Title of Invention

INDEXABLE CUTTING INSERTS AND METHODS FOR PRODUCING THE SAME

Abstract A method of making a cutting insert includes: (i) forming a blank having a substrate and a superhard material, the substrate having more than 4 pockets, the superhard material disposed within the pockets; (ii) removing cutting tips from the blank by cutting the blank along cutting lines; (iii) providing a cutting insert body having a plurality of cavities for receiving a corresponding number of cutting tips; (iv) inserting a cutting tip into each of the plurality of cavities; and (v) brazing the cutting tips to the cutting insert body. A related cutting insert includes: a cutting insert body having a plurality of cavities formed therein; a plurality of cutting tips, each of the plurality of cutting tips disposed in a respective cavity, the cutting tips having a geometry that provides a mechanical retention or lock when inserted into the cavities of the cutting insert body.
Full Text FIELD OF THE INVENTION
The present invention relates to cutting inserts having cutting edges formed from a
superhard abrasive material, and methods of making the same.
BACKGROUND OF THE INVENTION
In the description of the background of the present invention that follows reference is
made to certain structures and methods, however, such references should not necessarily
be construed as an admission that these structures and methods qualify as prior art under
the applicable statutory provisions. Applicants reserve the right to demonstrate that any of
the referenced subject matter does not constitute prior art with regard to the present
invention.
Indexable cutting inserts typically have a polygonal shape with a superhard material
disclosed at the corners thereof. The superhard material, often a cubic boron nitride or
polycrystalline diamond material, aids in the cutting of hard workpiece materials such as
metals. These cutting inserts are typically mounted in a fixed position to a. cutting tool so
as to present one of the corners or areas containing superhard material to the surface of a
workpiece. After being used for a period of time, the area of superhard material becomes
worn. The cutting insert can then be unfastened from the cutting tool and rotated so as to
present a new fresh corner or area of superhard material to the surface of the workpiece.

There are two predominant ways of making such inserts. According to one technique, a
stacked structure is formed comprising a first layer of hard backing material and a layer of
superhard cutting material superimposed onto the backing layer. Cutting tips are then cut
from this stacked structure and brazed to a cutting insert body, typically at a corner
thereof. U. S. Patent No. 5,183, 362 to Kuroyama -et al., the disclosure of which is
incorporated herein by reference, in its entirety, describes such a technique.
However, several problems are associated with such techniques. The braze joint
connecting the cutting tips to the body of the cutting insert creates an inherent weak point
in the structure. This is particularly true due to the high temperatures that tend to exist
during use of such cutting inserts, these high temperatures being in close proximity to the
braze joint. Another problem posed by such techniques is that the extent of superhard
material presented to the workpiece and available for wear is limited, thus limiting the
useful operating period for that particular cutting edge.
A second technique for forming indexable cutting inserts involves providing a blank or
substrate having pockets formed therein which are filled with superhard material, then
subjecting the blank to a sintering operation which bonds the superhard material to the
substrate. The blank is then subsequently machined to give the cutting insert its final
shape, i. e. -a generally polygonal body with superhard material disposed at the corners
thereof. U. S. Patent No. 5,676,496, the disclosure of which is incorporated herein by
reference, in its entirety, describes such a technique.

Such techniques also present certain difficulties. The process by which the superhard
material is bonded to the blank or substrate is difficult and costly. In this regard, the cost
of the superhard and substrate raw materials are relatively minor when compared with the
costs associated with the process cycle necessary to join them. Thus, from a production
efficiency point of view it would seem preferable to form an indexable insert with many
corners containing superhard material. That way, the number of costly joining process
cycles could be minimized while producing inserts that had many cutting corners.
However, customers of such cutting inserts seem to strongly favor cutting inserts having
relatively few cutting corners, which are more costly to make on a per unit basis using this
technique.
Most cutting inserts sold have only 2-4 cutting corners.
Another disadvantage associated with this second technique is that if a single pocket of
superhard material is defective, the entire insert cannot be sold and may have to be
scrapped. Yet another disadvantage or inefficiency is that only a single cutting insert is
produced from each costly and difficult process cycle.
Thus, a need exists in the art to address the problems discussed above and others.
SUMMARY OF THE INVENTION
The present invention provides devices and methods that address the above-mentioned
problems, and others.

