Title of Invention

A LARGE MANIPULATOR WITH AN ARTICULATED MAST

Abstract This invention relates to a large manipulator with an articulated mast (22), which is linked to a mast base (21) preferably rotatable about a vertical axis (13) on a chassis (11), the articulated mast comprising at least three mast comprising at least three mast arms (23 to 27) limitedly pivotable about respectively parallel horizontal articulation axes (28 to 32) relative to the mast base (21) or an adjacent mast arm (23 to 27) via a respective drive unit (34 to 38), the free end of the articulated mast (27) terminating in a mast tip (33), with a control unit (70) for actuating the drive units (34 to 38) for mast movement, the control unit comprising a coordinate transformer (74, 76) which responds to guiding parameters (r,h) for the mast tip (33) or for an end hose (43) located thereon, preferably provided in a chassis-referenced coordinate system, and to measured angular values that are determined by means of a plurality of angle sensors (44 to 48) on the mast arms (23 to 27) for translation into articulation axis referenced movement signals (Aav) for the drive units (34 to 38) in accordance with predefined path/slew. The plurality of geodetic angle sensors (44 to 48) which determine geographically referenced angular values (ev) of the individual mast arms (23 to 27) are disposed in a rigid manner on the mast arms (23 to 27), and in that the coordinate transformer (74, 76, 78) is acted upon by the measured angular values (ev) of the geodetic angle sensors (44 to 48).
Full Text The invention concerns a device for actuating an articulated
mast, which is preferably linked to a mast base rotatable on a
chassis about a vertical axes and which includes at least
three mast arms, which are limitedly pivotable relative to the
mast base about parallel horizontal articulation axis or an
adjacent mast arm by means of respectively one drive unit,
with a control device for actuation of the drive units for
movement of the mast, which includes, preferably in chassis-
referenced or mast-referenced coordinate system, a coordinate
transformer responsive to given guiding parameters and
measured angular values determined by means of angle sensors
located on the mast arms for translation into articulation
movement signals relevant for the drive units in accordance
with a pre-determined path/slew characteristic.
Devices of this type are employed for example in large
manipulators, particularly for concrete pumps. This type of
Targe manipulator is manipulated by an operator, who is
responsible, via a remote control device, both for the control
of the pump as well as for the positioning of a terminal hose
provided at the tip of the articulated mast. The operator
must control multiple rotational degrees of freedom of the
articulated mast via the associated drive units for movement
of the articulated mast in the non-structured three
dimensional work space, taking into consideration the
construction site boundary conditions or constraints. The
control of the individual axis does have the advantage that
the individual mast arms can be brought respectively
individually into any desired position, limited only by their
pivot range. Each axis of the articulated mast or the mast
base is assigned in this case a main adjustment direction of
the remote control elements of the remote control device, so
that in the case of the presence of three or more mast arms
the operation becomes unmanageable. The operator must
continuously keep an eye on both the actuated axes as well as
the end hose, in order to avoid a risk of uncontrolled
movement of the end hose and therewith an endangerment of the
construction site personnel.
In order to simplify manipulation in this respect, a control
device has already been proposed (DE-A-4306127), in which the
redundant articulation axis of the articulated mast, in each
rotation position of the mast base independent of the rotation
axis thereof, are controlled conjunctively with one single
control movement of the control element. Therein the
articulated mast carries out an extension and retraction
movement overseeable by the operator, wherein the elevation of
the mast tip is maintained constant. In order to make this
possible, this control device includes a computer supported
coordinate transformer for the drive units controllable via
the remote control element, via which in the one main
adjustment direction of the remote control element the drive
units of the articulated axes are controllable independent of
the drive unit of the rotation axes of the mast base with
carrying out of an extension and retraction movement of the
articulated mast with predetermined height of the mast tip.
In another main adjustment direction or main positioning
direction the drive units of the articulated axes are
controllable independent of the drive units of the rotation
axis with carrying out of a raising and lowering movement of
the mast tip. For optimization of the movement sequence
during the extension or retraction process it is there
considered to be important that the drive units of the
redundant articulated axes of the articulated mast are
respectively controllable in accordance with a path/slew
characteristic. Included therein is that the path/slew
characteristic in the coordinate transformer is modified due
to the influence of bending or torsional moments acting on the
individual mast arms.
In order to detect the movement sequences in the articulated
mast, angular sensors are provided on the mast arms for
