Title of Invention

A NONIONIC SURFACTANT COMPRISING AN ALIPHATIC ALCOHOL ALKYLENE OXIDE ADDUCT, A PROCESS THEREOF, AN ANIONIC SURFACTANT, AND DETERGENT COMPOSITION

Abstract A nonionic surfactant comprising an aliphatic alcohol alkylene oxide adduct (A), directly produced by adding an alkylene oxide (b1) to an aliphatic alcohol (a1), and satisfying the following (i), (ii) and (iii): (i) comprising one compound, or a mixture of two or more R1O-[(C2H4O)m/(AO)n]-(C2H4O)p-H (1) (ii) having a ratio Mw/Mn within the specific range; and (iii) having a distribution constant (c), determined by the following equation (4), of 1.0 or less: c= (v + no/noo - 1)/ [Ln(noo/n0) + + no/noo - l] (4). This invention provides an aliphatic alcohol alkylene oxide adduct, having surface activities comparable to alkylphenol-based nonionic surfactants and moreover having no fear of environmental endocrine disrupters like alkylphenol-based nonionic surfactants. This invention provides a detergent composition using the above anionic surfactant and having excellent detergency.
Full Text A NONIONIC SURFACTANT COMPRISING AN ALIPHATIC ALCOHOL ALKYLENE OXIDE
ADDUCT, A PROCESS THEREOF, AN ANIONIC SURFACTANT, AND DETERGENT
COMPOSITION
SPECIFICATION
FIELD OF THE INVENTION
The present invention relates to a novel nonionic
surfactant, an anionic surfactant anionizing it and a detergent
composition. More specifically, the invention relates to
non-alkylphenol type nonionic and anionic surfactants.
BACKGROUND ART
Heretofore, aliphatic alcohol alkylene oxide adducts,
obtained by addition-polymerizing an alkylene oxide with
aliphatic alcohols in the presence of a basic catalyst or an
acidic catalyst, and anionized products thereof have been known
as various surfactants, solvents, intermediates for chemicals.
As compared with alkylphenol-based nonionic surfactants,
aliphatic alcohol alkylene oxide adducts known heretofore,
however, do not manifest sufficient surface activity in some
case, for instance, result in insufficient emulsifiability,
emulsion stability and low-foaming properties when used as
emulsifiers. With respect to anionized products of aliphatic
alcohol alkylene oxide adducts, there have been remained
problems of foaming properties, detergency, stability with time
of products and irritation to human skin.
In addition, there has been known a method using
perchlorates as catalysts for addition of an alkylene oxide (US
Patent No.4, 112, 231). This method has not yet become
industrially used; since the catalysts are of low catalytic
activity, and, when used in an increased amount to shorten the
reaction time, they cause problems such that the resulting
product severely discolored to result in worsened product
appearance and that the product contains aldehyde in high
contens.
The inventors have devoted deep study to resolve the above
problems, and have found that nonionic surfactants comprising
aliphatic alcohol alkylene oxide adducts having a specific
composition and a specific molecular weight distribution
exhibit excellent emulsifiability and detergency. Besides,
they have found that such aliphatic alcohol alkylene oxide
adducts can be directly produced by using two specific catalysts
in combination to reach the present invention. Further, it has
been found that products obtained by anionizing the resulting
aliphatic alcohol alkylene oxide adducts have improved foaming
properties, detergency, stability with time of products and
irritation to human skin.
It is an object of the present invention to provide an
aliphatic alcohol alkylene oxide adduct, having surface
activities comparable to alkylphenol-based nonionic
surfactants and moreover having no fear of environmental
endocrine disrupters like alkylphenol-based nonionic
surfactants.
It is another object of this invention to provide an
anionic surfactant having improved foaming properties,
detergency, stability with time of products and irritation to
human skin by anionizing an aliphatic alcohol alkylene oxide
adduct.
It is still another object of this invention to provide
a detergent composition using the above anionic surfactant and
having excellent detergency.
SUMMARY OF THE INVENTION
Thus, according to the present invention, provided are the
following (I), (II), (III) and (IV).
(I) A nonionic surfactant comprising an aliphatic alcohol
alkylene oxide adduct (A),
said (A) being directly produced by adding an alkylene
oxide (b1) to an aliphatic alcohol (a1) and satisfying the
following (i), (ii) and (iii):
(i) It comprises one compound represented by the following
general formula (1) or a mixture of two or more thereof.

In the formula, R is an aliphatic hydrocarbon group
containing 8-24 carbon atoms or a cycloaliphatic hydrocarbon
group containing 8-24 carbon atoms; A is an alkylene group
containing at least 3 carbon atoms; m is 0 or an integer of 1
or more, the average thereof being in the range of 0-4, n is
0 or an integer of 1 or more, the average thereof being in the
range of 0-3, p is 0 or an integer of 1 or more, the average
thereof being in the range of 1-80, (m+n+p) is an integer, the
average thereof being in the range of 3-81, and average of
(m+p) / (m+n+p) is at least 0.5. In case of m?0 and n?O, [ (C2H4O)
m/(AO)n] represents block addition or random addition,
(ii) The ratio Mw/Mn of a weight-average molecular weight
(Mw) to a number-average molecular weight (Mn) satisfies the
following relation (2) or (3).
Mw/Mn=0.030XLn(v)+1.010 (in case of v Mw/Mn=-0.026XLn(v)+1.139 (in case of v=10) (3)
Herein, v represents the average of (m+n+p) in the above
general formula (1) .
(iii) A distribution constant (c), determined by the
following equation (4) derived from Weibull distribution law,
is 1.0 or less. This is required only in the case of v up to
12.

Herein, v is the same in the above, n00 is the molar number
of the aliphatic alcohol (a1) used in the reaction, and n0 is
the molar number of the aliphatic alcohol (al) unreacted.
(IT) A process for producing an aliphatic alcohol aikylene
oxide adduct,
which comprises addition reaction of an aliphatic
alcohol alkylene oxide adduct (e), obtainable by adding 1-2.5
moles on the average of an alkylene oxide (b2) containing at
least two carbon atoms to an aliphatic alcohol (a2) containing
1-24 carbon atoms in the presence of a catalyst (d) providing
an adduct having a distribution constant c' of 1.0 or less as
determined by the following equation (4') derived from Weibull
distribution law,
with an alkylene oxide (b3) containing at least two carbon
atoms in the presence of an alkaline catalyst (f).

Herein, v' represents the average addition molar number
of alkylene oxide added per i mole of the aliphatic alcohol (a2) ,
n00' represents the molar number of the aliphatic alcohol (a2)
used in the reaction, and no' represents the molar number of
the aliphatic alcohol (a2) unreacted.
(III) An anionic surfactant obtainable by anionization of an
aliphatic alcohol alkylene oxide adduct (A'),
said (A' ) being directly produced by adding an alkylene
oxide (b1) to an aliphatic alcohol (a1) and satisfying the
following (ii'), (iii') and (iv).
(ii' ) The ratio Mw/Mn of a weight-average molecular weight (Mw)
to a number-average molecular weight (Mn) satisfies the
following relation (2') or (3').
Mw/Mn=0.030XLn(v")+1.010 (in case of v" Mw/Mn=-0.026XLn(v")+1.139 (in case of v"=10) (3')
Herein, v" represents the average of (m'+n'+p') in the
following general formula (1').
(iii') A distribution constant c", determined by the following
equation (4"), is 1.0 or less. This is required only in the case
of v" up to 12.

Herein, v" is the same in the above. n00 represents the
molar number of the aliphatic alcohol (a1) used in the reaction,
and n0 represents the molar number of the aliphatic alcohol (a1)
unreacted.
(iv) It comprises one compound represented by the following
general formula (1') or a mixture of two or more thereof.

Herein, R1 is an aliphatic hydrocarbon group containing
8-24 carbon atoms or a cycloaliphatic hydrocarbon group
containing 8-24 carbon aloms; A is an alkyiene group containing
at least 3 carbon atoms; m' is 0 or an integer of 1 or more,
the average thereof being in the range of 0-5, n' is 0 or an
integer of 1 or more, the average thereof being in the range
of 0-5, p' is 0 or an integer of 1 or more, the average thereof
being in the range of 0-10, (m'+n'+p') is an integer, the average
thereof being in the range of 1-20, and average of
(m'+p' )/(m'+n'+p') is at least 0.5. In case of m'?0 and n'
?0, [(C2H4O)m' / (AO)n'] represents block addition or random
addition.
(IV) A detergent composition comprising the above anionic
surfactant.
DETAILED DISCLOSURE OF THE INVENTION
(I) Nonionic Surfactant
In the invention of the above (I), said aliphatic alcohol
alkyiene oxide adduct (A) is one or a mixture of two or more
of an aliphatic alcohol alkyiene oxide adduct directly produced
by adding an alkyiene oxide (b1) to an aliphatic alcohol (a1)
(In this specification, "aliphatic alcohol" is defined as
including both aliphatic alcohol and cycloaliphatic alcohol.).
The term "directly produced" used herein means that said
adducts are directly produced without any operation for
fractionating unreacted alcohol or adducts of different
addition molar numbers, such as through fractional distillation.
Ones requiring fractionation are of no practical use to be used
as usual nonionic surfactants, because of complicated process.
But, ones obtained by stripping low-boiling matters or
unreacted alcohol with easy operation not for the purpose of
fractionation are not included.
The above (A) comprises one represented by the following
general formula (1) or a mixture of two or more thereof.

In the above formula (1) , R1 is a residue of an aliphatic
alcohol (a1) , and represents an aliphatic hydrocarbon group or
a cycloaliphatic hydrocarbon group, containing usually 8-24
(preferably 12-18) carbon atoms. Desirable emulsifiability,
solubilizing power and detergency are not attained if carbon
atoms in R1 are less then 8; while carbon atoms in R1 exceeding
24 is not preferred with respect to handling because of
increased pouring point of the resulting alkylene oxide adduct.
The above aliphatic hydrocarbon groups include straight-chain
or branched, saturated or unsaturated aliphatic hydrocarbon
groups (alkyl, alkenyl and alkadienyl groups); and the above
cycloaliphatic hydrocarbon groups include cycloalkyl groups
and polycyclic hydrocarbon groups.
Concrete examples of R1 include alkyl groups, such as octyl,
nonyl, decyl, dodecyl, tridecyl, tetradecyl, hexa-decyl,
octadecyl, nonadecyl, 2-ethylhexyl and 2-ethyloctyl groups.
Illustrative of alkenyl groups are octenyl, decenyl, dodecenyl,
tridecenyl, pentadecenyl, oleyl and gadoleyl groups.
Alkadienyl groups are inclusive of linoleyl group. Exemplary
of cycloalkyl groups are ethylcyclohexyl, propylcyclohexyl,
octylcyclohexyl and nonylcyclohexyl groups. Polycyclic
hydrocarbon groups include, for example, adamantyl group.
Aliphatic alcohols (a1) used in this invention, providing
the residue R, are alcohols containing usually 8-24
(preferably 12-18) carbon atoms and may be natural alcohols or
synthetic alcohols (such as Ziegler alcohols and oxo alcohols) .
Illustrative examples include saturated aliphatic
alcohols, such as octyl alcohol, nonyl alcohol, decyl alcohol,
undecyl alcohol, dodecyl alcohol, tridecyl alcohol, tetradecyl
alcohol, hexadecyl alcohol, octadecyl alcohol and nonadecyl
alcohol; unsaturated aliphatic alcohols, such as octenyl
alcohol, decenyl alcohol, dodecenyl alcohol, tridecenyl
alcohol, pentadecenyl alcohol, oleyl alcohol, gadoleyl alcohol
and linoleyl alcohol; cycloaliphatic alcohols, such as
ethylcyclohexyl alcohol, propylcyclohexyl alcohol,
octylcyclohexyl alcohol, nonylcyclohexyl alcohol and
adamantyl alcohol. There may be used one or two or more of these.
Among these aliphatic alcohols, preferred are primary or
secondary ones and more preferred are primary ones. Besides,
the alkyl group moiety may be linear or branched. Particularly
preferred are dodecyl alcohol, tridecyl alcohol, tetradecyl
alcohol, hexadecyl alcohol and octadecyl alcohol.
In the above formula (1), the part of (C2H4O) is formed
by addition of ethylene oxide (hereinafter referred to as EO).
A represents an alkylene group containing at least 3 carbon
atoms, preferably 3-8 carbon atoms, particularly preferably 3
carbon atoms. The part of (AO) is formed by addition of an
alkylene oxide containing at least 3 carbon atoms. As such an
alkylene oxide, there may be mentioned propylene oxide
(hereinafter referred to as PO) , 1,2- or 2,3-butylene oxide,
tetrahydrofran, styrene oxide and the like. Preferred is PO.
In the above general formula (1) , m is 0 or an integer of
1 or more, giving an average of usually 0-4, preferably 0-3,
particularly 1-3. In general, n is 0 or an integer of 1 or more,
giving an average of usually 0-3, and is preferably 0, 1 or 2.
Usually, p is 0 or an integer of 1 or more, giving an average
of 1-80, preferably 2-70, more preferably 3-40, most preferably
3-20. When it exceeds 80, sufficient emulsifying and
solubilizing effects are not attained because of too high
hydrophilcity and desired penetrativity is not obtained because
of too large molecules. In the above general formula (1), n is
preferably 0 or an integer of 1 or more, giving an average of
usually 1-3.
Generally, (m+n+p) is an integer, the average thereof
being in the range of 3-81, preferably 3-71, more preferably
3-41. If it exceeds 81, sufficient emulsifying and solubilizing
effects are not attained because of too high hydrophilcity and
desired penetrativity is not obtained because of too large
molecules. The ratio (m+p)/(m+n+p) is usually at least 0.5,
preferably 0.7-0.99. The ratio less than 0.5 results in poor
emulsifying effects. The part of { (C2H4Q) m/(AQ)n} may be block
addition [in the order of (C2H4O)m and then (AO)n] or random
addition. Preferred is block addition.
Weight-average molecular weight (Mw) of the aliphatic
alcohol alkylene oxide adduct (A) obtained in the invention (I)
is preferably 261-5,000, particularly 300-1,200. When it is
261-5,000, surface activities, such as penetrating power, are
particularly good and preferred. [Measurrnent of molecular
weight is according to gel permeation chromatography (GPC),
hereinafter these are defined as the same.]
It is necessary that the ratio Mw/Mn of Mw to number-
average molecular weight (Mn) of (A) satisfies the following
relation (2) or (3) .
Mw/Mn=0.030XLn(v)+1.010 (in case of v Mw/Mn=-0.026XLn(v)+1.139 (in case of v=10) (3)
In these relations, Ln(v) represents natural logarithm of
v, and v represents the average number of addition moles of
alkylene oxide (b1) added per 1 mole of aliphatic alcohol (a1),
corresponding to average of the total of m, n and p which are
numbers of addition moles of each alkylene oxide in the above
general formula (1) .
Sufficient surface activities are not attained, if the
relation (2) or (3) is not satisfied, namely when the molecular
weight distribution becomes broader.
In addition, it is preferred that the ratio Mw/Mn satisfies
the following relation (2') or (3').
Mw/Mn=O. 031XLn(v)+1.000 (in case of v Mw/Mn=-0.026XLn(v)+1.129 (in case of v=10) (3')
Further, when it is possible to determine a distribution
constant (c) by the following equation (4) derived from the
following equation (5) of Weibull distribution law, it is
necessary that (c) is not more than 1.0. Preferably, c is not
more than 0.9, more preferably not more than 0.7. In the equation
(4) , the smaller is the value of distribution constant (c) , that
is, the smaller is the content of unreacted aliphatic alcohol,
the narrower is the molecular weight distribution.
This equation is applicable to the case where the content
of unreacted aliphatic alcohol (a1) is not less than the limit
of detection (e.g. 0.001 % by weight); and, in the case of (A),
it is applicable up to such a level of 12 moles of the average
number of addition moles of alkylene oxide (b1).
Sufficient surface activities are not attained, if c
exceeds 1.