The present invention provides improved indexable cutting inserts and improved methods
of producing the same.
According to one aspect, the present-invention provides a method of making a cutting
insert which includes: (i) forming a blank having a substrate and superhard material, the
substrate having more than 4 pockets, the superhard material disposed within the pockets;
(ii) removing cutting tips from the blank by cutting the blank along cutting lines; (iii)
providing a cutting insert body having a plurality of cavities for receiving a corresponding
number of cutting tips; (iv) inserting a cutting tip into each of the plurality of cavities; and
(v) brazing the cutting tips to the cutting insert body.
According to further aspect, the present invention provides a cutting insert which includes:
a cutting insert body having a plurality of cavities formed therein; a plurality of cutting
tips, each of the plurality of cutting tips disposed in a respective cavity, the cutting tips
having a geometry that provides a mechanical retention or lock when inserted into the
cavities of the cutting insert body.
BRIEF DESCRIPTION OF THE DRAWING FIGURES
Figure 1 is a top view of a blank or preform constructed according to the principles of the
present invention.
Figure 2 is a top view of the blank of Figure 1, but with the pockets thereof filled with a
superhard material, and cut lines for removal of a plurality of cutting tips therefrom.

Figure 3 is a top view showing details of the geometry of a cutting tip formed according to
the principles of the present invention.
Figure 4 is a top view of various-cutting tips formed according to the principles of the
present invention.
Figure 5 is a top view of a cutting insert body formed according to the present invention.
Figure 6 is a top view of an indexable cutting insert formed according to the present
invention.
Figure 7 is a top view of an alternative indexable cutting insert formed according to the
present invention.
Figure 8 is an image comparing a cutting insert formed according to the present invention
with a conventional cutting insert.
DETAILED DESCRIPTION OF THE INVENTION
Exemplary arrangements and techniques according to the present invention will now be
described by reference to the drawing figures.

According to the present invention, a blank is formed from a hard material and a superhard
cutting material. The blank having a number of pockets for receiving superhard cutting
material and a superhard cutting material therein. An illustrative embodiment of such a
blank is shown in Figure 1. As shown in Figure 1, the blank 10 comprises a substrate 12 of
a hard material having a plurality of pockets 14 formed therein. While the blank 10 is
illustrated as having a disk-like shape, other geometries are clearly possible, such as a
polygon. It is also possible to form a through-hole in the blank 10, which may facilitate
handling. Similarly, the pockets 14 may have a size, locations-distribution, and number
with differ from the illustrated embodiment. For example, the pockets 14 are shown as
having a curved or arcuate shape. However, other shapes are clearly contemplated, such as
an oval or a polygon.
In the illustrated embodiment, eight pockets 14 are provided in the substrate 12. Other
numbers are clearly possible. As previously discussed, it is an advantage of the present
invention to form the blank 10 with as many pockets 14 for receiving superhard cutting
material as is feasible. Thus, according to one embodiment, the substrate has more than 4
pockets. According to a further embodiment, the substrate has at least 6 pockets.
According to another embodiment, the substrate has at least 8 pockets.
While the illustrated embodiment shows an even number of pockets that are symmetrically
distributed. It is also within the scope of the present invention to provide an odd number of
pockets, such as 7 or 9. It is also contemplated that the pockets can be located in a pattern
that is not symmetrical.

