Title of Invention

WIND TURBINE TOWER SUSPENSION ARRANGEMENT AND METHOD OF MOUNTING ELEMENTS IN A WIND TURBINE TOWER

Abstract The invention relates to a wind turbine tower suspension arrangement comprising at least one first member comprising magnetic attachment means (11: 24, 25) and at least one further mechanical member (12). said at least one further member (12) being mechanically coupled to said first member (11) by means of at least one coupling means (13), said coupling means (13) providing at least one degree of freedom between said magnetic attachment means (11) and said at least one further member (12). According to an embodiment of the invention, mutually displacement in at least direction may be adsorbed or damped without transferring the invoking force into the magnetic attachment means.
Full Text WIND TURBINE TOWER SUSPENSION ARRANGEMENT AND
METHOD OF MOUNTING ELEMENTS IN A WIND TURBINE
TOWER
Field of the invention
The present invention relates to a method of mounting elements in a wind turbine
tower.
Background of the invention
Typically, wind turbine towers carry the nacelle and the rotor of a wind turbine in
order to allow for the desired rotation of the rotor and to raise the rotor into a position
as far as possible from the ground as wind speeds typically increase with the distance
to the ground.
A wind turbine tower may be constructed according to several different principles,
e.g. as tubular steel towers, lattice towers or even concrete towers.
Most-large wind turbines are delivered with tubular steel towers manufactured in
sections of 20-30 meters with flanges at both ends, and bolted together on the site.
The towers are typically conical in order to increase strength and save materials at
the same time.
The steel towers typically comprise an interior with platforms, ladders, illumination
means, power cables, lifts, etc. The components are welded to the inner surface of
the steel tower section, or directly attached to the fittings, which have been welded
and/or bolted to the tower.
One of several problems associated with the above-described wind turbine towers is
that the welding or bolting of especially the interior tower components such as
ladders, cables, etc., weaken the tower structure.
In some cases it is possible to compensate for this problem by taking relatively costly
precautions.

Summary of the Invention
The invention relates to a wind turbine tower suspension arrangement comprising at
least one first member comprising magnetic attachment means and at least one
further mechanical member being mechanically coupled to said first member by
means of at least one coupling means, said coupling means providing at least one
degree of freedom between said magnetic attachment means and said at least one
further member.
According to an embodiment of the invention, mutually displacement in at least one
direction may be absorbed or damped without transferring the invoking force into the
magnetic attachment means. In this way, the invention provides an optimization of
the attachment provided by the magnetic attachment means, due to the fact that
forces having a direction to which the magnetic attachment may be weak, may be
absorbed or damped in the coupling. Preferably and generally the invention deals
with permanent suspension of elements and structures within a wind turbine tower.
In other words, the elements suspended according to the invention are preferably
intended to be permanently positioned.
In an embodiment of the invention, at least one degree of freedom is substantially
fixed. Thus, while accepting a certain degree of freedom with respect to movement,
at least one degree of freedom should be substantially fixed, thereby facilitating a
substantially rigid suspension via the coupling between the first and the further
member in at least one direction. This direction is typically in the normal direction,
i.e. in the direction in which the magnetic forces between the magnetic attachment
means and the foundation are strongest.
In an embodiment of the invention, said coupling means comprising at least one
hinged connection.
In an embodiment of the invention, the coupling means comprises vibration-
absorbing means. According to an advantageous embodiment of the invention, the
vibration absorbing means should absorb vibrations, e.g. in the form of periodically-

like vibrations, impulses or transients, thereby protecting the attachment during use.
Evidently, this is important when vibrations are invoked during use of elements
attached to the wind turbine tower.
In an embodiment of the invention, the vibration-absorbing means comprises at least
one elastic/resilient member. According to the invention an elastic/resilient member
represents a structure, which will return to its original shape after being deformed,
stretched or compressed. Typically, such member will inherit these properties in a
reversible way, although a certain minimal irreversibility may occur due to material
hysteresis.
In an embodiment of the invention, the vibration-absorbing means comprises at least
one mass.
In an embodiment of the invention, the vibration-absorbing means comprises at least
one damper. According to the invention, a damper comprises an element, which will
induce loss of kinetic energy when the element is activated. Almost any structure
facilitating the desired properties with respect to movement of the further member
relative to the first member may be designed by means of serial or parallel
combinations of the three elements: mass, damper and spring (analogies).
In an embodiment of the invention, the first member, the coupling means and the
further member form a single suspension unit. According to an advantageous
embodiment of the invention, the suspension arrangement may form one single unit,
which may be mounted on the tower wall simply by positioning the unit at the
desired position.
In an embodiment of the invention, the suspension unit comprises a fitting.
According to an advantageous embodiment of the invention, the unit is also mounted
with a fitting to which a mechanical structure may be fitted.

