Title of Invention

"A PROTEIN CONJUGATE AND A METHOD FOR PREPARING THEREOF"

Abstract TITLE: A protein conjugate and a Method for preparing thereof The present invention relates to a protein conjugate comprising a physiologically active polypeptide such as herein described and an immunoglobulin Fc fragment such as herein described, wherein said polypeptide and said immunoglobulin Fc fragment characterized in that they are covalently linked through non-peptide polymer selected from the group consisting of polyethylene glycol single polymers, polypropylene glycol single polymers, ethylene glycol-propylene glycol copolymers, polyoxyethylated polyols, polyvinyl alcohols, polysaccharides, dextrans, polyvinyl ethyl ethers, biodegradable polymers, lipid polymers, chitins, hyaluronic acids, and combinations thereof.
Full Text A protein conjugate and a Method for preparing thereof
Technical Field
The present invention relates to a protein conjugate comprising a physiologically active polypeptide, a non- peptide polymer and an immunoglobuHn Fc fragment, which are covalently linked and have an extended duration of physiological action compared to the native fonn.
Background Art
Since polypeptides tend to be easily denatured due to their low stability, degraded by proteolytic enzymes in the blood and easily passed through the kidney or liver, protein medicaments, including polypeptides as pharmaceutically effective components, need to be frequently administered to patients to maintain desired blood level concentrations and titers. However, this frequent administration of protein medicaments, especially through injection, causes pain for patients. To solve these problems, many efforts have been made to improve the serum stability of protein drugs and maintain the drugs in the blood at high levels for a prolonged period of time, and thus maximize the pharmaceutical efficacy of the drugs. Pharmaceutical

compositions with sustained activity, therefore need to increase the stability of the protein drugs and maintain the titers at sufficiently high levels without causing immune responses in patients.
To stabilize proteins and prevent enzymatic degradation and clearance by the kidneys, a polymer having high solubility, such as polyethylene glycol (hereinafter, referred to simply as "PEG") , was conventionally used to chemically modify the surface of a protein drug. By binding to specific or various regions of a target protein, PEG stabilizes the protein and prevents hydrolysis, without causing serious side effects (Sada et al., J. Fermentation Bioengineering 71: 137-139, 1991). However, despite its capability to enhance protein stability, this PEG coupling has problems such as greatly reducing the number titers of physiologically active proteins. Further, the yield decreases with the increasing molecular weight of the PEG due to the reduced reactivity of the proteins.
Recently, polymer-protein drug conjugates have been suggested. For example, as described in U.S. Pat. No. 5,738,846, a conjugate can be prepared by linking an identical protein drug to both ends of PEG to improve the activity of the protein drug. Also, as described in International Pat. Publication No. WO 92/16221, two different protein drugs can be linked to both ends of PEG to provide a conjugate having two different activities. The above methods.

however, were not very successful in sustaining the activity of protein drugs.
On the other hand, Kinstler et al. reported that a fusion protein prepared by coupling granulocyte-colony stimulating factor (G-CSF) to human albumin showed improved stability (Kinstler et al., Pharmaceutical Research 12(12): 1883-1888, 1995) . In this publication, however, since the modified drug, having a G-CSF-PEG-albumin structure, only showed an approximately four-fold increase in residence time in the body and a slight increase in serum half-life compared to the single administration of the native G-CSF, it has not been industrialized as an effective long-acting formulation for protein drugs.
An alternative method for improving the in vivo stability of physiologically active proteins is by linking a gene of physiologically active protein to a gene encoding a protein having high serum stability by genetic recombination technology and culturing the cells transfected with the recoiTibinant gene to produce a fusion protein. For example, a fusion protein can be prepared by conjugating albumin, a protein known to be the most effective in enhancing protein stability, or its fragment to a physiologically active protein of interest by genetic recombination (International Pat. Publication Nos. WO 93/15199 and WO 93/15200, European Pat. Publication No. 413,622) . A fusion protein of interferon-alpha and albumin.

developed by the Human Genome Science Company and marketed under the trade name of 'Albuferon™' , increased the half-life from 5 hours to 93 hours in monkeys, but it was known to be problematic because it decreased the in vivo activity to less than 5% of unmodified interferon-alpha (Osbom et al., J. Phar. Exp. Ther. 303(2): 540-548, 2002).
On the other hand, an immunoglobulin (Ig) is composed largely of two regions: Fab having an antigen-binding site and Fc having a complement-binding site. Other attempts were made to fuse a protein drug to an immunoglobulin Fc fragment by genetic recombination. For example, interferon (Korean Pat. Laid-open Publication No. 2003-9464), and interleukin-4 receptor, interleukin-7 receptor or erythropoietin (EPO) receptor (Korean Pat. Registration No. 249572) were previously expressed in mammals in a form fused to an immunoglobulin Fc fragment. International Pat. Publication No. WO 01/03737 describes a fusion protein comprising a cytokine or growth factor linked . to an immunoglobulin Fc fragment through an oligopeptide linker.
In addition, U.S. Pat. No. 5,116,964 discloses an LHR (lymphocyte cell surface glycoprotein) or CD4 protein fused to an amino terminus or carboxyl terminus of an immunoglobulin Fc fragment by genetic recombination, and U.S. Pat. No. 5,349,053 describes a fusion protein of IL-2 and an immunoglobulin Fc fragment. Other examples of Fc fusion proteins prepared by genetic recombination include a

fusion protein of interferon-beta or a derivative thereof and an immunoglobulin Fc fragment (International Pat. Publication No. WO 00/23472), a fusion protein of IL-5 receptor and an immunoglobulin Fc fragment (U.S. Pat. No. 5,712,121), a fusion protein of interferon-alpha and an Fc fragment of an immunoglobulin G4 (U.S. Pat. No. 5,723,125), and a fusion protein of CD4 protein and an Fc fragment of an immunoglobulin G2 (U.S. Pat. No. 6,451,313). Also, as described in U.S. Pat. No. 5,605,690, an Fc variant having an amino acid alteration especially at a complement-binding site or receptor-binding site can be fused to TNF receptor by recombinant DNA technologies to give a TNFR-IgG1 Fc fusion protein. In this way, methods of preparing an Fc fusion protein using an immunoglobulin Fc fragment modified by genetic recombination are disclosed in U.S. Pat. Nos. 6,277,375, 6,410,008 and 6,444,792.
U.S. Pat. No. 6,660,843 discloses a method of producing a conjugate comprising a target protein fused to an immunoglobulin Fc fragment by means of a linker in E. coli by genetic recombination. This method allows the conjugate to be produced at lower cost than when using mammalian expression systems and provides the conjugate in an aglycosylated form. However, since the target protein and the immunoglobulin Fc fragment are produced together in E. coli, if the target protein is glycosylated in nature, it is difficult to apply such a target protein using this method.

This method has another problem of expressing the conjugate as inclusion bodies, resulting in very high misfolding rates.
However, such Fc fusion proteins produced by genetic recombination have the following disadvantages: protein fusion occurs only in a specific region of an immunoglobulin Fc fragment, which is at an amino- or carboxyl-terminal end; only homodimeric forms and not monomeric forms are produced; and a fusion could take place only between the glycosylated proteins or between the aglycosylated proteins, and it is impossible to make a fusion protein composed of a glycosylated protein and an aglycosylated protein. Further, a new amino acid sequence created by the fusion may trigger immune responses, and a linker region may become susceptible to proteolytic degradation.
On the other hand, with respect to the development of
fusion proteins using an immunoglobulin Fc fragment, there
is no report of a conjugate comprising a target protein
linked to a human-derived native Fc using a crosslinking
agent. The preparation of a conjugate using a linker has the
advantages of facilitating the selection and control linking
sites and orientation of two proteins to be linked together,
and allowing the expression in a monomer, dimer or multimer
and the preparation of homologous or heterogeneous
constructs. The immunoglobulin Fc fragment can be produced
by recombinant DNA technologies using mammalian cells or.

coll. However, to date, there is no report of a native immunoglobulin Fc fragment that is singly mass-produced with high yields in E. coli and applied to long-acting formulations. Also, to date, there has been no attempt for the production of a conjugate comprising a target protein linked to such an E. coli-derived immunoglobulin Fc fragment produced by recombinant DNA technologies by means of a crosslinking agent.
On the other hand, immunoglobulins have antibody functions, such as antibody-dependent cell-mediated cytotoxicity (ADCC) or complement-dependent cytotoxicity
(CDC) , and sugar moieties present at an Fc fragment of
immunoglobulins play important roles in the ADCC and CDC
effects (Burton D., Molec. Immun. 22, 161-206,
1985) . Immunoglobulins lacking sugar moieties have serum half-lives similar to glycosylated immunoglobulins but 10 to 1000-fold reduced complement and receptor binding affinities
(Waldmann H., Eur. J. Immunol. 23, 403-411, 1993; Morrison S., J. limunol. 143, 2595-2601, 1989).
As described above, a variety of methods have been tried for linking a polymer to a physiologically active protein. Conventional methods enhance the stability of polypeptides but remarkably reduce the activity thereof, or improve the activity of the polypeptides regardless of the stability. Thus, there is a need of a method capable of achieving both minimal activity reduction and stability

enhancement for a protein drug.
In this regard, leading to the present invention, the intensive and through research into the development of a long-acting protein drug formulation capable of achieving both minimal activity reduction and stability enhancement, which are conventionally considered difficult to accomplish, resulted in the finding that a protein conjugate, prepared by covalent bond an immunoglobulin Fc fragment, a non-peptide polymer and a physiologically active polypeptide, remarkably extends the serum half-life of the physiologically active protein and maintains higher titers than known protein drugs.
