Title of Invention

"A PROCESS FOR THE PREPARATION OF ION-EXCHANGE MEMBRANES"

Abstract The present invention relates to polymer blends and polymer blend membranes which consist of a polymeric sulfonic acid and of a polymer which contains primary, secondary or tertiary amino groups, which are prepared via mixing of a salt of the polymeric sulfonic acid with the polymer which contains primary, secondary or tertiary amino groups. The invention further relates to the use of polymer blend membranes in membrane fuel cells, polymer electrolyte membrane fuel cells (PEM fuel cells) or direct methanol fuel cells (DMFC), in membrane electrolysis, in aqueous or non-aqueous electrodialysis, in diffusion dialysis, in the perstractive separation of alkenes from alkene/alkane mixtures (here the membranes are in the S03Ag form, where the Ag+ forms a reversible complex with the alkene facilitated transport), in perva-porative separation of water from water/organics mixtures, or in gas separation.
Full Text The present invention relates to a process for the preparation of ion-exchange membranes and the polymer blends and polymer blend membranes which consist of a polymeric sulfonic acid and of a polymer which contains primary, secondary or tertiary amino groups, which are prepared via mixing of a salt of the polymeric sulfonic acid with the polymer which contains primary, secondary or tertiary amino groups. The invention further relates to the use of polymer blend membranes in membrane fuel cells, polymer electrolyte membrane fuel cells (PEM fuel cells) or direct methanol fuel cells (DMFC) in membrane electrolysis, in aqueous or non-aqueous electrodialysis, in diffusion dialysis, in the perstractive separation of alkenes from alkene/alkane mixture (here the membranes are in the SO3Ag form, where the Ag+ forms a reversible complex with the alkene (-> facilitated transport)), in pervaporative separation of water from water/organics mixtures, or in gas separation.
A key cost component of the PEM fuel cell is its proton-conducting membrane. The perfluorinated ionomer Nafion® (Grot, W.G.: Per-fluorinated Ion-exchange Polymers and Their Use in Research and Industry, Macromolecular Symposia, 82, 161-172 (1994)) which has been commercially available meets the requirements of chemical stability which must be demanded of membranes for the application in PEM fuel cells (Ledjeff, K.; Heinzel, A.; Mahlendorf, F.: Peinecke, V.; Die reversible Membran-Brennstoffzelle, Dechema-Monographien Band 128, VCH Verlagsgesellschaft, 103-118 (1993)). However, it has various disadvantages whch necessitate the search for alternative materials: It is very expensive (DM 1400.-/m2). The very complex production process comprises highly toxic intermediates (See Grot, W.G.). The environment-compatibility of Nafion® is to be evaluated critically: as a perfluorinated polymer, it is hardly degradable. The recyclability of Nafion® is questionable.
When applying Nafion® in direct methanol fuel cells, it was discovered that it shows a very high methanol-permeability, especially when pure methanol is used (Surampudi, S., Narayanan, S.R.; Varnos, E.; Frank, H.; Halpert, G.; LaConti, A.; Kosek, 1; Surya Prakash, G.K.; Olah, G.A.; Advances in direct oxidation methanol fuel cells, J. Power Sources, 47, 377-385 (1994)), which greatly reduces the energy efficiency of the DMFC by mixed potential formation.
Partially fluorinated ionomers are presently under investigation. At this point, the scientific work of G.G. Scherer may be mentioned (Scherer, G.G.: Polymer Membranes for Fuel Cells, Ber. Bunsenges. Phys. Chem. 94, 1008-1014 (1990)); (Scherer, G.G.; BQchi, F.N.; Gupta, B.; Rouilly, M.; Mauser, P.C.;, Chapiro, A.; Radiation Grafted and Sulfonated (FEP-g-Polystyrene) - An Alternative to Perfluorinated Membranes for PEM Fuel Cells? Proceedings of the 27th Intersociety Energy Conversion Engineering Conference IECEC-92, San Diego, USA, Aug. 3-7, 3,419-3.424 (1992)); (Gupta, B.; Buchi, F.N.; Scherer, G.G,: Materials Research Aspects of Organic Solid Proton Conductors Solid State Ionics 61, 213-218 (1993)); who formed free radicals in perfluorinated polymer foils using gamma radiation and grafted styrene onto the free radicals formed. Then, the polystyrene chains of the perfluoropoiymer-polystyrene IPNs (interpenetrating polymer networks) formed were sulfonated. These polymer membranes showed a good performance when used in PEM fuel cells. However, the synthetic method employed seems to be unsuitable for mass production of this type of membrane. The Canadian company Ballard has developed a partially fluorinated proton-conducting membrane from sulfonated poly(α,ß,ß-trifluoro-styrene) (Wei, J.; Stone, C.; Steck, A.E.: Trifluorostyrene and sub-
