Title of Invention

DISPOSABLE SYRINGE WITH A RETRACTABLE NEEDLE.

Abstract A disposable syringe comprising barrel (1), needle cannula (31), plunger (4) configured such that the retaining portion 23 and sealing flange (251) are moved past first and second friction diminishing regions (1271, 1772) respectively to diminish friction between the needle seat (2) and the inner wall surface (121) of barrel 1 to facilitate subsequent pulling of plunger( 4 )for retracting the needle cannula 31 into barrel 1.
Full Text DISPOSABLE SYRINGE WITH A RETRACTABLE NEEDLE
This invention relates to a disposable syringe, more
particularly toadisposable syringe with a friction diminishing
means to facilitate retraction of a needle into a barrel for
safe disposal.
Conventional syringes, especially those with a sharp needle,
have to be disposed safely after injection. Although a tip
protector is used to shield the needle, the user is exposed
to the risk of being stuck by the needle when sleeving the tip
protector back on the syringe. There are many syringes with
a retractable needle that is retracted into a barrel by pulling
a plunger backward. However, it is desirable to improve the
steady retraction movement of the needle and to reduce defective
products during manufacture.
The object of the present invention is toprovide a disposable
syringe which permits steady and successful retraction of a
needle, and which can reduce failure in production.
According to this invention, the disposable syringe
includes a barrel, a tubular needle seat and a plunger. The
barrel has an axially extending surrounding barrel wall which
defines a passage with front and rear open ends. An inner wall
surface of the surrounding barrel wall includes front and rear
surface segments and an intermediate surface segment disposed
therebetween. The intermediate surface segment has a retaining
region axially distal from the front surface segment, and first
and second friction diminishing regions respectively
interposed between the retaining region and the front surface
segment, and between the retaining region and the rear surface
segment.
The tubular needle seat is insertable into the passage from
the rear open end, and includes a front engaging portion in
fluid-tight engagement with the front surface segment to fix
a needle cannula, a retaining portion which is disposed
rearwardly of the front engaging portion, and which is retained
at the retaining region by virtue of a first frictional force
when the needle seat is in a position of use, a rear engaging
portion which extends rearwardly from the retaining portion
to terminate at a rearwardly facing wall, and a surrounding
sealing flange which extends from the rearwardly facing wall
radially and outwardly to be in fluid-tight engagement with
the rear surface segment, and which extends forwardly to
terminate at a surrounding flange surface that is movable
towards the second friction diminishing region. The rear
engaging portion has an inner tubular wall surface defining
a cavity which extends from the rearwardly facing wall to
terminate at a ceiling wall. The ceiling wall has an axial hole
which establishes a fluid communication between the needle
cannula and the cavity. A radially yieldable catch is disposed
on the inner tubular wall surface distal from the ceiling wall,
and is yieldable radially and outwardly in response to a kinetic
frictional force.
The plunger is movable in the passage, and has a front end
wall, an engaging head opposite to the front end wall, and a
neck interposed therebetween and of a dimension such that a
rearwardly facing shoulder wall is formed between the engaging
head and the neck. The kinetic frictional force is generated
as a result of axial movement of the engaging head relative
to the radially yieldable catch towards the ceiling wall. A
deformable sealing member is sleeved on the engaging head and
the neck, is in frictional engagement with the engaging head
with a second frictional force, and is sealingly slidable
relative to the rear surface segment.
In the position of use, the deformable sealing member is
moved forward by virtue of forward movement of the plunger to
abut against the rearwardly facing wall, while the engaging
head is extended into the cavity.
When the plunger is to be placed in a disposal position,
the engaging head is kept moving towards the ceiling wall by
a pushing force which is applied to the plunger, and which,
when the deformable sealing member is blocked by the rearwardly
facing wall from moving with the engaging head, overcomes the
second frictional force, thereby exposing the neck so as to
permit the rearwardly facing shoulder wall to be forced to slip
over the radially yieldable catch and to be prevented from moving
rearwardly by the radially yieldable catch.
After the rearwardly facing shoulder wall has slipped over
the radiallyyieldable catch, continued movement of the engaging
head towards the ceiling wall, against the first frictional
force, forces the retaining portion and the surrounding sealing
flange to move past the first and second friction diminishing
regions, respectively, so as to facilitate a subsequent pulling
action of the plunger whereby the needle seat is brought towards
the rear open end by virtue of the retaining engagement of the
rearwardly facing shoulder wall and the radially yieldable catch,
thereby retracting the needle cannula into the passage.
Other features and advantages of the present invention will
become apparent in the following detailed description of the
preferred embodiments of the invention, with reference to the
accompanying drawings, in which:
Fig. 1 is an exploded sectional view of the first preferred
embodiment of a disposable syringe according to this invention;
Fig. 2 is a sectional view of the first preferred embodiment
in a state of use;
Fig. 3 is a fragmentary sectional view of the first preferred
embodiment, showing a needle seat retained in a barrel;
Fig. 4 is a sectional view of the first preferred embodiment
in an injection completed state;
Fig. 5 is a fragmentary sectional view of the first preferred
embodiment showing an engaging head of a plunger retained in
a cavity of the needle seat;
Fig. 6 is a sectional view of the first preferred embodiment
in a disposal state;
Fig. 7 is a fragmentary sectional viewof the secondpref erred
embodiment of a disposable syringe according to this invention;
Fig. 8 is a fragmentary sectional view of the third preferred
embodiment of a disposable syringe according to this invention;
Fig. 9 is a fragmentary sectional view of the fourth preferred