Disclosure of the Invention
It is therefore an object of the present invention to provide a protein conjugate minimizing the activity reduction of a physiologically active polypeptide while extending the serum half-life of the polypeptide, while reducing the risk of inducing immune responses, and a method of preparing such a protein conjugate.
It is another object of the present invention to provide a long-acting protein drug formulation comprising the protein conjugate with the extended serum half-life as an effective component.
It is a further object of the present invention to

provide a method of improving the stability and the duration of physiological action by minimizing the activity reduction of a physiologically active polypeptide while enhancing the serum half-life of the polypeptide.
in accordance with the present invention it relates to a protein conjugate comprising a physiologically active polypeptide such as herein described and an immunoglobulin Fc fragment such as herein described, wherein said polypeptide and said immunoglobulin Fc fragment characterized in that they are covalently linked through non-peptide polymer selected from the group consisting of polyethylene glycol single polymers, polypropylene glycol single polymers, ethylene glycol-propylene glycol copolymers, polyoxyethylated polyols, polyvinyl alcohols, polysaccharides, dextrans, polyvinyl ethyl ethers, biodegradable polymers, lipid polymers, chitins, hyaluronic acids, and combinations thereof.
Brief Description of the accompanying Drawings
The above and other objects, features and other advantages of the present invention will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
FIG. 1 shows the results of chromatography of an immunoglobulin Fc fragment obtained by cleavage of an immunoglobulin with papain;
FIG. 2 shows the results of SDS-PAGE of a purified immunoglobulin Fc fragment (M: molecular size marker, lane 1: IgG, lane 2: Fc);
FIG. 3 shows the results of SDS-PAGE of IFNα-PEG-Fc (A), 17Ser-G-CSF-PEG-Fc (B) and EPO-PEG-Fc (C) conjugates, which are generated by a coupling reaction (M: molecular size marker, lane 1: Fc, lane 2: physiologically active protein, lane 3: physiologically active protein-PEG-Fc conjugate);
FIG. 4 shows the results of size exclusion chromatography of an IFNα-PEG-Fc conjugate that is purified after a coupling reaction

FIG. 5 shows the results of MALDI-TOF mass spectrometry of an EPO-PEG-Fc conjugate;
FIGS. 6a and 6b show the results of MALDI-TOF mass spectrometry and SDS-PAGE analysis, respectively, of a native immunoglobulin Fc and a deglycosylated immunoglobulin Fc (DG Fc) ;
FIG. 7 shows the results of MALDI-TOF mass spectrometry of an IFNα-PEG-Fc conjugate and an IFNa-PEG-DG Fc conjugate;
FIGS. 8a to 8c show the results of reverse phase HPLC of IFNa-PEG-Fc, IFNa-PEG-DG Fc and IFNα-PEG-recombinant AG Fc derivative conjugates;
FIG. 9 is a graph showing the results of pharmacokinetic analysis of a native IFNa, an iFNa-40K PEG complex, an IFNa-PEG-albumin conjugate and an iFNa-PEG-Fc conjugate;
FIG. 10 is a graph showing the results of pharmacokinetic analysis of a native EPO, a highly glycosylated EPO, an EPO-PEG-Fc conjugate and an EPO-PEG-AG Fc conjugate;
FIG. 11 is a graph showing the results of pharmacokinetic analysis of IFNa-PEG-Fc, IFNa-PEG-DG Fc and IFNa-PEG-recombinant AG Fc derivative conjugates;
FIG. 12 is a graph showing the pharmacokinetics of a Fab', a Fab'-S-4 0K PEG complex, a Fab'-N-PEG-N-Fc conjugate and a Fab'-S-PEG-N-Fc conjugate;
FIG. 13 is a graph showing the in vivo activities of
Fab', a Fab'-S-40K PEG complex, a Fab'-N-PEG-N-Fc conjugate
and a Fab'-S-PEG-N-Fc conjugate;
FIG. 14 is a graph showing the results of comparison
of human IgG subclasses for binding affinity to the Clq
complement; and
FIG. 15 is a graph showing the results of comparison
of a glycosylated Fc, an enzymatically deglycosylated DG Fc
and an interferon-PEG-carrier conjugate where the carrier
is AG Fc produced by E. coli for binding affinity to the
Clq complement.
Best Mode for Carrying Out the Invention
In one aspect for accomplishing the above objects,
the present invention provides a protein conjugate
comprising a physiologically active polypeptide, a nonpeptide
polymer having a reactive group at both ends and an
immunoglobulin Fc fragment, which are covalently linked.
The term "protein conjugate" or "conjugate", as used
herein, refers to comprise one or more physiologically
active polypeptides, one or more non-peptide polymers
having a reactive group at both ends and one or more
immunoglobulin Fc fragments, wherein the three components
are covalently linked. In addition, to be distinguished
from the "conjugate", a construct comprising only two
different molecules selected from a physiologically active
polypeptide, a non-peptide polymer and an immunoglobulin Fc
fragment, wherein the two molecules are covalently linked
together, is designated as a "complex".
The protein conjugate of the present invention is a
variant of a protein drug made to reduce the physiological
activity reduction and to increase the in vivo duration of
the protein drug, which is characterized by linking an
immunoglobulin Fc fragment to the protein drug.
The immunoglobulin Fc fragment is safe for use as- a
drug carrier because it is a biodegradable polypeptide that
is metabolized in the body. Also, the immunoglobulin Fc
fragment has a relatively low molecular weight compared to
the whole immunoglobulin molecules, thus being advantageous
in the preparation, purification and yield of conjugates
due to. Since the immunoglobulin Fc fragment does not
contain the Fab fragment, whose amino acid sequence differs
among antibody subclasses and which thus is highly nonhomogenous,
it may greatly increase the homogeneity of
substances and be less antigenic.
The term "immunoglobulin Fc fragment", as used
herein, refers to a protein that contains the heavy-chain
constant region 2 (CH2) and the heavy-chain constant region
3 (CH3) of an immunoglobulin, and not the variable regions
of the heavy and light chains, the heavy-chain constant
region I (CH1) and the light-chain constant region 1 (CL1)
of the immunoglobulin. It may further include the hinge
region at the heavy-chain constant region. Also, the
immunoglobulin Fc fragment of the present invention may
contain a portion or all of the heavy-chain constant region
I (CH1) and/or the light-chain constant region 1 (CL1),
except for the variable regions of the heavy and light
chains. Also as long as it has a physiological function
substantially similar to or better than the native protein
the IgG Fc fragment may be a fragment having a deletion in
a relatively long portion of the amino acid sequence of CH2
and/or CH3. That is, the immunoglobulin Fc fragment of the
present invention may comprise 1) a CH1 domain, a CH2
domain, a CH3 domain and a CH4 domain, 2) a CH1 domain and a
CH2 domain, 3) a CH1 domain and a CH3 domain, 4) a CH2 domain
and a CH3 domain, 5) a combination of one or more domains
and an immunoglobulin hinge region (or a portion of the
hinge region) , and 6) a dimer of each domain of the heavychain
constant regions and the light-chain constant region.
The immunoglobulin Fc fragment of the present
invention includes a native amino acid sequence and
sequence derivatives (mutants) thereof. An amino acid
sequence derivative is a sequence that is different from
the native amino acid sequence due to a deletion, an
insertion, a non-conservative or conservative substitution
or combinations thereof of one or more amino acid residues.
For example, in an IgG Fc, amino acid residues known to be
important in binding, at positions 214 to 238, 297' to 299,
318 to 322, or 327 to 331, may be used as a suitable target
for modification. Also, other various derivatives are
possible, including one in which a region capable of
forming a disulfide bond is deleted, or certain amino acid
residues are eliminated at the N-terminal end of a native
Fc form or a methionine residue is added thereto'. Further,
to remove effector functions, a deletion may occur in a
complement-binding site, such as a Clq-binding site and an
ADCC site. Techniques of preparing such sequence
derivatives of the immunoglobulin Fc fragment are disclosed
in International Pat. Publication Nos. WO 97/34631 and WO
96/32478.
Amino acid exchanges in proteins and peptides, which
do not generally alter the activity of the proteins, or
peptides are known in the art (H. Neurath, R. L. Hill, The
Proteins, Academic Press, New York, 1979) . The most
commonly occurring exchanges are Ala/Ser, Val/Ile, Asp/Glu,
Thr/Ser, Ala/Gly, Ala/Thr, Ser/Asn, Ala/Val, Ser/Gly,
Thy/Phe, Ala/Pro, Lys/Arg, Asp/Asn, Leu/Ile, Leu/Val,
Ala/Glu and Asp/Gly,. in both directions.
In addition, the Fc fragment, if desired, may be
modified by phosphorylation, sulfation, acrylation,
glycosylation, methylation, farnesylation, acetylation,
amidation, and the like.
The aforementioned Fc derivatives are derivatives
that have a biological activity identical to the Fc
fragment of the present invention or improved structural
stability, for example, against heat, pH, or the like.
In addition, these Fc fragments may be obtained from
native forms isolated from humans and other animals
including cows, goats, swine, mice, rabbits, hamsters, rats
and guinea pigs, or may be recombinants or derivatives
thereof, obtained from transformed animal cells or
microorganisms. Herein, they may be obtained from a native
immunoglobulin by isolating whole immunoglobulins from
human or animal organisms and treating them with a
proteolytic enzyme. Papain digests the native
immunoglobulin into Fab and Fc fragments, and pepsin
treatment results in the production of pF'c and F(ab')2
fragments. These fragments may be subjected, for example,
to size exclusion chromatography to isolate Fc or pF'c.
Preferably, a human-derived Fc fragment is a
recombinant immunoglobulin Fc fragment that is obtained
from a microorganism.
