Title of Invention

COATED SODIUM PERCARBONATE GRANULES WITH IMPROVED STORAGE STABILITY

Abstract The invention concerns coated sodium percarbonate granules comprising a core produced by fluidised bed spray granulation, containing sodium percarbonate as its main component, an inner coating layer containing an organic, hydrate-forming salt as its main component, and an outer coating layer containing as its main component at least one surfactant containing in the molecule one or more sulfate or sulfonate groups in the form of an alkali metal, alkaline-earth metal or ammonium salt. The invention also concerns a process for the production of the granules, the use of the granules in bleaching and cleaning agents, and bleaching and cleaning agents containing the granules. The sodium percarbonate granules according to the invention display improved storage stability combined with high internal stability and a high active oxygen content.
Full Text The invention concerns coated sodium percarbonate granules
with improved storage stability and a process for the
production of these sodium percarbonate granules.
Sodium percarbonate is used as a bleaching agent and as an
active bleaching component in detergents and cleaning
agents. The disadvantage of sodium percarbonate here is
that it tends to decompose in contact with moisture and
with components of the detergent and cleaning agent
compositions, leading to a loss in active oxygen and hence
in bleaching action. In these applications sodium
percarbonate is therefore preferably used in the form of
granules coated with a stabilising coating layer in order
to achieve improved storage stability in detergents and
cleaning agents.
It is known from EP-A 0 863 842 that sodium percarbonate
granules with improved storage stability can be produced by
applying a firmly adhering coating layer, consisting
substantially of sodium sulfate, to a core of sodium
percarbonate produced by fluidised bed spray granulation.
WO 96/06801 describes coated sodium percarbonate granules
having improved stability that are synthesised from a core
of sodium percarbonate granules, an inner coating layer
containing a sulfate or silicate and an outer coating layer
containing a compound (B) selected from salts of
monocarboxylic and dicarboxylic acids having 4 or more
carbon atoms and a compound (C) selected from salts of
sulfated oils, α-olefin sulfonic acids and monoalkyl and
dialkyl sulfosuccinates. The examples given in the
specification show that the presence of compounds (B) is
necessary to achieve an adequate storage stability and that

granules containing only compound (C) and no compound (B)
in the outer layer display unsatisfactory storage
stability.
CP-A 06-263434 describes stable in storage sodium
percarbonate granules that are synthesised from surfactant-
containing sodium percarbonate granules as the core, an
irner coating layer consisting of a sulfate and an outer
coating layer consisting of an anionic surfactant. Here the
core material is produced by crystallisation and subsequent
granulation with addition of the surfactant. From the
examples and comparative examples given in the
specification it follows that the core material must be
produced with addition of a surfactant in order for the
coated sodium percarbonate obtained to display an adequate
storage stability and that granules with a surfactant-free
sodium percarbonate core, an inner coating layer consisting
of a sulfate and an outer coating layer consisting of an
amonic surfactant display insufficient storage stability.
In the case of the sodium percarbonate granules described
in EP-A 0 863 842 there is still a need for an improvement
in storage stability. The sodium percarbonate granules
described in WO 96/06801 have the disadvantage that they
are complicated to produce, since at least three different
compounds are necessary for coating the sodium percarbonate
granules.
The sodium percarbonate granules described in
JP-A 06-2 53434 have the disadvantage that with the
surfactant they contain an organic compound in the sodium
percarbonate core. This has a disadvantageous effect on the
internal stability of the sodium percarbonate granules and
leads to restrictions in the storage of large amounts of
the granules in silos. For storage in silos the sodium
percarbonate granules must display high internal stability,
in other words low heat release during storage, since

otherwise decomposition of the sodium percarbonate granules
can occur in the silo due to self-accelerating heating.
The object of the invention was therefore to provide coated
sodium percarbonate granules having improved storage
stability, which can be produced by simple means and which
combine the properties of high storage stability in
detergent, and cleaning agent compositions and high internal
stability for storage in silos.
Surprisingly it was found that this object can be achieved
by coated sodium percarbonate granules comprising
a) a core produced by fluidised bed spray granulation,
containing sodium percarbonate as its main component,
b) an inner coating layer containing an inorganic,
hydrate-forming salt as its main component and
c) an outer coating layer containing as its main
component at least one surfactant containing in the
molecule one or more sulfate or sulfonate groups in
the form of an alkali metal, alkaline-earth metal or
ammonium salt.
The invention also includes a process for the production of
coated sodium percarbonate granules with improved storage
stability, comprising the following steps:
a) production of a core material by fluidised bed spray
granulation, wherein an aqueous hydrogen peroxide
solution and an aqueous soda solution are sprayed into a
fruidised bed comprising sodium percarbonate particles,
b) application of an inner coating layer onto the core
material from step a) by spraying an aqueous solution in
which at least one hydrate-forming inorganic salt is
dissolved and

