Title of Invention

FUEL FEED APPARATUS

Abstract In a fuel feed apparatus comprising a fuel punp 5, a strainer 6 and a pressure regulator 7, said fuel pump 5 and at least either of said strainer 6 and said pressure regulator 7 being arranged in a fuel tank, a holder 9 is arranged at an upper portion of reservoir 4b mounted in said fuel tank in order to hold the fuel pump 5 and the strainer 6 or the pressure regulator 7. The fuel pump 5 and the strainer 6 or the pressure regulator 7 are connected by a coupling cover 11 so that they may be held in position by the holder 9 and the coupling cover 11. The coupling cover 11 contains a check valve 20 in it. A thermistor 24 is arranged within the fuel tank 2 in order to detect the volume of fuel left in the fuel tank 2. The thermistor 24 is held within the fuel tank 2 by a thermistor arm 26 made of an electrically conductive material. The thermistor arm 26 is connected to the strainer 6 at an end thereof and to the grounding terminal of the thermistor 24 at the other end thereof where an earth-connecting section 26a is arranged. Thus, the thermistor arm 26 operates also as the grounding terminal of the strainer 6 so that the thermistor 24 and the strainer 6 share a common grounding terminal.
Full Text BACKGROUND OF THE INVENTION
[Field of the Invention]
This invention relates to a fuel feed apparatus and, more
particularly, it relates to a technology that can be effectively
applied to an in-tank type fuel feed apparatus having a fuel pump
arranged inside a fuel tank.
[Related Art Statement]
Conventionally, so-called in-tank type fuel feed apparatus
having a fuel pump and a strainer arranged inside a fuel tank like
the one disclosed in Japanese Patent Application Laid-Open No.
9-112374 are popularly used for motor bicycles and motor cars . FIG.
10 of the accompanying drawings schematically illustrates a fuel
tank apparatus disclosed in Japanese Patent Application Laid-Open
No. 9-112374.
Referring to FIG. 10, the apparatus comprises a fuel pump 71,
a fuel filter 72 and a pressure regulator 73 contained in a unit
base 74 that can be divided into upper and lower parts. The unit
base 74 is mounted into a fuel tank 75 by way of an opening 75a thereof
so that consequently the pump 71 and the other components are mounted
into the tank 65. A chamber member 76 constituting a sub-tank is
rigidly secured to the inside of the tank 75. More specifically,
the unit base 74 is arranged in the chamber member 7 6 . Additionally,
a fuel flow path 77 is arranged within the unit base 74. Thus, the
fuel sucked up by the pump 71 is made to flow to the fuel filter
72 and the pressure regulator 73 by way of the path 77 and then fed
to the engine by way of a connection pipe 78.
However, while a fuel feed apparatus as illustrated in FIG.
10 shows an improved operational efficiency because the pump 71 and
certain other components are provided as modules, those modules are
rather bulky and particularly the overall configuration of the
apparatus including the sub-tank consisting of the chamber member
76 is remarkably large. Such a large apparatus inevitably requires
the use of a large fuel tank. Therefore, there is a strong demand
for small and lightweight fuel feed apparatus.
Meanwhile, in in-tank type apparatus, one or more than one
filter members such as paper filters and/or synthetic resin filters
are contained in the strainer in order to filter the fuel discharged
from the fuel pump. However, the fuel passing through the filter
can easily generate static electricity due to its friction with the
filter materials. Additionally, the fuel can give rise to turbulence
before and after passing through the filter to cause friction between
the synthetic resin case and fuel, which also consequently generates
static electricity.
Japanese Patent Application Laid-Open No. 8-232792 proposes
an in-tank type fuel pump apparatus wherein cfrounding lead wires
are connected to the fuel filter to allow the generated static
electricity to flow to the ground. A lead wire is connected to each
of the components housed in the tank. Then, the lead wires are
electrically connected with the vehicle wire harness so that the
components are grounded and prevented from becoming electrically
charged.
Japanese Patent Application Laid-Open No. 10-220315 proposes
the use of a filter case made of an electrically conductive material
so that the generated static electricity may be discharged into the
fuel in it from the outer peripheral surface thereof. The above
identified patent document also discloses a technique of connecting
lead wires to the electrically conductive filter case at an end and
to a grounding electrode outside of the fuel tank at the other end
in order to allow the static electricity generated in the filter
case to flow to the ground. If the fuel tank is made of metal, the
lead wires are also connected to it so that the static electricity
generated there may directly flow to the ground.
Meanwhile, fuel tanks are generally provided with a warning
sensor comprising a thermistor for notifying the driver with the
volume of fuel left in the fuel tank when the fuel in the tank falls