stituted trifluorostyrene copolymeric compositions and ion-exchange membranes formed therefrom, WO 95/08581, Ballard Power Systems). A disadvantage of this membrane is its high price because of the complex production process for the monomer α,ß,ß-trifiuorostyrene (Livingston, D.I.; Kamath, P.M.; Corley, R.S.: Poly-a,p,p-trifiuoro-styrene, Journal of Polymer Science, 20, 485-490 (1956)) and because of the poor capability of poly(α,ß,ß-trifluorostyrene) of being sulfonated.
In the literature, some references are found relating to the application of arylene main-chain polymers to PEM fuel cells. The most important articles will be mentioned in the following:
Polybenzimidazole-phosphoric acid Membranes of the engineering thermoplastic polybenzimidazole are soaked with phosphoric acid (Wainright, J.S.; Wang, J.-T.; Savinell, R.F.; Litt, M.; Moaddel, H.; Rogers, C.: Acid Doped Polybenzimidazoles, A New Polymer Electrolyte, The Electrochemical Society, Spring Meeting, San Francisco, May 22-27, Extended Abstracts, Vol. 94-1, 982-983 (1994)) - the phosphoric acid works as a proton conductor. The phosphoric acid molecules are held in the membrane by hydrogen bridges and through protonation of the imidazole moieties with formation of the salt H2PO4-+ HNpolymer. However, there is a risk with these membranes that the phosphoric acid is gradually washed out of the polybenzimidazole matrix with the water formed in the fuel cell during operation thereof, because the ratio of phosphoric acid molecules to imidazole moieties is about 3:1 in these polymer blends.
Sulfonated Polyethersulfone
An article by Ledjeff (Nolte, R.; Ledjeff, K.; Bauer, M.; Mulhaupt, R.: Partially Sulfonated poly(arylene ether sulfone) - A Versatile Proton
Conducting Membrane Material for Modern Energy Conversion Technologies, Journal of Membrane Science 83, 211-220 (1993)) suggests the use of cross-linked sulfonated polyethersulfone ionomers, prepared by electrophilic sulfonation of polyethersulfone, as proton conductors in PEM fuel cells, However, no current-voltage characteristic of the presented membrane is given in this paper, which makes the evaluation of the suitability of this ionomer for PEM fuel cells difficult.
Sulfonated PEEK
In the patent literature, a reference dealing with the use of membranes of sulfonated polyetherketones (PEEK) in PEM fuel cells can be found (Helmer-Metzmann, F,; Ledjeff, K.; Nolte, R., et al.: Polymerelektrolyt-Membran und Verfahren zu ihrer Herstellung, EP 0 574 791 A2). These polymers are said to exhibit a good performance and chemical stability in PEM fuel cells. However, these membranes show high swelling values, especially at the high proton conductivities and thus ion-exchange capacities as required for PEM fuel cells, which deteriorates their mechanical properties and thus shortens their service life in fuel cells, In addition, especially when PEEK is sulfonated heterogeneously, there is a risk that the polymer partially recrystallizes (unmodified PEEK is partially crystalline), leading to brittleness.
Sulfonated Polyphenylenes
Membranes prepared from organic solvent soluble sulfonated, chemically and thermally stable polyphenylenes as alternative materials to replace Nafion® for use in PEM fuel cells are suggested by Matejcek, L; Nolte, R.; Heinzel, A,; Ledjeff, K.; Zerfass, T,; Mulhaupt, R.; Prey, H.: Die Membranbrennstoffzelle: Untersuchungen an Membran/Elektro-deneinheiten, Jahrestagung 1995 der Fachgruppe Angewandte Elektro-chemie der GDCh, Duisburg, 27.-29. Sept. 1995, Abstract Poster Nr. 20,
(1995). However, no investigations of these membranes in PEM fuel cells have been published so far.
Sulfonated Polyphenylene sulfide
Miyatake, K,; lyotani, H.; Yamamoto, K.; Tsuchida, E,: Synthesis of Poly(phenylene sulfide sulfonic acid) via Poly(sulfonium cation) as a Thermostable Proton-Conducting Polymer, Macromolecules 1996, 29, 6969-6971 (1996), reports the preparation of a chemically and thermally stable sulfonated polyphenylene sulfide via a polysulfonium cation intermediate, A disadvantage of this preparation process is its being relatively complicated and thus expensive.