In addition, the immunoglobulin Fc fragment of the
present invention may be in the form of having native sugar
chains, increased sugar chains compared to a native form or
decreased sugar chains compared to the native form, or may
be in a deglycosylated form. The increase, decrease or
removal of the immunoglobulin Fc sugar chains may be
achieved by methods common in the art, such as a chemical
method, an enzymatic method and a genetic engineering
method using a microorganism. The removal of sugar chains
from an Fc fragment results in a sharp decrease in binding
affinity to the Clq part of the first complement component
Cl and a decrease or loss in antibody-dependent cellmediated
cytotoxicity (ADCC) or complement-dependent
cytotoxicity (CDC), thereby not inducing unnecessary immune
responses in vivo. In this regard, an immunoglobulin Fc
fragment in a deglycosylated or aglycosylated form may be
more suitable to the object of the present invention as a
drug carrier.
As used herein, the term "deglycosylation" refers to
enzymatically remove sugar moieties from an Fc fragment,
and the term "aglycosylation" means that an Fc fragment is
produced in an unglycosylated form by a prokaryote,
preferably E. coll.
On the other hand, the immunoglobulin Fc fragment may
be derived from humans or other animals including cows,
goats, swine, mice, rabbits, hamsters, rats and guinea
pigs, and preferably humans. In addition, the
immunoglobulin Fc fragment may be an Fc fragment that is
derived from IgG, IgA, IgD, IgE and IgM, or that is made by
combinations thereof or hybrids thereof. Preferably, it is
derived from IgG or IgM, which is among the most abundant
proteins in human bloqd, and most preferably from IgG,
which is known to enhance the half-lives of ligand-binding
proteins.
On the other hand, the term "combination", as used
herein, means that polypeptides encoding single-chain
immunoglobulin Fc regions of the same origin are linked to
a single-chain polypeptide of a different origin to form a
dimer or multimer. That is, a dimer or multimer may be
formed from two or more fragments selected from the group
consisting of IgGl Fc, IgG2 Fc, IgG3 Fc and IgG4 Fc
fragments.
The term "hybrid", as used herein, means that
sequences encoding two or more immunoglobulin Fc fragments
of different origin are present in a single-chain
immunoglobulin Fc fragment. In the present invention,
various types of hybrids are possible. That is, domain
hybrids may be composed of one to four domains selected
from the group consisting of CHI, CH2, CH3 and CH4- of IgGl
Fc, IgG2 Fc, IgG3 Fc and IgG4 Fc, and may include the hinge
region.
On the other hand, IgG is divided into IgGl, IgG2,
IgG3 and IgG4 subclasses, and the present invention
includes combinations and hybrids thereof. Preferred are
IgG2 and IgG4 subclasses, and most preferred is the Fc
fragment of IgG4 rarely having effector functions such as
CDC (complement dependent cytotoxicity) (see, FIGS. 14 and
15).
That is, as the drug carrier of the present
invention, the most preferable immunoglobulin Fc fragment
is a human IgG4-derived non-glycosylated Fc fragment. The
human-derived Fc fragment is more preferable than a nonhuman
derived Fc fragment, which may act as an antigen in
the human body and cause undesirable immune responses such
as the production of a new antibody against the antigen. .
The present invention is characterized in that the
immunoglobulin Fc fragment and the protein drug are linked
together via a non-peptide polymer.
The term "non-peptide polymer", as used herein,
refers to a biocompatible polymer including two or more
repeating units linked to each other by a covalent bond
excluding the peptide bond.
The non-peptide polymer capable of being used in the
present invention may be selected form the group consisting
of polyethylene glycol, polypropylene glycol, copolymers of
ethylene glycol and propylene glycol, polyoxyethylated
polyols, polyvinyl alcohol, polysaccharides, dextran,
polyvinyl ethyl ether, biodegradable polymers such as PLA
(poly(lactic acid) and PLGA (polylactic-glycolic acid),
lipid polymers, chitins, hyaluronic acid, and combinations
thereof. Most preferred is poly(ethylene glycol) (PEG).
Also, derivatives thereof well known in the art and being
easily prepared within the skill of the art are included in
the scope of the present invention. The non-peptide polymer
preferably ranges from 1 to 100 kDa, and preferably 1 to 20
kDa, in molecular weight. Also, the non-peptide polymer of
the present invention, linked to the immunoglobulin Fc
fragment, may be one polymer or a combination of different
types of polymers.
The non-peptide polymer useful in the present
invention has a reactive group capable of binding to the
immunoglobulin Fc fragment and the protein drug.
The non-peptide polymer has a reactive group at both
ends, which is preferably selected from the group
consisting of a reactive aldehyde group, a propione
aldehyde group, a butyl aldehyde group, a maleimide group
and a succinimide derivative. The succinimide derivative
may be succinimidyl propionate, hydroxy succinimidyl,
succinimidyl carboxymethyl or succinimidyl carbonate. In
particular, when the non-peptide polymer has a reactive
aldehyde group at both ends, it is effective in linking at
both ends with a physiologically active polypeptide and an
immunoglobulin Fc fragment with minimal non-specific
reactions. A final product generated by reductive
alkylation via an aldehyde bond is much more stable than
when linked via an amide bond.
The reactive groups at both ends of the non-peptide
polymer may be the same or different. For example, the nonpeptide
polymer may possess a maleimide group at one end
and, at the other end, an aldehyde group, a propionic
aldehyde group or a butyl aldehyde group. When a
polyethylene glycol (PEG) having a reactive hydroxy group
at both ends thereof is used as the non-peptide polymer,
the hydroxy group may be activated to various reactive
groups by known chemical reactions, or a PEG having a
commercially-available modified reactive group may be used
so as to prepare the protein conjugate of the present
invention.
On the other hand, in the present invention, a
complex of the immunoglobulin Fc fragment and the nonpeptide
polymer is linked to a physiologically active
polypeptide to provide a protein conjugate.
The terms "physiologically active polypeptide",
"physiologically active protein", "active polypeptide",
"polypeptide drug" or "protein drug", as used herein, are
interchangeable in their meanings, and are featured in that
they are in a physiologically active form exhibiting
various in vivo physiological functions.
The protein drug has a disadvantage of being -unable
to sustain physiological action for a long period of time
due to its property of being easily denatured or degraded
by proteolytic enzymes present in the body. However, when
the polypeptide drug is conjugated to the immunoglobulin Fc
fragment of the present invention to form a conjugate, the
drug has increased structural stability and degradation
half-life. Also, the polypeptide conjugated to the Fc
fragment has a much smaller decrease in physiological
activity than other known polypeptide drug formulations.
Therefore, compared to the in vivo bioavailability of
conventional polypeptide drugs, the conjugate of the
polypeptide and the immunoglobulin Fc fragment according to
the present invention is characterized by having markedly
improved in vivo bioavailability. This is also clearly
described through embodiments of the present invention.
That is, when linked to the immunoglobulin Fc fragment of
the present invention, IFNa, G-CSF, hGH and other protein
drugs displayed an about two- to six-fold increase- in vivo
bioavailability compared to their conventional forms
conjugated to PEG alone or both PEG and albumin (Tables 8,
9 and 10).
On the other hand, the linkage of a protein and the
immunoglobulin Fc fragment of the present invention is
featured in that it is not a fusion by a conventional
recombination method. A fusion form of the immunoglobulin
Fc fragment and an active polypeptide used as a drug by a
recombination method is obtained in such a way that the
polypeptide is linked to the N-terminus or C-terminus of
the Fc fragment, and is thus expressed and folded as a
single polypeptide from a nucleotide sequence encoding the
fusion form.
This brings about a sharp decrease in the activity of
the resulting fusion protein because the activity of a
protein as a physiologically functional substance is
determined by the conformation of the protein. Thus, when a
polypeptide drug is fused with Fc by a recombination
method, there is no effect with regard to in vivo
bioavailability even when the fusion protein has increased
structural stability. Also, since such a fusion protein is
often misfolded and thus expressed as inclusion bodies, the
fusion method is uneconomical in protein production and
isolation yield. Further, when the active form of a
polypeptide is in a glycosylated form, the polypeptide
should be expressed in eukaryotic cells. In this case, Fc
is also glycosylated, and this glycosylation may cause
unsuitable immune responses in vivo.
That is, only the present invention makes it possible
to produce a conjugate of a glycosylated active polypeptide
and an aglycosylated immunoglobulin Fc fragment, and
overcomes all of the above problems, including improving
protein production yield, because the two components of the
complex are individually prepared and isolated by the best
systems.
On the other hand, the physiologically active
polypeptide applicable to the protein conjugate of the
present invention is exemplified by hormones, cytokines,
interleukins, interleukin binding proteins, enzymes,
antibodies, growth factors, transcription regulatory
factors, coagulation factors, vaccines, structural
proteins, ligand proteins or receptors, cell surface
antigens, receptor antagonists, and derivatives thereof.
