Title of Invention

METHOD OF TREATMENT IN AN AUTOCLAVE FOR CONDITIONING AND HEAT-SETTING TEXTILE PRODUCTS AND EQUIPMENT THEREFOR.

Abstract A method of conditioning and heat-setting textile products in an autoclave (21) is disclosed comprising: two or more thermal cycles (C1, C2), at least one of which comprising a transfer phase (16) of water present in the autoclave (21) to inside a recovery tank (22), a suction phase (10, 12) to put the autoclave (21) under vacuum, a water return phase (14, 15) from the recovery tank (22) to the autoclave (21), a heating phase (11, 13) of water contained in the autoclave (21) to generate saturated steam, a stay phase (35, 36) in the autoclave (21) for a predetermined time (to, tp) of the reached 10 conditions of temperature (t11, t13) and pressure (p11, p13), restoring in the autoclave (31) the ambient pressure (Pa) at the end of the last stay phases (36). Each phase of transfer (16) and return (14, 15) of said water occurs spontaneously by suction produced by the difference of pressure existing between autoclave (21) and recovery tank (22).
Full Text The present invention relates to a method of treatment, in an autoclave, for
conditioning and heat-setting textile products, more particularly yarns made of natural
fibres such as wool or cotton or mixed natural and synthetic fibres. The invention
also relates to an equipment for carrying out such a conditioning and heat-setting
method.
It is well-known that yarns wound on cones and bobbins, before being used in
weaving looms or in circular knitting machines, must undergo a treatment to absorb a
predetermined amount of humidity.
Indeed, it is the presence of a correct humidity percentage inside the yarn that allows
to stabilize its twist and avoid breakage when working on looms or knitting machines.
Moreover, a correct dimensional yarn stabilization allows to increase the working-
speed of the machinery as well.
More particularly, in the synthetic mixed yarns the high temperature at which the
treatment is carried out, heat-sets also the synthetic fibre.
The yarn treatment allows also to condition the article by causing it to absorb the
maximum water amount admitted by law, which is variable as a function of the kind of
fibres, because the yarns are being sold at a price fixed with reference to a stated
humidity content.
Indeed, it is clear that if the yarn is sold with a humidity amount higher than the
admitted one, the customer pays the product at a higher price relative to the agreed
one.
Conversely, if the yam is sold with a humidity content lower than the admitted one,
the manufacturer is damaged because it supplies to the customer a yarn weight
higher than the quantity paid for.
The yarn treatment may be carried out in proper rooms where it remains for a rather
long time that generally goes from 16 to 24 hours in a room kept at constant humidity.
Such a method of treatment becomes obsolete in view of the required long time and
is replaced by autoclave treatments with saturated steam having the advantage to be
quicker and to allow the treatment repetitiveness.
According to one of the known techniques, the yarn wound on cones or
bobbins, is introduced into an autoclave by placing the cones or bobbins on
support fixtures.
The treatment cycle provides for an air-suction phase from the autoclave,
followed by a heating phase in which inside the autoclave under vacuum, a
water amount on its bottom is evaporated.
More particularly, with reference to FIGs. 1 and 2 showing the development of
temperature and pressure inside the autoclave respectively, a treatment cycle
of the prior art provides for
- a suction phase indicated by lines 1, during which at the same time of
lowering pressure inside the autoclave from the ambient value Pa to the value
P1, there is also a temperature decrease from the starting value Ti to the final
value T1, in view of the endothermal nature of the evaporation process of
water inside the autoclave;
- a heating phase shown by lines 2, during which there is a temperature
rise up to the value T2 and also a pressure rise up to the value P2 in view of
the water evaporation inside the autoclave;
- a stay time at temperature T2 and pressure P2 indicated by lines 3,
during which the yarn absorbs humidity reaching the desired humidity
condition;
- restoration of the ambient pressure in the autoclave, indicated by lines
4, allowing to return the autoclave and the material to the temperature and
pressure conditions Ti and Pa respectively;
- discharge of the treated material at point 5.
The treatment time t is variable according to the users requirements and
comprises:
- a time interval t1 during which the suction phase causing vacuum
inside the autoclave occurs (lines 1);
- a time interval t2 required to heat the autoclave and produce the