Acid-base polymer blends based on vinyl polymers are often mentioned in the relevant literature (Bazuin, C.G.: lonomers (Compatibilization of Blends), in: Polymeric Materials Encyclopedia (Ed.-in-Chief J.C. Salomone), Vol. 5 (H-L), CRC Press (Boca Raton, New York, London, Tokyo) 3454-3460 (1996)), for example, those acid-base blends containing polymethacrylates as the acidic component and polyvinyl-pyridinium salts as the basic component (Zhang, X.; Eisenberg, A.: NMR and Dynamic Mechanical Studies of Miscibility Enhancement via Ionic Interactions in Polystyrene/po!y(ethyl Acrylate) Blends, J. Poiym. Scl.: Part B: Polymer Physics, 28, 1841-1857 (1990)). These acid-base blends have been investigated, e.g., in terms of compatibility between the acidic and basic blend components. Practical applications of these acid-base polymer blends have not become public so far.
As mentioned above, the provision of chemically stable ionomer membranes for electro-membrane processes, especially for membrane fuel cells, is an important area of research. The ionomer membranes should be selected from the group of arylene main-chain polymer membranes, because these polymers exhibit the highest chemical
stability next to the perfluorinated polymers. Acid-base blends based on PEEK are described in Kerres, J.; Cui, W.; Wagner, N.; Schnurnberger, W.; Eigenberger, G.: A.7 Entwicklung von Membranen fur die Elektro-lyse und fur Membranbrennstoffzellen, Vortrag, "Jahreskolloquium 1997 des Sonderforschungsbereichs 270 - Energietrager Wasserstoff", Sept. 29, 1997, Berichtsband p. 169-193 (1997); ISBN: 3-00-001796-8; Cui, W.; Kerres, J.; Eigenberger, G.: Development and Characterization of Ion-Exchange Polymer Blend Membranes, Poster, Euromembrane '97, "Progress in Membrane Science and Technology", University of Twente, June 23-27, 1997, Abstracts p. 181 (1997). The polymer blends are prepared by mixing poly(etheretherketonesulfonic acid) (PEEK SQ3H) and poly(ethersulfone-ortho-sulfonediamine) (PSU-Nhb) in a dipolar-aprotic solvent followed by evaporation of the solvent. The publications describe the characterization of these special polymer blends in terms of ionic conduction, swelling, permselectivity and thermal resistance, and the use of one of these membranes alone in electrodialysis. With the method described (mixing of the polymeric sulfonic acid with the polymeric amine), only those acid-base blends can be prepared which have a very weakly basic amine component, such as poly(ethersulfone-ortho-sulfone diamine). Stronger polymeric bases immediately form an insoluble polyelectrolyte complex upon mixing with the polymeric sulfonic acid.
On principle, ail sulfonated aryl polymers exhibit a high brittleness when drying out, for example, when they are applied in fuel cells at intermittent conditions. The reduction in brittleness of the sulfonated aryl polymer ionomers has thus priority in their further development for long-term application in PEM fuel cells.
In a first embodiment, the above object is achieved by a process for the preparation of ion-exchange membranes, characterized in that solutions of polymeric sulfonic acid salts having the general formula
(Formula Removed)
where X = monovalent metal cations, NH4+, NH3R+, NH2R2+, NHR3+, NR4+, pyridinium, R = any alkyl and/or aryl radical, are reacted with polymers containing primary, secondary or tertiary nitrogen in dipolar-aprotic solvents, and the obtained polymeric sulfonic acid salt/base blends are aftertreated in hot diluted mineral acid at 20 to 100 °C after storage.
At least the polymeric sulfonic acid or the sulfonic acid salt of the polymer blend membranes of the invention consists of an arylene main-chain polymer (for example, polyethersulfone, polyetherketone, poly-phenylene oxide), whereby a high mechanical, chemical and thermal stability of the polymer blends is obtained, which makes the membranes of the invention a reasonable alternative of the Nafion® type perfluorinated ionomer membranes mainly used to date in PEM fuel cells and DMFCs.
It has been found that mixing a polymeric sulfonic acid, for example, poly(ethersulfonesulfonic acid), or a poly(etherketonesulfonic acid salt) of general formula I
(Formula Removed)