In an embodiment of the invention, the magnetic attachment means comprise a
permanent magnetic material.
In an embodiment of the invention, the permanent magnetic material comprises
permanent Neodym magnets.
In an embodiment of the invention, the permanent magnetic material comprises
permanent Samarium- Cobalt magnets.
In an embodiment of the invention, the wind turbine tower suspension arrangement
comprises mechanical fixating means.
In an embodiment of the invention, the wind turbine tower suspension arrangement
comprises at least one barrier encapsulating said magnetic attachment means
completely or partly.
In an embodiment of the invention, the wind turbine tower suspension arrangement
and wherein the barrier prevents transportation of humidity to the magnetic means.
In an embodiment of the invention, the wind turbine tower suspension arrangement
comprises means for receiving mechanical attraction forces in at least one first
direction (d3) and means for establishment of magnetic attraction forces in at least
one other direction (d1), said at least one other direction (d1) being substantially
transverse in relation to said at least one first direction.
In an embodiment of the invention, the wind turbine tower suspension arrangement
comprises ladder-fixating means, a further advantageous embodiment of the
invention has been obtained.
In an embodiment of the invention, the wind turbine tower suspension arrangement
comprises platform-fixating means, a further advantageous embodiment of the
invention has been obtained.

In an embodiment of the invention, the wind turbine tower suspension arrangement
comprises cable-fixating means, a further advantageous embodiment of the invention
has been obtained.
In an embodiment of the invention, the wind turbine tower suspension arrangement
comprises illumination means, a further advantageous embodiment of the invention
has been obtained.
Moreover, the invention relates to a method of mounting elements in a wind turbine
tower, whereby said elements are partly or completely attached to the wind turbine
tower by means of magnetic attraction forces and where said elements are coupled to
the wind turbine tower via a coupling means having at least one degree of freedom.
According to the invention, a method implying at least one degree of freedom with
respect to mutually movement or displacement facilitates an improved magnetic
attraction by the magnetic attachment means to the foundation, i.e. the wind turbine
tower, due to the fact that the distance between the magnet(s) providing the magnetic
forces needed for the attachment may be uniform over the at least a part of,
preferably all, the area of the magnets. In this aspect it should be noted that the non-
uniform distribution of the distance from the magnet to the magnetic foundation very
likely will decrease the effective magnetic attraction between the attachment means
and the foundation.
In an embodiment of the invention, said magnetic attraction forces are established by
means of permanent magnetic materials interacting with other magnetic materials.
In an embodiment of the invention, said magnetic attraction forces is provided by at
least one first member comprising magnetic attachment means,
whereby said elements may be fitted to at least one further mechanical member being.
mechanically coupled to said first member by means of at least one coupling means

said coupling means providing at least one degree of freedom between said magnetic
attachment means and said at least one further member
In an embodiment of the invention, said at least one degree of freedom facilitates an
optimized and uniform distribution of magnetic attraction forces between the
permanent magnetic materials and the wind turbine tower.
In an embodiment of the invention, the at least one degree of freedom is limited to a
certain mutual displacement or inclining between said at least one first member and
said at least one further member.
In an embodiment of the invention, said magnetic attraction forces are established by
means of permanent magnetic materials being comprised in a suspension unit and
interacting with other magnetic materials forming at least a portion of a wind turbine
tower.
In an embodiment of the invention, said magnetic attraction forces are supplemented
by mechanical fixation in at least one direction.
In an embodiment of the invention, said mechanical fixation in at least one direction
is established by mechanical fixation to fixation areas, said fixation areas being
arranged at a certain distance from each other in the vertical direction of a wind
turbine tower.
In an embodiment of the invention, said mechanical fixation in at least one direction
is established by mechanical fixation to fixation areas, said fixation areas being
arranged at a certain distance from each other in the vertical direction of a wind
turbine tower, said distances approximately constituting the vertical length of a wind
turbine tower section.
In an embodiment of the invention, said fixation areas comprise flanges adapted to
joining the wind turbine tower sections.

In an embodiment of the invention, the elements comprise ladders or parts of ladders.
In an embodiment of the invention, the elements comprise cables or parts of cables.
In an embodiment of the invention, the elements comprise illuminations means.
In an embodiment of the invention, the elements comprise elements required in the
interior of the wind turbine tower.
In an embodiment of the invention, the elements are suspended by means of at least
one wind turbine tower suspension unit.
In an embodiment of the invention, the wind turbine tower suspension unit comprises
magnetic attachment means.
In an embodiment of the invention, the magnetic attachment means comprise a
permanent magnetic material.
In an embodiment of the invention, the permanent magnetic material comprises
permanent Neodym magnets.
In an embodiment of the invention, the permanent magnetic material comprises
permanent Samarium- Cobalt magnets.
In an embodiment of the invention, the wind turbine tower suspension unit comprises
mechanical fixating means.
In an embodiment of the invention, the wind turbine tower suspension unit comprises
at least one barrier encapsulating said magnetic attachment means completely or
partly.

In an embodiment of the invention, said barrier prevents transportation of humidity
to the magnetic means.
In an embodiment of the invention, the unit comprises means for receiving
mechanical attraction forces in at least one first direction and means for
establishment of magnetic attraction forces in at least one other direction, said at
least one other direction being substantially transverse in relation to said at least one
first direction.
In an embodiment of the invention, said at least one degree of freedom is
substantially non-parallel to the main direction of said magnetic attraction forces
with respect to movement.
In an embodiment of the invention, said at least one degree of freedom is adapted for
absorbing or damping vibrations induced into said at least one further member.

