Title of Invention

GLAZING ASSEMBLY

Abstract Glazing assembly, comprising in succession: → a first rigid substrate (S1), → a second rigid substrate (S2), → at least one active system (3) comprising at least one film and placed between the substrates (S1 and S2), → at least one polymer film (f1) having the function of retaining fragments of the glazing assembly should it break, the said film being placed between the substrate (S1) and the substrate (S2), characterized in that the active system (3) is on the inner face (2) of the substrate (S1).
Full Text The present invention relates to glazing having two characteristics:
- firstly, glazing called safety glazing, in the sense that it is
capable of retaining fragments (especially glass fragments) in the event
of breakage. This relates especially to glazing assemblies according to
European standard ECE R43 or American standard ANSI Z26.1. Preferably,
such glazing assemblies successfully pass the two tests described in these
standards by the terms "ball drop" and "phantom drop". The most usual
configuration of such glazing assemblies is that of standard laminated
glazing, consisting of two essentially transparent (generally glass) rigid
substrates between which a sheet of thermoplastic polymer is placed,
this sheet ensuring that the glass fragments are retained in the event of
breakage.
As is known, lamination generally requires the three assembled
elements to be heated, generally with pressure, so as to soften the
thermoplastic sheet and to make it adherent, and possibly to remove the
residual air between the various elements of the glazing.
It may also be laminated glazing in which the interlayer sheet is
based on a one-sided or two-sided adhesive polymer of the elastomer
type, which avoids the abovementioned hot-lamination operation.
It also includes safety glazing in which the fragment-retention
function is obtained by a plastic film, especially one consisting of the
superposition of a thermoplastic sheet of the polyvinyl butyral type and
of a sheet of protective polymer, of the polyethylene terephthalate (PET)
type, which is made to adhere to a rigid substrate of the glass type. Such
plastic film is, for example, sold by DuPont de Nemours under the name
"Spalled Shield", or under other brand names by 3M or by Southwall. This
polymer sheet may optionally be transparent to electromagnetic
radiation. The same applies to the product sold by 3M, which is an
assembly consisting of a complex of at least two thermoplastic sheets f 1
and f"1, the nature and the thicknesses of each of these sheets possibly
being different depending on the desired applications; and
- secondly, the glazing according to the invention is
"functionalized" in the sense that it has at least one functionality
conferred on it by one or more thin films and/or one or more
discontinuous elements that may be of organic, inorganic or organic-
inorganic hybrid nature (these films or elements generally being placed
against one of the rigid substrates of the glazing according to the
invention). They will be denoted hereafter by the term "active
system(s)". The glazing according to the invention may have one or more
active systems.
The first types of active system useful for the invention are in
general electrochemical systems, and more particularly electrically
controllable systems of the glazing type having variable energy and/or
optical properties.
The electrically controllable systems make it possible in particular
to obtain glazing of which it is possible to modify, at will, the
darkening/degree of vision or of filtration of thermal/solar radiation. This
is, for example, viologen-based glazing, which allows the transmission or
absorption of light to be controlled, as described in Patent US-5 239 406.
Electroluminescent systems convert electrical energy directly into
light, one example being described in Patent FR- 2 770 222.
The invention also applies to devices using electrochromic systems,
operating in transmission or in reflection.
Examples of electrochromic systems are described in Patents
US-5 239 406 and EP-612 826.
Electrochromic systems have been very widely studied. As is
generally known, they comprise two layers of electrochromic material
separated by an electrolyte and flanked by two electrodes. Each of the
electrochromic layers, under the effect of an electrical supply, can inject
charges reversibly, the modification in their oxidation state as a result of
such injection/ejections resulting in a modification in their optical
and/or thermal properties (for example, in the case of tungsten oxide, a
switch from a blue colour to a colourless appearance).
It is conventional to put electrochromic systems into three
categories:
- that in which the electrolyte is in the form of a polymer or a gel,
for example a proton-conductive polymer, such as those described in
Patents EP-253 713 or EP-670 346, or a lithium-ion-conductive polymer
such as those described in Patents EP-382 623, EP-518 754 and EP-532
408, the other layers of the system generally being inorganic in nature;
- that in which all the layers are essentially inorganic. This
category is often termed an "all-solid-state" system; examples of such
may be found in Patent EP-867 752, EP-831 360, French Patent
Application FR-2 791 147 and French Patent Application FR-2 781 084; and
- that in which all the layers are based on polymers, which
category is often noted by the term "all-polymer" system.
There are also systems called "optical valves": these are polymer-
based films in which microdroplets are arranged, these microdroplets
containing particles capable of adopting a preferred orientation under
the action of an electric field. An example of this is described in Patent
WO 93/09460.
There are also liquid-crystal systems, with a mode of operation
similar to the above systems: they use, placed between two conductive
layers, a polymer film in which liquid-crystal droplets are dispersed,
especially nematic liquid crystals with a positive dielectric anisotropy.
When the film is under tension, the liquid crystals are oriented along a
preferred axis, which allows vision. With no voltage, the film becomes
diffusing. Examples of these are described in Patents EP-88 126, EP-268
877, EP-238 164, EP-357 234, EP-409 442 and EP-964 288. Mention may
also be made of cholesteric liquid-crystal polymers, such as those
described in Patent WO 92/19695, and liquid-crystal systems that switch
with a variation in light transmission TL.
A second type of active system to which the invention applies
relates to layers or multilayers, the properties of which change without
an electrical supply, under the effect of heat or light: mention may be
made of thermochromic layers, especially those based on vanadium oxide
(an example of which is given in French Patent FR 2 809 388),
thermotropic layers and photochromic layers.
Also possibly involved are photovoltaic systems that convert light
energy into electrical energy.
Within the context of the present invention and throughout the
text, the term "layer" must be understood in its broadest sense: it may
equally well be made of mineral materials and organic-type materials,
most particularly polymers, which may be in the form of polymer films or
even gel films. This is especially the case with thermotropic gels, for
example, those described in Patents EP-639 450, US 5 615 040, WO
94/20294 and EP-878 296.
Another type of active system to which the invention applies
relates to layers or multilayers having solar-control or low-emissivity
properties, especially those based on one or more metal layers, or on
metal oxide layers sandwiched by dielectric layers. These multilayers
may be deposited on one of the rigid substrates or may be deposited on a
flexible substrate of the PET (polyethylene terephthalate) type, which is
placed between two sheets of thermoplastic polymer of the PVB
(polyvinyl butyral) type, which joins the two rigid glass-type substrates
together. Examples of these may be found in Patents EP-638 528, EP-718
250, EP-724 955 , EP-758 583 and EP- 847 965.
Finally, mention may also be made of coatings with an acoustic
function (acoustic attenuation) or an optical (decorative, absorbent, etc.)
function.
It is not simple to devise glazing assemblies having the above two
characteristics, since the combination of an active system and polymer
sheets having a fragment-retaining function in glazing creates additional
constraints. Thus, if an active system, for example an electrochromic
system, is interposed in a conventional laminated glazing assembly