The substrate 12 is formed from any suitable hard material. Examples of suitable materials
include cemented carbides, cermets, and hard metal alloys. One suitable composition is a
WC-Co cemented carbide having 10-20 weight % Co, and preferably having 15-17 weight
% Co.
As shown in Figure 2, a superhard material 16 is provided in one or more, and preferably
all, of the pockets 14. The superhard material can comprise any suitable material chosen
for its cutting characteristics. The superhard material 16 can initially be provided in the
form-of-a powder. Alternatively, the superhard material 16 can be pre-pressed green
bodies.
The superhard material can comprise a boron nitride, such as cubic boron nitride (CBN),
or a diamond material such as polycrystalline diamond (PCD). The CBN or PCD material
may have additions of other materials, such as carbides, nitrides, carbonitrides, oxides,
and/or borides of metals chosen from groups IVa to VIa of the periodic table. The
superhard material 16 can be in the form of a composite of CBN or PCD particles forming
a first phase, and at least a second phase of a semiconductor (e. g. -Si), metal (e. g. -Cu, Ti,
A1), metalloid, or alloys thereof.
After the superhard material 16 is placed within the pockets 14, the blank 10 is then
subjected to a suitable treatment to unite the superhard material 16 and the substrate
material 12. The treatment can comprise a sintering type treatment performed at elevated

temperatures and pressures. When the superhard material is initially in the form of a loose
powder, a pressing operation may be performed before or during the sintering treatment,
as described, for example, in U. S. Patent No. 5,676,496. Examples of suitable processes
are described, for example, in U. S.
Patent Nos. 4,991,467 and 5,115, 697, the disclosures of which are incorporated herein by
reference, in their entirety.
The superhard material 16 preferably extends continuously from a top surface of the blank
10 (visible in Figures 1-2) to an opposing bottom surface of the blank 10 (not visible in
Figures 1-2) and is attached to an edge surface of the substrate 12 defined by the pockets-
L4.---
After above-mentioned step of uniting the superhard material 16 to the substrate 12,
material is then cut or otherwise removed from the blank. For example, the blank 10 can
be cut along lines 18, which define therein the contour of a cutting tip 20.
The cutting tips 20 can be removed by any suitable cutting or material removal/separation
procedure. Once such procedure is wire cutting, such as EDM wire cutting.
The cutting tips can be provided with any suitable geometry. According to one
advantageous aspect of the present invention, the cutting tips 20 are provided with a

geometry that will provide a mechanical retention or lock when placed within the body of
an indexable cutting insert, as will be described in more detail.
According to the illustrated embodiment, a cutting tip 20 which is removed from the blank
10 has a geometry or shape that can generally be characterized as a dovetail shape or
geometry.
A specific illustrative example of this type of cutting tip geometry comprehended by the
present invention is illustrated in Figure 3. The geometry or shape of the cutting tip 20
illustrated in Figure 3 can be described as follows. A pair of converging forward surfaces
22a and 22b meet at a forward nose 24, which is preferably rounded. The nose 24 is
presented to the workpiece during use of the cutting tip. As illustrated in Figure 3, a
portion of the surfaces 22a and 22b, and the nose 24 comprise superhard cutting material
16. The extent of superhard cutting material 16 extending from the-apex-of the nose 24
and back along surfaces 22a and- 22b corresponds to dimension "L", and can be termed
the leg length. According to one embodiment of the present invention, the dimension L is
at least 2mm According to another embodiment, the dimension L can be at least 3mm.
Moving in the direction away from the forward nose 24, subsequent to the converging
surfaces 22a and 22b is an area of reduced width or a waisted section 25. The waisted
section is defined by a first pair of angled surfaces 26a and 26b, as well as a second set of
surfaces 28a and 28b. Surfaces 26a and 28a, as well as 26b and 28b meet at the area of


reduced width and define a trough-like formation. The cutting tip may also comprise a
planar rear surface 29.
Numerous modifications to the above-described geometry are contemplated, so long as the
insert geometry provides a self-locating, self-retention property when placed in a cutting
insert body.
Figure 4 is illustrative of three alternative cutting tip configurations: 20a, 20b and 20c.
These cutting tip configurations differ with respect to the amount of superhard material
contained therein, and consequently the leg length (L) thereof. The amount of superhard
material contained in the cutting tip 20 can be varied by choosing the location of the
cutting lines 18 (Figure 2), as well as by the size, configuration and/or depth of the pockets
14 in the blank 10. As illustrated in Figure 4, a cutting tip 20c can be configured such that
it is formed entirely from superhard cutting material, or a cutting tip 20a can be configured
such that the superhard material in a relatively minor component thereof.
The above-described-cutting tips of the present invention are affixed to the-w body of an
cutting insert. One illustrative example of an appropriate cutting insert body is shown in
Figure 5. The illustrated cutting insert body 30 comprises a body 32 of hard material
provided with a suitable number of cavities 34,35 for receiving cutting tips 20. The
cavities 34,35 are preferably provided with a shape or geometry that is complimentary to
the shape or geometry of the cutting tips disposed therein.