In detail, non-limiting examples of the
physiologically active polypeptide include human growth
hormone, growth hormone releasing hormone, growth hormone
releasing peptide, interferons and interferon receptors
(e.g., interferon-a, -0 and -y, water-soluble type I
interferon receptor, etc.), colony stimulating factors,
interleukins (e.g., interleukin-1, -2, -3, -4, -5, -6, -7,
-8, -9, -10, -11, -12, -13, -14, -15, -16, -17, -18, -19, -
20, -21, -22, -23, -24, -25, -26, -27, -28, -29, -30, etc.)
and interleukin receptors (e.g., IL-1 receptor, IL-4
receptor, etc.), enzymes (e.g., glucocerebrosidase,
iduronate-2-sulfatase, alpha-galactosidase-A, alpha-Liduronidase,
butyrylcholinesterase, chitinase, glutamate
decarboxylase, imiglucerase, lipase, uricase, plateletactivating
factor acetylhydrolase, neutral endopeptidase,
myeloperoxidase, etc.), interleukin and cytokine binding
proteins (e.g., IL-18bp, TNF-binding protein,
etc.), macrophage activating factor, macrophage peptide, B
cell factor, T cell factor, protein A, allergy inhibitor,
cell necrosis glycoproteins, immunotoxin, lymphotoxin,
tumor necrosis factor, tumor suppressors, metastasis growth
factor, alpha-1 antitrypsin, albumin, alpha-lactalbumin,
apolipoprotein-E, erythropoietin, highly glycosylated
erythropoietin, angiopoietins, hemoglobin, thrombin,
thrombin receptor activating peptide, thrombomodulin,
factor VII, factor Vila, factor VIII, factor IX, factor
XIII, plasminogen activating factor, fibrin-binding
peptide, urokinase, streptokinase, hirudin, protein C,- Creactive
protein, renin inhibitor, collagenase inhibitor,
superoxide dismutase, leptin, platelet-derived growth
factor, epithelial growth factor, epidermal growth factor,
angiostatin, angiotensin, bone growth factor, bone
stimulating protein, calcitonin, insulin, atriopeptin,
cartilage inducing factor, elcatonin, connective tissue
activating factor, tissue factor pathway inhibitor,
follicle stimulating hormone, luteinizing hormone,
luteinizing hormone releasing hormone, nerve growth factors
(e.g., nerve growth factor, ciliary neurotrophic factor,
axogenesis factor-1, glucagon-like peptides (e.g.., GLP-1
etc.), brain-natriuretic peptide, glial derived
neurotrophic factor, netrin, neurophil inhibitor factor,
neurotrophic factor, neuturin, etc.), parathyroid hormone,
relaxin, secretin, somatomedin, insulin-like growth factor,
adrenocortical hormone, glucagon, cholecystokinin,
pancreatic polypeptide, gastrin releasing peptide,
corticotropin releasing factor, thyroid stimulating
hormone, autotaxin, lactoferrin, myostatin, receptors
(e.g., TNFR(P75), TNFR(P55), IL-1 receptor, VEGF receptor,
B cell activating factor receptor, etc.), receptor
antagonists (e.g., ILl-Ra etc.), cell surface antigens
(e.g., CD 2, 3, 4, 5, 7, lla, lib, 18, 19, 20, 23, 25, 33,
38, 40, 45, 69, etc.), monoclonal antibodies, polyclonal
antibodies, antibody fragments (e.g., scFv, Fab, Fab',
F(ab')2 and Fd) , and virus derived vaccine antigens.
In particular, preferred as physiologically active
polypeptides are those requiring frequent dosing upon
administration to the body for therapy or prevention of
diseases, which include human growth hormone, interferons
(interferon-a, -p, -y, etc.), granulocyte colony stimulating
factor, erythropoietin (EPO) and antibody fragments. The
most preferable polypeptide drug is interferon-alpha. In
addition, certain derivatives are included in the scope of
the physiologically active polypeptides of the present
invention as long as they have function, structure,
activity or stability substantially identical to or
improved compared over native forms of the physiologically
active polypeptides.
In the present invention, an antibody fragment may be
Fab, Fab', F(ab')2, Fd or scFv, which is capable of binding
to a specific antigen, and preferably Fab'. The Fab
fragments contain the variable domain (VL) and const domain
(CL) of the light chain and the variable domain (VH) and the
first constant domain (CH1) of the heavy chain. The Fab'
fragments differ from the Fab fragments in terms of adding
several amino acid residues including one or more cysteine
residues from the hinge region to the carboxyl terminus of
the CH1 domain. The Fd fragments comprise only the VH and
CH1 domain, and the F(ab')2 fragments are produced as a pair
of Fab' fragments by either disulfide bonding or a chemical
reaction. The scFv (single-chain Fv) fragments comprise the
VL and VH domains that are linked to each other by a peptide
linker and thus are present in a single polypeptide chain.
On the other hand, when an immunoglobulin Fc fragment
and a protein drug are linked together by means of a nonpeptide
polymer, linking sites of the immunoglobulin Fc
fragment include one or more free reactive groups of amino
acid residues present at the hinge region or constant
region. Preferably, the immunoglobulin Fc constant region
and the protein drug are covalently linked at an amino
terminal end, an amino group of a lysine residue, an amino
group of a histidine residue or a free cysteine residue to
a reactive group at respective ends of the non-peptide
polymer.
The protein conjugate of the present invention may
include one or more unit structures of "physiologically
active polypeptide-non-peptide polymer-immunoglobulin Fc
fragment", wherein all of the components are linearly
linked by a covalent bond. Since the non-peptide polymer
possesses a reactive group at both ends thereof, it is
connected to the physiologically active polypeptide and the
immunoglobulin Fc fragment through a covalent bond. That
is, to a single immunoglobulin Fc fragment, one or more
complexes of a non-peptide polymer with a physiologically
active polypeptide may be linked by a covalent bond to
provide a monomer, dimer or multimer of the physiologically
active polypeptide by means of the immunoglobulin Fc
fragment, thereby more effectively achieving improved in
vivo activity and stability.
In the protein conjugate of the present invention,
the physiologically active protein may be linked to the
immunoglobulin Fc fragment at various molar ratios.
In addition, as conventionally known, two different
proteins are linked together via an oligopeptide, an amino
acid sequence, created at the junction site, has a risk of
inducing immune responses, and linking sites of the
proteins are limited to an N-terminus and C-terminus. In
contrast, since the protein conjugate of the present
invention is mediated by a biocompatible non-peptide
polymer, it is advantageous in terms of having no side
effects such as toxicity or immune response induction and
allowing the preparation of various protein conjugates due
to its diversity of linking sites.
In addition, the conventional method of directly
fusing an immunoglobulin Fc fragment to an active protein
by genetic recombination is problematic because it allows
the fusion to be made only in a terminal sequence of the
immunoglobulin Fc fragment used as a fusion partner and
because it limits the yield of the fusion protein due to
its production mode being dependent on animal cell culture.
The conventional method has further problems in which the
activity of the active protein may decrease due to nonnative
glycosylation, protein folding must accurately
occur, and the fusion protein may be produced in a
homodimer form. In particular, when conjugates are produced
in E. coli, insoluble misfolded conjugates are very
difficult to remove. In contrast, the protein conjugate of
the present invention may achieve a much longer duration of
action and a much higher stability while not causing these
problems, is preferable with respect to the maintenance of
activity of a polypeptide, and allows the preparation of a
conjugate comprising a glycosylated therapeutic protein
linked to a non-glycosylated Fc.
On the other hand, low molecular weight chemical
binders, such as carbodiimide or glutaraldehyde, have the
following problems: they bind simultaneously to several
sites on a protein, leading to denaturation of the protein,
and non-specifically bind, thus making it difficult to
control linking sites or to purify a connected protein. In
contrast, since the protein conjugate of the present
invention employs a non-peptide polymer, it facilitates the
control of linking sites, minimizes non-specific reactions
and facilitates protein purification.
The usefulness of the present invention is described
in more detail based on the embodiments of the present
invention, as follows. The protein conjugate (polypeptidePEG-
Fc) of the present invention, comprising a
physiologically active polypeptide and an immunoglobulin Fc
fragment, which are linked to each end of PEG, exerts much
higher stability than a polypeptide-PEG complex or a
polypeptide-PEG-albumin conjugate. Pharmacokinetic analysis
revealed that IFNa has a serum half-life increased by about
20 times when linked to 40-kDa PEG (IFNct-40K PEG complex)
and by about 10 times in an IFNa-PEG-albumin conjugate,
compared to the native IFNa. In contrast, an IFNa-PEG-Fc
conjugate according to the present invention showed a halflife
remarkably increased by about 50 times (see, Table 3) .
In addition, the same result was observed in other target
proteins, human growth hormone (hGH), granulocyte colonystimulating
factor (G-CSF) and its derivative (17S-G-CSF) ,
or erythropoietin (EPO). Protein conjugates according to
the present invention, each of which comprises a target
protein linked to PEG-Fc, displayed increases about 10-fold
in mean residence time (MRT) and serum half-life compared
to the native forms of the proteins and the forms
conjugated to PEG or PEG-albumin (see, Tables 4 to 7).
In addition, when a PEG-Fc complex is linked to an -
SH group near the C-terminus of a Fab' or the N-terminus of
the Fab', the resulting Fab'-PEG-Fc conjugate displayed a 2
to 3-fold longer serum half-life than a 40K PEG-Fab'
complex (see, FIG. 12).
Further, when protein conjugates are prepared using
deglycosylated immunoglobulin Fc (DG Fc), where sugar
moieties are removed, and recombinant aglycosylated
immunoglobulin Fc (AG Fc) derivatives, their plasma halflives
and in vitro activity were maintained similar to the
protein conjugates prepared using the native Fc (see, Table
3 and FIGS. 8 and 11).
Therefore, since the protein conjugates of the
present invention have extended serum half-lives and mean
residence time (MRT) when applied to a variety of
physiologically active polypeptides including human growth
hormone, interferon, erythropoietin, colony stimulating
factor or its derivatives, and antibody derivatives, they
are useful for developing long-acting formulations of
diverse physiologically active polypeptides.
In another aspect, the present invention provides a
method of preparing a protein conjugate with improved in
vivo duration and stability, comprising: (a) facilitating a
reaction between a non-peptide polymer having a reactive
group at both ends thereof, a physiologically active
polypeptide and an immunoglobulin Fc fragment to be
covalently linked; and (b) isolating a resulting conjugate
comprising the physiologically active polypeptide and the
immunoglobulin Fc fragment which are linked covalently to
each end of the non-peptide polymer.
