Title of Invention

A FILTER FOR PURIFICATION OF AIR AND A CIGARETTE INCORPORATING IT

Abstract The invention discloses a filter for the purification of air comprising a filter material characterised in that, the filter material comprises particles of a foam, the foam comprising cavities and interstitial spaces situated outside of the cavities, the cavities being defined by walls, the walls of the cavities being composed of a cross-linked polymer and possible- additives, the average largest dimension of the cavities being in the range of 30-350 μm, a considerable part of the cavities comprising two or more perforations in their walls, the perforations having an average diameter in the range of 5-300 μm, a considerable part of the perforations of adjacent cavities being positioned with respect to each other such that a continuous, non-linear path is formed, the foam having a porosity of at least 45 vol. % the porosity being defined as the volume percentage, based on the total volume of the foam, of that part of the foam accessible to matter passing through the foam, and the foam having a specific surface in the range of 0.1-15 m2/g.
Full Text PROCESS FOR PRODUCTION AN OPEK CELLED FOAM
A FILTER FOR PURIFICATION OF AIR AND A CIGARETTE
INCORPORATING IT
Field of the invention
The invention relates to a foam for purifying and filtrating air, particularly
filtrating toxic compounds, such as for instance tar and polycyclic aromatic
hydrocarbons (PAHs) from tcbacco smoke, and to a method to prepare this
foam.
Background of the invention
The most important filter material used worldwide for purifying and filtrat-
ing tobacco smoke, is cellulose acetate that may or may not be used in
combination with activated carbon.
. The usual filter materials, such as cellulose acetate and activated carbon,
have the drawback of not removing a considerable part of the toxic
compounds, such as tar and PAHs, present in tobacco smoke.
Furthermore a cigarette filter is described in British patent specification GB
755.057, which filter is formed from a urea formaldehyde foam having a
fine foam structure containing cavities that are connected to each other so
that tobacco smoke can flow through them., a filtration effect arising with
respect to tar and nicotine present in the smoke.
The foam from GB 755.057 is prepared by first foaming a foamable liquid
by injection of into it or by surring it. Subsecuentiy the foamed liquid is
transformed into a durable foam by admixing urea, formaldehyde and a
suitable cetalyst with the liquid. Alter that the prepared foam is treated

with an excess of an aqueous urey solution, in oder to thus remove the
smell of formalin,
Subsequently the foam treated with the urea solution is subjected to a
compression process in order to increase the mechanical stability of the
foam and at the same time to ensure that at least some of the hollow
spaces remain intercommunicating. In this way, according to GB 755.057,
a foam material having a skeleton-like fine structure and intricate shape is
produced, comprising a plurality of flow ducts, a relatively low flow
resistance and a substantially improved mechanical stability. Said fine
structure filtrates the aerosol particles that are carried along by the smoke.
A drawback of the method of preparation according to GB 755.057 is that
in the first step, that is to say the foaming of a foamable liquid, mixing
takes place under ill-controllable conditions. As a result it is not possible to
form a foam of a well-defined structure under well-controlled conditions.
Indeed the structure of the foam is of importance to the filtration effect
with regard to tar and nicotine from tobacco smoke. It apoeared to applicant
that the structure of the foam prepared with the method according
to GB 755.057 is not sufficiently effective to filtrate tar and nicotine from
tobacco smoke. For instance the aforementioned structure does indeed
comprise cavities, however including closed cavities which are not accessible
to the aerosol particles curried along by the smoke.
Another drawback of the method of preparation according to GE 755.057
is that after preparation of the urea formaldehyde-based foam, said foam
has yet to be subjected to a compression process in order to obtain a well-
filtrating loam for a cigarette filter, by breaking the walls of the cavities.
Furthermore, in the Italian patent specification IT 574.416 a method for
preparing a urea resin filter mass for the removal of nicotine and tar and

other products from tobacco smoke is described, of said method a mixture
of a urea formaldehyde solution, a foaming agent, an acid and finely powdered
SiO2 gel is stirred until a thick foam iorrns, which is then allowed to
solidify and is dried. SiO2 gel is a strong nicotine-bonding agent.
A drawback of the method according to IT 574,416 is that a SiO2 gel has
to be used to obtain a sufficient filtration effect for the final foam product.
Another drawback is that mixing takes place under ill-controllable condi-
tions so that, just like in the method of preparation according to GB
755.057, it is not possible to form a foam of well-defined structure.
Summary of the invention
It is an object of the invention to provide a foam for purifying and filtrating
air, particularly filtrating toxic compounds, such as for instance tar and
PAHs, from tobacco smoke, the foam having such a structure that the
poiiutions are filtrated from the air to a considerable degree.
Surprisingly the above-mentioned object is achieved with a foam
comprising cavities and interstitial spaces situated outside of the cavities,
the cavities being defined by walls, the walls of the cavities being composed
of a crosslinked polymer and possible additives, the average largest
dimension of the cavities being in the range of 30-350 μm, a considerable
part of the cavities comprising two or more perforations in their walls, the
perforations having an average diameter in the range of 5-300 μm, a
considerable part of the perforations of adjacent cavities being positioned
with respect to each other such that a continuous, non-linear path is
formed, the foam having a porosity of at least 45 vol.% the porosity being
defined as the volume percentage, based on the total volume of the foam,
of that part of the foam accessible to matter passing through the foam,
and the foam having a specific surface in the range of 0.015 m2/g.
The foam according to the invention has the advantage of having such a

structure that the toxic compounds from tobacec smoke can be filtrated to
a high degree. The advantageous use of the foam as filler material for
cigarettes is further elucidated below.
Short description of the figures
The invention will now be described on the basis of the attached figures in
which:
figure 1 is a scanning electron-microscopic (SEM ) recording of the foam
according to the invention (magnification 90x),
figure 2 is a SEM recording of cellulose acetate filter material (magnifica-
tion 200x),
figure 3 is a SEM recording of the urea formaldehyde-based foam according
to GB 755.057 (magnification 240x),
figure 4 is a SEM recording of a certain embodiment of the foam according
to the invention (magnification 240x),
figure 5 is a SEM. recording of another embodiment of the foam according
to the invention (magnification 160x),
figure 6 is a schematic view of an injection device that can be used in the
preparation of the foam according to the invention.
figure 7 shows two different cross-sections of an injection device used in
the preparation of the foam according to the; invention, in which figure 7B
shows a cross-section that is perpendicular to the line A-A' in figure 7/A.
figure 8 shows a test arrangement used in a continuous smoking test for
testing filters comprising the foam; according to the invention or cellulose

