Title of Invention

POWER SUPPLY UNIT FOR INTERNAL COMBUSTION ENGINE

Abstract

No. 331/MAS/2002 ABSTRACT POWER SUPPLY UNIT FOR INTERNAL COMBUSTION ENGINE The object is to provide a power supply unit for an internal combustion engine capable of stably providing drive power to a control circuit of the internal combustion engine and capable of rapidly starting up the control circuit. There are provided a generator 21 for generating electrical power, a main power supply circuit 22 for regulating drive power, a capacitor 23 for storing electrical power supplied by the main power supply circuit 22, a current control circuit 26 for supplying electrical power to the control circuit 15 other than the capacitor and the various loads 24 when the voltage outputted by the main power supply circuit is less than the first set voltage, and supplying electrical power to the capacitor when the voltage outputted by the main power supply circuit is greater than or equal to the first set voltage VI, and a discharge circuit 28 for supplying electrical power accumulated at the capacitor to the control circuit and the various loads when the output voltage of the main power supply circuit falls to a voltage equal to or less than the capacitor voltage. (fig.2)

Full Text

Technical Field The present invention relates to a power supply unit for an internal combustion engine, and more particularly relates to a power supply unit for an internal combustion engine suited to use with internal combustion engines that are not provided with batteries. Related Art Conventionally, so-called batteryless internal combustion engines where a crankshaft is forcibly rotated using a kick lever or a starting rope so as to rotated a generator (ACG) coupled to the crankshaft so that drive power generated at this time is then used to drive control circuits etc. for the internal combustion engine are well known as internal combustion engines mounted on vehicles such as motorcycles and snowmobiles, etc. With this kind of internal combustion engine that does not have a battery mounted, in addition to conditions on the electricity generating side such as insufficient power being generated by the kicking action or the output of the main power supply circuit (regulator rectifier) being intermittent, etc., spike-shaped drops occur in the power supply voltage due to the output power of the ACG being temporarily insufficient due to large rush currents when a lamp load is switched on and various loads such as pulse-shaped currents of injector and igniter, etc. A particularly dramatic drop occurs in the power supply voltage when an inrush current, occurring when the turn indicator lamps are switched on, overlaps to injector or ignition coil driving. This problem is at its worst and causes the engine to stop when the drop in the power supply voltage falls below the minimum operating voltage of the engine control unit. Even when the engine does not stop, dramatic fluctuations in the power supply voltage are detrimental to the discharge precision of the injector and cause the ignition voltage to be insufficient. in order to resolve this kind of problem, it has been proposed to provide a power stabilizing circuit consisting of a diode and a capacitor between the generator and the control circuit (refer, for example, to Examined Utility Model Application Publication No. Hei. 8-9393). However, the following problems it was intended to improve remained with the related method of dealing with these problems. Namely, with the related method, the power supply voltage of the control circuit is stabilized by connecting an injector load to the output of the main power supply circuit, connecting the control circuit power supply via a diode, and providing a capacitor at this location. However, deterioration in the injector discharge reliability is unavoidable because the injector power supply voltage is not stable. It has also been considered to make the capacitance of the capacitor large in order to avoid the aforementioned problems. Unfortunately, this presents a new problem where it takes time for the power supply voltage of the power supply circuit to rise as a result of having to charge the capacitor when kick-starting with this kind of batteryless system. Specifically, engine rotation due to kick-starting takes place for approximately 0.2 to 0.4 seconds. During this time, the time required for activation of the injection system becomes substantially shortened due to charging of the capacitor and in the worst case, the supply of power is stopped prior to the injection system reaching the start-up power supply voltage. In order to resolve the problems of the related art, it is therefore the object of the present invention to provide a power supply unit for an internal combustion engine capable of stably providing drive power to a control circuit of the internal combustion engine and capable of rapidly starting up the control circuit. In order to achieve the aforementioned object, in a power supply unit for an internal combustion engineof^clajriLJ, there is provided a power supply unit, for an internal combustion engine,: for supplying drive power to control circuits for controlling the internal combustion engine and to various loads, comprising: a generator for generating electrical power, a main power supply circuit, connected to the generator, for regulating drive power, a capacitor, connected to the main power supply circuit, for storing electrical power supplied by the main power supply circuit, a current control circuit for supplying electrical power, supplied from the main power supply