embodiment of a disposable syringe according to this invention,
showing a needle seat retained in a barrel;
Fig. 10 is a fragmentary sectional view of the f if thpref erred
embodiment of a disposable syringe according to this invention,
showing a needle seat retained in a barrel;
Fig. 11 is a fragmentary exploded sectional view of the
sixth preferred embodiment of a disposable syringe according
to this invention, showing three modified forms of needle seats
for selective use with a barrel;
Fig. 12 is an exploded sectional view of the sixth preferred
embodiment in a disposal state;
Fig. 13 is a fragmentary exploded sectional view of the
seventh preferred embodiment of a disposable syringe according
to this invention, showing two modified forms of needle seats
for selective use with a barrel;
Fig. 14 is a fragmentary sectional view of the seventh
preferred embodiment, showing a selected one of the needle seats
retained in the barrel;
Fig. 15 is a fragmentary exploded sectional view of the
eighth preferred embodiment of a disposable syringe according
to this invention, showing three modified forms of needle seats
for selective use with a barrel;
Fig. 16 is a fragmentary sectional view of the eighth
preferred embodiment in a disposal state, showing a selected
one of the needle seats retained in the barrel;
Fig. 17 is an exploded sectional view of the ninth preferred
embodiment of a disposable syringe according to this invention;
Fig. 18 is a fragmentary sectional viewof the ninthpref erred
embodiment, showing a needle seat retained in a barrel;
Fig. 19 is a partly cross-sectional view of a barrier portion
taken along lines I-I of Fig. 18;
Fig. 20 is a partly cross-sectional view of a retaining
portion taken along lines II-II of Fig. 18;
Fig. 21 is a view similar to Fig. 20, but showing how a
needle seat is turned relative to the retaining member to another
angular position;
Fig. 22 is a sectional view of the ninth preferred embodiment
in a disposal state;
Fig. 23 is a fragmentary sectional viewof the tenthpref erred
embodiment of a disposable syringe according to this invention;
Fig. 24 is a fragmentary sectional view of the eleventh
preferred embodiment of a disposable syringe according to this
invention;
Fig. 25 is a sectional view of the eleventh preferred
embodiment in a disposal state;
Fig. 2 6 is a fragmentary sectional view of the twelfth
preferred embodiment of a disposable syringe according to this
invention;
Fig. 27 is a sectional view of the twelfth preferred
embodiment in a disposal state,
Fig. 2 8 is a fragmentary sectional view of the thirteenth
preferred embodiment of a disposable syringe according to this
invention;
Fig. 2 9 is a sectional view of the thirteenth preferred
embodiment in a disposal state; and
Fig. 3 0 is an exploded sectional view of the fourteenth
preferred embodiment of a disposable syringe according to this
invention, showing three modified forms of needle assembly for
selective use with a barrel.
Before the present invention is described in greater detail,
it should be noted that same reference numerals have been used
to denote like elements throughout the specification.
Referring to Figs. 1 to 3, the first preferred embodiment
of a disposable syringe according to the present invention is
shown to comprise a barrel 1, a tubular needle seat 2, a needle
assembly 3 including a needle cannula 31 and a tip protector
32, and a plunger 4.
The barrel 1 has a surrounding barrel wall 12 which surrounds
an axis (X) in a longitudinal direction and which defines a
passage 11 therein that has front and rear open ends 123, 124
opposite to each other. The surrounding barrel wall 12 has inner
and outer wall surfaces 121, 122. The inner wall surface 121
includes a smaller-diameter front surface segment 126 and a
larger-diameter rear surface segment 12 5 proximate to the front
and rear open ends 123, 124, respectively, and an intermediate
surface segment 12 7 disposed therebetween and converging from
the rear surface segment 125 to the front surface segment 126.
The intermediate surface segment 12 7 has a retaining region
14 which is axially distal from the front surface segment 12 6
and which extends radially and outwardly to form an annular
recess 14. An annular shoulder abutment 13 is formed on the
intermediate surface segment 127 rearwardly of the retaining
region 14. Moreover, the intermediate surface segment 127
defines first and second friction diminishing regions 1271,
1272 which are respectively interposed between the retaining
region 14 and the front surface segment 126, and between the
retaining region 14 and the rear surface segment 125 to be
described in greater detail hereinafter.
The outer wall surface 122 of the barrel 1 has a rib portion
12 9 extending in the longitudinal direction and disposed
adjacent to the front open end 123. The tip protector 32 of
the needle assembly 3 is disposed to sleeve on the outer wall
surface 122 from the front open end 123, and is frictionally
retained by the rib portion 129 for shielding the needle cannula
31.
The needle seat 2 is insertable into the passage 11 from
the rear open end 124 to surround the axis (X) . The needle seat
2 includes a front engaging portion 22, a retaining portion
23, a rear engaging portion 25, a surrounding sealing flange
251, a plurality of radially yieldable catches 263, and a
plurality of axially extending ribs 262.
The front engaging portion 22 is configured to be in
fluid-tight engagement with the front surface segment 126, and
is disposed to fix the needle cannula 31 of the needle assembly
3 along the axis (X) . Specifically, the front engaging portion
22 has a filling hole 292 filled with an adhesive to affix a
secured segment 311 of theneedle cannula 31 to the front engaging
portion 22 (see Fig. 3) . In this embodiment, the front surface
segment 126 of the barrel 1 is configured to converge toward
the front open end 123 to form a narrow opening 128 in the front
open end 123 for passage of a sharp segment 312 of the needle
cannula 31, thereby preventing removal of the needle seat 2
from the front open end 123.
The retaining portion 23 is disposed rearwardly of the front
engaging portion 22, and is retained at the retaining region
14 by virtue of a first frictional force when the needle seat
2 is in a position of use. In particular, the retaining portion
23 has a plurality of fins 272 which are angularly displaced
from one another about the axis (X) , and which are spaced apart
from the first diminishing region 1271 radially so as to form
a first movement space 273 therebetween. Each fin 272 is
configured such that a contour constituted by the fins 272 about