poly(ethersulfonesulfonic acid) PSU Udel® with 2 sulfonic acid groups per repeating unit; obtainable according to Kerres, J.; Cui, W,; Reichle, S.: New sulfonated engineering polymers via the metalation route, I. Sulfonated poly(ethersulfone) (PSU Udel®) via metalation-sulfination-
oxidation, Journal of Polymer Science, Part A: Polymer Chemistry 34, 2421-2438 (1996)), or
poly(etheretherketonesulfonic acid) of general formula II
(Formula Removed)

poly(etherketonesulfonic acid) with 1 sulfonic acid group per repeating unit; prepared according to Helmer-Metzmann et al.,
with poty(ethersulfone-ortho-sulfone-diamine) of general formula III
(Formula Removed)

poiy(ethersulfone-ortho-sulfone-dlamlne) with 2 primary, amino groups per repeating unit, prepared according to Guiver, M.D.; Robertson, G.P.; Foley, S.: Chemical Modification of Polysulfones II: An Efficient Method for Introducing Primary Amine groups onto the aromatic chain Macromolecules 28, 7612-7621 (1995),
yields a polymer blend which Is surprisingly characterized by the following properties;
(1) a high reduction in brittleness as compared to the respective pure polymeric sulfonic acid;
(2) water-soluble polymeric sulfonic acids surprisingly lose their
water-solubility upon mixing with the polymeric basic nitrogen
compound because of the interactions between the polymeric
chains of the blend components;
(3) such acid-base blends prepared from water-soluble polymeric
sulfonate salts or sulfonic adds exhibit surprisingly high ion-
exchange capacities of up to 2.7 meq S03H/g of polymer
(sulfonated polymers of this capacity are readily water-soluble
normally), which leads to extremely low electric resistances
(Example 11: Ra,H+ = 0.05 Ωcmz, RSP,H+ = 5.88 Ω-cm).
(4) surprisingly, the acid-base blends exhibit a methanol permeability
which is reduced by a factor of 60-250 as compared to Nafion®,
which probably renders their use in DMFCs advantageous;
(5) surprisingly, the acid-base blends show an excellent performance
in H2-PEFCs'and DMFCs;
As described above, no precipitation of poiyelectrolyte complex occurs in solutions of very weak polymeric bases, such as poly(ethersulfone-ortho-sulfonediamme), in dipolar-aprotic solvents, such as N-methyl pyrrolidinone (NMP), ,N,N-dimethylacetamide (DMAc), N,N-dimethyl-formamide (DMF), or dimethylsulfoxide (DMSO) when mixed with polymeric sulfonic acids, However, when stronger polymeric bases are employed, precipitation of a poiyelectrolyte complex occurs through formation of the polysalt upon mixing the solution of such base in dipolar-aprotic solvents with a solution of the polymeric sulfonic acid in dipolar-aprotic solvents. Examples of a polymeric base which forms poiyelectrolyte complexes with polymeric sulfonic acids include poly(4-vinylpyridine). The poiyelectrolyte forming reaction is as follows;
PPy + P' ~S03H > PPyH+'03S-P'
Surprisingly, it has now been found that single-phase solutions can be
produced by mixing solutions of a polymeric sulfonic acid salt (example:
poly(etheretherketone Li sulfonate) or poly(ethersulfone Li sulfonate))
with solutions of a polymeric base (example: poly(ethersulfone-ortho-
sulfone-diamine), po!y(4-viny!pyridine), poly(ethyleneimine), poly-
(aniline); after evaporation of the solvent, they form clear, transparent
and mechanically and thermally stable polymer blend films. When such
polymer blend films are aftertreated with diluted mineral acids at
temperatures of from 20 to 100°C after their preparation, even those
acid-base blends are obtained via this route which are not directly
available by mixing the solution of the polymeric sulfonic acid with the
polymeric amine because of polyelectrolyte precipitation. By this
method, for example, compatible blends of poly(4-vinylpyridine) with
poly(ethersulfonesulfonic acid) can be obtained, which are not directly
available from poly(4-vinylpyridine) and po!y(ethersulfonesulfonic acid)
because of polyelectrolyte precipitation.
By the above-mentioned roundabout route, almost any polymeric sulfonic acid/any polymeric sulfonic acid salt can be combined with almost any polymeric (primary/secondary/tertiary) amine to give at least a compatible polymer blend. The properties of the respective acid-base blend can be tailored by appropriate selection of the reaction partners.
The advantageous properties of the acid-base blends are due to specific interactions between the polymeric chains of the blend components (see Bazuin, C.G.; Zhang, X.; Eisenberg, A.: NMR and Dynamic Mechanical Studies of Misclbility Enhancement via Ionic Interactions in Polystyrene/poly(ethyl Acrylate) Blends, J. Polym. Sci.: Part B: Polymer Physics, 28, 1841-1857 (1990)):
• hydrogen bridges
» acid-base interactions
• ion-dipole interactions
These specific interactions result in compatibility and in part in molecular miscibility of the polymeric sulfonic acids/polymeric sulfonic acid salts with the polymeric basic nitrogen compounds.
In addition to the applications already mentioned, i.e., direct methano! and H2 membrane fuel cells, the acid-base blends can be advantageously used in other membrane processes:
• membrane electrolysis
• aqueous or non-aqueous electrodialysis
• diffusion dialysis
• separation of alkenes from alkene/alkane mixtures (here the
membranes are in the SO3Ag form, where the Ag+ reversibly

