Title of Invention

A HIGH TEMPERATURE ELECTROCHEMICAL SYSTEM AND A METHOD OF PRODUCING HYDROGEN

Abstract The invention relates to a high temperature electrochemical system (100), such as a solid oxide fuel cell system, that generates hydrogen and electricity in a fuel cell mode. The system includes a high temperature fuel cell (110), such as a solid oxide fuel cell; a carbon containing fuel source; a hydrogen separator (113), which is adapted to separate at least a portion of hydrogen from a fuel side exhaust stream and a hydrogen storage/use subsystem (115), which is operatively connected to the separator (113) and which is adapted either to store at least a portion of hydrogen received from the separator (113) or to provide at least a portion of hydrogen received from the separator (113) to a hydrogen using device. Methods of producing hydrogen using electrochemical systems, such as system (100), are also disclosed.
Full Text A High Temperature Electrochemical System
And A Method Of Producing Hydrogen
This application claims benefit of priority of US provisional
application 60/461,190 filed on Aprif 9, 2003 and US application
10/446,704 filed on May 29, 2003, which are incorporated by reference
in their entirety.
FIELD OF THE INVENTION
The present invention is directed generally to electrochemical
systems and more particularly to co-production of electricity and hydrogen
in a high temperature fuel cell system.
BACKGROUND OF THE INVENTION
A solid oxide fuel cell (SOFC) is an electrochemical device that
converts chemical energy directly into electrical energy. A solid oxide
regenerative fuel cell (SORFC) is an electrochemical device that converts
electrical energy directly into chemical energy and subsequently reconverts
chemical energy back to electrical energy. This device differs significantly
from rechargeable batteries in that the chemicals are stored outside of the
SORFC converter. The SORFC system has many building electrical energy
storage applications that cannot be satisfied by batteries. For example, a
SORFC system for building power generation is discussed in the
Proceedings of the 2001 DOE Hydrogen Program Review NREL/CP-570-
30535. A SORFC system which generates hydrogen in the electrolysis
mode and which generates electricity in the fuel cell mode is described in
Proceedings of the 2002 DOE Hydrogen Program Review NREL/CP-610-
32405. This SORFC system may contain a separate electrolyzer unit
which operates in the electrolysis mode and which is operatively
connected to the fuel cell stack to generate hydrogen. However, these
SORFC systems have certain environmental and economic drawbacks.
The SOFC and SORFC are high temperature electrochemical
systems. Another high temperature electrochemical system is a molten
carbonate fuel cell. Fuel cells often use hydrogen as fuel. For example,
fuel cell powered vehicles would require hydrogen refueling stations for
operation. However, distribution of hydrogen from centralized hydrogen
producing plants to refuel vehicles is not currently economical.
Furthermore, hydrogen production is fairly expensive.
BRIEF SUMMARY OF THE INVENTION
A preferred embodiment of the present invention provides a high
temperature electrochemical system, comprising a high temperature fuel
cell, a carbon containing fuel source, and a hydrogen separator which is
adapted to separate at least a portion of hydrogen from a fuel side exhaust
stream while the fuel cell operates in a fuel cell mode. The system also
comprises a hydrogen storage/use subsystem operatively connected to the
hydrogen separator which is adapted to store at least a portion of
hydrogen received from the hydrogen separator or a hydrogen storage/use
subsystem operatively connected to the hydrogen separator which is
adapted to provide at least a portion of hydrogen received from the
hydrogen separator to a hydrogen using device.
Another preferred embodiment of the present invention provides a
solid oxide electrochemical system, comprising a solid oxide fuel cell, a
carbon containing fuel source, and a hydrogen separator which is adapted
to separate at least a portion of hydrogen from a fuel side exhaust stream
while the fuel cell generates electricity and operates in the fuel cell mode.
The system also comprises a hydrogen storage/use subsystem operatively
connected to the hydrogen separator which is adapted to store at least a
portion of hydrogen received from the hydrogen separator or a hydrogen
storage/use subsystem operatively connected to the hydrogen separator
which is adapted to provide at least a portion of hydrogen received from
the hydrogen separator to a hydrogen using device.
Another preferred embodiment of the present invention provides a
high temperature fuel cell system, comprising a first means for generating
a fuel side exhaust stream from a carbon containing fuel inlet stream and
an oxidizer inlet stream by oxygen ion conduction, a second means for
separating at least a portion of the hydrogen from the fuel side exhaust
stream during generation of electricity by the first means, and a third
means for storing at least a portion of the separated hydrogen or a third
means for providing at least a portion of the separated hydrogen to a
hydrogen using device.
Another preferred embodiment of the present invention provides a
method of producing hydrogen, comprising providing a carbon containing
fuel and an oxidizer into a high temperature fuel cell, generating a fuel side
exhaust stream from the fuel cell while the fuel and the oxidizer are
provided into the fuel cell operating in a fuel cell mode, separating at least
a portion of hydrogen from the fuel side exhaust stream during the fuel
cell mode, and providing at least a portion of the separated hydrogen to a
hydrogen storage vessel or to a hydrogen using device.
Another preferred embodiment of the present invention provides a
method of co-producing hydrogen and electricity, comprising providing a
carbon containing fuel and an oxidizer into a solid oxide fuel cell,
generating electricity and a fuel side exhaust stream from the fuel cell
while the fuel and the oxidizer are provided into the fuel cell, separating at
least a portion of hydrogen from the fuel side exhaust stream during
generation of electricity, and providing at least a portion of the separated
hydrogen to a hydrogen storage vessel or to a hydrogen using device.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
FIGS. 1A, 1B, 1C and 1D are system schematics of systems
according to preferred aspects of the first preferred embodiment.
FIGS. 2 is a schematic of inputs and outputs from a system
according to the second preferred embodiment.
FIG. 3 is a schematic cross section of a single SORFC operating in
the electrolysis mode according to a preferred embodiment of the present
invention.
FIG. 4 is a schematic cross section of a single SORFC operating in
the fuel cell mode according to a preferred embodiment of the present
invention.
FIG. 5 is a schematic side of view of a Sabatier reactor according to
a preferred embodiment of the present invention.
FIGS. 6A and 6B are system schematics of the major fuel cell
system components operating in the fuel cell mode, according to a
preferred embodiment of the present invention.
FIG. 7 is a system schematic of the major fuel cell system
components operating in the electrolysis mode, according to a preferred
embodiment of the present invention.
FIGS. 8 and 9 are schematics of a system of an alternative
embodiment of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
THE FIRST PREFERRED EMBODIMENT
The present inventors have realized that a suitably configured high
temperature electrochemical system, such as a solid oxide electrochemical
system, such as a SOFC or a SORFC system, or a molten carbonate fuel
cell system, can be used to co-produce hydrogen and electricity in the fuel
cell mode. Thus, while the prior art SORFC system can generate either
electricity in the fuel cell mode or hydrogen in an electrolysis mode, the
system of the first preferred embodiment of the present invention can co-
produce both hydrogen and electricity (i.e., produce hydrogen and
electricity together). The system of the first preferred embodiment
generates a hydrogen rich exhaust stream using reforming reactions that
occur within the fuel cell stack and/or in a reformer in thermal integration
with the fuel cell stack. The amount of hydrogen produced can be
controlled by the operator. The hydrogen rich stream is further
conditioned if necessary and stored or used directly by the operator.
Thus, the high temperature electrochemical systems produce purified
hydrogen as a by-product of fuel reformation in the fuel cell mode. The
electrochemical system may operate in the fuel cell mode, when no
external electricity input is required, to generate diffusion of ions across an
electrolyte of the system. In contrast, a reversible or regenerative
electrochemical system operates in the electrolysis mode when external
electricity is required to generate diffusion of ions across the electrolyte of
the system.
It should be noted that the electrochemical system of the first
embodiment does not necessarily co-produce or co-generate power or
electricity for use outside the system. The system may be operated to
primarily internally reform a carbon and hydrogen containing fuel into
hydrogen with minimal power generation or without delivering or
outputting power from the system at all. If desired, a small amount of
power may be generated and used internally within the system, such as to
keep the system at operating temperature and to power system
components in addition to other parasitic loads in the system.
The system of the first preferred embodiment which produces
hydrogen in the fuel cell mode may be any high temperature
electrochemical system which produces sufficient heat to free bound
hydrogen contained in a fuel gas provided into the system. For example,
the system may be a solid oxide or a molten carbonate system. The solid
oxide system, such as a SOFC or SORFC is preferred. The following
description of the preferred aspects of the present invention describes
SOFC or SORFC systems. However, it should be noted that other suitable
electrochemical systems may also be used.
Thus, in a preferred aspect of the first embodiment of the present
invention, the high temperature electrochemical system is a SOFC or a
SORFC system which co-produces electricity and hydrogen in the fuel cell
mode. A SOFC or SORFC system operates in the fuel cell mode when
oxygen ions diffuse through an electrolyte of the fuel, cells from the
oxidizer side to the fuel side of the fuel cell containing the carbon and
hydrogen containing gas stream. Thus, when the high temperature
electrochemical system, such as a SOFC or SORFC system operates in the
fuel cell mode to generate hydrogen, a separate electrolyzer unit operating
in electrolysis mode and which is operatively connected to the fuel cell
stack is not required for generation of hydrogen. Instead, the hydrogen is
separated directly from the fuel cell stack fuel side exhaust gas stream
without using additional electricity to operate a separate electrolyzer unit.
When an SORFC system is used rather than an SOFC system, the
SORFC system can be connected to a primary source of electricity (e.g.,
grid power) and can accept electricity from the primary source when
desirable or can deliver electricity to the primary source when desirable.
Thus, when operating the SORFC system of the first preferred
embodiment, the system operator does not have to sacrifice electricity
production to produce hydrogen and vice versa. The SORFC system does
not require a hot thermal mass which absorbs heat in the fuel cell mode
and which releases heat in the electrolysis mode for operation or energy
storage. However, a hot thermal mass may be used if desired.
Furthermore, the system may use, but does not require a fuel reformer.
Furthermore, in a preferred aspect of the first embodiment, a
relative amount of hydrogen and electricity produced can be freely
controlled. All or a portion of the hydrogen in the fuel side exhaust stream
may be recirculated into the fuel inlet stream to provide control of the
amount of electricity and hydrogen being co-produced in the system, as
will be described in more detail below. The hydrogen product can be
further conditioned, if necessary, and stored or used directly in a variety of
applications, such as transportation, power generation, cooling,
hydrogenation reactions, or semiconductor manufacture, either in a
pressurized or a near ambient state.
Figure 1A illustrates an SOFC or SORFC electricity generation
system 100 according to the first preferred embodiment. The system
derives power from the oxidation of a carbon and hydrogen containing
fuel, such as a hydrocarbon fuel, such as methane, natural gas which
contains methane with hydrogen and other gases, propane or other
biogas, or a mixture of a carbon fuel, such as carbon monoxide,
oxygenated carbon containing gas, such as methanol, or other carbon
containing gas with a hydrogen containing gas, such as water vapor, H2
gas or their mixtures. For example, the mixture may comprise syngas
derived from coal or natural gas reformation. Free hydrogen is carried in
several of the system process flow streams. The carbon containing fuel is
provided into the system from a fuel source, which may comprise a fuel
inlet into the fuel cell stack, a fuel supply conduit and/or a fuel storage
vessel.
The system illustrated in Figure 1A contains a fuel preprocessor
subsystem 104, which may contain a heat exchanger and/or other fuel
processing elements. In one preferred aspect of the present invention, the
fuel preprocessor subsystem 104 converts a biogas, such as natural gas,
to methane, and supplies methane into the fuel cell. The system 100 also
contains an oxidizer inlet conduit 105, which preferably contains an air or
other oxidizer blower (schematically shown in Figure 1), and fuel inlet 106
and outlet 109 conduits. The system also contains a stack of SOFCs or
SORFCs 110, which have a fuel inlet 107 and a fuel outlet 108. The
stack 110 preferably contains the fuel cells, separator plates, seals, gas
conduits, heaters, thermal insulation, control electronics and various other
suitable elements used in fuel cell stacks. If desired, the system may have
an optional oxidizer exhaust or outlet 116. Alternatively, the oxidizer
outlet may be omitted to allow alI oxygen to diffuse from the oxidizer inlet
conduit 105 through the fuel cell electrolyte. The oxidizer inlet conduit
105 may also be used as an oxygen outlet when a SORFC is operated in
the electrolysis mode. Water may be recirculated into the fuel inlet 107
from the fuel outlet 108, as will be described in more detail with respect
to Figures 6A and 6B.
The system 100 also contains at least one hydrogen separator 113.
The hydrogen separator 113 may comprise any device which can separate
some or all hydrogen from a hydrogen containing gas stream. Preferably,
the hydrogen separator is a device which can separate a desired or