the axis (X) serves as a protrusion 28. The protrusion 28 is
retained in the annular recess 14 by virtue of the first
frictional force.
The rear engaging portion 2 5 extends rearwardly from the
retaining portion 23 to terminate at a rearwardly facing wall
212. The surrounding sealing flange 251 extends from the
rearwardly facing wall 212 radially and outwardly to be in
fluid-tight engagement with the rear surface segment 125, and
extends forwardly to terminate at a surrounding flange surface
253. The surrounding flange surface 253 is spaced apart from
the shoulder abutment 13 by the second friction diminishing
region 1272 so as to forma second movement space 252 therebetween.
Furthermore, the rear engaging portion 25 has an inner tubular
wall surface 2 61 which surrounds the axis (X) to define a cavity
26 that extends from the rearwardly facing wall 212 towards
the front engaging portion 22 and that terminates at a ceiling
wall 24. The ceiling wall 24 has an axial hole 291 which is
in fluid communication with the filling hole 292 to establish
a fluid communication between the needle cannula 31 and the
cavity 26.
The radially yieldable catches 263 and the axially extending
ribs 262 are formed on the inner tubular wall surface 261 distal
from and proximate to the ceiling wall 24, respectively, and
are angularly displaced from one another about the axis (X) .
The radially yieldable catches 2 63 are yieldable radially and
outwardly in response to a kinetic frictional force to be
described in greater detail hereinafter.
The plunger 4 is disposed to be movable in the passage 11
along the rear surface segment 125, and has a front end wall
41, an engaging head 43 which is opposite to the front end wall
41 in the longitudinal direction and which has a plurality of
axially extending grooves 432, a neck 44 which is interposed
between the engaging head 4 3 and the front end wall 41, and
which is of a dimension such that a rearwardly facing shoulder
wall 431 is formed between the engaging head 43 and the neck
44, and such that the aforesaid kinetic frictional force is
generated as a result of axial movement of the engaging head
43 relative to the radially yieldable catches 2 63 towards the
ceiling wall 24, and an axially extending stem 42 which is
interposed between the neck 44 and the front end wall 41. A
deformable sealing member 4 5 is sleeved on the engaging head
43 and the neck 44 , is in f rictional engagement with the engaging
head 43 with a second f rictional force, and is sealingly slidable
relative to the rear surface segment 125. Furthermore, the
deformable sealing member 45 is spaced apart from the front
end wall 41 so as to permit relative movement of the deformable
sealing member 45 towards the front end wall 41 when a pushing
force is applied to the plunger 4 to overcome the second
frictional force to be described in greater detail hereinafter.
Referring to Fig. 4, in the position of use, i.e., during
an injection procedure, as shown in Fig. 4, the deformable
sealing member 45 is moved forward by virtue of forward movement
of the plunger 4 to abut against the rearwardly facing wall
212, while the engaging head 43 extends into the cavity 26.
The syringe is thus placed in an injection completed state.
Referring to Fig. 5, when the plunger 4 is to be placed
in a disposal position, the engaging head 43 is kept moving
towards the ceiling wall 24 by a pushing force which is applied
to the plunger 4, and which, when the deformable sealing member
45 is blocked by the rearwardly facing wall 212 from moving
with the engaging head 4 3 and is moved rearwardly towards the
front end wall 41, overcomes the second frictional force,
thereby exposing the neck 44 to permit the rearwardly facing
shoulder wall 431 to be forced to slipover the radial lyyieldable
catches 2 63 and to be retained thereby such that the rearwardly
facing shoulder wall 431 is prevented from moving rearwardly.
Meanwhile, the axially extending grooves 432 are brought to
mate with the axially extending ribs 262 so as to put the needle
seat 2 into splined engagement with the engaging head 43.
Thereafter, continued movement of the engaging head 43
towards the ceiling wall 24 , against the first f rictional force,
i.e. the f rictional retention of the protrusion 28 in the annular
recess 14 , forces the fins 2 72 and the surrounding sealing flange
251 to move past the first and second friction diminishing
regions 1271, 1272, respectively, until the surrounding flange
surface 2 53 abuts against the shoulder abutment 13. Subsequent
turning of the plunger 4 by the user to turn the needle seat
2 relative to the barrel 1 further diminish the friction
therebetween to facilitate a subsequent pulling action of the
plunger 4 whereby the needle seat 2 is brought towards the rear
open end 124 by virtue of the retention of the rearwardly facing
shoulder wall 431 by the radiallyyieldable catches 263 , thereby
retracting the needle cannula 31 into the passage 11, as shown
in Fig. 6. Finally, the plunger 4 can be broken at a weakened
part for convenient disposal of the syringe.
Fig. 7 shows the second preferred embodiment of a disposable
syringe according to this invention. In addition to the
components of the first preferred embodiment described above,
the disposable syringe of this embodiment further comprises
an o-ring 5 which is sleeved tightly on the front engaging port ion
22 of the needle seat 2, and which surrounds the axis (X) so
as to enhance fluid-tightness of the engagement between the
front surface segment 126 and the front engaging portion 22.
In the third preferred embodiment of a disposable syringe
shown in Fig. 8, an o-ring 5 is disposed on the rear engaging
portion 25 so as to enhance fluid-tightness of the engagement
between the rear surface segment 12 5 and the surrounding sealing
flange 251.
Referring to Fig. 9, the fourth preferred embodiment of
a disposable syringe according to this invention is similar
to the first preferred embodiment in construction. The
differences reside in that the intermediate surface segment
127 has a plurality of fins 131 which are angularly displaced
from one another about the axis (X) and which extend rearwardly
to be spaced apart from the surrounding sealing flange 251 by
the second friction diminishing region 1272 . In addition, each
of the fins 131 extends radially and inwardly to terminate at
a distal end 1311. The distal ends 1311 of the fins 131 are
configured such that a contour constituted by the distal ends
1311 about the axis (X) serves as the annular recess 14 . Moreover,