The figures
The invention will now be described in detail with reference to the accompanying
drawings, in which
Fig. 1 illustrates the properties of an embodiment of the invention,
Fig. 2a illustrates a side view of a magnetic suspension unit according to an
embodiment of the invention,
Fig. 2b illustrates the suspension unit of fig. 1 a as seen from above,
Fig, 3a illustrates a cross-sectional view of the magnetic suspension unit of fig.
2a as seen from above,
Fig, 3b illustrates a cross-sectional side view of the magnetic suspension unit
of fig. 2a,
Fig. 3c illustrates a cross-section of the magnetic suspension of fig. 2a as seen
from the end,
Fig. 4 illustrates the basic dynamic functionality of the suspension unit of fig.
2a,
Fig. 5 illustrates a feature of the suspension of fig. 2a.
Fig. 6 illustrates a further feature of the invention,
Fig. 7a-7f illustrate different variants of the suspension within the scope of the
invention,
Fig. 8 illustrates a further embodiment of the invention.
Fig. 9 illustrates the main force directions of an applicable attachment
according to one embodiment of the invention, and
Fig. 10 illustrates the properties of permanent magnetic materials.

Detailed description
Most large wind turbines are delivered with tubular steel towers manufactured in
sections of 20-30 meters with flanges at both ends, and bolted together on the site.
The towers are conical (i.e. the diameter increases towards the base) in order to
increase strength and save materials at the same time.
The production costs of the wind turbine towers are relatively high compared with
the manufacturing costs of the complete wind turbine construction. Moreover, these
costs increase proportionately with the height and especially if it exceeds around fifty
meters. It is therefore quite important with respect to the final cost of energy to build
towers as optimally as possible.
Fig. 1 illustrates some basic principles of an embodiment of the invention. The
illustrated wind turbine tower suspension comprises a first member 11 is coupled to a
further member 12 by means of a coupling means 13.
The first member 11 comprises magnetic attachment means 14, preferably a
permanent magnet. The first member 11 may be magnetically attached to a
foundation 15, in this case a wind turbine tower. Other mechanical structures (not
shown) may be fixated to the further member 12, thereby obtaining a fixation of
these structures to the foundation 15 via the coupling means 13 and the first member
11.
The coupling means 13 comprises a structure enabling a relative movement in at
least one degree of freedom between the first member 11 and the further member 12.
The coupling means may e.g. comprise elements or combinations of resilient or
elastic elements, dampers and masses. In other words, movement of the mechanical
structure(s) attached to the further member may be absorbed by means of the
coupling means in at least one direction. This important feature strengthens the
magnetic attachment of the first member to the foundation significantly.

It should be noted that the coupling means may be comprised of one single coupling
means or it may comprise several mutually coupled elements. The form of the
coupling means may also vary significantly as well and the functional elements may
be distributed physically near to or in distance from the first member. Likewise, the
first member may comprise a single mechanical structure or for example comprise
several distributed elements. The further member 12 may comprise fittings (not
shown). Example of other structures may e.g. comprise ladders, light armatures,
cable fixations means, etc. When the first member 11 is attached to the foundation 15
wholly or at least partly by means of magnetically forces, the coupling means may
protect the magnetically applied attachment between the first member and the
foundation. In particular, the weakest parts of the attachment may benefit
significantly of the coupling means inserted between the magnetic attachment
provided by the first member and the further member, to which further mechanical
structures may be fitted. In other words, the coupling means 13 should be designed in
such a way that movement and/or forces invoked to the further member 12 are
damped and/or absorbed by means of the coupling.
As the wind turbine tower suspension is applied for attachment of certain necessary
or advantageous structures to the wind turbine tower, it is very important that the
coupling means is designed to absorb or damp movements or forces induced to the
suspension e.g. when a person climbs a ladder suspended according to the invention
thereby protecting or strengthening the desired attachment provided by the above-
described first member 11.
Another type of undesired load potentially weakening the magnetic attachment is a
more static load applied to the first member 11, when a mechanical structure is fitted
to the member 11.
Both above-mentioned loads, a dynamic or a static load, may result in a complete
weakening of the magnetic attachment to the wind turbine tower resulting in that the
first member is disconnected to the foundation and the effect of both types of loads

may be effectively reduced or counteracted according to the provisions of the
invention.
Different embodiments of the invention will be described below dealing with
especially one or both of the above-described problems.
Fig. 2a and 2b illustrate a hybrid suspension dealing with both the above-described
problems.
Fig. 2a illustrates a suspension unit 20 as seen from above.
The illustrated and preferred embodiment of the invention comprises a main body 21
comprising a fitting 22 to which mechanical structures may be fitted.
Fig. 2b illustrates the suspension as seen from the side.
Fig. 3a, 3b and 3c show cross-sections of the above-described suspension 20 as seen
from above, the side and the end, respectively.
Fig. 3a illustrates a wind turbine tower suspension unit 20 comprising a main body
21 and a mechanically connectable member or section 22 to which mechanical
structures may be fixated by suitable fixation means.
The dimensions of the main body 21 of the illustrated unit may e.g. be approximately
200 mm x 50 mm x 25 mm and the weight may be approximately Vi kilogram.
The unit comprises two magnets 24, 25. The magnets are permanent magnets.
Evidently, according to the invention, the magnets may comprise almost any number
of magnets grouped and arranged suitably according to the overall design principles.
The characteristics of the magnet(s) will be described in detail subsequently.

