Title of Invention

FLEXIBLE DISPLAY SCREEN

Abstract A display includes pixels (207) having a magnetically controllable reflectivity. The pixels (207) are formed between a pair of flexible non-conductive sheets (201). Each of the magnetically controllable pixels (207) includes a flexible ring located between the flexible non-conductive sheets (201). Each of the magnetically controllable pixels (207) also includes magnetic particles (219) located within the flexible ring. The location of the magnetic particles (219) with respect to the flexible non-conductive sheets (201) determines the reflectivity of the pixel (207). The display is especially suitable for use in connection with portable electronic devices.
Full Text FLEXIBLE DISPLAY SCREEN
Field
This invention relates to information displays, and more particularly to
flexible information displays.
Background
Individuals and corporations need information to function and do business
in an information driven society. Increasingly, individuals and corporations are
expressing a preference for receiving information in real time through portable
electronic devices. Examples of portable electronic devices used to receive real
time information include cellular telephones, pagers, personal digital assistants,
geographical positioning systems, and palm size computers. Generally, these
portable electronic devices have a small information display area. For example, a
personal digital assistant typically has a flat panel display having an information
display area of six or seven square centimeters. Many users of portable electronic
devices would prefer a large information display area. Unfortunately, several
problems arise when flat panel displays are scaled up and combined with portable
electronic devices.
As the display area of a flat panel display is increased, the surface area of
the electronic device devoted to the display increases. Since portable electronic
devices also include data entry features, such as input keys which utilize some of
the surface area of the device, any increase in the surface area of the device
devoted to the electronic display decreases the area available for data entry
features. Since the trend in portable devices is to include more function in each
device, it is undesirable to reduce the data entry features in a particular device in
order to increase the area available for the display of information.
A second problem with flat panel displays is that large flat panel displays
consume a large amount of power. Increasing the area of the display increases the
amount of power required to drive the display. For example, a flat panel display
having 1000 pixels requires more power than a flat panel display having 100
pixels. In addition, displays that rely on phosphorescent pixels require extra power
to excite the phosphor in the pixels. Providing extra power to a display requires
increasing the size of the power supply in the portable electronic device, which
increases the size of the portable device. Since portable electronic devices are
usually designed to fit in a shirt pocket, any increase in the volume of the devices
decreases the portability of the devices.

Therefore, scaling flat panel displays is not a good solution to the problem
of increasing the display area of portable electronic devices.
For these and other reasons there is a need for the present invention.
Brief Description of the Accompanying Drawings
Figure 1 is an illustration of an example embodiment of a communication
device including a flexible display;
Figure 2A is an illustration of a front view of an example embodiment of a
flexible display;
Figure 2B is an illustration of a back view of an example embodiment of
the flexible display shown in Figure 2A;
Figure 2C is a illustration of a side cross-sectional view of an example
embodiment of the flexible display shown in Figure 2A and Figure 2B;
Figure 3A is an illustration of example embodiments of an exploded view
of a pixel in the off state; and
Figure 3B is an illustration of example embodiments of an exploded view
of a pixel in the on state.
Description
In the following detailed description of the preferred embodiments,
reference is made to the accompanying drawings which form a part hereof, and in
which is shown by way of illustration specific preferred embodiments in which the
inventions may be practiced. These embodiments are described in sufficient detail
to enable those skilled in the art to practice the invention, and it is to be understood
that other embodiments may be utilized and that logical, mechanical and electrical
changes may be made without departing from the spirit and scope of the present
invention. The following detailed description is, therefore, not to be taken in a
limiting sense, and the scope of the present invention is defined only by the claims.
A display is described herein which is flexible and includes pixels having a
magnetically controllable reflectivity. The pixels are formed between a pair of
flexible non-conductive sheets. Each pixel in the display includes a flexible ring
that contributes to the flexibility of the display. Each of the pixels also includes
magnetic particles whose location within the pixel determines the reflectivity of the
pixel. The display, which is described in more detail below, is especially suitable
for use in connection with portable electronic devices.
Figure I is an illustration of an example embodiment of information
processing unit 101 including electronic device 103, display 105. and take-up bar