c) application of an outer coating layer onto the coated
material from step b) by spraying an aqueous mixture in
which at least one surfactant is dissolved or
emulsified, which contains in the molecule one or more
sulfate or sulfonate groups in the form of an alkali
metal, alkaline-earth metal or ammonium salt.
The invention furthermore relates to the use of the sodium
percarbonate granules according to the invention as
bleaching agents or as active bleaching components in
detergent and cleaning agents, and to bleaching agents and
detergents and cleaning agents containing the sodium
percarbonate granules according to the invention.
The sodium percarbonate granules according to the invention
comprise a core produced by fluidised bed spray
granulation, containing sodium percarbonate as its main
component. Production of the core material takes place by
known means by fluidised bed spray granulation, wherein an
aqueous hydrogen peroxide solution and an aqueous sodium
carbonate solution are sprayed into a fluidised bed
containing nuclei whose dimensions are smaller than the
particles of the core material to be produced and wherein
water is evaporated at the same time. Sodium percarbonate
is preferably used as the nucleus material. The core
material is preferably produced by the method described in
EP-A 0 716 640.
The proportion of core material in the coated sodium
percarbonate granules according to the invention is
preferably in the range from 80 to 99.5 wt.%, particularly
preferably in the range from 90 to 99 wt.% and in
particular in the range from 92 to 98 wt.%. The proportion
of sodium percarbonate in the core of the sodium
percarbonate granules according to the invention is
preferably more than 80 wt.%, particularly preferably more
than 95 wt.% and in particular more than 98 wt.%. The
proportion of organic carbon compounds in the core is

preferably less than 1 wt.%, particularly preferably less
than 0.1 wt.% and in particular less than 0.01 wt.%.
In a preferred embodiment the core contains small amounts
of additives, which have a stabilising effect on the active
oxygen content, the proportion of stabilising additives in
the core being preferably less than 2 wt.%. Magnesium
salts, welter glass, stannates, pyrophosphates,
polyphosphates and chelating agents from the series
comprising hydroxycarboxylic acids, aminocarboxylic acids,
aminophosphonic acids, phosphonocarboxylic acids and
hydroxyphosphonic acids, as well as alkali metal, ammonium
or magnesium salts thereof, are preferably used as
stability-increasing additives. In a particularly preferred
embodiment the core contains as stabilising additive an
alkali metal silicate, preferably water glass, having a
SiO2/Na2O modulus in the range from 1 to 3, in a quantity
from 0.1 to 1 wt.%. In the most preferred embodiment the
core also contains in addition to this amount of alkali
metal silicate a magnesium compound in a quantity of 50 to
2000 ppm Mg2+.
The coated sodium percarbonate granules according to the
invention also include in addition to the core of sodium
percarbonate an inner coating layer containing an
inorganic, hydrate-forming salt as its main component and
an outer coating layer containing as its main component at
least one surfactant displaying in the molecule one or more
sulfate or sulfonate groups in the form of an alkali metal,
alkaline-earth metal or ammonium salt. In addition to this
inner and outer coating layer, the sodium percarbonate
granules according to the invention can also contain one or
more additional coating layers, these being able to be
positioned both between the core and the inner coating
layer and between the inner and the outer coating layer and
outside the outer coating layer.