The magnets 24, 25 are encapsulated by a barrier material 23 of e.g. rubber.
Advantageously, the barrier material should feature a relatively high friction
coefficient, thereby maximizing the transversal conservative forces between the unit
and the tower inner surface when the unit is attached to an inner surface by magnetic
force in the usual directions, here primarily expressed as normal forces.
The barrier material protects the magnet from humidity and dust, thereby preventing
corrosion or other physical degradation of the magnet. Moreover, a mechanically
connectable member or section 22 is secured to the main body of the unit 20 via a
coupling according to the invention. In the present application, the magnet and the
member or section 22 extend to the exterior of the unit and form a bolt, e.g. M10x30,
at the end. The bolt 22 may be fitted to a suitable nut, thereby providing fixation of a
suitable fitting to the unit. Note that the lower part of the rubber sealing is quite thin
in order to obtain the strongest possible attraction forces.
The illustrated suspension unit 20 comprises a U-shaped steel cover 250 arranged to
be in galvanic contact with the permanent magnets 24, 25, e.g. Neodym. The
complete assembly, with the exception of the fitting 22, is encapsulated within a
barrier material as described above, thereby providing airtight and waterproof
enclosure around the magnet 24, 25 once it is mounted. The U-shape of the magnet
provides an improved magnetic coupling means to the underlying surface. Moreover,
the U-shape forms a very advantageous structure for holding the magnets together in
one solid unit. Evidently, other standard types of magnet configurations may be
applied within the scope of the invention.
The fitting 22, a bolt, forms part of a base structure comprising a base portion 26
comprising an end portion 27. The base portion 26 is anchored within the mean body
21 of the suspension unit in a resilient material 28, e.g. rubber. The base portion 22 is
anchored in the U-shaped steel cover 250 and projecting through the cover via an
opening 29.

With the terms introduced in fig. 1, the sealed main body 21 and the magnets 24,25
comprises the first member 11, the rigid structure comprising the bolt 22, the base
portion 26 and the end portion 27 comprises the further member 12 and the resilient
material 28 forms the coupling means 13.
In short, the illustrated embodiment of the invention facilitates a certain degree of
freedom with respect to movement of the bolt 22 in several directions, limited by the
nature of the resilient material 28 and the geometrical arranging of the further
member comprising the bolt 22, base portion 26 and the end portion 27 within the
main body 21.
Different natures of those movements and the properties with respect to impulse and
transient absorption/damping will be described below.
Fig. 4 illustrates the basic dynamic functionality of the already described suspension
unit of fig. 2a and fig. 3c.
The illustrated cross-section in fig. 4 corresponds to the illustrated cross section in
fig. 3c.
The rigid structure forming the further member 22, 26, 27 is movable in several
directions due to the elasticity of the resilient coupling means 28 with respect to the
first member 23, 250, e.g. when the member is fixated magnetically to a foundation
(not shown). It should be noted that the first member might of course be slightly
movable with respect to the foundation, here due to the resiliency of the
encapsulation forming the contact area between the first member 22, 26, 27 and the
foundation.
The resilient coupling means 28 enables a certain degree of freedom with respect to
movement of the further member, especially in the direction d1 parallel with
direction of the axis A of the further member 22, 26, 27. The movement in the
direction dl is restricted outwardly, i.e. away from the foundation (illustrated as 15

in fig. 1) by the U-shaped part of the main body 250 in combination with the end
portion 27 of the base portion 26. Inwardly, the movement in the direction d1 is
restricted by the end portion 27 when the unit is mounted at a wall of a wind turbine
tower.
Moreover, the illustrated further member is movable in a direction d2 enabling a
degree of rotational displacement between the first member 250, 23 and the further
member 22,26,27.
Also, a degree of freedom is obtained in a direction d3 substantially transverse to the
axis A.
Also, a degree of freedom is obtained in a direction (not shown) defining a rotation
around the axis A.
In summary, the design should facilitate a certain degree of freedom with respect to
movement of the further member 22, 26, 27 while maintaining a for the purpose
strong attachment between the first member 250, 23 and the foundation to which it is
attached, between the further member 22, 26, 27 and the first member 250, 23 and
between the further member 22,26,27 and the mechanical structure coupled thereto.
Evidently, suspensions according to the invention may define several other
combinations of degrees of freedom.
A small inclination is very often staticly induced in the illustrated direction d2 (or in
one of the other directions) when a mechanical structure is fitted to the suspension.
The further member 22,26,27 should be able to perform a displacement during such
fitting and more or less remain in this position in the rest of its lifetime. Preferably,
the static adaptation of the suspension to the permanent relative positioning of the
first and further member should also absorb or adapt to dynamic vibrations, e.g. in
the form of transients or impulses induced during use of the suspension, e.g. invoked

when a person is climbing a ladder suspended to the wind turbine tower wholly or
partly by the suspension.
Fig. 5 illustrates further features of the suspension of fig. 2a.
As mentioned above, the further member comprised by the elements 22,, 26, 27
should be sufficiently anchored to the first member 250, 23 to avoid the further
member is simply released by the coupling means.
Due to the relatively weak structure of the illustrated resilient coupling means itself,
the anchoring is secured as described in the following.
Basically, as mentioned above, the rear part of the further member, i.e. the end
portion 27, ensures that the further member is not displaced further than the surface
of the foundation 15 permits, when high pressure is applied towards the foundation
via the first member 250, 23 .
Also, as mentioned above, the rear part of the further member, i.e. the end portion 27
ensures that the tensile forces do not pull the further member out of the main body.
This is ensured, as illustrated in fig. 5, by letting the extension D2 of the end portion
27 being greater the extension D1 of the opening 29 formed in the main body
A further feature of the suspension of fig. 5 is illustrated by the fact that distance 11,
i.e. the thickness of the resilient material on top of the base portion 26 is smaller than
the distance 12 between the end portion 27 and the lower part of the U-shaped steel
member.
This feature minimizes the risk that a mechanical structure (not shown) may be fitted
to the bolt 22 by very strong connection forces without restricting the mobility of the
further member within the main body of the first member.