below a certain threshold level. Generally, electricity flows
through such a thermistor at a very low rate and hence the thermistor
generates heat to a small extent. When the fuel tank is full of fuel
and the thermistor is dipping in the fuel, the fuel cools the
thermistor and hence its temperature would not rise. If, on the other
hand, the fuel level falls to make the thermistor emerge from the
fuel, the fuel no longer cools it and its temperature rises.
The electric resistance of a thermistor changes as its
temperature. Therefore, the volume of fuel left in the tank can be
detected by detecting the change in the electric resistance of the
thermistor. Thus, thermistors are popularly used as the above
described sensors. Then, lead wires connected to the thermistor are
also arranged in the fuel tank so that the signal from the thermistor
is received by way of the lead wires to detect the volume of fuel
left in the tank.
However, many other wires are already found in the fuel pump
including those for preventing the strainer from being
electrically charged and those for feeding the motor with
electricity. Therefore,as wires are laid for the
thermistor, the number of wires in the fuel tank will be
enormous if the wires on the negative side are put together.
This means that the provision of a thermistor entails an
increase in the workload of wiring operations, in the
number of parts and in the manufacturing cost.
SUMMARY OF THE INVENTION
Therefore, it is an object of the present invention to
provide a small and compact fuel feed apparatus that
occupies less space than conventional apparatus of the type
under consideration.
Another object of the invention is to provide a fuel
feed apparatus that can be realized in a simplified manner
by reducing the number of wiring steps of operation and
also the number of parts of the apparatus.
According to the invention, the above objects are
achieved by providing a fuel feed apparatus comprising :
a fuel pump for sucking fuel from a fuel tank and
discharging it ; a strainer for filtering the fuel
discharged from said fuel pump ; a pressure regulator for
regulating the fuel feeding pressure ; said fuel pump and
at least either said strainer or said pressure regulator
being arranged within said fuel tank. ; a sleeve-like
reservoir arranged in said fuel tank and having an internal
space for storing the fuel which said fuel pump sucks in ;
a holder fitted to an upper portion of said sleeve-like
reservoir and holding said fuel pump and at least either
said strainer or said pressure regulator ; and a coupling
member fitted to an upper portion of said fuel pump and
also to an upper portion of at least said strainer or said
pressure regulator and having therein a fuel flow path for
connecting said fuel pump and at least either said strainer
or said pressure regulator ;
said fuel feed apparatus being characterized by also
comprising : a sensor for detecting the amount of the
residual fuel in the fuel tank ; and a sensor holder made
of an electrically conductive material and arranged in
said fuel tank to hold said-sensor ; said sensor holder
having a strainer-connecting section connected to said
strainer and an earth-connecting section electrically
connected to the grounding terminal of said sensor.
Thus, with a fuel feed apparatus according to the
invention, the fuel pump and the strainer or the pressure
regulator can be linked together simply by arranging a
coupling member between them and to streamline the
apparatus by reducing the size and weight thereof
particularly in an upper area of the apparatus. For the
purpose of the present invention, the sleeve-like reservoir
may be cylindrical or column-shaped. The internal and
external dimensions of the reservoir are not subjected to
particular limitations. Thus, the reservoir may have a
rectangularly parallelepipedic profile or an oval profile.
Said coupling member of a fuel feed apparatus according
to the invention may contain therein a fuel flow path for
connecting said fuel pump with said strainer or said
pressure regulator and said fuel flow path may be provided
with a check valve for preventing fuel from flowing
reversely. With such an arrangement, the coupling
member not only operates to couple the related components but also
provides a room for housing the check valve so that the internal
space of the apparatus will be effectively and efficiently utilized
to reduce the overall height of the apparatus.
Said coupling member of a fuel feed apparatus according to
the invention may include a connecting section of said coupling
member to be connected with said fuel pump is provided with an engaging
section to be engaged with an upper portion of said fuel pump. With
such an arrangement, the space requirement of the connecting section
can be reduced and it is possible to connect the fuel pump to said
coupling member in small space. Accordingly, it can further reduce
the overall height of the apparatus.
Additionally, the fuel returned from the pressure regulator
may be fed back into the reservoir, then, all the fuel returned by
the pressure regulator is put back into the reservoir so that all
