Title of Invention

CELLULOSE POWDER

Abstract A cellulose powder which has an average degree of polymerization of 150 to 450, an average particle diameter of 30 to 250 µm, an apparent specific volume exceeding 7 cmVg, and a retention of polyethylene glycol having a molecular weight of 400 to 190% or higher.
Full Text DESCRIPTION
CELLULOSE POWDER
TECHNICAL FIELD
[0001]
The present invention relates to a cellulose
powder, a method for preparing the cellulose powder,
and a molded article composition containing the
cellulose powder and one or more active ingredients.
The composition is useful as an excipient for the
molded article containing the active ingredient, which
is used in the field of medicine, food, or other
chemical industries, and particularly as an excipient
for medicine tablets.
BACKGROUND ART
[0002]
It has been previously and widely carried out
to prepare molded articles containing active
ingredients by using cellulose powder as an excipient.
Cellulose powders that were used are known to
be microcrystalline celluloses and powdered celluloses,
including the following examples.
[0003]
JP-B-40-26274 describes a cellulose powder
having an average polymerization degree of 150 to 375,
an apparent specific volume of 1.84 to 8.92 cm3/g, and a
particle size of 300 µm or less.
JP-B-56-2047 describes a cellulose powder
having an average polymerization degree of 63 to 375
and an apparent specific volume of 1.6 to 3.1 cm3/g and
2 to 80 wt% of a component of 200 meshes or more, and
JP-A-06-316535 deals with cellulose powder having an
average polymerization degree of 100 to 375, an
apparent specific volume of 4.0 to 6.0 cm3/g, and an
average particle size of 30 to 120 µm without the
substantial presence of a particle of 355 µm or more
which is obtained by the acid hydrolysis or alkaline
oxidative decomposition of a cellulosic material.
[0004]
WO02/02643 describes a cellulose powder
having an average polymerization degree of 150 to 450,
an average particle size of 20 to 250 µm, and an
apparent specific volume of 4.0 to 7.0 cm3/g.
JP-A-11-152233 describes those cellulose
powders having an average polymerization degree of 100
to 375 which pass through a sieve with a mesh size of
75 (im and of which 70% or more of the total weight
remains on a sieve with a mesh size of 38 µm without
passing therethrough.
JP-A-50-19917 describes a method for
preparing an additive for tablet molding which includes
pretreating purified pulp to depolymerize until the
pulp has an average polymerization degree of 450 to
650, and then subjecting it to mechanical pulverization
treatment such that 50% or more of the resulting
particles may pass through a 200-mesh sieve.
JP-A-63-267731 describes a cellulose powder
which is pulverized to an average particle size of 30
µm or less. JP-A-63-267731 describes a method of
preparation of a cellulose powder having an average
particle size of 10 µm or less. This reference
describes a powder having a relatively large apparent
specific volume.
[0005]
However, there has been a problem that the
cellulose powder obtained by the method disclosed in
the above described reference has insufficient
compression moldability because the compression
moldability of it is low, and thus a tablet with
practical hardness can not be obtained. Further, there
has also been a problem that when an active ingredient
has liquid or semisolid form, exudation of the
ingredient and tableting disorder occur at the
compression molding of the tablet.
In addition, when a liquid or semisclid
active ingredient is formed into a tablet at ordinary
temperature, a method that has been previously known,
which includes holding the liquid ingredient directly
on an adsorption carrier, or dissolving, emulsifying or
suspending the active ingredient in water, organic
solvent, water-soluble polymer or surfactant before the
holding thereof on the adsorption carrier, and then
passing a drying process, and further subjecting the
resultant dry powder or granule to compression molding,
is described in JP-A-56-7713, JP-A-60-25919, JP-A-61-
207341, JP-A-11-193229, JP-A-11-35487, JP-A-2000-16934,
JP-A-2000-247869, JP-A-2001-181195, JP-A-2001-316248,
National Publication of International Patent
Application No. 2002-534455, JP-A-2003-161, JP-A-2003-
55219. In such a method it has been a problem that
there are many necessary drying steps, and thus the
costs of equipment which is used therein and the energy
used for drying are increased.
[0006]
Also, JP-A-61-151116 describes a method which
involves mixing an active ingredient with a surfactant
or a water-soluble polymer in the presence of a
nonaqueous solvent, and then removing the solvent, and
JP-A-61-225121 describes a method which involves
dissolving the ingredient in liquid polyethylene
glycol, and then obtaining a powder or a granule,
followed by the compression molding. In such a method
it has been a problem that the use of the nonaqueous
solvent requires the step of desolvation under heating,
and thus the costs of equipment which is used therein
and energy used for drying are increased. When only
polyethylene glycol is used without adding a solvent,
no tablet has been substantially obtained. Indeed,
only a powder is described in the Examples of these
references.
[0007]
JP-A-57-165392 discloses a method for
preparing a tablet containing an active ingredient and
10% or more of fat and oil based on the weight of the
active ingredient. However, in such a method the
active ingredient, the fat and oil component and an
excipient must be formed into a dry granule using a
compression roller. The extra step and the extra
equipment therefor increase costs.
[0008]
JP-A-58-194808 describes a chewable tablet
consisting of a mixture of a pretreated active
ingredient composition composed of a fat and oil
absorbing material, which is a typical crystalline
cellulose having an edible fat and oil absorbed
therein, and a binder, an antioxidant, a flavor and/or
a colorant, a pretreated active ingredient composition
composed of an active ingredient particle mixture, an
edible oil, a binder, an emulsifier, a flavor, and a
coloring agent, wherein the active ingredient particles
are coated with other components such as the binder,
and a pretreated auxiliary composition for direct
compression tableting composed of a binder and a
flavor. However, in the method described in the
reference it has been a problem that in order to obtain
the three kinds of compositions, the respective
pretreatment steps are required and such additional
steps make the preparation method complicated, and thus
the cost of equipment which is used therein is
expensive. In addition, such a method does not satisfy
the purpose of obtaining a tablet having high hardness
because it provides only a tablet with low hardness.
[0009]
JP-A-8-268914 discloses a solid
pharmaceutical composition containing an oil or an oily
substance, an active ingredient, and a water-insoluble
non-bridged polymer excipient which has an average
particle size of more than 150 µm and is capable of
binding water, and a method for preparing the same.
However, in such a method it has been a problem that
the oily substance, the active ingredient, water, and
the specific water-insoluble non-bridged polymer need
to be stirred with high shearing force and the
equipment used for this method is necessary.
[0010]
JP-A-2001-335469 describes a method for
producing a solid preparation that is excellent in the
elution of a water-insoluble bioactive ingredient and
further has a proper hardness. The method includes
mixing the bioactive ingredient, a nonionic surfactant
and/or an anionic surfactant and allowing a water-
swelling polymeric compound with a specific surface
area of 5,000 cm2/g or more to support the mixture, to
which a general-purpose cellulose powder is then added,
followed by the compression molding. In such a method,
it has been a problem that the steps of mixing the drug
with the surfactant(s) and allowing the specific water-
swelling polymeric compound to support the mixture are
necessary, and such additional steps make the
production method complicated, and thus the cost of
equipment which is used therein is expensive.
[0011]
As described above, conventional methods have
not been able to solve the problems that complex
preparation processes lead to the increased cost of
equipment and energy and that practical tablet hardness
is not achieved at compression molding, generating
exudation of liquid active ingredient and tableting
disorder.
[0012]
An object of the present invention is to
provide a cellulose powder which is excellent in
compression moldability and liquid retention when used
as an excipient in the preparation of molded articles
containing various active ingredients. Particularly in
the preparation of a medical tablet, the present
invention does not generate exudation of liquid active
ingredient and tableting disorder and can produce a
tablet having sufficient hardness in a simple and easy
production process.
DISCLOSURE OF THE INVENTION
[0013]
As the result of intensive studies for
solving the above-described problems, the inventors
discovered that physical properties of cellulose powder
can be controlled within a specific range to provide a
cellulose powder combining compression moldability and
liquid ingredient retentiveness, thereby accomplishing
the invention.