between the glass and the inserted polymer film, there is a tendency for
the adhesion of the polymer film to the glass to decrease. There is
therefore an increased risk that, should the glazing break, the glass
fragments can no longer be predominantly retained by the polymer film,
as the standards so require.
If, to avoid this, the active system is placed on one of the outer
faces of a standard laminated glazing assembly (on face 1 or face 4, using
the conventional numbering system, the rules of which are recalled
below: the substrate in contact with the outside is called first substrate
S1 and the substrate in contact with the inside is called second substrate
S2; for a laminated substrate: face 1 = that face of the first substrate
which faces towards the outside; face 2 = that face of the first substrate
which is directed towards the inside; face 3 = that face of the second
substrate which is directed towards the outside and faces the face 2; face
4 = that face of the second substrate which is directed towards the
inside), means must therefore be provided in order to protect it from any
contact with the ambient atmosphere and to protect it from chemical or
mechanical degradation. This therefore requires the use of an additional
protective substrate (i.e. a three-glass system). However, a number of
applications require the glazing to have a nominal thickness, and it is not
always possible to offer (excessively) thick glazing. This is especially the
case for sunroofs of motor vehicles, in which the bodymakers generally
install laminated or toughened glass panes, the overall thickness of which
may not exceed about 5 mm. This is also the case for roof windows for
example, in which the window frame allows the fitting only of windows
having a predefined thickness, and one that is often imposed by the
thermal insulation performance to be achieved.
To obviate this protection problem, the active system is generally
inserted between the two substrates. This incorporation between the two
substrates generates other problems that the incorporators seek to
minimize, or even eliminate.
In general, the active system is incorporated on face 3 of the
substrate assembly before the lamination operation and after the bending
and/or toughening operation (when, of course, the substrates have to
undergo a bending and/or toughening operation).
However, the incorporation of an active system on face 3 of a
laminated substrate, the substrates of which have individually undergone
a bending operation, generates other drawbacks that the present
invention aims to remedy.
This is because incorporation of the active system on face 3 of the
assembly is in fact carried out on that face of the second substrate which
has been in contact with the members that have caused the bending. As a
consequence of this contact between the members needed for the
bending operation and that face of the substrate in question, surface
defects are inevitably created on the face of the substrate in question.
These surface defects may result in delamination problems at the
interface between the active system and face 3 of the substrate, this
delamination possibly resulting in irreversible deterioration of the
complete glazing assembly.
The present invention therefore aims to alleviate these drawbacks
by proposing a glazing assembly containing an active system of simplified
structure.
The subject of the invention is therefore a glazing assembly
comprising, in succession:
a first rigid substrate; a second rigid substrate; at least one active system
comprising at least one layer and placed between the first and second
substrates; and at least one polymer film having the function of retaining
the fragments of the glazing assembly in the event of it breaking, the said
film being placed between the first substrate and the second substrate,
which glazing assembly is characterized in that the active system is on
the inner face of the first substrate.
Thanks to the positioning of the active system on face 2 of the first
substrate, it is possible to produce safety glazing assemblies.
In preferred embodiments of the invention, one or more of the
following arrangements may optionally also be employed:
- the active system is an electrically controllable system having
variable optical and/or energy properties, of the electrochromic system,
optical valve, viologen-based system, liquid-crystal system or
electroluminescent system type;
- the first and second substrates are made of glass;
- it includes at least one sheet of thermoplastic polymer (f1),
with the function of retaining fragments of the glazing assembly should it
break, between the two substrates;
- the total thickness (e1+2) of the two substrates and of all the
materials that can be placed between them is less than or equal to 8 mm,
especially less than or equal to 5.5 mm, preferably between 2 mm and 5
mm;
- the total thickness (e1+2) of the two substrates and of all the
materials that can be placed between them is less than or equal to 30
mm, preferably between 6 mm and 25 mm;
- the two substrates have substantially identical shapes and
substantially identical dimensions;
- the two substrates have different dimensions and substantially
identical shapes;
- it is provided with an opacifying peripheral coating, of the
screen-printed type, especially around the periphery of the inner face of
the first substrate and/or the periphery of the outer or inner face of the
second substrate;
- it is provided with at least a first peripheral seal in contact with
the facing faces of the substrates;
- it is provided with at least a second peripheral seal in contact
with the edges of the substrates;
- the first and/or second peripheral seal(s) is (are) attached or
obtained by extrusion or obtained by encapsulation;
- the second peripheral seal, or at least one of them if there are
more than one, is flush with the outer face of the first substrate;
- the first and/or second peripheral seal, or at least one of them
if there are more than two seals, at least partly fills an open peripheral
groove defined by a recess between the two substrates; and
- the first and/or second peripheral seal is penetrated by
connection elements of the active system and/or at least partly contains
mechanical reinforcement elements.
The subject of the invention is also, more particularly, the
embodiment in which the glazing assembly is a laminated glazing
assembly, with at least two glass substrates S1, S2 joined together by
lamination, which is provided with an active system preferably placed on
face 2 (of the substrate S1). It is therefore the thermoplastic sheet
between the substrates S1 and S2 that mainly provides the safety
function (retention of fragments in the event of breakage).
The subject of the invention is any of the applications of the
glazing assemblies described above, especially in buildings, as a roof
window or curtain wall, and for the motor vehicle industry, as a sunroof
(which may or may not open), side windows, rear windows, or part of a
windscreen.
The subject of the invention is also a motor vehicle thus equipped,
preferably with the glazing assembly or assemblies according to the
invention flush with the body.
The invention will now be described in detail with the aid of non-
limiting examples illustrated by the following figures:
- Figure 1 is a front view of face 2, forming the subject of the
invention;
- Figure 2 is a sectional view on AA of Figure 1;
- Figure 3 is a sectional view on BB of Figure 1;
- Figure 4 is a front view of face 2 forming the subject of the
invention, in the case of another embodiment, and revealing the laser
ablation lines;
- Figure 5 is a sectional view on DD of Figure 4; and
- Figure 6 is a sectional view on EE of Figure 4.
In the appended drawings, certain elements may be represented
on a larger or smaller scale than in reality, so as to make it easier to
understand the figure.
The example illustrated by Figures 2 and 3 relates to a motor-
vehicle sunroof 1. It comprises in succession, from the outside towards
the interior of the passenger compartment, two glass panes S1, S2, which
are made of silica-soda-lime clear glass (but they may also be tinted),
respectively 2.1 mm and 2.1 mm in thickness for example.
The glass panes S1 and S2 are of the same size and of rectangular
overall shape. Their dimensions are 900 x 500 mm2. The glass pane S1 is
also partly covered around the periphery with an enamel 7, deposited by
a known screen-printing technique.
The glass pane S1 shown in Figures 2 and 3 includes, on face 2, a