107. Take-up bar 107 is connected to electronic device 103, and display 105 wraps
around take-up bar 107. Display 105 is a flexible display capable of being unrolled
from take-up bar 107 for viewing. Display 105 is electrically coupled to electronic
device 103 and is capable of receiving information from electronic device 103 for
display. In operation, information is provided to display 105 by electronic device
103 and is viewable after display 103 is extended from take-up bar 107. Packaging
flexible display 105 on take-up bar 107 permits electronic device 103 to have both
a compact housing and a large display area. A large display area is especially
useful in connection with devices used to view e-mail.
Electronic device 103 is not limited to a particular type of electronic device.
Any device capable of providing information to display device 105 is suitable for
use in connection with the present invention. In one embodiment, electronic
device 103 is a cellular telephone. In an alternate embodiment, electronic device
103 is a personal digital assistant. In another alternate embodiment, electronic
device 103 is a calculator. In still another alternate embodiment, electronic device
103 is a geographical positioning system. In another alternate embodiment,
electronic device 103 is a palm size computing device. In yet another alternate
embodiment, electronic device 103 is a portable web browser.
Figure 2A is an illustration of a front view of an example embodiment of
display 105. Display 105, in one embodiment, includes a pair of flexible sheets
201 comprising first flexible sheet 203 and second flexible sheet 205. Display 105
also includes pixels 207 located in pixel layer 208 between the pair of flexible
sheets 201.
Flexible sheets 203 and 205 are preferably fabricated from a flexible
dielectric material. For example, in one embodiment, flexible sheets 203 and 205
are fabricated from thin sheets of polyamide. Each one of the pair of flexible
sheets 201 has a thickness that allows the pair of flexible sheets 201 to be flexible
in a particular application. For example, for a display 105 suitable for use with a
hand held device in which flexible sheets 203 and 205 are fabricated from
polyamide, the thickness of each of the pair of flexible sheets 201 is between about
25 micrometers and about 125 micrometers. A thickness of less than 25
micrometers may not provide sufficient structure to ensure long lifetime for
flexible sheets 203 and 205. A thickness of more than about 125 micrometers may
not allow for sufficient flexibility in the pair of flexible sheets 201. At least a
portion of one of the pair of dielectric sheets 201 is translucent. A translucent
sheet permits displaying information as pixels by reflecting light from a material at
the back surface of one of the pair of dielectric sheets 201.

Pixel layer 208. in one embodiment, is fabricated as a single sheet from a
flexible material having a number of holes corresponding to the location of pixels
207. The inner surface of each of the number of holes in one embodiment form a
cylinder. Alternatively, the inner surface of each of the number of holes form a
frustrum. The flexibility of pixel layer 208 is improved by having the inner surface
of the number of holes form a frustrum. Pixel layer 208 may be manufactured
using an injection molding process. Prior to the molding operation, a mold for a
sheet having a number of holes is fabricated. Pixel layer 208 is produced by
injecting a material, such as capton, into the mold using an injection molding
machine. Fabrication of the present invention is not limited to an injection
molding process. Am process capable of producing a flexible pixel layer 208 is
also suitable for use in connection with the present invention.
Pixels 207 are arranged in pixel layer 208 between first flexible sheet 203
and second flexible sheet 205 to form an information display area. In one
embodiment, pixels 207 are arranged in rows and columns to form a rectangular
information display area. A rectangular information display area may be mapped
to an array data structure, which simplifies the tracking of the state of the
individual pixels in the information display area. In one embodiment, each of the
pixels 207 in the information display area, is individually controllable or
addressable and may assume an "on" state or an "off" state. In the "off" state,
pixels 207 assumes a first image shade. In the "on", state pixels 207 assume a
second image shade that differs from, and preferably contrasts with, the first image
shade. In one embodiment, the first image shade is while and the second image
shade is black.
In operation, pixels 207 are turned "on" and "off to form images. For
example, eight pixels 207 are turned "on" to form square 209 in display 105. In
another example, seven pixels 207 are turned "on" to form the letter "I" 21 1 in
display 105.
Figure 2B is an illustration of a back view of an example embodiment of
the flexible display shown in Figure 2A. In this example embodiment, both first
flexible sheet 203 and second flexible sheet 205 are translucent. As can be seen by
comparing Figure 2A with Figure 2B, for a pair sheets 201 that are both
translucent, a negative image of the information displayed in Figure 2A is
displayed in Figure 2B.
Figure 2C is an illustration of a cross-sectional side view of an example
embodiment of the flexible display shown in Figure 2A and Figure 2B. Pixel la\er
208. including pixels 207, is formed between the pair of flexible sheets 201. Each