Thus, the present invention is as follows:
(1) A cellulose powder having an average
polymerization degree of 150 to 450, an average
particle size of 30 to 250 µm, an apparent specific
volume of more than 7 cm3/g, and a retention of
polyethylene glycol with a molecular weight of 400 of
190% or more.
(2) A method for preparing the cellulose powder
described in (1) above, which includes drying a
cellulose dispersion liquid containing cellulose
dispersion particles composed of a natural cellulosic
material hydrolyzed to have an average polymerization
degree of 150 to 450 and a medium wherein the cellulose
dispersion particles have an average particle size of
50 µm or more.
(3) A molded article composition including one or
more active ingredients and the cellulose powder
described in (1) above.
[0014]
The cellulose powder of the invention has
advantages such as: the composition has desirable
physical properties of compression moldability and
liquid ingredient retentiveness; the composition can be
produced by a simple method; and a molded article can
be produced from the composition, which has proper
hardness and does not exude a liquid active component
or have tableting problems, particularly in "he case of
the compression molding of a liquid or semisolid active
ingredient as well as a solid active ingredient.
BEST MODE FOR CARRYING OUT THE INVENTION
[0015]
The present invention is specifically
described below.
The cellulose powder of the invention should
have an average polymerization degree of 150 to 450.
An average polymerization degree of less than 150 is
not preferred because of insufficient compression
moldability. Also, an average polymerization degree of
more than 450 tends to produce impaired moldability.
This is because the hydrolysis of a raw material
cellulose does not sufficiently proceed, and thus the
amorphous portion of cellulose is aboundingly contained
and fibrousness appears strongly to facilitate the
elastic recovery. In addition, an average
polymerization degree of more than 450 is not preferred
because exudation of a liquid component and tableting
disorder occur at compression molding even when the
retention of polyethylene glycol described below is
high.
[0016]
The cellulose powder of the invention should
have an average particle size of 30 to 250 µm An
average particle size of less than 30 µm is not
preferred because when atomizing the particle, the
surface thereof is excessively exposed to impact to
reduce liquid component retentiveness. It is also not
preferred because cellulose particles easily aggregate
and, when mixing them with an active ingredient, the
ingredient is not dispersed uniformly, thereby
increasing the variation of the active ingredients of
the resulting tablets. On the other hand, an average
particle size of more than 250 µm is not preferred
because an active ingredient is sometimes separated and
segregated, during a pneumatic conveying, and this
reduces content uniformity.
[0017]
The cellulose powder of the invention should
have an apparent specific volume of more than 7.0 cm /g.
An apparent specific volume of 7.0 cm3/g or less can not
give sufficient dynamic strength to a lot of molded
articles because of insufficient moldability. A larger
apparent specific volume is preferred; the upper limit
is not particularly restricted, but 13.0 cm3/g is
satisfactory. More than 13.0 cm3/g is not preferred
because the flowability of cellulose powders is
deteriorated, cellulose particles become liable to
aggregate and, when mixing them with an active
ingredient, the ingredient is not dispersed uniformly,
thereby increasing the variation of the active
ingredient contents of the resulting tablets.
[0018]
The cellulose powder of the invention should
have a retention of polyethylene glycol with a
molecular weight of 400 of 190% or more; the rate of
200% or more is preferred particularly the rate of 250%
or more.
For a holding capacity of polyethylene glycol
with a molecular weight of 400 of 190% or more, the
cellulose powder of the invention can, when the molded
article containing liquid and semisolid active
ingredients is subjected to compression molding, hold
the liquid active ingredient and prevent the exudation
thereof. A retention of polyethylene glycol with a
molecular weight of 400 of less than 1.90% is not
preferred because, in compression molding along with a
liquid active ingredient, the liquid ingredient is not
fully held to produce the exudation of the ingredient
into a powder layer and thus the contact between
cellulose particles that serve as a binder becomes
poor, sufficient dynamic strength to the molded article
can not be given, thereby producing tableting disorder.
In order to set the holding capacity of
polyethylene glycol with a molecular weight of 400 at
190% or more, at least the average polymerization
degree and the apparent specific volume need to be
controlled within a predetermined range.
A larger retention of polyethylene glycol is
preferred; the upper limit is not particularly
restricted, but 440% is satisfactory. As large as 440%
will lead to the exhibition of full performance of the
cellulose powder as an excipient.
[0019]
A method for preparing the cellulose powder
of the invention is described below.
The cellulose powder of the invention may be
prepared, for example, by dispersing, in a suitable
medium, a natural cellulosic material subjected to
hydrolysis treatment, followed by drying the cellulose
dispersion liquid. Here, a solid content containing
the cellulosic material is subjected to hydrolysis
treatment that may be isolated from the reaction
solution obtained by the hydrolysis treatment, and
separately dispersed in a suitable medium, followed by
drying the prepared dispersion liquid, or, when the
hydrolyzed solution, as it is, forms a cellulose
dispersion liquid, this dispersion liquid may be
directly dried.
[0020]
Natural cellulosic materials may be of plant
or animal origin, and include, for example, those
fibrous materials derived from natural products
containing celluloses such as a wood, bamboo, cotton,
ramie, hoya, bagasse, kanaf, or bacterial cellulose,
and the natural cellulosic materials preferably have
cellulose I type crystalline structure. The raw
material may use one kind of natural cellulosic
material from the above described materials, or may use
a mixture of two or more such cellulosic materials.
These are preferably used in the form of purified pulps
although a method for purifying pulps is not
particularly restricted; any pulp including dissolving
pulp, kraft pulp, or NBKP pulp may be used.
[0021]
The hydrolysis method may be acid hydrolysis,
alkaline oxidative decomposition, hydrothermal
degradation, steam explosion, or the like, or a
combination of two kinds of such methods.
[0022]
In the above described preparation method,
the suitable medium in which the solid content
containing the cellulosic material subjected to
hydrolysis treatment is dispersed is not particularly
restricted if it is industrially used, and may use
water and/or an organic solvent. Organic solvents
include, for example, alcohols such as methanol,
ethanol, isopropyl alcohol, butyl alcohol, 2-
methylbutyl alcohol, and benzyl alcohol, hydrocarbons
such as pentane, hexane, heptane, and cyclohexane, and
ketones such as acetone, and ethyl methyl ketone.
Preferred organic solvents include those used in
pharmaceutical preparations, for example, and
classified as solvents in "IYAKUHIN TENKAZAI JITEN
2000" (issued by Yakuji Nippo Limited). Water and
organic solvents may be used alone or in a combination
of two or more kinds; the dispersion may be once
performed in one kind of medium, and removed from the
medium, followed by dispersion in a different medium.
[0023]
The average particle size of a cellulose
dispersion particle present in the cellulose dispersion
liquid should be 50 µm or more. When the average
particle size is less than 50 µm, even if the cellulose
dispersion liquid is dried, the specific volume
decreases the compression moldability decreases and the
liquid component retentiveness decreases.
Particularly, although a dispersion liquid of cellulose
with an average particle size of less than 50 µm
contains a relatively large amount of cellulose
dispersion particle component, even if the dispersion
liquid aboundingly contained in the particle component
is dried, a cellulose powder with excellent liquid
component retentiveness can not be provided because the
particle component has been exposed to excessive impact
on the particle surface when atomized, and thus has a
changed surface structure.
[0024]
In order to obtain a cellulose dispersion
particle with an average particle size of 50 µm or more
in the above described cellulose dispersion liquid, for
example, a cellulose dispersion liquid before the
drying may be subjected to a controlled dehydration
purification e.g. by decantation using a decanter so as
to provide a water content of 40% or more.
[0025]
In an alternative method, cellulose
dispersion particles with an average particle size of
50 µm or more selected by sieving, or a dispersion
liquid containing these particles may be separately
dispersed in a suitable medium.