The distance 12 of the illustrated embodiment must be sufficiently large enough to
ensure that the desired degree of displacement may be obtained.
Fig. 6 illustrates a further feature of an embodiment of the , as seen from above.
The end portion 27 of the further member is geometrically formed and positioned in
a thereto-adapted cradle 60 in the main body 21 of the suspension so that the end
portion restricts the freedom of the rotation of the further member along its axis in
the direction d4. This is rather important if the upper part of the further member 12
comprises a bolt 22 to which a nut (not shown) may be fastened by rotational relative
movement. Evidently, the coupling means 28 according to the invention should be
strong enough to restrict or counteract such forces.
Fig. 7a to 7f illustrate different variants of the suspension within the scope of the
invention.
All of the main bodies of the below-described suspension unit or arrangements
comprise magnetic attachment means.
Fig. 7a illustrates a simple box-like suspension according to the invention. The
illustrated embodiment features four screw-hole threads 71, each being suspended in
the main body, so as to permit at least one degree of freedom with respect to
movement.
Fig. 7b illustrates a further one-point suspension comprising a bolt 72 suspended by
means of a coupling means to the main body of the suspension unit.
Fig. 7c illustrates a further two-point suspension comprising two bolts 73 suspended
by means of a coupling means to the main body of the suspension unit. The main
body is rounded so as to fit to the inner surface of a wind turbine tower. The
suspension is illustrated with two ladder fittings (dotted).

Fig. 7d illustrates a further one- point suspension. The illustrated suspension is
slightly rounded for the purpose of fitting more accurate to a wind turbine tower,
when fitted.
Fig. 7e illustrates a further one-point suspension. The illustrated suspension
comprises a main body fitted with and arm 75 hinged at the one end to the
suspension unit and at the other end facilitating a rigid attachment to mechanical
structures. The arm 75 comprises a built-in spring/damper forming the coupling
between the first and the further member according to the invention.
Fig. 7f illustrates a further one-point suspension according to an embodiment of the
invention. The illustrated embodiment may basically comprise a main body
substantially as described in fig. 2a and the following figures mounted on a base
plate 76. The base plate reduces the stress on the magnetic attraction between the
suspension and the foundation when the directions of the forces are orientated other
than in the direction of the normal forces (normal: with respect to the base plate).
Fig. 8 illustrates a further embodiment of the invention.
The illustrated embodiment comprises an arrangement being primarily adapted for
reducing undesired static stress and the magnetic attachment induced due to slight
misalignment or geometrically misfit between first mam body of the suspension and
the structures intended for attachment to the suspension. The illustrated embodiment
of the invention comprises a main body, e.g. substantially as described in fig. 2a or
one of the other embodiments described in fig. 7a-7f, in which a further member 12
is encapsulated for rotation by means of a conventional ball- and socket joint. The
further member comprises a spherical body 81 held in a socket 83 and rigidly
coupled with a projection 82. Mechanical structures may be fitted to the projection
82.
If a mechanical structure is fitted to the suspension, the further member will
automatically be aligned to fit to the orientation of the fitting or the mechanical

structures to be fitted to the projection 82. In this way, undesired static induction of
"rotational" forces in the main body may be avoided. The coupling means according
to the invention is here formed by the geometrically mutually fitting between the first
and the further member.
Figs. 9a and 9b illustrate two principal main force directions Fv and FN acting on a
suspension unit 90 in an attachment according to one embodiment of the invention.
Vertical fixation must counteract the vertical forces Fv on the structure. Vertical
forces to be counteracted may e.g. typically result from the gravity. According to the
invention, such forces may both be counteracted by means of mechanical forces and
by magnetically forces established between the suspension and the wind turbine
tower. When dealing with heavy suspended structures, a typical application within
the scope of the invention would imply traditional mechanical attachment in the
vertical direction, e.g. with respect to ladders, etc.
Normal forces FN acting on the suspension unit 90 may according to the invention
preferably be counteracted by means of magnetic attraction. The magnetic attraction
In the normal force direction (numerically) may be exploited further, if friction
members are applied between the suspension unit 90 and the corresponding magnetic
tower portion. Hence, according to well-known relationships between normal force
FN and the frictions, transverse force is established to counteract e.g. rotational
movements (tangential movement tm) of e.g. a platform or a ladder suspension.
Fig. 10 illustrates some of the properties of different permanent magnetic materials.
The illustrated diagram illustrates the behavior of six groups of magnetic materials,
G1 to G6 at a temperature of approximately 20 degrees Celsius. The x-axis
represents HcJ (Coercivity [kA/m] and the y-axis represents maximum energy
product | BH|max. [kJ/m3], where | BH | max represents the energy potential of the
material, whereas HcJ represents the material's ability to resist demagnetizing fields.