determining the articulation angle. The individual angle
sensors respectively measure only the articulation angle
between two mast arms of one articulation axis. This type of
angular measurement is robust, since the system is relatively
stiff in the axis area and since the angle sensor provides the
actual articulation angle with great precision. The axis
associated measurement value is independent of the measurement
values at the other axes. Thereby, one obtains a relatively
simple mathematical relationship between the articulation
angles on the one hand and the instantaneous position of the
end hose on the other hand. One refers to this as a
coordinate transformation between the articulation axis-
associated angle coordinates and the chassis-based cylinder
coordinates, in which the end hose of the device is being
moved.
The articulation axis related angular measurement value is
also independent of the bending of the individual mast arms
due to the loads acting thereon. The bending must
supplementally be mathematically taken into consideration.
For this, one must first determine the mass of the individual
arm parts and therein, in particular, filling of the
associated distribution pipes with concrete. The bending is
then input purely mathematically into the coordinate
transformation. This is considered disadvantageous.
On the other hand, it has been found advantageous, in the
dynamic respect, that the articulation axis related angular
measurements do not contain any information components
regarding the swivel condition itself, so that, with regard to
the angular measurements, a dynamic decoupling occurs. The
relatively stable axis angles thus make possible an error
magnitude feedback relying on supplemental information
regarding the swivel condition in the individual axes, for
example, the dynamic pressure progression in associated
control cylinders. Therewith, an effective oscillation
damping is made possible (see DE-A-10046546).
The known device, in which the mast arm angle is measured in
an articulation axis referenced chassis-based coordinate
system, has the following disadvantages:
a) The assembly of the angle sensors in the area of the
articulation axes is laborious, since the design provides
for many components to already be located in the area of
the axis, which interfere with the attachment of the
angle sensor.
b) The weight of the axis-associated angle sensor inclusive
of cabling is approximately 50 Kg per axis, which is
relatively high.
c) With the articulation axis associated angle sensors only
the articulation axes are measured, and this without
taking into consideration the bending of the individual
mast arms. For the bending due to the torsional moments,
with and without filling of the distribution pipes with
concrete, a supplemental mathematical model is necessary,
which can introduce errors.
Beginning therewith it is the task of the invention to develop
a device for controlling an articulated mast, in particular
for large scale manipulators, for which the measuring devices
(sensors), securing components and cabling exhibit a lower
weight and are mountable in simple manner, and with which it
is also possible to detect and use, in the control technology,
information detectable by the measurement technology regarding
the bending of the mast arms and the dynamics of the system.
For solving this task the combination of characteristics set
forth in Claims 1 and 11 are proposed. Advantageous
embodiments and further developments of the invention can be
found in the dependent claims.
In accordance with a first embodiment of the invention
geodetic angle sensors are inelastically provided on the mast
arms, preferably away from the articulation axes, for
determination of the individual mast arm associated
geographically referenced angular measurement values. In
order to also be able to take into consideration in the
coordinate transformation a non-horizontal orientation of the
mast base and the chassis which carries this, it is
advantageous to provide at least one geodetic angle sensor on
the mast base and/or on the chassis for measuring a
geographically referenced or fixed angular measurement value
associated with the mast base and/or the chassis.
In accordance with a preferred embodiment of the invention the
geodetic angle sensors are tilt angle sensors sensitive to the .
gravitation of the earth.
The geographically referenced or referenced angular
measurement values determined with the inventive geodetic
angle sensors can be evaluated or utilized in various manners
in the inventive control device:
a) Statically the individual articulation angles can be
calculated or worked out therefrom. Having the
articulation angles, then the relationship to the chassis
fixed cylinder coordinates can be produced. The
conventional coordinate transformation determines, from
the articulation angles, the orientation of the
individual mast arms in space, and from this, the
instantaneous position of the end hose in the radial
direction and the height above the substrate.
b) The inventive geodetic angle measurement values of the
mast arms can also be converted directly, without the
detour over the articulation angles, into the cylinder
coordinates of the end hose.
c) In both cases a) and b) the static deformation effects
due to the load or torsional moments are already
contained in the measurement values. Even a setup tilt
attributable to a deformation in the substrate or
undercarriage is already taken into consideration.
d) During opening up and folding together of the articulated