of the pixels 207 includes a conductive trace 213, a non-conductive ring 215, a
second conductive trace 217, and magnetic particles 219. Conductive traces 213
and 217 are formed on flexible sheets 203 and 205. Non-conductive ring 215 fits
between flexible sheets 203 and 205 and is aligned with conductive traces 213 and
217. Non-conductive ring 215. in cooperation with flexible sheets 203 and 205,
encapsulates magnetic particles 219, and forms a flexible display 105.
Conductive traces 213 and 21 7 are fabricated from conductive materials
such as copper, aluminum, silver or gold or alloys of copper, aluminum, silver or
gold. To fabricate conductive traces 213 and 217 a layer of conductive material is
formed on the surface of flexible sheets 203 and 205. The conductive material is
patterned and etched to leave conductive traces 213 and 217. The shape of
conductive traces 213 and 217 are selected for ease of fabrication and packing
density. In one embodiment, traces 213 and 217 have a circular shape. A circular
shape is easily fabricated, and the corresponding non-conductive ring 215 which
preferably matches the shape of traces 213 and 217 is also easily fabricated as a
circular cylinder. In an alternate embodiment, conductive traces 213 and 217 have
a hexagonal shape. Conductive traces 213 and 217 have a cross-sectional area
sufficient to support a current, without excessive healing, that produces a magnetic
field capable of forcing magnetic particles 219 away from the surface on which the
conductive trace is formed.
Non-conductive ring 215 separates flexible sheet 201 from flexible sheet
203 and encloses magnetic particles 219. The flexibility of non-conductive ring
215 affects the flexibility of flexible sheet 203, so non-conductive ring 215 is
preferably fabricated from a flexible material. In one embodiment, non-conductive
ring 215 is fabricated from capton. The height of non-conductive ring 215 is
selected to allow for contrast between an "on" state and an "off state in pixels 207.
The wall thickness of non-conductive ring 215 is selected to provided structural
integrity for the projected life of the flexible display. In fabricating flexible sheet
203, non-conductive ring 215 is generally aligned with conductive traces 213 and
217, and preferably, the centerline of non-conductive ring 215 is aligned with the
centerline of conductive traces 213 and 217.
Magnetic particles 219 provide a medium for changing the state of pixels
207 by reflecting light from the back surface of first flexible sheet 203 for a pixel
in the "on" slate. Therefore, magnetic particles 219 are preferably fabricated from
a reflective material Magnetic particles 219 are also capable of responding to a
magnetic field, so magnetic panicles 219 are fabricated from a magnetic material.
In one embodiment, magnetic particles 219 are fabricated from iron. Magnetic

particles 219, in one embodiment are iron shavings. In an alternate embodiment,
magnetic particles 219 are powdered iron. To turn pixels 207 "on" magnetic
panicles 219 are forced to the back surface of flexible sheet 203. To turn pixels
207 "off magnetic particles 219 are forced to the back surface of flexible sheet
205.
Figures 3A and 3B are illustrations of example embodiments of an
exploded view of pixel 207 in the "off" state and the "on" state, respectively. Pixel
207 includes conductive traces 213 and 217 formed on the pair of flexible sheets
201. Non-conductive ring 215 is located between the pair of flexible sheets 201.
Magnetic panicles 219 are enclosed between non-conductive ring 215 and the pair
of sheets 201. Figure 3A also shows magnetic field lines 301 for current 303
flowing in conductive trace 213. The magnetic filed associated with magnetic field
lines 301 pin magnetic panicles 219 at the inner surface of flexible sheet 205. For
magnetic panicles 219 pinned at the inner surface of flexible sheet 205, light
entering pixel 207 at flexible sheet 203 is not reflected from the back surface of
flexible sheet 203 and pixel 207 appears dark. Figure 3B shows magnetic field
lines 307 for current 309 in conductive trace 217. The magnetic field associated
with magnetic field lines 307 pin magnetic particles 219 at the inner surface of
flexible sheet 203. For magnetic panicles 219 pinned at the inner surface of
flexible sheet 203 light entering pixel 207 at flexible sheet 203 is reflected from the
back surface of flexible sheet 203 and pixel 207 appears light.
A display and a method of fabricating a display has been described herein.
In one embodiment, the display includes a pair of flexible sheets and a number of
pixels located between the flexible sheets. The number of pixels have a reflectivity
that is magnetically controllable. In one embodiment, a method for fabricating the
display includes forming a number of pixels by fabricating traces, an insulating
ring, and magnetic panicles berween a pair of flexible non-conductive sheets.
Although specific embodiments have been illustrated and described herein,
it will be appreciated by those of ordinary skill in the an that any arrangement
which is calculated to achieve the same purpose may be substituted for the specific
embodiment shown. This application is intended to cover any adaptations or
variations of the present invention. Therefore, it is intended that this invention be
iimited only by the claims and the equivalents thereof.