Group Gl comprises so-called Neodym magnets, NdFeB. The Neodym magnets are
some of the most powerful permanent magnets on the market.
Groups G2 and G3 comprise SmxCoy magnets characterized by a high degree of
stability with respect to variation in temperature. Group G2 refers to Sm2Co17 and
Group G3 refers to SmCo5.
Group G4 refers to a further group of so-called low Hc-SmxCoy magnets, Sm2Co17.
Group G5 comprises a group of plastic-bounded Neodym magnet material NdFeB.
Finally, group G6 comprises more traditional magnet materials such as Alnico and
FeSr/FeBa materials.
Different magnetic materials may be applied in a suspension unit according to the
invention.
According to a preferred embodiment of the invention, the applied permanent
magnetic materials are primarily selected from materials featuring a high-energy
potential | BH | max. Hence, according to a preferred embodiment of the invention, the
materials are chosen from group Gl, i.e. the Neodym magnets.
Evidently, if for instance temperature variations become critical, Samariurn-Cobalt
magnets may be preferred.
According to the invention, suspension units may e.g. be combined with units having
magnets from different groups, thereby creating a degree of redundancy.
Fig. 11 illustrates one of several applicable types of coupling means between the first
member 11a further member 12 within the scope of the invention.

According to the illustrated embodiment, the first member 11 (as described in fig. 1)
is magnetically and rigidly attached to a foundation. The further member 12 is
coupled to the first member 11 by means of a coupling means 13 comprising a
damper 110 and an elastic member 111 in parallel. Numerous other configurations of
mass/damper/spring systems may form the coupling means according to the
invention. The above-illustrated embodiment should in no way be regarded as the
only embodiments applicable within the scope of the invention. Several other
embodiments may be applied.
Fig. 12 illustrates an advantageous embodiment of the invention.
The figure illustrates a cross-section of a wind turbine tower section 131. According
to the illustrated embodiment, a ladder 113 is fixated to the inner surface 30 of the
wind turbine tower section 13. The ladder is suspended mechanically in two
suspensions to the tower section, an upper mechanical suspension 31 and a lower
mechanical suspension 32.
Bolting, welding, etc may e.g. obtain the suspension of the ladder to the tower.
Moreover the ladder is suspended in the tower by means of a number of wind turbine
suspension units 20, e.g. illustrated in fig. 2a and fig.8, or derivatives thereof,
The units 20 are attached to the inner surface by means of magnetic forces
established by the magnets of the units 20, and the ladder may be attached to the
units 20 e.g. by means of the fittings 22 of the units 20.
Basically, it may be appreciated that the main fixation in the vertical direction is
obtained by means of mechanical end-point fixation to the tower, the upper flange
132 and lower flange 131 of the tower section 31, while the transverse fixation (i.e.
the non-vertical) is obtained magnetically by means of the units 20.
According to the illustrated embodiment the vertical mechanical stress is primarily
created by traditional mechanical attachment to the tower, e.g. by welding and/or

bolting, while fixation of the ladder 31 is primarily obtained by magnetic fixation to
the inner surface 30 of the tower section 13.
The distance between the suspension units 20 in the vertical direction may e.g. be
between 0.5 meter and 4 meters depending on the requirements to the fixation. A
preferred vertical distance is between 1.5 to 2.3 meters. Evidently, a suspension unit
according to the invention may be applied for fixation of several other interior
components than the illustrated ladder.
According to a further embodiment of the invention, a ladder construction may e.g.
be fixated to the tower by the above-described provisions and the further interior
components such as lamps, power cables, generators, etc. may then be fixated to the
ladder construction itself by traditional attachment mechanics, welding, bolting etc.
Today, most modern wind turbine towers are conical tubular steel towers. Typically,
modern tower weights are 40 metric tonnes for a 50 m tower for a turbine with a 44
m rotor diameter (e.g. a 600 kW wind turbine), and 80 metric tonnes for a 60 meters
tower for a 72 m rotor diameter (e.g. a 2000 kW wind turbine). The illustrated tower
may e.g. be an 80 (eighty) metric tonnes tower. The lower and upper diameters may
e.g. be approximately 4.2 meters and 2.3 meters, respectively. It should be
emphasized that the illustrated wind turbine tower and the illustrated choice of
dimensions should in no way be regarded as restriction of the invention to the
illustrated tower.
A platform within a wind turbine tower may e.g. be attached at the end portion of the
towers, e.g. flanges, by means of wires fixed to the platform at the lower end and to
the flanges at the upper end. Thus, vertically, the platform is mechanically attached
to the flange and hanging in the wires, whereas the platform comprises permanent
magnetic suspension units providing magnetic fixation of the platform with respect
to non-vertical excitation forces of the platform.

WE CLAIM :
1. Wind turbine tower suspension arrangement comprising at least one first
member comprising magnetic attachment means (11; 24, 25) and at least one
further mechanical member (12) being mechanically coupled to said first
member (11) by means of at least, one coupling means (13),
said coupling means (13) providing at least one degree of freedom
between said magnetic attachment means (11) and said at least one further
member (12), when said at least one first member (11) is magnetically attached
to said wind turbine tower.
2. Wind turbine tower suspension arrangement as claimed in claim 1,
wherein at least one degree of freedom being substantially fixed.
3. Wind turbine tower suspension arrangement as claimed in claim 1 or 2,
wherein said coupling means (13) comprising at least one hinged connection.
4. Wind turbine tower suspension arrangement as claimed in any of the
claims 1-3, wherein said coupling means (13) comprising vibration absorbing
means.
5. Wind turbine tower suspension arrangement as claimed in any of the
claims 1 to 4, wherein said vibration absorbing means comprising at least one
elastic member (111).
6. Wind turbine tower suspension arrangement as claimed in any of the
claims 1 to 5, wherein said vibration absorbing means comprising at least one
mass.
7. Wind turbine tower suspension arrangement as claimed in any of the
claims 1 to 6, wherein said vibration absorbing means comprising at least one
damper (110).