The body 32 is composed of any suitable hard material. Examples of suitable materials
include cemented carbides, cermets, and hard metal alloys. One suitable composition is a
WC-Co cemented carbide having 10-20 weight % Co, and preferably having 15-17 weight
% Co.
Numerous modifications to the illustrated example are contemplated. For example, the
illustrated blank 30 is generally in the shape of a polygon or a diamond and is configured
to receive two identical cutting tips. However, the shape of the body can be other
polygonal shapes, an oval, or circular. The central through hole 36, which can be used for
a particular type of mounting, can be omitted. The body 30 can be configured to receive
more than two tips. For example, up to four tips can be provided at each corner. It is not
necessary that the tips disposed in the body 30 be identical to one another. The cutting tips
and/or the body 30 may be machined, prior to, and/or, subsequent to installation of the
cutting tips. The cutting insert body 30 and/or the cutting tip (s) 20 may be provided with
one or more coating (s). Further, the body 30 may be provided with a "chip-breaker"
configuration, such as described in U. S. Patent No. 5,569, 000, the disclosure of which in
incorporated herein by reference, in its entirety.
Figure 6 is an illustrative indexable cutting insert 60 comprising a cutting insert body 32
having cutting tips 20 retained thereby. The cutting tips 20 can be affixed to the body 32
by any suitable technique. Suitable techniques include soldering or brazing. One such
technique is described in U. S. Patent No. 5,183, 362, the disclosure of which is


incorporated herein, by reference, in its entirety. In the illustrated embodiment, the cutting
tips are affixed to the body 32 by a braze joint 40.
Figure 7 is another illustrative embodiment of an indexable cutting insert 70 formed
according to the principles of the present invention. The cutting insert 70 has cutting tips
20c configured as described in connection with Figure 4.
Figure 8 is an image comparing a cutting insert 300 formed according to the present
invention, with a conventionally formed cutting insert 1000. As illustrated in Figure 8, the
leg length of the superhard material of the cutting insert 300 of the present invention is
significantly greater than the leg length of the superhard material of the conventional
cutting insert formed by conventional techniques thereby providing the possibility of
increased useful service life of the cutting tip.
The present invention and the above-described embodiments thereof provide numerous
advantages over conventional cutting inserts and their methods of fabrication.
By forming a blank having a relatively large number of pockets of superhard material, a
relatively large number of cutting tips can be produced by each costly and difficult
pressing/sintering process cycle, thereby providing an advantage in terms of economy. By
removing the tips from the blank and affixing them to the body of a cutting insert, the each
cutting insert can have a number of tips that is less that the number removed from the
blank. Thus, cutting inserts having a relatively few number of cutting tips, for example 2-4

tips, can be manufactured provided to meet the demands of the market, but retain the
advantage of being made in an economical manner. The manufacturing costs of producing
these indexable cutting inserts according to the method of the present invention can be on
the order of 50-60 % less than the costs of producing inserts according to the second
technique described in the Background of the Invention section herein.
The technique of the present invention also provides the advantage of having an increased
yield when compared to techniques such as the second technique described in the
Background of the Invention section. When utilizing the technique of the present
invention, one defective superhard material pocket may result in one cutting tip being
scrapped. By comparison, a single defective superhard material pocket in the second
conventional technique described herein can result in the entire cutting insert being
scrapped.
According to the present invention, the cutting tips are provided with a geometry that
positively locates the tip within the body of the cutting insert upon assembly, thus
eliminating the need for complicated fixtures to hold the insert in place during brazing. In
addition, the geometry of the cutting tip provides for mechanical retention within the body
of the cutting insert. Therefore, even if the braze joint fails, totally or in part, the cutting
insert may still be retained by the above-described mechanical retention feature.
A cutting tip formed according to the principles of the present invention also facilitates the
formation of a cutting tip wherein the superhard material has a leg length that is greater

