Title of Invention

A DISTRIBUTION CONNECTION MODULE FOR TELECOMMUNICATIONS AND DATA TECHNOLOGY AND A METHOD FOR PRODUCING SUCH A MODULE.

Abstract A distribution connection module (1) for telecommunications and data technology , comprising a housing (3) in which input and output contacts (4, 5) for the connection of cables or wires (7) are arranged such that they are externally accessible characterized in that the housing (3) is designed with a cavity in which functional elements are arranged between the input and output contacts (4, 5).
Full Text Distribution connection module for telecommunication
and data technology
The invention relates to a distribution
connection module for telecommunications and data
technology, comprising a housing in which input and
output contacts for the connection of cables or wires
are arranged such that they are externally accessible,
and to a method for producing the distribution
connection modules.
Such a distribution connection module is known,
for example, from DE 27 25 551. The distribution
connection module comprises a first row of connecting
contacts on the cable side and, opposite this, a second
row of connecting contacts on. the jumper side, in which
case the contacts on the cable side may be regarded as
input contacts, and the contacts on the jumper side may
be regarded as output contacts, even when the
information flow may be in the opposite direction.
Center contacts, into which test or protection
connectors can be inserted, are arranged between the
rows. Three-point or five-point overvoltage protection
modules or coordinated protection circuits represent
one example of such protection connectors. If such an
overvoltage protection device is now inserted into the
center contacts, then this center tap and, in some
cases, adjacent center taps as well, is no longer
accessible for inspection and test purposes, or the
overvoltage protection device must be removed again for
test and inspection purposes, so that the contacts are
not protected during this time.
Furthermore, distribution connection modules
are known, for example, from DE 39 17 270, in which
functional elements such as coordinated protection
circuits can be inserted into the distribution
connection module at the sides or from underneath. A
disadvantage in this case is that the distribution
connection modules have to be manufactured in a
correspondingly complex manner.
A common feature of rail distribution connection
modules is that the external functional elements must
be plugged into sprung contacts, which need to be
subject to stringent requirements with regard to the
withstand voltage and current carrying capacity. A
further disadvantage is that the external functional
elements cause interference in compact, modular
designs.
The invention is thus based on the technical
problem of providing a distribution module for
telecommunications and data technology, by means of
which simpler and more compact construction is
possible. A further technical problem is to provide a
production method.
The technical problem is solved by the subject
matters of the features in patent claims 1 and 17.
Further advantageous refinements of the invention are
evident from the dependent claims.
For this purpose, the housing of the
distribution connection module is designed with a
cavity in which functional elements are arranged
between the input and output contacts. This results in
the capability for very compact construction. In this
case, in principle, the housing may be formed in one or
more parts.
In one preferred embodiment, the functional
elements are arranged on a printed circuit board which
is supported in the housing. For this purpose, the
housing is preferably designed in a number of parts, so
that the printed circuit board can be pushed into a
first housing part, and can then be locked in place by
means of a second housing part. Depending on the
application, differently populated printed circuit
boards can thus be used, and defective printed circuit
boards replaced, very easily.
The input contacts are preferably in the form
of insulation-displacement contacts, so that the wires
and cables on the cable side can be connected quickly,
reliably and flexibly using known techniques. Depending
on the application, the output contacts are preferably
likewise in the form of insulation-displacement
contacts or plug connectors. The advantage of plug
connectors is that, if prefabricated cables are
available, the wiring process can be carried out very
quickly and reliably simply by plug insertion. In
situations where there are no prefabricated cables, the
advantages of insulation-displacement contacts are
applicable, on the other hand.
In a further preferred embodiment, the
insulation-displacement contacts are each in the form
of a contact in the form of a fork, by means ot which a
force-fitting electrical connection to the functional
elements can be produced. If the functional elements
are arranged on a printed circuit board, then contact
pads are arranged on the printed circuit board,
preferably on both sides, on the top and bottom. These
force-fitting connections are considerable more
tolerant to manufacturing and assembly tolerances than
soldered joints. In this way, all the insulation-
displacement contacts can be made contact with
simultaneously by latching the contacts in the form of
forks onto the contact pads. Furthermore, this method
of making contact allows simple disassembly if, for
example, a defective printed circuit board needs to be
replaced.
Functional elements may be filter circuits,
signaling devices or test circuits. In one preferred
embodiment, the functional element is an overvoltage
protection module, in particular a coordinated
protection device. This results in integrated
overvoltage protection which neither prevents
subsequent jumpering, inspection or testing nor causes
interference when module groups are assembled.
In a further preferred embodiment, each input
and output contact has an associated isolating contact,
which is externally accessible. The isolating contact
is in each case arranged in series behind the
functional elements. If the functional elements are in
the form of overvoltage protection, the isolating
contact is fully protected.
If the functional elements are arranged on a
printed circuit board, the isolating contacts are
prererably arranged on the underneath of the printed
circuit board, with the isolating contacts preferably
being accessible from the same side as the input