variable amount of hydrogen from a hydrogen gas containing stream,
depending on user requirements. Alternatively, the hydrogen separator
113 may comprise a device which separates all or substantially all
hydrogen from a hydrogen containing gas stream.
The hydrogen separator 113 may comprise one or more polymeric
proton exchange membranes, ceramic proton exchange membranes,
polymeric gas separation membranes, adsorption-based gas separation
columns (such as pressure swing adsorption units), and flow diverting
devices such as valves. The suitable device may be selected based on the
state point of the gas stream (composition, temperature, and pressure),
the desired product purity, available volume that depends on the specific
generator design, and economic factors.
The system 100 also contains an optional hydrogen conditioner
114. The hydrogen conditioner 114 may be any suitable device which can
purify, dry, compress (i.e., a compressor), or otherwise change the state
point of the hydrogen-rich gas stream provided from the hydrogen
separator 113. If desired, the hydrogen conditioner 114 may be omitted.
The system 100 also contains a hydrogen storage/use subsystem
115. This subsystem 115 may comprise a hydrogen storage vessel, such
as a hydrogen storage tank, a hydrogen dispenser, such as a conduit
which provides hydrogen or a hydrogen-rich stream to a device which uses
hydrogen, or a hydrogen using device. For example, the subsystem 115
may comprise a conduit leading to a hydrogen using device or the
hydrogen using device itself, used in transportation, power generation,
cooling, hydrogenation reactions, or semiconductor manufacture.
For example, the system 100 may be located in a chemical or a
semiconductor plant to provide primary or secondary (i.e., backup) power
for the plant as well as hydrogen for use in hydrogenation (i.e., passivation
of semiconductor device) or other chemical reactions which require
hydrogen that are carried out in the plant.
Alternatively, the subsystem 115 may also comprise another fuel
cell, such as an SOFC or SORFC or any other fuel cell, which uses
hydrogen as a fuel. Thus, the hydrogen from the system 100 is provided
as fuel to one or more additional fuel cells 115. For example, the system
100 may be located in a stationary location, such as a building or an area
outside or below a building and is used to provide power to the building.
The additional fuel cells 115 may be located in vehicles located in a garage
or a parking area adjacent to the stationary location. In this case, the
carbon and hydrogen containing fuel is provided to the system 100 to
generate electricity for the building and to generate hydrogen which is
provided as fuel to the fuel cell 115 powered vehicles. The generated
hydrogen may be stored temporarily in a storage vessel and then provided
from the storage vessel to the vehicle fuel cells 115 on demand
(analogous to a gas station) or the generated hydrogen may be provided
directly from the system 100 to the vehicle fuel cells 115.
In one preferred aspect of the present invention, the hydrogen
separator 113 is used to separate and route hydrogen from the fuel side
exhaust stream only into the subsystem 115. In another preferred aspect
of the present invention, the hydrogen separator 113 is used to separate
hydrogen from the fuel side exhaust stream and to route all or a part of
the hydrogen back into the fuel inlet 107 of the fuel cell stack 110
through conduit 112, to route all or part of the hydrogen to the subsystem
115 and/or to route the hydrogen out with the tail gas.
Alternatively, two different hydrogen separators may be used to
route the hydrogen to the conduit 112 and to the subsystem 115, as
shown in Figure 6B and described in more detail below. Thus, the fuel
side exhaust is separated by a valve or another device to two different
hydrogen separators. The first hydrogen separator separates hydrogen
from the first part of the fuel side exhaust and routes the hydrogen to
conduit 112 to be recirculated into the inlet 107. The second hydrogen
separator separates hydrogen from the second part of the fuel side
exhaust and routes the hydrogen to the subsystem 115. Thus, the
amount of hydrogen provided to conduit 112 and to subsystem 115 may
be varied by controlling the amount of fuel side exhaust provided into each
hydrogen separator.
Alternatively, only one hydrogen separator 113 is used. A valve or
another device separates the hydrogen output from the separator into
conduit 112 and into subsystem 115. Thus, the valve or another such
device determines the amount of hydrogen provided to conduit 112 and
subsystem 115. In both cases the valve or similar device may be
controlled by an operator or controlled automatically by a computer based
on predetermined data or on input parameters.
Figure 1B illustrates a system 120 according to an alternative
aspect of the first preferred embodiment. The system 120 is identical to
the system 100 illustrated in Figure 1A, except that the system 120
contains a fuel reformer 124 upstream of the fuel inlet 107. Preferably,
the fuel reformer is included in the system 120 instead of the fuel
preprocessing subsystem 104. However, if desired, the fuel reformer 124
may be used together with the fuel preprocessing subsystem 104, such
that the output of the subsystem 104 is provided into the reformer.
The fuel reformer 124 may be any suitable device which is capable
of reforming a carbon and bound hydrogen containing fuel to form a
carbon containing fuel and free hydrogen. For example, the fuel reformer
124 may be any suitable device which can reform a hydrocarbon gas into
a gas mixture of free hydrogen and a carbon containing gas. For example,
the fuel reformer 124 may reform a biogas, such as natural gas to form
free hydrogen and carbon monoxide. The free hydrogen and carbon
monoxide are then provided into the fuel inlet 107 of the fuel cell stack
110. If desired, some or all free hydrogen may also be separated from the
carbon containing gas by an additional hydrogen separator prior to entry
into the fuel cell stack 110 and provided to the hydrogen storage/use
subsystem 115.
In a preferred aspect of the first embodiment, the fuel reformer 124
is thermally integrated with the fuel cell stack 110. The term "thermally
integrated" in this context means that the heat from the reaction in the
fuel cell stack 110 drives the net endothermic fuel reformation in the fuel
reformer 124. The fuel reformer 124 may be thermally integrated with the
fuel cell stack 110 by placing the reformer 124 and stack 110 in physical
and thermal contact with each other, or by providing a thermal conduit or
thermally conductive material which connects the stack 110 to the
reformer 124. While less preferred, a separate heater may also be used to
heat the reformer 124 instead of or in addition to the heat provided from
the stack 110. If any hydrogen is recycled from the separator 113 back
into the fuel cell stack 110, then the hydrogen may be provided by the
conduit 112 directly into the reformer 124 or into the fuel cell stack 110
inlet 107.
Figure 1C illustrates a system 130 according to an alternative
aspect of the first preferred embodiment. The system 130 is identical to
the system 100 illustrated in Figure 1A, except that the system 130
contains a water-gas shift reactor 133. The water-gas shift reactor 133
may be any suitable device which converts at least a portion of the water
exiting the fuel cell stack 110 fuel outlet 108 into free hydrogen. For
example, the reactor 133 may comprise a tube or conduit containing a