mast the angle positions in the articulation axes
according to a) must be known, so that the mast arms can
be moved relative to each other free of collision. This
includes also collision with self, namely the collision
between the individual mast arms and their add-on
components.
In order to make all of this possible it is proposed in
accordance with an advantageous embodiment of the invention
that the coordinate transformer includes a software routine
for conversion of geographically referenced or fixed mast arm
related angle measurement values into articulation angles. In
addition, the coordinate transformer should include a software
routine for conversion of the guidance parameters into
guidance articulation angles in the chassis fixed cylinder
coordinate system in accordance with a predetermined path/slew
characteristic of the articulated mast.
In the use of geodetic angle sensors on the mast arms the
inclination or tilting of the preceding arms and their changes
act directly on the angle measurement values of the subsequent
arms. Thus in the case of the first mast arm is changed in
its angle of inclination, then also the inclination of the
following mast arms change by a corresponding amount. This is
to be taken into consideration not only in the stationary
condition, but rather also in dynamic inclination changes.
Weight effects or inertial effects, which appear in the case
of these changes, distribute themselves dynamically upon the
individual mast arms. During the coordinate transformation it
must be distinguished whether the tilt angle change is
attributable to the measurement arm itself or to a preceding
mast arm. This leads to the allocation problem: For each
measured angular change at the individual mast arms it must be
determined which change component concerns which mast arm.
For this, a mathematical model is necessary, which brings
about a decoupling of the geodetic angle measurements in the
individual mast arms. According to the invention, for this a
dynamic decoupling of the signals, converted to the
articulation axes referenced angular coordinates, is carried
out. For this there is provided, in accordance with the
invention, a software routine responsive to the dynamic angle
measurement values for their apportionment into low frequency
and high frequency angle measurement components. Further, in
accordance with a preferred embodiment of the invention, a
group of articulation axis referenced control comparisons are
provided, which are acted upon by the stationary or low
frequency components of the articulation angle as actual or
instantaneous values and with the guidance articulation angle
as set or desired value and which, on the output side, are
connected with the articulation axes referenced guidance
parameter controller for controlling the drive units of the
concerned articulation axes.
According to a further preferred embodiment of the invention a
group of articulation axis referenced disturbance amplitude
controllers is provided, which are acted upon with the
articulation axis related high frequency components of the
dynamic angle measurement values and which are connected to
the signal inputs of the associated drive units of the
articulated axes with formation of an error value circuit
input. In this case, preceding the error value controller,
there can be a software routine responsive to the/ dynamic
geographic-based angle measurement value and the summed high
frequency component of the articulation angle for determining
the high frequency component of the individual articulation
angle.
The presently described disassembly or deconstruction of the
dynamic angle measurement values leads thereto, that various
control signals are assigned to different categories, and are
evaluated in different control circuits: A guide value
controller, which influences the guide relationship or
behavior input by the operator and an error value controller,
which influences the oscillation behavior. The two control
groups are acted upon with the instantaneous value components
from this disassembly. The set or desired values of the
guidance value controller are produced from the incoming data,
for example, of a joy stick, thus from the input of the
operator, with supplemental taking into consideration a preset
path/slew characteristic, while the sub-divided out error or
interference values are controlled via the error or
interference value controller for the purpose of controlling
the oscillation dampening to zero. The guidance behavior
includes, in accordance with the invention, supplementally the
static deformation of the mast arms and the setp-up tilt of
the chassis or base frame.
A second alternative solution is comprised therein, that on
the mast arms respectively one satellite supported GPS-module
(Global Positioning System) is provided inelastically for
determining of the individual mast arm associated
geographically referenced position measurement values, wherein
the coordinate transformer can be acted upon with the position
measurement values of the GPS modules. Preferably there is
provided a mast base associated GPS-module and, in certain
cases, at least one chassis associated GPS-module for
determining of the mast base and/or the chassis associated
geographically referenced position measurement values. The
geographically referenced mast arm related position
measurement values are preferably transformed or converted
with the aid of a software routine of the coordinate
transformer into articulation angles. Preferably the
