panel (panel 42 in Figure 1). The bearing carriage 73 can
alternatively pivot at point 111 for a 2 or 4 panel unit. The pivot happens at pivot
point 111 for 2 and 4 panel units so the gear does not (a), for a 2 panel bump into
the jamb extrusion 71 when closed and (b) in a four panel, bump into each other
where they meet at the middle of the door.
An alternative method of retaining at least panels 41 and 42 together (at the
edges away from their respective hinged edges) for such similar purposes is shown
in Figure 8 whereby mutually attractive means (for example magnets but not limited
thereto) are located on the inner faces 91 and 92 of the panels 41 and 42. The
mutually attractive means 93 and 94 are at least located at facing positions of panels
41 and 42 when in the open condition at or towards the bottom of the panels.
Preferably such mutually attracted means are also provided on facing surfaces of
panel 43 and 42 when in the open condition to allow for panel 43 to be retained
securely in the open condition against panel 42 yet still be conveniently releasable
therefrom when it is desired to move the assembly to a closed condition. Such
mutually attractive means may be provided either towards the top bottom or other
location at the distal most end of the panel 43 facing panel 42. However a
mechanical fastening means may also be provided for this purpose.
As part of the installation of the multi-fold panel assembly of the present
invention in the configuration where the panels are supported from above (as shown
in the drawings) the foundation frame member 80 of the upper assembly 66 is
mounted to the surrounding frame work of wood (or other materials) 83 by
penetrative fasteners 67. These hold the foundations frame member 80 fast and
rigid to the surrounding frame work. The sub frame 81 such as a pelmet is fastened
to the foundation frame member 80 by means of threaded fasteners engagement
screws 82. These are preferably spaced either side of the closure plane 54 at regular
intervals spaced along the length of the span of the pelmet 80. For example in
Figure 1 these fasteners would run either side of the line 54 between at least the
hinge point 44B to the hinge point 46. Apertures 97 in the soffit 84 and 85, allow
for a tool to be passed through the soffit to engage the fasteners 82 and turn them
accordingly. Alternatively the soffit may be easily removable for access to be
gained. The engagement of the head of the fastener with the pelmet 81 or resulting
assembly 98 allows the pelmet 81 to be adjusted both up and down in the horizontal
direction but also rotationally about an axis horizontal and parallel to the plane 54 to
affect a rotational of movement of the pelmet frame in the resulting sub assembly
relative to the foundation frame member 80. Such adjustment allows the top
skewed rail extrusion 51 to be adjusted in relation to the top runner 50 to ensure that
any sag of the upper assembly 26 is taken up so that the top runner or runners 50
does not jam within the rail and is allowed to run smoothly. Any such adjustment
would be done after installation of the frame and multi-fold assembly once weight
is exerted on the pelmet. Obviously as the pelmet 81 is moved the track 51 which is
in integral (although preferably of a separate extrusion) with the pelmet 81 is moved
accordingly.
Towards the end of movement of the closed condition of the multi-fold panel
assembly the panel 42 and particularly the interior edge 99 of the distal vertical
edge of panel 42 (at top and/or bottom) is brought close to and in many
circumstances will hit the exterior facing rear edge 100 of the bottom frame
extrusion where a seal 101 is provided. Repeated impact of this type can damage
both the panel and the frame extrusion and also the seal 101 (preferably of a mohair
type seal) in that vicinity. It is to be noted that such impact only occurs in the last
portion of closing travel of such panels as 42. Therefore a bump extrusion 102 is
provided, located in such a manner relative to the seal 101 so that the edge 99 will
strike the extrusion 102 and not impact upon the frame 100 or towards the base of
the seal 101. Such a bump extrusion may be replaceable and/or at least sacrificial
for this purpose. Materials for such extrusions may be of a plastics material or other
such replaceable materials but which will not damage the coating of panel 42.
A retention pin 103 is located on the lower frame at the position where the
panel 42 is located in the closed condition to engage the lower portions of the
leading edge of the panel 42 such that when the panel is in an enclosed position the
panel (or panels attached to) cannot swing out from the bottom frame. Such
movement may occur under wind loading or by force applied to the bottom edge of
the panel in the closed position. Thus when the panel is closed and locked it cannot
be forced open at either the top or the bottom of the frame. The retention pin 103 is
mounted on mounting plates 104 and 105 respectively which are fastened to the
lower extrusion 59. A like pin may also be used to capture the panel 41 against
frame at closed condition.
Where panels are bottom guided and supported or both bottom and top
supported the pelmet arrangement can be reversed to be (or also be) provided at
bottom. However adjustment need not be necessary at bottom since no cantilevered
support need be provided.
The lower runner 88 arrangement can in reversed circumstances, be
positioned at the top.
WE CLAIM:
1. A closure assembly of an opening of or in a building or like structure, said closure assembly
having at least two mutually pivoted panels mounted with the mutual pivot axis at least substantially
vertical and so as to be movable between :
(i) a closed condition whereby said at least two panels at least substantially in mutual
alignment provide at least a partial closure of said opening parallel to the plane of the opening, and
(ii) an opened condition whereby said at least two panels, mutually disaligned by having
pivoted mutually towards each other, are substantially clear of the plane of the opening and where at
least one of said two panels, lies parallel with respect to the plane of the opening,
wherein one of said panels (the "proximate panel") is pivoted by an at least substantially
vertical pivot axis substantially in the plane of the opening at a vertical periphery of said opening
("the proximal periphery"),