catalyst which converts some or all of the carbon monoxide and water
vapor in the tail gas exiting outlet 108 into carbon dioxide and hydrogen.
The catalyst may be any suitable catalyst, such as a iron oxide or a
chromium promoted iron oxide catalyst. The reactor 133 is preferably
located between the outlet 108 and the hydrogen separator 113 (i.e.,
downstream of the outlet 108 and upstream of the separator 113).
The reactor 133 works in tandem with the separator 113 by
increasing the amount of free hydrogen in the fuel side exhaust (i.e., tail
gas) by converting some or all water present in the fuel side exhaust gas
into hydrogen. The reactor 133 then provides hydrogen and carbon
dioxide to the separator 113. The separator 113 separates the hydrogen
from the carbon dioxide. Thus, all or some of the water present in the fuel
may be converted to hydrogen in the reactor 133.
Figure 1D illustrates a system 140 according to an alternative
aspect of the first preferred embodiment. The system 140 is identical to
the system 100 illustrated in Figure 1A, except that the system 140
contains a water supply 144. The water supply 144 may be any suitable
liquid water and/or water vapor supply device, such as a water conduit or
storage tank. The water supply is located upstream of the fuel inlet 107
to provide water into the fuel inlet 107 in addition to the fuel being
provided to the inlet from the preprocessing subsystem 104 or the
reformer 124.
The water supply 144 is preferably, but not necessarily, used to
provide water into the fuel inlet 107 when the fuel cell stack 110 is
operated to generate hydrogen while generating little or no electricity in
the fuel cell mode (i.e., no net electricity is produced in the fuel cell
mode). The additional water is used to support fuel reforming as needed.
The elements of systems 100, 120, 130 and 140 may be used in
any suitable combination. For example, the reformer 124, the reactor 133
and the water supply 144 may be used together in one system with or
without the fuel preprocessing subsystem 104. Furthermore, any two or
three elements selected from the fuel preprocessing subsystem 104, the
reformer 124, the reactor 133 and the water supply 144 may be used
together in the same system.
The systems 100, 120, 130 and 140 illustrated in Figures 1A-1D
may have other embodiments and configurations, as desired. Other
components, such as fuel side exhaust stream condensers, heat
exchangers, heat-driven heat pumps, turbines, additional gas separation
devices, may be added if desired, as described, for example, in U.S.
Application Serial Number 10/300,021, filed on November 20, 2002, to
Matthias Gottmann, et al., incorporated herein by reference in its entirety.
A preferred method of operating the systems 100, 120, 130, 140
will now be described. The systems are preferably operated so that
excess fuel is provided to the fuel cell stack 110. Any suitable carbon
containing and hydrogen containing fuel is provided into the fuel cell stack.
The fuel may comprise a fuel such as a hydrocarbon fuel, such as
methane, natural gas which contains methane with hydrogen and other
gases, propane or other biogas.
If desired, hydrogen and/or water vapor may be added to the
hydrocarbon fuel. Alternatively, the fuel may comprise a mixture of a non-
hydrocarbon carbon containing gas, such as carbon monoxide, carbon
dioxide, oxygenated carbon containing gas such as methanol or other
carbon containing gas with a hydrogen containing gas, such a water vapor
or hydrogen gas, for example the mixture may comprise syngas derived
from coal or natural gas reformation. The hydrogen and water vapor may
be recycled from the fuel side exhaust gas stream or provided from
hydrogen and water vapor conduits or storage vessels.
The reformation reactions occur within the fuel cell stack 110
and/or in the optional reformer 124 and result in the formation of free
hydrogen in the fuel side exhaust gas stream. For example, if a
hydrocarbon gas such as methane is used as a fuel, then the methane is
reformed to form a mixture containing non-utilized hydrogen, carbon
dioxide and water vapor in the fuel cell stack 110. If natural gas is used
as a fuel, then the natural gas may be converted to methane in the
preprocessing subsystem 104 or it may be reformed directly to a non-
hydrocarbon carbon containing gas such as carbon monoxide in the
reformer 124.
The following Table I summarizes one or more reactions that may
occur within the fuel cell stack 110 when methane is supplied to the
stack.
If a mixture of a hydrogen containing gas and a non-hydrocarbon
carbon containing gas, such as carbon monoxide, is used as a fuel, then
some of the carbon monoxide is converted to carbon dioxide in the fuel
cell stack 110 and a gas mixture including carbon monoxide, carbon
dioxide and unutilized hydrogen is provided from the fuel cell stack 110. If
the water-gas shift reactor 1 33 is included in the system, then it converts
some of the carbon monoxide and water vapor in the fuel side exhaust gas
stream to hydrogen and carbon dioxide.
Preferably, the fraction of hydrogen separated by the hydrogen
separator 113 and the amount of total fuel provided to the fuel cell stack
110 for electricity and hydrogen production are variable and under the
control of an operator operating a control unit of the system. An operator
may be a human operator who controls the hydrogen separation and
electricity production or a computer which automatically adjusts the
amount of hydrogen separation and electricity production based on
predetermined criteria, such as time, and/or based on received outside
data or request, such as a demand for electricity by the power grid and/or
a demand for hydrogen by the subsystem 115. Controlling these two
parameters allows the operator to specify largely independently the
amount of hydrogen produced and the amount of electricity generated.
The outside data or request may comprise one or more of electricity
demand, hydrogen demand, electricity price and hydrogen price, which
may be transmitted electronically to a computer system operator or
visually or audibly to a human system operator.
In one extreme, when the user of the system needs electricity, but
does not need additional hydrogen, then the operator can choose to have
the hydrogen containing streams recirculated back into the fuel cell stack
110 by the separator 113 through conduit 112 while providing no
hydrogen or a minimum amount of hydrogen to the subsystem 115.
In another extreme, when the user of the system needs hydrogen,
but does not need any electricity generated, the operator can choose to
have the fuel cell stack 110 act primarily to internally reform the carbon
containing fuel into hydrogen with minimal power generation and/or
minimal-or no external power output/delivery from the system. A small
amount of power may be generated to keep the system at operating
temperature and to power the hydrogen separator 113 and conditioner
114, if necessary, in addition to other parasitic loads in the system. All or
most of the hydrogen from the separator 113 is provided to the subsystem
115 rather than to the conduit 112. In this case, additional water from
the water supply 144 is preferably added to the fuel.
In the continuum between the two extremes, varying amounts of
hydrogen and electricity may be needed simultaneously. In this case, the
operator can choose to divert varying amounts of the hydrogen enriched
stream from the separator 113 to conduit 112 and subsystem 115 while
simultaneously generating the desired amount of electricity. For example,
if more hydrogen is recirculated back into the fuel cell stack 110 through
conduit 112, then more electricity is generated but less hydrogen is
available for use or storage in the subsystem 115. The trade off between
the amount of electricity and hydrogen produced can vary based on the
demand and the price of each.
The trade off between the amount of electricity and hydrogen
generated may also be achieved using several other methods. In one
method, the amount of fuel provided to the fuel cell stack 110 is kept
constant, but the amount of current drawn from the stack 110 is varied.
If the amount of current drawn is decreased, then the amount of hydrogen
provided to the hydrogen separator 113 is increased, and vice versa.
When less current is drawn, less oxygen diffuses through the electrolyte
of the fuel cell. Since the reactions which produce free hydrogen (i.e., the
steam-methane reforming reaction (if methane is used as a fuel) and the
water-gas shift reaction) are substantially independent of the
electrochemical reaction, the decreased amount of diffused oxygen
generally does not substantially decrease the amount of free hydrogen
provided in the fuel side exhaust gas stream.