coordinate transformer additionally includes a software
routine for conversion of the guidance values, in accordance
with a predetermined path/slew characteristic of the
articulation mast, into chassis fixed guidance articulation
angles. When the position measurement values also include
dynamic position information with sufficiently high frequency,
it is advantageous to provide a software routine responsive to
the dynamic position measurement values for their division
into low frequency and high frequency position measurement
value components. In this case it is advantageous when a
group of control comparers is provided, which are acted upon
with the stationary or low frequency components of the
articulation angle as instantaneous value and the guidance
articulation angles as set or desired values and are connected
on the output side with an articulation axes referenced
guidance value controller for controlling the drive units of
the concerned articulation axes. The guidance value or
magnitude controllers ensure that the inputs or commands of
the operator, for example, with the aid of a joystick, are
converted into the desired retraction or extension movement of
the articulated mast. For oscillation damping there can also
be supplementally provided a group of articulation axes
referenced error amplitude or interference magnitude
controllers, which can be acted upon with the articulation
axes referenced high frequency component of the dynamic angle
measurement values, and which are connected to the signal
inputs of the associated drive units of the articulated axes
with formation of an error magnitude circuit input. The error
magnitude controllers are preferably preceded by a software
routine responsive to the dynamic geographically referenced
position measurement values and the summed high frequency
component of the articulation angle, for determining the
articulation axes referenced high frequency component of the
articulation angle.
In the following the invention will be described in greater
detail on the basis of an illustrative embodiment shown in
schematic manner in the figures. There is shown:
Fig. 1 a side view of a mobile concrete pump with
associated articulated mast;
Fig. 2 the mobile concrete pump according to Fig. 1 with
articulated mast in the work position;
Fig. 3 a schematic of the transformation of the geodetic
(geographically referenced) angle measurement value
into articulation axes based angle measurement
values;
Fig. 4 a schematic of a device for control or operation of
the articulated mast.
The mobile concrete pump 10 includes a vehicle chassis "11, a
thick matter pump 12 which may be, for example, a two cylinder
piston pump, as well as a concrete distribution mast 14 as
carrier for a concrete conveyance conduit 16. Liquid
concrete, which is continuously introduced into a receptacle
container 17 during concretizing, is conveyed via the concrete
conveyance conduit 16 to a concretizing location 18 at a
distance from the location of the vehicle 11. The
distribution mast 14 is comprised of a mast base 21 rotatable
about the vertical axis 13 via a hydraulic rotation drive 19
and an articulation mast 22 pivotable thereon, which is
continuously adjustable to different reach and height
differentials between the vehicle 11 and the concretizing
location 18. The articulated mast 22 is comprised in the
illustrated example of five mast arms 23 to 27 connected
articulated with each other, which are pivotable about axes 28
through 32 running parallel to each other and at right angles
to the vertical axis 13 of the mast base 21. The articulation
angles a1 through a5 (Fig. 2) of the articulation linkages
formed by the articulation axes 28 through 32 and their
arrangement or disposition relative to each other are so
coordinated relative to each other, that the distribution mast
can be folded into the multiply folded room saving transport
configuration on the vehicle 11 as seen in Fig. 1. By the
activation of the drive units 34 through 38, which are
associated with the individual articulation axes 28 through
32, the articulated mast 22 can be unfolded into various
distances r and/or height differentials h between the location
to be concreted 18 and the vehicle location (Fig. 2).
The operator controls the movement of the mast using a
wireless remote control device 50, via which the mast tip 33
with the end hose 42 is moved over the area to be supplied
with concrete. The end hose 42 has a typical length of 3 to 4
m and can, due to its articulated hanging in the area of the
mast tip 33 and on the basis of its inherent flexibility, be
held by a hose man with its output end in a desired position
relative to the location to be supplied with concrete 18.
As can be seen in Fig. 2, a geodetic angle sensor 44 through
48 is rigidly (inelastically) provided on each mast arm 23
through 27 for determining the individual mast arm associated
geographic referenced angle measurement values ev (see Fig. 3).
A further geodetic angle sensor 49 is located on the mast base
21. Therewith the tilt of the chassis vertical axis 13
relative to the vertical, and therewith the also the tilt of
the vehicle chassis relative to the substrate, can be
measured. The angle sensors 44 through 48 will replace the
articulation axes based angle sensors provided in the
conventional articulated mast control device.
As can be seen from Fig. 3, in the stationary condition the
articulation axes based articulation angles ev / can be
calculated from the geographically referenced angles ev of the