8. Wind turbine tower suspension arrangement as claimed in any of the
claims 1 to 7, wherein said first member (11), said coupling means (13) and said
further member (12) forming a single suspension unit (20)
9. Wind turbine tower suspension arrangement as claimed in any of the
claims 1 to 8, wherein said suspension unit comprising a fitting (22; 71; 82).
10. Wind turbine tower suspension arrangement as claimed in any of the
claims 1 to 9, wherein said magnetic attachment means (24) comprise a
permanent magnetic material.
11. Wind turbine tower suspension arrangement as claimed in any of the
claims 1 to 10, wherein said permanent magnetic material comprises permanent
Neodym magnets.
12. Wind turbine tower suspension arrangement as claimed in any of the
claims 1 to 11, wherein said permanent magnetic material comprises permanent
Samarium-Cobalt magnets.
13. Wind turbine tower suspension arrangement as claimed in any of the
claims 1 to 12, wherein said wind turbine tower suspension arrangement (11, 12,
13) comprises at least one barrier (23) encapsulating said magnetic attachment
means (24, 25) completely or partly.
14. Wind turbine tower suspension arrangement as claimed in any of the
claims 1 to 13, wherein said wind turbine tower suspension arrangement (11, 12,
13) and wherein said barrier (23) prevents transportation of humidity to the
magnetic means (24).
15. Wind turbine tower suspension arrangement as claimed in any of the
claims 1 to 14, wherein said wind turbine tower suspension arrangement (11, 12,
13) comprises means for receiving mechanical attraction forces in at least one

first direction (d3) and means for establishment of magnetic attraction forces in
at least one other direction (d1), said at least one other direction (d1) being
substantially transverse in relation to said at least one first direction.
16. Wind turbine tower suspension arrangement as claimed in any of the
claims 1 to 15, wherein said wind turbine tower suspension arrangement (11, 12,
13) comprises ladder fixating means.
17. Wind turbine tower suspension arrangement as claimed in any of the
claims 1 to 16, wherein said wind turbine tower suspension arrangement (11, 12,
13) comprises platform fixating means.
18. Wind turbine tower suspension arrangement as claimed in any of the
claims 1 to 17, wherein said wind turbine tower suspension arrangement (11, 12,
13) comprises cable fixating means.
19. Wind turbine tower suspension arrangement as claimed in any of the
claims 1 to 18, wherein said wind turbine tower suspension arrangement (11, 12,
13) comprises illumination means.
20. Method of mounting elements in a wind turbine tower (10, 11, 12, 13, 14),
whereby said elements are partly or completely attached to the wind turbine
tower (10, 11, 12, 13, 14) by means of magnetic attraction forces and where said
elements are coupled to the wind turbine tower via a coupling means having at
least one degree of freedom.
21. Method of mounting elements in a wind turbine tower as claimed in claim
20, whereby said magnetic attraction forces are established by means of
permanent magnetic materials interacting with other magnetic materials.
22. Method of mounting elements in a wind turbine tower as claimed in claim
20 or 21, whereby said magnetic attraction forces is provided by at least one first

member comprising magnetic attachment means (11; 24, 25), whereby said
elements may be fitted to at least one further mechanical member (12) being
mechanically coupled to said first member (11) by means of at least one
coupling means (13) and where said coupling means (13) providing at least one
degree of freedom between said magnetic attachment means (11) and said at
least one further member (12).
23. Method of mounting elements in a wind turbine tower as claimed in any of
the claims 20 to 22, whereby said at least one degree of freedom facilitates an
optimized and uniform distribution of magnetic attraction forces between the
permanent magnetic materials and the wind turbine tower.
24. Method of mounting elements in a wind turbine tower as claimed in any of
the claims 20 to 23, whereby the at least one degree of freedom is limited to a
certain mutual displacement or inclining between said at least one first member
(11) and said at least one further member (12).
25. Method of mounting elements in a wind turbine tower as claimed in any of
the claims 20 to 24, whereby said magnetic attraction forces are established by
means of permanent magnetic materials being comprised in a suspension unit
(20; 60) and interacting with other magnetic materials forming at least a portion
of a wind turbine tower.
26. Method of mounting elements in a wind turbine tower as claimed in any of
the claims 20 to 25, whereby said magnetic attraction forces are supplemented
by mechanical fixation in at least one direction.
27. Method of mounting elements in a wind turbine tower as claimed in any of
the claims 20 to 26, whereby said mechanical fixation in at least one direction is
established by mechanical fixation to fixation areas (31, 32), said fixation areas
being arranged at a certain distance from each other in the vertical direction of a
wind turbine tower.