3etween the coating layers and between the innermost
coating layer and the core there can be a clear boundary,
at which the composition changes abruptly. Generally,
however, a transition zone will form between the individual
coating layers and between the innermost coating layer and
the core, which contains the components from both adjoining
layers. Such transition zones are formed for example by the
application of a coating layer in the form of an aqueous
solution, whereby as the layer starts to form, part of the
layer beneath it is partially dissolved, such that a
transition zone forms that contains the components of both
layers. In this way, between the core and the inner coating
layer a transition layer can form which contains sodium
percarbonate, sodium carbonate, sodium hydrogen carbonate
and the inorganic hydrate-forming salt from the inner
coating layer. Similarly, between the inner coating layer
and the outer coating layer a transition layer can form
which contains the inorganic hydrate-forming salt from the
inner coating layer and the surfactant from the outer
coating layer.
The inner coating layer and outer coating layer are
preferably formed in such a way that they cover the
underlying material by more than 95 %, preferably more than
98 % and in particular completely.
The inner coating layer of the coated sodium percarbonate
granules according to the invention contains an inorganic,
hydrate-forming salt as its main component. The proportion
of inner coating layer in the coated sodium percarbonate
granules according to the invention is preferably in the
range from 1 to 10 wt.%, particularly preferably in the
range from 2 to 7 wt.%. The proportion of inorganic,
hydrate-forming salt in the material of the inner coating
layer is preferably at least 50 wt.%, particularly
preferably at least 90 wt.%. The inorganic, hydrate-forming
salt of the inner coating layer is preferably chosen from

the series comprising sodium sulfate, sodium carbonate,
sodium hydrogen carbonate or magnesium sulfate. Mixtures
and mixed salts of these compounds are also suitable. The
inner coating layer particularly preferably contains sodium
sulfate as the inorganic hydrate-forming salt.
The outer coating layer of the coated sodium percarbonate
granules according to the invention contains as its main
component at least one surfactant containing in the
molecule one or more sulfate or sulfonate groups in the
from of an alkali metal, alkaline-earth metal or ammonium
Salt. The proportion of outer coating layer in the coated
sodium percarbonate granules according to the invention is
preferably in the range from 0.1 to 10 wt.%, particularly
preferably 0.5 to 5 wt.% and in particular 1 to 3 wt.%. The
proportion of surfactant in the material of the outer
coating layer is preferably at least 50 wt.% and
particularly preferably at least 80 wt.%. In a preferred
embodiment the outer coating layer contains a mixture of
surfactants, the surfactant mixture consisting of more than
50 wt.% of surfactants that contain in the molecule one or
more sulfate or sulfonate groups in the form of an alkali
metal, alkaline-earth metal or ammonium salt. The sulfate
or sulfonate groups in the surfactant in the outer coating
layer are particularly preferably in the form of an alkali
metal salt, most preferably in the form of the sodium salt.
In the outer coating layer alkyl benzene sulfonates, alkane
sulfonates, α-olefin sulfonates, α-sulfo fatty acid esters
or sulfosuccinates are preferably used as surfactants
having sulfonate groups. As alkyl benzene sulfonates,
preferably those a straight-chain or branched alkyl group
with preferably 8 to 20 carbon atoms, particularly 10 to 16
carbon atoms, are used. Preferred alkane sulfonates are
examples having straight-chain alkyl chains with 12 to 18
carbon atoms. As a-olefin sulfonates, the reaction
products from the sulfonation of α-olefins having 12 to 18

carbon atoms are preferably used. As α-sulfo fatty acid
esters, sulfonation products of fatty acid esters produced
from fatty acids having 12 to 18 carbon atoms and short-
chain alcohols having 1 to 3 carbon atoms are preferred.
Alkyl sulfates and ether sulfates are preferably used as
surfactants having a sulfate group in the molecule.
Preferred alkyl sulfates are examples having straight-chain
alkyl radicals with 12 to 18 carbon atoms. Preferred ether
sulfates are the alkyl ether sulfates obtained by
ethoxylation of linear alcohols having 12 to 18 carbon
atoms with 2 to 6 ethylene oxide units, followed by
sulfation.
In addition to the surfactants having sulfate or sulfonate
groups, the outer coating layer can also contain other
anionic surfactants as well as non-ionic surfactants,
cationic surfactants and amphoteric surfactants.
In a further embodiment of the invention, corresponding to
DI3 102 61 161, the coated sodium percarbonate granules
display an additional coating layer on top of the inner
coating layer which contains as its main component an
alkali metal silicate having a modulus of SiO2 to alkali
metal oxide of over 2.5. The additional coating layer can
either be between the inner and the outer coating layer or
be positioned on top of the outer coating layer. The
proportion of additional coating layer in the coated sodium
percarbonate granules according to the invention is
preferably in the range from 0.2 to 3 wt.%. The proportion
of alkali metal silicate in the material of the additional
coating layer is preferably more than 50 wt.% and
particularly preferably more than 80 wt.%. Sodium water
glass is preferably used as the alkali metal silicate in
the additional coating layer.