contacts.
In a further preferred embodiment, the output
contacts are arranged on the opposite side of the
housing to the input contacts. This achieves clear
separation between the cable side and the jumpering
side, in which case there is no interference between
the individual wires and cables.
If the input and/or output contacts are in the
form of insulation-displacement contacts, then they are
dimensioned with respect to one another in such a way
that the existing standard connecting tools can be
used. This saves the development of new and costly
connecting tools, and simplifies the handling of the
new distribution connection module in conjunction with
already existing distribution connection modules.
In a further preferred embodiment, the ground
lines on the printed circuit board are formed by a
contact which is in. the form of a ring or fork and is
externally accessible. To this end, ground lines are
preferably joined together on the printed circuit
board. The distribution connection module can then be
pushed onto profiled rods using appropriate holes or
openings, with the profiled rods then being connected
to the contact which is in the form of a ring or fork.
In a further preferred embodiment, the ground
lines are designed to be accessible from the input
contact side. This optionally allows the distribution
connection module to be used as an AB or ABS module,
with the shields being connected to the ground lines.
In order to produce the distribution connection
module according to the invention, the printed circuit
board, with the functional elements, is pushed into a
first housing part, and a second housing part, which is
fitted with the input contacts, is latched onto it. The
advantage of this method is that the component
placement process and the latching can easily be
automated. In embodiments with isolating contacts,
there are in principle various variants.
In a first preferred embodiment, the isolating
contacts are firstly mounted on the printed circuit
board, where the isolating contacts are clamped in in
an appropriate manner. The printed circuit board is
then pushed, with the clamped-in isolating contacts,
into the first housing part, which is then latched to
the second housing part. In consequence, no furnishings
are required on the housing to adversely affect its
robustness.
In art alternative -embodiment, the printed
circuit board is first of all pushed into the first
housing part, and the isolating contacts are then
attached to the printed circuit board and clamped in
from the underneath of the housing. This makes it
possible to retrofit the distribution connection
modules with isolating contacts very easily.
The invention will be explained in more detail
in the following text with reference to a preferred
exemplary embodiment. In the figures:
Figure 1 shows a cross section through a distribution
connection module,
Figure 2 shows a front view of a distribution
connection module,
Figure 3 shows a schematic circuit arrangement of a
distribution connection module with
coordinated protection,
Figure 4 shows a schematic method sequence for
producing a distribution connection module,
Figure 5 shows a schematic method sequence for an
alternative method for producing a
distribution connection module,
Figure 6 shows a block diagram of a distribution
connection module having an ADSL splitter,
and
Figure 7 shows an exploded illustration of a
distribution connection module.
Figure 1 shows a cross section of the
distribution connection module 1 with a test connector
2 inserted. The distribution connection module 1
comprises a housing 3, input contacts 4, output
contacts 5 and a printed circuit board 6 arranged in
the cavity in the housing 3. The input contacts 4 are
in the form of insulation-displacing contacts for
making contact with wires 7 which are accessible from a
Yirst end face 8 of the housing 3. On the side facing
the printed circuit board 6, the input contacts 4 are
formed with contacts 9 in the form of forks. The
contacts 9 in the form of forks engage around the
printed circuit board 6 and form a force-fitting
connection to contact pads arranged on the top and
bottom of the printed circuit board 6. Coordinated
protection circuits are arranged on the printed circuit
board 6, and are located between the input contacts 4
and the output contacts 5. In this case, each
coordinated protection device has two associated input
contacts 4 and two associated output contacts 5. The
coordinated protection device comprises a surge
arrester 11, two PTC thermistors 12 and two diodes 13,
whose ground lines are connected via a contact 14, in
the form of a ring or fork, to a profiled rod 15 which
passes through the housing 3. Located behind the
coordination protection device is the isolating contact
10, which is arranged on the underneath of the printed
circuit board 6, with the printed circuit board 6 being
plated through, for example close to the diodes 13, for
electrical connection of the coordinated protection
device and the isolating contact 10. The isolating
contact 10 is located on a support 16 which is fixed in
the housing 3. The isolating contact is prestressed in
a sprung manner via a clamping device 17, so that the
bent contacts 18, 19 make contact with the printed
circuit board 6. Behind the contact 19 there is an
electrical connection to the output contacts 5, which
are connected to the printed circuit board 6 via a
soldered, press or plug connection 20. Thus, without a
test connector 2, the input contacts 4 are connected
via the coordinated protection device and the
downstream isolating contact 10 to the output contacts
5. For test purposes, a test connector 2 with a board
27 can then be pushed into the housing 3 from the end
face 8. In consequence, the contact 19 of the isolating
contact 10 is pushed away from the printed circuit
board 6, as shown, and the electrical connection
between the input and output contacts 4, 5 is
disconnected or is made via the test connector 2. Since
the isolating contact 10 is arranged behind the
coordinated protection device, the isolating contact 10
remains fully protected against overvoltage even during
test activities using the test connector 2. Since large
forces can occur when connecting the insulation-
displacement contacts, a holding or supporting element
in the form of plastic can also be latched onto the
printed circuit board 6 in the area of the contacts 9
in the form of forks and over the full width of the