circuit, to the control circuit and the various loads but not the capacitor when the voltage outputted by the main power supply circuit is less than the first set voltage, and supplying electrical power from the main power supply circuit to the capacitor when the voltage outputted by the main power supply circuit is greater than or equal to the first set voltage, and a discharge circuit for supplying electrical power accumulated at the capacitor to the control circuit and the various loads when the output voltage of the main power supply circuit falls to a voltage equal to or less than the capacitor voltage. With the power supply unit for an internal combustion engine of claim 2 of the present invention, that disclosed in claim 1 is further provided with a short circuiting circuit having a switching element provided across the capacitor and the main power supply circuit in such a manner that the capacitor and the main power supply circuit are short-circuited by putting the switching element on when a voltage outputted from the main power supply circuit becomes greater than or equal to a second set voltage. For the power supply unit for an internal combustion engine disclosed in claim 3, the path of the short circuit disclosed in claim 2 is controlled by a microcomputer. In the power supply unit for an internal combustion engine of claim 4, the switching element disclosed in claim 2 is a relay. In the power supply unit for an internal combustion engine of claim 5, the switching element disclosed in claim 2 is a FET. With the power supply unit for an internal combustion engine of claim 6, the switching element of any one of claim 2 to claim 5 is capable of holding an on state using a self-holding function. With the power supply unit for an internal combustion engine of claim 7, the switching element of claim 6 is capable of releasing the self-holding function by turning a main switch, used in starting and stopping the internal combustion engine, off. In the power supply unit for an internal combustion engine of claim 8, a diode is provided between the main power supply circuit and the voltage detection circuit disclosed in any one of claim 1 to claim 7, so that a lamp load of each of the various loads is connected. Brief Description of the Drawings FIG. 1 is a side view outlining an example structure for an internal combustion engine. FIG. 2 is a view showing the system configuration for a first embodiment of the present invention. FIG. 3 is a circuit diagram showing the first embodiment of the present invention. FIG. 4 is a view showing a voltage waveform of the first embodiment of the present invention. FIG. 5 is a circuit diagram showing a further embodiment of the present invention. FIG. 6 is a view showing the system configuration for the further embodiment of the present invention. FIG. 7 is a view showing a voltage waveform for the embodiments of the present invention. FIG. 8 is a circuit diagram showing a further embodiment of the present invention. Embodiments The following is a description, with reference to the drawings, of an embodiment of the present invention. FIG. 1 shows an example structure for an internal combustion engine indicated by numeral 1 in the drawing. This internal combustion engine 1 comprises a cylinder block 3 fitted with a free-sliding piston 2, a cylinder head 4 forming a combustion chamber fitted at an upper part of the cylinder block 3, an intake valve 5 and exhaust valve 6 slideably fitted at the cylinder head 4, and an intake pipe 7 and exhaust pipe 8 fitted at the cylinder head 4. An injector 9 for injecting fuel is also provided at the intake pipe 7. A throttle valve 10 for regulating intake is then provided upstream from the portion where the injector is provided, within the intake pipe 7. An air cleaner 11 for purifying intake air is then fitted at an end of the intake pipe 7 on the upstream side of the intake pipe 7. Further, numeral 12 is a crank angle sensor for detecting the rotational position and rotational speed of the crankshaft. A pressure sensor 14 is fitted to the intake pipe 7 via a lead pipe 13, with intake then being measured by detecting intake pressure within the intake pipe 7. Numeral 15 indicates an ECU taken as a control circuit for controlling driving of the internal combustion engine 1. Drive power is then supplied to the control unit 15 by the power supply unit relating to this embodiment (described later). As shown by in FIG. 2, the power supply unit of this embodiment is basically configured of a generator 21 for generating electrical power, a main power supply circuit 22 connected to the generator 21 and constituted by a regulator actuator, for regulating drive power, a capacitor 23, connected to the main power supply circuit 22, for storing electrical power supplied by the main power supply circuit 22, a current control circuit 26 for supplying electrical power supplied by the main power supply circuit 22 to the control circuit 15 other than the capacitor 23 and various loads 24 when the voltage outputted by the main power supply circuit 22 is less than a first set voltage (V1), and supplying electrical power from the main power supply circuit 22 to the capacitor 23 when the voltage outputted by the main power supply circuit 22 is greater than or equal to the first set voltage (V1), and a discharge circuit 28 for supplying electrical power accumulated at the capacitor 23 to the control circuit 15 and the various loads 24 when the output voltage of the main power supply circuit 22 falls to a voltage equal to or less than the voltage of the capacitor 23. A short circuiting