The sodium percarbonate granules according to the invention
preferably display an average particle diameter in the
range from 0.3 to 2 mm, particularly preferably in the
range from 0.5 to 1 mm. The sodium percarbonate granules
according to the invention preferably contain only a small
proportion of fine particles. More than 90 % of the
particles in the sodium percarbonate according to the
invention preferably display a diameter of over 0.2 mm.
The invention also concerns a process for the production of
coated sodium percarbonate granules with improved storage
stability, which comprises the following steps:
a) production of a core material by fluidised bed spray
granulation, wherein an aqueous hydrogen peroxide
solution and an aqueous soda solution are sprayed into a
fluidised bed comprising sodium percarbonate particles,
b) application of an inner coating layer onto the core
material from step a) by spraying an aqueous solution,
in which at least one hydrate-forming, inorganic salt is
dissolved and
c) application of an outer coating layer onto the coated
material from step b) by spraying an aqueous mixture in
which at least one surfactant is dissolved or
emulsified, which contains in the molecule one or more
sulfate or sulfonate groups in the form of an alkali
metal, alkaline-earth metal or ammonium salt.
Production of the core material from hydrogen peroxide and
soda takes place by known means by the fluidised bed spray
granulation method and preferably by the method described
in EP-A 0 716 640. Here hydrogen peroxide and sodium
carbonate solution are preferably reacted in a molar ratio
of H2O2 to Na2CO3 of 1.4 to 1.7, particularly preferably 1.5
to 1.65. Hydrogen peroxide is used as an aqueous solution
with preferably 3 0 to 75 wt.% H2O2, particularly preferably

4( to 70 wt.% H2O2. The hydrogen peroxide solution can
additionally contain stabilising additives, such as e.g.
complexing agents or magnesium compounds. Sodium carbonate
is preferably used as an aqueous solution with a
concentration of between 10 wt.% sodium carbonate and the
saturation concentration of sodium carbonate, particularly
preferably between 20 wt.% sodium carbonate and the
saturation concentration of sodium carbonate. The sodium
carbonate solution can likewise contain stabilising
additives, such as e.g. water glass. In the fluidised bed
spray granulation process the water introduced with the
feed materials is evaporated and removed by feeding a
drying gas into the fluidised bed. Air or a combustion gas
obtained by burning a fuel such as e.g. natural gas with
air is preferably used as the drying gas. The drying gas is
preferably supplied to the fluidised bed at a temperature
of between 120 and 400 °C, particularly preferably between
200 and 400 °C. The temperature in the fluidised bed is
preferably kept at between 40 and 95 °C, particularly
between 40 and 80 °C and in particular between 50 and
70 3C.
In a preferred embodiment, nucleus material is supplied to
the fluidised bed in a quantity that leads to the formation
of granules having an average particle size in the range
from 0.2 to 2 mm. The core material is preferably
discharged from the fluidised bed by a classifying process,
and particularly preferably by the process described in EP-
A 0 938 922, such that preferably more than 90 wt.% of the
core material particles discharged from the fluidised bed
display a diameter of over 0.2 mm.
The inner coating layer is applied by spraying an aqueous
solution in which at least one hydrate-forming, inorganic
salt is dissolved. The inner coating layer is preferably
applied by spraying an aqueous sodium sulfate solution. The
bulk of the water contained within the aqueous solution is