acetate,
figure 9 shows a test arrangement used in a discontinuous smoking test for
testing filters comprising the foam according to the invention or cellulose
acetate, and
figure 10 shows the results with regard to the removal of tar by a cellulose
acetate filter and by filters comprising the foam according to the invention.
Three-dimensional colour recordings, corresponding to figures 1-5, and 3D-
spectacles are open for inspection at the office with which the present
application has been filed.
Detailed description of the invention
Referring to figure 1 the structure of the foam according to the invention is
described. Figure 1 regards a SEM recording with whicn the structure is
shown in a three-dimensional manner.
The structure of the foam according to the invention on the one hand
comprises cavities, surrounded by walls, and on the other hand spaces
situated outside of the cavities, so-called interstitial spaces.
In the art of foaming the aforementioned cavities are also referred to as
'bubbles', 'cells', 'spheres' and the like. The cavities of the foam according
to the invention often do not have the ideal shape of a sphere. They may
for instance also have an ellipsoidal, spheroidal or another rhermodynamically
advantageous shape.
The walls of the cavities; are composed of a crosslinked polymer and
possible additives. In the art a crosslinked polymer is also referred to as
'network polymer'. Preferably the crosslinked polymer is a synthetic
organic copolymer, such as for instance a urea formaldehyde-based

copolymer. The crosslinked oolymer may however aiso for instance be a
polyurethane.
A considerable part, preferably more than 90%, of the walls of the cavities
of the foam according to the invention comprise two or more perforations.
In the art such perforated cavities are also referred to as 'open cells', 'open
spheres', 'pores' and the like. Furthermore cavities that do not comprise
any perforation are referred ":o as 'closed cells', 'closed spheres' and the
like. The percentage of closed cavities in the foam according to the
invention is relatively low, preferably lower than 10%. Most preferably the
foam comprises open cavities only. Furthermore, the foam also comprises
a low percentage of cavities which only comprise one perforation, such
cavities limiting the flow of tobacco smoke through a filter comprising the
foam.
The average largest dimension of the cavities in the foam according to the
invention is in the range of 30-350 μm, preferably 50-250 μm. By 'largest
dimension' is here meant the longest wall-to-wall distance within a cavity.
The average diameter of the perforations in the walls of the cavities in the
foam according to the invention is in the range of 5-300 μm, preferably 5-
200 /vm, more preferably 10-200 μm and most preferably 10-100 μm. A
considerable part, preferably more than 40% and particularly more than
80%, of the perforations of adjacent cavities are positioned with respect to
each other or connected to each other such that a continuous, non-linear
path is formed. By 'continuous path' is meant that tobacco smoke can flow
through a filter, comprising the foam according to the invention, from the
beginning to the end cf the filter. By 'non-linear path' is meant that
aforementioned flow path is not a straight duct but a winding path
Without being limited by any theory, it it expected that an aerosol particle
present in tobacco smoke, such as for instance a tar containing aerosol

particle, traversing a continuous, non-linear path as defined above, can,
after traversing a first cavity, be slowed down by colliding against the wall
of a next cavity. Tobacco srnoke, that leaves the mouthpiece of a cigarette
in the direction of the bronchial tubes, may contain 1O5-1O10 tar containing
aerosol particles per ml, varying in diameter from 0.1 to 1.0 μm (Baker,
1999). As a result the aerosol particle is able to adhere to the wall in the
next cavity. Because of this the aerosol particle is incorporated in the
cavity. It is not ruled out, however, that aerosol particles can also be
incorporated in the interstitial spaces.
As indicator in the quantitative sense for the filtration effect with regard to
aerosol particles present in tobacco smoke of a foam, such as the foam
according to the invention, the permeability of the foam can be used. Said
permeability is determined by the filtration coefficient K.
The filtration coefficient K according to the Kozeny-Carman relation
depends on the following three parameters:

in which k represents a measure of the winding o1 the flow path (or
labyrinth factor), e represents the porosity and A,.., represents the; specific
surface.
As appears from the Kozeny-Carman relation shown above, the filtrating
effect is predominantly determined by the porosity and the specific surface.
The porosity of a foam is defined here as the volume percentage, based on
the total volume of the foam, of that part of the foam accessible to matter
passing through the foam, in a system solely consisting of closed spheres,
the porosity solely regards the interstitial spaces stuated outside of the
spheres. On the other hand in a system solely consisting of open spheres,

the porosity regards both the interstitial spaces situated outside of the
spheres and the spaces within the spheres themselves.
The porosity, as defined above, can be measured by saturating a foam
with for instance an organic solvent such as hexanol. It is subsequently
determined how large the weight and volume of the solvent incorporated in
the foam are. The percentual ratio of said determined volume with regard
to the total volume of the foam, represents the porosity as defined above.
The porosity of the foam according to the invention, as defined above and
as determined in the manner described above;, is at least 45 vol.%. A
porosity in the range of 45-99 vol.% is preferred. More preferably the
porosity is at least 60 vol% or in the range of 80-99 vol.%.
The specific surface of the foam according to the invention is 0.1-15 m2/g.
Preferably the specific surface is in the range of 3-15 m2/g. The specific
surface has been determined by means of nitrogen gas adsorption at
-196°C according to the well known BET-method developed by Brunauer,
Emmett and Teller.
The above-mentioned quantitative parameters are no parameters by means
of which the filtrating effect with regard to aerosol particles present in
tobacco smoke of the foam according to the invention can be predicted
with absolute certainty. All properties of the foam, both those that can
only be expressed in qualitative sense and those that can also be
expressed by quantitative parameters, contribute to said filtrating effect.
The actual filtrating effect of the foam according 1c the invention has been
determined by carrying out smoking experiments (see test examples).
Below other properties of the foam according to the invention are discussed.

The structure of the foam according to the invention is characterized in
that it lacks orientation in it that means that the distribution of the size of
the cavities over the entire structure is the same. Said distribution is a
random distribution. This means that there is no regularity in the
distribution of the size of the cavities. For instance the cavities do not all
have one and the same value for the largest dimension, as defined above.
On the contrary, said largest dimension varies from 30 to 350 μm.
Therefore an 'average' largest dimension is meant here.
What was discussed above regarding the distribution of the largest
dimension of the cavities, also holds good for the distribution over the
entire structure of the diameter of the perforations present in the wall of
the cavities. Accordingly an 'average' diameter is meant here.
The shape of the aforementioned perforations may in general be characterized
by the length/width ratio. The shape of the perforations in the
cavities of the foam according to the invention may vary from circular
(isodiarnetric) to angular. Furthermore the length/width ratio of said
perforations can be such that there can be question of a 'burst-like' shape
of the perforations.
The specific mass of the foam according to the invention in dry condition
can be in the range of 5-100 Kg/m3. A specific mass in the range of 5-60
or 10-30 kg/m2 is preferred. More preferably the specific mass is in the
range of 10-50 kg/m3.
The structure of the foam according to the invention is also determined by
the method of its preparation, particularly' the method of mixing when
foaming a foaming agent, in said method of mixing, in which air is mixed
with the foaming agent, a plurality of inert mixing bodies having a certain
dimension are used Glass, splerical mixing bodies, such as for instance
glass beads, can be used as inert mixing bodied.