circuit 27 having a switching element is provided across the capacitor 23 and the main power supply circuit 22 in such a manner that the capacitor 23 and the main power supply circuit 22 are short-circuited by putting the switching element on when a voltage outputted from the main power supply circuit 22 becomes greater than or equal to a second set voltage (V2). Numeral 29 in FIG. 2 indicates a main switch for making and breaking the electrical connection between the main power supply circuit 22 and the control circuit 15 and various loads 24. Here, various loads 24 refers to electrical loads such as fuel pump, injector, and headlights, etc. Giving a detailed description using FIG. 3, the main power supply circuit 22, control circuit 15 and various loads 24 are electrically connected by a main power line 30, with the main switch 29 being provided midway along the main power line 30. Zener diodes 31 are connected to the main power line 30, and the zener diodes 31 are connected to the base of an npn transistor 34 via resistors 32 and 33. A base electrode of a pnp transistor 36 is connected via a resistor 35 to the collector of the transistor 34. The emitter of a transistor 36 is then connected to the main power line 30 and to the base side via a resistor 37. The capacitor 23 is then connected to the collector of the transistor 36 via the diode 38. In this embodiment, the breakdown voltage of the zener diodes 31 is set to 10V and is the first set voltage V1 referred to above. The transistors 34 and 36 go on when the voltage outputted by the main power supply circuit 22 exceeds 10V and the capacitor 23 is electrically connected to the main power line 30. In this embodiment, the zener diodes 31 constitute a voltage detecting circuit for deciding upon the starting and stopping of charging of the capacitor 23 and the current control circuit is constituted by the transistors 34 and 36 and the diode 38. On the other hand, a zener diode 39 set to a breakdown voltage of 12V is connected between the main switch 29 and the control circuit 15 of the main power line 30, with this breakdown voltage being the second set voltage V2. The base of an npn transistor 40 is connected to the zener diode 39 via a resistor 41, with the transistor 40 being on when the output voltage from the main power supply circuit 22 exceeds the second set voltage V2. A coil of a relay 42 constituting a switching element is connected to the collector of the transistor 40 and the collector of the transistor 40 is electrically connected to the main power line 30 via this coil. The relay 42 is driven by the transistor 40 and electrically connects and disconnects the main power line 30 and the capacitor 23. The capacitor 23 is therefore electrically connected (short-circuited) to the main power line 30 as a result of the relay 42 going on when the voltage outputted by the main power supply circuit 22 is a voltage that puts the transistor 40 on, i.e. a voltage exceeding the second set voltage V2. The zener diode 39, transistor 40 and relay 42 constitute the short circuiting circuit 27 of this embodiment. A pnp transistor 43 is provided in parallel with the zener diode 39. The base of the transistor 43 is connected to the collector of the transistor 40 via a resistor 44 and a diode 45 and is connected to the emitter via a resistor 46. A voltage is applied to the base of the transistor 43 as a result of transistor 40 being on and the transistor 43 therefore also goes on. As a result, the main power line 30 and the base of the transistor 40 are connected so that the zener diode 39 is bypassed. Once the transistor 40 goes on, the transistor 40 maintains this on state and the relay 42 also remains on so as to furnish the short circuiting circuit 27 with a self-holding function. On the other hand, a diode 47 is provided in parallel with the relay 42 between the main power line 30 and the capacitor 23 and electrical power is supplied to the main power line 30 from the capacitor 23. By forming the circuit in this manner, when the main switch 29 goes on again after going off, power stored in the capacitor 23 is supplied to the control circuit 15 even if the relay 42 is off. The diode 47 therefore performs the function of the discharge circuit 28 in this embodiment. Next, a description is given of the power supply unit 20 of this embodiment constructed in this manner. First, when the main switch 29 is closed and the generator 21 is forcibly rotated, power generated by the generator 21 is regulated by the main power supply circuit 22 and supplied to the control circuit 15 and the various loads 24. The voltage outputted by the main power supply circuit 22 gradually rises but the transistor 34 holds an off state until the first set voltage constituting the breakdown voltage of the zener diode 31 constituting the voltage detection circuit is reached and the capacitor 23 therefore remains separated from the main power line 30. In this way, power outputted from the main power supply circuit 22 is all supplied to the control circuit 15 and the various loads 24 via the main switch 29 without being stored at the capacitor 23 and the voltage outputted by the main power supply circuit 22 therefore rapidly rises up to the first set voltage (10V) as shown by the curve X in FIG. 4. The control circuit 15 and the various loads 24 can therefore be made to operate quickly by setting the first set voltage V1 to a voltage necessary for causing the control circuit 15 and the various loads to operate, and control of rapid starting of the internal combustion engine 1 is possible with prompt and reliable