the fuel in the reservoir can be used without wasting and the engine
can be fed with fuel on a highly stable basis. Still additionally,
said reservoir may comprise a fuel in-take port having a labyrinth
structure, with this arrangement, the fuel that has flown into the
reservoir would not flow out easily as the labyrinth blocks any fuel
trying to flow out.
In still another aspect of the invention, there is also
provided a fuel feed apparatus comprising a fuel pump for sucking
fuel from a fuel tank and discharging it, a strainer for filtering
the fuel discharged from said fuel pump, said fuel pump and said
strainer being arranged within said fuel tank, a sensor for detecting
the amount of the residual fuel in the fuel tank and a sensor holder
made of an electrically conductive material and arranged in said
fuel tank to hold said sensor, said sensor holder having a
strainer-connecting section connected to said strainer and
an earth-connecting section electrically connected to the
grounding terminal of said sensor.
With a fuel feed apparatus according to the invention
and having a configuration as described above, the sensor
holder can be commonly used as the grounding terminal of
the strainer and also as that of the sensor to eliminate
not only the grounding wire of the strainer but also the
step of arranging the grounding wire of either the strainer
or the sensor. Thus, both the number of parts and that of
processing steps can be reduced in the process of building
the apparatus.
A thermistor may be used for said sensor, additionally,
said sensor holder may be formed by using a metal wire
having said strainer-connecting section formed at an end
thereof and said earth-connecting section formed at the
opposite end thereof.
The above-described and other objects, and novel
feature of the present invention will become apparent more
fully from the description of the following specification
in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
FIG. 1 is a schematic lateral view of an embodiment of
fuel feed apparatus according to the invention and arranged
in position.
FIG. 2 is a partially exploded schematic perspective
view of the embodiment of fuel feed apparatus according to
the invention.
FIG. 3 is a schematic lateral view of
the embodiment of fuel feed apparatus according
to the invention, illustrated partly in
cross section.
FIG. 4 is a schematic plan view of the embodiment of fuel feed
apparatus according to the invention.
FIG. 5 is a schematic cross sectional partial view of the
embodiment of fuel feed apparatus according to the invention taken
along line A-A in FIG. 4.
FIG. 6 is a schematic cross sectional partial view of the
embodiment of fuel feed apparatus according to the invention taken
along line B-B in FIG. 4 to illustrate the configuration of the
pressure regulator fitting section.
FIG. 7 is a schematic lateral view of the embodiment of fuel
feed apparatus according to the invention.
FIG. 8 is a schematic plan view of the embodiment of fuel feed
apparatus according to the invention, where the holder and the
coupling cover are removed.
FIG. 9 is a schematic lateral view of the embodiment of fuel
feed apparatus according to the invention, illustrating how the
thermistor is fitted and wired.
FIG. 10 is a schematic lateral cross sectional view of a known
fuel feed apparatus.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Now, the present invention will be described by referring to
the accompanying drawings that illustrate a preferred embodiment
of the invention. FIG. 1 is a schematic lateral view of an embodiment
of fuel feed apparatus according to the invention and arranged in
position. FIG. 2 is a partially exploded schematic perspective view
of the embodiment of fuel feed apparatus according to the invention.
FIG. 3 is a schematic lateral view of the embodiment of fuel feed
apparatus according to the invention, illustrated partly in cross
section. FIG. 4 is a schematic plan view of the embodiment of fuel
feed apparatus according to the invention.
The fuel feed apparatus 1 of this embodiment (hereinafter
referred to simply as "apparatus") is adapted to operate as in-
tank type gasoline feed apparatus to be used with a motor bicycle.
As shown in FIG. 1, the apparatus 1 is fitted to an opening 3 formed
through the bottom 2a of a fuel tank 2 from below. As shown in FIGS.
2 and 3, it comprises a cup-shaped unit base 4 containing a fuel
pump 5, a strainer 6 and a pressure regulator 7 along with other
components to realize in the form of a module. The apparatus 1
purifies fuel 42, sucked up by the pump 5, by means of the strainer
6 and regulate the pressure of the fuel to a predetermined level
by means of the pressure regulator 7 before feeding it to the engine
by way of a fuel feed pipe 43.
A flange 4a is formed as bottom plate at the bottom of unit
base 4. The flange 4a is formed integrally with reservoir 4b
operating as lateral wall from synthetic resin by molding. The
apparatus 1 is oil-tightly secured to the tank 2 as it is fitted
to the opening 3 by way of a packing 8 . Thus, the fuel feed apparatus