mast arms determined by the geodetic angle sensors 44 through
48 as follows:
when v > 1
and
a1 = e1 when v = 1,
wherein the setup tilt angle is assumed to be zero. The
geodetic angle sensors 44 through 49 preferably provide tilt
angle signals responsive to the gravity to the earth. Since
the angle sensors are provided on the mast arms 23 through 27
outside of the articulation axes 28 through 32, their
measurement values include additional information components
regarding the bending of the mast system and the dynamic
oscillation condition. Further contained in the measurement
values is also information regarding the setup tilt and the
deformation in the base frame or body, which can be separated
using a supplemental measurement cite 49 on the mast base or
the chassis.
The remote control device 50 includes in the embodiment shown
in Fig. 4 at least one remote control element 60 in the form a
control lever, which can be moved back and forth in three main
directions with output of control signals 62. The control
signals 62 are transmitted over a radio path 64 to a vehicle
mounted radio receiver 66, which is connected on the output
side via a, for example, CAN-Bus type Bus system 68, to a
microcontroller 70. The microcontroller 70 contains software
modules 74, 76, 78, 80 via which the control signals 62
(?, r,h) received from the remote control device 50 and the
measurement signals 82 (ev) received from the geodetic angle
sensors 44 through 48 are interpreted, transformed and, via an
operating command or steering value controller 84, an error
value controller 86 and a downstream signal provider 88, are
converted into actuation or operation signals (Dav) for the
drive units 34 through 38 (actuators) of the articulation axes
28 through 32.
In the shown illustrative embodiment the output signals of the
remote control element 60 are interpreted into the three main
servo or control directions "advance/retract tilting" for
adjusting the radius r of the mast tip 33 from the rotation
axis 13 of the mast base, "right/left tiling" for controlling
the rotation axes 13 of the mast base 21 about the angle ? and
"right/left rotation" for adjusting the height h of the mast
tip 33 above the location to be supplied with concrete 18.
The deflection of the remote control element 60 in the
respective directions is converted in a not shown
interpretation routine into a speed signal, wherein a boundary
value data ensures that the movement speed of the axes and the
acceleration thereof does not exceed a preset maximal value
(see DE-A-10060077).
The software module 74 labeled "transformation routine" has
the task of transforming, in predetermined time clock pulses,
the incoming control signals (desired values), interpreted as
cylinder coordinates ?,r,h, into angle signals ?srasv for the
rotation and articulation axes 13, 28 through 32. Each
articulation axes 28 through 32 is so controlled by software
within the transformation routine 74 with utilization of a
predetermined path/slew characteristic, that the articulation
linkages, depending upon the path and time, move harmonically
relative to each other. The control of the redundant degrees
of freedom of the articulation linkages occurs therewith
according to a preprogram strategy via which it is also
possible to eliminate the possibility of a self-collision with
adjacent mast arms 23 through 27 during the sequence of
movement.
The geodetic angle sensors 44 through 48 measure, in a
predetermined clock cycle, the instantaneous geographically
referenced angle ev and transmit the measurement value over the
bus system 68 to the microcontroller 74. The measurement
values ev are converted in the software module 76 into the
articulation angle instantaneous values aiV. The time
dependent articulation angles are then distributed or
subdivided in the software module 78, labeled "filter
routine", into low frequency (quasi stationary) articulation
angles aivN and into a high frequency summed articulation angle
signal aH. The low frequency axes associated articulation
angle instantaneous values aiVN are compared in the control
comparator 90 with the set or desired values asv and used via
the guidance value controller 84 and the signal provider 88
for controlling the valves or magnitudes going to the drive
units 34 through 38. The high frequency summed component aH
is converted, using the geographically referenced mast related
angle measurement value ev, in a software module 80 labeled as
"correlation routine", into high frequency articulation axes
related interference or error magnitude signals aH, which via
a control comparer 92 and the error value controller 86 are
supplied to the signal provider 88 in the sense of an error
value circuit entry, and thereby are adjusted to zero.
It is basically possible, in place of the geodetic angle
sensors, to also provide satellite controlled GPS-position
sensors on the mast arms. The therewith measured position
values as instantaneous values can be converted by suitable
transformation routines 76 into articulation angles and in
like manner be evaluated as the geographically referenced
angle measurement values with the microcontroller 70.
In summary the following can be concluded: The invention
relates to a device for actuating an articulated mast
particularly for large manipulators and concrete pumps. Said
articulated mast 22 is pivotally connected to a mast base 21
that is rotatable about a vertical axis and comprises at least
three mast arms 23 to 27 which are pivotable to a limited
extent about horizontal articulated axis 28 to 32 that are