thin-film multilayer of the all-solid-state electrochromic type.
The glass pane S1 is laminated to the glass pane S2 via a
thermoplastic sheet f1 made of polyurethane (PU) 0.8 mm in thickness (it
may be replaced with a sheet of ethylene/vinyl acetate (EVA) or polyvinyl
butyral (PVB)).
The all-solid-state electrochromic thin-film multilayer includes an
active multilayer 3 placed between two current collectors 2 and 4. The
collector 2 is intended to be in contact with the face 2. A first array of
conducting wires 5 (visible in Figure 1) or an equivalent device allows
electric current to be brought to the collector 4; a second array of
conducting wires 6 (also visible in Figure 1) or an equivalent device allows
electric current to be brought to the lower collector 2.
The collectors 2 and 4 and the active multilayer 3 may be either
substantially of identical size and shape, or substantially of different size
and shape, and therefore the paths of the collectors 2 and 4 will be
adapted according to the configuration. Moreover, the dimensions of the
substrates, particularly S1, may essentially be greater than those of 2, 4
and 3.
The collectors 2 and 4 are of the metal type or of the TCO
(transparent conductive oxide) type made of ITO, F:SnO2 or Al:ZnO, or
may be a multilayer of the TCO/metal/TCO type. Depending on the
configuration, they may be omitted, and in this case the current leads 5
and 6 are in direct contact with the active multilayer 3.
A preferred way of producing the collector 2 consists in depositing,
on face 2, a 50 nm SiOC first layer surmounted by a 400 nm F: SnO2
second layer (the two layers preferably being deposited in succession by
CVD on float glass before cutting).
A second way of producing the collector 2 consists in depositing,
on face 2, a bilayer consisting of an optionally doped SiO2-based first
layer (the doping especially being with aluminium or boron)
approximately 20 nm in thickness surmounted by an ITO second layer
approximately 100 to 600 nm in thickness (the two layers preferably
being vacuum-deposited in succession, by magnetically enhanced reactive
sputtering in the presence of oxygen, optionally carried out hot).