In addition, these methods may be used alone
or in combination.
The drying method is not particularly
restricted, but may be, for example, freeze-drying,
spray drying, drum drying, tray drying, flash drying,
vacuum drying, or drying with an organic solvent.
[0026]
As used herein, "molded article composition"
needs to contain one or more active ingredients and the
cellulose powder of the invention, and their amounts
are not particularly restricted. However, the typical
ranges thereof are 0.001 to 99% in the active
ingredient(s) and 1 to 99% in the cellulose powder.
Further, the composition may be processed by a well-
known method such as mixing, stirring, granulation,
sizing, or tableting.
[0027]
As used herein, "active ingredient" refers to
a medicinal component for a medicine, an agrochemical
component, a fertilizer component, a feed component, a
food constituent, a cosmetic component, a dye, a
perfume, a metal, a ceramic, a catalyst, or a
surfactant, and may have any form including powdery,
crystalline, oily, liquid, or semisolid form. The
ingredient may be subjected to coating for the control
of elution, the reduction of bitterness and so on.
These active ingredients may be used alone or in a
combination of two or more kinds.
[0028]
Medicinal components for medicines include,
for example, antipyretic analgesic anti-inflammatory,
sedative hypnotic, drowsiness preventing, dizziness
suppressing, children's analgesic, stomachic, antacid,
digestive, cardiotonic, antiarrhythmic, hypotensive,
vasodilator, diuretic, antiulcer, intestinal function-
controlling, osteoporotic, antitussive expectorant,
antiasthmatic, antimicrobial, pollakiuria-improving,
and analeptic drugs, and vitamins, all of which are
orally administered. These medicinal components may be
used alone or in a combination of two or more kinds.
[0029]
Oily or liquid active ingredients used in the
invention may be medicinal components for medicines
described in "Japanese Pharmacopeia", "Japanese
Pharmaceutical Codex (Japanese standards of
Pharmaceutical Ingredients)", "USP", "NF", or "EP",
including, for example, teprenone, indomethacin-
farnesyl, menatetrenone, phytonadione, vitamin A oil,
fenipentol, vitamins such as vitamin D and vitamin E,
higher unsaturated fatty acids such as DHA
(docosahexaenoic acid), EPA (eicosapentaenoic acid),
and liver oil, coenzyme Qs, and oil-soluble flavorings
such as orange, lemon, and peppermint, oils. As for the
above described oily or liquid active ingredients such
as vitamin E, there are various homologues and
derivatives thereof that are used in the invention
without particular restriction if they are in liquid
form at ordinary temperature. These include, for
example, dl-a-tocopherol, dl-a-tocopherol acetate, d-a-
tocopherol, and d-a-tocopherol acetate; the gradient
may freely use one kind, alone, selected from these
components, or a combination of two or more such kinds.
[0030]
Semisolid active ingredients include, for
example, Chinese herbal medicines or crude drug
extracts such as earthworm, licorice, cassia bark,
peony root, moutan bark, Japanese valerian, zanthoxylum
fruit, ginger, citrus unshiu peel, ephedra herb,
nandina fruit, yellow bark, polygala root, platycodon
root, plantago seed, plantago herb, shorttube lycoris,
senega root, fritillaria bulb, fennel, phellodendron
bark, coptis rhizome, zedoary, matricaria, gentian,
oriental bezoar, animal bile, adenophorae radix,
ginger, atractylodes lancea rhizome, clove, citrus
unshiu peel, atractylodes rhizome, panax rhizome,
ginseng, kakkonto, keihito, kousosan, saiko-keishito,
shosaikoto, shoseiryuto, hangekobokuto, bakumondoto,
hangekobokuto, and maoto, an oyster meat essence,
propolis or an extract thereof, and coenzyme Qs; the
gradient may use one kind, alone, selected from these
components, or a combination of two or more such kinds.
[0031]
In addition to the active ingredient and the
cellulose powder, optionally, the tablet composition of
the invention may freely contain other components such
as a disintegrator, a binder, a fluidizing agent, a
lubricant, a flavoring agent, a perfume, a coloring
agent, or a sweetening agent.
[0032]
Disintegrators may be those classified as
disintegrator in "IYAKUHIN TENKAZAI J1TEN 2000" (issued
by Yakuji Nippo Limited) including celluloses such as
croscarmellose sodium, carmellose, carmellose calcium,
carmellose sodium, and hydroxypropyl cellulose of low
degree of substitution, starches such as sodium
carboxymethyl starch, hydroxypropyl starch, rice
starch, wheat starch, corm starch, potato starch, and a
partially pregelatinized starch, and synthetic polymers
such as crospovidone and crospovidone copolymer; the
disintegrator may freely use one kind, alone, selected
from these components, or a combination of two or more
such kinds.
[0033]
Binders may be those classified as binder in
"IYAKUHIN TENKAZAI JITEN 2000" (issued by Yakuji Nippo
Limited) including saccharides such as sucrose,
glucose, lactose, and fructose, sugar alcohols such as
mannitol, xylitol, maltitol, erythritol, and sorbitol,
water-soluble polysaccharides such as gelatin,
pullulan, carrageenan, Locust bean gum, agar,
glucomannan, xanthan gum, tamarind gum, pectin, sodium
alginate, and gum arabic, celluloses such as
crystalline cellulose, powdered cellulose,
hydroxypropyl cellulose, and methylcellulose, starches
such as a pregelatinized starch and search glue,
synthetic polymers such as polyvinylpyrrolidone,
carboxy vinyl polymer, and polyvinyl alcohol, and
inorganic compounds such as calcium hydrogenphosphate,
calcium carbonate, hydrotalcite, and magnesium
aluminosilicate; the binder may freely use one kind,
alone, selected from these components, or a combination
of two or more such kinds.
[0034]
Fluidizing agents may be those classified as
fluidizing agent in "IYAKUHIN TENKAZAI JITEN 2000"
(issued by Yakuji Nippo Limited) including silicides
such as hydrous silicon dioxide and light anhydrous
silicic acid; the fluidizing agent may freely use one
kind, alone, selected from these components, or a
combination of two or more such kinds.
[0035]
Lubricants may be those classified as
lubricant in "IYAKUHIN TENKAZAI JITEN 2000" (issued by
Yakuji Nippo Limited) including magnesium stearate,
calcium stearate, stearic acid, sucrose fatty acid
ester, and talc; the lubricant may freely use one kind,
alone, selected from these components, or a combination
of two or more such kinds.
[0036]
Flavoring agents may be those classified as
flavoring agent in "IYAKUHIN TENKAZAI JITEN 2000"
(issued by Yakuji Nippo Limited) including glutamic
acid, fumaric acid, succinic acid, citric acid, sodium
citrate, tartaric acid, malic acid, ascorbic acid,
sodium chloride, and 1-menthol; the flavoring agent may
freely use one kind, alone, selected from these
components, or a combination of two or more such kinds.
[0037]
Perfumes may be those classified as
aromatizing agent or perfume in "IYAKUHIN TENKAZAI
JITEN 2000" (issued by Yakuji Nippo Limited) including
oils such as orange, vanilla, strawberry, yoghurt,
menthol, fennel oil, hemlock oil, and peppermint oil,
and green tea powder; the perfume may freely use one
kind, alone, selected from these components, or a
combination of two or more such kinds.
[0038]
Coloring agents may be those classified as
coloring agent in "IYAKUHIN TENKAZAI JITEN 2000"
(issued by Yakuji Nippo Limited) including certified
colors such as Food Red No. 3, Food Yellow No. 5, and
Food Blue No. 1, sodium copper chlorophyllin, titanium
oxide, and riboflavin; the coloring agent may freely
use one kind, alone, selected from these components, or
a combination of two or more such kinds.