located parallel to each other, the pivoting movement being
relative to the mast base 21 or an adjacent mast arm 23 to 27
and being performed by means of a respective drive unit 34 to
38. The inventive device further comprises a control unit for
actuating the drive units for the mast movement. The control
unit is provided with coordinate transformer 74, 76 which
responds to a given guiding parameter r and measured angular
values eg that are determined by means of angle sensors 44 to
48 located on the mast arms 23 to 27. The coordinate
transformer 74, 76 does a conversion into movement signals Dav
for the drive units 34 to 38 in accordance with predefined
path/slew characteristics, said movement signals being related
to the articulation axis. In order to make the inventive
device lighter and easier to build, geodetic angle sensor 44
to 48 which determine geostationary measured angular values eg
that are assigned to the individual mast arms 23 to 27 are
disposed in a rigid manner on the mast arms 23 to 27.
WE CLAIM
1. A large manipulator with an articulated mast (22), which is linked
to a mast base (21) preferably rotatable about a vertical axis (13)
on a chassis (11), the articulated mast comprising at least three
mast comprising at least three mast arms (23 to 27) limitedly
pivotable about respectively parallel horizontal articulation axes (28
to 32) relative to the mast base (21) or an adjacent mast arm (23
to 27) via a respective drive unit (34 to 38), the free end of the
articulated mast (27) terminating in a mast tip (33), with a control
unit (70) for actuating the drive units (34 to 38) for mast
movement, the control unit comprising a coordinate transformer
(74, 76) which responds to guiding parameters (r,h) for the mast
tip (33) or for an end hose (43) located thereon, preferably
provided in a chassis-referenced coordinate system, and to
measured angular values that are determined by means of a
plurality of angle sensors (44 to 48) on the mast arms (23 to 27)
for translation into articulation axis referenced movement signals
(Aav) for the drive units (34 to 38) in accordance with predefined
path/slew characteristics, characterized in that the plurality of
geodetic angle sensors (44 to 48) which determine geographically
referenced angular values (ev) of the individual mast arms (23 to
27) are disposed in a rigid manner on the mast arms (23 to 27),
and in that the coordinate transformer (74, 76, 78) is acted upon
by the measured angular values (ev) of the geodetic angle sensors
(44 to 48).
2. A large manipulator as claimed in claim 1, comprising a geodetic
angle sensor (49) provided on the mast base (21) for measurement
of a geographically referred angle value associated with the mast
base (21).
3. A large manipulator as claimed in claim 1 or 2, at least one of said
plurality of geodetic angle sensors is provided on the chassis (11)
for measurement of at least one geographically referenced angle
value associated with the chassis.
4. A large manipulator as claimed in claims 1 to 3, wherein the
geodetic angle sensors (44 to 48) are tilt angle sensors responsive
to the gravity of the earth.
5. A large manipulator as claimed in claims 1 to 4, wherein the
coordinate transformer comprises a software routine (76) for
conversion of geographically referenced mast arm base angle
values (ev) into articulation angles (aiv).
6. A large manipulator as claimed in claims 1 to 5, wherein the
coordinate transformer comprises a software routine for translating
geographically referenced mast arm base angle values (ev) into
chassis referenced cylinder coordinates (r, h) for the mast tip or tye
end hose.
7. A large manipulator as claimed in claims 1 to 5, wherein the
coordinate transformer comprises a software routine (74) for
conversion of the guide or command value (R) into guide
articulation angles (asv) in accordance with a predetermined
path/slew characteristic of the articulated mast (22).
8. A large manipulator as claimed in one of claims 1 to 7, comprising
a software routine (78) responsive to dynamic angle measurement
values (aiv) for dividing the dynamic angle measurement values
(aiv) into low frequency and high frequency angle measurement
value components.
9. A large manipulator as claimed in claim 7 or 8, comprising a group
of articulation axes referenced control comparators (90), which are
acted upon by the stationary or low frequency component (aivN) of
the articulation axes based articulation angles (aiv) as
instantaneous values and the articulation axes based guide
articulation angles (aiv) as set or desired values, and which are
connected on the output side with an articulation axes based
command or steering value controller (84) for control or actuation
of the drive units (34 to 38) of the associated articulation axes (28
to 32).
10. A large manipulator as claimed in claim 8 or 9, comprising of
articulation axes based or referenced error value controllers (86),
which are acted upon with the articulation axes high frequency
component (avH) of the articulation angle and which are connected
to the signal inputs (88) of the associated drive units (34 to 38) of
the articulation axes (28 to 32) with formation of an error
magnitude input circuit.
11. A large manipulator as claimed in claim 10, wherein the error
magnitude controllers (86) are preceded by a software routine (80)
responsive to the geographically referenced angle measurement
values (ev) and the high frequency summed component (aH) of the
articulation angles for determining the articulation axes based high