1 according to the invention is a module that can be installed by
simply fitting it to the tank 2 and hence can remarkably improve
the efficiency of mounting operation.
The inside of the unit base 4 of the apparatus 1 is empty and
adapted to contain the pump 5 and other components and operate, at
the same time, as a sub-tank 16. In other words, the unit base 4
functions as reservoir so that the fuel 42 sucked up by the pump
5 is temporarily stored in the unit base 4 in order to avoid any
improper supply of fuel that can arise when the motor vehicle drives
up a slope or is fiercely shaken. While conventional sub-tanks
comprise a plurality of components typically as shown in FIG. 10,
that of apparatus 1 of the present invention comprises only a unit
base 4. Thus, the apparatus 1 has a reduced number of components
to consequently reduce the manufacturing cost thereof.
As seen from FIGS. 2 and 3, a holder 9 is fitted to an upper
portion of the reservoir 4b and operates as closure for sub-tank
16. The pump 5 and strainer 6 are held by the holder 9 and housed
in the unit base 4. Meanwhile, a fuel suction port 10 is arranged
under the pump 5 to draw fuel 42 from the bottom of the sub-tank
16. The port 10 is provided with a filter 13 to make fuel 42 get
rid of coarse pieces of dirt.
The pump 5 and the strainer 6 are linked by a coupling cover
(coupling member) 11 that contains a check valve 20 therein. FIG.
5 shows the configuration of the cover 11 and it is taken along line
A-A in FIG. 4. As seen from FIG. 5, the valve 20 contained in the
cover 11 is mounted in a fuel flow path 21 and operates to prevent
fuel from flowing reversely from the strainer 6 to the pump 5. The
valve body 20a of the valve 20 is urged toward small diameter portion
21a of the path 20 by spring 20b. Thus, fuel is allowed to flow from
the pump as the spring 2 0b is compressed under the fuel discharging
effect of the fuel pump 5, whereas fuel is prevented from flowing
from the strainer 6 by the valve body 2 0a.
The pump 5 and the strainer 6 are held in position by the holder
9 and linked together by the cover 11 at an upper portion thereof.
Thus, the pump 5 and the strainer 6 are linked together simply by
arranging the cover 11 at an upper portion thereof in the apparatus
1. The cover 11 can be used to streamline the profile of the apparatus
1 in order to reduce both the size and the weight of the apparatus
1 particularly at the opposite lateral sides thereof. Thus, the
cover 11 provides free space along its opposite lateral sides if
compared with an apparatus of the same type that is covered by a
cup-shaped cover.
It will be appreciated that the cover 11 provides a space for
installing the check valve 20 while it is operating as a coupling
member. Therefore, the cover 11 not only cuts unnecessary space to
reduce both the size and the weight of the apparatus 1 but also
eliminates the space that may otherwise be required for the check
valve to reduce the height of the apparatus.
Additionally, the connecting section for connecting the pump
5 and the cover 11 of the apparatus is designed to be space saving.
More specifically, the pump 5 is provided at an upper portion thereof
with a recess 22 for connecting itself to the cover 11. On the other
hand, the connecting section of the cover 11 for connecting itself
to the pump 5 is provided with a projection (engaging section) 23
to be engaged with the recess 22. Thus, the pump 5 and the cover
11 are linked together as the recess 22 and the projection 23 are
held in mesh with each other. With this arrangement, the connecting
section for connecting the pump 5 and the cover 11 is highly space
saving to consequently reduce the height of the apparatus. It may
be appreciated that alternatively the pump 5 may be provided with
a projection while the cover 11 may be provided with a recess for
connecting them.
Meanwhile, the strainer 6 is provided at a lower portion
thereof with a joint 12, which joint 12 is connected to a pressure
regulator 7. FIG. 6 is a schematic cross sectional partial view of
the configuration of the pressure regulator fitting section. As
shown in FIG. 6, the joint 12 is arranged between a lower portion
of the strainer 6 and discharge port 14 projecting from the bottom
of the unit base 4 . The pressure regulator 7 is connected to a central
portion of the joint 12. Thus, the fuel fed from the pump 5 is
regulated for pressure by the pressure regulator 7 and then forwarded
to the engine so that any excessive fuel is returned to the fuel
tank 2 by the pressure regulator 7.
On the other hand, the apparatus 1 is used in a fuel feed system
that may be a so-called return-less system, the pressure regulator
7 is provided at the side of the fuel feed apparatus. The pressure
regulator 7 is arranged within the sub-tank 16, and all the fuel
returned from the pressure regulator 7 is fed back to the sub-tank
16. Thus, the fuel feed apparatus 1 of the present invention is free
from the drawback of the above described known apparatus of returning
the fuel 42 in the sub-tank 16 to the outside of the sub-tank 16
so that it can feed fuel to the engine on a highly stable basis.