In an alternative method, the amount of current drawn from the
stack is kept constant, but the amount of fuel provided to the stack 110 is
varied. If the amount of fuel provided to the stack 110 is increased, then
the amount of hydrogen provided to the hydrogen separator 113 is
increased, and vice versa.
In another alternative method, both the amount of current drawn
and the amount of fuel provided into the fuel cell stack 110 are varied.
The amount of hydrogen generated generally increases with decreasing
amounts of drawn current and with increasing amounts of fuel provided
into the fuel cell stack. The amount of hydrogen generated generally
decreases with increasing amounts of drawn current and with decreasing
amounts of fuel provided into the fuel cell stack.
Preferably, the systems of the first preferred embodiment may be
operated at any suitable fuel utilization rate. Thus, 0 to 100 percent of
the fuel may be utilized for electricity production. Preferably, 50 to SO
percent of the fuel is utilized for electricity production and at least 10
percent, such as 20 to 50 percent, of the fuel is utilized for hydrogen
production. For example, a 100 kWe SOFC system may be used to
generate from about 70 to about 110 kWe of electricity and from about
45 to about 110 kg/day of high pressure hydrogen when 50 to 80 percent
of the fuel is utilized for electricity production. The present inventors have
determined that the systems of the first preferred embodiment may be
used to produce hydrogen cost effectively. Thus, the method of the first
preferred embodiment provides a reduction in the cost of hydrogen
production.
If the fuel cell stack 110 is a solid oxide regenerative fuel cell
(SORFC) stack which is connected to a primary source of power (such as
a power grid) and a source of oxidized fuel (such as water, with or without
carbon dioxide), then the device can operate transiently in an electrolysis
mode as an electrolyzer to generate hydrogen streams, methane streams,
or mixtures when economically advantageous (e.g., when the cost of
electricity is inexpensive compared to the cost of the fuel containing
bound hydrogen), or during times when the demand for hydrogen
significantly exceeds the demand for electricity. At other times, the
system 100 can be used in the fuel cell mode to generate electricity from
the stored hydrogen or carbon containing fuel. Thus, the system 100 can
be used for peak shaving.
THE SECOND PREFERRED EMBODIMENT
The present inventors have also realized that the electrochemical
system produces valuable byproducts in addition to electricity and
hydrogen. The byproducts can include production, consumption, and/or
temporary storage of heat, methane, carbon dioxide, oxygen, and water.
Carbon dioxide and/or other carbon containing gases emitted in a fuel side
exhaust of a SORFC system of a second preferred embodiment operating
in the fuel cell mode may be captured and stored rather than vented into
the atmosphere. This improves the environmental friendliness of the
SORFC system. The stored carbon dioxide and/or other carbon containing
gases can then be provided into the SORFC system operating in the
electrolysis mode to generate a hydrocarbon fuel, such as methane, rather
than a hydrogen fuel. If desired, the SORFC system may contain a flow
controller which controls a flow of carbon dioxide being provided into the
solid oxide regenerative fuel cell fuel inlet during electrolysis mode. The
flow controller may be any suitable gas flow control device, such as a
computer or operator controlled valve which opens and closes access to a
carbon dioxide and/or other carbon containing gas storage vessel, such as
a carbon dioxide storage tank. The SORFC generates a hydrocarbon fuel,
such as methane, by using a Sabatier subsystem, when carbon dioxide
and water vapor are provided into the SORFC fuel inlet. The SORFC
generates a hydrogen fuel when water vapor is provided into the SORFC
fuel inlet and the flow controller prevents carbon dioxide flow into the
SORFC fuel inlet.
Thus, the first and second preferred embodiments of the present
invention enable a user to choose between multiple options for procuring
electricity, heat, and fuels (hydrogen, hydrocarbons, or mixtures) using a
high temperature electrochemical system. For example, a hydrocarbon
fuel, such as natural gas or methane, can be used to generate a
continuously variable amount of electricity and hydrogen rich streams
when either or both electricity and hydrogen are needed or it is
economically desirable to do so. In a preferred aspect of the present
invention, a fuel, such as methane or hydrogen, or fuel mixtures can be
produced from electricity and water, with or without carbon dioxide, when
such fuels are needed or when desirable to do so for economic reasons
and/or for carbon sequestration. In another preferred aspect of the
present invention, energy or electricity may be stored efficiently in the
form of hydrocarbon fuel, hydrogen, or fuel mixtures during times when
electricity is relatively inexpensive compared with the cost of procuring the
hydrocarbon fuel, hydrogen or fuel mixtures in order to effect peak
shaving or enable the use of such stored electricity when the primary
source of electricity is relatively expensive or unavailable.
A general block diagram of the inputs and outputs in an SORFC
system 200 of the second preferred embodiment is shown in Figure 2.
The inputs into the SORFC stack 210 include two or more of the
following: electricity, heat, hydrocarbon fuel or fuel mixtures, hydrogen
fuel or fuel mixtures, air, oxygen, carbon dioxide, and water. The outputs
include two or more of the following: electricity, heat, hydrocarbon fuel or
fuel mixtures, hydrogen fuel or fuel mixtures, oxygen, carbon dioxide,
water, and exhaust.
The SORFC system 200 is capable of electrolyzing water or water
and carbon dioxide mixtures with the addition of electricity and heat. The
SORFC system 200 generates hydrogen in an electrolysis mode when it
electrolyzes water and generates a hydrocarbon fuel, such as methane,
when it electrolyzes a water/carbon dioxide mixture. The SORFC system
200 is capable of performing fuel cell reactions (i.e., operate in the
electricity generating fuel cell mode) using any suitable fuel, such as
hydrogen fuel, a carbon containing fuel, such as a hydrocarbon fuel, such
as methane, propane or natural gas, and mixtures of hydrogen, hydrogen
containing, carbon containing, and/or hydrocarbon fuels, and any suitable
oxidizer, such as air, purified oxygen or mixtures thereof. In fuel cell
mode, reformation reactions within the fuel stack result in the formation of
free hydrogen as discussed above.
Thus, the system 200 can be operated to perform one or more of
the following functions. The system 200 can produce hydrogen and
oxygen from electricity, heat, and water in the electrolysis mode. The
system 200 can produce methane and oxygen from carbon dioxide, water,
and electricity in the electrolysis mode. The system 200 can produce
hydrogen from a carbon and hydrogen containing fuel in a fuel cell mode,
as described with respect to the first embodiment. The system 200 can
generate any one or more of electricity, heat, water and carbon dioxide
from a carbon containing fuel, hydrogen, or fuel mixtures and oxygen or
air in the fuel cell mode. The system 200 also enables real-time arbitrage
between buying and selling electricity from different sources (e.g., grid
power vs. fuel cell generation using hydrocarbon fuel, hydrogen, or fuel
mixtures that are purchased or previously generated and stored for later
use).