the retaining portion 23 is formed with an annular protrusion
28 to be retained in the recess 14 by virtue of the first
frictional force. Furthermore, a plurality of fins 272 are
formed on the ceiling wall 24 , and are angularly displaced from
one another.
Fig. 10 shows the fifth preferred embodiment of a disposable
syringe according to this invention, which is substantially
similar to the fourth preferred embodiment. In this embodiment,
an 0-ring 5 is further sleeved tightly on the front engaging
portion 22 of the needle seat 2, and is disposed to surround
the axis (X) so as to enhance the fluid-tightness of the
engagement between the front surface segment 12 6 and the front
engaging portion 22.
Referring to Figs. 11 to 12, the sixth preferred embodiment
of a disposable syringe is shown to include a selected one of
the needle seats 2 of the above embodiments . In this embodiment,
the outer wall surface 122 of the barrel 1 has an annular step
portion 120 that faces forwardly, and that is distal from the
front open end 123, and a surrounding front segment 1221
interposed between the front open end 123 and the annular step
portion 120. The ribs 129 are formed rearwardly of the
surrounding front segment 1221 so as to retainingly engage the
tip protector 32 . In addition, the disposable syringe further
comprises a catheter hub 33 and a tubular catheter 34 for
performing an intravenous catheter introducing process.
Specifically, the catheter hub 33 includes a surrounding hub
wall which has a sleeve portion that is sleeved on the surrounding
front segment 1221 and that has a terminal edge abutting against
the step portion 120, and a tip portion opposite to the sleeve
portion along the axis (X) . The tubular catheter 34 includes
a proximate segment which is disposed in the tip portion and
which extends along the axis (X), and a distal segment which
extends from the proximate segment along the axis (X) to project
outwardly of the tip portion. As such, after the tubular catheter
34 is introduced into a patient' s vein by insertion of the needle
cannula 31, the barrel 1 is separated from the catheter hub
33 so as to complete the intravenous catheter introducing
process . The needle cannula 31 is then retracted into the barrel
1 in the same manner as described above, as shown in Fig. 12.
Referring to Figs. 13 and 14, the seventh preferred
embodiment of a disposable syringe is shown to be similar to
the sixth preferred embodiment in construction and function,
except that the barrel 1 and the needle seat 2 are the same
as those of the fourth and fifth preferred embodiments shown
in Figs. 9 and 10. Furthermore, the front engaging portion 22
of the needle seat 2 is filled with an adhesive to affix a secured
segment 311 of the needle cannula 31 to the front engaging portion
22.
Referring to Figs. 15 and 16, the disposable syringe of
the eighth preferred embodiment is adapted for injecting
medication of an extremely small volume, such as 1 ml. That
is, the barrel 1 and the plunger 4 have relatively smaller
diameters. The needle seat 2 may have an 0-ring 5 or fins 272
disposed on the ceiling wall 24.
Referring to Figs . 17 and 18, the ninth preferred embodiment
of a disposable syringe according to this invention is shown
to be similar to the first preferred embodiment in construction.
The differences therebetween are as follows . The front engaging
portion 22 of the needle seat 2 has a seat segment which is
configured to extend outwardly of the barrel 1 from the front
open end 123 when the needle seat 2 is in the position of use.
With reference to Fig. 19, the intermediate surface segment
127 has a plurality of barriers 15 which are angularly displaced
from one another about the axis (X) so as to define a recessed
access 151 between two adjacent ones of the barriers 15. With
reference to Fig. 20, the retaining region 14 has a plurality
of recesses 141 which are angularly displaced from one another
about the axis (X) and which are spaced apart from one another
by protrusions 142, and a plurality of bumps 143 respectively
extending from the recesses 141 inwardly and radially.
The retaining portion 23 of the needle seat 2 has a plurality
of partitions 272 in the form of fins 272 which are angularly
displaced from one another about the axis (X) , and a plurality
of blocking segments 2 9 which respectively extend from the
partitions 2 72 radially and outwardly. As mentioned above, when
the needle seat 2 is brought to be inserted into the passage
11 from the rear open end 124 during assembly, and immediately
after each of the partitions 272 is brought to pass the
corresponding recessed access 151 between two adjacent ones
of the barriers 15, as shown in Fig. 19, each of the partitions
272 is turned a predetermined angle in one of clockwise and
counterclockwise directions such that each of the blocking
segments 2 9 is received in and is engaged with a respective
one of the recesses 141 by virtue of the first frictional force,
as shown in Fig. 20, while being prevented by the corresponding
barrier 15 from axial movement relative to the second
diminishing region 1272, thereby placing the needle seat 2
firmly in the position of use.
Moreover, when the plunger 4 is placed in the disposal
position and the needle seat 2 is retained onto the plunger
4, the user can rotate the needle seat 2 so that the partitions
272 are turned the predetermined angle in a corresponding one
of the counterclockwise and clockwise directions, as indicated
by dotted lines in Fig. 21 so that the blocking segments 29
slip over the bumps 143, respectively (as indicated by solid
lines in Fig. 21) . Thus, the user can be aware of the approaching
of the blocking segments 29 to a position where the blocking
segments 2 9 are unrestrained by the barriers 15 and are permitted
to perform the axial movement. Therefore, the needle seat 2
is allowed to be pulled rearwardly so as to retract the needle
cannula 31 into the passage 11, as shown in Fig. 22.
Furthermore, in addition to having the partitions 272 formed
on the retaining portion 23, the needle seat 2 has a plurality
of fins 272 formed on the ceiling wall 24 and on the seat segment
of the front engaging portion 22 . The tip protector 32 is disposed
to sleeve on and is f rictionally retained onto the seat segment
of the front engaging portion 22 for shielding the sharp segment
312 of the needle cannula 31.
Referring to Fig. 23, the tenth preferred embodiment of
a disposable syringe according to this invention is similar
to the ninth preferred embodiment, and further comprises an
O-ring 5 which is disposed on the front engaging portion 22