What is claimed is :
1. A flexible display screen comprising :
a pair of flexible sheets, which has a first non-conductive sheet and a second non-conductive
sheet; and
a number of pixels formed between the pair of flexible sheets, wherein at least one of the
number of pixels has a magnetically controllable reflectivity, and is provided with :
a first conductive trace formed on the first non-conductive sheet,
a second conductive trace formed on the second non-conductive sheet, and
a ring formed between the first conductive trace and the second
conductive trace, the ring surrounding a number of panicles having
magnetic properties.
2. The flexible display screen as claimed in claim 1. wherein at least one of the pair of flexible
sheets is fabricated from polyamide.
3. The flexible display screen as claimed in claim 1. wherein each of the pair of flexible sheets, is
fabricated from a translucent dielectric.
4. The flexible display screen as claimed in claim 1. wherein at least one of the number of pixels
comprises an insulating ring surrounding a number of magnetic particles.
5. The flexible display screen as claimed in claim 4. wherein the number of magnetic particles are
in powder form.
6. A pixel for use in a display, said pixel comprising:
a first conductive trace formed on a first non-conductive sheet,
a second conductive trace formed on a second non-conductive sheet, and
a ring formed between the first conductive trace and the second conductive trace, the ring
surrounding a number of particles hav ing magnetic properties.
7. The pixel as claimed in claim 6. wherein the first conductive trace is fabricated from copper.

8. The pixel as claimed in claim 7. wherein the first conductive trace has a circular shape.
9. A pixel for use in a display, said pixel comprising :
a first conductive trace formed on a first non-conductive sheet;
a second conductive trace formed on a second non-conductive sheet, and
a ring formed between the first conductive trace and the second conductive trace,
said ring surrounding a number of particles having magnetic properties, and wherein said ring is
fabricated from an insulating material.
10. The pixel as claimed in claim 9, wherein the ring is fabricated from capton.
11. The pixel as claimed in claim 10. wherein the ring has a hexagonal shape.
12. The pixel as claimed in claim 6, wherein at least one of the number of particles is
an iron particle.
13. A method of fabricating a flexible display screen, said method comprising :
selecting a first flexible sheet and a second flexible sheet; and
forming a number of display elements having magnetically controllable
reflectivity between the first flexible sheet and the second flexible sheet by
forming a first conductive trace on the first flexible sheet,
forming a second conductive trace on the second flexible sheet,
forming a ring between the first conductive trace and the second
conductive trace, said ring surrounding a number of particles having
magnetic properties.
14. The method as claimed in claim 13, wherein selecting a first flexible sheet and a
second flexible sheet comprises:
selecting a first flexible sheet fabricated from a dielectric material; and

selecting a second flexible sheet fabricated from a dielectric material.
15. The method as claimed in claim 13, wherein forming a number of display
elements between the first flexible sheet and the second flexible sheet comprises:
inserting an insulating ring between the first conductive trace and the second
conductive trace; and
placing a number of magnetic particles in the insulating ring.
16. A computerized device comprising :
a processor; and
a flexible display screen coupled to the processor, said flexible display screen having
a pair of flexible sheets, which has a first non-conductive sheet and a
second non-conductive sheet, and
a number of pixels formed between the pair of flexible sheets, wherein at
least one of the number of pixels has a magnetically controllable
reflectivity, and is provided with :
a first conductive trace formed on the first non-conductive
sheet,
a second conductive trace formed on the second non-
conductive sheet, and
a ring formed between the first conductive trace and the
second conductive trace, the ring surrounding a
number of particles having magnetic properties.
17. The computerized device as claimed in claim 16. wherein the processor is a microprocessor.
18. The computerized device as claimed in claim 16, wherein the flexible display screen is capable
of being rolled into a compact cylinder.