The SORFC system 200 has many different uses. For example, the
system 200 may be connected to a primary source of power for
purchasing power when desirable and/or for selling power back to the grid
when desirable. Operating decisions can be made by a human operator
and/or can be under computer operator control in order to make decisions
based on time-dependent economic factors. One time dependent
economic factor is a time variable cost of electricity to the operator or
charged by the operator which depends on time of day, day of the week,
season, local weather, etc. Another time dependent economic factor is
the cost of natural gas or other hydrocarbon fuel charged to the operator
which depends on season, local weather, or other time dependent factors.
A third time dependent economic factor is a user's time dependent needs
for hydrogen to be used as a commodity, such as for a transportation fuel,
in addition to its utility for energy storage.
The net electrolysis reaction is xCO2 + 2(x + y)H2O = xCH4 + 2yH2
+ (2x + y)O2, where x and y are continuously variable by the operator, and
can equal zero. The net fuel cell reaction is: XCH4 + 2YH2 + (2X + Y)O2
= XCO2 + 2(X + Y)H2O, where X and Y are continuously variable by the
operator. By varying the amount of carbon dioxide in the electrolysis
mode, the system 200 may be used to generate the desired amount of
hydrogen, methane and mixtures thereof, based on the demand for and/or
the price of hydrogen and methane. Thus, a human or a computer
operator may vary the carbon dioxide to water ratio provided into the
SORFC stack 210 in the electrolysis mode to obtain a desired amount of
methane and/or hydrogen. If no carbon dioxide or other carbon bearing
gasses are provided into the SORFC stack 210, then the stack 210
generates pure hydrogen. If mostly carbon dioxide or other carbon bearing
gas along with a small amount of water are provided into the SORFC stack
210 in the electrolysis mode, then the system generates mostly methane.
The hydrogen and/or methane generated in the electrolysis mode may be
separated from each other by a hydrogen separator and stored for future
use when the system 200 operates in the fuel cell mode or may be put to
other uses outside the system 200, such as for use in transportation (i.e.,
to power a vehicle if the system 200 is located in a vehicle), power
generation, heating or in chemical reactions (i.e., to be used in
hydrogenation).
Thus, it is advantageous to store carbon dioxide and other carbon
containing gases, such as unused fue! present in the tail gas, produced by
the system 200 in the fuel cell mode rather than venting these gases into
the air. First, storing carbon containing gases reduces environmental
pollution. Second, the stored carbon containing gases, such as carbon
dioxide can be fed back into the SORFC stack 210 in the electrolysis mode
when it is desired to generate and store methane.
The systems 100, 120, 130, 140, 200 of the preferred embodiment
are advantageous because they can be used to simultaneously generate
both electrical power and hydrogen in the fuel cell mode. An example is
an apartment or office complex, whose tenants will use electrical power
within their residences or offices and hydrogen to fuel their vehicles.
Another example may be a manufacturing plant that requires electrical
power for operations and hydrogen for processing, cooling, or for
transportation of goods. Additionally, the systems 100, 120, 130, 140,
200 of the preferred embodiments are advantageous because they allow
the real-time economic trade between production of hydrogen streams via
electrolysis of water using grid power, and the production of hydrogen
streams and electricity by operating the fuel cell stack in the fuel cell mode
with internal reforming of the fuel containing bound hydrogen.
Figures 3-7 illustrate the preferred components of the systems 100,
120, 130, 140 and 200 of the first and second preferred embodiments.
While a SORFC system is described with respect to Figures 3-7, it should
be noted that a SOFC system may also be used instead, except that the
SOFC system does not operate in the electrolysis mode.
A single SORFC 10 operating in the electrolysis mode is shown in
Fig. 3. The SORFC contains an anode electrode, an electrolyte and a
cathode electrode. Anode electrode 11 is preferably a porous electrode
comprising perovskites, metals and/or cermets. Preferably, the anode
electrode comprises a perovskite material. Cathode electrode 12 is also
preferably a porous electrode comprising platinum or platinum family
metals. Preferably, the cathode electrode comprises platinum. Solid oxide
electrolyte 13 is sheet of ceramic material, such as yttria stabilized
zirconia. Electrodes 11 and 12 are attached to electrolyte 13. An anode
gas chamber 14 is formed between the electrolyte 13 and an anode side
interconnect (not shown for simplicity). A cathode gas chamber 15 is
formed between the electrolyte 13 and a cathode side interconnect (also
not shown for simplicity).
A gas mixture 17 containing primarily water vapor and optionally
carbon dioxide is introduced into the cathode gas chamber 15. A direct
current power source (not shown) is connected to the anode electrode 11
and the cathode electrode 12 in such a way that when electrical current is
flowing, the anode electrode 11 takes on a positive voltage charge and the
cathode electrode 12 takes on a negative voltage charge. When the
electric current is flowing, the gas mixture 17 containing primarily water
vapor and carbon dioxide gives up oxygen ions 16 to form cathode
discharge mixture 19 consisting primarily of hydrogen and carbon
monoxide. Oxygen ions 16 transport across the electrolyte 13 under the
electrical current. The oxygen ions 16 are converted into oxygen gas 18
on the anode electrode 11 under the influence of the electrical current.
The oxygen gas 18 is discharged from the anode chamber 14.
A single SORFC 20 operating in the fuel cell mode is shown in Fig.
4. SORFC 20 is the same as SORFC 10, except that the cathode and
anode designations of its electrodes are reversed. Cathode electrode 21 is
the same electrode as that identified as the anode electrode 11 in Fig. 3
when operating in the electrolysis mode. Anode electrode 22 is the same
electrode as that identified as the cathode electrode 12 in Fig. 3 when
operating in the electrolysis mode. Solid oxide electrolyte 23 is the same
electrolyte as that identified as electrolyte 13 in Fig. 3 when operating in
the electrolysis mode. Cathode gas chamber 24 is the same gas chamber
as that identified as the anode gas chamber 14 in Fig. 3 when operating in
the electrolysis mode. Anode gas chamber 25 is the same gas chamber as
that identified as the cathode gas chamber 15 in Fig. 3 when operating in
the electrolysis mode.
A gas mixture 27 containing water vapor and methane is introduced
into the anode gas chamber 25. Oxygen gas 28 is introduced into the
cathode chamber 24. An electrical fuel cell load (not shown) is applied to
the SORFC 20 and the oxygen gas 28 forms oxygen ions 26 under the
influence of the electrical load. Oxygen ions 26 transport across the
electrolyte 23 under the influence of the electrical current. On the anode
electrode 22, the oxygen ions 26 combine with carbon and hydrogen from
gas mixture 27 to form gas mixture 29 containing carbon dioxide, water
vapor and hydrogen. Gas mixture 29 is discharged from the anode
chamber. In the process described above, the SORFC 20 has made
electrical energy or power, which is output through its electrodes.
A Sabatier reactor subsystem 30 is shown in Fig. 5. The reactor
tube 31 contains a catalyst, such as a platinum family metal on an alumina
support. Preferably, the catalyst comprises ruthenium. A gas mixture 32
consisting primarily of hydrogen and carbon monoxide is introduced into
reactor tube 31 and contacts the catalyst therein. The gas mixture 32
undergoes an immediate exothermic reaction and produces gas mixture 33
consisting primarily of methane and water vapor. Gas mixture 33 is then,
discharged from the reactor tube 31. When the Sabatier reactor is used
with the SORFC 10 operating in the electrolysis mode, the hydrogen and
carbon monoxide discharge mixture 19/32 is provided from the SORFC
into the Sabatier reactor 30.
Because the reaction within reactor tube 31 is highly exothermic, a
heat exchanger 34 is used to capture the generated heat. Gas mixture 35,
consisting primarily of carbon dioxide and water, flows through heat
exchanger 34 to absorb the exothermic reaction heat. When the Sabatier
reactor is used with the SORFC 10 operating in the electrolysis mode, the
water vapor and carbon dioxide inlet mixture 17/35 is heated in the
Sabatier reactor by the reaction of the outlet or discharge mixture 19/32.
The water vapor and carbon dioxide inlet mixture 17/35 is then provided
from the Sabatier reactor into the SORFC 10.
The SORFC systems 50A, 50B of preferred embodiments operating
in a fuel cell mode are shown in Figs. 6A and 6B as simplified schematics.
A single SORFC 20 previously shown in Fig. 4 as a cross section operating
in the fuel cell mode is shown again in Figs. 6A and 6B. While a single
SORFC is shown, it should be understood that the systems 50A, 50B
contains a plurality of SORFC stacks.
The system 50A contains one hydrogen separator 113 as shown in
Figure 6A. The system 50B contains two hydrogen separators 113A,
113B, as shown in Figure 6B. A valve 111 A, 111B, such as a three way
valve, or another similar device, may be used to control the amount of
hydrogen provided into conduit 112 and into subsystem 115. If desired,
the vaive 111 A, 111B and conduit 112 are omitted and all hydrogen
recovered by the hydrogen separator is provided into subsystem 115.
An enthalpy recovery unit 52 transfers water vapor from a first gas
stream to a second gas stream. The enthalpy recovery unit 52 can be a
device which transfers water vapor based on cyclic desiccant beds or a
rotating desiccant wheel. The desiccant wheel (i.e., "enthalpy wheel") is
preferred. Purge valve 53 is a normally closed powered open solenoid
valve. A heat exchanger 54 is a counter flow gas-gas heat exchanger.
The SORFC power output, such as output electrode(s), is connected to a
power distribution system. The oxidizer (i.e., oxygen or air) enters the
systems 50A, 50B through the oxidizer inlet or conduit 55, while the fuel
enters the systems through the fuel inlet or conduit arrangement 56/57.
The fuel side exhaust exits through conduit arrangement 58/59.
One preferred method of operating the system 50A in the fuel cell
mode is now described. Within the SORFC system 50A shown in Fig. 6A,
pure oxygen reactant gas is delivered from an oxygen storage vessel, such
as a liquid oxygen tank, to the cathode chamber of SORFC 20 through
inlet conduit 55. The oxygen reactant, being highly pure, is normally dead
headed within the cathode chamber of SORFC 20. However, even the
purest of gases will include trace non reactant gas species. As a result
the cathode chamber of SORFC 20 must be occasionally purged of these
non reactant species. Oxygen purge valve 53 is used to accomplish this
purging.
A fuel inlet stream, such as a carbon containing gas stream,
preferably a hydrocarbon gas stream, is introduced into the SORFC system
50A from a fuel storage vessel, such as a tank (not shown for clarity),
through conduit 56. Preferably, the fuel inlet stream is a methane stream.
The hydrogen separator 113 preferably transfers hydrogen gas from the
fuel side exhaust outlet stream in conduit 58 into the fuel inlet stream in
conduit 56 through conduit 112. The recirculated hydrogen supports a
uniform methane reformation process within the anode chamber of SORFC
20. The methane and hydrogen mixture next is introduced into the
enthalpy recovery unit 52, where a portion of the water vapor is
transferred from the fuel side exhaust outlet stream in conduit 58 into the
methane and hydrogen inlet stream. Preferably, the enthalpy recovery unit
also transfers heat from the outlet stream to the inlet stream. From the
enthalpy recovery unit 52, the methane, hydrogen and water vapor
mixture is introduced into the heat exchanger 54, where the gas mixture
temperature is increased near to the operational temperature of 600C to
1000C using the high temperature waste heat from the outlet stream in
conduit 58. From heat exchanger 54, the hot mixture of methane,
hydrogen, and water vapor is delivered to the anode chamber of SORFC
20 through conduit 57. Some steam reformation of the methane will
occur in the heat exchanger 54 and conduit 57 but the amount is
suppressed by the existence of the hydrogen. The completion of the
steam reforming of the methane is accomplished in the anode chamber of
the SORFC 20.
Within the anode chamber of the SORFC 20, the steam reforming of
methane and the oxidation of carbon and hydrogen in the fuel cell
reactions converts the discharged gas mixture (i.e., fuel side exhaust) in
conduit 58 to carbon dioxide, additional water vapor, and excess
hydrogen. The discharged gas mixture in conduit 58 passes through heat
exchanger 54, releasing waste heat, and then through the enthalpy
recovery unit 52 to supply a portion of the water vapor to support the
input methane reformation. The discharged gas mixture in conduit 58 is
then directed to the hydrogen separator 113. The hydrogen separator 113
separates hydrogen from the gas mixture. An optional valve 111A, such
as a three way valve or a similar device, separates the recovered hydrogen
flowing from separator 113 into two streams. The first hydrogen stream
is directed back into the fuel inlet stream in conduit 56 through conduit
112. The other hydrogen stream is directed to the subsystem 115
through the optional hydrogen conditioner 114. By varying the valve
111A position, the amount of hydrogen provided into each of the two
streams may be varied, or one of the streams may be shut off as desired.
The outlet or tail gas mixture in conduit 59 from the hydrogen separator
113 contains only carbon dioxide and water which are stored separately
(not shown).
An alternative preferred method uses two hydrogen separators
113A and 113B of the system 50B, as shown in Figure 6B. The
discharged gas mixture in conduit 58 from the enthalpy recovery unit 52 is
directed to the valve 111B. The valve 111B separates the gas mixture
into two streams or portions. The first stream or portion is provided to the
first hydrogen separator 113A. The first hydrogen separator 113A
separates the hydrogen from the discharged fuel side exhaust stream and
provides the separated hydrogen though conduit 112 back into conduit
56. The second stream or portion is provided to the second hydrogen
separator 113B. The hydrogen separator 11 3B separates the hydrogen
from the discharged fuel side exhaust stream and provides the separated
hydrogen though optional conditioner 114 into subsystem 115. By
varying the valve 111B position, the amount of hydrogen provided into
conduit 112 and subsystem 115 may be varied or hydrogen may be
provided only into one of the conduit 112 and subsystem 115, as desired.
The outlet or tail gas mixture in conduit 59 from the hydrogen separators
113A, 113B contains only carbon dioxide and water which are stored
separately (not shown). Other aspects of the method of using system 50B
are the same as in the method of using system 50A, and are not repeated.
The SORFC system 60 of a preferred embodiment operating in an
electrolysis mode is shown in Fig. 7 as a simplified schematic. A single
SORFC 10 previously shown in Fig. 3 as a cross section operating in the
electrolysis mode is shown again in Fig. 7.
The Sabatier reactor subsystem 30, described with respect to Fig.
5, converts carbon monoxide and hydrogen into methane and water vapor.
The heat exchanger 54 is a counter flow gas-gas heat exchanger. Carbon
dioxide and water enter the system 60 through inlet or conduit 61, which
may be the same or different than conduit 56, shown in Fig. 6A. The
generated oxygen exits through outlet or conduit 65, while the methane
and water exit through outlet or conduit arrangement 63/64. Conduits
63/64 and 65, respectively, may be the same or different conduits as
conduits 58/59 and 55, respectively, shown in Fig. 6A.
Thus, the system 60 operating in the electrolysis mode is the same
system as system 50 operating in the fuel cell mode, except that the inlet
and outlet streams are steered through the Sabatier reactor subsystem 30
instead of through the enthalpy recovery unit 52, which remains inactive
in the electrolysis mode. The inlet and outlet streams may be steered
using valves and parallel conduits (not shown for clarity). Furthermore,
the electrode designations in the SORFC 10 of system 60 are reversed
compared to SORFC 20 of system 50, as explained in detail with respect
to Figs. 3 and 4 above.
A method of operating the system 60 in the electrolysis mode is
now described. Carbon dioxide and water are introduced into the SORFC
system 60 through conduit 61 from water source 71 (such as a water
pipe or water storage vessel) and carbon dioxide 73 storage vessel. A