When using relatively small beads, according to the invention a foam is
formed of which a SEM recording is shown in figure 4 (bead diameter - 4
mm). From figure 4 it appears that the proportion of the perforations in the
surface of the walls of the cavities is relatively small.
When using relatively large beads, according to the invention a foam is
formed of which a SEM recording is shown in figure 5 (bead diameter =
10 mm). From figure 5 it appears that the proportion of the perforations in
the surface of the walls of the cavities is relatively large.
It appeared to applicant that when using beads having a relatively very
large diameter, for instance larger than 15 mm, the cavities are perforated
to such a strong degree that a very thin foam is formed. A thin foam is a
foam of which the walls of the cavities are not self-carrying. The mechan-
ical stability of such a thin foam is relatively low. Additionally the specific
surface decreases. The porosity remains almost the same. When using
beads of a relatively very small diameter, for instance smaller than 2 mm,
the opposite effect occurs, on the understanding that also the porosity
remains almost the same.
In the following a method is described that can be used for the preparation
of the foam according to the invention.
In the aforementioned method an injection device is used that is
schematically shown in figure 6. In the art such ar injection device is also
referred to a jet pipe.
To a mixing part 7 of the aforementioned injection device under a certain
pressure via an inlet 2. and a venture 4, air is supplied and via an intel 3 and
a venture 6, a foaming agent solution is supplied. The mixing part 7 is tilled
with a plurality of inert mixing bodies having dimensions in the range of 2
to 15 mm (not shown in figure 6'. As mentioned above, glass, spnerical

mixing bodies, such as for instance glass beads, can be used as inert,
mixing bodies. Preferably glass beads having a diameter in the range of 4
to 10 mm are used.
In the mixing part 7 the foaming agent solution is foamed so that a non-
cured foam is formed. This foam is led to a reaction part S. Simultaneously
a prepolymer solution is supplied under a certain pressure to the reaction
part 8 via an inlet 1 and a venture 5. A. crosslinking or polymerization
catalyst, such as for instance an acid catalyst, may be supplied, preferably
together with the foaming agent solution to the mixing part 7.
As 'prepolymer' for instance a urea formaldehyde precondensate or for
instance polyurethane forming reagents can be used. When a solution of a
urea formaldehyde precondensate is used, an additional amount of urea is
preferably incorporated in this solution (also see GB 755.057 discussed
above). By varying the amount of additional urea, the density and
brittleness of the foam can be adjusted.
It is preferred to supply the foaming agent solution and the prepolymer
solution to the injection device at an equal throughput speed (debit), resulting
in a volume ratio between both solutions of 1:1. The aforementioned
solutions may optionally comprise additives, such as additives tc improve
the foaming properties of the foaming agent solution and/or improve the
adsorption properties of the foam with regard to substances molecularly
present in the gas phase, such as for instance surfactants. Other possible
additives to for instance improve the adsorption properties are fillers and
pigments, such as for instance silica gel, titanium oxide, activated carbon
and the like.
In the reaction part 8 s copclynerization reaction takes place by which a
crosslinked polymer or network polymer is being termed. The non-cured
foam is converted into a curable foam by this reaction. The specific struc-

ture of the foam as formed in the mixing part. 7 and the reaction part 8 is
then fixated.
The curable foam formed in the reaction pari 8 finally leaves the injection,
device via an outlet 9, at which moment the curable foam in the meantime
may have been partially cured. Subsequently this foam is dried to the air
and possibly after-heated at a temperature of approximately 40°C, so that
a completely cured foam is formed and small polyformaldehyde residues
that may still be present are removed.
The foam according to the invention can be ground into a powder.
Preferably such a powder has a particle size in the range of 0.1 to 2 mm.
The powder can be incorporated as filter material in a filter for filtrating or
purifying air in order to remove pollutions such as toxic compounds from
the air. Instead of the powder also the non-ground foam as such can be
incorporated as filter material in the filter.
In addition to the foam or powder according to the invention a filter, as
defined above, may also comprise organic polymer fibres, such as for
instance cellulose acetate.
Furthermore in a cigarette comprising a mouthpiece and a tobacco column
and in which the mouthpiece is filled with a filter material, the foam or the
powder according to the invention can be used as filter material, possibly
in combination with organic polymer fibres, such as for instance cellulose
acetate. Such a cigarette filter is for filtrating tar and nicotine and other
toxic compounds like PAHs from tobacco smoke.
Examples
Example 1
In order to obtain the foam according to the invention liquids A and B were

first prepared separately.
Liquid A was prepared by nixing 25 kg of a water-soluble urea formal-
dehyde precondensate (Basopor® 293 Pulver available from BASF Neder-
land B.V.), 10 kg of urea and 100 liters of water while stirring for 2 hours
at 35°C.
Liquid B was prepared by mixing 5.5 liters of a foaming agent (Basomol®
514 flussig available from BASF Nederland B.V., which is an aqueous
solution comprising 25 % by weight of phosphoric acid and less than 10 %
by weight of resorcino! and having a pH of 1-2), and 100 liters of water
while stirring for approximate,y 30 minutes at 35CC.
In order to prepare the foam according to the invention use was subse-
quently made of an injection device as shown in figure 7, the general
operation of which has been discussed above in connection with figure 6.
The reference numbers mentioned in figure 7 have the same meaning as
those in figure 6. The mixing part 7 from figure 7 was filled with glass
beads having a diameter of approximately 7 mm.
To the mixing part 7 at a temperature of approximately 35°C, liquid B
under a pressure of 11.5 bar and at a throughput speed of 10 liter/minute
via the inlet 3 and air under a pressure of 5.5 bar via the inlet 2 were
supplied. Because of the mixing a non-cured foam was formed that was
subsequently led to the reaction part 8 to which simultaneously via the
inlet 1 liquid A was supplied under a pressure of 1 1.5 bar and at a throughput
speed of 10 liter/minute. In the reaction part 8 a quick
copolymerization reaction took place at a temperature of approximately
35°C, which reaction was catalyzed by the acid catalyst preser.t in liquid
E, so that a curable foam was formed.
The foam that might have been partially cured, was discharged via the

outlet 9 under atmospheric pressure, dried to the all and subsequently
after-heated at a temperature of approximately 40°C, so that a completely
cured, light-coloured foam was formed. Subsequently the cured foam was
crumbled into a powder.
A SEM recording was taken both from the powder and from the dried and
after-heated foam. The SEM recordings for the powder and the foam
showed a similar structure. The SEM recording for the foam is shown in
figure 1.
Subsequently a number of quantitative parameters for the foam were
determined, in which the parameters were defined and determined in the
manner described above.
The foam had an average largest dimension of the cavities of approximately
275 μm. The perforations in the walls of the cavities were
essentially circular and had an average diameter of approximately 250 μm.
Furthermore the foam had a porosity of approximately 65 vol.%, a specific
surface of approximately 0.8 m2/g and a specific mass of approximately 20
kg/rrr. The other structure properties of the foam in qualitative sense have
already been discussed above.
Example 2
In this example the method as described in example 1 was used, with the
exception that in the preparation of liquid A 2 kg of urea were used and
that in the preparation of liquid B 115 liters of water were used.
The foam thus obtained had an average largest dimension of the cavities of
approximately 275 μm. The perforations in the walls of the cavities were
essentially circular and had an average diameter of approximately 100 μm.
Furthermore the foam had a porosity of approximately S7 vol.%, a specific
surface of approximately 12 m2/g and a specific mass of approximately 20