In these equations, Ln(noo/no) represents natural
logarithm of (noo/no) , v is defined above and n00 represents the
molar number of the aliphatic alcohol (a1) used in the reaction,
and n0 represents the molar number of the aliphatic alcohol (a1)
unreacted.
In the case of n in the general formula (1) being 0, that
is, in the case where only ethylene oxide is added to aliphatic
alcohol (a1), it is preferred that the ratio Mw/Mn of
weight-average molecular weight (Mw) to number-average
molecular weight (Mn) satisfies the following relation (6) or
(7) instead of relation (2) or (3).
Mw/Mn=0.020XLn(v)+1.010 (in case of v Mw/Mn=-0.026XLn(v)+1.116 (in case of v=10) (7)
In the above, v represents the average number of addition
moles of ethylene oxide (b1) added per 1 mole of aliphatic
alcohol (a1) , corresponding to the average of (m+p) in the above
general formula (1).
Sufficient surface activities are noL attained, if the
relation (6) or (7) is not satisfied, namely when the molecular
weight distribution becomes broader.
In addition, it is preferred that the ratio Mw/Mn satisfies
the following relation (6') or (7').
Mw/Mn=0.018XLn(v)+1.015 (in case of v Mw/Mn=-0.023XLn(v)+1.113 (in case of v=10) (7')
Among surfactants comprising the aliphatic alcohol
alkylene oxide adduct (A) of the present invention, preferred
are ones comprising (A) whose HLB is in the range of 5-13
(particularly 6-12) and having an emulsifying index s for a
mineral oil of at least 8 (particularly at least 9) , in view
of especially good emulsifying effects to highly hydrophobic
materials. Illustrative of preferable ones are those (A), in
the formula (1), R1 being an aliphatic hydrocarbon group
containing 10-20 carbon atoms, m being 1-3 on the average, n
being 0-2 on the average, and p being 1-5 on the average.
Particularly preferred are those (A) , R1 being an aliphatic
hydrocarbon group containing 12-18 carbon atoms, m being 1-
3 on the average, n being 0-1 on the average, and p being 1-3
on the average. In the above and hereinafter, HLB means
Griffin's HLB according to the following equation (8).
Griffin's HLB= (Molecular weight of EO moieties in the
surfactant/Molecular weight of the
surfactant) X20 (8)
Herein, said emulsifying index s for a mineral oil, in case
of using the surfactant of this invention as an emulsifier, is
measured in accordance with the following method.
Three parts by weight of an emulsifier comprising a
nonionic surfactant is blended with 97 parts by weight of a.
mineral oil having an aniline point of 70°C and a viscosity of
15-25mPa.s at 25°C; and 5 parts by weight of the blend is thrown
into a 100 ml measuring cylinder with a cap charged with 95 parts
by weight of deionized water temperature-conditioned to 25°C.
Then the measuring cylinder is shaken 20 times up and down, and
is allowed to stand at 25°C. Upon observing emulsified state
after 60 minutes, emulsifying index s is expressed according
to grades evaluated on the basis below.
10: the state of being wholly emulsified homogeneously.
9: the whole being milky white, with a partly separated oil
layer (less than 2 mm).
8: the whole being milky white, with a partly separated oil
layer (2 mm or more, less than 5 mm).
7: the whole being milky white, with a partly separated oil
layer (5 mm or more, less than 8 mm).
6: the whole being milky white, with a partly separated oil
layer (8 mm or more, less than 10 mm).
5: the whole being milky white, with a partly separated oil
layer (10 nun or more, less than 13 mm) .
4: the oil layer being almost separated (13 mm or more'-, the
oil layer being milky white, with a sign of transparency at the
bottom of the aqueous layer.
3: the oil layer being almost separated (13 mm or more), the
oil layer being milky white, with a sign of transparency at the
lower half of the aqueous layer.
2: the oil layer being almost separated (13 mm or more), the
oil layer being milky white, the whole aqueous layer being
almost transparent.
1: being fully separated, both the oil layer and the aqueous
layer being almost transparent.
Besides, among surfactants comprising (A) of this
invention, preferred are ones comprising (A) whose HLB is in
the range of 11-19 (particularly 12-18) and having an
emulsifying index t for an oxidized polyethylene wax of at least
8 (particularly at least 9), in view of especially good
emulsifying effects to highly hydrophilic materials.
Illustrative of preferable ones are those (A) , in the formula
(1), R1 being an aliphatic hydrocarbon group containing 10-
20 carbon atoms, m being 1-4 on the average, n being 0-3 on the
average, and p being 5-20 on the average . Particularly preferred
are those (A), R1 being an aliphatic hydrocarbon group
containing 12-18 carbon atoms, m being 1-3 on the average, n
being 1-2 on the average, and p being 5-15 on the average.
Herein, said emulsifying index t for an oxidized
polyethylene wax, in case of using the surfactant of this
invention as an emulsifier, is measured in accordance with the
following method.
Together with ten stainless beads, 40 parts by weight of
an oxidized polyethylene wax having a weight-average molecular
weight of 9000-10000 and an acid number of 22-24, 11 parts of
emulsifier, 0.5 parts of potassium hydrocarbon and 48.5 parts
of deionized water are charged into a stainless pressure vessel,
which is then sealed with nitrogen and is shaken thereafter for
30 minutes at 140°C under pressure of 2-3 kgf/cm2 to emulsify
them. A state of 1 % aqueous dilute liquid of the emulsified
product thus obtained is expressed according to grades
evaluated on the basis below. Particle size is measured,
diluting the emulsified product with water to 1 % by weight and
using a particle size distribution measuring device of laser
diffraction scattering type (For example, LA-700, produced by
Horiba-Seisakusho).
10: an emulsion having an average particle size of less
than 0.2µm.
9: an emulsion having an average particle size of 0 . 2 µm or more,
less than 0.3µm.
8: an emulsion having an average particle size of 0.3µm or
more, less than 0.5µm.
7 : an emulsion having an average particle size of 0 . 5 µm or more,
less than 0 . 6 µm.
6: an emulsion having an average particle size of 0 . 6 µm or more,
less than 1.0 µm.
b: an emulsion having an average particle size of 1.0 µm or
more and a UV (750nm) transmission of 1 % by weight aqueous
solution of at least 30 %.
4: an emulsion having an average particle size of 1.0 µm. or
more and a UV (750nm) transmission of 1 % by weight aqueous
solution of less than 30 %.
3: paste of high viscosity
2: insufficient emulsification causing cohesive failure.
1: each component being separated.
Further, among surfactants comprising said alkylene oxide
adduct (A) of the invention, preferred are ones comprising (A)
having an HLB in the range of 7-15 (particularly 8-14), a
solidifying point of (A) satisfying the following relation (9),
in view of easy handling at lower temperature as compared with
conventional aliphatic alcohol alkylene oxide adducts, along
with good emulsifying effects. Emulsifying effects are
especially good when HLB is in the range of 8-14. Illustrative
of preferable ones are those (A), in the formula (1), R1 being
an aliphatic hydrocarbon group containing 10-20 carbon atoms,
m being 1-4 on the average, n being 1-3 on the average, and p
being 1-20 on the average. Particularly preferred are those
(A), R1 being an aliphatic hydrocarbon group containing 12-
18 carbon atoms, m being 1-3 on the average, n being 1-3 on the
average, and p being 2-16 on the average.
1.61X - 102=y=1.61x - 92 (9)
Herein, x represents % by weight of units represented by
C2H4O in the general formula (1) formed by addition of EO, and
y represents the solidifying point (°C) of the aliphatic alcohol
alkylene oxide adduct (A).
It is further preferred that the solidifying point y
satisfies the following relation (9').
1.61X - 100=y=1.61x - 95 (9')
Among surfactants comprising the aliphatic alcohol
alkylene oxide adduct (A) of this invention, preferred are ones
comprising (A) whose HLB is in the range of 7-15 (particularly
8-14) and having a detergency index for artificial soils
supported on a slide glass [standardizing detergency of
nonylphenol ethylene oxide 9. 5 moles adduct as 100] of at least
100 (particularly at least 102), in view of excellent detergency
for hard surfaces such as metals and tablewares and clothes.
Illustrative of preferable ones are those (A) , in the formula
(1), R satisfies being an aliphatic hydrocarbon group
containing 10-20 carbon atoms, m being 1-4 on the average, n
being 1-3 on the average, and p being 3-15 on the average.
Particularly preferred are those (A) , R satisfies being an
aliphatic hydrocarbon group containing 12-18 carbon atoms, m
being 1-3 on the average, n being 1-3 on the average, and p being
5-10 on the average.
Herein, said detergency index is measured in accordance
with the following method. Hereinafter, % means % by weight,
unless otherwise specified.
((Formulation of Detergent Liquor))
Nonionic surfactant 5%
Na laurylbenzenesulfonate 10%
Ethanol 5%
Urea 5%
Water____________________________________75%
Total 100%
Detergency test is carried out in accordance with Leenerts
method (JIS K3370), using a detergent liquor formulated
according to the above formulation. Six sheets of slide glasses
are used as a pair of substrates for soils, and a chloroform
solution of artificial soils having the following composition
is used as soil components. The slide glass coated with the
artificial soils is washed with an aqueous solution of 0.15%
concentration of the detergent liquor as a wash liquid; and a
detergency is determined according to the following equation,
and a detergency index is represented as an index making
detergency of nonylphenol ethylene oxide 9.5 moles adduct as
100.
((Composition of Artificial Dirt Components))
Tallow 16.6%
Soybean oil 16.6%
Monoolein 0.4%
Oil red 0.2%
Chloroform_______________________________66.2%
Total 100%
Detergency (%)= 100X (Amount of soils (g) before washing
- Amount of soils (g) after washing]
/Amount of soils (g) before washing
Among surfactants comprising the aliphatic alcohol
alkylene oxide adduct (A) of the invention, preferred are ones
comprising (A) whose HLB is in the range of 10-14 (particularly
11-13) and having a viscosity index of 5 % aqueous solution
[standardizing viscosity of nonylphenol ethylene oxide 8.5
moles adduct as 100] of at least 50 (particularly at least 70),
in view of high thickening function and usefulness as a
thickener. Illustrative of preferable ones are those (A), in
the formula (1), R1 being an aliphatic hydrocarbon group
containing 10-20 carbon atoms, m being 1-4 on the average, n
being 0-3 on the average, and p being 1-10 on the average.
Particularly preferred are those (A), R1 being an aliphatic
hydrocarbon group containing 12-18 carbon atoms, m being 1-
3 on the average, n being 0-1 on the average, and p being 3-7
on the average.
Herein, said viscosity index is measured in accordance
with the following method.
A 5 % aqueous solution of a nonionic surfactant is prepared,
and its viscosity is measured at 25°C, with a Brookfield type
viscometer, using a rotor No. 3, at 40 rpm; and a viscosity index
is represented as an index making viscosity of 5 % aqueous
solution of nonylphenol ethylene oxide 8.5 moles adduct as 100.
In applying nonionic surfactants of the present invention
for their uses, there may be formulated other nonionic
surfactants, anionic surfactants, cationic surfactants and
amphoteric surfactants. To be concrete, nonionic surfactants
include, for example, polyoxyalkylene (C2-8) aliphatic (C8-24)
alcohol (degree of polymerization = 1-100) other than the
present invention, higher fatty acid (C8-24) esters of
polyoxyalkylene (C2-8, degree of polymerization = 1-100) [e.g.
polyethylene glycol monostearate (degree of polymerization =
20), polyethylene glycol distearate (degree of polymerization
= 30), etc.], fatty acid (C8-24) esters of polyhydric (di- to
deca- or more hydric) alcohol [e.g. glycerol monostearate,
ethylene glycol monostearate, sorbitan monolaurate, etc.],
fatty acid (C9-24) esters of polyoxyalkylene (C2-8, degree of
polymerization =1-100) adduct of polyhydric (di- to deca- or
more hydric) alcohol [e.g. polyoxyethylene (degree of
polymerization = 10) sorbitan monolaurate, polyoxyethylene
(degree of polymerization = 50) dioleic methyl glycoside, etc.],
fatty acid alkanolamides [e.g. 1:1 Mole coconut oil fatty acid
diethanolamide, 1:1 Mole lauroyl diethanolamide, etc.],
polyoxyalkylene (C2-8, degree of polymerization = 1-100)
alkyl (C1-22) -phenyl ethers, polyoxyalkylene (C2-8, degree of
polymerization = 1-100) -alkyl (C8-24) amino ethers, and
alkyl (C8-24) dialkyl (C1-6) amine oxides [e.g. lauryldimethylamine
oxide etc.].
Examples of anionic surfactants include C8-24 hydrocarbon
ether carboxylic acids or salts thereof [e.g. sodium lauryl
polyoxyethylene (degree of polymerization = 1-100) ether
acetate, disodium lauryl polyoxyethylene (degree of
polimerization = 1-100) sulfosuccinate, etc.] salts of C8-24
hydrocarbon sulfates [e.g. sodium lauryl sulfate, sodium lauryl
polyoxyethylene (degree of polymerization = 1-100) ether
sulfate, triethanolamine salt of lauryl polyoxyethylene
(degree of polymerization = 1-100) ether sulfate, sodium
coconut oil fatty acid monoethanolamide polyoxyethylene
(degree of polymerization = 1-100) ether sulfate, etc.], salts
of C8-24 hydrocarbon sulfonates [e.g. sodium dodecylbenzene
sulfonate etc. ] , and salts of C8-24 hydrocarbon phosphate esters
[e.g. sodium lauryl phosphate, sodium lauryl polyoxyethylene
(degree of polymerization = 1-100) ether phosphate etc.], salts
of fatty acids [e.g. sodium laurate, triethanolamine laurate
etc.], salts of acylated amino acids [e.g. sodium coconut oil
fatty acid methyltaurate, sodium coconut oil fatty acid
sarcosinate, triethanolamine coconut oil fatty acid
sarcosinate, triethanolamine N-coconut oil-fatty acid-L-
glutamate, sodium N-coconut oil fatty acid-L-glutamate, sodium
lauroyl methyl-ß-alanine, etc.] and others [e.g.
lauroylethanolamide sulfosuccinate disodium polyoxyethylene
(degree of polymerization = 1-100) etc.].
Examples of cationic surfactants include quaternary
ammonium salts type [e.g. stearyl trimethyl ammonium chloride,
behenyl trimethyl ammonium chloride, distearyl dimethyl
ammonium chloride, lanolin fatty acid aminopropyl ethyl
dimethyl ammonium ethylsulfate, etc.] and amine salts type [e.g.
diethylaminoethylamide lactate stearate, dilaurylamine
hydrochloride, oleylamine lactate, etc.]. Exemplary of
amphoteric surfactants include betaine type amphoteric
surfactants [e.g. coconut oil fatty acid amidopropyl dimethyl
betaine, lauryl dimethyl betaine, 2-alkyl-N-carboxymethyl-
N-hydroxyethyl imidazolinium betaine, lauryl
hydroxysulfobetaine, sodium lauroylamidoethyl hydroxy-
ethylcarboxymethylbetaine hydroxypropylphosphate, etc.],
amino acid type amphoteric surfactants [e.g. sodium ß-
laurylaminopropionate etc.].
Nonionic surfactants of this invention exhibit excellent
performances, with respect to emulsifiability, emulsion
stability, low foaming properties and the like, when used in
uses, for example, emulsifiers (I), such as emulsifiers for
metal working, emulsifiers for agrochemical emulsions,
emulsifiers for cosmetics, emulsifiers for aqueous coatings and
emulsifiers for emulsion polymerization. To be concrete, they
can be used as emulsifiers for producing 0/W or W/0 emulsions