Another way of producing the collector 2 consists in depositing, on
face 2, a monolayer made of ITO approximately 100 to 600 nm in
thickness (a layer preferably vacuum-deposited by magnetically enhanced
reactive sputtering in the presence of oxygen and optionally carried out
hot).
The collector 4 is an ITO layer 100 to 500 nm in thickness, also
deposited by magnetically enhanced reactive sputtering on the active
multilayer.
In Figure 1, the current leads 5 are metal wires associated with
metal shims. The metal wires are, for example, made of tungsten (or else
copper or molybdenum), these being optionally coated with carbon and
partly oxidized, with a diameter of between 10 and 100 urn and
preferably between 20 and 50 µm, the said wires being straight or
corrugated, and deposited on a sheet of PU by a technique known in the
field of wire-heated windscreens, for example that described in Patents
EP-785 700, EP-553 025, EP-506 521 and EP-496 669.
One of these known techniques consists in using a heated press
roll, which presses the wire onto the surface of the polymer sheet, this
press roll being supplied with wire from a feed reel using a wire guide
device. The metal shims consist, in a known manner, of copper strips
optionally covered with a tin alloy, with a total thickness typically of 50
urn and a width of between 3 and 8 mm.
The current leads in another embodiment are obtained by a
screen-printing technique, these being deposited directly on the
enamelled regions of face 2. This screen-printed coating, especially based
on silver, may also be deposited on the ITO layer. A conductive paste may
also serve for supplying current and, in this case, it is in contact with the
ITO layer or with the enamel layer present on face 2.
The active multilayer 3 shown in Figures 2 and 3 is made up as
follows:
- a layer of anodic electrochromic material made of hydrated
iridium oxide 40 to 100 nm in thickness (it may be replaced with a layer
of hydrated nickel oxide 40 to 300 nm in thickness), possibly alloyed with
other metals;

- a layer of tungsten oxide 100 nm in thickness;
- a layer of hydrated tantalum oxide or of hydrated silica oxide or
hydrated zirconium oxide 100 nm in thickness; and
- a layer of cathodic electrochromic material based on hydrated
tungsten oxide 370 nm in thickness.
Moreover, the glazing assembly shown in Figures 1, 2 and 3
incorporates, (but not shown in the figures) a first peripheral seal in
contact with faces 2 and 3, this first seal being suitable for forming a
barrier to external chemical attack.
A second peripheral seal is in contact with the edge of S1, the edge
of S2 and face 4, so as to form a barrier, provide a means of mounting the
assembly in the vehicle and sealing between the inside and the outside,
providing an aesthetic function and a means of incorporating
reinforcement elements.
According to another embodiment of the invention shown in
Figures 4, 5 and 6, which differs from the embodiment shown in Figures
1, 2 and 3 by the fact that the ITO layer 2 covers the entire surface of
face 2 (visible in Figure 4).
To avoid short circuits between the various elements of the
system, it is necessary to carry out a surface ablation operation on
certain regions of the assembly, this ablation being carried out for
example by a laser margining technique.
In particular, Figures 4, 5 and 6 show, by the reference numeral 8,
laser ablation of just the ITO layer 2, so as to form an ITO peripheral
region that is electrically isolated from the central region.
Moreover, Figures 4 and 5 show, by the reference numeral 9, laser
ablation of the ITO layer 2, of the active multilayer 3 and the collector 4,
so as to allow electrical supply without short-circuiting each of the
collectors.
Finally, Figures 4 and 6 show, by the reference numeral 10, laser
ablation of the active multilayer 3 and of the collector 4, so as to provide
electrical isolation between the two current collectors.
The glazing assembly 1 incorporates electrical connectors that
allow the active system to be controlled via a power supply. These