printed circuit board 6, thus fixing the contacts 9 in
the form of forks on the printed circuit board 6.
Figure 2 shows a front view of the end face 8
of the distribution connection module 1. The
distribution connection module 1 has 16 input contacts
4 which are combined in pairs and are used, for
example, for connecting pairs of wires. An access 23
for a test connector 21 is arranged under each pair of
input contacts 4. The isolating contacts are externally
accessible via this access 23. In this case, the two
isolating contacts of the two input contacts 4 are
operated at the same time by inserting a test connector
21 into the access 23. The housing 3 also has cable
guides 24 and strain-relief devices 25.
Figure 3 shows, schematically, the circuit
arrangement for a distribution connection module having
coordinated protection devices as functional elements.
The circuit has 16 input contacts a1, b1 - a8, b8 and
16 output contacts a1', b1'- a8', b8', with each a, b
pair being used to connect a pair of wires. The input
and- output contacts a, b and a', b', respectively, in
this case correspond to the input and output contacts
4, 5 in Figure 1. In this case, two input contacts in
each case have an associated coordinated protection
device. As already described in Figure 1, each
coordinated protection device comprises a three-pole
surge arrester 11, two PTC thermistors 12 and two
diodes 13. Each surge arrester 11 has an associated
fail-safe contact 26 with at least one fuse element,
which permanently shorts the two input contacts to
ground when an overvoltage occurs. The two isolating
contacts 10 are arranged between the coordinated
protection device and the two associated output
contacts.
Figure 4 shows, schematically, a production
method for a distribution connection module 1 as shown
in Figure 1. In a first method step A, the isolating
contacts 10 with their clamping devices 17 are mounted
on a common support or separate support 16 on the
underneath of the printed circuit board 6. Then, in a
method step B, the fully populated printed circuit
board 6 is pushed into the cavity of a first housing
part 21. Then, in a further method step C, a second
housing part 22, in which the input contacts 4 are
arranged, is latched onto the first housing part 21.
Figure 5, shows schematically, an alternative
production method. In this case, the fully populated
printed circuit board 6 is first of all pushed into the
first housing part 21 in a first method step A and
then, in a method step B, the isolating contacts 10 are
inserted from the underneath of the first housing part
21. The second housing part 22 is then once again
latched onto the first housing part 21, in the method
step C.
Figure 6 shows a block diagram of a
distribution connection module 1 having an ADSL
splitter as a functional group in which case ADSL
represents an Asymmetric Digital Subscriber Line. ADSL
is a transmission technology for providing broadband
data terminations via the conventional copper-cable
access network. ADSL systems are, without exception,
designed as bi-directional transmission systems using
both traffic directions (downstream and upstream). The
downstream channel;' in the direction of the user, is
designed to be broadband while, in contrast, the
upstream channel in the opposite direction has a
relatively narrow bandwidth and is intended primarily
for transmitting control messages. Application examples
for ADSL include, in particular, video on demand and
multimedia Internet applications. The distribution
connection module 1 has input contacts 4, output
contacts 5 and test accesses 28. Furthermore, the
distribution connection module 1 has at least one
printed circuit board 6 on which overvoltage protection
29, a low-pass filter 30 and an isolating capacitor 31
are arranged. The ADSL splitter is formed by the low-
pass filter 30 and the isolating capacitor 31 and
isolates the radio-frequency ADSL signal, which is
produced at the right-hand output 5, from a low-
frequency POTS or ISDN signal, which is produced at the
left-hand output 5 while, in contrast, the input 4
represents the subscriber access. For clarification, it
should be noted that, due to the bi-directional
transmission, signals are transmitted from the input 4
to the output 5 and vice versa, so that the terms
"input" and "output" relate to the different
information-technology connection sides of the
distribution connection module. The isolating capacitor
31 is used to isolate the DC operating voltage from the
ADSL port. In applications where this function is
already provided in the DSLAM (Digital Subscriber Line
Access Multiplexer), the isolating capacitor 31 can be
omitted. The filter characteristic of the low-pass
filter " 30 is preferably matched to the ADSL systems
used in DTAG, which use only the 138 kHz frequency-
band, and are thus also ISDN-compatible. In principle,
other configurations with special optimization to
individual services are feasible. The optional
overvoltage -protection 29 is used for protection
against transient overvoltages, and improves the
capability of the assembly to withstand voltages
resulting from pulsed interference at, for example,
4 kV. The test accesses 28, which are preferably in the
form of plug connectors, in particular SUB-D plug
connectors, are used in order to permanently feed the
signal on the subscriber line to an external switching
device and test set, and back again. The splitter can
be operated without this external loop by inserting an
appropriate short-circuiting connector. The main type
of operation for the ADSL splitter is as the main
distribution module.
Figure 7 shows an exploded illustration of the
distribution connection module 1 shown in Figure 6. The
distribution connection module 1 has a first housing
part 21 and a second housing part 22. The second
housing part 22 has a row of input contacts 4 and
output contacts 5, which are each in the form of
insulation-displacement contacts. The input contacts 4
and the output contacts 5 are each arranged in
connection strips, whose housing upper parts 32 and 33,
respectively, are latched on via the insulation-
displacement contacts. The housing upper parts 32, 33
are each formed with latching elements 34, which engage
in corresponding latching grooves 35 in the housing
lower parts 36, 37 of the connection strips. The
connection strip is preferably in the form of an ABS
strip, so that a shield which is associated with the
double conductors can also be connected, thus improving