valve 75 controls the amount of carbon dioxide provided into conduit 61.
Alternatively, a three way valve may be used in conduit 61 to control the
relative amounts of water and carbon dioxide flowing through the conduit.
If the valve 75 is closed, then no carbon dioxide is provided into the
conduit 61, and the system 60 produces a hydrogen fuel. In this case, the
exhaust from the fuel cell stack 10 may be diverted around the Sabatier
subsystem 30 by using bypass valves and conduits (not shown for clarity).
If the valve 75 is open, the system 60 produces a hydrocarbon fuel.
Within the hydrogen separator 113, hydrogen gas is transferred
from the outlet stream in conduit 63 into the carbon dioxide and water
inlet stream in conduit 61. This extra hydrogen eventually assures that all
the carbon bearing gases are converted into methane within the Sabatier
reactor subsystem 30. The carbon dioxide, water, and hydrogen inlet
mixture next is introduced into the Sabatier subsystem 30 heat exchanger
where it is heated by the exothermic- reaction. From the Sabatier
subsystem 30, the carbon dioxide, hydrogen and water vapor mixture is
introduced into the heat exchanger 54, where the gas mixture temperature
is increased further to near to the operational temperature of 600C to
1000C using the high temperature waste heat from the outlet stream in
conduit 63. From heat exchanger 54, the hot mixture of carbon dioxide,
hydrogen, and water vapor is delivered to the cathode chamber of SORFC
10 through conduit 62. Within the cathode chamber of SORFC 10, the
carbon dioxide and water vapor are reduced by electrolysis to carbon
monoxide and hydrogen. Excess water and some unreacted carbon
dioxide will be discharged from the cathode chamber of SORFC 10 along
with the carbon monoxide and hydrogen through conduit 63.
The discharged gas mixture in conduit 63 passes through heat
exchanger 54 releasing waste heat to the inlet stream and then through
the Sabatier subsystem 30 to convert all the carbon oxides to methane

and water with the excess hydrogen. The discharged gas mixture in
conduit 63 is then directed to the hydrogen separator 113 which can
separate and transfer hydrogen to the inlet carbon dioxide and water
stream and/or forward hydrogen to the hydrogen storage/use subsystem
115. The outlet mixture in conduit 64 from hydrogen separator 113
preferably contains only methane and water which are stored separately
(not shown).
In the meantime, pure oxygen gas is generated in the SORFC 10
anode during the electrolysis process. The oxygen is discharged from the
SORFC 10 anode through conduit 65. The oxygen can be discharged into
the air, provided for direct metabolic use and/or provided for liquefied
storage in a storage vessel (not shown). Preferably, the fuel cell systems
described above have an active fuel cell system design and operate under
a forced gas stream flow regime, rather than passive system design
operating under an equilibrium/diffusion gas stream flow regime.
However, passive systems may also be used, if desired.
THIRD PREFERRED EMBODIMENT
While the preferred embodiments described above have been
described as using a hydrocarbon and/or hydrogen fuel, other non-
hydrocarbon carbon containing fuels may be used instead. For example,
carbon monoxide, or other carbon bearing gases may be used as fuel for a
solid oxide fuel cell. These non-hydrocarbon carbon containing fuel gases
may optionally be mixed with hydrogen, water vapor, hydrocarbon gases
and/or other gases. Thus, in another preferred embodiment of the present
invention, a non-hydrocarbon carbon containing fuel is used to operate the
solid oxide fuel cell. The non-hydrocarbon carbon containing fuel may be
used to operate the fuel cell with or without additional hydrocarbon and
hydrogen containing gases, such as methane, natural gas, hydrogen and
water vapor. In this embodiment, the fuel cell may be used with or
without the hydrogen separator 113 and subsystem 115 described in the
previous embodiments. The non-hydrocarbon carbon containing fuel
preferably comprises at least 50 volume % of the fuel provided into the
fuel cell, more preferably at least 75%, more preferably at least 95%, up
to 100% of the fuel.
The non-hydrocarbon carbon containing fuel may be obtained from
several different sources. For example, the fuel may be provided into the
SOFC or SORFC from a carbon monoxide storage vessel or conduit.
Alternatively, the fuel may be provided from a coal source. One way to
use a coal source is to gasify coal and to provide this gas into the fuel cell.
Another way is to provide coal and carbon dioxide into a fluidized bed
reactor to obtain carbon monoxide and to provide the carbon monoxide
into the fuel cell. Another way is to gasify and partially oxidize coal with
oxygen to obtain carbon monoxide and water vapor, then to provide a
water gas shift reaction using a catalyst bed, such as a Ni catalyst bed to
provide a carbon dioxide and hydrogen fuel mixture, all or part of which is
provided into the fuel cell (i.e., the hydrogen may be separated). Another
way is to react coal with water vapor at high temperature to generate
carbon monoxide and hydrogen gas and to provide all or part of this gas
mixture into the fuel cell (i.e., the hydrogen may be separated). The
hydrogen in the fuel mixtures described above may be separated by a
hydrogen separator before the fuel is provided into the fuel cell or from the
fuel side exhaust exiting the fuel cell. The separated hydrogen may be
provided into the subsystem 115 and/or recirculated into conduit 112.
In one preferred aspect, the non-hydrocarbon carbon containing fuel
excludes a reformed non-hydrocarbon carbon containing fuel, such as
syngas, which was reformed in a reformer located in the electrochemical
system from a hydrocarbon fuel, such as natural gas. In another preferred

aspect, the non-hydrocarbon carbon containing fuel includes a reformed
non-hydrocarbon carbon containing fuel, such as syngas, which was
reformed in a reformer located in the electrochemical system from a
hydrocarbon fuel, such as natural gas.
For example, clean coal particulate is reacted with carbon dioxide in
a fluidized bed to produce carbon monoxide. This carbon monoxide is
reacted within a solid oxide fuel cell to produce electricity and carbon
dioxide.
Figure 8 provides a view of the fluidized bed reactor 300. The
reactor includes a large quartz tube 301 or other reactor enclosure which
can tolerate the high temperature reaction without itself entering into the
reaction. Such a reactor can be used to react carbon and carbon dioxide
into carbon monoxide at approximately 1000 °C. For example, the clean
coal particulate is fed into the reactor 300 by a mechanical worm screw
feed or other suitable feeder 303. The solid fuel is maintained at a level
approximately one half of the reactor volume. Nickel catalyst particles are
initially seeded within the reactor to encourage the reaction. As the solid
carbon is converted to carbon monoxide the nickel catalyst is left behind in
the reactor to support the conversion of additional coal. The carbon
dioxide is fed into the hot zone 305 of the reactor through an inlet 307,
such as a small quartz tube. Heat is applied to the reactor to bring the
reactor to approximately 1000 °C. The product carbon monoxide is then
delivered from the reactor 300 through an outlet conduit 309 to the fuel
cell.
Figure 9 shows the coal reactor 300 integrated into the entire solid
oxide fuel cell system 400. In the system 400, the hot carbon monoxide
from the reactor 300 is fed directly into the solid oxide fuel cell 20 anode
22. At the same time, air is forced from blower 105 through an air/air
heat exchanger 401 to obtain an appropriate temperature for introduction
into the solid oxide fuel cell 21 cathode. Within the solid oxide fuel cell,
oxygen ions pass through the solid oxide electrolyte 23 from the airside to
the fuel side and react with the carbon monoxide to produce electricity
and carbon dioxide. From a practical viewpoint, it is not possible to react
all the carbon monoxide within the solid oxide fuel cell. This does not
create a problem because heat energy is needed in the fluidized coal
reactor bed to produce the carbon monoxide. The fuel anode exhaust gas
is reacted with excess air from exchanger 401 in the catalyst combustion
heater 403 that surrounds the fluidized bed reactor 300. All of the carbon
monoxide is consumed in producing the required heat and only depleted air
and carbon dioxide mixture is discharged from the heater 403. Before
discharging this mixture to ambient, some of the carbon dioxide is
preferably separated from the mixture by a carbon dioxide separator 405.
If desired, the separated carbon dioxide can be blown back into the
fluidized bed reactor 300 as the second reactant. An
adsorption/absorption based separator 405 is used to separate the carbon
dioxide from the other gases.
Alternatively, the separated carbon dioxide may be stored in vessel
73 to be later used with a SORFC in an electrolysis mode. Furthermore, if
desired, the hydrogen separator 113 and other system components
illustrated in Figures 1A, 1B, 1C, 1D, 6A, 6B, and 7 may be located
between the fuel cell 20 and the heater 403. Thus, the tail gas containing
CO and CO2 provided from the separator 113 outlet conduit 59 may be
provided into the heater 403.
The foregoing description of the invention has been presented for
purposes of illustration and description. It is not intended to be exhaustive
or to limit the invention to the precise form disclosed, and modifications
and variations are possible in light of the above teachings or may be