kg/m3. The other structure properties of the foam in qualitative sense have
already been discussed above ,
Example 3
In this example a polyurethane foam was prepared as a foam according to
the invention while using the method as described in example 1.
Liquid A was an aqueous solution containing 25 kg of polyethylene glycol
(molar mass of about 1000 g/mol), 9 kg of hexamethylene diisocyanate
and 0.1 kg of triethylamine as catalyst. Liquid B was an aqueous solution
containing 2 kg of 1,4-butapediol, 0.4 kg of 1,2,5-hexanetriol and 0.1 kg
of triethylamine &s catalyst. Liquids A and B had an equal volume of 100
litres.
Subsequently a number of quantitative parameters for the foam were
determined, in which the parameters were defined and determined in the
manner described above.
The foam had an average largest dimension of the cavities of approximately
300 μm, in which in additior to a plurality of interstitial spaces having a
diameter of between 200 and 275 μm, large interstitial spaces having a
diameter of approximately 1000 μm were also present. The perforations in
the walls of the cavities essentially had an elongated or 'burst-like' shape
having an average length of approximately 80 μm and an average width of
approximately 20 μm. Said perforations therefore had an average diameter
of 80-20 μm. Furthermore the foam had a porosity of approximately 52
vol.%, a specific surface of approximately 4 m2/g and a specific mass of
approximately 4 8 kg/m3. The relatively low value of the porosity indicates
that this foam contains a considerable number of closed cavities.
Comparative example 1
in this comparative example a urea formaldehyde foam was prepared using

the method described in GB 755.057.
A SEM recording was made of the foam thus obtained which is shown in
figure 3,
Subsequently a number of quantitative parameters were determined for the
foam, in which the parameters were defined and determined in the manner
described above.
The foam had an average largest dimension of the cavities of approximate-
ly 35 μm, in which in addition to predominantly spaces having a largest
dimension in the range of 30-50 μm, also very large spaces having a
largest dimension in the range of 600-700 μm were present. Furthermore
the foam had an average perforation diameter of approximately 30 μm, on
the understanding that there were very few perforations in the walls of the
cavities so that there was no question of a spatial continuum. That means
that in the foam prepared in this comparative example none to very few
perforations of adjacent cavities are positioned with respect to each other
or connected to each other such that a continuous,, non-linear path is
formed, which with the foam according to the invention is indeed the case.
Finally the foam had a porosity of approximately 50 vol.%. a specific
surface of approximately 7 m2/g and a specific mass of approximately SO
kg/m3.
Thus the structure of the foam prepared in this comparative example was
considerably different from the structure of the foam according to the
invention, like for instance with regard to the degree of the cavities being
perforated, which has already been discussed above.
Comparative example 2
To compare the structure of the foam according to the invention to the
structure of cellulose acetate, which is used as filler material in commer-

cially available cigarette fibers, a SEM recording was made of sain cellulose
acetate which is shown in figure 2.
From figure 2 it appears that the cellulose acetate from the aforementioned
cigarette filters has an irregular fibrous structure which clearly differs from
the structure of the foam according to the invention that comprises
perforated cavities.
Test examples
Test methods
Cigarettes
Experiments with tobacco smoke were carried out with filter cigarettes
generally available in retail shops producing 12 mg of tar and 0.9 mg of
nicotine, specified on the packaging. The mouthpiece arranged by the
manufacturer consisted of a filter of 1 20 mg of cellulose acetate (below
referred to as 'CA') in a paper casing. The CA filter was removed from the
paper casing with a pair of tweezers and partially replaced by a powder of
the foam according to the invention, such as a powder of the foam
prepared in example 1 (below referred to as 'network polymer filter
material' or 'NP material') or a powder of the foam prepared in example 3
(below referred to as 'PU material',1.
To that end the NP or PU material was manually reduced with a grater
(boreholes of the grater 1.6-1.8 mm), subsequently dried for 16-20 hours
at 40°C and placed in the original paper casing between the tobacco
column and a halved (60 mg) CA filter on the mouthside. The filter cigarettes
were provided in the mouthpiece with 15 or 30 mg, respectively, of
network polymer or with 15 me of CU materia!. Said filters from now on
are referred to ss NP-15 or NP-30, respectively, or PU-15. Said filler
cigarettes were compared TO specimens of which the filter part in the

mouthpiece (120 mg of CA) were completely left intact, Said filter will
from now on be referred to es 'CA',
Smoking experiments
Filter cigarettes were experimentally smoked under continuous and discon-
tinuous conditions using the "rest arrangements described below.
Continuous smoking
In the research into the effect of continuous smoking, the filter cigarettes
were placed in a test arrangement shown in figure 8 which consisted of
the following parts: water jet pump, flow meter, manometer and absolute
filter.
At the suction side, the water jet pump is connected to an artificial mouth-
piece in the form of a butyl rubber hose having an internal diameter of 8
mm suitable to the filter cigarettes used.
With the flow meter (Sho Rate model 1355, Brooks Instruments BV,
Veenendaal) the air debit was adjusted at 250-330 ml per minute at an
average incineration period of 4.0 to 4.5 minutes and a remaining tobacco
column of 3-5 mm above the filter. (Some experiments were carried out at
500 ml per minute.)
An absolute filter and a manometer are situated between the mouthpiece
and the flow meter. The absolute filter consists of a detachable glass
container with 200 mg of NP in it, which as may be expected is amply
sufficient to remove all particles from tobacco smoke. It is possible with
this absolute filter to determine the quantity of tar that is passed through
the cigarette filter, so that the smoker's exposure to tar can be quantified.
Discontinuous smoking
A standard procedure for the determination of the tar content in discon-

tinuous mechanically smoked cigarettes was originally developed in the
nineteen thirties (Bradford, 1936). In 1969 said method was adopted as
60/2/35 directive by the US Federal Trade Commission (FTC) and has since
been used as legal standard regulation (Pillsbury, 1969). In the present
research said FTC method was used. 35 ml of air was sucked in once per
minute for 2 seconds.
The test arrangement used in discontinuous smoking is shown in figure 9.
In these experiments 6 minutes of incineration period was used, resulting
in on average 3-5 mm of remaining tobacco column above the filter. In the
experiments use was mede of a 50 ml injection syringe with which per
cigarette 35 ml of air was sucked in seven times which was discharged by
means of a side opening. The butyl rubber mouthpiece used for the
cigarette, absolute filter and manometer were the same as in the test
arrangement described under 'continuous smoking'.
From the literature (Djordjevic, 1997) it is known that using the FTC
method on light-cigarettes is no longer representative for the smoking
behaviour. Smoking such cigarettes having a nicotine content lower than
0.9 mg (as mentioned on the packaging) may in practice give rise to a
more frequent inhalation behaviour of smokers. The result is that the
degree of exposure of the smoker's bronchial tubes to tar becomes higher
than shown on the packaging. For that reason it is of importance to gain
an understanding of the activity of the NP filter in case of more inhalations
per minute.
In the present research, for that reason the tar reduction when smoking
according to the standard (60/2/35) FTC directive was compared to the
reduction in a double (refenec to as 30/2/35 FTC directive) and a
quadruple (referred to as 1(5/2/35 FTC directive) inhalation frequency
thereof, respectively.

