Title of Invention

DISPOSABLE SYRINGE

Abstract A disposable syringe includes a tubular barrier member (30) retained in a rear passageway (221) of a barrel (20). A tubular needle seat (41) for fixing a needle cannula (42) is retained on the barrier member (30), and abuts against an abutment wall (213) in the front passageway (210) of the barrel (20) while the needle cannula (42) is disposed outwardly of the barrel (20). A plunger (50) is slidable in the rear passageway (221), and has a seal member (56) to seal a cavity (500) confined in a plunger body (54) and containing a fluid at a reduced pressure. When a pushing force applied to the plunger body (54) moves the barrier member (30) against the first and second frictional forces, the needle seat (41) is released, and the seal member (56) is ruptured, so that the needle seat (41) and the needle cannula (42) are suctioned into the cavity (500) due to the pressure difference between the ambient atmosphere and the reduced pressure.
Full Text DISPOSABLE SYRINGE
This invention relates to a disposable syringe, more
particularly to a disposable syringe which enables a needle
cannula to be retracted within a plunger cavity having a reduced
pressure therein.
Referring to Pigs. 1 and 2, a hypodermic injection syringe
10 which includes a barrel 11, a base 12 fixed to an open front
end 111 of the barrel 11, a needle cannula 13 having a rear needle
end 132 that extends into the barrel 11 through the base 12 along
an axis and that has an engagement recess 131, and a plunger
18 slidable within the barrel 11. The plunger 18 includes a
hollow shaft 14 with a vacuum chamber 141, and a head which has
an elastic rubber ring 16 with a channel that is closed by a
disc 161, and a plug 15 with a tube forcibly inserted into the
channel of the ring 16 and secured to the shaft 14. A piston
17 is slidable in a sealed manner within the chamber 141, and
is provided with an engaging rod 172 formed with an elastic flap
171 on a front end thereof.
In use, when the plunger 18 is about to finish its injection
stroke, the disc 161 is lacerated by the rear needle end 132,
the rod 172 then engages the needle 13 by engagement of the flap
171 and the engagement recess 131. In this state, under the
action of vacuum present in the chamber 141, the rod 172 and
the needle 13 are sucked into the chamber 141.
Since the needle 13 can be retained in the chamber 141 of
the plunger 18 for safety disposal, the following drawbacks
arise:

1. The laceration of the disc 161 may occur when the injection
procedure of the syringe 10 is not finished. Thus, some medicine
or blood may will remain within the barrel 11 to result in
contamination.
2. In order to smoothly suck the needle 13 into the chamber
141, the securing of the needle 13 to the base 12 cannot be very
tight. However, insufficient securing of the needle 13 will
result in movement or removal of the needle 13 during the
injection procedure.
The object of the present invention is to provide a
disposable syringe which can prevent trapping of medicine or
blood therein after injection and which can be operated easily
and smoothly to retract a used needle within a plunger.
According to this invention, the disposable syringe includes
a needle cannula, a barrel, a tubular barrier member, a tubular
needle seat, and a plunger. The barrel has an inner surrounding
barrel wall surface surrounding an axis and confining a passage
with opposite rearward and forward openings. The inner
surrounding barrel wall surface includes a larger-diameter
segment and a smaller-diameter segment which confine rear and
front passageways, respectively, to form a surrounding shoulder
portion therebetween. The smaller-diameter segment includes a
smaller front surrounding region and a larger rear surrounding
region to form a surrounding abutment wall therebetween. The
larger-diameter segment includes proximate and distal
surrounding regions respectively proximate to and distal from
the surrounding shoulder portion. The proximate surrounding

region has a retaining area spaced apart from the surrounding
shoulder portion.
The tubular barrier member includes front and rear
surrounding edge portions, and inner and outer barrier wall
surfaces. The outer barrier wall surface is retained at the
retaining area by virtue of a first frictional force generated
therebetween while in water-tight engagement with the proximate
surrounding region, thereby partitioning the rear passageway
into a compressible chamber confronting the surrounding
shoulder portion, and an accommodation chamber confronting the
rear surrounding edge portion. The inner barrier wall surface
has a grip segment.
The tubular needle seat includes a hub portion disposed to
fix the needle cannula therein. The hub portion has a surrounding
front end wall, a surrounding gripped portion and an anchoring
portion. The surrounding gripped portion is retained at the grip
segment by virtue of a second frictional force generated
therebetween when the surrounding front end wall abuts against
the surrounding abutment wall and when the needle cannula is
disposed outwardly of the forward opening.
The plunger is movable in the accommodation chamber, and
includes a plunger body and a seal member. The plunger body
includes a top end wall disposed movably to abut against the
rear surrounding edge portion of the tubular barrier member,
and a bottom end wall extending outwardly of the rearward opening
so as to be manually operable. The top end wall has an inner
peripheral edge portion surrounding the axis to define a cavity