of mineral oils; vegetable oils, e.g. castor oil, soybean oil
and olive oil; animal oils and fats, such as tallow and egg yolk
oil; monomers, such as styrene and acrylic esters, to which
their uses are not limited.
Besides uses as emulsifiers (I), nonionic surfactants of
the invention are also useful for various surfactant uses as
dispersants (J) of agents for paper, such as pigments and metal
salts of fatty acids; solubilizers (K) of perfumes and the like;
detergents (L) as household detergents such as detergents for
clothes and dish-washing detergents, and as industrial
detergents such as detergents for machinery metals; and
penetrating agents (M) or wetting agents (N).
In case using said aliphatic alcohol alkylene oxide adduct
(A) of the present invention as emulsifiers (I), dispersants
(J) or solubilizers (K) , it is preferred that p in the formula
(I) is such an integer of 2-40 on the average. If it exceeds
40, the resulting product is too hydrophylic and unpreferable
as emulsifier, dispersant or solubilizer. Besides, Mw of (A),
when used in the above uses, is preferably 261-2,000, more
preferably 270-1,500.
(II) Process for producing Nonionic Surfactant
It is preferred that said aliphatic alcohol alkylene oxide
adduct (A) of the present invention is produced by the process
(II) of this invention.
In the process (II) of the invention, an aliphatic alcohol
alkylene oxide adduct (e) is one obtainable by adding 1-2.5
moles on the average of an alkylene oxide (b2) to an aliphatic
alcohol (a2) in the presence of a catalyst (d) providing an
adduct having a distribution constant c' of 1.0 or less as
determined by the following equation (4') derived from Weibull
distribution law. Through addition-reaction of an alkylene
oxide (b3) containing at least two carbon atoms to this adduct
(e) in the presence of an alkaline catalyst (f) , an aliphatic
alcohol alkylene oxide adduct of narrow molecular weight
distribution is attained.
c' = (V + no'/n00' - 1)/ [Ln(noo'/no') + n0' /n00' - 1]
(4' )
Herein, v' represents the average addition molar number
of the alkylene oxides (b2) and (b3) added per 1 mole of the
aliphatic alcohol (a2), noo' represents the molar number of the
aliphatic alcohol (a2) used in the reaction, and n0' represents
the molar number of the aliphatic alcohol (a2) unreacted.
Aliphatic alcohols (a2) are alcohols containing usually
1-24 (preferably 8-24, particularly 12-18) carbon atoms and may
be natural alcohols or synthetic alcohols (such as Zieqler
alcohols and oxo alcohols). Among these, alcohols containing
8-24 carbon atoms include the same ones as (a1). Aliphatic
alcohols containing 1-7 carbon atoms include, for example,,
saturated aliphatic alcohols, such as methanol, ethanol,
propanol, butanol, pentyl alcohol, hexyl alcohol and heptyl
alcohol; unsaturated aliphatic alcohols, such as propenyl
alcohol, butenyl alcohol and pentenyl alcohol; and
cycloaliphatic alcohols, such as methylcyclohexyl alcohol.
There may be used one or two or more of these. Among these
aliphatic alcohols, preferred are primary or secondary ones and
more preferred are primary ones . Besides, the alkyl group moiety
may be linear or branched. Particularly preferred are dodecyl
alcohol, tridecyl alcohol, tetradecyl alcohol, hexadecyl
alcohol and octadecyl alcohol.
As alkylene oxides (b2) and (b3), there may be mentioned
alkylene oxides containing at least 2, preferably 2-8,
particularly 2-3 carbon atoms, liistrative examples include EO,
PO, 1,2- or 2,3-butylene oxide, tetrahydrofran, styrene oxide
and the like, and two or more may be used together. When two
or more are used, they may be added block-wise or added
random-wise. Among these, preferred are EO and PO.
As the catalyst (d) , used is one providing a distribution
constant c' of the resulting alkylene oxide adduct of 1.0 or
less. Preferred is one providing c' of 0.7 or less, more
preferably c' of 0.45 or less.
Catalysts providing c' of 1. 0 or less include, for example,
perhalogenoic acids or salts thereof, sulfuric acid or salts
thereof, phosphoric acid or salts thereof and nitric acid or
salts thereof. Metals in the case of forming salts are not
particularly restricted, but preferably metals other than
alkali metals and preferred are divalent or trivalent metals..
Preferable of these metals are Mg, Ca, Sr, Ba, Zn, Co, Ni, Cu
and Al; more preferred are Mg, Zn, Ca, Sr, Ba and A1, particularly
Mg, Zn and A1. Halogens of perhalogenoic acids or salts thereof
include chlorine, bromine and iodine, and preferred is chlorine .
Thus, preferred as (d) are divalent or trivalent metal
perchlorates, and more preferred are perchlorates of metal
selected from the group consisting of Mg, Zn and A1. Besides,
divalent or trivalent metal alcoholate may be used in
combination. The amount of the metal alcoholate used together
is 20-200 parts by weight per 100 parts by weight of (d). As
alkyl groups of metal alcoholates, there may be mentioned lower
alkyl groups (containing 1-4 carbon atoms) easy to be distilled
off as alcohols, or alkyl groups of the same composition as the
raw material aliphatic alcohols. Though one kind of these
catalysts may be used alone, it is preferred to use two or more
catalysts in conjunction [for example, magnesium
perchlorate/magnesium sulfate heptahydrate=95/5 - 50/50,
magnesium perchlorate/aluminum perchlorate=99/l - 30/70 (all
weight ratio)] .
From the reaction rate and economical point of view,
preferable amount of catalyst (d) is 0.001-1 part by weight per
100 parts by weight of the total of (a2) and (b2) . More preferably
it is 0.003-0.8 part by weight, particularly 0.005-0.5 part by
weight.
Catalyst used in adding an alkylene oxide (b3) to an
alkylene oxide adduct (e) obtained by adding (b2) to (a2) is
an alkaline catalyst (f). Alkaline catalysts (f) include
hydroxides of alkali metals and alkaline earth metals, for
example, lithium hydroxide, sodium hydroxide, potassium
hydroxide, cesium hydroxide, magnesium hydroxide, calcium
hydroxide and barium hydroxide; among which more preferred are
potassium hydroxide and cesium hydroxide.
From the reaction rate and economical point of view,
preferable amount of catalyst (f) is 0.0001-1 part by weight
per 100 parts by weight of the total of (e) and (b3). More
preferably it is 0.001-0.8 part by weight.
As to reaction conditions in the case of reacting (a2) with
(b2), there may be mentioned methods comprising mixing (a2) with
(d), carrying out nitrogen substitution, thereafter
introducing (b2) at a temperature of 80-200°C under pressure
of -0.8 - 5kgf/cm2 to a prescribed amount of (b2) , followed by
carrying out aging at a temperature of 80-200°C until the
pressure within the reaction system reaches equilibrium.
To an alkylene oxide adduct (e) thus obtained, is added
an alkaline catalyst (f), followed by reacting an alkylene oxide
(b3) in the same manner as above to obtain an aimed aliphatic
alcohol alkylene oxide adduct.
After termination of polymerization according to this
invention, the resulting aliphatic alcohol alkylene oxide
adduct may be used as such or through adjusting pH for various
applications. If desired, the catalyst can be removed from the
polymerized product, through adsorption treatment with an
adsorbent, such as "Kyowaad 600" (an adsorbent of aluminum
silicate type, produced by Kyowa Chemical Ind.), followed by
filtration operation. In this case, the time required for
filtration operation can optionally reduced by using a filter
aid of diatomaceous earth type (such as "Radiolite", produced
by Showa Chemical Ind.). Besides, the alkaline catalyst may be
neutralized with a hydroxycarboxylic acid (such as lactic acid)
as written in JP Patent Lay-open No.112931/1981 and JP Patent
Publication No.53417/1990.
Since aliphatic alcohol alkylene oxide adducts obtained
by the process (II) of the invention are of lower content of
unreacted aliphatic alcohol, they can be used for the purpose
of improving odor as intermediates for anionic surfactants of
low odor, such as sulfated products and carboxymethylated
products . They are of course useful in the above-mentioned uses,
such as emulsifiers and dispersants.
(Ill) Anionic surfactant
In another aspect of the present invention, provided is
an anionic surfactant obtainable by anionization of an
aliphatic alcohol alkylene oxide adduct (A'),
said (A' ) being directly produced by adding an alkylene
oxide (b1) to an aliphatic alcohol (a1) and satisfying the
following (ii'), (iii') and (iv).
(ii') The ratio Mw/Mn of a weight-average molecular weight (Mw)
to a number-average molecular weight (Mn) satisfies the
following relation (2') or (3').
Mw/Mn=0.030XLn(v")+1.010 (in case of v" Mw/Mn=-0.026XLn(v")+1.139 (in case of v=10) (3')
Herein, v" represents the average of (m'+n'+p') in the
following general formula (1').
(iii') A distribution constant c", determined by the following
equation (4"), is 1.0 or less.
c"=(v" + no/noo - 1)/[Ln(noo/no) + no/noo - 1] (4")
Herein, v" is the Game in the above. This is required only
in the case of v" up to 12, as described above . The n00 represents
the molar number of the aliphatic alcohol (a1) used in the
reaction, and n0 represents the molar number of the aliphatic
alcohol (a1) unreacted.
(iv) It comprises one compound or a mixture of two or more
thereof, represented by the following general formula (1'):
R1O-[(C2H4O)m'/ (AO)n']-(C2H4O)p'-H (1')
Herein, R1 is an aliphatic hydrocarbon group containing
8-24 carbon atoms or a cycloaliphatic hydrocarbon group
containing 8-24 carbon atoms; A is an alkylene group containing
at least 3 carbon atoms; m' is 0 or an integer of 1 or more,
the average thereof being in the range of 0-5, n' is 0 or an
integer of 1 or more, the average thereof being in the range
of 0-5, p' is 0 or an integer of 1 or more, the average thereof
being in the range of 0-10, (m'+n'+p') is an integer, the average
thereof being in the range of 1-20, and average of
(m/ +p')/(m' +n' +p' ) is at least 0.5. In case of m'?0 and n'
?0, [ (C2H4O)m'/ (AO)n'] represents block addition or random
addition.
The general formula (1) and the general formula (1') are
different with respect to the values of m, n and p and m' , n'
and p', though R1 and A are the same. That is, m' in the general
formula (1' ) is 0 or an integer of 1 or more,, the average thereof
being in the range of 0-5; while m in the general formula (1)
is 0 or an integer of 1 or more, the average thereof being in
the range of 0-4. In the general formula (1'), n' is 0 or an
integer of 1 or more, the average thereof being in the range
of 0-5; whereas n in the general formula (1) is 0 or an integer
of 1 or more, the average thereof being in the range of 0-3.
In the general formula (1' ) , p' is 0 or an integer of 1 or more,
the average thereof being in the range of 1-10; while p in the
general formula (1) is 0 or an integer of 1 or more, the average
Lhereof being in the range of 1-80, In the general formula (1' ) ,
(m' +n' +p' ) is an integer, the average thereof being in the range
of 1-20; whereas (m+n+p) in the general formula (1) is an integer,
the average thereof being in the range of 3-81. With respect
to (m+p) / (m+n+p) , the both are equally at least 0.5 on average.
As aliphatic alcohol alkylene oxide adducts (A')
satisfying (ii'), (iii') and (iv), there may be used alkylene
oxide adducts after termination of the first step before using
an alkaline catalyst or alkylene oxide adducts after
termination of the second step, in the above-described
production method of aliphatic alcohol alkylene oxide adduct
comprising two steps, as far as they are ones satisfying iii' ),
(iii') and (iv).
Methods for anionizing an aliphatic alcohol alkylene oxide
adduct (A') satisfying (ii'), (iii') and. (iv) are not
particularly restricted, as far as the terminal hydroxyl group
is anionized, and include, for example, sulfation, phosphation,
sulfosuccination and carboxyetherification.
As sulfation, there can be mentioned a method by sulfating
the resulting aliphatic alcohol alkylene oxide adduct (A') as
such and then neutralizing with an alkali such as sodium
hydroxide. Concretely, there may be mentioned, for instance,
(a) method by using chlorosulfonic acid, (b) method by using
sulfan, (c) method by using sulfamic acid and (d) method by using
sulfuric acid. Sulfan of (b) is used diluted with dry nitrogen
or the like.
Reaction temperature is usually 0-70°C, preferably 10-
50°C in the cases of (a) and (b) . It is usually 50-150°C,
preferably 60-130°C in the cases of (c) and (d) . Reaction time,
which may vary depending on reaction temperature, is generally
0.1-10 hours, preferably 0.5-5 hours. Molar ratio of (A') to
the above sulfating agent is usually 1.0:1.2 - 1.0:0.8,
preferably 1.0:1.1 - 1.0:0.9.
Reaction manners, in any cases of (a) - (d) , include both
continuous reaction and batch-wise reaction.
End point of sulfating reaction is such a point that the
acid value (AV) represented by 56100/(molecular weight of
sulfated product) reaches 90-110%, preferably 95-105%, of the
theoretical value.
Besides, the end point, which may be confirmed through
measuring the amount of combined sulfuric acid, is such a point
that the amount of combined sulfuric acid represented by (80
X 100)/(molecular weight of sulfated product) reaches 90-110 %,
preferably 95-105%, of the theoretical value.
Phosphation can be carried out by phosphating the
resulting aliphatic alcohol alkylene oxide adduct (A' ) with an
phosphating agent, such as phosphoric acid, polyphosphoric acid,
phosphoric anhydride, phosphorus oxychloride or the like, and
then neutralizing with NaOH, KOH, an amine or the like.
Phosphation is same as phosphoric esterification, and forms
monoester, diester and the like, all these are included within
the invention.
Reaction of (A' ) with phosphoric anhydride is carried out
at a reaction temperature of usually 30-150°C, preferably
60-130°C within an atmosphere of nitrogen to obtain
diphosphoric ester of (A') , followed by hydrolyzing with water
equimolar of phosphoric anhydride to thereby obtain
monophosphoric ester of (A'). Reaction time, which may vary
depending on reaction temperature, is generally 1-10 hours,
preferably 2-5 hours. Molar ratio of (A') to the phosphoric
anhydride is usually 2.0:1.15 - 2.0:0.85, preferably 2.0:1.05-
2.0:0.95 in the case of monophosphoric ester and usually 1.0:0.4
- 1.0:0.6, preferably 1.0:0.45 - 1.0:0.55 in the case of
diphosphoric ester.
End point of phosphating reaction is such a point that the
acid value (AV) represented by 56100/(molecular weight of
esterified product) reaches 90-110%, preferably 95-105%, of
the theoretical value. Thereafter, the product is neutralized
with an aqueous solution of an alkali such as NaOH or an amine
to obtain an objective composition. Degree of neutralization
may be optionally selected.
Sulfosuccination is a method by two step reaction
processes, comprising the step of reacting (A') with maleic
anhydride (hereinafter referred to as MA) to obtain a monoester
and the step of sulfonating it in the presence of water with
a sulfite or an acid sulfite.
Reaction of (A') with MA is carried out at a reaction
temperature of usually 50-100°C, preferably 60-90ºC within an
atmosphere of nitrogen to obtain a MA monoester of (A'). In case
where MA is added in an excess amount, MA is removed under reduced
pressure after termination of the monoesterification reaction.
Molar ratio of (A') to MA is usually 1.0:0.9 - 1.0:1.1,