of the needle seat 2 so as to enhance fluid-tightness of the
engagement between the front engaging portion 22 and the front
surface segment 12 6 of the barrel 1.
Referring to Figs. 24 and 25, in the eleventh preferred
embodiment of a disposable syringe according to this invention,
a catheter hub 33 and a tubular catheter 34 are further provided
for performing an intravenous catheter introducing process.
The catheter hub 33 includes a surrounding hub wall which has
a sleeve portion that is sleeved on the seat segment of the
front engaging portion 22, and a tip portion opposite to the
sleeve portion along the axis (X). The tubular catheter 34
includes a proximate segment which is disposed in the tip portion
and which extends along the axis (X) , and a distal segment which
extends from the proximate segment along the axis (X) and
outwardly of the tipportion. Moreover, since the sleeve portion
of the catheter hub 33 is sleeved on the seat segment of the
front engaging portion 22, there is no need to form fins on
the seat segment.
Referring to Figs. 26 and 27, the twelfth preferred
embodiment of a disposable syringe according to this invention
is shown to be similar to the ninth preferred embodiment. In
this embodiment, the needle seat 2 further includes a hub segment
35 which is configured to fix the secured segment 311 of the
needle cannula 31 along the axis (X) , and which is sleeved on
the seat segment of the front engaging portion 22 to establish
fluid communication between the needle cannula 31 and the axial
hole 2 91 through the fill ing hole 2 92 which is free from adhesive .
The hub segment 35 has a rib portion 353 formed on an outer
surface 3 51 thereof so as to retain the tip protector 32 for
shielding the sharp segment 312 of the needle cannula 31.
Referring to Figs. 2 8 and 29, the thirteenth preferred
embodiment of a disposable syringe according to this invention
is shown to be similar to the twelfth preferred embodiment in
construction, and further comprises a catheter hub 33 and a
tubular catheter 34 for performing an intravenous catheter
introducing process. That is, the catheter hub 33 includes a
surrounding hub wall which has a sleeve portion sleeved on the
hub segment 3 5 , and a tip portion opposite to the sleeve portion
along the axis (X) . The tubular catheter 34 includes a proximate
segment which is disposed in the tip portion and which extends
along the axis (X), and a distal segment which extends from
the proximate segment along the axis (X) and outwardly of the
tip portion. The tip protector 32 is sleeved retainingly on
the surrounding hub wall of the catheter hub 33.
Referring to Fig. 30, in the fourteenth preferred embodiment
of a disposable syringe according to this invention, which has
a construction similar to that of the eleventh preferred
embodiment, an 0-ring 5 is additionally disposed on the front
engaging portion 22 of the needle seat 2. Moreover, any forms
of the needle assembles 3, such as that including the catheter
hub 33 and the tubular catheter 34 , that including the hub segment
35, and that including the catheter hub 33, the tubular catheter
34 and the hub segment 35, can be provided for use with the
needle seat 2 as required.
The advantages of the disposable syringe of this invention
are as follows:
1. The retaining portion 23 and the surrounding sealing
flange 251 are moved past the first and second friction
diminishing regions 1271,1272, respectively, when the plunger
4 is to be placed in the disposal position so as to diminish
the friction between the needle seat 2 and the inner wall surface
121 of the barrel 1, thereby facilitating a subsequent pulling
action of the plunger 4 for retracting the needle cannula 31
into the barrel 1. Moreover, by virtue of the splined engagement
between the axially extending ribs 262 and the grooves 432,
the needle seat 2 is rotated with the plunger 4 to thereby further
diminish the friction between the needle seat 2 and the inner
wall surface 121 of the barrel 1. Therefore, the retraction
of the needle cannula 31 can be successful and steady.
2. The provision of angularly displaced fins 272 on the
needle seat 2 helps prevent contraction and deformation of the
needle seat 2 during plastic injection molding due to the
cohesion property of the plastic material, thereby reducing
failure in production.
3 . Since the front engaging portion 22 and the surrounding
sealing flange 251 of the needle seat 2 are in fluid-tight
engagement with the front and rear surface segments 126, 125
of the barrel 1, the engagement being enhanced by the provision
of O-rings 5 andby virtue of the first f rictional force generated
between the retaining portion 23 (the protrusion 28) and the
retaining region 14 (the annular recess 14) , the needle seat
2 can be firmly retained in the passage 11 of the barrel 1 with
a fluid-tight engagement therebetween.
CLAIMS
1. A disposable syringe comprising:
a barrel (1) having a surrounding barrel wall (12) which
surrounds an axis (X) in a longitudinal direction and which
defines a passage (11) therein that has front and rear open
ends (123,124) opposite to each other, said surrounding barrel
wall (12) having an inner wall surface (121) which includes
front and rear surface segments (126,125) proximate to said
front and rear open ends (123,124), respectively, and an
intermediate surface segment (127) disposed therebetween,
a needle cannula (31);
a tubular needle seat (2) configured to be insertable
into said passage (11) from said rear open end (124) , and
surrounding the axis (X); and
a plunger (4) disposed to be movable in said passage (11)
along said rear surface segment (12 5), wherein:
said intermediate surface segment (127) of said barrel
(1) has a retaining region (14) which is axially distal from
saidfront surface segment (126) , and first and second friction
diminishing regions (1271,1272) which are respectively
interposed between said retaining region (14) and said front
surf ace segment (126), and between said retaining region (14)
and said rear surface segment (125);
said needle seat (2) including
a front engaging portion (22) which is configured to
be in fluid-tight, engagement with said front surface
segment (12 6) and which is disposed to fix said needle
cannula (31) along the axis (X),
a retaining portion (23) which is disposed rearwardly
of said front engaging portion (22) , and which is retained
at said retaining region (14) by virtue of a first frictional
5 force when said needle seat (2) is in a position of use,
a rear engaging portion (25) which extends rearwardly
from said retaining portion (23) to terminate at a