saturated steam (lines 2);
- a time interval t3 allowing the yarn to absorb the humidity existing in
the autoclave (lines 3);
- a time interval t4 in which the starting pressure conditions are restored
in the autoclave (lines 4).
Thermal cycles of the described kind which are generally common to all the
known treatments carried out in an autoclave, have the advantage to be much
quicker in comparison with the previously described treatments.
However, these cycles have also some drawbacks, of which the main one
consists in the general impossibility to condition the yarn homogeneously,
obtaining the same humidity conditions both outside and inside and in the
middle of the cone or bobbin.
Indeed, at the end of the treatment the distribution of humidity in the yarn is
steadily decreasing from the outer surface to the interior of the cone or bobbin,
in view of the difficulty met by the steam to reach and condense on the yarn
replacing air in the inner zones near the tube or cone on which the yarn is
wound.
Modified thermal cycles are also known, in which the described cycle is
followed by another similar cycle, generally indicated with 6 in FIGs. 1 and 2,
allowing to obtain on the yarn a more homogeneous distribution of humidity
between inside and outside the cone or bobbin.
Such modified thermal cycles improve the uniform distribution of humidity,
without obtaining, however, a perfectly homogeneous distribution. As a matter
of fact even with a double treatment cycle it is not possible to substitute the
humidity arising from condensation of saturated steam for the air present in the
innermost and coldest zones of the bobbin or cone.
A method of treatment for conditioning and heat-setting textile products as well
as an equipment adapted to carry out such a method are also known from the
PCT application having the publication number WO98/21390 and the
corresponding US patent number 6094840.
The cited method is an improvement relative to the previously described
methods because it provides for removing hot water from the autoclave after
each treatment cycle and collecting it in a recovery tank to be again used in the
subsequent cycle so as to recover the heat contained therein.
Such a method, however, has some acknowledged inconvenience, the main
one being that after each vaporization cycle air coming from outside is
introduced into the autoclave and enters again inside the material to be
treated.
It is clear that the air fraction entered inside the material dilutes the steam
introduced inside the same material and at each subsequent cycle the same
conditions arise again so as to make inefficient the increase of the number of
consecutive treatment cycles.
Moreover, pumps are used to transfer hot water from the autoclave to the
recovery tank and vice versa.
The present invention aims at overcoming the above drawbacks.
More particularly, the object of the invention is to provide a method and an equipment
for conditioning and heat-setting textile products that in comparison with equivalent
treatment methods of the prior art, obtains a more homogeneous distribution of
humidity between inside and outside of the product.
More particularly, in case of yarns wound on cones or bobbins, the object is to obtain
a more homogeneous distribution of humidity between inside and outside the cone or
bobbin.
Another object of the method and equipment of the invention is to obtain a lower air
concentration and a better humidity distribution in the product under treatment in
comparison with methods and equipments of the prior art carrying out the same
number of cycles.
A last, but not the least object is to obtain also a reduction of the treatment times with
the method and equipment of the invention.
To attain the foregoing objects, the present invention provides a method of treatment
in an autoclave, for conditioning and heat-setting textile products, more particularly
yarns wound in bobbins or cones, comprising the following steps : introducing the
product to be treated into said autoclave ; closing said autoclave ; carrying out two or
more thermal cycles, at least one of them comprising sequentially ; a transfer phase
of water present in said autoclave inside a recovery tank ; a suction phase adapted to
put said autoclave under vacuum ; a return phase of water present in said recovery
tank inside said autoclave ; a heating phase of water contained in said autoclave to
generate saturated steam ; a stay phase in said autoclave for a predetermined time
of the conditions of temperature and pressure reached at the end of each of said
heating phases ; restoring in said autoclave the ambient pressure at the end of the
last of said stay phases ; opening said autoclave ; taking said treated product out
from said autoclave, wherein each of said transfer phases of said water from said