therein. The cavity extends along the axis and towards the bottom
end wall to contain a fluid at a reduced pressure. The seal member
is disposed to be sealingly attached to the inner peripheral
edge portion along a sealing line so as to trap the fluid in
the cavity.
Other features and advantages of the present invention will
become apparent in the following detailed description of the
preferred embodiments of the invention, with reference to the
accompanying drawings, in which:
Fig. 1 is a sectional view of a conventional disposable
syringe during use;
Fig. 2 shows the conventional disposable syringe of Fig.
1 after use, showing a needle cannula in a retracted state;
Fig. 3 is an exploded sectional view of a first preferred
embodiment of a disposable syringe according to this invention;
Fig. 4 is a sectional view of the first preferred embodiment
during use;
Fig. 5 is a sectional view showing a portion of the first
preferred embodiment in detail;
Fig. 6 is a sectional view showing the portion of the first
preferred embodiment after use;
Fig. 7 is a sectional view of the first preferred embodiment,
showing a needle cannula in a retracted state;
Fig. 8 is a cross-sectional view of a barrel shown in Fig.
5, taken along lines 8-8 thereof;
Fig. 9 is a sectional view of a second preferred embodiment
of the disposable syringe according to this invention;

Fig. 10 is a sectional view of the second preferred
embodiment, showing a needle cannula in a retracted state;
Fig. 11 is a sectional view of a third preferred embodiment
of the disposable syringe according to this invention;
Fig. 12 is a sectional view showing a portion of the third
preferred embodiment in detail;
Fig. 13 is a sectional view of the third preferred embodiment,
showing a needle cannula in a retracted state;
Fig. 14 is a sectional view of a fourth preferred embodiment
of the disposable syringe according to this invention;
Fig. 15 is a sectional view of the fourth preferred
embodiment, showing a needle cannula in a retracted state;
Fig. 16 is a sectional view of a fifth preferred embodiment
of the disposable syringe according to this invention;
Fig. 17 is a fragmentary sectional view of a sixth preferred
embodiment of the disposable syringe according to this
invention;
Fig. 18 is a fragmentary sectional view of a seventh
preferred embodiment of the disposable syringe according to this
invention;
Fig. 19 is a fragmentary sectional view of an eighth
preferred embodiment of the disposable syringe according to this
invention;
Fig. 20 is a sectional view of a ninth preferred embodiment
of the disposable syringe according to this invention; and
Fig. 21 is a fragmentary sectional view showing an alternate
embodiment of a sealing member of a plunger of the disposable

syringe of this invention.
Before the present invention is described in greater detail,
it should be noted that same reference numerals have been used
to denote like elements throughout the specification.
Referring to Figs. 3, 4 and 5, the first preferred embodiment
of the disposable syringe according to the present invention
is shown to comprise a barrel 20, a tubular barrier member 30,
a plunger 50, and a needle assembly 40 including a needle cannula
42, a tubular needle seat 41 and a tip protector 43.
The barrel 20 has an inner surrounding barrel wall surface
which surrounds an axis (X) and which confines a passage. The
passage has rearward and forward openings 232,231 which are
disposed opposite to each other in a longitudinal direction
parallel to the axis (X). The inner surrounding barrel wall
surface includes a larger-diameter segment 22 and a
smaller-diameter segment 21 which confine rear and front
passageways 221,210, respectively, and which are disposed
proximate to the rearward and forward openings 232,231,
respectively, to form a surrounding shoulder portion 222
therebetween. The smaller-diameter segment 21 includes a front
surrounding region 211, and a rear surrounding region 212 which
is proximate to the surrounding shoulder portion 222 and which
is of a larger dimension than that of the front surrounding
region 211 so as to form a surrounding abutment wall 213
therebetween. The larger-diameter segment 22 includes
proximate and distal surrounding regions opposite to each other
in the longitudinal direction and respectively proximate to and

distal from the surrounding shoulder portion 222 . The proximate
surrounding region has a retaining area which is spaced apart
from the surrounding shoulder portion 222 in the longitudinal
direction. In this embodiment, an annular first retaining
protrusion 24 is formed on the proximate surrounding region in
the retaining area. An annular injection limiting protrusion
25 is formed on the distal surrounding region adjacent to the
rearward opening 232. An outer surrounding barrel wall surface
23 of the barrel 20 has a rib portion 235 which extends in the
longitudinal direction and which is disposed at the front
surrounding region 211 adjacent to the forward opening 231.
The tubular barrier member 30 includes front and rear
surrounding edge portions 33,34 opposite to each other in the
longitudinal direction and which includes inner and outer
barrier wall surfaces 31,35 opposite to each other and
surrounding the axis (X) . The outer barrier wall surface 35 is
formed with an annular first retaining groove 350 such that in
a position of use, the first retaining protrusion 24 is retained
in the first retaining groove 350 in a water-tight manner so
as to generate a first frictional force therebetween, thereby
partitioning the rear passageway 221 into a compressible chamber
26 which confronts the surrounding shoulder portion 222, and
an accommodation chamber 27 which confronts the rear surrounding
edge portion 34. The inner barrier wall surface 31 has a second
retaining groove 320 which serves as a grip segment. As shown
in Fig. 5, the front surrounding edge portion 33 has a
surrounding groove 39 surrounding the axis (X) such that the