rearwardly facing wall (212),
a surrounding sealing flange (251) which extends from
10 said rearwardly facing wall (212) radially and outwardly
to be in fluid-tight engagement with said rear surface
segment (125), and which extends forwardly to terminate
at a surrounding flange surface (253) that is movable
towards said second friction diminishing region (1272)
15 in the longitudinal direction, said rear engaging portion
(2 5) having an inner tubular wall surface (2 61) which
surrounds the axis (X) to define a cavity (26) that extends
from said rearwardly facing wall (212) towards said front
engaging portion (22) and that terminates at a ceiling
20 wall (24), said ceiling wall (24) having an axial hole
(291) which establishes a fluid communication between said
needle cannula (31) and said cavity (26), and
a radially yieldable catch (263) which is disposed on
said inner tubular wall surface (261) distal from said
25 ceiling wall (24), and which is yieldable radially and
outwardly in response to a kinetic frictional force;
said plunger (4) having a front end wall (41), an engaging
head (43) which is opposite to said front end wall (41) in
the longitudinal direction, a neck (44) which is interposed
between said engaging head (43) and said front end wall (41) ,
and which is of a dimension such that a rearwardly facing
5 shoulderwall (431) is formed between said engaging head (43)
and said neck (44), and such that the kinetic frictional force
is generated as a result of axial movement of said engaging
head (43) relative to said radially yieldable catch (263)
towards saidceilingwall (24) , andadeformable sealingmember
10 (45) which is sleeved on said engaging head (43) and said
neck (44) , which is in frictional engagement with saidengaging
head (43) with a second frictional force, and which is
sealingly slidable relative to said rear surface segment (125)
such that,
15 in the position of use, said deformable sealing member
(45) is moved forward by virtue of forward movement of said
plunger (4) to abut against said rearwardly facing wall (212) ,
while said engaging head (43) is extended into said cavity
(26), and such that,
20 whensaidplunger (4) is tobeplacedinadisposalposition,
said engaging head (43) is kept moving towards said ceiling
wall (24) by a pushing force which is applied to said plunger
(4) , and which, when said deformable sealing member (45) is
blocked by said rearwardly facing wall (212) from moving with
25 said engaging head (43) , overcomes the second frictional force,
thereby exposing said neck (44) so as to permit said rearwardly
facing shoulder wall (431) to be forced to slip over said
radially yieldable catch and to be retained by said radially yieldable catch
(263) such that said rearwardly facing shoulder wall (431) is prevented
from moving rearwardly, said engaging head (43) and said inner tubular
wall surface (261) being configured such that, after said rearwardly
facing shoulder wall (431) has slipped over said radially yieldable catch
(263), continued movement of said engaging head (43) towards said
ceiling wall (24), against the first frictional force, forces said retaining
portion (23) and said surrounding sealing flange (251) to move past said
first and second friction diminishing regions(1271, 1272), respectively, so
as to facilitate a subsequent pulling action of said plunger (4) whereby
said needle seat (2) is brought towards said rear open end (124) by virtue
of the retention of said rearwardly facing shoulder wall (431) by said
radially yieldable catch (263), thereby retracting said needle cannula (31)
into said passage (11) characterized in that the retaining portion (23) and
sealing flange (251) are moved past first and second friction diminishing
regions (1271, 1272) respectively to diminish friction between the needle
seat (2) and the inner wall surface (121) of barrel 1 to facilitate
subsequent pulling of plunger (4) for retracting the needle cannula 31
into barrel 1.
2. The disposable syringe as claimed in claim 1, wherein said needle
seat (2) is disposed to be in splined engagement with said
engaging head (43) such that once said rearwardly facing shoulder
wall (431) is retained by said radially yieldable catch (263), and
once said retaining portion (23) and said surrounding sealing
flange (251) are moved past said first and second friction
diminishing regions (1271, 1272), respectively, said needle seat (2)
is enabled to be rotated with said plunger (4) to thereby further
diminish friction between said needle seat (2) and said inner wall
surface (121) so as to facilitate the subsequent pulling action of
said plunger (4).
3. The disposable syringe as claimed in claim 2 , wherein said needle
seat (2) has a plurality of axially extending ribs (262) which are
formed on said inner tubular wall surface (261) proximate to said
ceiling wall (24) and which are angularly displaced from one
another about the axis (X) , said engaging head (43) having a
plurality of axially extending grooves (432) formed to mate with
said axially extending ribs (262) so as to bring said needle seat (2)
into the splined engagement with said engaging head (43).
4. The disposable syringe as claimed in claim 1, wherein said front
engaging portion (22) has a filling hole (292) in fluid
communication with said axial hole (291) and filled with an
adhesive to affix said needle cannula to said front engaging
portion (22).
5. The disposable syringe as claimed in claim 1, wherein said
intermediate surface segment has a shoulder abutment (13) which
is disposed between said retaining region (14) and said second
friction diminishing region (1272) to permit abutment of said
surrounding flange surface (253) thereagainst immediately after
said surrounding sealing flange (251) is moved past said second
friction diminishing region (1272).
6. The disposable syringe as claimed in claim 1, wherein said
retaining region (14) extending radially and outwardly to form an
annular recess (14), said needle seat (2) having a protrusion (28)
formed on said retaining portion (23) so as to be retained in said
recess (14) by virtue of the first frictional force.
7. The disposable syringe as claimed in claim 6, wherein said
retaining portion (23) has a plurality of fins (272) which are
angularly displaced from one another about the axis (X) and
which are spaced apart from said first friction diminishing region
radially, each of said fins (272) being configured such that a
contour constituted by said fins (272) about the axis (X) serves as
said protrusion (28).
8. The disposable syringe as claimed in claim 6, wherein said