autoclave into said recovery tank and return of said water from said recovery tank into
said autoclave, occurs spontaneously by suction produced by the difference of
pressure existing between said autoclave and said recovery tank.
This invention also provides an equipment adapted to carry out the method of
treatment, wherein it comprises : an autoclave to contain the yarn to be treated ; a
water recovery tank hydraulically connected with said autoclave ; a vacuum pump
pneumatically connected with said autoclave and said water recovery tank.
During said transfer and return phases, the interior of the autoclave does not
communicate with the outside air and an atmosphere of saturated steam at a
pressure lower than the atmospheric pressure is existing in the autoclave.
Advantageously the method and the equipment of the invention allow to supply
inside the cone or the bobbin, a greater quantity of saturated steam and
consequently of humidity so as to replace almost totally the air present in the
yarn.
In a further advantageous way a more homogeneous distribution of humidity is
obtained as well.
Still advantageously, the treatment time of the method of the invention is also
lower than the treatment time of the prior art methods thus allowing to carry out
quicker cycles with lower costs.
The foregoing objects and advantages will be better understood by the
following description of a preferred embodiment of the method of the invention
and of the equipment to carry out the method, which is given as an illustrative,
but non-limiting example with reference to the accompanying sheets of
drawings in which:
FIGs. 1 and 2 show a cycle of thermal treatment of the prior art;
FIGs. 3 and 4 show the treatment cycle of the present invention;
FIGs. 5 to 7 show the equipment carrying out the treatment method of the
invention in different operative phases.
The treatment method of the invention is described with reference to the
temperature-pressure diagrams shown in FIGs. 3 and 4 respectively and is
carried out in an equipment generally indicated with 20 which is shown in FIGs.
5 and 6 and comprises: an autoclave 21; a water recovery tank 22; a vacuum
pump 23.
The method and the equipment of the invention will be described hereinbelow
when used for treating yarns; however, the same method and equipment may
be used also to carry out the treatment of other textile products.
As to the treatment method, it provides that the cones or bobbins of yarn to be
treated are introduced into the autoclave 21 being arranged on suitable
support fixtures allowing free circulation of steam amid cones or bobbins.
Preferably, but not necessarily the thermal cycles are two and are
indicated with C1 and C2 in FIGs. 3 and 4 where one can see that each cycle
comprises a suction phase 10, 12 adapted to put the autoclave 21 under
vacuum, followed by a heating phase 11, 13 of water contained in the
autoclave to generate saturated steam.
At the end of each heating phase there is a stay phase 35, 36 for a time tc, tp
maintaining the attained conditions of temperature, humidity and pressure.
More particularly, at the end of the stay phase 36 of the second cycle C2,
before taking out the yarn treated in the autoclave 21, the ambient pressure Pa
is restored.
The first thermal cycle C1 comprises in detail the following phases in this
order: a suction phase 10 adapted to put the autoclave 21 under vacuum
without water inside it; an introduction phase 14 of water inside the autoclave
21; a heating phase 11 of water inside the autoclave 21 to generate the
saturated steam; a stay phase 35 maintaining the attained conditions of
temperature and pressure; and the second thermal cycle C2 comprises the
following phases in this order: a transfer phase 16 of water present inside the
autoclave 21 to a recover tank 22; a suction phase 12 adapted to put the
autoclave 21 under vacuum; a return phase 15 to the autoclave 21 of water
present in the recovery tank 22; a heating phase 13 of water inside the
autoclave 21 to generate the saturated steam; a stay phase 36 maintaining
the attained conditions of temperature and pressure.
According to the invention each transfer phase 16 of water from the autoclave
21 to the recovery tank 22 and each return phase 14, 15 of said water from
said recovery tank 22 to said autoclave 21, occurs spontaneously by suction
produced by the pressure difference existing between said autoclave 21 and
said recovery tank 22.
Still according to the invention, during said phases of transfer 16 and return 14,
15, the interior of the autoclave 21 does not communicate with the outside air
and inside the autoclave there is an atmosphere of saturated steam at a lower
pressure than the atmospheric one.
Again with reference to the temperature-pressure diagrams of FIGs. 3 and 4,