preferably 1.0:0.95 - 1.0:1.05.
End point of monoesterif ication is such a point that an
acid number represented by 56100/(molecular weight of the
esterified product) reaches 90-110 % of the theoretical value,
preferably 95-105%.
Subsequently, the resulting monoesterified product is
sulfonated with a sulfite or an acid sulfite. Sulfites include,
for example, alkali metal salts, such as sodium sulfite and
potassium sulfite, alkaline earth metal salts, such as
magnesium sulfite, and ammonium salts, such as ammonium sulfite .
Acid sulfites include hydrogen sulfites, such as sodium
hydrogen sulfite, potassium hydrogen sulfite, ammonium
hydrogen sulfite and magnesium hydrogen sulfite. Sulfonation
can be carried out by reacting the esterified product with a
sulfite or an acid sulfite in the presence of water. Molar ratio
of the monoesterified product to a sulfite or an acid sulfite
is usually 1.0:0.9 - 1,0:1.1, preferably 1.0:0.95 - 1.0:1.05.
Reaction temperature is usually 30-90°C, preferably 40-80°C.The
reaction is usually carried out within an atmosphere of nitrogen .
Reaction period, which may vary depending upon the reaction
temperature, is generally 1-10 hours, preferably 2-5 hours.
End point of sulfonation is such a point that a combined
surfuric acid amount represented by (80 X 100) / molecular weight
of the sulfonated product reaches 90-110%. preferablv 95-105 %
of the theoretical value. After sulfonation is terminated, pH
is adjusted to neutralize with an organic acid such as citric
acid or an alkanolamine such as triethanolamine.
Carboxyetherification can be carried out, for instance, through
condensation reaction of the resulting aliphatic alcohol
alkylene oxide adduct (A' ) with a mono-halo-substituted lower
carboxylic acid salt, such as a monochloroacetate, a
monobromoacetate, a monochloropropionate, a
monobromopropionate or the like (preferably a
monochloroacetate, particularly sodium monochloroacetate), in
the presence of a caustic alkali and optionally a solvent.
Reaction of (A') with sodium monochloroacetate can be
carried out, for example, in a molar ratio of (A' ) to sodium
monochloroacetate of usually 1.0:0.90 - 1.0:1.60 preferably
0:0.95 - 1.0:1.50, at a reaction temperature of usually 30-
100°C preferably 40-70°C, within an atmosphere of nitrogen,
using a solvent such as toluene and adding sodium hydroxide
gradually. Then, purification processes such as water washing
and separation are gone through to obtain a carboxyetherified
product of the aliphatic alcohol alkylene oxide adduct.
Thereafter, water is added thereto to obtain an aqueous solution
of the carboxyetherified product of the aliphatic alcohol
alkylene oxide adduct.
Degree of etherification in carboxyetherification can be
measured with liquid chromatography under the following
conditions.
Measurement conditions of liquid chromatography
Colmun : ODS type, 6 mmØX15 cm
Colmun temperature : 35°C
Elutant : methanol/water=90/10
Flow rate : 0.8 ml/min.
Sample concentration: 10 %
Pour : 30 µl
End point is such a point that a degree of etherif ication
reaches at least 90 %, preferably at least 95 %.
Kinds of anionization as described above may be variously
selected, and there can be used different types depending upon
uses of the resulting anionic surfactants. Among anionized
products, preferred are the above-mentioned four types.
Concrete examples of preferable anionic surfactants
include anionized products of (A') of the general formula (1),
wherein R1 is an aliphatic hydrocarbon group containing 8-18
carbon atoms, m' is 0-2 on the average, n' is 0-2 on the average,
p' is 1-3 on the average, and m'+n'+p' is 1-6 on the average;
and particularly preferred are anionized products of (A'), R
being an aliphatic hydrocarbon group containing 8-14 carbon
atoms and m'+n'+p' being 1-5 on the average.
Anionic surfactants, obtain by anionizing (A') satisfying
(ii'), (iii') and (iv) according to the above methods, exhibit
excellent forming properties and detergency. Besides, since
aliphatic alcohol alkylene oxide adduct (A') satisfying (ii'),
(iii') and (iv) contains the raw material aliphatic alcohols
only in a small amount, there can be attained ones of less skin
irritation to human bodies owing to lower content of anionized
products of aliphatic alcohols. In addition, odor is also
bettered. Moreover, phosphated products, sulfo-succinated
products and carboxyetherified products heretofore have had
problems in long-term storage stablity at lower temperature and
higher temperature (particularly misting or solidification at
lower temperature), while products according to the present
invention have remarkably improved stability. Besides, anionic
surfactants of this invention, having surface activities, such
as penetrating properties in addition to detergency and forming
properties as above, are particularly useful as detergents, for
example, shampoo, detergent for dishes, detergent for rigid
surfaces such as metals.
In applying anionic surfactants thus obtained for
detergents and other uses, there may be formulated othez
nonionic surfactants, anionic surfactants, cationic
surfactants and amphoteric surfactants. To be concrete, there
can be mentioned those described above with respect to nonionic
surfactants.
(IV) Detergent compositions
In addition to using the anionic surfactant of the
invention alone, it may be made into a detergent composition,
preferably by blending a nonionic surfactant and/or an
amphoteric surfactant. Illustrative of nonionic surfactants
and amphoteric surfactants are those mentioned above regarding
nonionic surfactants. Amounts of surfactant active ingredients
formulated within compositions are, as solid content, 3-60%
preferably 5-50% of the anionic surfactant of the invention,
preferably 3-60% particularly 5-50% of a nonionic surfactant
and preferably 1-50% particularly 2-30% of an amphoteric
surfactant.
Besides, additives known heretofore can be formulated in
the detergent compositions. There may be used together as such
additives, humectants, such as glycerol and sodium
pyrrolidone-carboxylate; high molecular weight compounds used
as conditioners, such as cationized cellulose, cationized guar
gum, polyethyleneglycol, sodium polyacrylate, hydroxyethyl
cellulose and protein derivatives respectively having a
weight-average molecular weight of 500-5,000,000; silicones,
such as dimethylpolysiloxane, modified silicones having
various organic groups introduced into a part of methyl groups
of dimethylpolysiloxane and cyclic dimethylsiloxane;
chelating agents, such as sodium ethylenediamine-tetraacetate
and sodium 1-hydroxyethane-l, 1-diphosphonate; lower alcohols,
such as ethanol, propylene glycol and dipropylene glycol;
perfumes, colorants, preservatives, ultraviolet absorbers and
water.
Forms of detergent compositions, including usually
liquids, pastes, solids, powders and the like, are not
particularly restricted, but liquids and pastes are preferred
in view of handiness. In case of liquid and paste shampoos, for
example, are used the anionic surfactant of the invention in
an amount of 5-30% by weight, the total of surfactants in the
range of 5-50% by weight, preferably 10-30% by weight, high
molecular weight compounds and silicones in an amount of 0-
5% by weight, humectants, chelating agents and lower alcohols
in an amount of 0-10% by weight and water in an amount of 35-95%
by weight.
EXAMPLES
This invention is further explained by Examples below, but
the invention is not limited to these. Parts represent parts
by weight and % represents % by weight.
Measurements of molecular weights in Examples 1-16 and
Comparative Examples 1-13 are carried out through
gelpermeation chromatography (hereinafter referred to as GPC)
below.
>
Kind of Machine: HLC-8120 (produced by Tosoh Corp.)
Column: TSK gels SuperH4000, 3000 and 2000 (all produced
by Tosoh Corp.)
Column temperature: 40°C; Detector: RI;
Solvent: tetrahydrofuran; Flow rate: 0.6 ml/min.;
Sample concentration: 0.25 %; Pour: 10 µl ;
Standard: polyoxyethylene glycol (TSK STANDARD POLYETHYLENE
OXIDE, produced by Tosoh Corp.)
Data processor: SC-8020 (produced by Tosoh Corp.)
Measurements of concentration of unreacted aliphatic
alcohol in Examples 1-16 and Comparative Examples 1-13 are
carried out through gas chromatography (hereinafter referred
to as GC) below.
>
Kind of Machine: Gas chromatograph GC-14B (produced by
Shimadzu Corp.)
Detector: FID
Colmun: Glass colmun (inner diameter=about 3mm, length=about
2 m)
Column packing material: Silicone GE SE-30 5%
Column temperature: raised from 90°C to 2 8 0°C
Heat-up rate: 4°C/min.; Carrier gas: nitrogen;
Sample: 50% acetone solution; Pour: 1µl;
Determination: determined using, as an internal standard, an
aliphatic alcohol containing carbon atoms less by 2 or 3 than
the aliphatic alcohol used.
Example 1
Into a stainless autoclave equipped with stirring and
temperature-controlling functions, 186 parts (1 mole) of lauryl
alcohol, 0.05 part of magnesium perchlorate and 0.01 part of
magnesium sulfate heptahydrate were charged; and, after
replacing the atmosphere within the vessel with nitrogen,
dehydration was carried out for 1 hour at 120°C under reduced
pressure (about 20 mmHg). Then, 88 parts (2 moles) of EO was
introduced under a gauge pressure of 1-3 kgf/cm2 at 150°C.
Weibull distribution constant c' of the resulting adduct was
0.42, and the amount of unreacted alcohol was 2.2 % (0. 032 mole) .
To this adduct, was added 0.3 parts of potassium hydroxide, and
220 parts (5 moles) of EO was introduced under a gauge pressure
of 1-3 kgf/crrr at 150°C. To the reaction product, was added 3
parts of "Kyowaad 600" (an adsorbent of aluminum silicate type,
produced by Kyowa Chemical Corp.), and the catalysts were
adsorbed at 90°C, followed by filtering them to obtain a nonionic
surfactant (B-1) of this invention.
Upon measuring molecular weight distribution and
unreacted aliphatic alcohol amount through GPC and GC, Mw/Mn
was 1.045 [calculated value of the upper limit of Mw/Mn
satisfying the relation (G) : 1.049], and the calculated value
of distribution constant c according to the equation (4) was
0.92.
Regarding Examples 2-14 and Comparative Examples 1-11,
molecular weight distribution and unreacted aliphatic alcohol
amount were also measured similarly through GPC and GC. The
results, together with those of Example 1, are shown in Tables
1, 2 and 4.
Example 2
In the same manner as Example 1, except that 0.04 part of
magnesium perchlorate and 0.01 part of aluminum perchlorate
nonahydrate were used instead of 0.05 part of magnesium
perchlorate (distribution constant c' of the resulting adduct
being 0.38 and the amount of unreacted alcohol being 1.7 %) and
that 352 parts (8 moles) of EO was used instead of 220 parts
of EO introduced in the presence of the alkaline catalyst, a
nonionic surfactant (B-2) of this invention was obtained.
Example 3
In the same manner as Example 1, except that barium sulfate
was used instead of magnesium sulfate heptahydrate
(distribution constant c' of the resulting adduct being 0.32
and the amount of unreacted alcohol being 1.1 %) and that 618
parts (14 moles) of EO was used instead of 220 parts of EO in
the presence of the alkaline catalyst, a nonionic surfactant
(B-3) of this invention was obtained.
Example 4
In the same manner as Example 1, except that 1,672 parts
(38 moles) of EO was used instead of 220 parts of EO in the
presence of the alkaline catalyst, a nonionic surfactant (B-4)
of this invention was obtained.
Example 5
In the same manner as in Example 1, except using no
magnesium sulfate heptahydrate, an EO adduct of lauryl alcohol
was obtained. Distribution constant c' of the resulting adduct
was 0.60, and the amount of unreacted alcohol was 4.5 %. To this
adduct, 1.3 parts of potassium hydroxide was added, and 116
parts (2 moles) of PO and then 176 parts (4 moles) of EO were
introduced under a gauge pressure of 1-3 kgf/cm2 at 130°C. The
reaction product was post-treated in the same manner as in
Example 1 to obtain a nonionic surfactant (A-1) of this
invention.
Example 6
In the same manner as Example 5, except that 528 parts (12
moles) of EO was used instead of 176 parts of EO introduced in
the presence of the alkaline catalyst, a nonionic surfactant
(A-2) of this invention was obtained.
Example 7
Into the same vessel as in Example 1, 186 parts (1 mole)
of lauryl alcohol, 0.05 part of magnesium perchlorate and 0.05
part of zinc perchlorate were charged; and, after replacing the
atmosphere within the vessel with nitrogen, dehydration was
carried out for 1 hour at 120°C under reduced pressure (about
20 mmHg) . Then, 116 parts (2 moles) of PO was introduced under
a gauge pressure of 1-3 kgf/cm2 at 120°C. Distribution constant
c' of the resulting adduct was 0.42, and the amount of unreacted
alcohol was 2.0 %. To this adduct, 1.3 parts of potassium
hydroxide was added, and 704 parts (16 moles) of EO was
introduced under a gauge pressure of 1-3 kgf/cm2 at 130°C. The
reaction product was post-treated in the same manner as in
Example 1 to obtain a nonionic surfactant (A-3) of this
invention.
Example 8
In the same manner as in Example 1, except using 0.05 part,
of zinc perchlorate instead of magnesium sulfate, dehydration
of lauryl alcohol was carried out. Then, 44 parts (1 mole) of
EO and 58 parts (1 mole) of PO were mixed and introduced under
a gauge pressure of 1-3 kgf/cm2 at 120°C. Distribution constant
c' of the resulting adduct was 0. 34, and the amount of unreacted
alcohol was 1.3 %. To this adduct, 1.3 parts of potassium
hydroxide was added, and 704 parts (8 mole) of EO was introduced
under a gauge pressure of 1-3 kgf/cm2 at 130°C. The reaction
product was post-treated in the same manner as in Example 1 to
obtain a nonionic surfactant (A-4) of this invention.
Example 9
In the same manner as in Example 1, except using 0.03 part
of zinc sulfate instead of magnesium sulfate, an EO adduct of
lauryl alcohol was obtained. Distribution constant c' of the
resulting adduct was 0.38 and the amount of unreacted alcohol
was 1.7 % . To this adduct, 1.3 parts of potassium hydroxide was
added, and 144 parts (2 moles) of 1,2-butylene oxide and then
704 parts (8 moles) of EO were introduced under a gauge pressure
of 1-3 kgf/cm2 at 130°C. The reaction product was post-treated
in the same manner as in Example 1 to obtain a nonionic surfactant
(A-5) of this invention.
Comparative Example 1
Into the same vessel as in Example 1, 186 parts (1 mole)
of lauryl alcohol and 0.3 part of potassium hydroxide were
charged; and after replacing the atmosphere within the vessel
with nitrogen, dehydration was carried out for 1 hour at 120°C
under reduced pressure (about 20 mmHg). Then, 308 parts (7
moles) of EO was introduced under a gauge pressure of 1-3 kgf/cm
at 150°C. The reaction product was post-treated in the same
manner as in Example 1 to obtain a nonionic surfactant I.
Comparative Example 2
In the same manner as Comparative Example 1, except using
440 parts (10 moles) of EO instead of 308 parts of EO, a nonionic
surfactant II was obtained.
Comparative Example 3
In the same manner as Comparative Example 1, except that
88 parts (2 moles) of EO, 116 parts (2 moles) of PO and 264 parts
(6 moles) of EO were successively introduced instead of 308
parts of EO, a nonionic surfactant III was obtained through
filtration.
Comparative Example 4
In the same manner as Comparative Example 3, except using
88 parts (2 moles) of EO, 116 parts (2 moles) of PO and 528 parts