and wherein the distal region of the other panel (the "distal panel") is vertically supported by
at least one supporting runner,
wherein the supporting runner running on a support track which, at least in part is skewed
with respect to the plane of said opening, has the affect of spacing the supporting runner out of the
plane of said opening at said proximal periphery,
and wherein the support track is at least in part rectilinear in form and said part is at an acute
angle with respect to the plane of the opening.
2. A closure assembly as claimed in claim 1, wherein the proximate panel is pivoted by a
substantially vertical pivot axis fixed relative to said opening.
3. A closure assembly as claimed in claim 1, wherein said proximate panel is pivoted by a
substantially vertical pivot axis horizontally movable relative to and within the plane of the opening.
4. A closure assembly as claimed in claim 1, wherein said supporting runner has a wheeled
bogie engaged with the support track.
5. A closure assembly as claimed in any one of claims 1 to 4, wherein said support runner has a
vertical axis pivot to allow said wheeled bogie to pivot relative to said distal panel about a vertical
axis.
6. A closure assembly as claimed in claim 5, wherein said vertical axis of said pivot of said
wheeled bogie is located at the mid thickness of said distal panel.
7. A closure assembly as claimed in any one of claims 1 to 6, wherein the entire support track is
substantially rectilinear in form and is at an acute angle with respect to the plane of the opening.
8. A closure assembly as claimed in any one of claims 1 to 7, wherein the distal region of the
distal panel is supported by one supporting runner affixed at one of the top and bottom (the "vertical
supported location") of the distal panel.
9. A closure assembly as claimed in claim 8, wherein the other of said top or bottom to said
vertical supported location is associated with a guiding runner tracked by a guiding track in the plane
or parallel to the plane of the opening, such guiding runner nevertheless allowing by means of an
extensile association of the guiding runner with the distal panel, movement for the distal panel in
following the support track defined locus allowing the distal region of the distal panel to move as
guided and pivoted with respect to the opening by the supporting runner guided by the support track.
10. A closure assembly as claimed in claim 8 or 9, wherein the other of said top or bottom to said
vertical supported location is associated with a guiding runner tracked by a guiding track in the plane
or parallel to the plane of the opening, such guiding runner having an extensile arm pivotally attached
to the distal panel, said extensile arm allowing the following of the support track defined locus
required to allow the distal region of the distal panel to move as constrained by said support track.
11. A closure assembly as claimed in any one of claims 9 or 10, wherein the guiding runner has
an articulation means extending in a pivotal manner between the distal panel (at or towards the distal
region) said articulation means being further pivotally associated with said guiding track via a runner
bogie located with and guided by the guiding track, thereby providing said extensile association.
12. A closure assembly as claimed in claim 11, wherein said articulation means is a rigid arm.
13. A closure assembly as claimed in claim 12, wherein said rigid arm extends perpendicular to
said plane of said opening when said panels are in said open condition.
14. A closure assembly as claimed in any one of claims 1 to 13, wherein the support runner is
provided at the top of the distal panel.
15. A closure assembly as claimed in any one of claims 9 to 14, wherein the guide runner is
located at the bottom of the distal panel.
16. A closure assembly as claimed in any one of claims 9 to 14, wherein the guide runner is
provided at the top of the distal panel and the supporting runner is located at the bottom of the distal
panel.
17. A closure assembly as claimed in any one of claims 1 to 7, wherein the distal region of the
distal panel is supported by a top and bottom located supporting runner, each supporting runner in a
respective said support track, disposed at the top and bottom of the opening.
18. A closure assembly as claimed in any one of claims 1 to 17, wherein the proximal panel is
provided by a fixed vertical pivot axis at the proximal periphery.
19. A closure assembly as claimed in any one of claims 1 to 18, wherein said panels in an open
position, lie substantially parallel to the plane of the opening.
20. A closure assembly as claimed in any one of claims 1 to 19, wherein the closure assembly is
fully framed.
21. A closure assembly as claimed in any one of claims 1 to 19, wherein the perimeter of said
closure assembly is defined by a frame structure of a size commensurate to being received in said
opening of or in said building or like structure.
22. A closure assembly as claimed in any one of claims 1 to 19, wherein the perimeter of said
closure assembly is defined by a frame structure of a size commensurate to being received in said
opening of said building said frame having a top frame extrusion, and a bottom frame extrusion
parallel to said top frame extrusion and to extend horizontally in use, and two side frame extrusions
affixed to and extending between said top and bottom frame extrusion and parallel to each other and
to in use extend vertically.
23. A closure assembly as claimed in any one of claims 20 to 22, wherein said frame is at least in
part an assembly of extruded forms.
24. A closure assembly as claimed in any one of claims 1 to 23, wherein said supporting runner
is a top runner affixed to an upper part of said distal panel, and wherein said opening of said building
has head framing, said support track is incorporated in a head assembly, said head assembly having
a) a longitudinally extending foundation member to be fastened to the head framing of
said opening with its longitudinal direction parallel to the plane of said opening,
b) a subassembly carrying the support track, fastened to said foundation member yet in a
manner to allow the displacement of the said support track in a manner selected from at least one of
(i) a linear manner to and from the bottom of said opening, and
(ii) a manner to allow the tilt of said track about a horizontal axis parallel to the