one can see that the second cycle C2 starts after a pre-set time tc from the
stay phase 35 of the first cycle C1, during which the values of temperature T11
and pressure P11 reached at the end of the heating phase 11, remain
constant.
Looking at the temperature pressure diagram of FIGs. 3 and 4 one can see
that the temperature T10 reached inside the autoclave 21 at the end of the
suction phase 10 of the first cycle C1, is lower than both the starting
temperature Ti and the temperature T12 reached at the end of the suction phase 12
of the second cycle C2.
As to the pressure P10 reached inside the autoclave 21 at the end of the suction
phase of the first cycle C1, it is higher than the pressure P12 reached at the end of
the suction phase 12 of the second cycle C2, and both are lower than the ambient
pressure Pa.
As far as the heating phases are now concerned, the temperature T11 reached inside
the autoclave 21 at the end of the heating phase 11 of the first cycle C1, is lower than
the temperature T12 reached at the end of the heating phase 13 of the second cycle
C2. Finally, pressure P11 reached inside the autoclave 21 at the end of the heating
phase of the first cycle C1, is higher than the pressure P13 reached at the end of the
heating phase 13 of the second cycle C2, and both are anyway lower than the
ambient pressure Pa. Obviously, the values of temperature and vacuum that are
obtained inside the autoclave 21 depend on the kind of yarn to be treated and the
final features to be obtained.
Again as a function of the kind of yarn to be treated and of the final features to be
obtained, the times t10, t14, t16, t12, t13, tc, tp of the previously described
corresponding treatment phases are selected. Thus one can see that the length of
time t10 of the suction phase 10 of the first cycle C1 is greater than the length of the
time t12 of the suction phase 12 of the second cycle C2. Moreover, one can see that
also the length of time t11 of the heating phase 11 of the first cycle C1 is greater than
the length of time t13 of the heating phase 13 of the second cycle C2.
The method of the invention described by the temperature-pressure cycles shown in
FIGs. 3 and 4 is carried out by the already mentioned equipment generally indicated
with 20 and shown in FIGs. 5 to 7, comprising : an autoclave 21 ; a water-recovery
tank 22 ; a vacuum pump 23, preferably, but not necessarily of the liquid loop kind.
The autoclave 21, the tank 22 and the pump 23 are connected to each other through
pipes provided with on/off valves.
More particularly, the autoclave 21 is connected to the water recovery
tank 22 through a water transfer pipe 24 which is intercepted by valve 24a and a
water return pipe 28 intercepted by valve 28a.
More particularly, one can see that the transfer pipe 24 and the return pipe 28
are both connected to the autoclave 21 at a hydraulic seal 21a arranged on the
bottom whose function is to allow transfer of water from the tank 22 to the
autoclave 21 without admission of air inside the autoclave.
As to the hydraulic seal 21a, it is of a kind known per se and generally consists
of a pipe in which there is water acting as a diaphragm against entrance of air
during the flow of water from the tank 22 to the autoclave 21.
To this purpose one can see also that the return pipe 28, in order to avoid
even more entrance of air into the autoclave 21 during transfer of water from
the tank 22, is connected at the bottom of the tank 22, while the transfer pipe
24 used to transfer water from autoclave to the tank 22, is connected at the
tank top.
Both the autoclave 21 and the tank 22 are connected to the vacuum pump 23
through a first suction pipe 25 intercepted by a corresponding valve 25a and a
second suction pipe 26 intercepted by a corresponding valve 26a, respectively.
Finally, an auxiliary suction pipe 27 provided with a corresponding valve 27a,
connects the first suction pipe 25 to the tank 22.
Inside the autoclave 21 there are also thermal exchange means, not shown in
the drawings, intended to heat water to produce the saturated steam.
Operatively to carry out the treatment, the yarn to be treated is introduced into
the autoclave 21 inside which there is no water.
Any possibly present water is transferred through the transfer pipe 24 to
the tank 22 where there is already water A shown in Figure 5.
The yam inside the autoclave 21 is therefore at the starting temperature Ti
indicated in Figure 3 and at the atmospheric pressure Pa indicated in Figure 4,
corresponding to the starting point of the suction phase 10 of the first thermal
cycle C1.
Upon closure of the valves 24a, 28a, 26a and 27a, inside the autoclave 21,
vacuum is generated through the vacuum pump 23 sucking air through the
first suction pipe 25 upon opening the on/off valve 25a.