acquired from practice of the invention. The drawings and description
were chosen in order to explain the principles of the invention and its
practical application. It is intended that the scope of the invention be
defined by the claims appended hereto, and their equivalents.
WE CLAIM:
1. A high temperature electrochemical system (100), comprising:
a high temperature fuel cell;
a carbon containing fuel source;
characterized by
a hydrogen separator (113) which is adapted to separate at least a portion of
hydrogen from a fuel side exhaust stream while the fuel cell operates in a fuel cell
mode; and
a hydrogen storage/use subsystem (115) operatively connected to the
hydrogen separator (113) which is adapted to store at least a portion of hydrogen
received from the hydrogen separator (113) or a hydrogen storage/use subsystem
(115) operatively connected to the hydrogen separator which is adapted to provide
at least a portion of hydrogen received from the ttydrogen separator (113) to a
hydrogen using device.
2. The system as claimed in claim 1, wherein the hydrogen separator (113) is
adapted to separate at least a portion of hydrogen while the fuel cell generates
electricity in the fuel cell mode,
3. The system as claimed in claim 2, wherein the high temperature fuel cell
comprises a molten carbonate fuel cell.
4. The system as claimed in claim 2, wherein the high temperature fuel cell
comprises a solid oxide fuel cell.
5. The system as claimed in claim 1, wherein the high temperature fuel cell
comprises a solid oxide fuel cell.
6. The system as claimed in claim 1, comprising a hydrogen conditioner which
is adapted to receive at least a portion of hydrogen from the hydrogen separator
(113), to condition the hydrogen and to provide the conditioned hydrogen to the
hydrogen storage/use subsystem (115).
7. The system as claimed in claim 2, comprising a control unit which is adapted
to control a variable amount of hydrogen separated by the hydrogen separator
(113) based on predetermined criteria or based on received data.
8. The system as claimed in claim 7, wherein the control unit is adapted to
control a variable ratio of an amount of electricity generated to an amount of
hydrogen separated by the hydrogen separator (113).
9. The system as claimed in claim 8, wherein the control unit is adapted to
control the ratio of electricity generated to hydrogen separated by varying at least
one of an amount of current drawn from the fuel cell and the amount of fuel being
provided into the fuel cell.
10. The system as claimed in claim 1, wherein the hydrogen storage/use
subsystem (115) comprises a hydrogen storage vessel.
.11. The system as claimed in clajm 1, wherein the hydrogen storage/use
subsystem (115) comprises a second fuel cell which uses hydrogen fuel provided
from the hydrogen separator (113).
12. The system as claimed in claim 11, wherein the high temperature fuel cell is
located in a stationary location and the second cell is located in a vehicle.
13. The system as claimed in claim 1, wherein the hydrogen storage/use
subsystem (115) comprises a hydrogen conduit (112) operatively connected to a
hydrogen using device.
14. The system as claimed in claim 1, wherein the carbon containing fuel source
comprises a methane or a natural gas source.
15. The system as claimed in claim 1, wherein the carbon containing fuel source
comprises a non-hydrocarbon carbon containing fuel source.
16. The system as claimed in claim 1, comprising a fuel preprocessor subsystem
which is operatively connected to the carbon containing fuel source and to the fuel
cell, and which is adapted to convert a natural gas fuel into methane fuel to be
supplied into the fuel cell.
17. The system as claimed in claim 1, comprising a fuel reformer (124) which is
operatively connected to the carbon containing fuel source and to the fuel cell, and
which is adapted to reform a carbon and bound hydrogen containing fuel provided
from the carbon containing fuel source and to provide a carbon containing and free
hydrogen containing fuel to a fuel inlet of the fuel cell.
18. The system as claimed in claim 17, wherein the fuel reformer (124) is
thermally integrated with the fuel cell.
19. The system as claimed in claim .1, comprising a water-gas shift reactor (133)
which is operatively connected to the fuel side exhaust of fuel cell and to the
hydrogen separator (113), and which is adapted to convert at least a portion of
water in the fuel side exhaust stream to hydrogen and to provide at least a portion
of the hydrogen to the hydrogen separator (113).
20. The system as claimed in claim 1, comprising a water supply (144)
connected to a fuel inlet of the fuel cell.
21. The system as claimed in claim 1, comprising:
a first conduit which connects the hydrogen separator (113) to a fuel inlet
conduit; and
a valve which separates hydrogen flow from the hydrogen separator (113)
between the first conduit and the hydrogen storage/use subsystem (115).
22. The system as claimed in claim 1, comprising:
a second hydrogen separator;
a first conduit which connects the second hydrogen separator to a fuel inlet
conduit; and
a valve which separates the fuel side exhaust stream between the hydrogen
separator and the second hydrogen separator.
23. The system as claimed in claim 1, wherein the hydrogen separator (113)
comprises a pressure swing adsorption hydrogen separator.
24. The system as claimed in claim 4, wherein the fuel cell is part of a fuel cell
stack.
25. The system as claimed in claim 4, wherein the solid oxide fuel cell comprises
a solid oxide regenerative fuel cell.
26. The system as claimed in claim 25, comprising:
a carbon dioxide storage vessel-
a water source;
a methane storage vessel; and
a Sabatier subsystem;
wherein:
the solid oxide regenerative fuel cell is adapted to provide carbon
dioxide into the carbon dioxide storage vessel in a fuel cell mode;
the solid oxide regenerative fuel cell is adapted to receive the carbon
dioxide from the carbon dioxide storage vessel and water from the water source
and to provide carbon monoxide and hydrogen into the Sabatier subsystem in an
electrolysis mode; and
the Sabatier subsystem is adapted to generate methane and water
vapor from the received carbon monoxide and hydrogen, and to provide the
methane into the methane storage vessel.