Determination pressure drop_over the filter
The average pressure drop over the filter cigarettes was measured during
both continuous and discontinuous smoking tests, by an electronic
manometer (R.S. Components Ltd, Corby, Northans, UK). Use was made
here of a 120 ml buffer barrel connected in series with the smoking arran-
gement without absolute filter. Said barrel was provided with a butyl
rubber stopper and an aluminium shrink cap, so that the manometer could
be connected via an injection needle.
Determination of incineration ash of the particles in the smoke after
passing a cigarette filter
Of the smoke that passed the cigarette filter the particles were filtrated off.
Of said particles the incineration ash was determined. This took place with
filter cigarettes that were discontinuously smoked in 6 minutes according
to the 60/2/35 FTC directive. The determination was carried out for the
three filter systems: standard filter of 120 mg of cellulose acetate (CA
control), 15 and 30 mg of network polymer plus 60 mg of CA.
In the determination of the incineration ash, use was made of a flat filter
(Whatman QM-A cross-section 37 mm) on which the solid phase was
collected. The mass increase of the flat filter was determined by weighing,
after 16-20 hours of drying at 40cC.
Determination of tar
Tar from tobacco smoke was extracted with organic solvents from suc-
cessively cigarette mouth piece, butyl rubber hoses and absolute filter.
The successive extractions of cigarette mouthpiece and absolute filter were
carried out with a mixture of 20 ml of ethanol 96%, 20 ml of hexane and
40 ml volume of acetone. The extraction was carried out in screw cap
bottles (136 ml) provided with a teflon coated silicone insert cap. The butyl
rubber mouthpiece, in which the cigarettes were placed during the ex-

periments, was rinsed with triple 1 ml of acetone in the same screw cap
bottle as the absolute filter.
After the screw cap bottles had been placed on a shaking tray (180
strokes a minute, amplitude 5 cm) for 30 minutes, the extracts were
filtrated over a paper folded filter (Schleicher & Schull roodband). The
filtrate was collected in a porcelain tray (0 10 cm), the filter was
subsequently rinsed three times with 20 ml of the same extraction liquid.
After 16-20 hours of evaporation of the extraction liquid at 40°C and
weighing the tar content per cigarette could be determined in which a
correction for nicotine (0.9 mg/cigarette) and blank filter were taken into
account. It was assumed that nicotine is completely or almost completely
removed in the absolute filter.
Determination of PAHs
Polycyclic aromatic hydrocarbons were measured in tobacco smoke that
had passed the cigarette filter. Tne filter cigarettes were smoked in 4.0-4.5
minutes under continuous smoking conditions at an air debit of 500
ml/min.
Three filter systems were examined: standard filter of 120 mg of cellulose
acetate (CA control;, 15 and 30 mg of network polymer (NP), each time
with 60 mg of CA. The sucked in tobacco smoke was consecutively led
through a flat filter (Whatman QM-A 37 mm) and a XAD-2 adsorption
pattern after passing through said three filter system;;.
In this way a separation could be made in the Tobacco smoke between
PAHs in the solid {particle-bound) phase and the PAH? in the gaseous
phase (Chuang el a!., 1990).
Flat filter and XAD-2 pattern were extracted with methanol and

dichloromethane, respectively. After evaporation under nitrogen the extract
was dissolved in 1 ml of acetonitrile. Analysis of this mixture on PAHs was
carried out by means of HPLC. Use was made here of a standard mixture
having 16 PAHs according to the directive of the Environmental Protection
Agency (EPA) for calibration.
Determination of nicotine
After passing the cigarette filter nicotine was measured in tobacco smoke
of filter cigarettes that were smoked discontinuously in 6 minutes accor-
ding to the 60/2/35 FTC directive.
Three filter systems were examined: standard filter of 120 mg of cellulose
acetate (CA control), 15 and 30 mg of network polymer (NP), each time
with 60 mg of CA.
Nicotine, bound to particles or molecularly present in the gaseous phase,
was concentrated on a flat filter (Whatman QM-A 37 mm) and a XAD-4
adsorption pattern, respectively. In this way a separation could be made in
the tobacco smoke between nicotine bound to particles and nicotine
molecularly present: in the gaseous phase (Chuang et al., 1990). For the
analysis of nicotine by means of the gas chromatograph both the flat filter
and the XAD-4 adsorption pattern were ultrasonically (35 kHz, 1 5 minutes)
extracted with ethylacetate.
The pH of cigarette smoke was determined by using the continuous
smoking arrangement described above equipped with a gas washbottle, but
without flow meter, manometer and absolute filter. After absorption of the
cigarette smoke of three cigarettes in a gas washbottle of 250 ml filled
with 100 m! of demiwater, tr.e pH was directly measured in the liquid. Said
pH is defined as pH of cigarete smoke.

Determination of toxicity of cigarette smoke
The general toxicity of the smoke of fillet cigarettes after passing the
mouthpiece was determined by smoking them discontinuously in 6 minutes
according to 60/2/35 FTC directive and collecting the smoke. Said general
toxicity was determined for three filter systems: standard filter of 120 mg
of cellulose acetate (CA control), 15 and 30 mg of network polymer (NP),
each time with 60 mg of CA.
In the determination of the general toxicity use was made of a glass
container with 200 mg of NP, in which the smoke components were
collected after passing the cigarette filter. The content of this filter (200
mg of NP) was extracted with acetone of HPLC quality as described under
'determination of tar'. Said extracts were filtrated over a glasswool filter,
evaporated under nitrogen to 2 ml and subsequently stored in screw cap
bottles at 4°C.
As measure for the general toxicity, the inhibition of the energy metabolism
in cells was determined. This took place with reactivated standard cultures
of Vibrio fischeri; a bacterium which luminesces in a well-functioning citric
acid cycle. The method was carried out in a 96-wel' plate according to a
renovated method (Hamers et al.. 2000).
Determination of toxicity of incineration gases of filter material
The toxicity of tested filter systems themselves (not exposed to tobacco
smoke) was examined in an orientating experiment with complete inciner-
ation of filter material, including paper casing.
The standard filte" of 120 mg of cellulose acetate (CA contrcl) was com-
pared to 30 mg of network polymer fin "his case not in combination with
60 mg of CA). Use was made hero of the butyl rubber mouthpiece
described under 'continuous smoking' and a water jet pump adjusted at 20
liters of air per minute.