During the suction phase inside the autoclave 21 the temperature and
pressure conditions indicated by points T10 and P10 respectively are reached,
where the temperature T10 is lower than the starting temperature Ti. Indeed,
the steam expansion occurs with adiabatic cooling caused by the phase
transition.
At the end of the suction phase 10 and upon closure of the valve 25a, the valve 28a
intercepting the water-return pipe 28 is opened, so that as shown in Figure 6, a portion
Aa of the water A contained in the tank 22, passes spontaneously to the autoclave 21
where it is sucked by the vacuum existing inside it. The temperature of the water
coming from the tank 22 is higher than the temperature in the autoclave 21.
One can see that water transfer from tank 22 to the autoclave 21 occurs spontaneously
by suction and therefore without using pumps.
Moreover, during the return phase of water from tank 22 to autoclave 21, the tank 22
is put in communication with the outside while inside the autoclave 21 the atmosphere
of saturated steam generated by vacuum is maintained.
Indeed, the presence of the hydraulic seal 21a and the fact that withdrawal of water
from tank 22 occurs at the lowest part of it, prevent entrance of air into the autoclave.
In this way the material being treated does not lose the humidity previously acquired,
as it happens on the contrary in the equipment described in the patent cited in the
introductory part of the description.
The water introduction phase 14 lasts for the time tl4. When water from tank 22
reaches the autoclave 21, evaporation of a portion of water Aa occurs in the autoclave
21 due to vacuum in the autoclave 21. As a result the pressure in the autoclave
increases, while the temperature of the autoclave also increases, even if the
temperature of the saturated steam inside the autoclave 21 is lower than the
temperature of water present in the autoclave. On the other hand, if the temperature of
water is higher than the temperature in the autoclave, an increase in pressure and
temperature in the autoclave 21 can occur.
Water inflow inside the autoclave ends at the points indicated with 30 in the diagrams
of FIGs. 3 and 4 and corresponds with the condition of the equipment 20 shown in
FIG. 6.
Then it begins the heating phase 11 of the autoclave 21 carried out through the already
mentioned heating means that could be for instance thermal exchange coils or other
known systems.
Heating lasts for the time t11 until the temperature and pressure conditions shown by
points T11 and P11 in the diagrams of FIGs. 3 and 4 respectively are reached..
During the heating phase there is also a further increase of pressure inside the
autoclave because of the presence of saturated steam filling the autoclave chamber.
The temperature and pressure conditions T11 and P11 are kept for a time tc to allow
the saturated steam to penetrate into the yarn and condense in the innermost zones
of the cone or bobbin, replacing the air inside them.
Since the first cycle C1 alone is not sufficient to extract completely all the air
present in the yarn, a second similar cycle C2 is carried out thereafter.
More particularly, another transfer phase to the recovery tank 22 of water
present in the autoclave 21 is carried out, shown in the diagrams of FIGs. 3
and 4 where it is indicated by line 16. Such a transfer is carried out through the
transfer pipe 24, upon opening of valve 24a, putting the tank 22 under vacuum
through the second suction pipe 26 and upon opening the on/off valve 26a as
shown in FIG. 7.
In this way inside the tank 22 a pressure is created lower than the pressure
existing inside the autoclave 21, thus taking water still present in the autoclave
inside the tank 22.
Therefore, one can see that also the transfer phase of water from autoclave 21
to tank 22 occurs without using pumps as it happens in the prior art systems.
Therefore, the same conditions of FIG. 5 occur in the yarn with all the water A
contained in the tank 22.
With reference to the diagrams, during such a phase there is a pressure
decrease inside the autoclave and also a temperature decrease.
The end of the phase of removing water from autoclave 21, indicated by point
31 in the diagrams, is also the start of the suction phase 12 inside the
autoclave 21 through the first suction pipe 25 upon closure of valve 24a and
opening of valve 25a.
At the end of the suction phase 12, inside the autoclave 21 there are the
temperature and pressure conditions T12 and P12 respectively, with increase
of vacuum in the autoclave relative to the vacuum reached at the end of the
suction phase 10 of the first thermal cycle C1.
Then water is introduced again into the autoclave 21 during the phase
indicated by 15, occurring as already described in a quite similar way to the
corresponding phase 14 of the first thermal cycle C1, that is by vacuum and