The discharge port 14 connected to a lower portion of the joint
12 communicates with a fuel feed port 15 arranged at the bottom of
the unit base 4. Thus, the fuel sucked by the pump 5 is fed to the
fuel feed port 15 by way of the cover 11, the strainer 6, the joint
12 and the discharge port 15 and then fed further to the engine by
way of the fuel pipe 43. The flow rate of fuel fed to the pipe 43
is regulated for pressure by the pressure regulator 7 and any
excessive fuel is returned to the sub-tank 16.
As seen from FIG. 7, the reservoir 4b is provided at the lateral
side thereof with a fuel in-take port 17 for introducing fuel into
the sub-tank 16. FIG. 7 is a schematic lateral view of the apparatus
1 and FIG. 8 is a schematic plan view where the holder 9 and the
cover 11 are removed from the apparatus 1. A motor bicycle may
frequently be required to stand on the rear wheel and/or tilt sideways
and supported by its prop stand while being fueled. Additionally,
the center of gravity of a motor bicycle moves to the rear wheel
side and it may prance on the rear wheel when accelerated. Still
additionally, the front wheel side of a motor bicycle is higher than
the rear side when it goes up a slope. Under any of these conditions,
the engine requires to consume more fuel than ever. By taking these
circumstances into consideration, the port 17 of the apparatus 1
is arranged at a position that does not allow fuel to flow out when
the body of the motor bicycle is tilted or at a position where the
port 17 will face upward when the body of the motor bicycle is tilted.
With this arrangement, fuel is prevented from flowing out of the
sub-tank 16 even when the motor bicycle stands up on the rear wheel
or when it prances.
The front of the body of the motor bicycle will face upward
when it stands up on the rear wheel, whereas the side opposite to
that of the prop stand of a motor bicycle will face upward when the
motor bicycle is held standstill and supported by the prop stand.
Thus, the opening 17a of the port 17 of this apparatus 1 is arranged
at a position close to the front end of the body and opposite to
the side where the prop stand is provided so that it may face upward
when the front of the motor bicycle faces upward and hence fuel may
be prevented from flowing out under any of the above identified
conditions. Thus, fuel is prevented from flowing out of the sub-tank
16 by way of the port 17 even when the motor bicycle is made to stand
on the rear wheel or tilted on its prop stand so that the aim of
installing the sub-tank 16 may not be devastated and the engine may
be fed with fuel stably and reliably for a long period of time.
While the location of the fuel port 17 is selected by taking
both the situation where the motor bicycle is made to stand on the
rear wheel and the situation where the motor bicycle is made to rest
on its prop stand, it may alternatively be selected by dominantly
taking either of the situations into consideration. If the situation
where the motor bicycle is made to stand on the rear wheel is
considered to be the dominant factor, the port 17 will be arranged
at a position close to the front of the motor bicycle. If, on the
other hand, the situation where the motor bicycle is tilted and made
to rest on its prop stand is considered to be the dominant factor,
the port 17 will be arranged at a position opposite to the side of
the prop stand.
The inside of the fuel intake port 17 has a labyrinth structure.
More specifically, as shown in FIGS. 7 and 8, the port 17 is provided
with a partition wall 18 extending peripherally from the opening
17a to the inside of the unit base 4 to produce a labyrinth 19. The
wall 18 and the inner wall of the flange 4 define a labyrinth 19.
Due to the provision of the labyrinth 19, the fuel flowing into the
sub-tank 16 would not easily flow out from the tank. Therefore, the
selected position of the port 17 and the provision of the labyrinth
19 minimize the risk of allowing fuel to flow out of the sub-tank
16.
Meanwhile, a thermistor 24 whose electrical resistance varies
as a function of the ambient temperature is arranged inside the unit
base 4 as warning sensor for notifying the driver with the volume
of fuel left in the fuel tank. Generally, the internal temperature
of a fuel tank rises as the amount of fuel stored in it decreases.
Therefore, the thermistor 24 detects the volume of fuel left inside
the tank by detecting the change in the ambient temperature and,
when the fuel 42 in the fuel tank goes under a certain threshold
level, it produces a warning by notifying the driver with the fact
that fuel is running out.
FIG. 9 is a schematic lateral view illustrating how the
thermistor 24 is fitted and wired. As shown in FIG. 9, a negative
(grounding) lead wire 25a of the thermistor 24 is branched from a
negative lead wire 25b of the pump 5. Additionally, as seen from
FIGS. 2 and 9, the thermistor 24 is secured to the unit base 4 by
means of a thermistor arm (sensor holder) 26 made of an electrically
conductive material such as a metal wire. A grounding wire
connecting section 26a is formed on the arm 2 6 at a position close