complexes the alkene and thus selectively carries it through the membrane (-> facilitated transport) (van Zyl, AJ.; Linkov, V.M.; Bobrova, LP.; Tirnofeev, S.V: Perfluorosulfonate lonomer Membranes for Separation of Petrochemical Mixtures, J. Mat. Sci. Lett., 15, 1459 (1996)) via gas separation, pervaporation or
perstraction. » pervaporative separation of water from water/organics mixtures » separation of water vapor from its mixtures with permanent gases or with organics,
Statement of the Invention
According to the present invention there is provided a process for the preparation of ion-exchange membranes, comprising reacting solutions of polymeric sulfonic acid salts having the general formula
polymer-SO3X,
where X=monovalent metal cations, NH4+ , NH3R+ , NH2R2+, NHR3+ , NR4+ , pyridinium, R = any alkyl and/or aryl radical, with polymers containing primary, secondary or tertiary nitrogen in dipolar-aprotic solvents, and after-treating the obtained polymeric sulfonic acid salt/base blends in hot diluted mineral acid at 20 to 100°C.
According to the present invention there is also provided a blend polymers and blend polymer membranes, obtained by a process, comprising:
reacting solutions of polymeric sulfonic acid salts with polymers containing primary, secondary or tertiary nitrogen in dipolar-aprotic solvents, wherein the polymeric sulfonic acid salts have the general formula
polymer-SO3X
wherein X is selected from group consisting of monovalent metal cations, NH4+, NH3R+ , NH2R2+ , NHR3+ , NR4+ , and pyridinium, and wherein R is any alkyl and/or aryl radical; and
after-treating the obtained polymeric sulfonic acid salt/base blends in hot diluted mineral acid at 20 to 100°C.
Examples Reference Example
Preparation of an acid-base blend from sulfonated PEEK and aminated PSU (by analogy with J. Kerres et al., supra)
Poly(etheretherketonesulfonic acid) Victrex® was prepared according to Helmer-Metzmann et al. The polymer exhibits an ion-exchange capacity of 1.66 meq S03H/g. Aminated polysulfone Udel® was prepared by known processes (by analogy with Guiver et al., supra). This polymer has 2 amino groups per repeating unit. The poly(etheretherketone-sulfonic acid) and the aminated polysulfone were mixed in different mixing ratios (Table 1), and the resulting mixture was dissolved in N-methylpyrrolidinone to give a 15% by weight solution. After its preparation, the solution was filtered and degassed. Subsequently, the polymer solution was spread on a support (e.g., glass plate) to give a thin film, and then the solvent was evaporated at 125 °C in an oven with circulating air or in a vacuum-drying chamber. After the evaporation of the solvent, the glass plate with the polymeric film was placed in a trough with deionized water. After 1/2 h, the membrane had separated from the glass plate. The membrane was aftertreated first in 1 N HCI for 48 h and then in deionized water for 48 h, each at 60°C, Subsequently, Its properties were characterized. The characterization results are listed in Table 1.
Table 1: Composition and properties of blend membranes from sulfonated PEEK and aminated PSU
(Table Removed)
examples 1 to 11:
Synthesis of an acid-base blend from sulfonated PSU and aminated PSU
Poly(ethersulfonesulfonic acid) Udel® was prepared according to Kerres et al. The polymer has either an ion-exchange capacity of 2.6 meq S03H/g (water-soluble), or an ion-exchange capacity of 1,7 meq SO3H/g (water-insoluble). Aminated polysulfone Udel® was prepared according to Guiver et al. This polymer has 2 amino groups per repeating unit. The poly(ethersulfonesulfonic acid) and the aminated polysulfone were mixed in different mixing ratios (Table 2), and the resulting mixture was dissolved in N-methylpyrrolidinone to give a 15% by weight solution. After its preparation, the solution was filtered and degassed. Subsequently, the polymer solution was spread on a support (e.g., glass plate) to give a thin film, and then the solvent was