than that readily attainable by conventional techniques (e. g. 2-3 mm or more). Increased
leg length provides more superhard material available for machining the workpiece,
thereby adding length to the useful service life of the cutting tip. Moreover, the superhard
material of the cutting tip of the present invention extends from the top surface thereof to
the bottom surface, thereby providing a first cutting edge surface on the top, and a second
cutting edge surface on the bottom of the cutting tip that can be accessed by flipping the
cutting insert over.
Additional advantages will be evident to those of ordinary skill in the art.
The described embodiments of the present invention are intended to be illustrative rather
than restrictive, and are not intended to represent every possible embodiment of the
present invention. Various modifications can be made to the disclosed embodiments
without departing form the spirit or scope of the invention as set forth in the following
claims, both literally and in equivalents recognized by law.


WE CLAIM:
1. A method of making a cutting insert, the method comprising: (i) forming a blank
comprising a substrate and a superhard material, the substrate having more than 4
pockets, the superhard material disposed within the pockets; (ii) removing cutting
tips from the blank by cutting the blank; (iii) providing a cutting insert body
having a plurality of cavities for receiving a corresponding number of cutting tips;
(iv) inserting a cutting tip into each of the plurality of cavities; and (v) brazing the
cutting tips to the cutting insert body.
2. The method as claimed in claim 1, wherein the cutting insert is indexable.
3. The method as claimed in claim 1, wherein the blank is generally disk-shaped.
4. The method as claimed in claim 1, wherein the blank has the shape of a polygon.
5. The method as claimed in claim 1, wherein the blank is provided with a through-
hole.
6. The method as claimed in claim 1, wherein the pockets have an arcuate shape.
7. The method as claimed in claim 1, wherein the substrate is provided with at least
6 pockets.
8. The method as claimed in claim 1, wherein the substrate is provided with at least
7 pockets.
9. The method as claimed in claim 1, wherein the substrate is provided with at least
8 pockets.
10. The method as claimed in claim 1, wherein the substrate is provided with at least
9 pockets.
11. The method as claimed in claim 1, wherein the substrate is formed from a
cemented carbide, cermet, or hard metal alloy.
12. The method as claimed in claim 11, wherein the substrate is formed of a cemented
carbide comprising WC and Co, the cemented carbide comprising 10-20 weight
% Co.

13. The method as claimed in claim 1, wherein step (i) optionally comprises
introducing the superhard material in the form of a powder into the pockets.
14. The method as claimed in claim 13, wherein step (i) optionally comprises
pressing and sintering the blank thereby unifying the substrate and superhard
material.
15. The method as claimed in claim 13, wherein step (i) optionally comprises
introducing the superhard material in the form of pre-pressed green bodies into
the pockets.
16. The method as claimed in claim 15, wherein step (i) optionally comprises
sintering the blank thereby unifying the substrate and superhard material.
17. The method as claimed in claim 1, wherein the superhard material comprises
cubic boron nitride or polycrystalline diamond.
18. The method as claimed in claim 17, wherein the superhard material further
comprises at least one of a nitride, carbonitride, oxide or boride of a metal chosen
from groups IVa-VIa of the Periodic Table.
19. The method as claimed in claim 17, wherein the superhard material comprises a
composite having a first phase comprising cubic boron nitride or polycrystalline
diamond particles and a second phase comprising a metal, a metalloid, or alloys
thereof.
20. The method as claimed in claim 1, wherein the blank comprises a top surface and
an opposing bottom surface, and the superhard material extends from the top
surface to the bottom surface.
21. The method as claimed in claim 1, wherein step (ii) comprises wire cutting to
remove the cutting tips from the blank.