to the thermistor 24 and held in electric communication with the
wire 25a. Thus, the arm 26 is connected to the wire 25b by way of
the section 26a and the wire 25a.
On the other hand, a strainer connecting isection 26b is formed
on the arm 2 6 at the side thereof opposite to the section 26a so
that the arm 26 is held in contact with the outer periphery of the
strainer 6 by means of the section 26b. Therefore, the strainer 26
is connected to the wire 25b by way of the arm 26 and hence grounded
through the arm 26.
Meanwhile, the outer peripheral wall of the strainer 6 is made
of metal or an electrically conductive resin material in order to
allow any static electricity generated by the fuel passing through
the filter member arranged inside and made of paper or resin to be
discharged therefrom. Thus, the static electricity generated in the
strainer 6 flows to the wire 25b by way of the arm 26 and the wire
25a. With this arrangement of the apparatus 1, therefore, the arm
26 is utilized as grounding wire of the strainer 6 so that the
thermistor 24 and the strainer 6 share a common grounding wire. In
other words, the grounding wire of the strainer 6 which is otherwise
need is omitted and hence only a single wiring operation is required
for grounding the thermistor 24 and the strainer 6 to consequently
reduce the number of parts and also the number of manufacturing steps .
It will be appreciated that the above described arrangement
can be used not only for a thermistor but also for a sensor that
may alternatively be installed in the fuel tank with necessary wires ..
If such is the case, the holder of the sensor will be made of an
electrically conductive material and grounded while it is held in
contact with the strainer 6 in order to discharge static electricity
by way of the holder.
Detailed description has hereinabove been given of the
invention achieved by the present inventor with reference to the
embodiments. However, the present invention should not be limited
to the embodiments described above and may be variously modified
within the scope not departing from the gist.
While the pump 5 and the strainer 6 are mounted to the holder
9 in the above embodiment, it may alternatively be so arranged that
the pressure regulator 7 is arranged upstream relative to the
strainer 6 and the joint 12 is mounted onto the holder 9. Then, the
holder holds the pump 5 and the pressure regulator 7 (joint 12) 9
and the cover 11. If such is the case, the strainer 6 should not
necessarily be arranged within the fuel tank 2 as in the case of
the pressure regulator 7 of the above embodiment.
Additionally, while the check valve 2 0 is contained in the
cover 11 of the above described apparatus 1, it may alternatively
be arranged downstream relative to the strainer 6. Then, the
strainer 6 may be provided with a gas release hole.
Still additionally, while the apparatus 1 is fitted to the
bottom side of the fuel tank 2 in the above description, it may be
fitted to the top side of the fuel tank 2 like the known apparatus
shown in FIG. 10. Furthermore, while the flange 4a and the reservoir
4b are integrally formed and made to operate as unit base 4 in the
above described apparatus 1, they should not necessarily be
integrally formed and, alternatively, they may be formed separately
from each other. The flange 4a may be omitted if the apparatus 1
is mounted to the top side of the fuel tank 2. Then, the unit base
4 may take the form of a bottomed sleeve or, alternatively, it may
take the form of a sleeve open both at the top and at the bottom
and be fitted to the bottom of the fuel tank 2.
Additionally, while the present invention is described above
in terms of a fuel feed apparatus of a motor bicycle, the applicability
of the present invention is by no means limited to motor bicycles
and it can equally be used as fuel feed apparatus that is applicable
to motor cars, carts for carrying caddy bags in golf courses, lawn
mowers, industrial machines, portable generators and other machines
comprising an internal combustion engine as source of motive power.
Still additionally, the fuel to be used with a fuel feed apparatus
according to the invention is not limited to gasoline but may
alternatively be light oil or kerosene oil.
As described above in detail, with a fuel feed apparatus
according to the invention, the fuel pump and the strainer or the
pressure regulator are held by a holder arranged at an upper portion
of the reservoir and a coupling cover adapted to link the fuel pump
and the strainer so that the fuel pump and the strainer or the pressure
regulator can be linked together simply by arranging a coupling cover
so streamline the apparatus and reduce both the size and the weight
of the apparatus.
Additionally, as a fuel flow path is arranged in the coupling
cover and provided with a check valve, the coupling cover not only
operates for coupling different components but also provides a space
for receiving the check valve in order to fully exploit the available
space and reduce the height of the apparatus.
Still additionally, as the connecting section of the coupling