through the return pipe 28, upon opening of the on/off valve 28a and closure of
valve 25a.
Therefore, in the equipment the situation shown in FIG. 6 occurs, where water
transfer is terminated after a time t15 when reaching the point 32.
A further heating of water present in the autoclave occurring in a time t13
according to the phase indicated by line 13 in the diagrams, allows to reach the
temperature and pressure conditions T13 and P13 respectively.
Thereafter one can see a long stay phase of the temperature and pressure
condition maintained for a time tp.
During such time tp, the saturated steam penetrates further into the cone or
bobbin and condensing at the inner colder zones, carries out a true flushing
operation during which the condense water replaces the air molecules still
present in the yarn.
Practically one obtains the almost full replacement of still present air and
therefore a humidification of the cone or bobbin inner zone with percentages of
humidity equal to the values of the outer zone.
By combining the two thermal cycles C1 and C2 a more homogeneous
distribution of humidity between inside and outside of cone or bobbin is
obtained.
At the end of time tp inside the autoclave 21 the atmospheric pressure is
restored and when reaching the temperature and pressure conditions indicated
in the diagrams by the final point 33, the treated yarn is taken out.
On the base of the foregoing one can therefore understand that the method of
the invention and the equipment to carry out the method are attaining all the
intended objects.
More particularly, the spontaneous transfer by vacuum of water from autoclave
21 to tank 22 and vice versa, allows to save use of pumps.
Moreover, the presence of the hydraulic seal 21a in the autoclave 21 and the
connection of the return pipe 28 at the bottom of tank 22, allow to transfer
water avoiding the contemporaneous entrance of air into the autoclave,
therefore without losing humidity by the materials under treatment and
shortening the cycle time.
It is clear that the values of temperature reached in the various
treatment phases and the length of time of said phases will vary as a function
of the kind of yarn and the heat-setting degree that one wants to obtain on it.
Moreover, modifications could be made to the equipment for instance the
vacuum pump may be of any type and more autoclaves and/or water recovery
tanks may be provided.
Said variations of method and equipment, when falling within the scope of the
appended claims, are to be considered all covered by the present patent.
WE CLAIM :
1) A method of treatment in an autoclave (21), for conditioning and heat-
setting textile products, more particularly yarns wound in bobbins or cones,
comprising the following steps : introducing the product to be treated into said
autoclave (21) ; closing said autoclave (21) ; carrying out two or more thermal cycles
(C1, C2), at least one of them comprising sequentially ; a transfer phase (16) of water
present in said autoclave (21) inside a recovery tank (22) ; a suction phase (10, 12)
adapted to put said autoclave (21) under vacuum ; a return phase (14, 15) of water
present in said recovery tank (22) inside said autoclave (21) ; a heating phase (11,
13) of water contained in said autoclave (21) to generate saturated steam ; a stay
phase (35, 36) in said autoclave (21) for a predetermined time (tc, tp) of the
conditions of temperature (t1, t13) and pressure (p11, p13) reached at the end of
each of said heating phases (11, 13) ; restoring in said autoclave (21) the ambient
pressure at the end of the last of said stay phases (36); opening said autoclave (21);
taking said treated product out from said autoclave (21), wherein each of said transfer
phases (16) of said water from said autoclave (21) into said recovery tank (22) and
return (14, 15) of said water from said recovery tank (22) into said autoclave (21),
occurs spontaneously by suction produced by the difference of pressure existing
between said autoclave (21) and said recovery tank (22).
2) The method as claimed in claim 1, wherein during said transfer phases
(16) and return phases (14,15), the interior of said autoclave (21) does not
communicate with outside air and an atmosphere of saturated steam at a pressure
lower than the atmospheric pressure is present inside said autoclave.
3) The method as claimed in claim 1 or 2, comprising two thermal cycles
(C1, C2), each of them comprising sequentially ; a transfer phase (16) of water
present in said autoclave (21) inside a recovery tank (22) ; a suction phase (10, 12)
adapted to put said autoclave (21) under vacuum ; an introduction phase (14,15) into
said autoclave (21) of said water present in said recovery tank (22); a heating-phase
(11, 13) of water contained in said autoclave (21) to generate said saturated steam ;