19. The computerized device as claimed in claim 18. wherein the flexible display screen is capable
of being enclosed within the computerized device.
20. The computerized device as claimed in claim 16. wherein the flexible display screen has a from
side and a back side and each of the number of magnetic pixels has a state and the state is identifiable
by viewing either the front side or the back side of the flexible display screen.
21. A flexible display screen comprising :
a first flexible sheet formed from a translucent dielectric material ;
a second flexible sheet : and
a number of pixels formed between the first flexible sheet and the second flexible sheet,
wherein each pixel is provided with a first conductive trace in contact with the first flexible sheet a
second conductive trace in contact with the second flexible sheet, a non-conductive structure between
the first conductive trace and the second conductive trace, and a number of magnetic particles
encapsulated within the non-conductive structure.
22. The flexible display screen as claimed in claim 21, wherein the non-conductive structure is
formed from a flexible material.
23. The flexible display screen as claimed in claim 21, wherein the non-conductive structure has a
cylindrical cross-sectional opening within which the magnetic particles are encapsulated.
24. The flexible display screen as claimed in claim 21, wherein the number of particles contain iron.
25. The flexible display screen as claimed in claim 21. wherein during operation, a current
supported by the first conductive trace or the second conductive trace produces a magnetic field capable
of forcing the magnetic particles towards the second flexible sheet or the first flexible sheet.

26. The flexible display screen as claimed in claim 21, wherein the flexible display screen is
capable of being wrapped around a take-up bar.
27. The flexible display screen as claimed in claim 2 1, wherein the number of pixels are arranged in
rows to form a rectangular information display area.
28. The flexible display screen as claimed in claim 27, wherein each of the number of pixels is
individually controllable to assume an on state or an off state.

A display includes pixels (207) having a magnetically controllable reflectivity.
The pixels (207) are formed between a pair of flexible non-conductive sheets (201).
Each of the magnetically controllable pixels (207) includes a flexible ring located
between the flexible non-conductive sheets (201). Each of the magnetically controllable
pixels (207) also includes magnetic particles (219) located within the flexible ring. The
location of the magnetic particles (219) with respect to the flexible non-conductive
sheets (201) determines the reflectivity of the pixel (207). The display is especially
suitable for use in connection with portable electronic devices.

Documents:

IN-PCT-2002-1000-KOL-FORM-27.pdf

in-pct-2002-1000-kol-granted-abstract.pdf

in-pct-2002-1000-kol-granted-assignment.pdf

in-pct-2002-1000-kol-granted-claims.pdf

in-pct-2002-1000-kol-granted-correspondence.pdf

in-pct-2002-1000-kol-granted-description (complete).pdf

in-pct-2002-1000-kol-granted-drawings.pdf

in-pct-2002-1000-kol-granted-examination report.pdf

in-pct-2002-1000-kol-granted-form 1.pdf

in-pct-2002-1000-kol-granted-form 13.pdf

in-pct-2002-1000-kol-granted-form 18.pdf

in-pct-2002-1000-kol-granted-form 2.pdf

in-pct-2002-1000-kol-granted-form 3.pdf

in-pct-2002-1000-kol-granted-form 5.pdf

in-pct-2002-1000-kol-granted-gpa.pdf

in-pct-2002-1000-kol-granted-reply to examination report.pdf

in-pct-2002-1000-kol-granted-specification.pdf


Patent Number 226903
Indian Patent Application Number IN/PCT/2002/1000/KOL
PG Journal Number 01/2009
Publication Date 02-Jan-2009
Grant Date 30-Dec-2008
Date of Filing 02-Aug-2002
Name of Patentee INTEL CORPORATION
Applicant Address 2200 MISSION COLLEGE BOULEVARD, SANTA CLARA, CA 95052
Inventors:
# Inventor's Name Inventor's Address
1 JACKSON JAMES D 14815 SW VULCAN COURT, BEAVERTON OR 97007
2 DISHONGH TERRANCE J 6934 SW REEDVILLE CIRCLE DRIVE, HILLSBORO OR 97123
3 SEARLS DAMION T 6355 NE BRIGHTON ST., HILLSBORO, OR 97124
PCT International Classification Number G02F 1/09
PCT International Application Number PCT/US01/08081
PCT International Filing date 2001-03-13
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 09/539,012 2000-03-30 U.S.A.