22. The method as claimed in claim 1, wherein step (ii) comprises providing the
cutting tips with a geometry that provides a mechanical retention or lock when
inserted into the body of the cutting insert.
23. The method as claimed in claim 22 wherein the cutting tip is provided with a
generally dovetail shape.
24. The method as claimed in claim 23, wherein the cutting tip is provided with a
rounded forward nose and a pair of converging forward surfaces that meet at the
nose.
25. The method as claimed in claim 24, wherein at least the rounded forward nose
portion of the cutting tip comprises the superhard material.
26. The method as claimed in claim 25, wherein the superhard material is provided a
leg length of at least 2mm, the leg length being defined as distance between a first
point on one of the converging forward surfaces where the superhard material is
connected to the substrate material, and a second point defined by the point of
intersection between two imaginary lines drawn along each of the converging
forward surfaces.
27. The method as claimed in claim 26, wherein the leg length is at least 3mm.
28. The method as claimed in claim 24, wherein the cutting tip is provided with a
wasted section of reduced width.
29. The method as claimed in claim 28, wherein the wasted section comprises a first
pair of angled surfaces and a second pair of surfaces that meet at the section of
reduced width.
30. The method as claimed in claim 1, wherein the cutting insert body is formed from
a cemented carbide, cermet, or hard metal alloy.

31. The method as claimed in claim 30, wherein the cutting insert body is formed of a
cemented carbide comprising WC and Co, the cemented carbide comprising 10-
20 weight % Co.
32. The method as claimed in claim 1, wherein the cutting insert body is provided in
the form of a polygon, oval or circle.
33. The method as claimed in claim 1, wherein the cutting insert is provided in the
form of a polygon.
34. The method as claimed in claim 1, wherein the cavities are provided with a
geometry that is complimentary to the geometry of the cutting tips received
therein.
35. The method as claimed in claim 1, optionally comprising applying at least one
coating to at least a portion of the cutting tip and/or cutting insert body.
36. The method as claimed in claim 1, optionally comprising forming a chip-breaker
structure on the cutting insert body.
37. The method as claimed in claim 1, comprising forming the cutting insert body in
the shape of a polygon, and providing no more than 2 cavities therein.
38. The method as claimed in claim 1, comprising forming the cutting insert body in
the shape of a polygon, and providing no more than 4 cavities therein.
39. A cutting insert comprising: a cutting insert body having a plurality of cavities
formed therein; a plurality of cutting tips, each of the plurality of cutting tips
disposed in a respective cavity, the cutting tips having a geometry that provides a
mechanical retention or lock when inserted into the cavities of the cutting insert
body.
40. The cutting insert as claimed in claim 39, wherein each of the cutting tips
comprises, at least in part, a superhard cutting material.

41. The cutting insert as claimed in claim 39, optionally comprising a braze joint
between each of the cutting tips and the cutting insert body.
42. The cutting insert as claimed in claim 40, wherein the superhard material
comprises cubic boron nitride or polycrystalline diamond.
43. The cutting insert as claimed in claim 42, wherein the superhard material further
comprises at least one of a nitride, carbonitride, oxide or boride of a metal chosen
from groups IVa-VIa of the Periodic Table.
44. The cutting insert as claimed in claim 39, wherein the superhard material
comprises a composite having a first phase comprising cubic boron nitride or
polycrystalline diamond particles and a second phase comprising a metal, a
metalloid, or alloys thereof.
45. The cutting insert as claimed in claim 39, wherein the cutting tip comprises a top
surface and an opposing bottom surface, and the superhard material extends from
the top surface to the bottom surface thereby defining two cutting edges.
46. The cutting insert as claimed in claim 39, wherein the cutting tips have a general
dovetail shape.
47. The cutting insert as claimed in claim 46, wherein the cutting tip comprises a
rounded forward nose and a pair of converging forward surfaces that meet at the
nose.
48. The cutting insert as claimed in claim 47, wherein at least the rounded forward
nose portion of the cutting tip comprises the superhard material.
49. The cutting insert as claimed in claim 48, wherein the superhard material is
provided with a leg length of at least 2mm, the leg length being defined as
distance between a first point on one of the converging forward surfaces where