At the step (a) , the covalent linkage of the three
components occurs sequentially or simultaneously. For
example, when the physiologically active polypeptide and
the immunoglobulin Fc fragment are linked to each end of
the non-peptide polymer, any one of the physiologically
active polypeptide and the immunoglobulin Fc fragment is
linked to one end of the non-peptide polymer, and the other
is then linked to the other end of the non-peptide polymer.
This sequential linkage is preferred for minimizing the
production of byproducts other than a desired protein
conjugate.
Thus, the step (a) may include (al) covalently
linking an immunoglobulin Fc fragment or physiologically
active polypeptide to one end of a non-peptide polymer;
(a2) isolating a complex comprising the immunoglobulin Fc
fragment or the physiologically active polypeptide linked
to the non-peptide polymer from the reaction mixture; and
(a3) covalently linking a physiologically active
polypeptide or immunoglobulin Fc fragment to the other end
of the non-peptide polymer of the isolated complex to
provide a protein conjugate comprising the immunoglobulin
Fc fragment and the physiologically active polypeptide,
which are linked to each end of the non-peptide polymer.
At the step (al), the optimal reaction molar ratio of
the physiologically active polypeptide and the non-peptide
polymer may range from 1:2.5 to 1:5, and the optimal
reaction molar ratio of the immunoglobulin Fc fragment and
the non-peptide polymer may range from 1:5 to 1:10.
On the other hand, at the step (a3) , the reaction
molar ratio of the complex obtained at step (a2) to the
immunoglobulin Fc fragment or physiologically, active
polypeptide may range from 1:0.5 to 1:20, and preferably
1:1 to 1:3.
If desired, the steps (al) and (a3) may be carried
out in the presence of a reducing agent depending on the
type of reactive groups at both ends of the non-peptide
polymer participating in reactions at the steps (al) and
(a3). Preferred reducing agents may include sodium
cyanoborohydride (NaCNBH3) , sodium borohydride,
dimethylamine borate and pyridine borate.
Taking into consideration purities required at the
steps (a2) and (b) and molecular weights and charges of
products, a suitable protein isolation method may be
selected from methods commonly used for protein isolation
in the art. For example, a variety of known methods
including size exclusion chromatography and ion exchange
chromatography may be applied. If desired, a combination of
a plurality of different methods may be used for a high
degree of purification.
In a further aspect, the present invention provides a
pharmaceutical composition for providing a physiologically
active polypeptide having improved in vivo duration and
stability, comprising the protein conjugate of the present
invention as an effective component along with a
pharmaceutically acceptable carrier.
The term "administration", as used herein, means
introduction of a predetermined amount of a substance into
a patient by a certain suitable method. The conjugate of
the present invention may be administered via any of the
common routes, as long as it is able to reach a desired
tissue. A variety of modes of administration are
contemplated, including intraperitoneally, intravenously,
intramuscularly, subcutaneously, intradermally, orally,
topically, intranasally, intrapulmonarily and
intrarectally, but the present invention is not limited to
these exemplified modes of administration. However, since
peptides are digested upon oral administration, active
ingredients of a composition for oral administration should
be coated or formulated for protection against degradation
in the stomach. Preferably, the present composition may be
administered in an injectable form. In addition, the
pharmaceutical composition of the present invention may be
administered using a certain apparatus capable of
transporting the active ingredients into a target cell.
The pharmaceutical composition comprising the
conjugate according to the present invention may include a
pharmaceutically acceptable carrier. For oral
administration, the pharmaceutically acceptable carrier may
include binders, lubricants, disintegrators, excipients,
agents, coloring agents and perfumes. For injectable
preparations, the pharmaceutically acceptable carrier may
include buffering agents, preserving agents, analgesics,
solubilizers, isotonic agents and stabilizers. For
preparations for topical administration, the
pharmaceutically acceptable carrier may include, bases,
excipients, lubricants and preserving agents. The
pharmaceutical composition of the present invention may be
formulated into a variety of dosage forms in combination
with the aforementioned pharmaceutically acceptable
carriers. For example, for oral administration, the
pharmaceutical composition may be formulated into tablets,
troches, capsules, elixirs, suspensions, syrups or wafers.
For injectable preparations, the pharmaceutical composition
may be formulated into a unit dosage form, such as a
multidose container or an ampule as a single-dose dosage
form. The pharmaceutical composition may be also formulated
into solutions, suspensions, tablets, capsules and longacting
preparations.
On the other hand, examples of carriers, exipients
and diluents suitable for the pharmaceutical formulations
include lactose, dextrose, sucrose, sorbitol, mannitol,
xylitol, erythritol, maltitol, starch, acacia rubber,
alginate, gelatin, calcium phosphate, calcium silicate,
cellulose, methylcellulose, microcrystalline cellulose,
polyvinylpyrrolidone, water, methylhydroxybenzoate,
propylhydroxybenzoate, talc, magnesium stearate and mineral
oils. In addition, the pharmaceutical formulations may
further include fillers, anti-coagulating agents,
lubricants, humectants, perfumes, emulsifiers and
antiseptics.
A substantial dosage of a drug in combination with the
Fc fragment of the present invention as a carrier may .be
determined by several related factors including the types of
diseases to be treated, administration routes, the patient's
age, gender, weight and severity of the illness, as well as
by the types of the drug as an active component. Since the
pharmaceutical composition of the present invention has a
very long duration of action in vivo, it has an advantage of
greatly reducing administration frequency of pharmaceutical
drugs.
A better understanding of the present invention may
be obtained through the following examples which are set
forth to illustrate, but are not to be construed as the
limit of the present invention.
EXAMPLE 1: Preparation I of IFNa-PEG-immunoglobulin Fc
fragment conjugate
Preparation of immunoglobulin Fc fragment using
immunoglobulin
An immunoglobulin Fc fragment was prepared as
follows. 200 mg of 150-kDa immunoglobulin G (IgG) (Green
Cross, Korea) dissolved in 10 mM phosphate buffer was
treated with 2 mg of a proteolytic enzyme, papain (Sigma)
at 37°C for 2 hrs with gentle agitation. After the enzyme
reaction, the immunoglobulin Fc fragment regenerated thus
was subjected to chromatography for purification using
sequentially a Superdex column, a protein A column and a
cation exchange column. In detail, the reaction solution
was loaded onto a Superdex 200 column (Pharmacia)
equilibrated with 10 mM sodium phosphate buffer (PBS, pH
7.3), and the column was eluted with the same buffer at a
flow rate of 1 ml/min. Unreacted immunoglobulin molecules
(IgG) and F(ab')2, which had a relatively high molecular
weight compared to the immunoglobulin Fc fragment, were
removed using their property of being eluted earlier than
the Ig Fc fragment. Fab fragments having a molecular weight
similar to the Ig Fc fragment were eliminated by protein A
column chromatography (FIG. 1) . The resulting fractions
containing the Ig Fc fragment eluted from the Superdex 200
column were loaded at a flow rate of 5 ml/min onto a
protein A column (Pharmacia) equilibrated with 20 mM
phosphate buffer (pH 7.0), and the column was washed with
the same buffer to remove proteins unbound to the column.
Then, the protein A column was eluted with 100 mM sodium
citrate buffer (pH 3.0) to obtain highly pure
immunoglobulin Fc fragment. The Fc fractions collected from
the protein A column were finally purified using a cation
exchange column (polyCAT, PolyLC Company), wherein this
column loaded with the Fc fractions was eluted with a
linear gradient of 0.15-0.4 M NaCl in 10 mM acetate buffer
(pH 4.5), thus providing highly pure Fc fractions. The
highly pure Fc fractions were analyzed by 12% SDS-PAGE
(lane 2 in FIG. 2).
Preparation of IFNa-PEG complex
3.4-kDa polyethylene glycol having an aldehyde
reactive group at both ends, ALD-PEG-ALD (Shearwater), was
mixed with human interferon alpha-2b (hIFNoc-2b, MW: 20 kDa)
dissolved in 100 mM phosphate buffer in an amount of 5
mg/ml) at an IFNa: PEG molar ratio of 1:1, 1:2.5, 1:5, 1:10
and 1:20. To this mixture, a reducing agent, sodium
cyanoborohydride (NaCNBHa, Sigma) , was added at a final
concentration of 20 mM and was allowed to react at 4°C for 3
hrs with gentle agitation to allow PEG to link to the amino
terminal end of interferon alpha. To obtain a 1:1 complex
of PEG and interferon alpha, the reaction mixture was
subjected to size exclusion chromatography using a SuperdexR
column (Pharmacia). The IFNa-PEG complex was eluted from
the column using 10 mM potassium phosphate buffer (pH 6.0)
as an elution buffer, and interferon alpha not linked to
PEG, unreacted PEG and dimer byproducts where PEG was
linked to two interferon alpha molecules were removed. The
purified IFNa-PEG complex was concentrated to 5 mg/ml.
Through this experiment, the optimal reaction molar ratio
for IFNct to PEG, providing the highest reactivity and
generating the smallest amount of byproducts such as
dimers, was found to be 1:2.5 to 1:5.
Preparation of IFNa-PEG-Fc conjugate
To link the IFNa-PEG complex purified in the above
step 2 to the N-terminus of an immunoglobulin Fc fragment,
the immunoglobulin Fc fragment (about 53 kDa) prepared in
the above step I was dissolved in 10 mM phosphate buffer
and mixed with the IFNa-PEG complex at an IFNa-PEG complex:
Fc molar ratio of 1:1, 1:2, 1:4 and 1:8. After the
phosphate buffer concentration of the reaction solution was
adjusted to 100 mM, a reducing agent, NaCNBH3, was added to
the reaction solution at a final concentration of 20 mM and
was allowed to react at 4°C for 20 hrs with gentle
agitation. Through this experiment, the optimal reaction
molar ratio for IFNa-PEG complex to Fc, providing the
highest reactivity and generating the fewest byproducts
such as dimers, was found to be 1:2.