electrical connectors are of the type used for heated windows.
According to other variants, the "all-solid-state" active multilayer
3 may be replaced with other families of polymer-type electrochromic
systems.
Thus, for example, a first part, formed from a layer of
electrochromic material, otherwise called active layer, made of poly(3,4-
ethylenedioxythiophene) from 10 to 10000 nm, preferably 50 to 500 nm,
in thickness - as a variant it may be one of the derivatives of this polymer
- is deposited by known liquid deposition techniques (spray coating, dip
coating, spin coating or casting), or else by electrodeposition, on a
substrate coated with its lower or upper conducting layer forming the
electrode (anode or cathode), or more generally the current lead.
Whatever the polymer of which this active layer is made, this polymer is
particularly stable, especially to UV, and operates by the
injection/ejection of lithium ions (Li+) or else H+ ions.
A second part, acting as electrolyte and formed from a layer with a
thickness of between 50 nm and 2000 µm, and preferably between 50 nm
and 1000 um, is deposited by a known liquid deposition technique (spray
coating, dip coating, spin coating or casting), between the first and third
parts, on the first part, or by injection moulding. This second part is
based on a polyalkylene oxide, especially polyethylene oxide. As a
variant, it may be an inorganic-type electrolyte based for example on
hydrated tantalum oxide, zirconium oxide or silicon oxide.
This second electrolyte part deposited on the layer of active
electrochromic material, which is itself supported by the glass or similar
substrate, is then coated with a third part, the composition of which is
similar to the first part, namely this third part is made of a substrate,
coated with a current lead (conducting wires, conducting wires plus
conducting layer, or just a conducting layer), this current lead itself
being covered with an active layer.
In yet another embodiment, the resulting electrochromic active
multilayer is based on a self-supporting polymer film. This self-supporting
film is defined as follows: it is a polymer film that incorporates both the

two layers of electrochromic material and the electrolyte, and exhibits
its intrinsic mechanical properties (strength, rigidity, etc.).
In a first variant of this self-supporting film, it is based on a more
complex system, called an interpenetrating network of molecules of 3,4-
ethylenedioxythiophene (PEDT) or of its derivatives, and of a polyalkylene
oxide.
One definition of an interpenetrating network (or IPN) is as
follows: a matrix of at least two polymers crosslinked in each other. This
is a polymer alloy that combines the properties of the polymers that
make up the interpenetrating network. They are materials in which the
sizes of the domains delimited by the entanglement of the crosslinked
polymers is generally of the order of a few tens of nanometres.
In a second variation of this self-supporting film, it is based on a
simple system, called a semi-interpenetrating network (semi-IPN), in
which the 3,4-ethylenedioxythiophene molecules are polymerized in a
polyalkylene oxide network (the electrolyte). The polyalkylene oxide
network results, for example, from the radical copolymerization of a
monofunctional polyethylene oxide (PEO) and of a bifunctional
polyethylene oxide (PEO) in variable proportions and of variable length.
Ttje term "semi-interpenetrating network" refers to any matrix consisting
of at least one polymer network and at least one second polymer
entangled in the first network but not forming a second network.
Whatever the variant of this self-supporting film and depending on
its conditions of formation, it is possible to obtain a plurality of film
configurations ranging from a system comprising three well-defined layers
(excluding the electrically conducting layers forming the electrodes)
(namely two electrochromic layers separated by an electrolyte layer) that
is similar in its construction to that obtained in the first embodiment
containing a system whose interfaces are relatively diffused, or indeed
more than a single layer exhibiting composition gradients. Nevertheless,
the electronic conductivity of at least one of the active layers is
sufficient to replace the conducting layers with an array of wires.
Thus, IPNs and semi-IPNs are produced, the compositions of which
are for example the following:
The PEO/PC ratio is expressed as a percentage of the initial
monomer. The percentage of PEDT is expressed relative to the
percentage of PEO monomer. The composition of the PEO/PC network is
in accordance with that of the initial monomer mixture. In contrast, the
percentage of PEDT in the final network depends on the EDT monomer
polymerization time. The thickness of the IPN or semi-IPN thus obtained
is between 50 and 2000 µm and preferably between 250 and 500 urn.
In another embodiment of the active system, the multilayer 3
comprises an active system of the electroluminescent type.
A first family may be distinguished in which the organic
electroluminescent material of the thin layer is made from evaporated
molecules (OLEDs) such as for example the AIQ3 complex (tris(8-
hydroxyquinoline) aluminium), DPVBi (4,4'-(diphenylvinylenebiphenyl)),
DMQA (dimethyl quinacridone) or DCM (4-(dicyanomethylene)-2-methyl-6-
(4-dimethylaminostyryl)-4H-pyran). In this case, additional layers are
associated with each of the faces of the thin film, which favour the
transport of electrical carriers (holes and electrons); these additional
layers are HTL (Hole Transporting Layer) and ETL (Electron Transporting
Layer) layers. In addition, to improve the injection of holes into the HTL
layer, the latter is combined with an HIL (Hole Injection Layer)
consisting, for example, of copper or zinc phthalocyanine.
In a second family, the organic electroluminescent material of the
thin film consists of polymers (pLEDs) such as, for example, PPV
(poly(para-phenylenevinylene)), PPP (poly(para-phenylene)):, DO-PPP
(poly(2-decyloxy-1,4-phenylene)), MEH-PPV (poly[2-(2'-ethylhexyloxy)-5-
methoxy-1,4-phenylene vinylene)]), CN-PPV (poly[2,5-bis(hexyloxy)-1,4-
phenylene-(1-cyanovinylene)]) or PDAF (poly(dialkylfluorene)); the
polymer layer is also combined with a layer that favours the hole
injection (HIL) consisting, for example, of PEDT/PSS (poly (3,4-ethylene-
dioxythiophene/ poly(4-styrene sulphonate)).
In a third family, the inorganic electroluminescent material
consists of a thin film of, for example, sulphides such as Mn: ZnS or Ce:
SrS or of oxides, such as Mn: Zn2SiO4, Mn: Zn2Ge04 or Mn: Zn2Ga204. In
this case, each of the faces of the thin electroluminescent layer is
combined with an insulating layer produced from a dielectric material,
for example Si3N4, BaTiO3 or Al2O3/TiO2.
In a fourth family, the inorganic electroluminescent material
consists of a thick phosphor layer such as, for example, Mn: ZnS or Cu:
ZnS, this layer being combined with an insulating layer made of a
dielectric material, for example BaTiO3, these layers generally being
produced by screen printing.
Whatever the type of electroluminescent system - organic or
inorganic, thin layer or thick layer, the multilayer comprising especially
the electroluminescent layer is combined with two electrodes (a cathode
and an anode in the case of organic systems).
These electrodes are similar to those already envisaged for the
electrochromic-type active systems.
Likewise, at least one of the glass panes may be bulk-tinted,
especially tinted in blue or green, grey, bronze or brown.
The substrates used in the invention may also be based on a
polymer (PAAMA, PC, etc.). It should also be noted that the substrates may
have very varied geometrical shapes: they may be square or rectangular,
but also any polygon or at least partly curved profile, defined by rounded
or corrugated contours (round, oval, "waves", etc.).
One of the substrates forming the glazing assembly may be opaque,
opacified or a mirror.
The glazing assemblies may constitute a graphic and/or alphanumeric
data display panel, a window for buildings, a rear view mirror, an aircraft
windscreen or cabin window, or a roof window, interior or exterior
glazing for buildings, a shop showcase or countertop, which may be
curved, glazing for protecting an object of the painting type, an antiglare
computer screen, or glass furniture.
Moreover, at least one of the two glass panes may be covered with
a coating having another functionality (this other functionality possibly
being, for example, a solar-protection multilayer, an anti-fouling
multilayer or the like). As a solar-protection multilayer, this may be a