28. Method of mounting elements in a wind turbine tower as claimed in any of
the claims 20 to 27, whereby said mechanical fixation in at least one direction is
established by mechanical fixation to fixation areas (31 32), said fixation areas
being arranged at a certain distance from each other in the vertical direction of a
wind turbine tower, said distances approximately constituting the vertical length
of a wind turbine tower section (11, 12, 13, 14).
29. Method of mounting elements in a wind turbine tower as claimed in any of
the claims 20 to 28, whereby said fixation areas comprise flanges (131, 142)
adapted to joining the wind turbine tower sections (11, 12, 13, 14).
30. Method of mounting elements in a wind turbine tower as claimed in any of
the claims 20 to 29, whereby said elements comprise ladders or parts of ladders.
31. Method of mounting elements in a wind turbine tower as claimed in any of
the claims 20-30, whereby said elements comprise cables or parts of cables.
32. Method of mounting elements in a wind turbine tower as claimed in any of
the claims 20 to 31, whereby said elements comprise illumination means.
33. Method of mounting elements in a wind turbine tower as claimed in any of
the claims 20 to 32, whereby said elements comprise elements required in the
interior of the wind turbine tower.
34. Method of mounting elements in a wind turbine tower as claimed in any of
the claims 20 to 33, whereby said elements are suspended by means of at least
one wind turbine tower suspension unit (20; 60).
35. Method of mounting elements in a wind turbine tower as claimed in any of
the claims 20 to 34, whereby said wind turbine tower suspension unit (20; 60)
comprises magnetic attachment means (24).

36. Method of mounting elements in a wind turbine tower as claimed in any of
the claims 20 to 35, whereby said magnetic attachment means (24) comprise a
permanent magnetic material.
37. Method of mounting elements in a wind turbine tower as claimed in any of
the claims 20 to 36, whereby said wind turbine tower suspension unit (20)
comprises at least one barrier (23) encapsulating said magnetic attachment
means (24).
38. Method of mounting elements in a wind turbine tower as claimed in any of
the claims 20 to 37, whereby said barrier (23) prevents transportation of humidity
to the magnetic means (24).
39. Method of mounting elements in a wind turbine tower as claimed in any of
the claims 20 to 38, whereby said unit comprises means for receiving
mechanical attraction forces in at least one first direction and means for
establishment of magnetic attraction forces in at least one other direction, said at
least one other direction being substantially transverse in relation to said at least
one first direction.
40. Method of mounting elements in a wind turbine tower as claimed in any of
the claims 20 to 39, whereby said at least one degree of freedom is substantially
non-parallel to the main direction of said magnetic attraction forces with respect
to movement.
41. Method of mounting elements in a wind turbine tower as claimed in any of
the claims 20 to 40, whereby said at least one degree of freedom is adapted for
absorbing or damping vibrations induced into said at least one further member.

The invention relates to a wind turbine tower suspension arrangement comprising at
least one first member comprising magnetic attachment means (11: 24, 25) and at
least one further mechanical member (12). said at least one further member (12)
being mechanically coupled to said first member (11) by means of at least one
coupling means (13), said coupling means (13) providing at least one degree of
freedom between said magnetic attachment means (11) and said at least one
further member (12). According to an embodiment of the invention, mutually
displacement in at least direction may be adsorbed or damped without transferring
the invoking force into the magnetic attachment means.

Documents:

2133-KOLNP-2005-(10-02-2012)-CORRESPONDENCE.pdf

2133-KOLNP-2005-(10-02-2012)-PA-CERTIFIED COPIES.pdf

2133-KOLNP-2005-(10-02-2012)-PETITION UNDER RULE 137-1.pdf

2133-KOLNP-2005-(10-02-2012)-PETITION UNDER RULE 137.pdf

2133-KOLNP-2005-CORRESPONDENCE.pdf

2133-KOLNP-2005-FORM 27-1.1.pdf

2133-KOLNP-2005-FORM 27.pdf

2133-KOLNP-2005-FORM-27.pdf

2133-kolnp-2005-granted-abstract.pdf

2133-kolnp-2005-granted-assignment.pdf

2133-kolnp-2005-granted-claims.pdf

2133-kolnp-2005-granted-correspondence.pdf

2133-kolnp-2005-granted-description (complete).pdf

2133-kolnp-2005-granted-drawings.pdf

2133-kolnp-2005-granted-examination report.pdf

2133-kolnp-2005-granted-form 1.pdf

2133-kolnp-2005-granted-form 18.pdf

2133-kolnp-2005-granted-form 3.pdf

2133-kolnp-2005-granted-form 5.pdf

2133-kolnp-2005-granted-gpa.pdf

2133-kolnp-2005-granted-reply to examination report.pdf

2133-kolnp-2005-granted-specification.pdf


Patent Number 226751
Indian Patent Application Number 2133/KOLNP/2005
PG Journal Number 52/2008
Publication Date 26-Dec-2008
Grant Date 24-Dec-2008
Date of Filing 27-Oct-2005
Name of Patentee VESTAS WIND SYSTEMS A/S
Applicant Address SMED SORENSENS VEJ 5, DK-69500, RINGKOBING
Inventors:
# Inventor's Name Inventor's Address
1 OLLGAARD, BORGE TORVEGADE 92, DK-6700 ESBJERG
PCT International Classification Number F03D 11/04
PCT International Application Number PCT/DK2003/000308
PCT International Filing date 2003-05-09
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 PCT/DK2003/000308 2003-05-09 IB