[0039]
Sweetening agents may be those classified as
sweetening agent in "IYAKUHIN TENKAZAI JITEN 2000"
(issued by Yakuji Nippo Limited) including aspartame,
saccharin, glycyrrhizic acid dipotassium salt, stevia,
maltose, maltitol, starch syrup, and powdered sweet
hydrangea leaf; the sweetening agent may freely use one
kind, alone, selected from these components, or a
combination of two or more such kinds.
[0040]
Molded article compositions of the invention
include, when used as medicines, solid preparations
such as tablets, powders, subtle granules, granules,
extracts, and pills. Without confining to medicines,
the molded article compositions of the invention may be
also used e.g. in foods such as confectionery, health
foods, texture-improving agents, and dietary fiber-
reinforcing agent, facial cakes, bath agents, animal
drugs, diagnostic reagents, agricultural chemicals,
fertilizers, and ceramic catalysts.
[0041]
As used herein, "tablet" refers to a molded
article obtained by compression molding that includes
the cellulose powder of the invention, one or more
active ingredients, and optionally other additives. A
composition for a tablet, formulated with the cellulose
powder of the invention has practical hardness obtained
by a simple and easy method such as direct tableting
without going through a complex process; however, any
preparation method including a dry granule compression
method, a wet granule compression method, wet
granulation compression (extragranular addition of
microcrystalline cellulose), or a method for preparing
a multicore tablet using, as inner core, a tablet
preliminarily subjected to compression molding may be
also used.
[0042]
Methods for preparing tablet compositions
that include mainly one or more active ingredients and
the cellulose powder of the invention are described
below; however, these methods are only illustrative,
and the advantages of the invention are not limited by
these methods.
An active ingredient described below may have
any form of solid, liquid, and semisolid ones, and may
be used alone, or by the dissolution, suspension, or
emulsification thereof in a medium.
[0043]
Preparing methods include:
(i) a method which includes mixing the
cellulose powder of the invention with an active
ingredient, and carrying out compression molding;
(ii) a method which includes mixing an
active ingredient preliminarily dissolved or dispersed
in water with the cellulose powder of the invention,
and carrying out compression molding;
(iii) a method which includes preliminarily
dissolving an active ingredient in a small amount of
organic solvent, dispersing it in water, mixing this
solution with the cellulose powder of the invention,
and carrying out compression molding;
(iv) a method which includes mixing an
active ingredient preliminarily dissolved or dispersed
in a water-soluble polymer or a water-soluble polymer
aqueous solution with the cellulose powder of the
invention, and carrying out compression molding;
(v) a method which includes mixing an active
ingredient preliminarily dissolved or dispersed in a
fat and oil with the cellulose powder of the invention,
and carrying out compression molding. In addition, an
active ingredient preliminarily dissolved in a large
amount of organic solvent may be mixed with the
cellulose powder of the invention, followed by
compression molding using a well-known method.
However, the use of this preparation method requires
the drying of the resulting tablet to remove the
organic solvent.
[0044]
Of the above described preparation methods,
the method described in (i) may be adapted to mix the
cellulose powder of the invention with an active
ingredient and carrying out compression molding. Other
components including a "solubilizing agent" such as
surfactant or oil and fat, a disintegrator, a binder, a
fluidizing agent, a lubricant, a flavoring agent, a
perfume, a coloring agent, or a sweetening agent may be
optionally added when mixing the cellulose powder of
the invention and the active ingredient. The other
components may be used alone or in a combination of two
or more kinds. The order of addition and mixing of
these components is not restricted; the active
ingredient may be added to and mixed with the cellulose
powder of the invention, or vice versa, or both may be
collectively added and mixed. When other components
are added in addition to the cellulose powder of the
invention and an active ingredient, the cellulose
powder of the invention may be added to and mixed with
such components which are preliminarily mixed with the
active ingredient, the active ingredient may be added
to and mixed with the components which are
preliminarily mixed with the cellulose powder, such
components may be added to and mixed with the cellulose
powder of the invention which is preliminarily mixed
with the active ingredient, or all of each component
may be collectively added and mixed. A methoc for
adding the active component is not particularly
restricted if it is carried out by the usual method;
the addition may be continuously performed using a
small-size sucking transporter, an air transporter, a
bucket conveyor, a force-feed type conveying device, a
vacuum conveyor, an oscillating type constant quantity
feeder, a splay, a funnel, or the like, or may be
collectively carried out. A mixing method is not
particularly restricted if it is carried out by the
usual method; it may use a vessel rotation type mixer
such as a V type, W type, double corn type, or
container tack type mixer, a stirring mixer such as a
high-speed agitation type, universal agitation type,
ribbon type, pug type, or nautor type mixer, a super
mixer, a drum type mixer, or a fluidized bed type
mixer. In addition, a vessel shaking type mixer such
as a shaker may be also used. A method for the
compression molding of the composition is not
particularly restricted if it is carried out by the
usual method; a method which includes using a mortar
and a pestle for making the composition into a desired
form by means of the compression molding or a method
which includes preliminarily making the composition
into sheet form by means of the compression molding,
and cutting into a desired form may be used. A
compression molding machine may use, for example, a
roller type press such as a hydrostatic press, a
briquetting roller type press, or a smoothing roller
type press, or a compressor such as a single-punch
tableting machine or a rotary tableting machine.
[0045]
Of the above described preparation methods,
such as the method described in (ii), which includes
mixing an active ingredient preliminarily dissolved or
dispersed in water with the cellulose powder of the
invention and carrying out compression molding, a
"solubilizing agent" such as surfactant or fat and oil,
and the like may be optionally added in dissolving or
dispersing the active ingredient in water as
pretreatment. These may be used alone or in a
combination of two or more kinds. The order of the
addition and mixing of these components in dissolution
or dispersion is not particularly restricted; the
active ingredient may be added to and mixed with water,
or vice versa, or both may be collectively added and
mixed. When a solubilizing agent is added, a mixture
of the active ingredient and the solubilizing agent may
be added to and mixed with water, the active ingredient
may be added to and mixed with the solubilizing agent
dissolved or dispersed in water, or all of the:
components may be collectively added and mixed. A
dissolution or dispersion method is not particularly
restricted if it is carried out by the usual
dissolution or dispersion method; a stirring/mixing
method such as a portable mixer, a spatial mixer, a
side mixer, or the like using the stirring blade of the
one-way rotating, multi-shaft rotary,
reciprocating/reversing, vertically moving, rotating +
vertically moving, or duct type, a jet-type
stirring/mixing method such as a line mixer, a gas-
blowing stirring/mixing method, a mixing method using a
high-shear homogenizer, a high-pressure homogenizer, an
ultrasonic homogenizer, or the like, or a mixing method
of vessel shaking type using a shaker, or the like may
be used. When the resulting solution or dispersion
liquid is obtained from the above described method and
mixed with the cellulose powder of the invention, other
components such as a disintegrator, a binder, a
fluidizing agent, a lubricant, a flavoring agent, a
perfume, a coloring agent, a sweetening agent,, or a
solubilizing agent may be added. These may be used
alone or in a combination of two or more kinds. The
order of the addition and mixing of these components is
not restricted; the active ingredient solution or
dispersion liquid may be added to and mixed with the
cellulose powder of the invention, or vice versa. When
other components are added in addition to the cellulose
powder of the invention and the active ingredient
solution or dispersion liquid, the active ingredient
solution or dispersion liquid may be added to and mixed
with such components which are preliminarily mixed with
the cellulose powder, the cellulose pcwder may be added
to and mixed with such components which are
preliminarily mixed with the active ingredient solution
or dispersion liquid, such components may be added to
and mixed with the cellulose powder of the invention
which is preliminarily mixed with the active ingredient
solution or dispersion liquid, or all of each component
may be collectively added and mixed. In these cases,
the adding, mixing, and compression molding methods are
not particularly restricted if they are carried out by
the usual methods; the methods illustrated in the
preparing method of (i) may be also used.