control of the internal combustion engine 1. When the voltage outputted by the main power supply circuit 22 reaches the first set voltage V1, a voltage is applied to the base of the transistor 34 via the zener diode 31, the transistor 34 and the transistor 36 connected to the transistor 34 go on, and the capacitor 23 is electrically connected to the main power supply line 30. At this time, charging of the capacitor 23 commences as shown by the curve Y in FIG. 4. Namely, charging of the capacitor 23 starts when there is surplus power after guaranteeing the power necessary for driving the control circuit 15. For example, when the voltage outputted by the main power supply circuit 22 falls below the first set voltage V1 (10V) as shown by region 3 in FIG. 4 due to the consumption of power at the various loads 24, the voltage applied to the base of the transistor 34 is no longer present and the transistors 34 and 36 both go off. This ensures a voltage for enabling the control circuit 15 and various loads 24 to operate again for when the charging of the capacitor 23 is halted. Maintaining the drive power provided to the control circuit 15 and the various loads 24 is therefore given priority and starting of the internal combustion engine 1 can therefore be carried out reliably. The internal combustion engine 1 then starts and the capacitor 23 is charged so that when the capacitor 23 charges up to the point that the first set voltage V1 (10V) is reached, the drive voltage outputted by the main power supply circuit 22 applied to the control circuit 15 and the various loads 24 increases gradually as shown in region 5 of FIG. 4, passes through the second set voltage V2, and stabilizes in the vicinity of 14V constituting the control voltage outputted by the main power supply circuit 22. When the drive voltage reaches the second set voltage V2 (12V), the zener diode 39 goes on, the transistor 40 goes on, and the relay 42 therefore also goes on. The capacitor 23 is therefore electrically connected to the main power line 30. At the same time, the transistor 40 controlling the operation of the relay 42 also holds an on state due to the transistor 43 being on. When the various loads 24 operate after the internal combustion engine 1 starts and charging of the capacitor 23 is complete, the drive voltage from the main power supply circuit 22 falls to the extent of the power consumed by these loads. However, as described above, as a result of the capacitor 23 being connected to the main power line 30, when the drive voltage falls, power is supplied from the capacitor 23 so as to replenish the portion by which the drive voltage dropped. The capacitor 23 therefore functions as a stabilizing power supply for the drive voltage that stabilizes the drive voltage supplied to the control circuit 15 and the various loads 24. On the other hand, for example, after the main switch 29 is turned off and the internal combustion engine 1 is stopped, the main switch 29 is turned on in order to restart the internal combustion engine 1. In this state, the generator 21 is not operating so the zener diode 39 is therefore off, and the relay 42 is kept off as a result. However, the capacitor 23 is connected to the main power line 30 via the diode 47 constituting the discharge circuit 28. When the internal combustion engine 1 starts to operate again, power stored in the capacitor 23 is promptly supplied to the control circuit 15. When the internal combustion engine 1 is restarted, drive power is therefore supplied to the control circuit without having to wait for the generator 21 to start up, and smooth starting of the internal combustion engine 1 is assured. When the various loads 24 are operating when the internal combustion engine 1 is restarted, power supplied from the capacitor 23 is consumed by the various loads 24, and it is assumed that the voltage supplied to the control circuit 15 is a voltage lower than the voltage required for these operations, i.e. lower than the first set voltage V1. In order to avoid such inconvenience, when the various loads 24 are operating at the time of restarting and the voltage outputted from the capacitor 23 is lower than the first set voltage V1, the supply of power to the various loads 24 is stopped, and supply of power to the control unit 15 is given priority. This ensures that the internal combustion engine 1 starts in a reliable manner. The above embodiment is given as an example, and various modifications are possible based on design requirements, etc. For example, as shown in FIG. 5, an FET 48 can be used as the switching element in place of the relay 42. The power required to drive the switching element can therefore be kept small by using the FET 48. The discharge circuit 28 can also be constructed by providing a diode 49 in parallel with the FET 48 when this FET 48 is used. An FET with a diode built-in may also be used in place of the diode 49. It may also be important to reduce the current flowing in the capacitor in order to keep fluctuations in the power supply voltage for the control circuits, injector, and ignition coils as small as possible. For example, in a further embodiment illustrated in Fig. 6, a diode 50 may be provided between the main power supply circuit 22 and the voltage detection circuit, so that a lamp load 25 of each of the various loads 24 is connected between the diode 50 and the main power supply circuit 22. In this case, the voltage waveform outputted from the main power supply circuit 22 is as shown by the curve A in FIG. 7, and the voltage waveform for the discharge circuit 28 is as shown by the curve