inner barrier wall surface 31 is more deformable in radial
directions relative to the axis (X). In addition, the inner
barrier wall surface 31 is divergent from the second retaining
groove 320 to the front surrounding edge portion 33 so as to
prevent friction contact between the inner barrier wall surface
31 and the hub portion 410.
The tubular needle seat 41 includes a hub portion 410 which
is disposed to fix the needle cannula 42 therein, and which has
a surrounding front end wall 411 that extends radially relative
to the axis (X). An annular second retaining protrusion 414
extends from the hub portion 410 in the longitudinal direction
and away from the surrounding front end wall 411 to form a
surrounding gripped portion, which is retained in the second
retaining groove 320 to generate a second frictional force when
the surrounding front end wall 411 abuts against the surrounding
abutment wall 213 and when the needle cannula 42 is disposed
outwardly of the forward opening 231. An anchoring portion 412
extends from the second retaining protrusion 414 in the
longitudinal direction and away from the hub portion 410, and
has an annular third retaining protrusion 415 formed thereon
(see Fig. 5).
The tip protector 43 has a sleeve end 433 which is disposed
to sleeve on the outer surrounding barrel wall surface 23. The
sleeve end 433 includes a groove portion which mates with the
rib portion 235 to result in a splined engagement between the
tip protector 43 and the outer surrounding barrel wall surface
23, thereby ensuring secure shielding of the needle cannula 42.

Moreover, as the sleeve end 433 of the tip protector 43 is
provided with the groove portion to engage the rib portion 235
on the outer surrounding barrel wall surface 23, the sleeve end
433 has a relatively large inner diameter, thereby enhancing
safety during sleeving of the tip protector 43 onto the outer
surrounding barrel wall surface 23.
The plunger 50 is disposed to be slidable in the
accommodation chamber 27, and includes a plunger body 54, an
end cap 57, and a seal member 56.
The plunger body 54 includes an open top end wall 541 which
is disposed movably to abut against the rear surrounding edge
portion 34 of the tubular barrier member 30, and an open bottom
end wall 542 which is disposed opposite to the top end wall 541
in the longitudinal direction and which extends outwardly of
the rearward opening 232. The plunger body 54 has an inner
peripheral edge portion 543 which surrounds the axis (X) and
which defines a cavity 500 therein. The cavity 500 extends along
the axis (X) from the top end wall 541 to the bottom end wall
542 to contain a fluid at a reduced pressure. Preferably, the
cavity 500 is in a substantially vacuum state. In this embodiment,
the cavity 500 includes a smaller-diameter front cavity segment
51 and a larger-diameter rear cavity segment 52 which are
disposed proximate to the top and bottom end walls 541,542,
respectively, to form a shoulder portion 55 therebetween.
Preferably, an enlarged cavity segment 53 is disposed rearwardly
of the rear cavity segment 52 and outwardly of the rearward
opening 232 so as to be manually operable. A plurality of rib

plates 549 are formed on an outer peripheral wall surface 544
of the plunger body 54 at the front cavity segment 51, and are
flush with the outer peripheral wall surface 544 at the rear
cavity segment 52 . An annular injection limiting protrusion 545
is formed on the outer peripheral wall surface 544 at the rear
cavity segment 52 adjacent to the enlarged cavity segment 53,
and is disposed to abut against the injection limiting
protrusion 25 when the top end wall 541 reaches the rear
surrounding edge portion 34 so as to indicate completion of an
injection course.
Moreover, an annular anchoring protrusion 546 and an annular
retaining flange 547 are formed adjacent to the top end wall
541. A surrounding sealing ring 59 is made of a deformable
material, and is sleeved retainingly over the outer peripheral
wall surface 544 adjacent to the top end wall 541 by means of
the anchoring protrusion 546 and the retaining flange 547.
The end cap 57 includes an outer surrounding wall 571 which
engages threadedly a threaded segment 548 of the outer
peripheral wall surface 544, an inner surrounding wall 572 which
is attached to the inner peripheral edge portion 543, and an
end cap wall 573 which is connected to the outer and inner
surrounding walls 571,572 and which covers an opening in the
bottom end wall 542 in an air-tight sealing manner.
A plurality of barrier ribs 58 are formed between the rear
cavity segment 52 and the enlarged cavity segment 53. Each
barrier rib 58 extends from the inner peripheral edge portion
543 radially and toward the axis (X).

The seal member 56 is disposed to be sealingly attached to
the inner peripheral edge portion 543 at the top end wall 541
along an annular sealing line 566 so as to trap the fluid in
the cavity 500 so as to maintain the reduced pressure (the
substantially vacuum state in this embodiment). In the
embodiment shown in Fig. 3, the seal member 56 is formed on the
inner peripheral edge portion 543. Alternately, referring to
Fig. 21, the seal member 56 is disposed to be press-fitted to
the inner peripheral edge portion 543 so as to form a sealing
region. The seal member 56 has an engaging recess 563 which
confronts the anchoring portion 412 and which extends in the
longitudinal direction, and a third retaining groove 565 which
is disposed in a front side of the engaging recess 563 and which
extends in a radial direction relative to the axis (X) , as shown
in Fig. 5.
In use, the plunger 50 is pressed forwardly by a pushing
force applied to the end cap 57 to push the surrounding sealing
ring 59 to reach the rear surrounding edge portion 34 until the
injection limiting protrusion 545 abuts against the injection
limiting protrusion 25 to indicate the completion of the
injection course. In this state, the anchoring portion 412 is
retained in the engaging recess 563 by engagement of the third
retaining protrusion 415 and the third retaining groove 565,
thereby resulting in securing the needle seat 41 to the seal
member 56.
Subsequently, with reference to Figs. 5 and 6, when a pushing
force greater than the first and second frictional forces, i.e.