frequency component (avH) of the articulation angles.
12.A large manipulator with an articulated mast (22), which is linked
to a mast base (21) preferably rotatable about a vertical axis (13)
pn a chassis (11), the articulated mast comprising at least three
mast arms (23 to 27) limited pivotable about respectively parallel
horizontal articulation axis (28 to 32) relative to the mast base (21)
or an adjacent mast arm (23 to 27) via a respective drive unit (34
to 38), the free end of the articulated mast (27) terminating in a
mast tip (33), with a control unit (70) for actuating the drive units
(34 to 38) for mast movement, the control unit comprising a
coordinate transformer (74,76,78) which responds to guiding
parameters (r, h) for the mast tip (33) or for an end hose located
thereon, preferably provided in a chassis referenced coordinate
system, and to measured angular values that are determined by
means of a plurality of angle sensors (44 to 48) on the mast arms
(23 to 37) for translation into articulation axis referenced
movement signals (Dav) for the drive units (34 to 38) in accordance
with predefined path/slew characteristics, characterized in while that
respectively one GPS-module is rigidly provided on each mast arm
for determining the geographically referenced position
measurement value of the individual mast arms, and in that the
coordinate transformer is acted upon by the position measurement
values of the GPS module.
13.A large manipulator as claimed in claim 12, comprising a GPS
module associated with the mast base for measurement of a
geographically referenced position measurement value associated
with the mast base.
14.A large manipulator as claimed in claim 12 or 13, wherein at least
one GPS module is provided associated with the chassis for
measurement of at least one chassis associated geographically
referenced position measurement value.
15. A large manipulator as claimed in one of claims 12 to 14, wherein
the coordinate transformer comprises a software routine (74) for
conversion of geographically referenced mast arm based position
measurement values into articulation angles (aiv).
16.A large manipulator as claimed in one of claims 12 to 15, wherein
the coordinate transformer comprises a software routine (74) for
conversion of the guide or command value (r,h) into guide
articulation angles (asV) in accordance with a predetermined
path/slew characteristic of the articulated mast (22).
17. A large manipulator as claimed in one of claims 12 to 16,
comprising a software routine (78) responsive to the dynamic
position measurement values, for their distribution or subdivision
into low frequency and high frequency position measurement
components.
18. A large manipulator as claimed in one of claim 16 to 17, comprising
a group of articulation axes based control comparators (90) which
can be acted upon with the stationary or low frequency
components (aivN) of the articulation angle (aiv) as instantaneous
values and the command angles (asv) as desired or set values and
which, on the output side, are connected with respectively one
articulation axes based command value controller (84) for actuating
the drive units of the associated articulation axes (28 to 32).
19. A large manipulator as claimed in one of claim 17 or 18, comprising
a group of articulation axes associated error value controllers (86),
which can be acted upon with the articulation axes based high
frequency components (avH) of the articulation angles and which
are connected to the signal inputs (88) of the associated drive units
(34 to 38) of the articulation axes (28 to 32) with formation of an
error magnitude circuit input.
20.A large manipulator as claimed in claim 20, wherein the error value
controllers (86) are preceded with a software routine (80),
"responsive to the geographically referenced position measurement
values and the high frequency component (aH) of the articulation
angle, for determining the articulation axes based high frequency
component (avH) of the articulation angle.
This invention relates to a large manipulator with an articulated mast (22), which
is linked to a mast base (21) preferably rotatable about a vertical axis (13) on a
chassis (11), the articulated mast comprising at least three mast comprising at
least three mast arms (23 to 27) limitedly pivotable about respectively parallel
horizontal articulation axes (28 to 32) relative to the mast base (21) or an
adjacent mast arm (23 to 27) via a respective drive unit (34 to 38), the free end
of the articulated mast (27) terminating in a mast tip (33), with a control unit
(70) for actuating the drive units (34 to 38) for mast movement, the control unit
comprising a coordinate transformer (74, 76) which responds to guiding
parameters (r,h) for the mast tip (33) or for an end hose (43) located thereon,
preferably provided in a chassis-referenced coordinate system, and to measured
angular values that are determined by means of a plurality of angle sensors (44
to 48) on the mast arms (23 to 27) for translation into articulation axis
referenced movement signals (Aav) for the drive units (34 to 38) in accordance
with predefined path/slew. The plurality of geodetic angle sensors (44 to 48)
which determine geographically referenced angular values (ev) of the individual
mast arms (23 to 27) are disposed in a rigid manner on the mast arms (23 to
27), and in that the coordinate transformer (74, 76, 78) is acted upon by the
measured angular values (ev) of the geodetic angle sensors (44 to 48).