a stay phase (35, 36) in said autoclave (21) and for a predetermined time (tc, tp) of
the conditions of temperature (t11, t13) and the pressure (p11, p13) reached at the
end of each of said heating phases (11,13).
4) The method as claimed in claim 2), wherein the temperature (T10)
reached inside said autoclave (21) at the end of the suction phase (10) of the
first (C1) of said two cycles (C1, C2), is lower than the temperature (T12)
reached at the end of the suction phase (12) of the second cycle (C2).
5) The method as claimed in claim 2), wherein the pressure (P10)
reached inside said autoclave (21) at the end of the suction phase (10) of the
first (C1) of said two cycles (C1, C2), is higher than the pressure (P12)
reached at the end of the suction phase (12) of the second cycle (C2).
6) The method as claimed in claim 3), wherein the temperature (T11)
reached inside said autoclave (21) at the end of the heating phase (11) of the
first (C1) of said two cycles (C1, C2), is lower than the temperature (T13)
reached at the end of the heating phase (13) of the second cycle (C2).
7) The method as claimed in claim 3), wherein the pressure (P11)
reached inside said autoclave (21) at the end of the heating phase of the first
(C1) of said two cycles (C1, C2) is higher than the pressure (P13) reached at
the end of the heating phase (13) of the second cycle (C2).
8) The method as claimed in claim 3), wherein the length of time (t10)
of the suction phase (10) of the first (C1) of said two cycles (C1, C2), is higher
than the length of time (t12) of the suction phase (12) of the second cycle (C2).
9) The method as claimed in claim 3), wherein the length of time (t11)
of the heating phase (11) of the first (C1) of said two cycles (C1, C2), is higher
than the length of time (t13) of the heating phase (13) of the second cycle
(C2).
10) An equipment (20) adapted to carry out the method of treatment as
claimed in claim 1), wherein it comprises: an autoclave (21) to contain the
yarn to be treated; a water recovery tank (22) hydraulically connected with said
autoclave (21); a vacuum pump (23) pneumatically connected with said
autoclave (21) and said water recovery tank (22).
11) The equipment (20) as claimed in claim 10), wherein said autoclave
(21) is hydraulically connected with said water recovery tank (22) through a
water transfer pipe (24) provided with an on/off valve (24a); and a water return
pipe (28) provided with an on/off valve (28a).
12) The equipment (20) as claimed in claim 11), wherein said water
transfer pipe (24) connects the bottom of said autoclave (21) with the upper
part of said water recovery tank (22) and said water return pipe (28) connects
the bottom of said water recovery tank (22) with the bottom of said autoclave (21).
13) The equipment (20) as claimed in claim 12), wherein said water transfer pipe (24)
and said water return pipe (28) are both connected with the bottom of said autoclave (21) at a
hydraulic seal (21a) provided inside said autoclave (21).
14) The equipment (20) as claimed in claim 10), wherein said vacuum pump (23) is
connected to the upper part of said autoclave (21) through a first suction pipe (25) provided with an
on/off valve (25a) and to the upper part of said water recovery tank (22) through a second suction
pipe (26) provided with an on/off valve (26a).
15) The equipment (20) as claimed in claim 14), wherein said first suction pipe (25). is
connected to the upper part of said water recovery tank (22) through an auxiliary suction pipe (27).
16) The equipment (20) as claimed in claim 10) or 14), wherein said vacuum pump (23)
is of the liquid loop kind.
17) A method of treatment in an autoclave, for conditioning and heat-setting textile
products, substantially as herein described, particularly with reference to the accompanying
drawings.
A method of conditioning and heat-setting textile products in an
autoclave (21) is disclosed comprising: two or more thermal cycles (C1, C2), at
least one of which comprising a transfer phase (16) of water present in the
s autoclave (21) to inside a recovery tank (22), a suction phase (10, 12) to put
the autoclave (21) under vacuum, a water return phase (14, 15) from the
recovery tank (22) to the autoclave (21), a heating phase (11, 13) of water
contained in the autoclave (21) to generate saturated steam, a stay phase (35,
36) in the autoclave (21) for a predetermined time (to, tp) of the reached
10 conditions of temperature (t11, t13) and pressure (p11, p13), restoring in the
autoclave (31) the ambient pressure (Pa) at the end of the last stay phases
(36). Each phase of transfer (16) and return (14, 15) of said water occurs
spontaneously by suction produced by the difference of pressure existing
between autoclave (21) and recovery tank (22).