cover to be connected to the fuel pump is provided with an engaging
section to be engaged with the fuel pump, the connecting section
is highly space-saving and adapted to connect the fuel pump and the
coupling cover within a reduced space in order to further reduce
the height of the apparatus.
Additionally, the fuel returned from the pressure regulator
may be fed back into the reservoir, then, all the fuel returned by
the pressure regulator is put back into the reservoir so that all
the fuel in the reservoir can be used without wasting and the engine
can be fed with fuel on a highly stable basis. Still additionally,
if the inside of the fuel in-take port is made to have a labyrinth
structure, the effect of preventing fuel from flowing out through
the fuel in-take port can be further enhanced.
Finally, with a fuel feed apparatus according to the invention,
the thermistor operating as sensor for sensing the volume of fuel
left in the fuel tank is held by a thermistor arm made of an
electrically conductive material and the thermistor arm is
electrically connected to the strainer at an end and grounded at
the other end so that it can be used as the grounding terminal of
the strainer. Then, the thermistor and the structure share a common
grounding terminal to eliminate the grounding wire of the strainer.
Accordingly, both the thermistor and the strainer can be grounded
by means of a single common wire to reduce the number of parts and
also that of manufacturing steps.
WE CLAIM:
1. A fuel feed apparatus comprising:
a fuel pump for sucking fuel from a fuel tank and
discharging it;
a strainer for filtering the fuel discharged from said
fuel pump;
a pressure regulator for regulating the fuel feeding
pressure;
said fuel pump and at least either said strainer or
said pressure regulator being arranged within said fuel
tank;
a sleeve-like reservoir arranged in said fuel tank and
having an internal space for storing the fuel which said
fuel pump sucks in;
a holder fitted to an upper portion of said sleeve-like
reservoir and holding said fuel pump and at least either
said strainer or said pressure regulator; and
a coupling member fitted to an upper portion of said
fuel pump and also to an upper portion of at least said
strainer or said pressure regulator and having therein a
fuel flow path for connecting said fuel pump and at least
either said strainer or said pressure regulator;
said fuel feed apparatus being characterized by also
comprising:
a sensor for detecting the amount of the residual fuel
in the fuel tank; and
a sensor holder made of an electrically conductive
material and arranged in said fuel tank to hold said-
sensor;
said sensor holder having a strainer-connecting section
connected to said strainer and an earth-connecting section
electrically connected to the grounding terminal of said
sensor.
2. A fuel feed apparatus as claimed in claim 1, wherein
said fuel flow path is provided with a check valve for
preventing fuel from flowing reversely.
3. A fuel feed apparatus as claimed in claim 1 or 2,
wherein the connecting section of said coupling member to
be connected with said fuel pump is provided with an
engaging section to be engaged with an upper portion of
said fuel pump.
4. A fuel feed apparatus as claimed in any of claims 1 to
3, wherein the fuel returned from said pressure regulator
is fed back into said reservoir.
5. A fuel feed apparatus as claimed in any of claims 1 to
4, wherein said reservoir comprises a fuel in-take port
having a labyrinth structure.
6. A fuel feed apparatus as claimed in claim 1, wherein
said sensor is a thermistor.
7. A fuel feed apparatus as claimed in claim 1 or 6,
wherein said sensor holder is made of a metal wire and
having said strainer connecting section arranged at an end
thereof and said earth-connecting section arranged at the
other end thereof.
8. A fuel feed apparatus, substantially as herein
described, particularly with reference to the accompanying
drawings.
In a fuel feed apparatus comprising a fuel punp 5, a strainer
6 and a pressure regulator 7, said fuel pump 5 and at least either
of said strainer 6 and said pressure regulator 7 being arranged in
a fuel tank, a holder 9 is arranged at an upper portion of reservoir
4b mounted in said fuel tank in order to hold the fuel pump 5 and
the strainer 6 or the pressure regulator 7. The fuel pump 5 and the
strainer 6 or the pressure regulator 7 are connected by a coupling
cover 11 so that they may be held in position by the holder 9 and
the coupling cover 11. The coupling cover 11 contains a check valve
20 in it. A thermistor 24 is arranged within the fuel tank 2 in order
to detect the volume of fuel left in the fuel tank 2. The thermistor
24 is held within the fuel tank 2 by a thermistor arm 26 made of
an electrically conductive material. The thermistor arm 26 is
connected to the strainer 6 at an end thereof and to the grounding
terminal of the thermistor 24 at the other end thereof where an
earth-connecting section 26a is arranged. Thus, the thermistor arm
26 operates also as the grounding terminal of the strainer 6 so that
the thermistor 24 and the strainer 6 share a common grounding
terminal.