(12 moles) of EO instead of 88 parts (2 moles) of EO, 116 parts
(2 moles) of PO and 264 parts (6 moles) of EO, a nonionic
surfactant IV was obtained through filtration.
Comparative Example 5
Into the same vessel as in Example 1, 186 parts (1 mole)
of lauryl alcohol was charged; and, after replacing the
atmosphere within the vessel with nitrogen, dehydration was
carried out for 1 hour at 120°C under reduced pressure (about
20 mmHg), followed by adding 0.3 part of boron trifluoride
diethylether and then replacing the atmosphere within the
vessel with nitrogen. Subsequently, 440 parts (10 moles) of EO
was introduced under a gauge pressure of 1 kgf/cm at 50°C. The
reaction product was neutralized with an alkali to obtain a
nonionic surfactant V. In this Comparative Example, formation
of about 6 % of byproduct polyetheleneglycol was observed.
Comparative Example 6
In the same manner as Comparative Example 5, except using
88 parts (2 moles) of EO, 116 parts (2 moles) of PO and 264 parts
(6 moles) of EO instead of 440 parts of EO, a nonionic surfactant
VI was obtained through filtration.
Example 10
In the same manner as in Example 1, except using 0.01 part
instead of 0.02 parts of magnesium sulfate, an EO adduct of
lauryl alcohol was obtained. Distribution constant c' of the
resulting adduct was 0.42 and the amount of unreacted alcohol
being 2.2% (0.032mole) . To this adduct, 0.3 parts of potassium
hydroxide was added, and 61.6 parts (1.4 moles) of EO was
introduced under a gauge pressure of 1-3 kgf/cm2 . The reaction
product was post-treated in the same manner as in Example 1 to
obtain an emulsifier (I-1) comprising a nonionic surfactant of
this invention. HLB was 8.9.
Example 11
In the same manner as Example 10, except that 242 parts
(1 mole) of cetyl alcohol was used instead of lauryl alcohol
and 105.6 parts (2.4 moles) of EO was used instead of 61.6 parts
of EO introduced in the presence of the alkaline catalyst to
obtain an emulsifier (1-2) comprising a nonionic surfactant of
this invention. HLB was 8.9.
Example 12
In the same manner as Example 10, except that 270 parts
(1 mole) of stearyl alcohol was used instead of lauryl alcohol
and 127. 6 parts (2.9 moles) of EO was used instead of 61. 6 parts
of EO introduced in the presence of the alkaline catalyst to
obtain an emulsifier (1-3) comprising a nonionic surfactant of
this invention. HLB was 8.9.
Comparative Example 7
Into the same vessel as in Example 1, 186 parts (1 mole)
of lauryl alcohol and 0.3 part of potassium hydroxide were
charged; and, after replacing the atmosphere within the vessel
with nitrogen, dehydration was carried out for 1 hour at 130°C
under reduced pressure (l-5mmHg) . Then, 149.6parts (3.4moles)
of EO was introduced under a gauge pressure of 1-3 kgf/cm2 at
150°C. The reaction product was post-treated in the same manner
as in Example 1 to obtain an emulsifier I. HLB was 8.9.
Comparative Example 8
In the same manner as Comparative Example 5, except using
149.6parts (3.4moles) of EO instead of 440 parts of EO to obtain
an emulsifier II. HLB was 8.9. In this Comparative Example. The
formation of about 4% of byproduct polyetheleneglycol was
observed.
Comparative Example 9
Into the same vessel as in Example 1, 186 parts (1 mole)
of lauryl alcohol and 3.6 part of magnesium perchlorate were
charged; and, after replacing the atmosphere within the vessel
with nitrogen, dehydration was carried out for 1 hour at 120°C
under reduced pressure (about 2 0 mmHg). Then, 149.6 parts (3.4
moles) of EO was introduced under a gauge pressure of 1-3 kgf/cm
at 150°C. The reaction product was post-treated in the same
manner as in Example 1 to obtain an emulsif ier III. HLB was 8.9.
In this case, aldehyde odor was severe, and about 3% of high
molecular weight materials (dimers such as aldol condensates)
were contained as byproducts. Emulsifier III obtained in this
Comparative Example was severely colored and of black-brown
shades. Average addition molar number of EO determined from
hydroxyl number was 2.5 moles.
Test Example 1
Using emulsifiers (I-1) - (1-3) obtained in Examples 10
- 12 and emulsifiers I - III obtained in Comparative Examples
7 - 9, a mineral oil having an aniline point of 70°C was
emulsified into water to prepare O/W type emulsions. Test
conditions are shown below.
Three parts of each emulsifier was blended with 97 parts
of the mineral oil/ and 5 parts of the blend was thrown into
a 100 ml capped measuring cylinder, charged with 95 parts of
deionized water separately temperature-conditioned to 25°C.
Then, the measuring cylinder was shaken up and down 20 times
and allowed to stand at 25°C.
Emulsifed conditions just after, after 30 minutes, 60 minutes
and 90 minutes were observed and evaluated by the above-
described numerical system of rating. Rating after 60 minutes
is emulsiflability index s. The measurement results are shown
in Table 3.
It is apparent from the results of Table 3 that Examples
obtained using each surfactant of this invention as the
emulsifier have emulsifiability index of 10 and exhibited
excellent emulsifiabilty and emulsion stability, as compared
with Comparative Examples, and also showed foaming properties
of less than a half of Comparative Examples.
Example 13
Into the same vessel as in Example 1, 219 parts (1 mole)
of Dobanol 45 (Trade name, produced by Mitsubishi Chemicals
Corp.; a mixture of C14/C15=65/35 and linear content of about
75%), 0.05 part of magnesium perchlorate and 0. 02 part of barium
sulfate were charged; and, after replacing the atmosphere
within the vessel with nitrogen, dehydration was carried out
for 1 hour at 130°C under reduced pressure (1-5 mmHg) . Then,
88 parts (2 moles) of EO was introduced under a gauge pressure
of 1-3 kgf/cm at 150°C. Weibull constant of the resulting adduct
was 0.38, and the amount of unreacted alcohols was 1.7 %. To
this adduct, 1.3 parts of potassium hydroxide was added, and
87 parts (1.5 moles) of PO and 492.8 parts (11.2 moles) of EO
were introduced successively in this order under a gauge
pressure of 1-3 kgf/cm at 130°C. The reaction product was
post-treated in the same manner as in Example 1 to obtain an
emulsifier (1-4) of this invention. Clouding point of 2 %
aqueous solution of the emulsifier (1-4) was 87°C.
Example 14
In the same manner as in Example 13, an EO adduct of Dobanol
4 5 having Weibull constant of 0.38 was obtained. To this adduct,
0.5 part of potassium hydroxide was added, and 528 parts (12
moles) of EO was introduced under a gauge pressure of 1-3 kgf/cm2
at 130°C. The reaction product was post-treated in the same
manner as in Example 1 to obtain an emulsifier (1-5) of this
invention. Clouding point of 2 % aqueous solution of the
emulsifier (1-5) was 87°C.
Comparative Example 10
Into the same vessel as in Example 1, 219 parts (1 mole)
of Dobanol 45 and 0.3 part of potassium hydroxide were charged;
and, after replacing the atmosphere within the vessel with
nitrogen, dehydration was carried out for 1 hour at 130°C under
reduced pressure (1-5 mmHg). Then, 88 parts (2 moles) of EO,
87 parts (1.5 moles) of PO and 462 parts (10.5 moles) of EO were
introduced successively in this order under a gauge pressure
of 1-3 kgf/cm at 150°C. The reaction product was post-treated
in the same manner as in Example 1 to obtain an emulsifier IV.
Clouding point of 2% aqueous solution of the emulsifier IV was
87°C.
Comparative Example 11
In the same manner as in Example 10, Dobanol 4 5 was
dehydrated. Then, 484 parts (11 moles) of EO was introduced
under a gauge pressure of 1-3 kgf/cm2 at 150°C. The reaction
product was post-treated in the same manner as in Example 1 to
obtain an emulsifier V.
Test Example 2
Using emulsifiers (1-4) and (1-5) obtained in Examples 13
- 14 and emulsifiers IV and V obtained in Comparative Examples
10 and 11, and further using a nonylphenol EO 11 moles adduct
(HLB: 13.8, freezing point: 16°C, emulsiflability index t: 9)
as emulsifier VI, an oxidized polyethylene wax was emulsified
under pressure at high temperature to compare emulsifiability.
Test conditions are shown below.
Into a stainless pressure vessel, charged were 40 parts
of an oxidized polyethylene wax (LUWX OA3, produced by BASF
(weight-average molecular weight: 9000-10000, acid number:
22-24)) , 11 parts of each emulsifier, 0.5 part of potassium
hydroxide and 48.5 parts of deionized water together with ten
stainless beads, and after being sealed with nitrogen,
emulsification was carried out through shaking for 30 minutes
under pressure of 2-3 kgf/cm at 140°C. The measurement results
are shown in Table 4.
Evaluation was carried out, in accordance with the above
mentioned bases, regarding the state of 1 % aqueous dilute
solution.
It is apparent from the results of Table 4 that emulsifiers
(I) comprizing surfactants (A) and (B) of the invention have
emulsifiability comparable to the nonylphenol EO adduct, and
(1-4) has an improved low-temperature flowability maintaining
emulsifiability. On the other hand, conventional nonionic
surfactants of non-alkylphenol type do not provide such
emulsifiability, though low-temperature flowability could be
improved.
Example 15
In the same manner as in Example 13, except using 0. 02 part
of magnesium sulfate heptahydrate instead of barium sulfate,
an EO adduct of Dobanol 45 was obtained. Weibull constant of
the resulting adduct was 0.42, and the amount of unreacted
alcohols was 2.2 % (0.032 mole). To this adduct, 1 parts of
potassium hydroxide was added; and 88 parts (2 moles) of EO,
116 parts (2 moles) of PO and 352 parts (8 moles) of EO were
introduced successively in this order under a gauge pressure
of 1-3 kgf/cm2. The reaction product was post-treated in the
same manner as in Example 1 to obtain a detergent (L-l) of this
invention. HLB was 12.2.
Upon measuring molecular weight distribution and
unreacted aliphatic alcohol amount of this detergent (L-l)
through GPC and GC, Mw/Mn was 1.068 [calculated value of the
upper limit of Mw/Mn satisfying the relation (3) : 1.070], and.
the amount of unreacted aliphatic alcohols was undetected.
Comparative Example 12
In the same manner as in Comparative Example 11, except
using 1.5 parts of potassium hydroxide instead of 0.3 part
thereof, Dobanol 45 was dehydrated. Then, 176 parts (4 moles)
of EO, 116 parts (2 moles) of PO and 352 parts (8 moles) of EO
were introduced successively in this order under a gauge
pressure of 1-3 kgf/cm2 at 150°C . The reaction product was
post-treated in the same manner as in Example 1 to obtain a
detergent (VII). HLB was 12.2.
Upon measuring molecular weight distribution and
unreacted aliphatic alcohol amount of this detergent (VII)
through GPC and GC, Mw/Mn was 1.101 [calculated value of the
upper limit of Mw/Mn satisfying the relation (3): 1.070], the
amount of unreacted aliphatic alcohols was 0.04 8 % and the
calculated value of distribution constant c according to the
equation (4) was 2.51.
Test Example 3
Using detergent (L-l) obtained in Example 15, detergent
(VII) and a nonylphenol EO 9.5 moles adduct (HLB: 13.1) (VIII),
comparative test of detergency was carried out. Test conditions
are according to those in the above-mentioned method.
Detergency test is carried out in accordance with Leenerts
method (JIS K3370) . Six sheets of slide glasses were used as
a pair of substrates for soils, and soil components of the
above-described composition were used. Using 0.15 %
concentration aqueous solution of the above detergent liquor
as wash liquid, the slide glass coated with the artificial soils
was washed; and a detergency is determined according to the
above equation, and a detergency index is represented as an
index making detergency of nonylphenol EO 9.5 moles adduct
(VIII) as 100. The measurement results are shown in Table 5.
It is apparent from the results of Table 5 that Example
obtained using the nonionic surfactant of this invention as the
detergent has improved detergency, ac compared with Comparative
Example.
Example 16
In the same manner as in Example 15, an EO adduct of Dobanol
45 of the first step was obtained. To this adduct, 0.3 part of
potassium hydroxide was added, and 264 parts (6 moles) of EO
was introduced under a gauge pressure of 1-3 kgf/cm2 at 150°C.
The reaction product was post-treated in the same manner as in
Example 1 to obtain a surfactant (H-1)of this invention. HLB
was 12.3.
Upon measuring molecular weight distribution and
unreacted aliphatic alcohol amount of (H-1) through GPC and GC,
Mw/Mn was 1.046 [calculated value of the upper limit of Mw/Mn
satisfying the relation (2): 1.052], the amount of unreacted
alcohols was 0.003 % and the calculated value of distribution
constant c according to the equation (4) was 0.83.
Comparative Example 13
Into the same vessel as in Example 1, 219 parts (1 mole)
of Dobanol 45 and 1.0 part of potassium hydroxide were charged;
and, after replacing the atmosphere within the vessel with
nitrogen, dehydration was carried out for 1 hour at 130°C under
reduced pressure (1-5 mmHg). Then, 352 parts (8 moles) of EO
was introduced under a gauge pressure of 1-3 kgf/cm2 at 150°C.
The reaction product was post-treated in the same manner as in
Example 1 to obtain a surfactant (IX). HLB was 12.3.
Upon measuring molecular weight distribution and
unreacted aliphatic alcohol amount of the surfactant (IX)
through GPC and GC, Mw/Mn was 1.092 [calculated value of the
upper limit of Mw/Mn satisfying the relation (2): 052], the
amount of unreacted alcohols was 1.4 % and the calculated value
of distribution constant c according to the equation (4) was
3.13.
Test Example 4
Using surfactant (H-1) obtained in Example 16, surfactant
(IX) obtained in Comparative Example 13 and a nonylphenol EO
8.5 moles adduct (HLB: 12.6) (X), viscosity of aqueous solution
was measured, and a viscosity index is represented as an index
making viscosity of nonylphenol EO 8.5 moles adduct (X) as 100.
Viscosity measurement was carried out with a Brookfield type
viscometer, using a rotor No.3, at 40 rpm, at 25°C. The results
are shown in Table 6.
It is apparent from the results of Table 6 that the
surfactant of this invention shows higher viscosity at the same
concentration as Comparative Example and has improved
thickening function.
In the following Examples, anionic surfactants are
described. Evaluation tests of analysis (molecular weight,
contents of unreacted aliphatic alcohols and anionized
products) and performances below were carried out according to
the following methods.
>
Colmun: TSK gel G2500PWXL
Colmun temperature: 4 0°C; Detector: RI;
Solvent: water/methanol=70/30 (0.5 % sodium acetate);
Flow rate: 1.0 ml/min.;
Sample concentration: 0.25 % by weight; Pour: 200 µl;
Standard: polyoxyethylene glycol (TSK STANDARD POLYETHYLENE
OXIDE, produced by Tosoh
Corp.)
Data processor: SC-8020 (produced by Tosoh Corp.); or
((Measurement conditions-3 of GPC})
Colmun: TSK gels SuperH4000, 3000 and 2000 (all produced
by Tosoh Corp.)
Colmun temperature: 40°C; Detector: RI;
Solvent: tetrahydrofuran; Flow rate: 0.6 ml/min.;
Sample concentration: 0.25 % by weight; Pour: 10 µl;
Standard: polyoxyethylene glycol (TSK STANDARD POLYETHYLENE
OXIDE, produced by Tosoh Corp.)
Data processor: SC-8020 (produced by Tosoh Corp.)
>
Colmun: Silicone GE-SE30
Detector: FID; Injection: 280°C;
Heat-up rate: 100-250°C/10°C min. ;
Internal standard: octanol;
((Measurement conditions-1 of HPLC))
Colmun: Shimapack CLC-ODS
Elute: methanol/water=80/20; Flow rate: 1 ml/min.;
Pour:30 µl; Detector: RI, UV