27. A solid oxide electrochemical system, comprising:
a solid oxide fuel cell;
a carbon containing fuel source;
characterized by
a hydrogen separator which is adapted to separate at least a portion of
hydrogen from a fuel side exhaust stream while the fuel cell generates electricity
and operates in the fuel cell mode; and
a hydrogen storage/use subsystem operatively connected to the hydrogen
separator which is adapted to store at least a portion of hydrogen received from the
hydrogen separator or a hydrogen storage/use subsystem operatively connected to
the hydrogen separator which is adapted to provide at least a portion of hydrogen
received from the hydrogen separator to a hydrogen using device.
28. The system as claimed in claim 27, comprising a hydrogen conditioner which
is adapted to receive at least a portion of hydrogen from the hydrogen separator, to
condition the hydrogen and to provide the conditioned hydrogen to the hydrogen
storage/use subsystem.
29. The system as claimed in claim 27, comprising a control unit which is
adapted to control a variable ratio of an amount of electricity generated to an
amount of hydrogen separated by the hydrogen separator based on predetermined
criteria or based on received data.
30. The system as claimed in claim 27, wherein the hydrogen storage/use
subsystem comprises a hydrogen storage vessel.
31. The system as claimed in claim 27, wherein the hydrogen storage/use
subsystem comprises a second fuel cell which uses hydrogen fuel provided from
the hydrogen separator.
32. The system as claimed in claim 31, wherein the solid oxide fuel cell is
located in a stationary location and the second fuel cell is located in a vehicle.
33. The system as claimed in claim 27, wherein the hydrogen storage/use
subsystem comprises a hydrogen conduit operatively connected to a hydrogen
using device.
34. The system as claimed in claim 27, wherein the carbon containing fuel
source comprises a methane gas source, a natural gas source or a non-
hydrocarbon containing fuel source.
35. The system as claimed in claim 27, comprising at least one of:
a fuel preprocessor subsystem which is operatively connected to the carbon
containing fuel source and to the fuel cell, and which is adapted to convert a natural
gas fuel into a methane fuel to be supplied into the fuel cell;
a fuel reformer which is operatively connected to the carbon containing fuel
source and to the fuel cell, and which is adapted to reform a carbon and bound
hydrogen containing fuel provided from the carbon containing fuel source and to
provide a carbon containing and free hydrogen containing fuel to a fuel inlet of the
fuel cell;
a water-gas shift reactor which is operatively connected to the fuel side
exhaust of fuel cell and to the hydrogen separator, and which is adapted to convert
at least a portion of water in the fuel side exhaust stream to hydrogen and to
provide at least a portion of the hydrogen to the hydrogen separator; and
a water supply connected to a fuel inlet of the fuel cell.
36. The system as claimed in claim 27, comprising:
a first conduit which connects the hydrogen separator to a fuel inlet conduit;
and
a valve which separates hydrogen flow from the hydrogen separator between
the first conduit and the hydrogen storage/use subsystem.
37. The system as claimed in claim 27, comprising:
a second hydrogen separator;
a first conduit which connects the second hydrogen separator to a fuel inlet
conduit; and
a valve which separates the fuel side exhaust stream between the hydrogen
separator and the second hydrogen separator.
38. A high temperature fuel cell system, comprising:
a first means for generating a fuel side exhaust stream from a carbon
containing fuel inlet stream and an oxidizer inlet stream by oxygen ion conduction;
characterized by
a second means for separating at least a portion of the hydrogen from the
fuel side exhaust stream during generation of electricity by the first means and
a third means for storing at least a portion of the separated hydrogen or a
third means for providing at least a portion of the separated hydrogen to a hydrogen
using device.
39. The system as claimed in claim 38, comprising a fourth means for
conditioning hydrogen received from the first means and for providing the
conditioned hydrogen to the third means.
40. The system as claimed in claim 38, comprising a fifth means for controlling a
variable amount of hydrogen separated by the second means based on
predetermined criteria or based on received data.
41. The system as claimed in claim 40, wherein the fifth means controls a
variable ratio of an amount of electricity generated to an amount of hydrogen
separated by the second means.
42. The system as claimed in claim 38, wherein the third means is a means for
storing hydrogen.
43. The system as claimed in claim 38, wherein the third means is a means for
providing the separated hydrogen to the hydrogen using device.
44. The system as claimed in claim 38, comprising a sixth means for receiving
separated hydrogen from the second means and for recirculating the separated
hydrogen into a fuel inlet gas stream.
45. The system as claimed in claim 44, comprising a seventh means for
controlling an amount of hydrogen provided to the third means and to the sixth
means by separating the fuel side exhaust stream into two portions or by dividing
the separated hydrogen into two portions.
46. The system as claimed in claim 38, wherein the first means is a means for
reversibly operating in a fuel cell mode and in an electrolysis mode.
47. The system as claimed in claim 46, wherein:
Jthe first means provides carbon dioxide into a carbon dioxide storage vessel
in a fuel cell mode;
the first means receives carbon dioxide and water, and provides carbon
monoxide and hydrogen into a seventh means in an electrolysis mode; and
the seventh means is a means for generating methane and water vapor from
the received carbon monoxide and hydrogen, and for providing the methane into a
methane storage vessel.
48. The system as claimed in claim 38, wherein the fuel inlet stream comprises a
methane gas stream, a natural gas stream or a non-hydrocarbon carbon containing
fuel stream.
49. The system as claimed in claim 38, wherein the third means comprises a
second fuel cell which uses hydrogen fuel provided from the second means.
50. The system as claimed in claim 38, comprising at least one of:
an eighth means for converting a natural gas fuel into a methane fuel
supplied into the first means;
a ninth means for reforming a carbon and bound hydrogen containing fuel
into a carbon containing and free hydrogen containing fuel provided into the first
means.
a tenth means for converting at least a portion of water in the fuel side
exhaust stream to hydrogen and for providing at least a portion of the hydrogen to
the second means; and
an eleventh means for providing water into the first means.
51. A method of producing hydrogen, comprising:
providing a carbon containing fuel and an oxidizer into a high temperature
fuel cell;
generating a fuel side exhaust stream from the fuel cell while the fuel and the
oxidizer are provided into the fuel cell operating in a fuel cell mode;
characterized by
separating at least a portion of hydrogen from the fuel side exhaust stream
during the fuel cell mode; and
providing at least a portion of the separated hydrogen to a hydrogen storage
vessel or to a hydrogen using device.
52. The method as claimed in claim 51, comprising generating electricity during
the step of separating at least a portion of hydrogen.
53. The method as claimed in claim 52, wherein the high temperature fuel cell
comprises a molten carbonate fuel cell.
54. The method as claimed in claim 52, wherein the high temperature fuel cell
comprises a solid oxide cell.
55. The method as claimed in claim 51, wherein the high temperature fuel cell
comprises a solid oxide fuel cell.
56. The method as claimed in claim 51, comprising conditioning the separated
hydrogen and providing the conditioned hydrogen to the hydrogen storage vessel or
to the hydrogen using device.
57. The method as claimed in claim 52, comprising controlling a variable amount
of separated hydrogen based on predetermined criteria or based on received data.
58. The method as claimed in claim 57, comprising controlling a variable ratio of
an amount of electricity generated to an amount of separated hydrogen.
59. The method as claimed in claim 58, wherein 20 to 50% of the fuel provided
into the fuel cell is utilized for hydrogen production.
60. The method as claimed in claim 57, wherein the ratio is controlled by varying
at least one of an amount of current drawn from the fuel cell and the amount of fuel
being provided into the fuel cell.
61. The method as claimed in claim 51, wherein no or minimum amount of
electricity is generated in the fuel cell mode during the step of separating at least a
portion of hydrogen.
62. The method as claimed in claim 51, wherein the separated hydrogen is
provided to a hydrogen storage vessel.
63. The method as claimed in claim 51, wherein the separated hydrogen is
provided to a hydrogen using device.
64. The method as claimed in claim 63, wherein the hydrogen using device
comprises a second fuel cell.
65. The method as claimed in claim 51, comprising recirculating a portion of the
separated hydrogen into a fuel inlet gas stream.
66. The method as claimed in claim 65, comprising using a first hydrogen
separator to recirculate a portion of the separated hydrogen into a fuel inlet gas
stream and using a second hydrogen separator to provide the separated hydrogen
to the hydrogen storage vessel or to the hydrogen using device.
67. The method as claimed in claim 51, wherein the solid oxide fuel cell is a solid
oxide regenerative fuel cell which acts as a power generator and a hydrocarbon fuel
reformer in the fuel cell mode.
68. The method as claimed in claim 67, comprising:
providing carbon dioxide, from the solid oxide regenerative.fuel cell into a
carbon dioxide storage vessel when the solid oxide regenerative fuel cell
operates in a fuel cell mode;
providing the carbon dioxide from the carbon dioxide storage vessel and
water from a water source into the solid oxide regenerative fuel cell and providing
carbon monoxide and hydrogen from the solid oxide regenerative fuel cell into a
Sabatier subsystem when the solid oxide regenerative fuel cell operates in an
electrolysis mode;
generating methane and water vapor in the Sabatier subsystem from the
received carbon monoxide and hydrogen; and
providing the methane into a methane storage vessel.
69. The method as claimed in claim 51, wherein the fuel comprises a methane or
a natural gas fuel.
70. The method as claimed in claim 51, wherein the fuel comprises at least 50%
non-hydrocarbon carbon containing fuel.
71. The method as claimed in claim 51, comprising converting a natural gas fuel
into a methane fuel and providing the methane fuel into the fuel cell.
72. The method as claimed in claim 51, comprising reforming a carbon and
bound hydrogen containing fuel to a carbon containing and free hydrogen
containing fuel and providing the carbon containing and free hydrogen containing
fuel into the fuel cell.
73. The method as claimed in claim 51, comprising converting at least a protion
of water in the fuel side exhaust stream to hydrogen and providing at least a portion
of the converted hydrogen to the hydrogen storage vessel or to the hydrogen using
device.
74. . The method as claimed in claim 51, comprising providing water together with
the fuel into a fuel inlet of the fuel cell.
75. A method of producing hydrogen, comprising:
providing a carbon containing fuel and an oxidizer into a solid oxide fuel cell;
generating electricity and a fuel side exhaust stream from the fuel cell while
the fuel and the oxidizer are provided into the fuel cell;
characterized by
separating at least a portion of hydrogen from the fuel side exhaust stream
during generation of electricity; and
providing at least a portion of the separated hydrogen to a hydrogen storage
vessel or to a hydrogen using device.
76. The method as claimed in claim 75, comprising controlling a variable ratio of
an amount of electricity generated to an amount of separated hydrogen based on
predetermined criteria or based on received data.
77. The method as claimed in claim 75, wherein the separated hydrogen is
provided to a hydrogen storage vessel.
78. The method as claimed in claim 75, wherein the separated hydrogen is
provided to a hydrogen using device.
79. The method as claimed in claim 75, comprising recirculating a portion of the
separated hydrogen nto fuel tnlet gas stream.
80. The method as claimed in claim 75, wherein the step of providing a carbon
containing fuel comprises providing a hydrocarbon fuel into the fuel cell and
reforming the hydrocarbon fuel in the fuel cell.
81. The method as claimed in claim 75, wherein the step of providing a carbon
containing fuel comprises:
providing a hydrocarbon fuel into a reformer which is thermally integrated
with the fuel cell;
reforming the hydrocarbon fuel in the reformer; and
introducing the reformed fuel into the fuel cell.
The invention relates to a high temperature electrochemical system (100),
such as a solid oxide fuel cell system, that generates hydrogen and electricity in a
fuel cell mode. The system includes a high temperature fuel cell (110), such as a
solid oxide fuel cell; a carbon containing fuel source; a hydrogen separator (113),
which is adapted to separate at least a portion of hydrogen from a fuel side exhaust
stream and a hydrogen storage/use subsystem (115), which is operatively
connected to the separator (113) and which is adapted either to store at least a
portion of hydrogen received from the separator (113) or to provide at least a
portion of hydrogen received from the separator (113) to a hydrogen using device.
Methods of producing hydrogen using electrochemical systems, such as system
(100), are also disclosed.

Documents:

2055-KOLNP-2005-CORRESPONDENCE.pdf

2055-KOLNP-2005-FORM 27 1.1.pdf

2055-KOLNP-2005-FORM 27.pdf

2055-KOLNP-2005-FORM-27.pdf

2055-kolnp-2005-granted-abstract.pdf

2055-kolnp-2005-granted-assignment.pdf

2055-kolnp-2005-granted-claims.pdf

2055-kolnp-2005-granted-correspondence.pdf

2055-kolnp-2005-granted-description (complete).pdf

2055-kolnp-2005-granted-drawings.pdf

2055-kolnp-2005-granted-examination report.pdf

2055-kolnp-2005-granted-form 1.pdf

2055-kolnp-2005-granted-form 13.pdf

2055-kolnp-2005-granted-form 18.pdf

2055-kolnp-2005-granted-form 3.pdf

2055-kolnp-2005-granted-form 5.pdf

2055-kolnp-2005-granted-pa.pdf

2055-kolnp-2005-granted-reply to examination report.pdf

2055-kolnp-2005-granted-specification.pdf


Patent Number 226430
Indian Patent Application Number 2055/KOLNP/2005
PG Journal Number 51/2008
Publication Date 19-Dec-2008
Grant Date 17-Dec-2008
Date of Filing 19-Oct-2005
Name of Patentee BLOOM ENERGY CORPORATION
Applicant Address 1252 ORLEANS, SUNNYVALE, CALIFORNIA
Inventors:
# Inventor's Name Inventor's Address
1 SRIDHAR, K.R. 18351 OVERLOOK ROAD, LOS GATOS, CA 95030
2 MCELROY, JAMES, FREDERICK 278 HALADAY AVENUE, EAST SUFFIELD, CT 06078
3 FINN, JOHN, E. 13155 FRANKLION AVENUE, MOUNTAIN VIEW, CA 94040
4 MITLITSKY FRED 1125 CANTON AVENUE, LIVERMORE, CA 94550-5523
5 GOTTMANN, MATTHIAS 684 TORREYA AVENUE, SUNNYVALE, CA 94086
PCT International Classification Number H01M 02/00, 08/14
PCT International Application Number PCT/US2004/010818
PCT International Filing date 2004-04-07
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 10/446,704 2003-05-29 U.S.A.
2 60/461,190 2003-04-09 U.S.A.