After having been incinerated manually with 5. lighter, the incineration
gases of both filter materials; were absorbed in a 250 ml gas washbottle
filled with HPLC quality acetone or demineralised water (in both cases 50
ml). Both absorption liquids were filtrated over glasswool and stored in
screw cap bottles at 4°C. Serving as blank in the V. fischeri assay was the
surrounding air heated with a lighter, which air, after passing for 5 minutes
(total of 100 liters of air) was absorbed in both liquids.
DR-CALUX assay
The chemical-activated luciferase expression (CALUX) assay for substances
activating the dioxin receptor (DR) is a new type of in vitro bioassay
with which the PAH and dioxin specific toxicity of a mixture of compounds
can be quickly and sensitively quantified (Murk, 1998). Use is made here
of a liver tumor cell line from the rat in which the gene that encodes for
luciferase originating from fire flies, has been coupled as reporter to the
activate of the dioxin receptor.
The DR-CALUX assay was carried out with smoke originating from filter
cigarettes that were discontinuously incinerated in 6 minutes according to
the 60/2/35 FTC directive.
Three filter systems were examined: standard filler of 120 mg of cellulose
acetate (CA control), 15 and 30 mg of network polymer (NP), each time
with 60 mg of CA. The solid phase of tobacco smoke, after passing the
cigarette filter, was concentrated in a glass container containing 200 mg of
NP. The content of this filter (200 mg of NP) was extended with acetone
of HPLC quality as described under 'determination of tar'.
Said extracts were filtrated over a glasswool filter and subsequently
evaporated under nitrogen to 2 ml and stored in screw cap bottles at 4°C.
Depending on the incubation period mainly the decomposable PAH-like

compounds or just the stable dioxin-like compounds were quantified. The
DR-CALUX assay was carried out in a luminometer v\/ith 2,3,7,8-tetrachlor-
odibenzo-p-dioxin (TCDD) as standard. The CALUX response was converted
into nanomol TEQs (TCDD equivalents) per ml of refined extract.
Results
PU filter
The PU-15 filter worked only 12% better with regard to tar removal than
the CA filter in a discontinuous smoking experiment, as described above
under 'Test methods'. Below the test results for the NP and CA filters are
discussed in detail.
Tar removal
For a series of discontinuous and continuous smoking experiments with a
final absolute filter, a tar balance over the three filter systems is shown in
table 1. The values shown for each filter system are the average of five
series of six smoked cigarettes (standard deviation the tar content in milligram per cigarette, measured in three filter systems
CA*, NP-15* and NP-30* after continuous and discontinuous [FTC direc-
tives) smoking.


CA: filter with 120 mg of cellulose acetate, NP-15: filter with 15 mg of
network polymer plus 60 mg of cellulose acetate, NP-30: filter with 30 mg
of network polymer plus 60 mg of cellulose acetate.
Number on the left-hand side regards tar in 15 or 30 mg of NP, number
on the right-hand side tar in 60 mg of CA.
Table 1 shows that the collecting of tar in the NP filters is better than in
1he CA filter. Continuous smoking increases the total tar content with
respect to the Federal Trade Commission method by a factor of 2.5 to 3.
Under both smoking conditions it holds good that the NP filters with an
increasing NP content work considerably bettel than the standard CA filter.
As a result the exposure of the smoker to tar is lower. The trays with
evaporated CA, NF-15 and NP-30 filtrate obtained with the FTC method,
shown in figure 10, show this qualitatively well. Figure 10 shows a

qualitative picture of exposure of the smoker to tar in the four, of evaporated
extract originating from the absolute filter (after passing the mouthpiece).
It regards a series o1 three collection sa nples of six filler cigarettes
smoked according to the FTC method. From left to right: CA control, NP-
15 and NP-30.
The quantity of tar that passes through the filter during smoking according
to the standard FTC directive can also be compared to the quantity of tar
that passes through with the double and quadruple frequency, respectively,
of inhalations according to said directive (see table 2). The average inciner-
ation periods here decrease from 6 to 5.5 and 4.5 minutes, respectively. In
all cases a length of the remaining tobacco column of 3-5 mm above the
filter could be maintained.
The values shown for each filter system are the average of three series of
six smoked cigarettes (standard deviation is shown in milligram per cigarette for two filter systems CA* and NP-15
for discontinuous smoking according to the one inhalation per minute FTC
directive, compared to the double and quadruple frequency of said directive.


CA: filter with 120 mg of cellulose acetate, NP-15: filter with 15 mg of
network polymer plus 60 mg of cellulose acetate.
Number on the left-hand side regards tar in 15 mg of NP, lumber on the
right-hand side tar in 60 mg of CA.
With an increased inhalation frequency (FTCx4) the eifectivity of the
network polymer filter increases by a factor of 5. Moreover, the 21 milligram
of tar per cigarette passed tnrough a CA filter is three quarters higher
than the 12 milligram that is specified on the packaging.
As a result of the occurring pressure changes when increasing the inhalation
frequency to two and lour inhalations per minute, the lar content
in the smoke after the CA filter increases (see table 2).
The NP filter appears to be better residant to the often occuring pressure
changes than the CA filter. The quantity of tar in the smoke after the NP
filter is independent of the inhalation frequency.

Pressure drop over the filter
7"o the user it is important to know whether a filter with an improved tar
removal does not involve too high a pressure drop. The pressure drop
measured over the filter for three filter systems in discontinuous smoking
for the three filters CA, NF-15 and NP-30, is 70 mbar, 70 mbar and 90
mbar, respectively. These values are the average of two series of six
smoked cigarettes (standard deviation Under continuous smoking conditions the average pressure drops are
considerably lower. For the CA and the NP-15 filter an average of 6 mbar
was found; the pressure drop over the NP-30 filter was 9 mbar
Incineration ash of the particles in the smoke after passing the cigarette
filter
The incineration ash of the organic and inorganic particles present in
tobacco smoke after passing the filter was measured in discontinuous
smoking. F:or the three filter systems CA, NP-1 5 and NP-30 the incineration
ashes after passing the filter are 15, 4 and 1 mg/cigarette, respectively.
The values shown for each filter system are the average of two series of
six smoked cigarettes (standard deviation Comparison to the values in table 1 shows tnat the incineration ash
passing the mouthpiece of the CA control is twice as greet as the tar
content (7 mg/cigarette).
In addition to what has already been established for tar reduction, the
efficiency in collecting the incineration ashes (particles) for NP filters is
considerably better than the CA control.
Removal of PAHs
The removal of polycyclic aromatic hydrocarbons from tobacco smoke by
means of the network polymer filter was examined under continuous

smoking conditions. The values shown for each filter system are the
average of three cigarettes. Table 3 shows the total of 16 FrPA-PAHs (total-
PAHs) and the sum of 6 carcinogens (c-FAHs) in microgram (μg) per
cigarette, sampled in tobacco smoke under continuous smoking conditions
after passing through CA*, NP-15* and NP-30*.