Into a 300 ml glass vessel, 50 g of a sample was charged,
and odor was judged after allowing it to stand for 1 hour at
300°C.

Using a pH meter M-12 (produced by Horiba-seisakusho
Corp.), stock solution was taken to measurement at 25°C.

Viscosity of an aqueous solution was with a BL type
viscometer, after temperature-conditioning for 2 hours at 25°C.

A detergent composition was charged into a 100 ml glass
bottle; and appearance was observed with eyes after allowing
it to stand for 30 days within thermostatic chambers of 0°C,
25°Cand 50°C. The sample was grossly observed for appearance
in accordance with the following criteria.
Criteria
O: transparent liquid; A: forming some turbidity
(misting)/some tendency of separation; X : forming
remarkable turbidity (misting)/being separated or
solidified

A detergent composition was charged into a 100 ml glass
bottle; degree of color development was observed with eyes after
allowing it to stand for 30 days within thermostatic chambers
of 0°C, 25°C and 50°C. The sample was grossly observed for
coloration in accordance with the following criteria.
Criteria
O: no color development transparent liquid;
A: some color development; X: severe color development

An anionic surfactant was charged into a 100 ml glass
bottle; and degree of odor development was observed with eyes
after allowing it to stand for 30 days within thermostatic
chambers of 0°C, 25°C and 50ºC. The organoleptic evaluation was
performed for the degree of odor for appearance in accordance
with the following criteria.
Criteria
O: no change; A: some odor; X: severe odor

With a juicer-mixer (MX-390-GM) of Toshiba, 200 ml of a
0.3 % by weight active ingredient concentration aqueous
solution of an anionic surfactant was stirred for 30 seconds,
and lather height just after was read to give forming properties .
The higher the numerical value, the better are forming
properties. Water used was a hard water of 15 ppm (calculated
as CaO) , and the test was carried out at 3 0°C.

A 1.0 % (active ingredient) aqueous solution of
composition shown in Table 3 was prepared; and human patch test
(closed, 48 hours, inside of the upper arm) was carried out by
panelers (each 5 males and females) , who gave marks individually
under the following criteria, and evaluation was represented
by the total of marks.
0: no reaction (no red spots);
1: red spots of slight degree;
2: clear red spots;
3: severe red spots