frictional forces generated between the first retaining
protrusion and groove 24,350 and between the second retaining
protrusion and groove 414,320, is further applied to the end
cap 57, the tubular barrier member 30 is pushed to move towards
the surrounding shoulder portion 222 to force the second
retaining groove 320 to disengage from the second retaining
protrusion 414, so that the anchoring portion 412, which remains
fixedly in place due to abutment of the surrounding front end
wall 411 against the surrounding abutment wall 213, is exposed
to and is impacted by an impact force from the seal member 56
along the axis (X) that the sealing line 566 is ruptured. Thus,
the seal member 56 is released from the plunger body 54, and
the needle seat 41 and the needle cannula 42, together with the
seal member 56, are suctioned into the cavity 500 by a suction
force resulting from a pressure difference between the ambient
atmosphere and the reduced pressure in the cavity 500, as shown
in Fig. 7. Note that the seal member 56 has an outer surrounding
seal surface 564 which is configured to be kept in slidable
contact and air-tight engagement with the inner peripheral edge
portion 543 when the seal member 56 is suctioned in the front
cavity segment 51. Moreover, by virtue of the shoulder portion
55 and the barrier ribs 58, the assembly of the needle seat 41,
the needle cannula 42 and the seal member 56 can be trapped in
the cavity 500.
In addition, as shown in Fig. 8, the inner surrounding barrel
wall surface of the barrel 20 is spaced apart from the needle
cannula 42 in radial directions at the forward opening 231 to

define a surrounding clearance therebetween. In particular, a
plurality of ribs 237 are disposed on the inner surrounding
barrel wall surface and are angularly displaced from one another.
Each rib 237 extends toward the needle cannula 42 while forming
an air duct 236 between two adjacent ones of the ribs 237 to
communicate the passage of the barrel 20 with the ambient
atmosphere. As such, the air ducts 236 can facilitate inflow
of the ambient air into the cavity 500.
Referring to Figs. 9 and 10, the second preferred embodiment
of the disposable syringe according to this invention is shown
to be similar to the aforesaid embodiment in construction. The
disposable syringe of this embodiment further includes a biasing
member 60, such as a compression spring, which is disposed in
the front surrounding region 211 to bias the needle seat 41
toward the seal member 56. The biasing member 60 has two ends
61, 62 abutting against the inner surrounding barrel wall surface
at the forward opening 231 and the surrounding front end wall
411, respectively, so as to increase the impact force to
facilitate retraction action of the suctioned assembly into the
cavity 500.
Referring to Figs. 11, 12 and 13, the third preferred
embodiment, of the disposable syringe according to this invention
is shown to be similar to the first preferred embodiment in
construction. In this embodiment, the surrounding front end wall
411 includes a sealing member 70 which abuts against the
surrounding abutment wall 213 and which is in air-tight
engagement with the rear surrounding region 212 so as to maintain

air-tightness of the compressible chamber 26 . The sealing member
70 includes an elastomeric plate 71 and an elastomeric ring 72
which abut against each other and which have axial holes 711, 721
that extend along the axis (X) to engage fittingly the needle
cannula 42 therein. In addition, the inner barrier wall surface
31 of the tubular barrier member 30 further extends from the
front surrounding edge portion 33 to have a deformable sealing
portion 381 which is in air-tight engagement with the hub portion
410 of the tubular needle seat 41.
The compressible chamber 26 is filled with fluid. The hub
portion 410 of the tubular needle seat 41 has a plurality of
through holes 416 which are formed therethrough to be in fluid
communication with the compressible chamber 26 and which extend
in the longitudinal direction. As such, when the tubular barrier
member 30 is moved towards the surrounding shoulder portion 222,
the fluid is compressed to flow into the through holes 416,
thereby helping force the anchoring portion 412 to move toward
the seal member 56 so as to increase the impact force.
Referring to Figs . 14 and 15, the fourth preferred embodiment
of the disposable syringe according to this invention is shown
to be similar to the third preferred embodiment in construction,
and further includes a biasing member 60 similar to that of the
second preferred embodiment to bias the needle seat 41 toward
the seal member 56. The biasing member 60 has two ends 61,62
abutting against the inner surrounding barrel wall surface at
the forward opening 231 and the elastomeric plate 71 of the
sealing member 70, respectively, so as to increase the impact