the crosstalk attenuation between the subscriber lines
on which the ADSL signal is carried. The output
contacts 5 form the ports for the POTS/ISDN lines. The
second housing part 22 also has latching means 38,
which correspond with corresponding latching grooves 39
in the first housing part 21. Two printed circuit
boards 6 are arranged in the first housing part 21 and
are electrically connected to the input contacts 4 and
output contacts 5. The test accesses 28 and the other
output contacts 5 for the ADSL port are arranged on the
rear face of the first housing part 21, and are
preferably each in the form of SUB-D plug connectors.
On the side walls, the first housing part 21 is formed
with cable bushings" 24 and two annular contacts 14, via
which the ground lines of the printed circuit board .6
are connected to a profiled rod which is used as a
ground rail.
WE CLAIM:
1. A distribution connection module (1) for telecommunications and data
technology , comprising a housing (3) in which input and output
contacts (4,5) for the connection of cables or wires (7) are arranged
such that they are externally accessible,
characterized in that the housing (3) is configured with a cavity in
which functional elements are arranged between the input and output
contacts (4,5).
2. The distribution connection module as claimed in claim 1, wherein the
functional elements are arranged on at least one printed circuit board
(6), which is supported in the housing (3).
3. The distribution connection module as claimed in claim 1 or 2, wherein
the input contacts (4) comprise insulation displacement contacts.
4. The distribution connection module as claimed in one of the preceding
claims, wherein the output contacts (5) comprise one of insulation -
displacement contacts and electrical plug connectors.
5. The distribution connection module as claimed in claim 3 or 4, wherein
the insulation-displacement contacts are each formed with a contact in
the form of a fork (9), by means of which a force-fitting electrical
connection can be produced to the functional elements.
6. The distribution connection module as claimed in one of the preceding
claims, wherein the functional elements are in the form of overvortage
protection (29), in particular a coordinated protection circuit.
7. The distribution connection module as claimed in one of the preceding
claims, wherein an isolating contact (10) which Is externally accessible
is in each
case arranged between an input and output contact (4,
5).
8. The distribution connection module as claimed
in claim 7, wherein the isolating contact (10) is
arranged in series with the functional elements.
9. The distribution connection module as claimed
in claim 8; wherein the isolating contact (10) is
arranged behind the functional elements.
10. The distribution connection module as claimed
in one of claims 7 to 9, wherein the isolating contact
(10) is arranged on the underneath of the printed
circuit board (6),
11. The distribution connection module as claimed
in claim 10, wherein the isolating contact (10) is
accessible from the side of the input contacts (4).
12. The distribution connection module as claimed
in one of the preceding claims, wherein the input
contacts (4) and output contacts (5) are arranged on
opposite end faces of the housing (3).
13. The distribution connection module as claimed
in one of claims 3 to 12, wherein the distances between
the insulation-displacement contact elements are
dimensioned with respect to one another in such a way
that the wires (7) can be connected using standard
connecting tools.
14. The distribution connection module as claimed
in one of claims 2 to 13, wherein the ground lines on
the printed circuit board (6) are designed such that
they are externally accessible by means of at least one
contact (14) in the form of a ring or fork.
15. The distribution connection module as claimed
in claim 14, wherein the housing (3) is designed with
snap-action elements in the area of the contact (14)
which is in the form of a fork, via which snap-action
elements the distribution connection module (1) can be
latched onto the profiled rod (15).
16. The distribution connection module as claimed
in one of claims 2 to 15, wherein the ground lines on
the printed circuit board (6) are routed to the end
face (8) on which the input contacts (4) are fitted,
and are designed to be externally accessible.
17. A method for producing a distribution
connection module as claimed in claim 2, by means of a
two-part housing, comprising the following method
steps:
a) insertion of the printed circuit board into a first
housing part (21) and
b) latching a second housing part (22), to which the
input contacts (4) are fitted, to the first housing
part (21).
18. The method as claimed in claim 17 for producing
a distribution connection module as claimed in claim 7,
wherein the isolating contacts (10) are mounted on the
fully populated printed circuit board (6) before the
latter is pushed into the first housing part (21).
19. The method as claimed in claim 17 for producing
a distribution connection module as claimed in claim 7,
comprising the following method steps:
a) inserting the fully populated printed circuit board
(6) into the first housing part (21),
b) pushing in the isolating contacts (10) from the
underneath of the first housing part (21) , so that the
isolating contacts (10) are clamped in on the printed
circuit board (6), and
c) latching the second housing part (22), which is
fitted with the input contacts (4), onto the first
housing part (21).
20. The method as claimed in claim 17 for producing
a distribution connection module as claimed in claim 7,
comprising the following method steps:
a) inserting the fully populated printed circuit board
(6) into the first housing part (21),
b) latching the second housing part (22), which is
fitted with the input contacts (4), onto the first
housing part (21) and
c) pushing in the isolating contacts (10) from the
underneath of the first housing part (21) , so that the
isolating contacts (10) are clamped in on the printed
circuit board (6).
A distribution connection module (1) for telecommunications and data
technology , comprising a housing (3) in which input and output contacts (4, 5)
for the connection of cables or wires (7) are arranged such that they are
externally accessible characterized in that the housing (3) is designed with a
cavity in which functional elements are arranged between the input and output
contacts (4, 5).