[0046]
In the case of the method which includes
preliminarily dissolving an active ingredient in a
small amount of organic solvent and then dispersing it
in water, mixing this solution with the cellulose
powder of the invention and carrying out compression
molding, as described in (iii), the dissolution of the
active ingredient in a small amount of organic solvent
as pretreatment does not particularly restrict, the
order of addition; the active ingredient may be added
to and mixed with the organic solvent, or vice versa,
or both may be collectively added and mixed. In
dispersing the active ingredient solution in water, one
or more solubilzing agents may be used, in combination
therewith. In these cases, the order of addition is
not particularly restricted; a mixture of the active
ingredient solution and the solubilizing agent may be
added to and mixed with water, the active ingredient
solution may be added to and mixed with the
solubilizing agent dissolved or dispersed in water, the
solubilizing agent may be added to and mixed with a
mixture of water and the active ingredient solution, or
all of each component may be collectively added and
mixed. The dissolving and dispersing methods are not
particularly restricted if they are carried out by the
usual dissolving and dispersing methods; the dissolving
and dispersing methods illustrated in the preparation
method of (ii) may be used. When the resulting active
ingredient solution or dispersion liquid obtained by
the above described method is mixed with the cellulose
powder of the invention, a disintegrator, a binder, a
fluidizing agent, a lubricant, a flavoring agent, a
perfume, a coloring agent, a sweetening agent,, a
solubilizing agent, or the like may be optionally
added. These may be used alone or in a combination of
two or more kinds. In these cases, the adding, mixing,
and compression molding methods are not particularly
restricted; the methods illustrated in the preparation
method of (i) may be used.
[0047]
In the case of the method, described in (iv),
which includes mixing an active ingredient
preliminarily dissolved or dispersed in a water-soluble
polymer or a water-soluble polymer aqueous solution
with the cellulose powder of the invention and carrying
out compression molding, a solubilizing agent may be
optionally added in dissolving or dispersing the active
ingredient in the water-soluble polymer or the water-
soluble polymer aqueous solution as pretreatment. The
order of addition of these components is not
particularly restricted; for example, the active
ingredient may be added to and mixed with the water-
soluble polymer or the water-soluble polymer aqueous
solution, or vice versa, or both may be collectively
added and mixed. When a solubilizing agent is added,
the order of addition also is not particularly
restricted; a mixture of the active ingredient and the
solubilizing agent may be added to and mixed with the
water-soluble polymer or the water-soluble polymer
aqueous solution, a mixture of the water-soluble
polymer or the water-soluble polymer aqueous solution
and the solubilizing agent may be added to and mixed
with the active ingredient, a mixture of the active
ingredient and the water-soluble polymer or the water-
soluble polymer aqueous solution may be added to and
mixed with the solubilizing agent, or each component
may be collectively added and mixed. When the
resulting active ingredient solution or dispersion
liquid obtained by the above described method is mixed
with the cellulose powder of the invention, a
disintegrator, a binder, a fluidizing agent, a
lubricant, a flavoring agent, a perfume, a coloring
agent, a sweetening agent, a solubilizing agent, or the
like may be added. These may be used alone or in a
combination of two or more kinds. In these cases, the
adding, mixing, and compression molding methods are not
particularly restricted; the methods illustrated in the
preparation method of (i) may be used.
[0048]
In the case of the method, described in (v),
which includes mixing an active ingredient
preliminarily dissolved or dispersed in a fat and oil
with the cellulose powder of the invention and carrying
out compression molding, a solubilizing agent may be
optionally added in dissolving or dispersing the active
ingredient in the fat and oil as pretreatment. Methods
for adding, dissolving, and dispersing these components
are not particularly restricted; the methods
illustrated in the preparation method of (iv) may be
used. When the resulting active ingredient solution or
dispersion liquid is mixed with the cellulose powder of
the invention, a disintegrator, a binder, a fluidizing
agent, a lubricant, a flavoring agent, a perfume, a
coloring agent, a sweetening agent, a solubilizing
agent, or the like may be optionally added. These may
be used alone or in a combination of two or mere kinds.
In these cases, the adding, mixing, and compression
molding methods are not particularly restricted; the
method illustrated in the preparation method of (i) may
be used.
[0049]
In these preparation methods, particularly
when the active ingredient is poorly soluble in water,
the resulting composition can have the solubility or
the dispersibility of the active ingredient in water
improved by using methods (i) to (v) involving the
addition of a solubilizing agent or methods (iii),
(iv), and (v) that do not involve the addition of the
solubilizing agent.
Organic solvents used in the above described
preparing method are not particularly restricted if
they are used in medicines, and may be, for example,
those classified as solvent in "IYAKUHIN TENKAZAI JITEN
2000" (issued by Yakuji Nippo Limited.) including
alcohols such as methanol and ethanol and ketones such
as acetone; these may be used alone or in a combination
of two or more kinds.
[0050]
Water-soluble polymers may be, for example,
water-soluble polymers described in "IYAKUHIN TENKAZAI
JITEN 2000" (issued by Yakuji Nippo Limited) including
hydroxypropyl cellulose, hydroxypropyl methylcellulose,
polyacrylic acid, carboxy vinyl polymer, polyethylene
glycol, polyvinyl alcohol, polyvinylpyrrolidone,
methylcellulose, ethylcellulose, gum arabic, starch
glue, or the like; these may be used alone or in a
combination of two or more kinds.
[0051]
Fat and oils may be, for example, fat and
oils described in "IYAKUHIN TENKAZAI JITEN 2000"
(issued by Yakuji Nippo Limited) including
monoglyceride stearate, triglyceride stearate, sucrose
stearate, paraffins such as liquid paraffin, carnauba
wax, hydrogenated oils such as hydrogenated castor oil,
castor oil, stearic acid, stearyl alcohol,
polyethyleneglycol, or the like; these may be used
alone or in a combination of two or more kinds.
[0052]
Surfactants may be, for example, those
classified as a surfactant in "IYAKUHIN TENKAZAI JITEN
2000" (issued by Yakuji Nippo Limited) including
phospholipid, glycerin fatty acid ester, polyethylene
glycol fatty acid ester, sorbitan fatty acid ester,
polyoxyethylene hardened castor oil, polyoxyethylene
cetyl ether, polyoxyethylene stearyl ether,
polyoxyethylene nonylphenyl ether, polyoxyethylene
polyoxypropylene glycol, polyoxyethylene sorbitan
monolaurate, polysorbate, sorbitan monooleate,
glyceride monostearate, monooxyethylene sorbitan
monopalmitate, monooxyethylene sorbitan monostearate,
polyoxyethylene sorbitan monooleate, sorbitan
monopalmitate, and sodium lauryl sulfate; these may be
used alone or in a combination of two or more kinds.
[0053]
In addition to using the form of a tablet
obtained by compression molding as described above, the
composition for a tablet according to the invention may
be used in the form of a granule or a powder
particularly for the purpose of improving flowability,
blocking resistance, and aggregation resistance because
the composition is excellent in liguid component
retentiveness.
In addition, the cellulose powder of the
invention has extremely high moldability compared to
conventional cellulose powders, thus may allow when
blended in a large quantity in a tablet, the tablet to
maintains the shape thereof without disintegrating in a
solvent, enabling the release of an active ingredient
to be controlled. Therefore, it is also useful as a
matrix-type controlled release base.
Further, when a low-melting drug, a fat and
oil, a liquid, and a semisolid drug, supported by an
excipient or the like are subjected to tableting using
a well-known method, the blending of the cellulose
powder of the invention has effect of noticeably
preventing the following disadvantages including
sticking generated by reduced tableting pressure, and
capping or lamination generated by increased tableting
pressure. Particularly, the cellulose powder of the
invention may avoid the above disadvantages of
tableting at a smaller amount than conventionally known
crystalline celluloses or powdered celluloses, and thus
has the advantageous effects of enabling the drug
content to be increased or to decrease the size of the
tablet. When used in an amount enough to inhibit such
the disadvantages of tableting, it has the following
advantages which have not been found in conventional
excipients, in addition to providing the tablet to high
hardness and friability, in terms of having ease of
handling such as the reduction of scattering and
enabling the content uniformity to be ensured because
the present invention does not produce separation or
segregation during pneumatic conveying compared to an
inorganic additive used previously as a sticking
inhibitor (for example, calcium silicate, light
anhydrous silicic acid, magnesium aluminometasilicate,
or the like).