force to facilitate retraction action of the suctioned assembly
into the cavity 500.
Referring to Figs. 16, 17, 18 and 19, the fifth, sixth,
seventh and eighth preferred embodiments of the disposable
syringe according to this invention are shown to be respectively
similar to the first, second, third and fourth preferred
embodiment in construction, but are used for an extremely small
injection volume, such as 1 ml. Thus, the barrel 20, the tubular
barrier member 30, the needle assembly 40, the plunger 50 and
the biasing member 60 are comparatively smaller. In addition,
in stead of a separate surrounding sealing ring 59, the
surrounding sealing ring in these embodiments includes a
plurality of ring portions 5441 which are formed integrally with
the outer peripheral wall surface 544 adjacent to the top end
wall 541 for slidable and air-tight engagement with the
larger-diameter segment 22. Therefore, the annular anchoring
protrusion 546 and the annular retaining flange 547 (see Fig.
3) may be eliminated.
As shown in Fig. 20, the ninth preferred embodiment of the
disposable syringe according to this invention is shown to be
similar to the fifth preferred embodiment in construction. In
this embodiment, the tubular barrier member 30 further includes
an annular flange 341 which extends from the rear surrounding
edge portion 34 and which is configured to be inserted into a
clearance between the top end wall 541 of the plunger body 54
and the rear surrounding edge portion 34, thereby preventing
trapping of medicine within the clearance.

As illustrated, the disposable syringe of this invention has
the following advantages:
1. The suction of the tubular needle seat 41 and the needle
cannula 42 occurs after the top end wall 541, the surrounding
sealing ring 59, the seal member 56 and the tubular barrier
member 30 are in tight contact with the tubular needle seat 41.
Thus, the clearance may not exist therebetween to minimize
trapping of medicine or blood within the barrel 20 after use.
2. By virtue of the first and second frictional forces and
the abutment of the surrounding front end wall 411 against the
surrounding abutment wall 213, the tubular needle seat 41 can
be retained firmly in the retaining area during use. In addition,
once the tubular needle seat 41 is released from the tubular
barrier member 30 by a pushing force applied to the tubular
barrier member 30, the tubular needle seat 41 can be suctioned
smoothly and easily into the cavity 500.
3. After use, the needle seat 41 and the needle cannula 42
can be retracted into the cavity 500 of the plunger body 54
without the application of a pulling force to the plunger 50.
Thus, the plunger body 54 can remain in the rear passageway 221
of the barrel 20, thereby facilitating the disposal of the
disposable syringe.

CLAIMS:
1. A disposable syringe including:
a needle cannula (42),
a tubular needle seat (41) including a hub portion (410)
which is disposed to fix said needle cannula (42) therein,
a barrel (20) having an inner surrounding barrel wall
surface which surrounds an axis (X) and which confines a
passage, said passage having rearward and forward openings
(232,231) which are disposed opposite to each other in a
longitudinal direction parallel to the axis (X), and
a plunger (50) which, in the use position, is disposed to
be movable in said passage, characterized in that:
said inner surrounding barrel wall surface of said barrel
(20) including a larger-diameter segment (22) and a
smaller-diameter segment (21) which confine rear and front
passageways (221,210), respectively, and which are disposed
proximate to said rearward and forward openings (232,231),
respectively, to form a surrounding shoulder portion (222)
therebetween, said smaller-diameter segment (21) including
a front surrounding region (211) and a rear surrounding region
(212) which is proximate to said surrounding shoulder portion
(222) and which is of a larger dimension than that of said
front surrounding region (211) so as to form a surrounding
abutment wall (213) therebetween, said larger-diameter
segment (22) including proximate and distal surrounding
regions opposite to each other in the longitudinal direction
and respectively proximate to and distal from said surrounding

shoulder portion (222), said proximate surrounding region
having a retaining area which is spaced apart from said
surrounding shoulder portion (222) in the longitudinal
direction;
a tubular barrier member (30) which includes front and rear
surrounding edge portions (33,34) opposite to each other in
the longitudinal direction and which includes inner and outer
barrier wall surfaces (31,35) opposite to each other and
surrounding the axis (X) , said outer barrier wall surface (35) ,
in a position of use, being retained at said retaining area
by virtue of a first frictional force generated therebetween
while in water-tight engagement with said proximate
surrounding region, thereby partitioning said rear passageway
(221) into a compressible chamber (26) which confronts said
surrounding shoulder portion (222), and an accommodation
chamber (27) which confronts said rear surrounding edge
portion (34), said inner barrier wall surface (31) having a
grip segment;
said hub portion (410) of said tubular needle seat (41)
having a surrounding front end wall (411) extending radially
relative to the axis (X),
said tubular needle seat (41) further including
a surrounding gripped portion which extends from said
hub portion (410) in the longitudinal direction and away
from said surrounding front end wall (411), and which
is retained at said grip segment by virtue of a second
frictional force generated between said surrounding

gripped portion and said grip segment when said
surrounding front end wall (411) abuts against said
surrounding abutment wall (213) and when said needle
cannula (42) is disposed outwardly of said forward
opening (231), and
an anchoring portion (412) extending from said
surrounding gripped portion in the longitudinal
direction and away from said hub portion (410) ;
said plunger (50) including
a plunger body (54) which includes a top end wall (541)
disposed movably to abut against said rear surrounding edge
portion (34) of said tubular barrier member (30), and a
bottom end wall (542) disposed opposite to said top end wall
(541) in the longitudinal direction and extending outwardly
of said rearward opening (232) so as to be manually operable,
said top end wall (541) having an inner peripheral edge
portion (543) which surrounds the axis (X) and which defines
a cavity (500) therein, said cavity (500) extending along
the axis (X) and towards said bottom end wall (542) to
contain a fluid at a reduced pressure, and
a seal member (56) disposed to be sealingly attached to
said inner peripheral edge portion (543) along a sealing
line (566) so as to trap said fluid in said cavity (500),
said sealing line (566) being configured such that when a
pushing force greater than the first and second frictional
forces, is manually applied to said bottom end wall (542)
to move said top end wall (541) to abut against said rear