thin-film multilayer deposited by sputtering and including at least one
silver layer. It is thus possible to have combinations of the type:
- S1 /solar-protection layers/active system/thermoplastic/S2;
- S1 /active system/thermoplastic/S2.
- S1 /thermoplastic/active system/thermoplastic/S2.
The thermoplastic may be chosen from PVB, PU and EVA.
It is also possible to deposit the solar-protection coating not on one
of the glass panes, but on a sheet of flexible polymer of the PET
(polyethylene terephthalate) type.
For examples of solar-protection coatings, the reader may refer to
Patents EP 826 641, EP 844 219, EP 847 965, WO99/45415 and EP 1 010
677.
However, without departing from the scope of the invention,
certain adaptations may be noted according to the applications or uses of
the invention.
Thus, for building applications, the current leads 5 may comprise
not metal wires but, in this case, may be composed only of metal shins or
other electrically conducting strips that will be placed in direct contact
with the collector 4.
Moreover, in configurations in which lamination of two substrates
S1 and S2 is required, one or other of the substrates may then be used for
providing all of the specific functionalities, such as the solar-control or
low-emissivity functions as described above, these being provided by
multilayers deposited on face 1 or on face 4, or anti-fouling functions
(hydrophilic, hydrophobic, self-cleaning coating) provided by materials
deposited on face 1.
One particular application in which the lamination technique is
used consists of active glazing intended for aviation.
After the substrate S1 has been toughened, the active system is
deposited on face 2 of the said substrate. An ITO-based heating layer is
deposited on face 3 of the substrate S2. This laminated glazing assembly
incorporating an active system may be used with other aviation-type
laminated glazing assemblies (without an active system), such as for
example that according to the provisions of patent FR 2 766 651. It should