Isolation and purification of the IFNa-PEG-Fc
conjugate
After the reaction of the above step 3, the reaction
mixture was subjected to Superdex size exclusion
chromatography so as to eliminate unreacted substances and
byproducts and purify the IFNa-PEG-Fc protein conjugate
produced. After the reaction mixture was concentrated and
loaded onto a Superdex column, 10 mM phosphate buffer (pH
7.3) was passed through the column at a flow rate of 2.5
ml/min to remove unbound Fc and unreacted substances,
followed by column elution to collect IFNa-PEG-Fc protein
conjugate fractions. Since the collected IFNa-PEG-Fc
protein conjugate fractions contained a small amount of
impurities, unreacted Fc and interferon alpha dimers,
cation exchange chromatography was carried out to remove
the impurities. The IFNa-PEG-Fc protein conjugate fractions
were loaded onto a PolyCAT LP column (PolyLC) equilibrated
with 10 mM sodium acetate (pH 4.5), and the column was
eluted with a linear gradient of 0-0.5 M NaCl in 10 mM
sodium acetate buffer (pH 4.5) using 1 M NaCl. Finally, the
IFNa-PEG-Fc protein conjugate was purified using an anion
exchange column. The IFNa-PEG-Fc protein conjugate
fractions were loaded onto a PolyWAX LP column (PolyLC)
equilibrated with 10 mM Tris-HCl (pH 7.5), and the column
was then eluted with a linear gradient of 0-0.3 M NaCl in
10 mM Tris-HCl (pH 7.5) using 1 M NaCl, thus isolating the
IFNa-PEG-Fc protein conjugate in a highly pure form.
EXAMPLE 2: Preparation II of IFNa-PEG-Fc protein conjugate
Preparation of Fc-PEG complex
3.4-kDa polyethylene glycol having an aldehyde
reactive group at both ends, ALD-PEG-ALD (Shearwater), was
mixed with the immunoglobulin Fc fragment prepared in the
step 1 of Example 1 at Fc:PEG molar ratios of 1:1, 1:2.5,
1:5, 1:10 and 1:20, wherein the Ig Fc fragment had been
dissolved in 100 mM phosphate buffer in an amount of 15
mg/ml. To this mixture, a reducing agent, NaCNBHs (Sigma),
was added at a final concentration of 20 mM and was allowed
to react at 4°C for 3 hrs with gentle agitation. To obtain
a 1:1 complex of PEG and Fc, the reaction mixture was
subjected to size exclusion chromatography using a SuperdexR
column (Pharmacia). The Fc-PEG complex was eluted from the
column using 10 mM potassium phosphate buffer (pH 6.0) as
an elution buffer, and immunoglobulin Fc fragment not
linked to PEG, unreacted PEG and dimer byproducts where PEG
was linked to two immunoglobulin Fc fragment molecules were
removed. The purified Fc-PEG complex was concentrated to
about 15 mg/ml. Through this experiment, the optimal
reaction molar ratio for Fc to PEG, providing the highest
reactivity and generating the fewest byproducts such as
dimers, was found to be 1:3 to 1:10.
Formation and purification of conjugate of the Fc-
PEG complex and interferon alpha
To link the Fc-PEG complex purified in the above step
1 to the N-terminus of IFNa, the Fc-PEG complex was mixed
with IFNa dissolved in 10 mM phosphate buffer at Fc-PEG
complex: IFNa molar ratios of 1:1, 1:1.5, 1:3 and 1:6.
After the phosphate buffer concentration of the reaction
solution was adjusted to 100 mM, a reducing agent, NaCNBH3,
was added to the reaction solution at a final concentration
of 20 mM and was allowed to react at 4°C for 20 hrs with
gentle agitation. After the reaction was completed,
unreacted substances and byproducts were removed according
to the same purification method as in the step 4 of Example
1, thus isolating the Fc-PEG-IFNa protein conjugate in a
highly pure form.
EXAMPLE 3: Preparation of hGH-PEG-Fc conjugate
An hGH-PEG-Fc conjugate was prepared and purified
according to the same method as in Example 1, except that
drug other than interferon alpha, human growth hormone
(hGH, MW: 22 kDa) was used and a hGH:PEG molar ratio was
1:5.
EXAMPLE 4: Preparation of G-CSF-PEG-Fc conjugate
A G-CSF-PEG-Fc conjugate was prepared and purified
according to the same method as in Example 1, except that
drug other than interferon alpha, human granulocyte colony
stimulating factor (hG-CSF), was used and an hG-CSF:PEG
molar ratio was 1:5.
On the other hand, a 17S-G-CSF-PEG-Fc protein
conjugate was prepared and purified according to the same
method as described above using a G-CSF derivative, 17S-GCSF,
having a serine substitution at the seventeenth amino
acid residue of the native hG-CSF.
EXAMPLE 5: Preparation of EPO-PEG-Fc conjugate
An EPO-PEG-Fc conjugate was prepared and purified
according to the same method as in Example 1, except that
drug other than interferon alpha, human erythropoietin
(EPO), was used and an EPO: PEG molar ratio was 1:5.
EXAMPLE 6: Preparation of protein conjugate using PEG
having different reactive group
An IFNa-PEG-Fc protein conjugate was prepared using
PEG having a succinimidyl propionate (SPA) reactive group
at both ends, as follows. 3.4-kDa polyethylene glycol, SPAPEG-
SPA (Shearwater), was mixed with 10 mg of interferon
alpha dissolved in 100 mM phosphate buffer at IFNa:PEG
molar ratios of 1:1, 1:2.5, 1:5, 1:10 and 1:20. The mixture
was then allowed to react at room temperature with gentle
agitation for 2 hrs. To obtain a 1:1 complex of PEG and
interferon alpha (IFNcc-PEG complex), where PEG was linked
selectively to the amino group of a lysine residue of
interferon alpha, the reaction mixture was subjected to
Superdex size exclusion chromatography. The IFNot-PEG
complex was eluted from the column using 10 mM potassium
phosphate buffer (pH 6.0) as an elution buffer, and
interferon alpha not linked to PEG, unreacted PEG and dimer
byproducts in which two interferon alpha molecules were
linked to both ends of PEG were removed. To link the IFNcc-
PEG complex to the amino group of a lysine residue of
immunoglobulin Fc, the purified IFNa-PEG complex was
concentrated to about 5 mg/ml, and an IFNa-PEG-Fc conjugate
was prepared and purified according to the same methods as
in the steps 3 and 4 of Example 1. Through this experiment,
the optimal reaction molar ratio for IFNa to PEG, providing
the highest reactivity and generating the fewest byproducts
such as dimers, was found to be 1:2.5 to 1:5.
On the other hand, another IFNa-PEG-Fc conjugate was
prepared according to the same methods as described above
using PEG) having an N-hydroxysuccinimidyl (NHS) reactive
group at both ends, NHS-PEG-NHS (Shearwater), or PEG having
a buthyl aldehyde reactive group at both ends, BUA-PEG-BUA
(Shearwater).
EXAMPLE 7: Preparation of protein conjugate using PEG
having different molecular weight
An IFNcc-lOK PEG complex was prepared using 10-kDa
polyethylene glycol having an aldehyde reactive group at
both ends, ALD-PEG-ALD (Shearwater). This complex was
prepared and purified according to the same method as in
the step 2 of Example 1. Through this experiment, the
optimal reaction molar ratio for IFNa to 10-kDa PEG,
providing the highest reactivity and generating the fewest
byproducts such as dimers, was found to be 1:2.5 . to 1:5.
The purified IFNa-lOK PEG complex was concentrated to about
5 mg/ml, and, using this concentrate, an IFNa-lOK PEG-Fc
conjugate was prepared and purified according to the same
methods as in the steps 3 and 4 of Example 1.
EXAMPLE 8: Preparation of Fab'-S-PEG-N-Fc conjugate (-SH
group)
Expression and Purification of Fab'
An E. coli transformant, BL21/poDLHF (accession
number: KCCM-10511), expressing anti-tumor necrosis factoralpha
Fab', was grown in 100 ml of LB medium overnight with
agitation, and was inoculated in a 5-L fermentor
(Marubishi) and cultured at 30°C and 500 rpm and at an air
flow rate of 20 vvm. To compensate for the insufficient
nutrients for bacterial growth during fermentation, the
cultures were supplemented with glucose and yeast extracts
according to the fermented states of bacteria. When the
cultures reached an OD6oo value of 80-100, an inducer, IPTG,
was added to the cultures to induce protein expression. The
cultures were further cultured for 40 to 45 hrs until the
OD value at 600 ran increased to 120 to 140. The
fermentation fluid thus obtained was centrifuged at
20,000xg for 30 min. The supernatant was collected, and the
pellet was discarded.
The supernatant was subjected to the following threestep
column chromatography to purify anti-tumor necrosis
factor-alpha Fab'. The supernatant was loaded onto a HiTrap
protein G column (5 ml, Pharmacia) equilibrated with 20 mM
phosphate buffer (pH 7.0), and the column was eluted with
100 mM glycine (pH 3.0). The collected Fab' fractions were
then loaded onto a Superdex 200 column (Pharmacia)
equilibrated with 10 mM sodium phosphate buffer (PBS, pH
7.3), and this column was eluted with the same buffer.
Finally, the second Fab' fractions were loaded onto a
polyCAT 21x250 column (PolyLC), and this column was eluted
with a linear NaCl gradient of 0.15-0.4 M in 10 mM acetate
buffer (pH 4.5), thus providing highly pure anti-tumor
necrosis factor-alpha Fab' fractions.