intermediate surface segment (127) has a plurality of fins (131)
which are angularly displaced from one another about the axis
(X) and which extend rearwardly to be spaced apart from said
surrounding sealing flange (251) by said second friction
diminishing region (1272), each of said fins (131) extending
radially and inwardly to terminate at a distal end (1311), said
distal ends (1311) being configured such that a contour
constituted by said distal ends (1311) about the axis (X) serves as
said recess (14).
9. The disposable syringe as claimed in claim 1, wherein said front
surface segment (126) is configured to converge toward said front
open end (123) to prevent removal of said needle seat (2) from said
front open end (123).
10. The disposable syringe as claimed in claim 1, wherein said
surrounding barrel wall (12) has an outer wall surface (122) which
has a rib portion (129) extending in the longitudinal direction and
disposed adjacent to said front open end (123) , said disposable
syringe further comprising a tip protector (32) which is disposed
to sleeve on said outer wall surface (122) , and which is
frictionally retained by said rib portion (129) for shielding said
needle cannula (31).
11. The disposable syringe as claimed in claim 1, optionally
comprising an O-ring (5) which is disposed on said needle seat (2),
which surrounds the axis (X) , and which is configured to enhance
fluid-tightness of the engagement between said front surface
segment (126) and said front engaging portion (22) , or between
said rear surface segment (125) and said surrounding sealing
flange (251).
12. The disposable syringe as claimed in claim 1, wherein said
surrounding barrel wall (12) has an outer wall surface (122) which
has an annular step portion (120) that faces forwardly, and that is
distal from said front open end (123) , and a surrounding front
segment(1221) interposed between said front open end (123) and
said annular step portion (120), said disposable syringe further
comprising a catheter hub (33) including a surrounding hub wall
which has a sleeve portion that is sleeved on said surrounding
front segment (1221) and that has a terminal edge abutting
against said step portion (120), and a tip portion opposite to said
sleeve portion along the axis (X) ; and a tubular catheter (34)
including proximate segment which is disposed in said tip portion
and which extends along the axis (X), and a distal segment which
extends from said proximate segment along the axis (X) to project
outwardly of said tip portion.
13. The disposable syringe as claimed in claim 1, wherein said front
engaging portion (22) has a seat segment which is configured to
extend outwardly of said barrel (1) from said front open end (123)
when said needle seat (2) is in the position of use.
14. The disposable syringe as claimed in claim 13, further comprising
a tip protector (32) which is disposed to sleeve on and which is
frictionally retained to said seat segment of said front engaging
portion (22) for shielding of said needle cannula (31).
15. The disposable syringe as claimed in claim 13, wherein said front
engaging portion (22) further has a hub segment (35) which is
configured to fix said needle cannula along the axis (X), and which
is sleeved on said segment to establish fluid communication
between said needle cannula (31) and said axial hole (291).
16. The disposable syringe as claimed in claim 15, optionally
comprising: a catheter hub (33) including a surrounding hub wall
which has a sleeve portion that is sleeved on said hub segment
(35), and a tip portion opposite to said sleeve portion along the
axis (X) ; and
a tubular catheter (34) including a proximate segment which is
disposed in said tip portion and which extends along the axis (X),
and a distal segment which extends from said proximate segment
along the axis (X) and outwardly of said tip portion.
17. The disposable syringe as claimed in claim 13, wherein said
retaining region (14) has a plurality of recesses (141) which are
angularly displaced from one another about the axis (X),
said intermediate surface segment (127) further having a plurality
of barriers (15) which are angularly displaced from one another
about the axis (X),
said retaining portion (23) of said needle seat (2) having a plurality
of partitions (272) which are angularly displaced from one another
about the axis (X), and a plurality of blocking segments (29) which
respectively extend from said partitions (272) radially and
outwardly, each of said blocking segments (29) being configured
such that when said needle seat (2) is brought to be inserted into
said passage (11) from said rear open end (124) , and immediately
after each of said partitions (272) is brought to pass between two
adjacent ones of said barriers (15), each of said partitions (272) is
turned a predetermined angle in one of clockwise and
counterclockwise directions such that each of said blocking
segments (28) is received in and is engaged with a respective one of
said recesses (141) by virtue of the first frictional force, while being
prevented by one of said two adjacent ones of said barriers (15)
from axial movement relative to said second diminishing region
(252), thereby placing said needle seat (2) firmly in the position of
use.
18. The disposable syringe as claimed in claim 17, wherein said
retaining region (14) has a plurality of bumps (143) respectively
extending from said recesses (141) inwardly and radially such
that when said partitions (272) are turned the predetermined
angle in a corresponding one of the counterclockwise and
clockwise directions, said blocking segments (29) slip over said
bumps (143) respectively so that the user is aware of movement of
said blocking segments (29) to a position where said blocking
segments (29) are unrestrained by said barriers (15) and are
permitted to perform axial movement.
19. The disposable syringe as claimed in claim1, wherein said
deformable sealing member (45) is disposed to be spaced apart
from said front end wall (41) so s to permit relative movement of
said deformable sealing member (45) towards said front end wall
(41) when the pushing force is applied to overcome the second
frictional force.
A disposable syringe comprising barrel (1), needle cannula (31), plunger
(4) configured such that the retaining portion 23 and sealing flange (251)
are moved past first and second friction diminishing regions (1271, 1772)
respectively to diminish friction between the needle seat (2) and the inner
wall surface (121) of barrel 1 to facilitate subsequent pulling of plunger( 4
)for retracting the needle cannula 31 into barrel 1.