Examples
[0054]
The present invention is described based on
the following Examples. However, the embodiments of
the invention are not intended to be limited to
descriptions of these Examples.
Methods for measuring various physical
properties in Examples and Comparative Examples are as
follows.
[0055]
(1) Average polymerization degree
The degree used a value determined by the
copper ethylenediamine solution viscosity method
described in the Identification Test for Crystalline
Cellulose (3) of The Japanese Parmacopoeia, Fourteenth
Edition.
(2) The average particle size (µm) of a cellulose
particle in dispersion liquid
The particle sizes were determined, by a
predetermined method, using, as samples, cellulose
dispersions obtained during the cellulose powder
production described in Examples and Comparative
Examples, employing a laser diffraction/scattering
particle size distribution meter (LA-910 from Horiba,
Ltd.). The average particle size was calculated in the
form of the number average of volume frequencies.
(3) The average particle size (µm) of a cellulose
powder
The average particle size of a powder sample
was determined by sifting 10 g of the sample for 10
minutes using a Ro-Tap type sieve shaker (Sieve Shaker
A Type from Taira Kosakusho Ltd.) to measure the
particle size distribution, representing as a
cumulative weight 50% particle size. The average
particle size of such dried cellulose powders, and the
average particle size of cellulose dispersion particles
in the dispersion liquid by the laser
diffraction/scattering method in (2) are measured using
totally different principles, and thus values obtained
in the respective measurements do not correlate well
with each other.
(4) Apparent specific volume (cm3/g)
The apparent specific volume is a value
obtained by roughly filling a 100 cm3 glass measuring
cylinder with a powder sample over 2 to 3 minutes using
a metering feeder or the like, horizontally leveling
the top face of the powder layer using a soft brush
like a hair pencil, reading the volume, and dividing
the read value by the weight of the powder sample. The
powder weight was set as appropriate so that the volume
is on the order of 70 to 100 cm3.
(5) The retention (% by weight) of polyethylene glycol
with an average molecular weight of 400
A cellulose sample (2.0 g) was kneaded on a
glass board using a spatula each time while adding
dropwise polyethylene glycol (Polyethylene Glycol 400
from Sanyo Chemical Industries, Ltd.) from a burette to
use, as an end point, the point at which macrogol
bleeds out on the powder surface to calculate a
saturated retention percentage (%) employing the
following calculating formula:
Saturated retention = (the weight of macrogol
absorbed by a cellulose powder)xlOO/(the weight of the
cellulose powder)
(6) Tablet hardness (N)
A columnar molded article 02: a sample tablet
prepared from a powder sample by a predetermined method
was loaded along the diameter of the molded article or
the tablet using Shleuniger hardness tester (Model 6D
from Freund Industrial Co., Ltd.) to determine the load
at breakage. It was represented as the number average
of measurements with three samples.
(7) Exudation of a liquid component
The exudation of a liquid component on the
tablet surface obtained by compression molding was
visually observed.
(8) The occurrence rate (%) of tableting disorder
The occurrence rate percentage (%) of the
tableting disorder was obtained by visually inspecting
the tableting for sticking, chipping, capping, or
lamination. The number of tablets with tableting
disorder are divided by the total number of tablets to
calculate the percentage.
[0056]
Example 1
Two (2) kg of a chopped commercial pulp
(polymerization degree: 1030) and 30 L of a 4 N
hydrochloric acid aqueous solution for hydrolysis were
placed in a low-speed stirrer (30LGL Reactor, blade
diameter: about 30 cm, from Ikebukuro Horo Kogyo Co.,
Ltd.) at 40°C for 24 hours for stirring ar a stirring
rate of 5 rpm to provide an acid-insoluble residue
having an average polymerization degree of 310. The
resulting acid-insoluble residue was filtered to
provide a solid content of 40% using a nutsche, which
was further washed with purified water, neutralized
with aqueous ammonia, and then placed in a 90-L plastic
bucket, to which purified water was then added,
followed by stirring at a stirring rate of 5 rpm using
Three One Motor (Type 1200G, 8M/M, stirring blade
diameter: 5 cm, from Heidon) to make a cellulose
dispersion liquid with a solid content concentration of
10% (the average particle size of a cellulose particle
in the cellulose dispersion liquid was 67 µm.). This
was subjected to spray drying (dispersion liquid feed
rate: 6L/hr, inlet temperature: 180 to 220°C, outlet
temperature: 50 to 70°C) to provide cellulose powder A.
The physical properties of cellulose powder A are shown
in Table 1.
[0057]
Example 2
A commercial pulp (polymerization degree:
790) was used to carry out the same operation in
Example 1 except for setting hydrolysis time to 48
hours to provide an acid-insoluble residue with an
average polymerization degree of 270. The resulting
acid-insoluble residue was filtered, neutralized, and
stirred using the same operation as that in Example 1
to provide a cellulose dispersion liquid with a solid
content concentration of 22% (the average particle size
of a cellulose particle in the cellulose dispersion
liquid was 54 µm. ). The resulting cellulose dispersion
liquid was also subjected to spray drying using the
same operation in Example 1 to provide cellulose powder
B. The physical properties of cellulose powder B are
shown in Table 1.
[0058]
Example 3
A commercial pulp (polymerization degree:
840) was used to carry out the same operation in
Example 1 except for setting hydrolysis conditions to a
5 N hydrochloric acid aqueous solution, 40°C, and 60
hours to provide an acid-insoluble residue with an
average polymerization degree of 160. The resulting
acid-insoluble residue was washed using purified water
without filtering, and neutralized. And then by means
of a sieve with an opening of 38 µm without stirring,
the passing material was then removed to provide a
cellulose dispersion liquid with a solid content
concentration of 10% (the average particle size of a
cellulose particle in the cellulose dispersion liquid
was 59 µm.). The resulting cellulose dispersion liquid
was subjected to spray drying using the same operation
in Example 1 to provide cellulose powder C. The
physical properties of cellulose powder C are shown in
Table 1.
[0059]
Example 4
A commercial pulp (polymerization degree:
790) was used to carry out the same operation in
Example 1 except for setting hydrolysis conditions to a
5 N hydrochloric acid aqueous solution, 40°C, 4 hours,
and a stirring rate of 30 rpm to provide an acid-
insoluble residue with an average polymerization degree
of 440. The resulting acid-insoluble residue was
filtered and neutralized using the same operation as
that in Example 1, and then stirred at a stirring rate
of 500 rpm to provide a cellulose dispersion liquid
with a solid content concentration of 17% (the average
particle size of a cellulose particle in the cellulose
dispersion liquid was 51 µm.). The resulting cellulose
dispersion liquid was dried using a drum dryer (from
Kusunoki Co., Ltd., Model KDD-1, steam pressure: 0.35
MPa, drum surface temperature: 136°C, drum rotation
number: 2 rpm, temperature of the aqueous dispersion in
a liquid-storing portion of the drum dryer: 100°C) ,
pulverized by a hammer mill, and by means of a sieve
with an opening of 425 µm, coarse particles were then
removed to provide cellulose powder D. The physical
properties of cellulose powder D are shown in Table 1.
[0060]
Example 5
A pulverized commercial pulp (polymerization
degree: 1030) was immersed in a sodium hypochlorite
solution with an available chlorine of 1.6 g/L to set
pH to 10.9, and this was treated at 60°C for 6 hours.