evaporated at 125 °C in an oven with circulating air or in a vacuum-drying chamber. After the evaporation of the solvent, the glass plate with the polymeric film was placed in a trough with deionized water. After 1/2 h, the membrane had separated from the glass plate. The membrane was aftertreated first in 1 N HCI for .48 h and then in deionized water for 48 h, each at 60°C. Subsequently, its properties were characterized. The characterization results are listed in Table 2.
Table 2: Composition and properties of blend membranes from sulfonated and aminated PSU
(Table Removed)
* The membrane was prepared by mixing PSU-Li sulfonate and aminated PSU.
Example 12:
Preparation of an acid-base blend from sulfonated PSU and poly(4-vinylpyridine)
5.7 g of sulfonated PSU in the SO3Li form (IEC =1.6 meq/g) was dissolved in 24 g of N-methylpyrrolidinone (NMP), Subsequently, 0,3 g of poly(4-vinylpyridine) (MW = 200,000 g/mol) was weighed and dissolved in this solution. After its preparation, the solution was filtered and degassed. Subsequently, the polymer solution was spread on a support (e.g., glass plate) to give a thin film, and then the solvent was evaporated at 125 °C in an oven with circulating air or in a vacuum-drying chamber. After the evaporation of the solvent, the glass plate with the polymeric film was placed in a trough with deionized water. After 1/2 h, the membrane had separated from the glass plate. The membrane was aftertreated first in 1 N HCI for 48 h and then in deionized water,for 48 h, each at 70°C. Subsequently, its properties were characterized.
Characterization results;
Ion-exchange capacity; IEC =1.2 meq SO3H/g of polymer
Thickness: , ' d = 65 µm
Swelling (H2O, RT, H+ form): SW = 32.2%
Surface resistance (RT, H+ form) Q.144Ω-cm2 (measured in 0.5 N
HCI) Specific resistance (RT, H+ form); 22.1 Ωcm
Example 13.1
Preparation of an acid-base blend from sulfonated PSU and poly-ethyleneimine
3 g of water-soluble sulfonated polysulfone Udel® in the S03Li form (ion-exchange capacity 2.5 meq SQ3H/g of polymer) was dissolved in 17 g of N,N-dirnethylacetamide (DMAc). Subsequently, 0.322 g of 50% by weight aqueous polyethyleneimine solution (ALDRICH; prod. No. 18,197-8) was added dropwise to the solution. After its preparation, the solution was filtered and degassed. Subsequently, the polymer solution was spread on a support (e.g., glass plate) to give a thin film, and then the solvent was evaporated at 125 °C in an oven with circulating air or in a vacuum-drying chamber. After the evaporation of the solvent, the glass plate with the polymeric film was placed in a trough with deionized water. After 1/2 h, the membrane had separated from the glass plate. The membrane was aftertreated first in 1 N HCI for 48 h and then in deionized water for 48 h, each at 70°C. Subsequently, its properties were characterized.
Characterization results:
Ion-exchange capacity: IEC = 1.65 meq S03H/g of polymer
Thickness: d = 110 µm
Swelling (H20, RT, H+ form): SW = 160%
Surface resistance (RT, H+ form) 0,0623 Ωcm2 (measured in 0.5 N
HCI) Specific resistance (RT, H+ form): 5.67Ωcm
Reference Example 8:
Application of an acid-base blend membrane in an
Two of the membranes (Reference Example 2, upper curve, and Reference Example 1, lower curve in Fig. 1) were tested in an H2-PEFC in oxygen and in air mode. The membranes were coated with SIEMENS electrodes having a Pt content of 4 mg of Pt/g.
The experimental conditions in 02/H2 mode were:
Pressure: 2 bar absolute
Lambda: 2
Temperature: 80°C
The current-voltage characteristic obtained in O2/H2 mode is shown in Fig. l.
The experimental conditions in air/H2 mode were:
Pressure: 1.5 bar absolute
Lambda: 10
Temperature: 65°C
The current-voltage characteristic obtained in air/H2 mode is shown in Fig. 2.
From Figures 1 and 2, it can be seen that the performance of the membranes examined in H2 fuel cells is excellent both in 02 and in air mode.
Example_l4:
Application of an acid-base blend membrane in a DMFC
One of the membranes (Reference Example 1) was tested in a direct methanol fuel cell (DMFC) in air mode. The membranes were coated with SIEMENS electrodes. The concentration of methanol in the methanol/water mixture was 0.5 mol/l.
The experimental conditions in air/methanol mode were as follows:
Pressure: 1.5/1.5 bar absolute
Flow: 100 ml/min air
Temperature: 80°C
The current-voltage characteristic obtained in air/methanol mode is shown in Fig. 3.
From Fig. 3, it can be seen that surprisingly the performance of the membrane is nearly as good as that of Nafion® 117. By a further thickness reduction of the membrane and/or reduction of its methanol permeability by incorporating a higher level of aminated PSU, even a better performance of the membranes as compared to Nafion is obtained.