plane of said opening.
25. A closure assembly as claimed in claim 22, wherein said supporting runner is a top runner
affixed to an upper part of said distal panel, wherein said top frame member is a head assembly, said
assembly having
a) a longitudinally extending foundation member to be fastened to the building and in a
manner with its longitudinal direction parallel to the plane of said opening,
b) a subassembly carrying the support track, fastened to said foundation member yet in a
manner to allow the displacement of the said support track in a manner selected from at least one of
(i) a linear manner to and from the foundation member, and
(ii) a manner to allow the tilt of said track about a horizontal axis parallel to the
plane of said opening.
26. A closure assembly as claimed in claim 25, wherein said foundation member is fixed to said
side frame members.
27. A closure assembly as claimed in claims 25 or 26, wherein said subassembly is engaged to
said foundation member by two arrays of vertically extending adjustment screws, a first array and a
second array parallel to each other and to the plane of the opening, wherein the differential
adjustment of the screws in one array to the other array inducing said tilt and wherein corresponding
adjustment of the screws in the first array and the second array inducing the linear dispalcement.
28. A closure assembly as claimed in claim 25 or 27, wherein said subassembly has a pelmet
with which said track is fastened and disposed therefrom in a manner to be exposed for engagement
with the supporting runner.
29. A closure assembly as claimed in claim 28, wherein said pelmet extends outwardly from the
plane of the opening sufficient to present from below thereof said support track and to allow the
spacing of the supporting runner to assume the opened condition.
30. A closure assembly as claimed in any one of claims 28 to 29, wherein said pelmet is an
elongate substantially constant cross section extruded member.
31. A closure assembly as claimed in claim 30, wherein said pelmet has trimming panels on each
side of said support track spanning the gap between said support track and the longitudinal edges of
said pelmet.
32. A closure assembly as claimed in any one of claims 27 to 31, wherein said first array of
fastening screws is provided parallel to and on a first side of said plane of said opening and the
second array is provided parallel to and on the other side of said plane of said opening.
33. A closure assembly as claimed in any one of claims 27 to 32, wherein said screws of each
array are equi-spaced.
34. A closure assembly as claimed in any one of claims 1 to 33, wherein a locking pin is provided
fixed to said structure, said locking pin positioned to engage at distal region of said distal panel
against an outwardly facing surface of said distal panel when said panels are at and proximate to its
closed condition to capture from moving outwardly.
35. A closure assembly as claimed in any one of claims 22 to 34, wherein a locking pin is
provided fixed to said frame, said locking pin positioned to engage at distal region of said distal
panel against an outwardly facing surface of said distal panel when said panels are at and proximate
to its closed condition to capture said distal region against a jam portion of said frame to thereby
prevent said distal region from moving outwardly.
36. A closure assembly as claimed in any one of claims 22 to 34, wherein said distal panel is
supported at one of the top and bottom thereof by a said support runner and wherein at the other of
said top or bottom the distal region of said distal panel has an outwardly facing surface and wherein a
locking pin is provided fixed to said frame structure, said locking pin positioned to engage the
outwardly facing surface of said distal panel when said panels are at and proximate to its closed
condition to capture said distal region against a jam portion of said frame to thereby prevent said
distal region from moving outwardly.
37. A closure assembly as claimed in any one of claims 35 or 36, wherein said outwardly facing
surface is a concealed to the outside surface of said distal panel.
38. A closure assembly as claimed in any one of claims 1 to 37, wherein provided to the proximal
periphery disposed region of said proximal panel on the to be distal panel facing side thereof when in
the opened condition, is a first mutually attractive means, the dital panel being provided at a
corresponding location to the location of said first mutually attractive means on a proximal panel
facing side thereof when in the opened condition, with a second mutually attractive means to thereby
allow the interaction of said mutually attractive means when said panels are in the opened condition
to encourage said distal region of said distal panel to remain engaged to the proximal periphery
disposed region of said proximal panel.
39. A closure assembly as claimed in claim 38, wherein said first and second mutually attractive
means are magnetically attractive means.
40. A closure assembly as claimed in any one of claims 38 or 39, wherein said first and second
mutually attractive means are both magnets.
41. A closure assembly as claimed in any one of claims 38 to 40, wherein said first and second
mutually attractive means are positioned towardsthe bottom of said panels.
A closure assembly (40) of an opening in a building having at least two mutually pivoted
panels (41, 42, 43) mounted with the mutual pivot axis (44) at least substantially vertical. The panels
are movable between a closed condition whereby the at least substantially in mutual alignment
provide at least a partial closure of the opening in or substantially parallel to the plane of the opening,
and an opened condition whereby the at least two panels, mutually disaligned by having pivoted
mutually towards each other, are substantially clear of the plane of the opening. A proximate panel
(41) is pivoted by a vertical pivot axis substantially in the plane of the opening at adjacent a vertical
periphery of the opening (45). The distal region of distal pane (42) is supported by at least one
supporting runner. The supporting runner is guided by a support track (51) which is skewed with
respect to the plane of the opening and has the affect of spacing the supporting runner out of the
plane of the opening at the vertical periphery.