surrounding edge portion (34) of said tubular barrier
member (3 0) , said tubular barrier member (30) is pushed to
move towards said surrounding shoulder portion (222) to
force said grip segment to disengage from said surrounding
gripped portion, so that said anchoring portion (412),
which remains fixedly in place due to abutment of said
surrounding front end wall (411) against said surrounding
abutment wall (213), is exposed to and is impacted by an
impact force from said seal member (56) along the axis (X)
so that said sealing line (566) is ruptured, thereby
releasing said seal member (56) from said plunger body (54) ,
and thereby permitting said tubular needle seat (41) to be
forced into engagement with said seal member (56) to be
subsequently suctioned into said cavity (500) due to a
pressure difference between the ambient atmosphere and the
reduced pressure.
The disposable syringe as claimed in wherein Claim 1, characterized in that said
barrel (20) has an outer surrounding barrel wall surface (23)
which has a rib portion (235) extending in the longitudinal
direction and disposed at said front surrounding region (211)
adjacent to said forward opening (231), said disposable
syringe further comprising a tip protector (43) which has
a sleeve end (433) disposed to sleeve on said outer
surrounding barrel wall surface (23) , said sleeve end (433)
including a groove portion which mates with said rib portion
(235) to result in a splined engagement between said tip
protector (43) and said outer surrounding barrel wall surface

(23), thereby ensuring secure shielding of said needle
cannula (42).
3 . The disposable syringe as claim in wherein Claim 1, characterized in that one
of said proximate surrounding region in said retaining area
and said outer barrier wall surface (35) is formed with a
first retaining groove (350) , and the other one of said
proximate surrounding region in said retaining area and said
outer barrier wall surface (35) is formed with a first
retaining protrusion (24) which engages retainingly said
first retaining groove (350) to generate the first frictional
force when said outer barrier wall surface (3 5) is in the
position of use;
one of said grip segment of said inner barrier wall surface
(31) and said surrounding gripped portion of said tubular
needle seat (41) is a second retaining groove (320), and the
other one of said grip segment of said inner barrier wall
surface (31) and said surrounding gripped portion of said
tubular needle seat (41) is a second retaining protrusion
(414) which engages retainingly said second retaining groove
(320) to generate the second frictional force when said
surrounding front end wall (411) abuts against said
surrounding abutment wall (213).
4 . The disposable syringe as claim in wherein Claim 3 , characterized in that said
surrounding front end wall (411) includes a sealing member
(70) which is in air-tight engagement with said rear
surrounding region (212) so as to maintain air-tightness of
said compressible chamber (26), said compressible chamber

(26) being filled with a fluid, said hub portion (410) of
said tubular needle seat (41) having a plurality of through
holes (416) which are distal from said surrounding front end
wall (411) in the longitudinal direction, which are formed
therethrough to be in fluid communication with said
compressible chamber (26), and which extend in the
longitudinal direction such that when said tubular barrier
member (30) is moved towards said surrounding shoulder
portion (222) , said fluid is forced to flow into said through
holes (416), thereby enforcing said anchoring portion (412)
to move toward said cavity (500) so as to increase the impact
force.
5. The disposable syringe as claimed in wherein claim 4, characterized in that said
sealing member (70) is made from an elastomeric material,
and has an axial hole (711,721) extending along the axis (X)

to engage fittingly said needle cannula (42) therein.
6. The disposable syringe as claimed in wherein Claim 4, characterized in that said
inner barrier wall surface (33) is formed with a deformable
sealing portion (381) which is in air-tight engagement with
said hub portion (410) of. said, tubular needle seat (41) .

7. The disposable syringe as claimed in Claim 1 or 4, further characterized
by a biasing member (60) disposed in said front surrounding
region (211) to bias said tubular needle seat (41) toward
said seal member (56)
8. The disposable syringe as claimed in wherein Claim 3, characterised in that said
front surrounding edge portion has a surrounding groove (39)
surrounding the axis (X) so that said inner barrier wall

surface (31) more is deformable in radial directions relative
to the axis (X).
9. The disposable syringe as claimed in wherein Claim 3, eharacterized in that said
inner barrier wall surface (31) is divergent from said grip
segment to said front surrounding edge portion (33) to
prevent friction contact between said inner barrier wall
surface (33) and said hub portion (410) of said tubular needle
seat (41) when said tubular needle seat (41) is suctioned
into said cavity (500).
10 . The disposable syringe as claimed in wherein Claim 1, characterized in that said
plunger body (54) has a surrounding sealing ring (59) which
is disposed adjacent to said top end wall (541) , which
surrounds the axis (X) , and which is slidable on and in
air-tight engagement with said larger-diameter segment (22)
of said inner surrounding barrel wall surface.
11. The disposable syrrnge as claimed in wherein Claim 1, characterised "> n that said
seal member (56) has an engaging recess (563) which confronts
said anchoring portion (412) and which extends in the
longitudinal direction so as to engage said anchoring portion
(412) when said seal member (56) is released from said plunger
body (54), and a third retaining groove (565) which is
disposed in said engaging recess (563) and which extends in
a radial direction relative to the axis (X) , said anchoring
portion (412) having a third retaining protrusion (415) which
is disposed to be retained in said third retaining groove
(565) when said anchoring portion (412) engages said engaging
recess (563) such that said seal member (56), together with