be pointed out that the laminated glazing assembly incorporating the
active system retains its functionalities at temperatures of around -50°C
and withstands pressure/vacuum cycles.
Another application in which the lamination technique is
encountered consists of the field of toughened glazing for side windows
or windscreens or rear windows or roofs. Such a structure according to
the teachings of the invention is then integrated into the reinforced
glazing configuration (refer to WO 01 /000403 and FR 2 764 841).
Likewise, in a double-glazing configuration, the glazing that
includes the active system in the following configuration: substrate (S1)
active system/polymer f1 /substrate (S2) may be mounted in a
double-glazing assembly, in particular for use in the building sector.
The glazing assembly that includes the active system is then
combined with a gas-filled cavity (the gas being dry air, argon or
argon/air mixture, using known techniques) and with a second glass or
even with a second laminated glass assembly. The two glass assemblies
are separated by a metal spacer (typically based on aluminum) that
includes dehydrating agents or by an organic spacer that includes
dehydrating agents that are combined with sealing mastics and sealants.
The gas-filled cavity is typically between 6 mm and 20 mm in thickness.
The glass panes have a thickness of between 4 mm and 25 mm. The glass
panes may be toughened in order to meet the safety standards specific to
each application. They may be clear, bulk-tinted or covered with an
opacifying coating over part of their surface, in particular for aesthetic
purposes. The lamination is carried out by a known hot compression
assembly technique using one or more transparent, coloured or
opalescent PVB sheets 0.38 mm or 0.76 mm-in -thickness-placed between
the glass panes. The second glass pane or the second laminated glass
assembly may provide additional functions, such as solar-protection
functions, low-emissivity functions, acoustic damping or decoration
functions.
Solar-protection and low-emissivity functions are conventionally
provided by thin-film multilayers generally based on silver, which are
deposited on the glass face which is in contact with the gas cavity of the

double-glazing unit. The solar-protection function may also be provided
by multilayers of the TCO/metal/TCO type deposited on a sheet of
polymer of the PET type or by a multilayer of polymer sheets, these then
being incorporated by lamination into the second laminated glass
assembly.
The acoustic damping functions are provided by a PVB that has
undergone a specific treatment in order to improve the acoustic
properties of the laminated glass pane (such as the laminated products
sold under the name SGG Stadip Silence).
It is thus possible to have the following double-glazing
configurations:
substrate S1/active system/f1/S2//gas cavity//multilayer
with a solar-protection or low-emissivity function/glass;
substrate S1/active system/f1/substrate S2/gas
cavity//glass/PVB/multilayer with solar-protection function/PVB/glass;
substrate S1/active system/f1/substrate S2//gas
cavity/ /solar-protection layer or layer with a low-emissivity
function/glass/PVB/glass; and
substrate S1/active system/f1/substrate S2//gas
cavity// glass / PVB / glass.
Anti-reflection functions may be provided on all the faces of the
glass substrates that are in contact with gas (external air, internal air or
gas cavity of the double-glazing) or on only certain faces, depending on
the desired optical appearance.
The invention as described above offers many advantages:
- it makes it possible to obtain a safety glazing assembly of
simplified structure. The glazing assembly forming the subject of the
invention essentially comprises two substrates that sandwich an active
multilayer. Previously, to comply with the safety standards, the use of a
glazing assembly consisting of three substrates is required, a so-called
three-glass assembly. Moreover, the deposition on face 2 of the active
multilayer 3 makes it possible to dispense with the deposition of a solar-
protection layer for the active multilayer, the TCO layer being
sufficiently reflective with respect to infrared radiation.
WE CLAIM:
1. Glazing assembly, comprising in succession :
- a first rigid substrate (51);
- a second rigid substrate (52);
- at least one active system (3) comprising a multiplayer, comprising
at least one thin film and placed between the substrates (S1 and
S2); and
- at least one polymer film (fl) having the function of retaining
fragments of the glazing assembly should it break, the said film
being placed between the substrate (S1) and the substrate (S2);
characterized in that
- the active system (3) is on the inner face (2) of the substrate (SI)
and in that the active system is a thin film or a thin-film multiplayer
with a thermal function, of the low-emissivity or solar protection
type, an acoustic function, of the acoustic attenuation coating type,
or an optical function, of the decorative or absorbent,
thermochromic or thermotropic type.
2. Glazing assembly according to claim 1, wherein the active system is an
electrically controllable system having variable optical and/or energy
properties, of the electrochromic system, optical valve, viologen-based
system, liquid-crystal system or electroluminescent system t/pe.
3. Glazing assembly according to one of the preceding claims, wherein the
substrates (S1) and (S2) are made of glass.
4. Glazing assembly according to one of the preceding claims, wherein the
total thickness (e1+2) of the substrates (S1) and (S2) and of all the
materials that can be placed between them is less than or equal to 8 mm,
especially less than or equal to 5.5 mm, preferably between 2 mm and 5
mm.
5. Glazing assembly according to claims 1 to 4, wherein the total thickness
(e1+2) of the substrates (S1) and (S2) and of all the materials than can be
placed between them is not more than 30 mm, preferably between 6 mm
and 25 mm.
6. Glazing assembly according to one of the preceding claims, wherein the
substrates (S1) and (S2) are substantially identical with rectangular
overall shape and of dimensions 900 x 500 mm2.
7. Glazing assembly according to one of claims 1 to 5, wherein the
substrates (S1) and (S2) have different dimensions and substantially
identical shapes.
8. Glazing assembly according to one of the preceding claims, wherein it is
provided with an opacifying peripheral coating, of the screen-printed type,
especially around the periphery of face (2) on the substrate (S1) and/or
around the periphery of face (3) or face (4) on the substrate (S2),
especially at enameled areas or at electroconductive areas.
9. Glazing assembly according to one of the preceding claims,, wherein it is
provided with at least one margining line positioned on the periphery of
the face (2) located on the substrate (S1) and/or on the periphery of the
face (3) located on the substrate (S2).
10. Glazing assembly according to one of the preceding claims, wherein it is
provided with at least a first peripheral seal in contact with the facing
faces of the substrates.
11.Glazing assembly according to one of the preceding claims, wherein it is
provided with at least a second peripheral seal in contact with the edges
of the substrates.
12. Glazing assembly according to either of claims 10 and 11, wherein the first
and/or the second peripheral seal(s) is (are) attached or obtained by
extrusion or obtained by encapsulation.
13. Glazing assembly according to either of claims 11 and 12, wherein the
second peripheral seal, or at least one of them if there are more than one,
is flush with the outer face of the first substrate.
14. Glazing assembly according to one of claims 9 to 13, wherein the first
and/or second peripheral seal, or at least one of them if there are more
than two seals, at least partly fills an open peripheral groove defined by a
recess between the two substrates.
15.Glazing assembly according to one of the preceding claims, wherein it is a
window for the motor vehicle industry, especially a sunroof, or a window
for buildings, especially a roof window or skylight.
16. Glazing assembly according to one of the claims 1 to 15, wherein it is a
graphical and/or alphanumeric data display panel, a window for
buildings, a rear view mirror, an aircraft windscreen or cabin window, or
a roof window.
17. Glazing assembly according to any one of the claims, wherein it is :
- an interior or exterior window for buildings;
- a shop showcase or countertop display case, which may be curved;
- a glazing for protecting an object of the painting type;
- reinforced glazing
- an antiglare computer screen; -
- glass furniture,
18. Glazing assembly according to one of the preceding claims, wherein it
comprises at least one transparent, flat or curved, clear or bulk-tinted
substrate of polygonal shape or at least partly curved.
19. Glazing assembly according to one of the preceding claims, wherein it
includes an opaque, opacified or mirror substrate.
20. A sunroof for a motor vehicle, preferably flush with the body of the
vehicle, comprising glazing assembly as claimed in the preceding claims.
Glazing assembly, comprising in succession:
→ a first rigid substrate (S1),
→ a second rigid substrate (S2),
→ at least one active system (3) comprising at least one film and
placed between the substrates (S1 and S2),
→ at least one polymer film (f1) having the function of retaining
fragments of the glazing assembly should it break, the said film being
placed between the substrate (S1) and the substrate (S2),
characterized in that the active system (3) is on the inner face (2) of the
substrate (S1).