preferably evaporated by the input of heat as it is being
sprayed, such that during the application of the inner
coating layer only a small part of the core material begins
to dissolve again and a solid coating layer is already
formed from the hydrate-forming, inorganic salt during the
spraying process. The inner coating layer is preferably
applied by spraying the aqueous solution of the hydrate-
forming, inorganic salt in a fluidised bed and particularly
preferably by the process described in EP-A 0 97 0 917, with
which a dense coating layer can be achieved even with small
amounts of coating layer material. Application of the
inner coating layer in a fluidised bed preferably takes
place with the supply of a drying gas to the fluidised bed,
such that, a temperature in the range from 3 0 to 90 °C is
established in the fluidised bed.
Application of the outer coating layer by the process
according to the invention is performed by spraying an
aqueous mixture containing at least one surfactant which
contains in the molecule one or more sulfate or sulfonate
groups in the form of an alkali metal, alkaline-earth or
ammonium salt, onto the granules coated with an inner
coating layer. The aforementioned alkyl benzene sulfonates,
alkyl sulfonates, α-olefin sulfonates, sulfosuccinates,
alkyl sulfates and ether sulfates are preferably used as
surfactants, either alone or in blends. The surfactants or
surfactant blends can be sprayed both as aqueous solutions
and as aqueous emulsions. Solid surfactants that are poorly
solable in water can be converted into sprayable aqueous
emulsions by heating them above their melting point, by
adding an auxiliary surfactant, or by a combination of
these two measures, in the presence of water. During the
application of the outer coating layer, the bulk of the
water contained within the aqueous surfactant blend is
preferably evaporated by the input of heat as the aqueous
blend is being sprayed, such that during the application of
the outer coating layer only a small part of the inner

coating layer begins to dissolve again and a solid or waxy,
surfactant-containing outer coating layer is formed as the
outer coating layer is applied. The outer coating layer is
preferably applied by spraying the aqueous surfactant blend
in a fluidised bed in which the material coated with the
inner coating layer has been placed. The outer coating
layer is particularly preferably applied by the process
described in EP-A 0 970 917, with which dense outer coating
layers can be achieved even with small amounts of
surfactant. During application of the outer coating layer
by spraying the aqueous surfactant blend in a fluidised
bed, a drying gas is preferably supplied to the fluidised
bed such that a temperature in the range from 3 0 to 90 °C
is established in the fluidised bed.
In a preferred embodiment corresponding to WO 02/051745,
the process according to the invention for producing coated
sodium percarbonate granules includes an additional step of
thermal aftertreatment at a temperature of 7 0 to 12 0 °C,
preferably 80 to 95 °C, for a period of at least 2 minutes,
preferably 5 to 60 minutes, which is performed after step
a), production of the core material by fluidised bed spray
granulation. The thermal aftertreatment is preferably
performed after step b), application of an inner coating
layer, and particularly preferably after step c) ,
application of the outer coating layer.
The invention also additionally provides the use of the
coated sodium percarbonate granules according to the
invention, or of the coated sodium percarbonate granules
produced by the process according to the invention, as
bleaching agents and as active bleaching components in
detergents and cleaning agents.
The invention also provides bleaching agents having
in/proved storage stability, which contain 15 to 99 wt. % of
the coated sodium percarbonate granules according to the

invention or of the sodium percarbonate granules produced
by the process according to the invention.
The invention likewise provides detergents and cleaning
agents having improved storage stability, which contain 1
to 40 wt.% of the coated sodium percarbonate granules
according to the invention or of the coated sodium
percarbonate granules produced by the process according to
the invention.
The coated sodium percarbonate granules according to the
invention and the coated sodium percarbonate granules
produced by the process according to the invention display
improved storage stability in detergents and cleaning
agents. In commercial, zeolite-containing detergent blends,
which are stored in commercial detergent packs, the coated
sodium percarbonate granules according to the invention
display an active oxygen loss of less than 20 % when stored
at 35 °C and 80 % relative humidity for a period of 8
weeks, in other words the residual active oxygen after
storage for eight weeks is over 80 % of the original amount
of active oxygen.
The coated sodium percarbonate granules according to the
invention and the coated sodium percarbonate granules
produced by the process according to the invention also
display a high internal stability, i.e. when stored in bulk
they display only a low release of heat through
decomposition reaction. After storage for 48 hours at 40 °C
the amount of heat released by the coated sodium
percarbonate granules according to the invention, measured
by the TAM method, is less than 5 μW/g and preferably less
than 3 μM/g. Determination of the heat release by the TAM
method is performed by microcalorimetry using a thermal
activity monitor supplied by Thermometric AB, Järfälla (SE)
over a 48 hour storage period in a measuring cell at 40° C.