I CLAIM:
1. A process for the preparation of ion-exchange membranes, comprising reacting
solutions of polymeric sulfonic acid salts having the general formula
polymer-SO3X,
where X=monovalent metal cations, NH4+ , NH3R+ , NH2R2+ , NHR3+, NR4+ , pyridinium, R = any alkyl and/or aryl radical, with polymers containing primary, secondary or tertiary nitrogen in dipolar-aprotic solvents, and after-treating the obtained polymeric sulfonic acid salt/base blends in hot diluted mineral acid at 20 to 100°C.
2. The process as claimed in claim 1, wherein the polymers of the polymeric
sulfonic acid salts reacted with polymers containing primary, secondary or tertiary
nitrogen are selected from the group consisting of polyetheretherketones,
polyetherslulfones, polyphenylsulfones, polyphenylene sulfides and polyphenylene
oxides.
3. The process according to claim 1, wherein the polymers of the polymeric sulfonic
acid salts reacted with said nitrogen-containing polymers are selected from polymers
having aromatic core structures of formulas I or II repeating units, where
(Formula Removed)
wherein
RS is hydrogen, trifluoromethyl or CnH2n+1, wherein n=l to 10,
R4 is hydrogen, CnH2n+1, wherein n=l to 10, and
x=l, 2 or 3
and which are connected via bridge groups R5 or R6 where
R5 is -O-; and
R6 is -SO2-.
4. The process as claimed in claim 1, wherein the polymeric sulfonic acid salts are
dissolved in dipolar-aprotic solvents, optionally followed by adding an equimolar
amount, corresponding to the polymer's content of SO3H groups, of a low-molecular
weight primary, secondary or tertiary amine, and then another polymer containing
primary, secondary or tertiary basic nitrogen groups is dissolved in the polymer solution
obtained.
5. The process as claimed in any of the preceding claims, wherein said solvents are
selected from N-methylpyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide,
solfolane and dimethylsulfoxide.
6. The process as claimed in any of the preceding claims, wherein the polymers of
the polymeric sulfonic acid salts are selected from the group consisting of
poly(etheretherketones) and poly(ethersulfones).
7. The process as claimed in claim 3, wherein said polymers having aromatic core
structures are selected from the group consisting of:
poly(etheretherketones) having the structural formula ([R5-2-5-2-7-2]n, wherein for R2, x=l
and R4=H)
poly(ethersulfones) having the structural formula ([R1-5-2-6-2-5]n; wherein for R2, x=l and
R4=H),
poly(ethersulfones) having the structural formula ([R2-6-2-5]n; wherein for R2, x=l and
R4=H),
poly(phenylsulfones) having the structural formula ([(R2)2-5-2-6-2]n; wherein for R2X=2
and R4=H),
poly(etherethersulfones) having the structural formula ([R5-2-5-2-6]n-[R5-2-6-2]m; wherein
for R2, x= 1, R4=H, and n/m=0.18),
poly(phenylenesulfides) having the stuctural formula ([R2-8]n; wherein for R2, x=l and
R4=H, and
poly(phenyleneoxides) having the structural formula ([R2-5]n; wherein for R2 R4=CH3)
wherein R7 is >C=O, and R8 is -S-.
8. Blend polymers and blend polymer membranes-, obtained by a process as claimed
in claim 1.
9. A process for the preparation of ion-exchange membranes, substantially as
hereinbefore described with reference to the foregoing examples and accompanying
drawings.
10. Blend polymers and blend polymer membranes, substantially as hereinbefore
described with reference to the foregoing examples and accompanying drawings.