Preparation and purification of Fc-PEG complex
To link a PEG linker to the N-terminus of an
immunoglobulin Fc, the immunoglobulin Fc prepared according
to the same method as in the step 1 of Example 1 was
dissolved in 100 mM phosphate buffer (pH 6.0) at a
concentration of 5 mg/ml, and was mixed with NHS-PEG-MAL
(3.4 kDa, Shearwater) at an Fc:PEG molar ratio of 1:10,
followed by incubation at 4°C for 12 hrs with gentle
agitation.
After the reaction was completed, the reaction buffer
was exchanged with 20 mM sodium phosphate buffer (pH 6.0)
to remove unbound NHS-PEG-MAL. Then, the reaction mixture
was loaded onto a polyCAT column (PolyLC) . The column was
eluted with a linear NaCl gradient of 0.15-0.5 M in 20 mM
sodium phosphate buffer (pH 6.0). During this elution, the
immunoglobulin Fc-PEG complex was eluted earlier than
unreacted immunoglobulin Fc, and the unreacted Ig Fc was
eluted later, 'thereby eliminating the unreacted Ig Fc
molecules.
Preparation and purification of Fab'-S-PEG-N-Fc
conjugate (-SH group)
To link the immunoglobulin Fc-PEG complex to a
cysteine group of the Fab' , the Fab' purified in the above
step 1 was dissolved in 100 mM sodium phosphate buffer (pH
7.3) at a concentration of 2 mg/ml, and was mixed with the
immunoglobulin Fc-PEG complex prepared in the above step 2
at a Fab': complex molar ratio of 1:5. The reaction mixture
was concentrated to a final protein concentration of 50
mg/ml and incubated at 4°C for 24 hrs with gentle agitation.
After the reaction was completed, the reaction
mixture was loaded onto a Superdex 200 column (Pharmacia)
equilibrated with 10 mM sodium phosphate buffer (pH 7.3),
and the column was eluted with the same buffer at a flow
rate of 1 ml/min. The coupled Fab'-S-PEG-N-Fc conjugate was
eluted relatively earlier due to its high molecular weight,
and unreacted immunoglobulin Fc-PEG complex and Fab' were
eluted later, thereby eliminating the unreacted molecules.
To completely eliminate unreacted immunoglobulin Fc-PEG,
the collected Fab'-S-PEG-N-Fc conjugate fractions were
again loaded onto a polyCAT 21x250 column (PolyLC), and
this column was eluted with a linear NaCl gradient of 0.15-
0.5 M in 20 mM sodium phosphate buffer (pH 6.0), thus
providing a pure Fab'-S-PEG-N-Fc conjugate comprising the
Fc-PEG complex linked to an -SH group near the C-terminus
of the Fab'.
EXAMPLE 9: Preparation of Fab'-N-PEG-N-Fc conjugate (Nterminus)
Preparation and purification of Fab'-PEG complex
(N-terminus)
40 mg of the Fab' purified in the step I of Example 8
was dissolved in 100 mM sodium phosphate buffer (pH 6.0) at
a concentration of 5 mg/ml, and was mixed with butyl ALD-
PEG-butyl ALD (3.4 kDa, Nektar) at a Fab': PEG molar ratio
of 1:5. A reducing agent, NaCNBHa, was added to the
reaction mixture at a final concentration of 20 mM, and the
reaction mixture was then allowed to react at 4°C for 2 hrs
with gentle agitation.
After the reaction was completed, the reaction buffer
was exchanged with 20 mM sodium phosphate buffer (pH 6.0).
Then, the reaction mixture was loaded onto a polyCAT column
(PolyLC). The column was eluted with a linear NaCl gradient
of 0.15-0.4 M in 20 mM acetate buffer (pH 4.5). During this
column elution, the Fab'-PEG complex comprising the PEG
linker lined to the N-terminus of the Fab' was eluted
earlier than unreacted Fab', and the unreacted Fab' was
eluted later, thereby eliminating the unreacted Fab'
molecules.
Preparation and purification of Fab'-N-PEG-N-Fc
conjugate
To link the Fab'-PEG complex purified in the above
step 1 to the N-terminus of an immunoglobulin Fc, the Fab' -
PEG complex was dissolved in 100 mM sodium phosphate buffer
(pH 6.0) at a concentration of 10 mg/ml, and was mixed with
the immunoglobulin Fc dissolved in the same buffer at a
Fab'-PEG complex: Fc molar ratio of 1:5. After the reaction
mixture was concentrated to a final protein concentration
of 50 mg/ml, a reducing agent, NaCNBH3, was added to the
reaction mixture at a final concentration of 20 mM, and the
reaction mixture was then reacted at 4°C for 24 hrs with
gentle agitation.
After the reaction was completed, the reaction
mixture was loaded onto a Superdex 200 column (Pharmacia)
equilibrated with 10 mM sodium phosphate buffer (pH 7.3),
and the column was eluted with the same buffer at a flow
rate of 1 ml/min. The coupled Fab'-N-PEG-N-Fc conjugate was
eluted relatively earlier due to its high molecular weight,
and unreacted immunoglobulin Fc and Fab'-PEG complex were
eluted later, thereby eliminating the unreacted molecules.
To completely eliminate the unreacted immunoglobulin Fc
molecules, the collected Fab'-N-PEG-N-Fc conjugate
fractions were again loaded onto a polyCAT 21x250 column
(PolyLC), and this column was eluted with a linear NaCl
gradient of 0.15-0.5 M in 20 mM sodium phosphate buffer (pH
6.0), thus providing a pure Fab'-N-PEG-N-Fc conjugate
comprising the immunoglobulin Fc-PEG complex linked to the
N-terminus of the Fab' .
EXAMPLE 10: Preparation and purification of deglycosylated
immunoglobulin Fc
200 mg of an immunoglobulin Fc prepared according to
the same method as in Example 1 was dissolved in 100 mM
phosphate buffer (pH 7.5) at; a concentration of 2 mg/ml,
and was mixed with 300 U/mg of a deglycosylase, PNGase F
(NEB). The reaction mixture was allowed to react at 37°C
for 24 hrs with gentle agitation. Then, to purify the
deglycosylated immunoglobulin Fc, the reaction mixture was
loaded onto a SP Sepharose FF column (Pharmacia), and the
column was eluted with a linear NaCl gradient of 0.1-0.6 M
in 10 mM acetate buffer (pH 4.5) using 1 M NaCl. The native
immunoglobulin Fc was eluted earlier, and the
deglycosylated immunoglobulin Fc (DG Fc) was eluted later.
EXAMPLE 11: Preparation of IFNa-PEG-DG Fc conjugate
To link the deglycosylated immunoglobulin Fc prepared
in Example 10 to the IFNa-PEG complex purified in the step
2 of Example 1, the IFNa-PEG complex was mixed with the DG
Fc dissolved in 10 mM phosphate buffer at IFNa-PEG complex:
DG Fc molar ratios of 1:1, 1:2, 1:4 and 1:8. After the
phosphate buffer concentration of the reaction solution was
adjusted to 100 mM, a reducing agent, NaCNBH3, was added to
the reaction solution at a final concentration of 20 mM and
was allowed to react at 4°C for 20 hrs with gentle
agitation. Through this experiment, the optimal reaction
molar ratio for IFNa-PEG complex to DG Fc, providing the
highest reactivity and generating the fewest byproducts
such as dimers, was found to be 1:2.
After the coupling reaction, the reaction mixture was
subjected to size exclusion chromatography using a
SuperdexR column (Pharmacia) so as to eliminate unreacted
substances and byproducts and purify the IFNa-PEG-DG Fc
protein conjugate. After the reaction mixture was loaded
onto the column, a phosphate buffer (pH 7.3) was passed
through the column at a flow rate of 2.5 ml/min to remove
unbound DG Fc and unreacted substances, followed by column
elution to collect IFNa-PEG-DG Fc protein conjugate
fractions. Since the collected IFNa-PEG-DG Fc protein
conjugate fractions contained a small amount of impurities,
unreacted DG Fc and IFNa-PEG complex, cation exchange
chromatography was carried out to remove the impurities.
The IFNa-PEG-DG Fc protein conjugate fractions were loaded
onto a PolyCAT LP column (PolyLC) equilibrated with 10 mM
sodium acetate (pH 4.5), and the column was eluted with a
linear gradient of 0-0.6 M NaCl in 10 mM sodium acetate
buffer (pH 4.5) using 1 M NaCl. Finally, the IFNa-PEG-DG Fc
protein conjugate was purified using an anion exchange
column. The IFNa-PEG-Fc protein conjugate fractions were
loaded onto a PolyWAX LP column (PolyLC) equilibrated with
10 mM Tris-HCl (pH 7.5), and the column was then eluted
with a linear gradient of 0-0.3 M NaCl in 10 mM Tris-HCl
(pH 7.5) using 1 M NaCl, thus isolating the IFNa-PEG-DG Fc
protein conjugate in a highly pure form.
EXAMPLE 12: Preparation and purification of recombinant
aglycosylated immunoglobulin Fc derivative
Preparation of IgG4 Fc derivative 1 expression vector
To prepare human immunoglobulin IgG4 heavy chain
constant regions, a first derivative (IgG4 delta-Cys),
having a nine amino acid deletion at the amino terminus of
the native hinge region, and a second derivative (IgG4
monomer), lacking the hinge region by a deletion of all of
twelve amino acids of the hinge region, were prepared. As
an expression vector containing an E. coli secretory
sequence, pT14S!SH-4T20V22Q (Korean Pat. No. 38061),
developed prior to the present invention by the present
invention, was used.