high storage stability combined with high internal
stability can be achieved in the coated sodium percarbonate
granules according to the invention even with small
quantities of coating agents and additives. The coated
sodium percarbonate granules according to the invention
thus display a high content of sodium percarbonate and as a
consequence a high active oxygen content. The active oxygen
content, determined by redox titration of the hydrogen
peroxide released after dissolving the granules in water,
is preferably more than 13.0 wt. % and is particularly
preferably at least 13.5 wt.%.
Coated sodium percarbonate granules according to the
invention displaying no other coating layers in addition to
the inner and outer coating layer, exhibit short dissolving
tames when the granules are dissolved in water. For these
sodium percarbonate granules coated according to the
invention the times to dissolve 95 % of the granules in
water at 15 °C, determined by conductometry, are less than
50 % longer than the times to dissolve non-coated sodium
percarbonate core materials.
By contrast, coated sodium percarbonate granules according
to the invention displaying an additional coating layer
which contains as its main component an alkali metal
silicate having a modulus of over 2.5, exhibit a delayed
dissolution in water, with dissolving times of preferably
more than 5 minutes, particularly preferably more than 10
minutes. The granules having delayed dissolution display
advantages when used in detergents and cleaning agents
containing oxidation-sensitive enzymes. Through the delayed
dissolution of the granules, the enzymes can act over a
longer period of time before they are deactivated by the
released active oxygen use.

Examples
a) Determining the dissolving time:
2 g of non-coated or coated sodium percarbonate are
stirred into 1 1 water at 15 °C. The dissolving time
is defined as the time at which 95 % is dissolved;
this is determined by conductometry.
To compare the dissolving time of two differently
produced/coated products, they must display a
comparable grain size; if necessary, narrow screen
fractions are compared with one another.
b) Determining the storage stability in detergent blends:
A phosphate-free but zeolite-containing detergent
powder, TAED activator and the coated sodium
percarbonate are mixed together in a quantity such
that the mixture contains 5 % TAED and the active
oxygen content is around 2.35 wt.%.
Components of the detergent powder in wt.%:
Anionic surfactants 12
Nor-ionic surfactants 8
Zeolite A 3 6
Soda 10
Sodium silicates 3
Remainder including moisture 31
800 g of each mixture are stored in commercial El
detergent packs, impregnated to be water-repellent and
sealed, in a conditioning cabinet at 35 °C and 80 %
relative humidity. The active oxygen content is
determined in the conventional way by permanganometry.
The retained active oxygen content is determined as a
percentage from the initial active oxygen content and
the active oxygen content after 8 weeks.

Comparative example
Using the process described in EP-B 0 716 640, sodium
percarbonate granules, having an average particle diameter
of 0.75 mm and a proportion of fines under 0.2 mm of less
than 2 %, were produced from an aqueous hydrogen peroxide
solution and an aqueous soda solution by fluidised bed
spray granulation at a fluidised bed temperature of 50 to
70 °C.
The granules were coated with a sodium sulfate layer by the
process described in EP-B 0 863 842 in section [0021] by
spraying a 20 wt.% sodium sulfate solution in a fluidised
bed at a fluidised bed temperature of 50 to 70 °C. The
amount of sodium sulfate solution was chosen such that
6 wt.% sodium sulfate, relative to the amount of granules
used, was applied.
The sodium percarbonate granules coated with sodium sulfate
displayed an active oxygen content of 13.7 wt.%. In the TAM
measurement the granules displayed a release of heat of
2.2 μW/g after 48 hours at 40 °C. The dissolving time of
the granules at 15 °C in water was determined as 1.5
minutes.
After storage in a detergent blend for eight weeks at 3 5 °C
and 80 % relative humidity the residual content of active
oxygen was 67 % of the original amount.
Example:
1000 g of the sodium sulfate-coated sodium percarbonate
granales produced in the comparative example were placed in
a Strea-1 laboratory coater supplied by Aeromatic and held
in a fluidised bed with fluidising air at 70 °C. A 2 wt.%
aqueous solution of sodium dodecyl benzene sulfonate
(Lutensit A-LBN from BASF) was sprayed through a two-

component nozzle into the fluidised bed. The amount of
surfactant solution was chosen such that 2 wt.% surfactant,
relative to the amount of granules used, was applied.
Following spraying of the surfactant solution, the granules
were dried in the fluidised bed for a further 3 0 minutes at
70 °C.
The sodium percarbonate granules coated according to the
invention that were obtained had an active oxygen content
of 13.6 wt.%. In the TAM measurement the granules displayed
a release of heat of 2.1 /μW/g after 48 hours at 40 °C. The
dissolving time of the granules at 15 °C in water was
determined as 1.5 minutes.
After storage in a detergent blend for eight weeks at 35 °C
and 80 % relative humidity, the residual content of active
oxygen was 88 % of the original amount.