CA: filter with 120 mg of cellulose acetate, NP-15: filter with 15 mg of
network polymer plus 60 mg of cellulose acetate, NP-30: filter with 30 mg
of network polymer plus 60 mg of cellulose acetate.
The total-PAHs have been calculated by the summation of the 16 EPA-
PAHs. Of 6 of these PAHs the carcinogenicity is known among which the
two most carcinogenic PAHs occurring in tobacco smoke, namely ben-
2o(a)pyrene and dibenzo(ah)anthrecene (Hoffmann, 1997). The c-PAHs are
the sum of said 6 PAHs.
Table 3 shows that PAHs in tobacco smoke of the CA fiiter have a

substantially (94%) particle-bound character. Such a distribution of non-
volatile PAHs in the particle phase and molecularly present in the gaseous
phase of tobacco smoke corresponds to what is mentioned about that in
the literature (Liang and Pankow, 1996).
Of the total-PAHs in the control two-thirds are fluoranthene and pyrene,
present in the particle pnase with 6.8 and 4.6 μg per cigarette, respectively.
Naphthalene, total of 0.6 μg per cigarette., is the most volatile compound
in the series of measured total-PAHs (see table 3) and is for 80%
molecularly present in the gaseous phase.
Said three polycyclic aromatic hydrocarbons, as regard both mass
concentration and mutual proportion, are considered characteristic to
tobacco smoke (Baker, 1999).
Benzo(a)pyrene and dibenzo(ah)anthracene are quantitatively the most
important as carcinogenic PAHs in tobacco smoke (Hoffmann, 1997). Both
compounds are dominantiy present in the particle phase of the tobacco
smoke examined, with a total quantity of 0.4 and 1.6 microgram per
cigarette, respectively. When using the NP-3C filter an extensive reduction
(93%) of the content of total-PAHs occurs.
For the NP-1 5 filter the reduction of total-PAHs is 65%.
Said results correspond well to the values for tar removal, lound under
continuous smoking conditions (see table 1).
The tar reduction fo- the NP-30 and NP-1 5 filters are 95 and 86%, respectively.
Based on weight, the quantity of PAHs is in the microgram range, as such,
it is approximately 0.1% of the tar mass formed (in milligram) per cigarette.

Comparison one to the other of the values shown in table. 3 makes it dear
that for the tested filter systems the concentration of volatile total-PAHs in
the gaseous phase (after passing the filter) remains the same. Adsorption
of volatile PAHs from the gaseous phase of tobacco smoke to the surface
of the network polymer does not occur or hardly so.
Removal of nicotine
The adsorption of nicotine to network polymer was examined in a discontinuous
smoking experiment. Table 4 shows nicotine measurements that
have been made to NP-15 ar:d NP-30 filters. The values shown for each
filter system are the average of four cigarettes smoked according to the
FTC method. In table 4 nicotine (μg/cigarette), bound to particles in
tobacco smoke and molecularly present after passing through three
different filter systems (CA", NP-15" and NP-30*;, respectively, is shown.

CA: filter with 120 mg of cel'ulose acetate, NP-15: filter with 15 mg of
network polymer plus 60 mg of cellulose acetate, NP-30: filter with 30 mg
of network polymer plus 60 mg of cellulose acetate.
Because of the good separation of particles, network polymer unintendedly
also functions effectively as filter material for nicotine in tobacco smoke.
The nicotine concentrations in the particle phase of the tobacco smoke
shown in table 4 strongly drop in case of increasing NP filter mass. The

quantity of molecularly present nicotine may be: low but is constant. The
adsorption of molecularly present nicotine to the surface of the network
polymer, analogous to the PAHs, does not play a part or hardly so.
General toxicity of cigarette smoke after passing the filter
Tar in cigarette smoke is a complex matrix of compounds of which the
acute effects to the health of the individual smoker are not easy to determine.
To obtain an indication of the general toxicity of tar originating from
smoking experiments via a quick method,, the V. fischeri assay was used.
To that end the inhibition of the light output of tobacco smoke passing a
filter with network polymer and cellulose acetate, respectively, was
expressed with regard to the light output when exposed to a blank of air
(see table 5). The values shown for each filter system are the average of
two series of six smoked cigarettes. Table 5 shows the general toxicity,
determined with the V. fischeri assay and the DR-CALUX assay for three
filter systems (CA", NP-15" and NP-30*) in discontinuous smoking.

CA: filter with 120 mg of cellulose acetate, NP-15: filter with 15 mg of
network polymer plus 60 mg of cellulose acetate, NP-30: filter with 30 mg
of network polymer plus 60 mg of cellulose acelate.
Genera! toxicity as perceniage activity inhibition in bioassay clank.
The general toxicity in tebie a strongly decreases as the mass of NP in the

NP filter increases. Said data, due to the experimental arrangement chosen,
only regard the solid particles in tobacco smoke that were collected after
passing the filter.
The contribution of compounds in the gaseous phase is not considered
here, but it is very likely negligible. In table 5 the CALUX-TEQ values of the
incineration gases that have passed the various filters, are also shown. In
the DR-CALUX assay the conditions are adapted to the primary measure-
ment of the effects of PAHs and not of dioxin-like compounds. It can be
seen here that the quantity of PAH-specific toxicity dramatically drops
when the quantity of NP in the filter material increases.
The contribution of network polymer itself to the general and specific
toxicity appears to be negligible in these experiments. Extraction of the
unloaded NP-30 filter (without 60 mg of CA) results in a value of 0.6 nmol
TEQ per ml of extract; a multiple lower than the blank of the entire pro-
cedure without smoking in table 5.
General toxicity of incineration gases of filter material itself
The progressing incineration zone in the cigarette will at a certain moment
be able to let the temperature rise to a value critical to decomposition of
the filter. To obtain a qualitative impression of this, the gases formed in the
incineration of the filters were absorbed in demineralised water or in
acetone.
Blank is the absorption liquid after passing ambieni air. The values shown
in table 6 for each filter system are the average of two series of six
incinerated filters. In this test the general toxicity of 120 mg of cellulose
acetate from a standard filter was compared to 30 mg of network polymer,
in this case without 60 mg of CA.
The incineration process of both materials was without flash point. con

trary to the KIP filter the CA filter did not extinguish spontaneously. !n table
6 the toxicity is shown of manually incinerated cigarette filters (CA control
and NP-30) that were not exposed to tobacco smoke.

. General toxicity as percentage inhibition in bioassay blank (V. fischeri in
2% NaCI).
.. CALUX-TEQ percentage of CA control has been set at 100%.
The use of the absorption media acetone and demiwater shows no difference
with regard to the incineration gases formed out of the filter
materials. From the data in table 6 it appears that 30 mg of network
polymer is not more harmful than 120 mg of cellulose acetate used in the
CA control. In the DR-CALUX assay the incinerated CA control filter in
both series showed 10 times more signal than the incinerated NP filter.
This means that the NP filter during incineration results in less PAH specific
toxicity. This holds also for ooth NP-15 and NP-30 filters, each containing
60 mg CA in addition to 15 and 30 mg NP, respectively.
Reference list
Baker R.R. (1999) Smoke chemistry, in: tobacco, oroductior,
chemistry and technology, pages 393-440 (Davis D.L and Nielsen D.L.,
red.) Blackwei; Science Limited, Oxford, England.