Documents:

33-kol-2004-granted-abstract.pdf

33-kol-2004-granted-claims.pdf

33-kol-2004-granted-correspondence.pdf

33-kol-2004-granted-description (complete).pdf

33-kol-2004-granted-drawings.pdf

33-kol-2004-granted-examination report.pdf

33-kol-2004-granted-form 1.pdf

33-kol-2004-granted-form 18.pdf

33-kol-2004-granted-form 2.pdf

33-kol-2004-granted-form 3.pdf

33-kol-2004-granted-form 5.pdf

33-kol-2004-granted-gpa.pdf

33-kol-2004-granted-priority document.pdf

33-kol-2004-granted-reply to examination report.pdf

33-kol-2004-granted-specification.pdf


Patent Number 224765
Indian Patent Application Number 33/KOL/2004
PG Journal Number 43/2008
Publication Date 24-Oct-2008
Grant Date 22-Oct-2008
Date of Filing 22-Jan-2004
Name of Patentee COSTRUZIONI MECCANICHE LEOPOLDO POZZI SPA
Applicant Address 20048 AGLIATE-CARATE BRIANZA (MI), VIA CAVOUR, 63
Inventors:
# Inventor's Name Inventor's Address
1 POZZI ALBERTO 20048 AGLIATE-CARATE BRIANZA (MI), VIA CAVOUR, 63
PCT International Classification Number D 06 B 17/04, 23/20
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 VI2003A000034 2003-02-19 Italy