we claim:
1. Coated sodium percarbonate granules with improved
storage stability, comprising
a) a core produced by fluidised bed spray granulation,
containing sodium percarbonate as its main component,
b) an inner coating layer containing an inorganic,
hydrate-forming salt as its main component and
c) an outer coating layer containing as its main
component at least one surfactant containing in the
molecule one or more sulfate or sulfonate groups in
the form of an alkali metal, alkaline-earth metal or
ammonium salt.
2. Sodium percarbonate granules according to claim 1,
characterised in that
the proportion of the core in the coated granules is in
the range from 80 to 99.5 wt.%.
3 . Sodium percarbonate granules according to one of the
preceding claims,
characterised in that
the proportion of sodium percarbonate in the core is
more than 80 wt.% .
4. Sodium percarbonate granules according to one of the
preceding claims,
characterised in that
the core contains less than 1 wt.% of organic carbon
compounds.
5. Sodium percarbonate granules according to one of the
preceding claims,
characterised in that
the core contains an alkali metal silicate in a
quantity of 0.1 to 1 wt.%.

6. Sodium percarbonate according to claim 5,
characterised in that
the core contains a magnesium compound in a quantity of
50 to 2 000 ppm Mg2+.
7. Sodium percarbonate granules according to one of the
preceding claims,
characterised in that
the proportion of the inner coating layer in the coated
granules is in the range from 1 to 10 wt.%.
8. Sodium percarbonate granules according to one of the
preceding claims,
characterised in that
the proportion of inorganic, hydrate-forming salt in
the inner coating layer is at least 50 wt. %.
9. Sodium percarbonate granules according to one of the
preceding claims,
characterised in that
the inorganic, hydrate-forming salt in the inner
coating layer is selected from sodium sulfate, sodium
carbonate, sodium hydrogen carbonate or magnesium
sulfate, and mixtures or mixed salts of these
compounds.
10. Sodium percarbonate granules according to claim 9,
characterised in that
the inner coating layer contains sodium sulfate as the
inorganic, hydrate-forming salt.
11. Sodium percarbonate granules according to one of the
preceding claims,
characterised in that
the proportion of the outer coating layer in the coated
granules is in the range from 0.1 to 10 wt.%.
12. Sodium percarbonate granules according to one of the
preceding claims,

characterised in that
the proportion of surfactant in the outer coating layer
is at least 50 wt.%.
13. Sodium percarbonate granules according to claim 12,
characterised in that
the outer coating layer contains a blend of
surfactants, the surfactant blend consisting of more
than 50 wt.% of surfactants that contain in the
molecule one or more sulfate or sulfonate groups in the
form of an alkali metal, alkaline-earth metal or
ammonium salt.
14. Sodium percarbonate granules according to one of the
preceding claims,
characterised in that
in the outer coating layer the sulfate or sulfonate
groups in the surfactant are in the form of the sodium
salt.
15. Sodium percarbonate granules according to one of the
preceding claims,
characterised in that
on top of the inner coating layer they display an
additional coating layer, which contains as its main
component an alkali metal silicate having a modulus of
SiO2 to alkali metal oxide of over 2.5.
16. Sodium percarbonate granules according to claim 15,
characterised in that
the proportion of the additional coating layer in the
coated granules is in the range from 0.2 to 3 wt. %.
17. Sodium percarbonate granules according to one of the
preceding claims,
characterised in that
they display an average particle size d50 in the range
from 0.3 to 2 mm.