Bradford J..A., Harlan W,R, and Hanmar H.R. (1936) Nature of
cigarette smoke: technic o1 experimental smoking. Industrial and En-
gineering-Chemistry 28: 836-839.
Chuang J.C., Kuhlman, M.R. and Wilson, N.K. (1990) Evaluation of
methods for simultaneous collection and determination of nicotine and
polynuclear aromatic hydrocarbons in indoor air. Environmental Science
and Technology 24: 661-665.
Djordjevic M.V., Hoffmann D. and Hoffmann I. (1997) Nicotine
regulates smoking patterns. Preventive Medicine 26: 435-4-40.
Hamers T., Smit M.G.D., Murk A.J. and Koeman J.H. (2000)
Biological and chemical analysis of the toxic potency of pesticides in
rainwater. Presented to Chemosphere.
Hoffmann D. and Hoffmann I. (1997) The changing cigarette 1950-
1995. Journal of Toxicology and Environmental Health 50: 307-364.
Liang C. and Pankow J.F. (1996) Gas/particle partitioning of organic
compounds to environmental smoke: partition coefficient measurements by
desorption and comparison to urban particulate material. Environmental
Science and Technology 30: 2800-2805.
Murk A.J., Leonards P.E.G., Van Hattum B., Luit R., Van der Weiden
M.E.J, and Smit M. (1998; Application of biomarkers for exposure and
effects of polyhalogenated aromatic hydrocarbons in naturally exposed
European otters (Lutra lutra). Environmental Toxicology and Pnarmacology
6: 91-102.
Pillsbury H.C., Bright C.C., O'Connor K.J. and Irish F.W. (1969) Tar
and nicotine in cigarette smoke. Journal of the Association of Official
Analytical Chemists 552; 458-462.

WE CLAIM :
1. A filter for the purification of air comprising a filter material characterised in that, the filter
material comprises particles of a foam, the foam comprising cavities and interstitial spaces situated
outside of the cavities, the cavities being defined by walls, the walls of the cavities being composed of a
cross-linked polymer and possible additives, the average largest dimension of the cavities being in the
range of 30-350 μm, a considerable part of the cavities comprising two or more perforations in their
walls, the perforations having an average diameter in the range of 5 - 300 μm, a considerable part of the
perforations of adjacent cavities being positioned with respect to each other such that a continuous,
non-linear path is formed, the foam having a porosity of at least 45 vol. % the porosity being defined as
the volume percentage, based on the total volume of the foam, of that part of the foam accessible to
matter passing through the foam, and the foam having a specific surface in the range of 0.1-15 m2/g.
2. A filter as claimed in claim 1. wherein the average largest dimension of the cavities is in the
range of 50 - 250 μm.
3. A filter as claimed in claim I or claim 2. wherein more than 90% of the cavities comprise two
or more perforations in their walls.
4. A filter as claimed in any one of claims 1 - 3. wherein the perforations have an average diameter
in the range of 5 - 200 μm.
5. A filter as claimed in claim 4. wherein the perforations have an average diameter in the range of
10-100 μm.
6. A filter as claimed in one of claims 1-5. wherein more than 40% of the cavities are positioned
with respect to each other such that a continuous, non-linear path is formed.
7. A filter as claimed in any one of claims I - 6, wherein the foam has a porosity of at least 60
vol.%.

8. A filter as claimed in claim 6, wherein the foam has a porosity in the range of 80 - 99 vol. %.
9. A filter as claimed in any one of claims 1 - 8. wherein the foam has a specific surface in the
range of 3 - 15 m2/g.
10. A filter according to any one of claims 1 - 9. wherein the cross-linked polymer is a synthetic
organic copolymer.
11. A filter as claimed in claim 10, wherein the synthetic organic copolymer is a urea formaldehyde-
based copolymer.
12. A filter as claimed in any one of claims 1-11. wherein the possible additives are selected from
the group consisting of surfactants, fillers and pigments.
13. A filter as claimed in any one of claims 1 - 12. wherein the specific mass of the foam in dry
condition is in the range of 5-100 kg/m3
14. A filter as claimed in claim 13, wherein the specific mass of the foam in dry condition is in the
range of 10- 50kg/m3.
15. A filter as claimed in claim 1, wherein the particles have a size of 0.1 to 2 μm.
16. A filter for tobacco smoke, wherein the filter is a filter according to any one of claims 1 to 15.
17. A filter as claimed in claim 16, wherein the filter also comprises cellulose acetate.

18. A cigarette filter, wherein the filter is a filter as defined in any one of claims 1 to 15.
19. A cigarette filter as claimed in claim 18, wherein the filter also comprises cellulose acetate.

20. A cigarette comprising a mouthpiece and a tobacco column, in which the mouthpiece is filled
with a filter material wherein the filter material comprises particles of a foam as defined in one of the
claims 1 to 15.
X

The invention discloses a filter for the purification of air comprising a filter material
characterised in that, the filter material comprises particles of a foam, the foam comprising
cavities and interstitial spaces situated outside of the cavities, the cavities being defined by
walls, the walls of the cavities being composed of a cross-linked polymer and possible-
additives, the average largest dimension of the cavities being in the range of 30-350 μm, a
considerable part of the cavities comprising two or more perforations in their walls, the
perforations having an average diameter in the range of 5-300 μm, a considerable part of the
perforations of adjacent cavities being positioned with respect to each other such that a
continuous, non-linear path is formed, the foam having a porosity of at least 45 vol. % the
porosity being defined as the volume percentage, based on the total volume of the foam, of that
part of the foam accessible to matter passing through the foam, and the foam having a specific
surface in the range of 0.1-15 m2/g.

Documents:

596-KOLNP-2003-CORRESPONDENCE.pdf

596-KOLNP-2003-FORM 27.pdf

596-kolnp-2003-granted-abstract.pdf

596-kolnp-2003-granted-assignment.pdf

596-kolnp-2003-granted-claims.pdf

596-kolnp-2003-granted-correspondence.pdf

596-kolnp-2003-granted-description (complete).pdf

596-kolnp-2003-granted-drawings.pdf

596-kolnp-2003-granted-examination report.pdf

596-kolnp-2003-granted-form 1.pdf

596-kolnp-2003-granted-form 18.pdf

596-kolnp-2003-granted-form 3.pdf

596-kolnp-2003-granted-form 5.pdf

596-kolnp-2003-granted-gpa.pdf

596-kolnp-2003-granted-priority document.pdf

596-kolnp-2003-granted-reply to examination report.pdf

596-kolnp-2003-granted-specification.pdf


Patent Number 227766
Indian Patent Application Number 596/KOLNP/2003
PG Journal Number 04/2009
Publication Date 23-Jan-2009
Grant Date 20-Jan-2009
Date of Filing 12-May-2003
Name of Patentee B.V. PRODUKT ONTWIKKELING BEHEER
Applicant Address HAKKESSTRAAT 39, NL-5916 PX VENLO
Inventors:
# Inventor's Name Inventor's Address
1 VIALLE JOSEPH ENGELBERT CHRISTIAAN GRIJZENDIJK 12, NL-5916 PP VENLO
PCT International Classification Number C08J 9/00, A24D 3/04
PCT International Application Number PCT/NL01/00846
PCT International Filing date 2001-11-21
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 1016665 2000-11-21 Netherlands