B, also in FIG. 7. The above configuration allows the current flowing in the capacitor 23 to be dramatically reduced and enables the supply of power to the control circuit 15, the injector and the ignition coll to be more stable. It is also possible to short circuit and open circuit the short circuiting circuit 27 using a microcomputer. Control of the short circuiting circuit 27 can thereby be optimized by performing this control and the circuit itself can be simplified. On the other hand, in the above embodiment, an example is given where the main switch 29 is provided on the input side of the control circuit 15 but, as shown in FIG. 8, it is also possible to provide the main switch 29 on the output side of the main power supply circuit 22. The circuits and the control circuit 15 are incorporated into the ECU and the main switch 29 is connected to the ECU via a connector and the above embodiment therefore requires two power lines in order to connect the ECU and the main switch 29. However, as shown In FIG. 8, the power line requirements can be reduced by providing the main switch 29 on the output side of the main power supply circuit 22 and arranging the main switch 29 midway along the power line connecting the main power supply circuit 22 and the other circuits. According to the power supply unit for the internal combustion engine of the present invention described above, supply of drive power to the control circuit of the internal combustion engine can be stabilized, starting up of the control circuit is rapid and the internal combustion engine therefore starts in a rapid and reliable manner. WE CLAIM : 1. A power supply unit for an internal combustion engine that supplies drive power to at least one control circuit (15) for controlling the internal combustion engine and to various loads (24)and comprises : a generator (21 )for generating electrical power, a main power supply circuit (22) connected to the generator, for regulating drive power, characterized in that a capacitor (23)connected to the main power supply circuit, for storing electrical power supplied by the main power supply circuit, a current control circuit (26)for supplying electrical power, supplied by the main power supply circuit, to at least one of the control circuit and said various loads but not to the capacitor when a voltage outputted by the main power supply circuit is less than a first set voltage, and supplying electrical power from the main power supply circuit to the capacitor when the voltage outputted by the main power supply circuit is greater than or equal to the first set voltage, and a discharge circuit (28) for supplying electrical power accumulated in the capacitor to at least one of the control circuit and the various loads when the output voltage of the main power supply circuit falls to a voltage equal to or less than the capacitor voltage. 2. The power supply unit for an internal combustion engine as claimed in claim 1, wherein it comprises a short circuiting circuit (27) having a switching element (42 or 48) provided across the capacitor and the main power supply circuit in such a manner that the capacitor and the main power supply circuit are short-circuited by putting the switching element on when a voltage outputted from the main power supply circuit becomes greater than or equal to a second set voltage. 3. The power supply unit for an internal combustion engine as claimed in claim 2, wherein the path of the short circuiting circuit is controlled by a microcomputer. 4. The power supply unit for an internal combustion engine as claimed in claim 2, wherein the switching element is a relay (42). 5. The power supply unit for an internal combustion engine as claimed in claim 2, wherein the switching element is FET (48). 6. The power supply unit for an internal combustion engine as claimed in any one of claims 2 to 5, wherein the short circuiting circuit comprises a pair of transistors (40 and 43) for holding on state of the switching element (42 or 48). 7. The power supply unit for an internal combustion engine as claimed in claim 6, wherein the on state of the switching element (42 or 48) is released when a main switch (29), which is used in starting and stopping the internal combustion engine, is turned off. 8. The power supply unit for an internal combustion engine as claimed in any one of claim 1 to 7, wherein a diode (50) is provided between the main power supply circuit and the voltage detection circuit, so that one or more of the loads of each of the various loads is connected between the diode and the main power supply circuit. 9. The power supply unit as claimed in any one of the preceding claims, wherein said main switch (29) is either connected at the input side of said at least one control circuit, or at the output side of said main power supply circuit. 10. A power stabilizing unit for an internal combustion engine, said power stabilizing unit comprising: a power supply unit as claimed in one of claims 1 to 9 without said generator for generating electrical power, wherein said main power supply circuit is to be connected to a generator for generating electrical power.

Documents:

0331-mas-2002 abstract.jpg

0331-mas-2002 abstract.pdf

0331-mas-2002 claims-duplicate.pdf

0331-mas-2002 claims.pdf

0331-mas-2002 correspondence-others.pdf

0331-mas-2002 correspondence-po.pdf

0331-mas-2002 description (completed)-duplicate.pdf

0331-mas-2002 description (completed).pdf

0331-mas-2002 drawings.pdf

0331-mas-2002 form-1.pdf

0331-mas-2002 form-18.pdf

0331-mas-2002 form-26.pdf

0331-mas-2002 form-3.pdf

0331-mas-2002 petition.pdf