Documents:

38-KOLNP-2006-FORM 27-1.1.pdf

38-KOLNP-2006-FORM 27.pdf

38-KOLNP-2006-FORM-27.pdf

38-kolnp-2006-granted-abstract.pdf

38-kolnp-2006-granted-claims.pdf

38-kolnp-2006-granted-correspondence.pdf

38-kolnp-2006-granted-description (complete).pdf

38-kolnp-2006-granted-drawings.pdf

38-kolnp-2006-granted-examination report.pdf

38-kolnp-2006-granted-form 1.pdf

38-kolnp-2006-granted-form 18.pdf

38-kolnp-2006-granted-form 2.pdf

38-kolnp-2006-granted-form 3.pdf

38-kolnp-2006-granted-form 5.pdf

38-kolnp-2006-granted-gpa.pdf

38-kolnp-2006-granted-reply to examination report.pdf

38-kolnp-2006-granted-specification.pdf

38-kolnp-2006-granted-translated copy of priority document.pdf


Patent Number 224767
Indian Patent Application Number 38/KOLNP/2006
PG Journal Number 43/2008
Publication Date 24-Oct-2008
Grant Date 22-Oct-2008
Date of Filing 04-Jan-2006
Name of Patentee SAINT-GOBAIN GLASS FRANCE
Applicant Address 18, AVENUE D'ALSACE, F-92400 COURBEVOIE
Inventors:
# Inventor's Name Inventor's Address
1 GIRON, JEAN-CHRISTOPHE VAALSER STRASSE 136 52074 AACHEN
2 SCHUETT, JUERGEN THOMASHOFSTR. 17, 52070 AACHEN
3 FANTON, XAVIER 38, BOULVARD CHARLES FLOQUET, F-93600 AULNAY-SOUS-BOIS
4 BETEILLE, FABIEN CHEMIN DES VIGNES, F-31250 REVEL
PCT International Classification Number B32B 17/10
PCT International Application Number PCT/FR2004/001862
PCT International Filing date 2004-07-15
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 0308648 2003-07-16 France