Usability was tested by make panelers (each 10 males and
females), who shampooed their hair with an anionic surfactant,
and evaluated with respect to "foaming", "foam quality" and
"feeling" in accordance with the following criteria.
Criteria
"foaming" "feeling"
?: good; ?: ordinary; X: inferior
"foam quality"
O: creamy; ?: ordinary; X; coarse
Example 17
Into a glass vessel, transferred was the first step EO
adduct of lauryl alcohol (Weibull distribution constant c':
0.42) prepared in Example 1, and 120 parts (1.03 mole) of
chlorosulfonic acid was gradually added dropwise thereto,
while maintaining the temperature at 20°C. After carrying out
dehydrochlorination for 2 hours at the temperature, the
sulfated product was neutralized with an aqueous solution of
41.2 parts (1.03 mole) of sodium hydroxide dissolved in 1110
parts of water to obtain an anionic surfactant containing 25 %
active ingredients.
Upon measuring molecular weight distribution of the
anionic surfactant and unreacted lauryl alcohol sulfate amount
through Measurement conditions-2 of GPC and Measurement
conditions-1 of HPLC, Mw/Mn was 1.020 [calculated value of the
upper limit of Mw/Mn satisfying the relation (3') : 1.031] and
the amount of unreacted lauryl alcohol sulfate was 2.3 % by
weight (0.030 mole) (distribution constant c" =0.41).
Example 18
Into a glass vessel, the nonionic surfactant (B-2)
obtained in Example 2 was transferred, and 80 parts (1.0 mole)
of sulfan was gradually added dropwise thereto, while
maintaining the temperature at 20°C. After continuing stirring
for 2 hours at the temperature, the sulfated product was
neutralized with an aqueous solution of 40.0 parts (1.0 mole)
of sodium hydroxide dissolved in 1374 parts of water to obtain
an anionic surfactant containing 25 % active ingredients.
Upon measuring molecular weight distribution of the
anionic surfactant and unreacted lauryl alcohol sulfate amount
through Measurement conditions-2 of GPC and Measurement
conditions-1 of HPLC, Mw/Mn was 1.040 [calculated value of the
upper limit of Mw/Mn satisfying the relation (3'): 1.052] and
the amount of unreacted lauryl alcohol sulfate was 1.50 % by
weight (0.0242. mole) (distribution constant c" =1.10).
Comparative Example 14
In the same manner as Comparative Example 1, except using
88 parts (2 moles) of EO instead of 308 parts of EO, a lauryl
alcohol EO adduct was obtained.
The Mw/Mn of the reaction product measured through
Measurement conditions-2 of GPC was 1.07 [calculated value of
the upper limit of Mw/Mn satisfying the relation (3'): 1.0308],
and the amount of unreacted lauryl alcohol in the whole reaction
product measured through Measurement conditions-2 of GC was
38 .0 % by weight (0.560 mole) (distribution constant c" =11.15) .
Into a glass vessel, the reaction product was transferred,
and 120 parts (1.03 mole) of chlorosulfonic acid was gradually
added dropwise thereto, while maintaining the temperature at
20°C. After carrying out dehydrochlorination for 2 hours at the
temperature, the sulfated product was neutralized with an
aqueous solution of 41.2 parts (1.03 mole) of sodium hydroxide
dissolved in 1110 parts of water to obtain an anionic surfactant
containing 25 % active ingredients.
Upon measuring molecular weight distribution of the
anionic surfactant and unreacted iauryi alcohol sulfate amount
through Measurement conditions-2 of GPC and Measurement
conditions-1 of HPLC, Mw/Mn was 1.070 [calculated value of the
upper limit of Mw/Mn satisfying the relation (3') : 1.0308] and
the amount of unreacted aliphatic alcohol sulfate was 38.0 %
by weight (0.496 mole) (distribution constant c" =7.59).
Using the anionic surfactants obtained in Examples 17 and
18 and the anionic surfactant obtained in Comparative Example
14, evaluation of performances was carried out. The results are
shown in Table 7.
It is apparent from the results that the anionic
surfactants (sulfates) of this invention are of lower content
of unreacted alcohol sulfate and superior with respect to odor,
foamability and skin irritation.
Example 19
Into a stainless autoclave equipped with stirring and
temperature-controlling functions, 186 parts (1 mole) of lauryl
alcohol, 0.32 part of magnesium perchlorate and 0.03 part of
magnesium hydroxide were charged; and, after replacing the
atmosphere within the vessel with nitrogen, dehydration was
carried out for 1 hour at 120°C under reduced pressure (about
20 mmHg). Then,- 88 parts (2 moles) of EO was introduced under
a gauge pressure of 1-3 kgf/cm2 at 150°C. Time required for
addition polymerization of EO was 10 hours. To the resulting
product, 1.3 parts of potassium hydroxide was added, and 44
parts (1 mole) of EO was introduced and reacted at 130°C.
The Mw/Mn of the reaction product measured through
Measurement conditions-3 of GPC was 1.037 [calculated value of
the upper limit of Mw/Mn satisfying the relation (2'): 1.043],
and the amount of unreacted lauryl alcohol in the whole reaction
product measured through Measurement conditions-1 of GC was
2.35 % by weight (0.040mole) (distribution constant c" =0. 910) .
Into a glass vessel, charged were 216 parts (0.68 mole)
of the reaction product and 48 parts (0.34 mole) of phosphoric
anhydride, and the reaction was carried out for 8 hours at 65°C
to obtain an esterified product. Then, 6 parts (0.34 mole) of
water was added thereto and the reaction was carried out for
2 hours at 65°C to obtain a monoesterified product.
Subsequently, 54 parts of sodium hydroxide was dissolved
into 675 parts of water, followed by adding thereto 270 parts
of the above monoesterified product at 60°C and adjusting pH
to 6.5 to obtain an about 30 % aqueous solution of salt of
phosphate ester of this invention.
Example 20
In the same manner as in Example 19, was prepared the first
step EO adduct of lauryl alcohol (before using potassium
hydroxide catalyst).
The Mw/Mn of the reaction product measured through
Measurement conditions-3 of GPC was 1.020 [calculated value of
the upper limit of Mw/Mn satisfying the relation (2'): 1.031],
and the amount of unreacted lauryl alcohol in the whole reaction
product measured through Measurement conditions-2 of GC was
3.98 % by weight (0.0586 mole) (distribution constant c"
=0.558).
Into a glass vessel, charged were 207 parts (0.76 mole)
of the reaction product and 54 parts (0.3b mole) of phosphoric
anhydride, and the reaction was carried out for 7 hours at 80°C
to obtain an esterified product. Then, 7 parts (0.38 mole) of
water was added thereto and the reaction was carried out for
2 hours at 80°C to obtain a monoesterified product.
Subsequently, 60 parts of sodium hydroxide was dissolved
into 673 parts of water, followed by adding thereto 268 parts
of the above monoesterified product at 70°C and adjusting pH
to 6.5 to obtain an about 30 % aqueous solution of salt of
phosphoric ester of this invention.
Example 21
In the same manner as in Example 5, prepared was the first
step EO adduct of lauryl alcohol (before using potassium
hydroxide catalyst). To the resulting reaction product, 1.3
parts of potassium hydroxide was added, followed by reacting
58 parts (1 mole) of propylene oxide (hereinafter referred to
as PO) and then 44 parts (1 mole) of EO at 130°C.
The Mw/Mn of the reaction product measured through
Measurement conditions-3 of GPC was 1.036 [calculated value of
the upper limit of Mw/Mn satisfying the relation (2'): 1.052],
and the amount of unreacted lauryl alcohol in the whole reaction
product measured through Measurement conditions-2 of GC was
0.21 % by weight.
Into a glass vessel, charged were 226 parts (0.60 mole)
of the reaction product and 43 parts (0.30 mole) of phosphoric
anhydride, and the reaction was carried out for 7 hours at 90°C
to obtain an esterified product. Then, 5 parts (0.28 mole) of
water was added thereto and the reaction was carried out for
2 hours at 80°C to obtain a monoesterified product.
Subsequently, 48 parts (1.2 mole) of sodium hydroxide was
dissolved into 678 parts of water, followed by adding thereto
274 parts of the above monoesterified product at 50°C and
adjusting pH to 6.5 to obtain an about 30 % aqueous solution
of salt of phosphate ester according to this invention.
Comparative Example 15
Lauryl alcohol was dehydrated in the same manner as in
Comparative Example 1. Then, 176 parts (4 moles) of EO was
introduced under a gauge pressure of 1-3 kgf/cm2 at 150°C.
The Mw/Mn of the reaction product measured through
Measurement conditions-3 of GPC was 1.07 [calculated value of
the upper limit of Mw/Mn satisfying the relation (2') : 1.043],
and the amount of unreacted lauryl alcohol in the whole reaction
product measured through Measurement conditions-2 of GC was
18 . 0 % by weight (0.308 mole) (distribution constant c" =4 . 75) .
Into a glass vessel, charged were 216 parts (0.68 mole)
of the reaction product and 48 parts (0.34 mole) of phosphoric
anhydride, and the reaction was carried out for 8 hours at 65°C
to obtain an esterified product. Then, 6 parts (0.34 mole) of
water was added thereto and the reaction was carried out for
2 hours at 65°C to obtain a monoesterif ied product. Subsequently,
54 parts of sodium hydroxide was dissolved into 675 parts of
water, followed by adding thereto 270 parts of the above
monoesterif ied product at 60°C and adjusting pH to 6 . 5 to obtain
an about 30 % aqueous solution of salt of phosphate ester of
the invention.
Comparative Example 16
A lauryl alcohol EO adduct was prepared in the same manner
as in Comparative Example 14.
The Mw/Mn of the reaction product measured through
Measurement conditions-3 of GPC was 1.07 [calculated value of
the upper limit of Mw/Mn satisfying the relation (2' ) : 1. 0308] ,
and the amount of unreacted lauryl alcohol in the whole reaction
product measured through Measurement conditions-2 of GC was
38.0% by weight (0.560 mole) (distribution constant c" =11.15) .
Into a glass vessel, charged were 207 parts (0.76 mole)
of the reaction product and 54 parts (0.38 mole) of phosphoric
anhydride, and the reaction was carried out for 7 hours at 80°C
to obtain an esterified product. Then, 7 parts (0.38 molo) of
water was added thereto and the reaction was carried out for
2 hours at 80°C to obtain a monoesterif ied product. Subsequently,
60 parts of sodium hydroxide was dissolved, into 673 parts of
water, followed by adding thereto 2 68 parts of the above
monoesterif ied product at 70°C and adjusting pH to 6.5 to obtain
an about 30% aqueous solution of salt of phosphate ester of
the invention.
Using the anionic surfactants obtained in Examples 19-
21 and the anionic surfactants obtained in Comparative Examples
15 and 16, evaluation of performances was carried out. The
results are shown in Table 8.
It is apparent from the results that the anionic
surfactants of this invention provide aqueous solutions of
lower viscosity and good results with respect to foamability,
stability with time at high temperature, skin irritation and
usability.
Example 22
To the first step EO adduct of lauryl alcohol (Weibull
distribution constant c': 0.42), 1.3 part of potassium
hydroxide was added, followed by reacting 44 parts of EO at
130°C.
The Mw/Mn of the reaction product measured through
Measurement conditions-3 of GPC was 1.037 [calculated value of
the upper limit of Mw/Mn satisfying the relation (2') : 1.043J,
and the amount of unreacted lauryl alcohol in the whole reaction
product measured through Measurement conditions-2 of GC was
2.35 % by weight (0.040mole) (distribution constant c" =0. 910) .
Into a glass vessel, charged were 176 parts (0.55 mole)
of the reaction product and 57 parts (0.58 mole) of maleic
anhydride, and the reaction was carrired out for 8 hours at 65°C
to obtain a monoesterif ied product. Then, 77 parts (0.61 mole)
of sodium sulfite was dissolved in 690 parts of water, followed
by adding thereto 233 parts of the above monoesterified product
at 60°C and reacting them for about 5 hours at the temperature
to obtain a sulfonated product. Subsequently, pH was adjusted
to 6.5 with citric acid or triethanolamine to obtain an about
30 % aqueous solution of a salt of sulfosuccinate.
Example 23
In the same manner as in Example 19, a lauryl alcohol EO
adduct was prepared.
The Mw/Mn of the reaction product measured through
Measurement conditions-3 of GPC was 1.020 [calculated value of
the upper limit of Mw/Mn satisfying the relation (2') : 1.031],
and the amount of unreacted lauryl alcohol in the whole reaction
product measured through Measurement conditions-2 of GC was
3.98 % by weight (0.0586 mole) (distribution constant c"
=0.558).
Into a glass vessel, charged were 165 parts (0.60 mole)
of the reaction product and 62 parts (0.63 mole) of maleic
anhydride, and the reaction was carried out for 8 hours at 65°C
to obtain a monoesterif ied product. Then, 84 parts (0.67 mole)
of sodium sulfite was dissolved in 689 parts of water, followed
by adding thereto 227 parts of the above monoesterif ied product
at 60°C and reacting them for about 5 hours at the temperature
to obtain a sulfonated product. Subsequently, pH was adjusted
to 7.0 with citric acid or triethanolamine to obtain, an about
30 % aqueous solution of a salt of sulfosuccinate of this
invention.
Example 24
In the same manner as in Example 21, a lauryl alcohol PO-EO
adduct was prepared.
The Mw/Mn of the reaction product measured through
Measurement conditions-2 of GPC was 1.036 [calculated value of
the upper limit of Mw/Mn satisfying the relation (2'):
052], and the amount of unreacted lauryl alcohol in the whole
reaction product measured through Measurement conditions-2 of
GC was 0.21 % by weight.
Into a glass vessel, charged were 188 parts (0.54 mole)
of the reaction product and 52 parts (0.53 mole) of maleic
anhydride, and the reaction was carried cut for 8 hours at 65°C
to obtain a monoesterified product. Then, 69 parts (0.55 mole)
of sodium sulfite was dissolved in 691 parts of water, followed
by adding thereto 240 parts of the above monoesterified product
at 60°C and reacting them for about 5 hours at the temperature
to obtain a sulfonated product. Subsequently, pH was adjusted
to 7.5 with citric acid or triethanolamine to obtain an about
30 % aqueous solution of a salt of sulfosuccinate of this
invention.
Comparative Example 17
In the same manner as in Comparative Example 16, a lauryl
alcohol EO adduct was prepared.
The Mw/Mn of the reaction product measured through
Measurement conditions-3 of GPC was 1.10 [calculated value of
the upper limit of Mw/Mn satisfying the relation [2') : 052],
and the amount of unreacted lauryl alcohol in the whole reaction
product measured through Measurement conditions-2 of GC was
11. 0 % by weight (0.214 mole) (distribution constant c" =2 . 26) .
Into a glass vessel, charged were 185 parts (0.51 mole)
of the reaction product and 53 parts (0.54 mole) of maleic
anhydride, and the reaction was carried out for 8 hours at 65°C
to obtain a monoesterified product. Then, 71 parts (0.56 mole)
of sodium sulfite was dissolved in 691 parts of water, followed
by adding thereto 238 parts of the above monoesterif ied product
at 60°C and reacting them for about 5 hours at the temperature
to obtain a sulfonated product. Subsequently, pH was adjusted
to 6.5 with citric acid or triethanolamine to obtain an about
30 % aqueous solution of a salt of sulfosuccinate of the
invention.
Comparative Example 18
In the same manner as in Comparative Example 14, except
using 0.6 parts of potassium hydroxide instead of 0.3 part
thereof, lauryl alcohol was dehydrated. Then, 88 parts (2 moles)
of EO, 58 parts (1 mole) of PO and 44 parts (1 mole) of EO were
introduced successively in this order under a gauge pressure
of 1-3 kgf/cm2 at 130°C.
Mw/Mn of the reaction product measured through Measurement
conditions-3 of GPC was 1.12 [calculated value of the upper
limit of Mw/Mn satisfying the relation (2'): 1.079], and the
amount of unreacted lauryl alcohol in the whole reaction product
measured through Measurement conditions-2 of GC was 7.3 % by
weight, (distribution constant c" =2.97).
Into a glass vessel, charged were 188 parts (0.50 mole)
of the reaction product and 52 parts (0.53 mole) of maleic
anhydride, and the reaction was carried out for 8 hours at 65°C
to obtain a monoesterif ied product. Then, 69 parts (0.55 mole)
of sodium sulfite was dissolved in 691 parts of water, followed
by adding thereto 240 parts of the above monoesterif ied product
at 60°C and reacting them for about 5 hours at the temperature
to obtain a sulfonated product. Subsequently, pH was adjusted
to 6.5 with citric acid or triethanolamine to obtain an about
30 % aqueous solution or a salt of sulfosuccinate of the
invention.
Using the anionic surfactants obtained in Examples 22-
24 and the anionic surfactants obtained in Comparative Examples
17 and 18, evaluation of performances was carried out. The
results are shown in Table 9.
It is apparent from the results that the anionic
surfactants of this invention provide aqueous solutions of
lower viscosity and good results with respect to odor, stability
with time, foamability, skin irritation and usability.
Example 25
In the same manner as in Example 19, a lauryl alcohol EO
adduct was prepared. To the reaction product, 1.3 part of
potassium hydroxide was added, followed by reacting 44 parts
of EO at 130°C.
Mw/Mn of the reaction product measured through Measurement
conditions-3 of GPC was 1.037 [calculated value of the upper
limit of Mw/Mn satisfying the relation (2'): 1.043], and the
amount of unreacted lauryl alcohol in the whole reaction product
measured through Measurement conditions-2 of GC was 2.35 % by
weight (0.040 mole) (distribution constant c" =0.910).
Into a glass vessel, charged were 240 parts (0.75 mole)
of the reaction product, 97 parts (0.83 mole) of sodium
monochloroacetate and 293 parts of toluene, followed by
gradually reducing the pressure to degree of vacuum of 75 mmHg
while maintaining the temperature at 50°C. Thereafter, 38 parts
(0.94 mole) of granulated sodium hydroxide was charged thereto
over 2 hours, while carrying dehydration under reduced pressure .
Further, aging was carried out for 6 hours. Rate of reaction
(degree of etherif ication) as measured with the above-described
liquid chromatography was 96 %.
After adding 300 parts of water and acid.i fying the product
with hydrochloric acid, separation of liquid phases, desalting
and removal of toluene were carried out. Subsequently, 30 parts
(0.75 mole) of sodium hydroxide was dissolved in 700 parts of
water, followed by adding thereto the above carboxyetherified
product at 60°C and adjusting pH to 6.5 to obtain an about 30 %
aqueous solution of a carboxyetherified product of this
invention.
Example 2 6
In the same manner as in Example 19, a lauryl alcohol EO
adduct was prepared.
The Mw/Mn of the reaction product measured through
Measurement conditions-3 of GPC was 1.020 [calculated value of
the upper limit of Mw/Mn satisfying the relation (2'): 1.031],
and the amount of unreacted lauryl alcohol in the whole reaction
product measured through Measurement conditions-2 of GC was
3.98 % by weight (0.0586 mole) (distribution constant c"
=0.558).
Into a glass vessel, charged were 232 parts (0.85 mole)
of the reaction product, 109 parts (0.93 mole) of sodium
monochloroacetate and 284 parts of toluene, followed by
gradually reducing the pressure to degree of vacuum of 80 mmHg
while maintaining the temperature at 50°C. Thereafter, 42 parts
(1.06 mole) of granulated sodium hydroxide was charged thereto
over 2 hours, while carrying dehydration under reduced pressure .
Further, aging was carried out for 6 hours. Rate of reaction
(degree of etherif ication) as measured with the above-described
liquid chromatography was 97 %. After adding 300 parts of water
and acidifying the product with hydrochloric acid, separation
of liquid phases, desalting and removal of toluene were carried
out. Subsequently, 35 parts (0.85 mole) of sodium hydroxide
was dissolved in 700 parts of water, followed by adding thereto
the above carboxyetherified product at 60°C and adjusting pH
to 6.5 to obtain an about 30 % aqueous solution of a
carboxyetherified product according to this invention.
Example 27
In the same manner as in Example 24, a lauryl alcohol PO-EO
adduct was prepared.
Into a glass vessel, charged were 247 parts (0.66 mole)
of this reaction product, 84 parts (0.72 mole) of sodium
monochloroacetate and 302 parts of toluene, followed by
gradually reducing the pressure to degree of vacuum of 75 mmHg
while maintaining the temperature at 45°C. Thereafter, while
carrying dehydration under reduced pressure,. 33 parts (0.82
mole) of granulated sodium hydroxide was charged thereto over
2 hours, followed by carrying out aging for 6 hours. Rate of
reaction (degree of etherification) as measured with the
above-described liquid chromatography was 96 %.
After adding 300 parts of water and acidifying the product
with hydrochloric acid, separation of liquid phases, desalting
and removal of toluene were carried out.
Subsequently, 26 parts (0.66 mole) of sodium hydroxide was
dissolved in 700 parts of water, followed by adding thereto the
above carboxyetherified product at 60°C and adjusting pH to 6.5
to obtain an about 30 % aqueous solution of a carboxyetherified
product of this invention.
Comparative Example 19
In the same manner as in Comparative Example 15, a lauryl
alcohol EO adduct was prepared.
The Mw/Mn of the reaction product measured through
Measurement conditions-3 of GPC was 1.07 [calculated value of
the upper limit of Mw/Mn satisfying the relation (2') : 1.043],
and the amount of unreacted lauryl alcohol in the whole reaction
product measured through Measurement conditions-2 of GC was
18 . 0 % by weight (0 . 308 mole) (distribution constant c" =4 . 75) .
Into a glass vessel, charged were 240 parts (0.75 mole)
of the reaction product, 97 parts (0.83 mole) of sodium
lucncchlorcacetatc and 293 parts cf toluene,, followed by
gradually reducing the pressure to degree of vacuum of 75 mmHg
while maintaining the temperature at 50°C. Thereafter, 38 parts
(0.94 mole) of granulated sodium hydroxide was charged thereto
over 2 hours, while carrying dehydration under reduced pressure.
Further, aging was carried out for 6 hours. Rate of reaction
(degree of etherification) as measured with the above-described
liquid chromatography was 96%.
After adding 300 parts of water and acidifying the product
with hydrochloric acid, separation of liquid phases, desalting
and removal of toluene were carried out. Subsequently, 30 parts
(0.75 mole) of sodium hydroxide was dissolved in 700 parts of
water, followed by adding thereto the above carboxyetherified
product at 60°C and adjusting pH to 6. 5 to obtain an about 30 %
aqueous solution of a carboxyetherified product according to
the invention.
Comparative Example 20
In the same manner as in Comparative Example 14, a lauryl
alcohol EO adduct was prepared.
The Mw/Mn of the reaction product measured through
Measurement conditions-3 of GPC was 1.07 [calculated value of
the upper limit of Mw/Mn satisfying the relation (2') : 1.0308],
and the amount of unreacted lauryl alcohol in the whole reaction
product measured through Measurement conditions-1 of GC was
38.0 % by weight (0.560 mole) (distribution constant c" =11.15).
Into a glass vessel, charged were 232 parts (0.85 mole)
of the reaction product, 109 parts (0.93 mole) of sodium
monochloroacetate and 284 parts of toluene, followed by
gradually reducing the pressure to degree of vacuum of 80 mmHg
while maintaining the temperature at 50°C. Thereafter, while
carrying dehydration under reduced pressure, 42 parts (1.06
mole) of granulated sodium hydroxide was charged thereto over
2 hours, followed by carrying out aging for 6 hours. Rate of
reaction (degree of etherification) as measured with the
above-described liquid chromatography was 97 %.
After adding 300 parts of water and acidifying the product
with hydrochloric acid, separation of liquid phases, desalting
and removal of toluene were carried out. Subsequently, 35 parts
(0.85 mole) of sodium hydroxide was dissolved in 700 parts of
water, followed by adding thereto the above carboxyetherified
product at 60°C and adjusting pH to 6.5 to obtain an about 30 %
aqueous solution of a carboxyetherified product according to
the invention.
Using the anionic surfactants obtained in Examples 25-
27 and the anionic surfactants obtained in Comparative Examples
19 and 20, evaluation of performances was carried out. The
results are shown in Table 10.
It is apparent from the results that the anionic
surfactants of this invention provide aqueous solutions of
lower viscosity and good results with respect to odor, stability
with time, foamability, skin irritation and usability.
Detergent compositions of Examples 28-36 and Comparative
Examples 21-23 were prepared according to the formulation as
shown in Tables 11 and 12. Evaluation of performances of the
detergent composition was shown in Table 13. Evaluation tests
of performances are in accordance with the foregoing methods.
Detergency index of anionic surfactants is in accordance with
the following method.
(Measuring Method of Detergency Index of Anionic Surfactant)
Hereinafter, % means % by weight.
((Formulation of Detergent Liquor))
Anionic surfactant 10%
Coconut oil fatty acid amidopropyl-
dimethyl betain 5%
1:1 Mole type coconut oil fatty acid
diethanolamide 1%
Water____________________________________84%
Total 100%
Detergency test was carried out in accordance with
Leenerts method (JIS K3370), using a detergent liquor
formulated according to the above formulation. Six sheets of
slide glasses were used as a pair of substrates for soils, and
a chloroform solution of artificial soils of the following
composition as soil components is used for coating. The slide
glass coated with the artificial soils is washed with an aqueous
solution of 0.3% concentration, as a wash liquid, of the
detergent liquor; and a detergency is determined according to
the following equation, and a detergency index is represented
as an index making detergency of lauryl alcohol EO 2 moles adduct
obtained in Comparative Example 14 as 100.
((Composition of Artificial Dirt Components))
Myristic acid 15%
Oleic acid 15%
Tristearin 15%
Triolein 15%
Cholesterol stearate 2%
Paraffin wax 10%
Squalene 10%
Cholesterol 8%
Bovine serum albumin______________________10%
Total 100%
Detergency (%)= 100X [Amount of soils (g) before washing
Amount of soils (g) after washing] /
Amount of soils (g) before washing
Numerical value represents active ingredient (% by weight).
It is apparent from the results that the detergent
compositions of this invention have higher detergency index
with all lower skin irritation and exhibit improved appearance
and odor together with good usability, therefor these are
excellent as detergents.
INDUSTRIAL APPLICABILITY
Nonionic surfactants according to the present invention
have surface-activities, such as emulsifibility, solubilizing
power, detergency and penetrating power. Therefore, they are
useful in various surfactant applications, for example,
emulsifiers, such as emulsifiers for metal working, emulsifiers
for agrochemical emulsions, emulsifiers for cosmetics,
emulsifiers for aqueous coatings and emulsifiers for emulsion
polymerization; dispersants of agents for paper, such as
pigments and salts of fatty acids; solubilizers of perfumes and
the like; detergents, as household detergents, such as
detergents for clothes and dish-washing detergents, and as
industrial detergents, such as detergents for machinery metals;
penetrating agents; wetting agents; and defoamers.
Since it has been pointed out that alkylphenol-based
nonionic surfactants having been commonly used heretofore in
these applications have a fear of environmental hormone
(environmental endocrine disrupters ); nonionic surfactants
according to this invention, which are non-alkylphenol-based
nonionic surfactants of excellent performances, are useful as
substitute for them in various applications.
Besides, anionic surfactants of this invention exhibit
excellent surface-activities, such as detergency, forming
properties and penetrating power. Therefore, they are useful,
in addition to the above uses of nonionic surfactants, as
shampoos, dish-washing detergents and detergents for hard
surfaces such as metals. They are particularly useful as
detergents, such as shampoos and detergents for cosmetics,
since low temperature stability, odor and irritation are
improved through anionization because of lower content of
unreacted aliphatic alcohols in aliphatic alcohol alkylene
oxide adducts before anionization.
WE CLAIM:-
1. A nonionic surfactant comprising an aliphatic alcohol
alkylene oxide adduct (A),
said (A) being directly produced by adding an alkylene
oxide (b1) to an aliphatic alcohol (a1) and satisfying the
following (i), (ii) and (iii) :
(i) comprising one compound represented by the following
formula (1) or a mixture of two or more thereof:

wherein R1 is an aliphatic hydrocarbon group containing 8-24
carbon atoms or a cycloaliphatic hydrocarbon group containing
8-24 carbon atoms; A is an alkylene group containing at least
3 carbon atoms; m is 0 or an integer of 1 or more, the average
thereof being in the range of 0-4, n is 0 or an integer of 1
or more, the average thereof being in the range of 0-3, p is
0 or an integer of 1 or more, the average thereof being in the
range of 1-80, (m+n+p) is an integer, the average thereof being
in the range of 3-81, and the average of (m+p)/(m+n+p) is at
least 0.5; and, in case of m?0 and n?0, {(C2H4O) m/(AO)n}
represents block addition or random addition;
(ii) having a ratio Mw/Mn of a weight-average molecular weight
(Mw) to a number-average molecular weight (Mn) satisfying the
following relation (2) or (3):
Mw/Mn=O. 030 XLn(v)+1.010 (in case of v Mw/Mn=-0.026XLn(v)+1.139 (in case of v=10) (3)
wherein v represents the average of (m+n+p) in the above
general formula (1); and
(iii) having a distribution constant (c), determined by the
following equation (4) , of 1. 0 or less, this being required only
in case of v up to 12-:

wherein v is the same in the above, n00 represents the molar
number of the aliphatic alcohol (a1) used, in the reaction, and
n0 represents the molar number of the aliphatic alcohol (a1)
unreacted.
2. The nonionic surfactant as claimed in Claim 1,
wherein the n in the general formula (1) is 0 or an integer
of 1 or more, the average thereof being in the range of 1-3.
3. The nonionic surfactant as claimed in Claim 1,
wherein the n in the general formula (1) is 0, and
the (A) has a ratio Mw/Mn of a weight-average molecular
weight (Mw) to a number-average molecular weight (Mn)
satisfying the following relation (6) or (7) instead of the
relation (2) or (3):
Mw/Mn=0.020XLn(v)+1.010 (in case of v Mw/Mn=-0.026XLn(v)+1.116 (in case of v=10) (7)
wherein v represents the average of (m+p) in the above
general formula (1).
4. The nonionic surfactant jas claimed in Claim 1,
which satisfies any of the following (v) - (viii):
(v) comprising (A) having an HLB of 5-13,
and having an emulsifiability index s for a mineral oil,
having an aniline point of 70°C and a viscosity of 15-25 mPa •
s at 25°C, of at least 8;
(vi) comprising (A) having an HLB of 11-19,
and having an emulsifiability index t for an oxidized
polyethylene wax, having a weight-average molecular weight of
9000-10000 and an acid number of 22-24, of at least 8;
(vii) comprising (A) having an HLB of 7-15,
and having a index of detergency for a synthetic dirts
of the following formulation [standardizing detergency of
nonyl-phenol ethylene oxide 9. 5 moles adduct as 100], supproted
on a slide glass, of at least 100:
(synthetic dirts formulation) tallow 16.6%
soybean oil 16.6%
monoolein 0.4%
oil red 0.2%
chloroform_____66.2%
total 100.0%;
(viii) comprising (A) having an HLB of 10-14, and having a
viscosity index of 5% aqueous solution [standardizing viscosity
of 5% aqueous solution of nonylphenol ethylene oxide 8.5 moles
adduct as 100] of at least 50.
5. The nonionic surfactant as claimed in Claim 1,
wherein (A) is one having a freezing point satisfying
the following relation (9) and having an HLB of 7-15:
1.61x-102=y=l.61x-92 (9)
wherein x represents % by weight of the units represented by
(C2H4O) in the general formula (1) formed by addition of. ethylene
oxide, and y represents the freezing point (°C) of (A) .
6. The nonionic surfactant as claimed in Claim l,
wherein said (a1) is one selected from the group
consisting of saturated aliphatic alcohols, unsaturated
aliphatic alcohols and cycloaliphatic alcohols, containing
8-24 carbon atoms.
7. The nonionic surfactant as claimed in Claim 1,
wherein said (a1) is one or two or more selected from the
group consisting of octyl alcohol, nonyl alcohol, decyl alcohol,
undecyl alcohol, dodecyl alcohol, tridecyl alcohol, myristyl
alcohol, cetyl alcohol, stearyl alcohol, nonadecyl alcohol,
octenyl alcohol, decenyl alcohol, dodecenyl alcohol,
tridecenyl alcohol, pentadecenyl alcohol, oleyl alcohol,
gadoleyl alcohol, linoleyl alcohol, ethylcyclohexyl alcohol,
propylcyclohexyl alcohol, octylcyclohexyl alcohol.,
nonylcyclohexyl alcohol and adamantyl alcohol.
8. An emulsifier, dispersant, solubilzer, detergent,
penetrating agent or wetting agent, comprising the nonionic
surfactant as claimed in any one of Claims 1-7.
9. A process for producing an aliphatic alcohol
alkylene oxide adduct,
which comprises addition reaction of an aliphatic
alcohol alkylene oxide adduct (e), obtainable by adding 1-2.5
moles on the average of an alkylene oxide (b2) containing at
least two carbon atoms to an aliphatic alcohol (a2) containing
1-24 carbon atoms in the presence of a catalyst (d) providing
an adduct having a distribution constant c' of 1.0 or less as
determined by the following equation (4'),
with an alkylene oxide (b3) containing at least two
carbon atoms in the presence of an alkaline catalyst (f):

wherein v' represents the average addition molar number of
alkylene oxide added per 1 mole of the aliphatic alcohol (a2) ,
n00' represents the molar number, of the aliphatic alcohol (a2)
used in the reaction, and n0' represents the molar number of
the aliphatic alcohol (a2) unreacted; and
wherein the catalyst (d) is at least one selected from
the group consisting of perhalogenoic acids or salts thereof,
sulfuric acid or salts thereof, phospholic acid or salts thereof
and nitric acid or salts thereof.
10. The production process as claimed in Claim 9,
wherein the catalyst (d) is a perchlorate of a divalent
or trivalent metal.
11 . The production process as claimed in Claim 9,
wherein the catalyst (d) is used in an amount of 0.001-1
part by weight per 100 parts by weight of the total of (a2) and
(b2) .
12. The production process as claimed in Claim 9,
wherein (e) is one obtainable by introducing (b2) into
(a2) under a pressure of -0.8-5 kgf/cm2 at a temperature of
80-200°C followed by carrying out aging at a temperature of
80-200°C until the pressure within the reaction system reaches
equilibrium.
13. The production process as claimed in Claim 9,
wherein the catalyst is removed from the polymerization
product, after termination of the addition-reaction of (b3),
through adsorption treatment by adding an adsorbent and
optionally a filter aid, followed by filtering operation.
14. An anionic surfactant obtainable by anionization
of an aliphatic alcohol alkylene oxide adduct (A'),
said (A' ) being directly produced by adding an alkylene
oxide (b1) to an aliphatic alcohol (a1) and satisfying the
following (ii'), (iii') and (iv):
(ii') having a ratio Mw/Mn of a weight-average molecular weight
(Mw) to a number-average molecular weight (Mn) satisfying the
following relation (2') or (3'):
Mw/Mn=0.030XLn(v")+1.010 (in case of v" Mw/Mn=-0.026XLn(v")+1.139 (in case of v"=10) (3')
wherein v" represents the average of (m' +n' +p' ) in the following
general formula (1');
(iii') having a distribution constant c", determined by the
following equation (4"), of 1.0 or less, this being required
only in case of v up to 12:
wherein v" is the same in the above, noo represents the molar
number of the aliphatic alcohol (a1) used in the reaction, and
n0 represents the molar number of the aliphatic alcohol (a1)
unreacted; and
(iv) comprising one compound represented by the following
general formula (1')/ or a mixture of two or more thereof:

wherein R1 is an aliphatic hydrocarbon group containing 8-24
carbon atoms or a cycloaliphatic hydrocarbon group containing
8-24 carbon atoms; A is an alkylene group containing at least
3 carbon atoms; m' is 0 or an integer of 1 or more, the average
thereof being in the range of 0-5, n' is 0 or an integer of 1
or more, the average thereof being in the range of 0-5, p' is
0 or an integer of 1 or more, the average thereof being in the
range of 0-10, (m'+n'+p') is an integer, the average thereof
being in the range of 1-20, and average of (m' +p') / (m'+n'+p' )
is at least 0.5; and, in case of m'?0 and n'?0, { (C2H4O)m' / (AO)
n'} represents block addition or random addition;
15. The anionic surfactant as claimed in Claim 14,
wherein said anionization is sulfation.
16. The anionic surfactant as claimed in Claim 14,
wherein said anionization is phosphation.
17. The anionic surfactant Us claimed in Claim 14,
wherein said anionization is carboxyetherification.
18. The anionic surfactant as claimed in Claim 14
wherein said anionization is sulfosuccination.
19 . A detergent composition comprising said anionic
surfactant as claimed in Claim 14.
20. A detergent composition comprising said anionic
surfactant as claimed in Claim 14 and an amphoteric
surfactant and/or a nonionic surfactant.
A nonionic surfactant comprising an aliphatic alcohol
alkylene oxide adduct (A), directly produced by adding an
alkylene oxide (b1) to an aliphatic alcohol (a1),
and satisfying the following (i), (ii) and (iii):
(i) comprising one compound, or a mixture of two or more
R1O-[(C2H4O)m/(AO)n]-(C2H4O)p-H (1)
(ii) having a ratio Mw/Mn within the specific range; and
(iii) having a distribution constant (c), determined by the
following equation (4), of 1.0 or less:
c= (v + no/noo - 1)/ [Ln(noo/n0) + + no/noo - l] (4).
This invention provides an aliphatic alcohol alkylene
oxide adduct, having surface activities comparable to
alkylphenol-based nonionic surfactants and moreover having no
fear of environmental endocrine disrupters like
alkylphenol-based nonionic surfactants.
This invention provides a detergent composition using the
above anionic surfactant and having excellent detergency.

Documents:

IN-PCT-2001-00349-KOL-FORM-27.pdf

IN-PCT-2001-349-KOL-CORRESPONDENCE 1.1.pdf

IN-PCT-2001-349-KOL-CORRESPONDENCE.pdf

IN-PCT-2001-349-KOL-FORM 27 1.1.pdf

IN-PCT-2001-349-KOL-FORM 27.pdf

in-pct-2001-349-kol-granted-abstract.pdf

in-pct-2001-349-kol-granted-claims.pdf

in-pct-2001-349-kol-granted-correspondence.pdf

in-pct-2001-349-kol-granted-description (complete).pdf

in-pct-2001-349-kol-granted-examination report.pdf

in-pct-2001-349-kol-granted-form 1.pdf

in-pct-2001-349-kol-granted-form 3.pdf

in-pct-2001-349-kol-granted-form 5.pdf

in-pct-2001-349-kol-granted-reply to examination report.pdf

in-pct-2001-349-kol-granted-specification.pdf


Patent Number 225245
Indian Patent Application Number IN/PCT/2001/349/KOL
PG Journal Number 45/2008
Publication Date 07-Nov-2008
Grant Date 05-Nov-2008
Date of Filing 27-Mar-2001
Name of Patentee SANYO CHEMICAL INDUSTRIES LTD.
Applicant Address 11-1 IKKYO NOMOTOCHO, HIGASHIYAMA-KU, KYOTO-SHI, KYOTO
Inventors:
# Inventor's Name Inventor's Address
1 OOTA ATSUSHI C/O, SANYO CHEMICAL INDUSTRIES LTD., 11-1 IKKYO NOMOTOCHO, HIGASHIYAMA-KU, KYOTO-SHI, KYOTO 605-0995
2 YAMASHITA SEIJI C/O, SANYO CHEMICAL INDUSTRIES LTD., 11-1 IKKYO NOMOTOCHO, HIGASHIYAMA-KU, KYOTO-SHI, KYOTO 605-0995
3 MATSUOKA KUNIO C/O, SANYO CHEMICAL INDUSTRIES LTD., 11-1 IKKYO NOMOTOCHO, HIGASHIYAMA-KU, KYOTO-SHI, KYOTO 605-0995
4 NAGAI KUNIO C/O, SANYO CHEMICAL INDUSTRIES LTD., 11-1 IKKYO NOMOTOCHO, HIGASHIYAMA-KU, KYOTO-SHI, KYOTO 605-0995
PCT International Classification Number C11D 1/72, 1/722
PCT International Application Number PCT/JP99/05305
PCT International Filing date 1999-09-29
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 11/146489 1999-05-26 Japan
2 10/274563 1998-09-29 Japan
3 11/120300 1999-04-27 Japan
4 11/254772 1999-09-08 Japan