said tubular needle seat (41) , is suctioned into said cavity
(500).
12.The disposable syringe as claimed in wherein Claim 11, characterized in that
said cavity (500) includes front and rear cavity segments
(51,52) which are disposed proximate to said top and bottom
end walls (541,542), respectively, and which have smaller
and larger inner diameters, respectively, said seal member.
(56) having an outer surrounding seal surface (564) which
is configured to be kept in slidable contact and air-tight
engagement with said inner peripheral edge portion (543) when
said seal member (56) is suctioned in said front cavity
segment (51).
13. The disposable syringe as claimed in wherein Claim 12, characterized in that
said plunger (50) further includes a plurality of barrier
ribs (58) , each of which is disposed adjacent to said bottom
end wall (542) and which extends from said inner peripheral
edge portion (543) radially and toward the axis (X) so as
to trap said tubular needle seat (41) when said tubular needle
seat (41) is forced towards said bottom end wall (542).
14.The disposable syringe as claimed in wherein Claim 12, characterized in that
said plunger body (54) further includes an outer peripheral
wall surface (544), and a plurality of rib plates (549) which
are formed on said outer peripheral wall surface (544) at
said front cavity segment (51) , and which are flush with said
outer peripheral wall surface (544) at the rear cavity
segment (52).
15 . The disposable syringe as claimed in wherein Claim 1, characterized in that said

inner surrounding barrel wall surface is spaced apart from
said needle cannula (42) in radial directions relative to
the axis (X) at said forward,opening (231) to define a
surrounding clearance therebetween.
16.The disposable syringe as claimed in wherein Claim 15, further characterized
by a plurality of ribs (237) which are disposed on said inner
surrounding barrel wall surface and which are angularly
displaced from one another, each of said ribs (237) extending
towards said needle cannula (42), an air duct (236) being
formed between two adjacent ones of said ribs (237) to
communicate said passage with the ambient atmosphere.
17. The disposable syringe as claimed in wherein Claim 1, further characterized by
two injection limiting protrusions (545,25) which are
disposed on said plunger body (54) adjacent to said bottom
end wall (542) and said larger-diameter segment (22) adjacent
to said rearward opening (232) respectively, and which abut
against each other when said top end wall (541) reaches said
rear surrounding edge portion (34) so as to limit an extent
of an injection course.
18.The disposable syringe as claimed in wherein Claim 1, characterized in that said
bottom end wall (542) has an opening which is in fluid
communication with said cavity (500), said plunger (50)
further including an end cap (57) which is disposed to cover
said opening and to be in air-tight engagement with said
bottom end wall (542).
19.A disposable syringe including:
a needle cannula (42) ,

a tubular needle seat (41) including a hub portion (410)
which is disposed to fix said needle cannula (42) therein,
a barrel (20) having an inner surrounding barrel wall
surface which surrounds an axis (X) and which confines a
passage, said passage having rearward and forward openings
(232,231) which are disposed opposite to each other in a
longitudinal direction parallel to the axis (X), and
a plunger (50) which, in the use position, is disposed to
be movable in said passage, characterized in that:
said inner surrounding barrel wall surface of said barrel
(20) including a larger-diameter segment (22) and a
smaller-diameter segment (21) which confine rear and front
passageways (221,210), respectively, and which are disposed
proximate to said rearward and forward openings (232,231),
respectively, to form a surrounding shoulder portion (222)
therebetween, said smaller-diameter segment (21) including
a front surrounding region (211) and a rear surrounding region
(212) which is proximate to said surrounding shoulder portion
(222) and which is of a larger dimension than that of said
front surrounding region (211) so as to form a surrounding
abutment wall (213) therebetween, said larger-diameter
segment (22) including proximate and distal surrounding
regions opposite to each other in the longitudinal direction
and respectively proximate to and distal from said surrounding
shoulder portion (222), said proximate surrounding region
having a retaining area which is spaced apart from said
surrounding shoulder portion (222) in the longitudinal

direction;
a tubular barrier member (30) which includes front and rear
surrounding edge portions (33,34) opposite to each other in
the longitudinal direction and which includes inner and outer
barrier wall surfaces (31,35) opposite to each other and
surrounding the axis (X) , said outer barrier wall surface (35),
in a position of use, being retained at said retaining area
by virtue of a first frictional force generated therebetween
while in water-tight engagement with said proximate
surrounding region, thereby partitioning said rear passageway
(221) into a compressible chamber (26) which confronts said
surrounding shoulder portion (222), and an accommodation
chamber (27) which confronts said rear surrounding edge
portion (34), said inner barrier wall surface (31) having a
grip segment, said compressible chamber (26) being filled with
a fluid;
said hub portion (410) having a surrounding front end wall
(411) extending radially relative to the axis (X), said
surrounding front end wall (411) including a sealing member
(70) which is in air-tight engagement with said rear
surrounding region (212), said inner barrier wall surface (31)
of said tubular barrier member (30) being formed with a
deformable sealing portion (381) which is in air-tight
engagement with said hub portion (410) of said tubular needle
seat (41) so as to maintain air-tightness of said compressible
chamber (26), said hub portion (410) further having a
plurality of through holes (416) which extend from said