The treated pulp was well washed with water, subjected
to centrifugal dehydration and then to blast drying at
105°C, and pulverized for 10 minutes using a household
mixer. The resulting pulverized pulp (2 kg) was
hydrolyzed, under conditions of 4 N hydrochloric acid
aqueous solution, 40°C, and 15 hours, using the same
method as that in Example 1 to provide an acid-
insoluble residue having an average polymerization
degree of 300. The resulting acid-insoluble residue
was filtered, neutralized, and stirred using the same
operation in Example 1 to provide a cellulose
dispersion liquid with a solid content concentration of
10% (the average particle size of a cellulose particle
in the cellulose dispersion liquid was 65 µm.). The
resulting cellulose dispersion liquid was subjected to
the spray drying using the same operation in Example 1
to provide cellulose powder E. The physical properties
of cellulose powder E are shown in Table 1.
[0061]
Comparative Example 1
The hydrolysis was carried out using the same
operation in Example 1 except for setting hydrolysis
conditions to 3 N hydrochloric acid aqueous solution,
40°C, and 20 hours and a stirring rate of 20 rpm during
reaction to provide an acid-insoluble residue having an
average polymerization degree of 440. The resulting
acid-insoluble residue was filtered to provide a solid
content of 70% using a nutsche. The resulting
filtration residue was further washed with purified
water, neutralized with aqueous ammonia, and then
placed in a 90-L plastic bucket, to which purified
water was then added, followed by stirring at a
stirring rate of 100 rpm using the same operation as
that in Example 1 to make a cellulose dispersion liquid
with a solid content concentration of 6% (the average
particle size of a cellulose particle in the cellulose
dispersion liquid was 41 µm.). The resulting cellulose
dispersion liquid was subjected to the spray drying
using the same operation in Example 1 to provide
cellulose powder F (corresponding to Example 7 in
WO02/02643 above). The physical properties of
cellulose powder F are shown in Table 1.
[0062]
Comparative Example 2
The hydrolysis was carried out using the same
operation in Example 1 except for setting hydrolysis
conditions to 0.14 N hydrochloric acid aqueous
solution, 121°C, and 1 hour and a stirring rate during
reaction of 30 rpm to provide an acid-insoluble residue
having an average polymerization degree of 220. The
resulting acid-insoluble residue was filtered to
provide a solid content of 70% using a nutsche. The
resulting filtration residue was further washed with
purified water, neutralized with aqueous ammonia, and
then placed in a 90-L plastic bucket, to which purified
water was then added, followed by stirring at a
stirring rate of 500 rpm using the same operation in
Example 1 to make a cellulose dispersion liquid with a
solid content concentration of 17% (the average
particle size of a cellulose particle in the cellulose
dispersion liquid was 29 µm.). The resulting cellulose
dispersion liquid was subjected to the spray drying as
described in Example 1, from which, using a sieve with
an opening of 325 mesh, coarse particles were then
removed to provide cellulose powder G (corresponding to
Example 1 in JP-B-40-26274 above). The physical
properties of cellulose powder G are shown in Table 1.
[0063]
Comparative Example 3
A pulp sheet in which acicular and broad leaf
trees were mixed and dissolved (a-cellulose: 90.5%, b-
cellulose: 4.7%, cuprammonium relative viscosity: 4.70,
whiteness degree: 93) was ground and immersed in a
sodium hypochlorite solution with an available chlorine
content of 1.6 g/L to set pH to 10.9, and this was
treated at 60°C for 310 minutes (the average particle
size of a cellulose particle in the cellulose
dispersion liquid was 50 µm.). The treated pulp was
well washed with water, and subjected to centrifugal
dehydration and then to blast drying at 105°C. This
pulp was pulverized for 15 minutes using a household
mixer (Model SM-L56, from Sanyo Electric Co., Ltd.),
and then, by a sieve with an opening of 80 mesh, coarse
particles were then removed to provide cellulose powder
H (corresponding to Example 2 in JP-A-50-19917 above).
The physical properties of cellulose powder H are shown
in Table 1.
[0064]
Comparative Example 4
A commercial pulp (polymerization degree:
1030) (500 g) was pulverized for 30 minutes in a
household mixer (Model SM-L56, from Sanyo Electric Co.,
Ltd.), and then, by a sieve with an opening of 150 µm,
coarse particles were then removed to provide cellulose
powder I (the average particle size cf a cellulose
particle in a cellulose dispersion liquid can not be
described because of bypassing a cellulose dispersion).
The physical properties of cellulose powder I are shown
in Table 1.
[0065]
Comparative Example 5
Cellulose powder G obtained in Comparative
Example 2 was pulverized using a pneumatic pulverizer
(Single Track Jet Mill Model STJ-200 from Seishin
Enterprise Co., Ltd.) to provide cellulose powder J
(corresponding to Example 1 in JP-A-63-267731 above).
The physical properties of cellulose powder J are shown
in Table 1.
[0066]
Comparative Example 6
Cellulose powder F obtained in Comparative
Example 1 was subjected to the removal of coarse
particles using a sieve with an opening of 75 µm on an
air jet sieve (from Alpine Co.), and fine particles
were then removed using a sieve with an opening of 38
µm (a method described in Examples of JP-A-11-152233
above) to provide cellulose powder K. The physical
properties of cellulose powder K are shown in Table 1.
[0067]
Comparative Example 7
The hydrolysis was carried out using the same
operation as that in Example 1 except for setting
hydrolysis conditions to 0.14 N hydrochloric acid
aqueous solution, 121°C, and 1 hour and a stirring rate
of 30 rpm during reaction to provide an acid-insoluble
residue having an average polymerization degree of 220.
The resulting acid-insoluble residue was filtered to
provide a solid content of 70% using a nutsche. The
filtration residue was further washed with purified
water, neutralized with aqueous ammonia, and then
placed in a 90-L plastic bucket, to which purified
water was then added, followed by stirring at a
stirring rate of 500 rpm using the same operation in
Example 1 to make a cellulose dispersion liquid with a
solid content concentration of 4% (the average particle
size of a cellulose particle in the cellulose
dispersion liquid was 29 µm.). The resulting cellulose
dispersion liquid was subjected to spray drying using
the same operation as that in Example 1, from which,
using a sieve with an opening of 400 mesh, coarse
particles were then removed to provide cellulose powder
L (corresponding to a bulk density of 8.92 cm3/g in JP-
B-40-26274 above). The physical properties of
cellulose powder L are shown in Table 1.
[0068]
Examples 6 to 10
To 10 g of a commercial crystalline cellulose
(Avicel PH-101 from Asahi Chemical Industry Co., Ltd.)
was added 6.5 g of macrogol 400 (from Sanyo Chemical
Industries, Ltd.) as one example of a liquid active
ingredient, followed by stirring and mixing for 10
minutes using a spatula in a glass beaker, to which 2.5
g of light anhydrous silicic acid (Aerosil 200 from
Nippon Aerosil Co., Ltd.) was further added, followed
by stirring and mixing for 5 minutes using a spatula.
3.5 g of the resulting mixed powder was mixed with each
1.5 g of celluloses A to E obtained in Examples 1 to 5
in polyethylene bags for 3 minutes (the final
compositional weight ratio in each mixed powder is
cellulose powder/PH-101/Aerosil/macrogol =
30/37.8/9.5/22.7).
In a mortar (using the material SUK2, 3, from
Kikusui Seisakusho Ltd.) was placed 0.2 g of each of
the resulting mixed powder samples which was then
compressed at a compression stress of 100 MPa employing
a circular plane pestle (using the material SUK2, 3,
from Kikusui Seisakusho Ltd.). The compression was
kept for 10 seconds to produce a columnar molded
article (PCM-1A from Aikoh Engineering Co., Ltd. was
used as a compressor). The hardness of the resulting
each columnar molded article is shown in Table 2.
Here, as the result of observing tablet surface
appearance and adhesion to the pestle with eyes, no
tablet showed exudation of a liquid component and also
adhesion of the tablet composition to the pestle.