Documents:

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IN-PCT-2000-00271-DEL-Correspondence Others-(27-04-2011).pdf

in-pct-2000-00271-del-description (complete).pdf

IN-PCT-2000-00271-DEL-Form-27-(27-04-2011).pdf

IN-PCT-2000-00271-DEL-Petition-137-(27-04-2011).pdf

in-pct-2000-271-del-correspondence-others.pdf

in-pct-2000-271-del-correspondence-po.pdf

in-pct-2000-271-del-drawings.pdf

in-pct-2000-271-del-form-1.pdf

in-pct-2000-271-del-form-13.pdf

in-pct-2000-271-del-form-19.pdf

in-pct-2000-271-del-form-2.pdf

in-pct-2000-271-del-form-3.pdf

in-pct-2000-271-del-form-5.pdf

in-pct-2000-271-del-gpa.pdf

in-pct-2000-271-del-pct-210.pdf

in-pct-2000-271-del-petition-137.pdf

in-pct-2000-271-del-petition-138.pdf


Patent Number 227554
Indian Patent Application Number IN/PCT/2000/00271/DEL
PG Journal Number 05/2009
Publication Date 30-Jan-2009
Grant Date 13-Jan-2009
Date of Filing 18-Oct-2000
Name of Patentee HARING, THOMAS
Applicant Address FEIGENWEG 15, 70619 STUTTGART, GERMANY.
Inventors:
# Inventor's Name Inventor's Address
1 KERRES, JOCHEN WERNER-VOSS-WEG 12, 70619 STUTTGART, GERMANY.
2 CUI, WEI ALLMANDRING 16A/18, 70569 STUTTGART, GERMANY.
PCT International Classification Number C08J 5/22
PCT International Application Number PCT/EP99/02756
PCT International Filing date 1999-04-16
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 P 198 17 376.8 1998-04-18 Germany