surrounding front end wall (411) in the longitudinal direction
and which are formed therethrough to be in fluid communication
with said compressible chamber (26) ;
said tubular needle seat (41) further including
a surrounding gripped portion which extends from said
hub portion (410) in the longitudinal direction and away
from said surrounding front end wall (411) , and which is
retained at said grip segment by virtue of a second
frictional force generated between said surrounding
gripped portion and said grip segment when said sealing
member (70) abuts against said surrounding abutment wall
(213) and when said needle cannula (42) is disposed
outwardly of said forward opening (231), and
an anchoring portion (412) extending from said
surrounding gripped portion in the longitudinal
direction and away from said hub portion (410);
said plunger (50) including
a plunger body (54) which includes a top end wall (541)
disposed movably to abut against said rear surrounding edge
portion (34) of said tubular barrier member (30), and a
bottom end wall (542) disposed opposite to said top end wall
(541) in the longitudinal direction and extending outwardly
of said rearward opening (232) so as to be manually operable,
said top end wall (541) having an inner peripheral edge
portion (543) which surrounds the axis (X) and which defines
a cavity (500) therein, said cavity (500) extending along
the axis (X) and towards said bottom end wall (542), and

a seal member (56) attached to said inner peripheral edge
portion (543) along a sealing line (566), said sealing line
(566) being configured such that when a pushing force
greater than the first and second frictional forces, is
manually applied to said bottom end wall (542) to move said
top end wall (541) to abut against said rear surrounding
edge portion (34) of said tubular barrier member (30), said
tubular barrier member (30) is pushed to move towards said
surrounding shoulder portion (222) to compress said fluid
in said compressible chamber (26) into said through holes
(416), thereby generating a pressure force in the
longitudinal direction on said surrounding gripped portion
and forcing said grip segment to disengage from said
surrounding gripped portion, so that said anchoring portion
(412), which remains fixedly in place due to abutment of
said sealing member (70) against said surrounding abutment
wall (213) , is exposed to and is impacted by an impact force
from said seal member (70) along the axis (X) such that said
line (566) is ruptured, thereby releasing said seal member
(56) from said plunger body (54), and thereby permitting
said tubular needle seat (41) to be forced by the pressure
force into engagement with said seal member (56) to be
subsequently moved into said cavity (500).

A disposable syringe includes a tubular barrier member (30)
retained in a rear passageway (221) of a barrel (20). A tubular
needle seat (41) for fixing a needle cannula (42) is retained
on the barrier member (30), and abuts against an abutment wall
(213) in the front passageway (210) of the barrel (20) while
the needle cannula (42) is disposed outwardly of the barrel (20).
A plunger (50) is slidable in the rear passageway (221), and
has a seal member (56) to seal a cavity (500) confined in a plunger
body (54) and containing a fluid at a reduced pressure. When
a pushing force applied to the plunger body (54) moves the
barrier member (30) against the first and second frictional
forces, the needle seat (41) is released, and the seal member
(56) is ruptured, so that the needle seat (41) and the needle
cannula (42) are suctioned into the cavity (500) due to the
pressure difference between the ambient atmosphere and the
reduced pressure.

Documents:

594-KOL-2003-(23-08-2012)-FORM-27.pdf

594-KOL-2003-FORM-27.pdf

594-kol-2003-granted-abstract.pdf

594-kol-2003-granted-claims.pdf

594-kol-2003-granted-correspondence.pdf

594-kol-2003-granted-description (complete).pdf

594-kol-2003-granted-drawings.pdf

594-kol-2003-granted-examination report.pdf

594-kol-2003-granted-form 1.pdf

594-kol-2003-granted-form 18.pdf

594-kol-2003-granted-form 2.pdf

594-kol-2003-granted-form 26.pdf

594-kol-2003-granted-form 3.pdf

594-kol-2003-granted-reply to examination report.pdf

594-kol-2003-granted-specification.pdf


Patent Number 227618
Indian Patent Application Number 594/KOL/2003
PG Journal Number 03/2009
Publication Date 16-Jan-2009
Grant Date 14-Jan-2009
Date of Filing 18-Nov-2003
Name of Patentee MING-JENG SHUE
Applicant Address NO. 14, LANE 8, CHUNG-1, ST. HSI DIST., TAICHUNG CITY
Inventors:
# Inventor's Name Inventor's Address
1 MING-JENG SHUE NO. 14, LANE 8, CHUNG-1, ST. HSI DIST., TAICHUNG CITY
2 DEBORAH HUANG 7F, NO. 5, SEC. 3, LIU-CHUN E., ST. CHUNG DIST., TAICHUNG CITY
PCT International Classification Number A61M 5/32
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 NA