[0069]
Comparative Examples 8 to 14
Cellulose powders F to L obtained in
Comparative Examples 1 to 7 were used as cellulose
powders to provide columnar molded articles using a
similar operation to that in Examples 6 to 1C. The
hardness of resulting each columnar molded article is
shown in Table 2. As the result the tablet surface
appearance and adhesion to the pestle was observed to
be in a similar way to Examples 6 to 10, all tablets
showed exudation of a liquid component and adhesion of
the tablet composition to the pestle, and the tableting
disorder of sticking had been generated.
In addition, cellulose powders H and I, which
have an average polymerization degree of more than 450,
are considered to have produced exudation of the liquid
component on the tablet surface and tableting disorder
during compression probably because, while they have a
high retention of polyethylene glycol, the liquid
component is retained not in an intraparticular space
but in an interparticular one.
Any of the tablets using cellulose powders A
to E obtained by the operations in Examples 1 to 5
showed a hardness of 40 N or more, and did have a
practical tablet hardness (40 N or more) at which
tablets are generally considered not to be abraded when
they are conveyed in a process or transported in a
state stored within a bottle. In contrast, the tablets
using cellulose powders F to K obtained by the
operations in Comparative Examples 1 to 6 only showed a
hardness of less than 40 N, and did not have a
practical tablet hardness.
[0070]
Example 11
500 g of a commercial crystalline cellulose
(Avicel PH-301 from Asahi Chemical Industry Co., Ltd.)
was added to 150 g of commercial dl-a-tocopherol (from
Wako Pure Chemical Industries Ltd.) dissolved in
macrogol 400 at a weight ratio of 1:1, with stirring at
a stirring rate of 63 rpm using a planetary mixer (the
universal mixing stirrer 50M-03-R from Sanei Seisakusho
Co., Ltd.), which was then mixed for 10 minutes,
followed by further adding 65.3 g of Aerosil 200 before
mixing for 5 minutes. With 350 g of the resulting
mixed powder was mixed cellulose powder A in a
polyethylene bag for 3 minutes, to which magnesium
stearate (from Taihei Chemical Industrial Co., Ltd.)
was then added in an amount of 0.5 wt% based on the
total weight of the mixed powder, followed by further
mixing for 0.5 minute to provide a mixed powder for
tableting (the final compositional weight ratio in the
mixed powder is cellulose powder/PH-101/Aerosil/the
macrogol solution of drug/magnesium stearate
=30/49/6.3/14.7/0.5).
The mixed powder was subjected to tableting
at a turn table rotation rate of 22 rpm and compressive
forces of 5,000 N, 10,000N, and 15,000 N using a
circular plane pestle 0.8 cm in diameter in a rotary
tableting machine (Cleanpress Correct 12HUK, Stirring
Feeder, from Kikusui Seisakusho Ltd.) to make tablets
each having a weight of 170 mg. The physical
properties of the tablets are shown in Table 3. As the
result of visual observation of the tablet surface
appearance and its adhesion to the pestle no tablet
showed exudation of a liquid component and tableting
disorders such as adhesion of the tablet composition to
the pestle. In addition, each of the tablets showed a
hardness of 40 N or more, and had a practical tablet
hardness (40 N or more) at which tablets are generally
considered not to be abraded when they are conveyed in
a process or transported in a state stored within a
bottle.
[0071]
Comparative Example 15
Tablets were produced using the same
operation in Example 11 except for using cellulose
powder H prepared in Comparative Example 3 in place of
cellulose powder A from Example 11. The physical
properties of the tablets are shown in Table 3. The
tablets had the tableting disorder such as lanination
that generated insufficient hardness probably because
they could not retain a liquid component exuded under
high tableting pressure.
[0072]
Example 12
In a polyethylene bag for 3 minutes, 200 g of
commercial ibuprofen pulverized with a small-size
pulverizer (screen diameter ¢: 1.5 mm, 1,4000 rpm) , 265
g of a commercial granulated lactose "Super-Tab" (from
Lactose New Zealand Ltd.) 25 g of cellulose powder E of
the invention, and 10 g of croscarmellose sodium
(Nichirin Chemical Industries, Ltd.) were mixed, to
which 2.5 g of magnesium stearate (Taihei Chemical
Industrial Co., Ltd.) was then added, followed by
further slowly mixing for 30 seconds to make a mixed
powder. The mixed powder was subjected to tableting at
a turn table rotation rate of 54 rpm and a compressive
force of 6,000 N using a 0.8-cm-diameter R pestle (12R)
having an impression on the top surface in a rotary
tableting machine (Cleanpress Correct 12HUK, Open
Feeder, from Kikusui Seisakusho Ltd.). The results are
shown in Table 4. The sticking rate (the percentage
obtained by dividing the number of tablets that stick
by the total number of tablets was observed usually and
was 0% after tableting for 30 minutes.
[0073]
Comparative Example 16
When 25 g of light anhydrous silicic acid
(from Nippon Aerosil Co., Ltd.) was used in place of
cellulose powder E of the invention, tableting was
carried out using a similar operation to that in
Example 12. The results are shown in Table 4. As for
the tablet obtained by tableting for 30 minutes, the
sticking occurred, and other tableting disorders such
as the generation of crack on the tablet surface were
also induced, and the hardness did not satisfy a
practical hardness (40 N or more). In addition, as the
result of testing 20 tablets under conditions of 25 rpm
and 4 minutes using a friability tester (Pharma Test,
from Japan Machinery Co.), the tablets had high weight
reduction rates (friability) and were not desirable
tablets.
INDUSTRIAL APPLICABILITY
[0078]
The present invention relates to a cellulose
powder, a method for preparing the cellulose powder,
and a molded article composition containing the
cellulose powder and one or more active ingredients.
The composition is useful as an excipient for a molded
article containing an active ingredient, which is used
in the field of medicine, food, or other chemical
industries, and particularly as an excipient for
medical tablets.
WE CLAIM:
1. A cellulose powder characterized in that, said cellulose powder comprises
an average polymerization degree of 150 to 450; an average particle size
of 30 to 250 urn; an apparent specific volume of more than 7 cm3/g; and
a holding capacity of polyethylene glycol with a molecular weight of 400
to 19% or more.
2. A method for preparing cellulose powder, according to claim 1 comprising
drying a cellulose dispersion liquid containing cellulose dispersion particles
composed of a natural cellulosic material hydrolyzed to have an average
polymerization degree of 150 to 450 and a medium, wherein the cellulose
dispersion particles have an average particle size of 50 urn or more.
3. A molded article composition, comprising one or more active ingredients
and the cellulose powder according to claim 1.
4. An improved tableting material comprising a cellulose powder as claimed
in claim 1.
A cellulose powder which has an average
degree of polymerization of 150 to 450, an average
particle diameter of 30 to 250 µm, an apparent specific
volume exceeding 7 cmVg, and a retention of
polyethylene glycol having a molecular weight of 400 to
190% or higher.

Documents:


Patent Number 225198
Indian Patent Application Number 02400/KOLNP/2005
PG Journal Number 45/2008
Publication Date 07-Nov-2008
Grant Date 05-Nov-2008
Date of Filing 28-Nov-2005
Name of Patentee ASAHI KASEI CHEMICALS CORPORATION
Applicant Address 1-2, YURAKU-CHO 1-CHOME, CHIYODA-KU, TOKYO
Inventors:
# Inventor's Name Inventor's Address
1 NAOAKI YAMASAKI 2-4-10-205, MIDORIGAOKA, NOBEOKA-SHI, MIYAZAKI
2 KAZUHIRO OBAE 6-532, SAKURAZONOCHO, NOBEOKA-SHI, MIYAZAKI
3 ICHIRO IBUKI 1-8, ASAHIMACHI 3-CHOME, NOBEOKA-SHI, MIYAZAKI
PCT International Classification Number C08J 3/12
PCT International Application Number PCT/JP2004/007379
PCT International Filing date 2004-05-28
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2003-153814 2003-05-30 Japan