Documents:

306-kolnp-2005-granted-abstract.pdf

306-kolnp-2005-granted-assignment.pdf

306-kolnp-2005-granted-claims.pdf

306-kolnp-2005-granted-correspondence.pdf

306-kolnp-2005-granted-description (complete).pdf

306-kolnp-2005-granted-drawings.pdf

306-kolnp-2005-granted-examination report.pdf

306-kolnp-2005-granted-form 1.pdf

306-kolnp-2005-granted-form 18.pdf

306-kolnp-2005-granted-form 3.pdf

306-kolnp-2005-granted-form 5.pdf

306-kolnp-2005-granted-gpa.pdf

306-kolnp-2005-granted-reply to examination report.pdf

306-kolnp-2005-granted-specification.pdf


Patent Number 223855
Indian Patent Application Number 306/KOLNP/2005
PG Journal Number 39/2008
Publication Date 26-Sep-2008
Grant Date 23-Sep-2008
Date of Filing 01-Mar-2005
Name of Patentee FLETCHER BUILDING HOLDINGS LIMITED
Applicant Address 810 GREAT SOUTH ROAD, PENROSE, AUCKLAND
Inventors:
# Inventor's Name Inventor's Address
1 BURGGRAAF DAVID FRANK 11 COMINS CRESCENT, MISSION BAY, AUCKLAND
2 JONES ASHLEY CLIVE SANDSPIT ROAD, COCKLE BAY, AUCKLAND
PCT International Classification Number E05D 15/26
PCT International Application Number PCT/NZ2003/000179
PCT International Filing date 2003-08-13
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 520792 2002-08-14 New Zealand
2 522953 2003-05-15 New Zealand