18. Sodium percarbonate granules according to one of the
preceding claims,
characterised in that
more than 90 wt.% of the granule particles display a
diameter of over 0.2 mm.
19. Process for the production of coated sodium
percarbonate granules with improved storage stability,
comprising the following steps:
a) production of a core material by fluidised bed spray
granulation, wherein an aqueous hydrogen peroxide
solution and an aqueous soda solution are sprayed into
a fluidised bed comprising sodium percarbonate
particles,
b) application of an inner coating layer onto the core
material from step a) by spraying an aqueous solution,
in which at least one hydrate-forming, inorganic salt
is dissolved and
c) application of an outer coating layer onto the coated
material from step b) by spraying an aqueous mixture
in which at least one surfactant is dissolved or
emulsified, which contains in the molecule one or more
sulfate or sulfonate groups in the form of an alkali
metal, alkaline-earth metal or ammonium salt.

20. Process as claimed in to claim 19,
wherein
the hydrate-forming, inorganic salt in step b) is
sodium sulfate.
21. Process as claimed in to claim 19,
wherein
in steps b) and c) the coating layer is applied by
spraying in a fluidised bed.

22, Process as claimed in claim 21 wherein the coating layer
is applied at a temperature in the fluidised bed in the range
o
from 3Ø to 9Ø C.
23. Bleaching agents containing 15 to 99 wt. % sodium
percarbonate granules as claimed in one of claims 1 to 18.
24. Detergents and cleaning agents containing 1 to 40 wt.%
sodium percarbonate granules as claimed in one of claims 1 to 18.
Dated this 23nd day of SEPTEMBER, 2005

The invention concerns coated sodium percarbonate granules
comprising a core produced by fluidised bed spray
granulation, containing sodium percarbonate as its main
component, an inner coating layer containing an organic,
hydrate-forming salt as its main component, and an outer
coating layer containing as its main component at least one
surfactant containing in the molecule one or more sulfate
or sulfonate groups in the form of an alkali metal,
alkaline-earth metal or ammonium salt. The invention also
concerns a process for the production of the granules, the
use of the granules in bleaching and cleaning agents, and
bleaching and cleaning agents containing the granules. The
sodium percarbonate granules according to the invention
display improved storage stability combined with high
internal stability and a high active oxygen content.

Documents:

1900-KOLNP-2005-(29-12-2011)-CORRESPONDENCE.pdf

1900-KOLNP-2005-(29-12-2011)-OTHER PATENT DOCUMENT.pdf

1900-KOLNP-2005-(29-12-2011)-OTHERS.pdf

1900-KOLNP-2005-(29-12-2011)-PA-CERTIFIED COPIES.pdf

1900-KOLNP-2005-FORM 27.pdf

1900-KOLNP-2005-FORM-27.pdf

1900-kolnp-2005-granted-abstract.pdf

1900-kolnp-2005-granted-claims.pdf

1900-kolnp-2005-granted-correspondence.pdf

1900-kolnp-2005-granted-description (complete).pdf

1900-kolnp-2005-granted-examination report.pdf

1900-kolnp-2005-granted-form 1.pdf

1900-kolnp-2005-granted-form 18.pdf

1900-kolnp-2005-granted-form 2.pdf

1900-kolnp-2005-granted-form 3.pdf

1900-kolnp-2005-granted-form 5.pdf

1900-kolnp-2005-granted-gpa.pdf

1900-kolnp-2005-granted-reply to examination report.pdf

1900-kolnp-2005-granted-specification.pdf

1900-kolnp-2005-granted-translated copy of priority document.pdf


Patent Number 226748
Indian Patent Application Number 1900/KOLNP/2005
PG Journal Number 52/2008
Publication Date 26-Dec-2008
Grant Date 24-Dec-2008
Date of Filing 23-Sep-2005
Name of Patentee DEGUSSA AG
Applicant Address BENNIGSENPLATZ 1, 40474 DüSSELDORF
Inventors:
# Inventor's Name Inventor's Address
1 ZIMMERMANN, DR. KLAUS SCHULWEG 4, 63517 RODENBACH
2 LATTICH, JÜRGEN NEUGASSE 41, 61130 NIDDERAU
3 JAKOB, DR. HARALD MEERHOLZER STRASSE 1, 63594 HASSELROTH
PCT International Classification Number C01B 15/10
PCT International Application Number PCT/EP2004/004355
PCT International Filing date 2004-04-24
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 03 010 225.5 2003-05-07 EUROPEAN UNION