Documents:

211-CAL-2000-CORRESPONDENCE.pdf

211-CAL-2000-FORM 27.pdf

211-cal-2000-granted-abstract.pdf

211-cal-2000-granted-claims.pdf

211-cal-2000-granted-correspondence.pdf

211-cal-2000-granted-description (complete).pdf

211-cal-2000-granted-drawings.pdf

211-cal-2000-granted-examination report.pdf

211-cal-2000-granted-form 1.pdf

211-cal-2000-granted-form 18.pdf

211-cal-2000-granted-form 2.pdf

211-cal-2000-granted-form 3.pdf

211-cal-2000-granted-form 5.pdf

211-cal-2000-granted-pa.pdf

211-cal-2000-granted-reply to examination report.pdf

211-cal-2000-granted-specification.pdf


Patent Number 224755
Indian Patent Application Number 211/CAL/2000
PG Journal Number 43/2008
Publication Date 24-Oct-2008
Grant Date 22-Oct-2008
Date of Filing 11-Apr-2000
Name of Patentee MITSUBA CORPORATION
Applicant Address 2681, HIROSAWACHO 1-CHOME, KIRYU-SHI, GUNMA
Inventors:
# Inventor's Name Inventor's Address
1 NARUSHIMA MASAHIKO 673-6, OAZA-NIKKAWA NIISATO-MURA, SETA-GUN, GUNMA
2 MORI SHINYA NARIZUKA-DANCHI 4-21 150-86, NARIZUKACHO OTA-SHI, GUNMA
3 YAMADA NOBUO 3096-11, HIROSAWACHO 2-CHOME, KIRYU-SHI GUNMA
4 INAOKA HIROSHI C/O KABUSHIKI KAISHA HONDA GIJUTSU KENKYUSHO 4-1, CHUO 1-CHOME WAKO-SHI, SAITAMA
5 YASHIRO TOMOHIKO C/O KABUSHIKI KAISHA HONDA GIJUTSU KENKYUSHO 4-1, CHUO 1-CHOME WAKO-SHI, SAITAMA
PCT International Classification Number F 02 M 37/10, 37/08
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 11-109530 1999-04-16 Japan
2 11-109528 1999-04-16 Japan