Documents:

641-kol-2004-granted-abstract.pdf

641-kol-2004-granted-claims.pdf

641-kol-2004-granted-correspondence.pdf

641-kol-2004-granted-description (complete).pdf

641-kol-2004-granted-drawings.pdf

641-kol-2004-granted-examination report.pdf

641-kol-2004-granted-form 1.pdf

641-kol-2004-granted-form 18.pdf

641-kol-2004-granted-form 2.pdf

641-kol-2004-granted-form 26.pdf

641-kol-2004-granted-form 3.pdf

641-kol-2004-granted-reply to examination report.pdf

641-kol-2004-granted-specification.pdf


Patent Number 224794
Indian Patent Application Number 641/KOL/2004
PG Journal Number 43/2008
Publication Date 24-Oct-2008
Grant Date 22-Oct-2008
Date of Filing 11-Oct-2004
Name of Patentee MING - JENG SHUE
Applicant Address 7F, NO.5, SEC.3, LIU-CHUN E.ST., CHUNG DIST. TAICHUNG CITY
Inventors:
# Inventor's Name Inventor's Address
1 MING - JENG SHUE 7F, NO.5, SEC.3, LIU-CHUN E.ST., CHUNG DIST. TAICHUNG CITY
2 DEBORAH HUANG 7F, NO.5, SEC.3, LIU-CHUN E.ST., CHUNG DIST. TAICHUNG CITY
3 PHILLIP SHUE NO. 1&3 OF NO. 14, LANE 8, CHUNG-I ST. HSI DIST, TAICHUNG CITY
PCT International Classification Number A61M 5/32
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 NA