the superhard material is connected to the substrate material, and a second point
defined by the point of intersection between two imaginary lines drawn along
each of the converging forward surfaces.
50. The cutting insert as claimed in claim 49, wherein the leg length is at least 3mm.
51. The cutting insert as claimed in claim 47, wherein the cutting tip is provided with
a wasted section of reduced width.
52. The cutting insert as claimed in claim 51, wherein the wasted section comprises a
first pair of angles surfaces and a second pair of surfaces that meet at the section
of reduced width.
53. The cutting insert as claimed in claim 39, wherein the cutting insert body is
formed from a cemented carbide, cermet, or hard metal alloy.
54. The cutting insert as claimed in claim 53, wherein the cutting insert body is
formed of a cemented carbide comprising WC and Co, the cemented carbide
comprising 10-20 weight % Co.
55. The cutting insert as claimed in claim 39, wherein the cutting insert body is in the
shape of a polygon, an oval or a circle.
56. The cutting insert as claimed in claim 55, wherein the cutting insert body is in the
shape of a polygon.
57. The cutting insert as claimed in claim 39, wherein the cavities have a shape that is
complimentary to the shape of the cutting tips.
58. The cutting insert as claimed in claim 39, wherein at least one of the cutting tips
and cutting insert body comprises a coating disposed on at least a portion thereof.

59. The cutting insert as claimed in claim 39, wherein the cutting insert body
comprises a chip-breaker structure.
60. The cutting insert as claimed in claim 39, wherein the cutting insert comprises no
more than 2 cutting tips.
61. The cutting insert as claimed in claim 39, wherein the cutting insert comprises no
more than 4 cutting tips.

A method of making a cutting insert includes: (i) forming a blank having a substrate and a
superhard material, the substrate having more than 4 pockets, the superhard material
disposed within the pockets; (ii) removing cutting tips from the blank by cutting the blank
along cutting lines; (iii) providing a cutting insert body having a plurality of cavities for
receiving a corresponding number of cutting tips; (iv) inserting a cutting tip into each of
the plurality of cavities; and (v) brazing the cutting tips to the cutting insert body. A
related cutting insert includes: a cutting insert body having a plurality of cavities formed
therein; a plurality of cutting tips, each of the plurality of cutting tips disposed in a
respective cavity, the cutting tips having a geometry that provides a mechanical retention
or lock when inserted into the cavities of the cutting insert body.

Documents:

1788-KOLNP-2005-(02-04-2012)-PETITION UNDER RULE 138.pdf

1788-KOLNP-2005-(27-04-2012)-FORM-27.pdf

1788-kolnp-2005-granted-abstract.pdf

1788-kolnp-2005-granted-assignment.pdf

1788-kolnp-2005-granted-claims.pdf

1788-kolnp-2005-granted-correspondence.pdf

1788-kolnp-2005-granted-description (complete).pdf

1788-kolnp-2005-granted-drawings.pdf

1788-kolnp-2005-granted-examination report.pdf

1788-kolnp-2005-granted-form 1.pdf

1788-kolnp-2005-granted-form 18.pdf

1788-kolnp-2005-granted-form 2.pdf

1788-kolnp-2005-granted-form 3.pdf

1788-kolnp-2005-granted-form 5.pdf

1788-kolnp-2005-granted-form 6.pdf

1788-kolnp-2005-granted-pa.pdf

1788-kolnp-2005-granted-reply to examination report.pdf

1788-kolnp-2005-granted-specification.pdf


Patent Number 226744
Indian Patent Application Number 1788/KOLNP/2005
PG Journal Number 52/2008
Publication Date 26-Dec-2008
Grant Date 24-Dec-2008
Date of Filing 08-Sep-2005
Name of Patentee SANDVIK INTELLECTUAL PROPERTY AB
Applicant Address S-811 81 SANDVIKEN
Inventors:
# Inventor's Name Inventor's Address
1 SJÖGREN, CLAS SOUTH CENTRAL BUSINESS UNIT, 13023 TRINITY DRIVE, STAFFORD TX 77477
PCT International Classification Number B22F 7/06
PCT International Application Number PCT/SE2004/000028
PCT International Filing date 2004-01-13
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 60/474,956 2003-06-03 U.S.A.