Documents:

IN-PCT-2002-1454-KOL-ASSIGNMENT.pdf

IN-PCT-2002-1454-KOL-CORRESPONDENCE.pdf

IN-PCT-2002-1454-KOL-FORM 13.pdf

IN-PCT-2002-1454-KOL-FORM 27.pdf

in-pct-2002-1454-kol-granted-abstract.pdf

in-pct-2002-1454-kol-granted-claims.pdf

in-pct-2002-1454-kol-granted-correspondence.pdf

in-pct-2002-1454-kol-granted-description (complete).pdf

in-pct-2002-1454-kol-granted-drawings.pdf

in-pct-2002-1454-kol-granted-examination report.pdf

in-pct-2002-1454-kol-granted-form 1.pdf

in-pct-2002-1454-kol-granted-form 18.pdf

in-pct-2002-1454-kol-granted-form 2.pdf

in-pct-2002-1454-kol-granted-form 3.pdf

in-pct-2002-1454-kol-granted-form 5.pdf

in-pct-2002-1454-kol-granted-gpa.pdf

in-pct-2002-1454-kol-granted-reply to examination report.pdf

in-pct-2002-1454-kol-granted-specification.pdf

IN-PCT-2002-1454-KOL-PA.pdf


Patent Number 225268
Indian Patent Application Number IN/PCT/2002/1454/KOL
PG Journal Number 45/2008
Publication Date 07-Nov-2008
Grant Date 05-Nov-2008
Date of Filing 26-Nov-2002
Name of Patentee KRONE GMBH ,
Applicant Address BEESKOWDAMM 3-11 14167 BERLIN
Inventors:
# Inventor's Name Inventor's Address
1 BUSSE, RALF-DIETER , HUMBOLDTSTRASSE 6, 12625 WALDESRUH
2 KLEIN, HARALD STOLZENFELSSTRASSE 20 10318 BERLIN
3 STARK, JOACHIM OBSTALLEE 9, 13593 BERLIN
PCT International Classification Number H01R 29/00
PCT International Application Number PCT/EP01/06134
PCT International Filing date 2001-05-30
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 100 29 649.1 2000-06-15 Germany