Documents:

490-KOLNP-2005-ASSIGNMENT.pdf

490-KOLNP-2005-CORRESPONDENCE 1.1.pdf

490-KOLNP-2005-CORRESPONDENCE 1.2.pdf

490-KOLNP-2005-FORM 16.pdf

490-KOLNP-2005-FORM-27.pdf

490-kolnp-2005-granted-abstract.pdf

490-kolnp-2005-granted-claims.pdf

490-kolnp-2005-granted-correspondence.pdf

490-kolnp-2005-granted-description (complete).pdf

490-kolnp-2005-granted-drawings.pdf

490-kolnp-2005-granted-examination report.pdf

490-kolnp-2005-granted-form 1.pdf

490-kolnp-2005-granted-form 18.pdf

490-kolnp-2005-granted-form 2.pdf

490-kolnp-2005-granted-form 26.pdf

490-kolnp-2005-granted-form 3.pdf

490-kolnp-2005-granted-form 5.pdf

490-kolnp-2005-granted-reply to examination report.pdf

490-kolnp-2005-granted-specification.pdf

490-kolnp-2005-granted-translated copy of priority document.pdf

490-KOLNP-2005-OTHERS 1.1.pdf


Patent Number 223872
Indian Patent Application Number 490/KOLNP/2005
PG Journal Number 39/2008
Publication Date 26-Sep-2008
Grant Date 23-Sep-2008
Date of Filing 24-Mar-2005
Name of Patentee PUTZMEISTER AKTIENGESELLSCHAFT
Applicant Address MAX-EYTH-STRASSE 10, 72631 AICHTAL
Inventors:
# Inventor's Name Inventor's Address
1 BENCKERT, HARTMUT ISOLDE-KURZ-WEG 3, 70794 FILDERSTADT
2 RAU, KURT OBERMUHLE, 63546 HAMMERSBACH
PCT International Classification Number E04G 21/04
PCT International Application Number PCT/EP2003/006925
PCT International Filing date 2003-06-30
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 10240180.2 2002-08-27 Germany