To obtain human immunoglobulin IgG4 heavy chain
constant regions, RT-PCR was carried out using RNA isolated
from human blood cells as a template, as follows. First,
total RNA was isolated from about 6 ml of blood using a
Qiamp RNA blood kit (Qiagen) , and gene amplification was
performed using the total RNA as a template and a One-Step
RT-PCR kit (Qiagen) . In this PCR, a pair of synthesized
primers represented by SEQ ID Nos. 1 and 2 and another pair
of synthesized primers represented by SEQ ID Nos. 2 and 3
were used. SEQ ID NO. 1 is a nucleotide sequence starting
from the 10th residue, serine, of 12 amino acid residues,
below, of the hinge region of IgG4. SEQ ID NO. 3 was
designed to have a nucleotide sequence encoding a CH2 domain
having alanine as a first amino acid residue. SEQ ID NO. 2
was designed to have a BaraHI recognition site containing a
stop codon.
1 2 3 4 5 6 7 8 9 1 0 1 1 1 2
gag tec aaa tat ggt ccc cca tgc cca tea tgc cca
etc agg ttt ata cca ggg ggt acg ggt agt acg ggt
Glu Ser Lys Tyr Gly Pro Pro Cys Pro Ser Cys Pro
To clone each of the amplified IgG4 constant region
fragments into an expression vector containing an E. coli
secretory sequence derivative, the pT14S!SH-4T20V22Q
(Korean Pat. No. 38061) developed prior to the present
invention by the present inventors was used. This
expression vector contains a heat-stable enterotoxin
secretory sequence derivative that has a nucleotide
sequence represented by SEQ ID NO. 4. To facilitate
cloning, a StuI recognition site was inserted into an end
of the• E. coli heat-stable enterotoxin secretory sequence
derivative of the pT14S!SH-4T20V22Q plasmid through sitedirected
mutagenesis using a pair of primers represented by
SEQ ID Nos. 5 and 6 to induce mutagenesis to introduce the
StuI site at a nucleotide sequence coding for the last
amino acid residue of the secretory sequence. This
insertion of the StuI site was found to be successful by
DNA sequencing. The resulting pT14S!SH-4T20V22Q plasmid
containing a Stud site was designated as "pmSTII". The
pmSTII plasmid was treated with StuI and BamHI and
subjected to agarose gel electrophoresis, and a large
fragment (4.7 kb) , which contained the E. coli heat-stable
enterotoxin secretory sequence derivative,' was purified.
Then, the amplified gene fragments were digested with BamHI
and ligated with the linearized expression vector, thus
providing pSTIIdCG4Fc and pSTIIG4Mo.
The final expression vectors were individually
transformed into E. coli BL21(DE3), and the resulting
transformants were designated as "BL21/pSTIIdCG4Fc
(HM10932)" and "BL21/pSTIIdCG4Mo (HM10933)", which were
deposited at the Korean Culture Center of Microorganisms
(KCCM) on Sep. 15, 2004 and assigned accession numbers
KCCM-10597 and KCCM-10598, respectively. Thereafter, when
the cultures reached an OD6oo value of 80, an inducer, IPTG,
was added to the cultures to induce protein expression. The
cultures were further cultured for 40 to 45 hrs until the
OD value at 600 nm increased to 100 to 120. The E. coli
cells collected from the fermentation fluids were
disrupted, and the resulting cell lysates were subjected to
two-step column chromatography to purify the recombinant
immunoglobulin constant region derivatives present in the
cytosol of E. coli.
5 ml of a protein-A affinity column (Pharmacia) was
equilibrated with PBS, and the cell lysates were loaded
nto the column at a flow rate of 5 ml/min. Unbound
proteins were washed out with PBS, and bound proteins were
eluted with 100 mM citrate (pH 3.0). The collected
fractions were desalted using a HiPrep 26/10 desalting
column (Pharmacia) with 10 mM Tris buffer (pH 8.0). Then,
secondary anion exchange column chromatography was carried
out using 50 ml of a Q HP 26/10 column (Pharmacia) . The
primary purified recombinant- aglycosylated immunoglobulin
Fc fractions were loaded onto the Q-Sepharose HP 26/10
column, and the column was eluted with a linear gradient of
0-0.2 M NaCl in 10 mM Tris buffer (pH 8.0), thus providing
a highly pure recombinant aglycosylated immunoglobulin Fc
(AG Fc) derivative, IgG4 delta-Cys and a highly pure IgG4
monomer fraction.
EXAMPLE 13: Preparation of conjugate of IFNoc-PEG complex
and recombinant AG Fc derivative
According to the same methods as in Examples 1 and
11, the IFNa-PEG complex was linked to the N terminus of
the IgG4 delta-Cys as an AG Fc derivative prepared in
Example 12. After the coupling reaction, unreacted
substances and byproducts were removed from the reaction
mixture, and the thus-produced IFNa-PEG-AG Fc protein
conjugate (I) was primarily purified using 50 ml of a Q HP
26/10 column (Pharmacia) and further purified by a high-
pressure liquid chromatographic assay using a polyCAT
21.5x250 column (polyLC), thus purifying the conjugate to a
high degree. The coupling reaction solution was desalted
using a HiPrep 26/10 desalting column (Pharmacia) with 10
mM Tris buffer (pH 8.0). Then, the reaction solution was
then loaded onto 50 ml of a Q HP 26/10 column (Pharmacia)
at a flow rate of 8 ml/min, and this column was eluted with
a linear NaCl gradient of 0-0.2 M to obtain desired
fractions. The collected fractions were again loaded onto a
polyCAT 21.5x250 column equilibrated with 10 mM acetate
buffer (pH 5.2) at a flow rate of 15 ml/min, and this
column was eluted with a linear NaCl gradient of 0.1-0.3 M,
thus providing highly pure fractions. According to the same
method as described above, another IFNa-PEG-AG Fc protein
conjugate (II) was prepared using another AG Fc derivative
prepared in Example 12, IgG4 monomer.
EXAMPLE 14: Preparation of EPO-PEG-recombinant AG Fc
derivative conjugate
According to the same method as in Example 13, an
EPO-PEG-recombinant AG Fc derivative conjugate was prepared
by linking an AG Fc derivative, IgG4 delta-Cys, to the EPOPEG
complex.
COMPARATIVE EXAMPLE 1: Preparation of IFNcc-40K PEG complex
5 mg of interferon alpha was dissolved in 100 mM
phosphate buffer to obtain a final volume of 5 ml, and was
mixed with 40-kDa activated methoxy-PEG-aldehyde
(Shearwater), at an IFNa:40-kDa PEG molar ratio of 1:4. To
this mixture, a reducing agent, NaCNBH3 was added at a final
concentration of 20 mM and was allowed to react at 4°C for
18 hrs with gentle agitation. To inactivate PEG, which did
not react with IFNa, Ethanolamine was added to the reaction
mixture at a final concentration of 50mM.
A Sephadex G-25 column (Pharmacia) was used to remove
unreacted PEG and exchange the buffer with another buffer.
First, this column was equilibrated with two column volumes
(CV) of 10 mM Tris-HCl buffer (pH 7.5), and was loaded with
the reaction mixture. Flow throughs were detected by
measuring the absorbance at 260 run using a UV
spectrophotometer. When the column was eluted with the same
buffer, interferon alpha modified by adding PEG having a
higher molecular weight to its N-terminus was eluted
earlier, and unreacted PEG was eluted later, thus allowing
isolation of only IFNa-40K PEG.
The following chromatography was carried out to
further purify the IFNa-40K PEG complex from the collected
fractions. 3 ml of a PolyWAX LP column (PolyLC) was
equilibrated with 10 mM Tris-HCl (pH 7.5). The collected
fractions containing the IFNa-40K PEG complex was loaded
onto the column at a flow rate of 1 ml/min, and the column
was washed with 15 ml of the equilibrium buffer. Then, the
column was eluted with a linear NaCl gradient of 0-100%
using 30 ml of 1 M NaCl, thus eluting interferon alpha
conjugated to tri-, di- and mono-PEG, sequentially. To
further purify the mono-PEG-conjugated interferon alpha,
the collected fractions containing the mono-PEG-conjugated
interferon alpha were subjected to size exclusion
chromatography. The fractions were concentrated and loaded
onto a Superdex 200 column (Pharmacia) equilibrated with 10
mM sodium phosphate buffer (pH 7.0), and the column was
eluted with the same buffer at a flow rate of 1 ml/min. The
tri- and di-PEG-conjugated interferon alpha molecules were
removed based on their property of being eluted earlier
than the mono-PEG-conjugated interferon alpha, thus
isolating the mono-PEG-conjugated interferon alpha in a
highly pure form.
According to the same method as described above, 40-
kDa PEG was conjugated to the N-terminus of human growth
hormone, granulocyte colony stimulating factor (G-CSF), and
a derivative of G-CSF, thus providing hGH-40K PEG, G-CSF-
4OK PEG and 4OK PEG-17S-G-CSF derivative complexes.
COMPARATIVE EXAMPLE 2: Preparation of IFNa-PEG-albumin
conjugate
To link the IFNa-PEG complex purified in the step 2
of Example 1 to the N-terminus of albumin, the IFNa-PEG
complex was mixed with human serum albumin (HSA, about 67
kDa, Green Cross) dissolved in 10 mM phosphate buffer at an
IFNa-PEG complex: albumin molar ratio of 1:1, 1:2, 1:4 and
1:8. After the phosphate buffer concentration of the
reaction solution was adjusted to 100 mM, a reducing agent,
NaCNBH3, was added to the reaction solution at a final
concentration of 20 mM and was allowed to react at 4°C for
20 hrs with gentle agitation. Through this experiment, the
optimal reaction molar ratio for IFNa-PEG complex to
albumin, providing the highest reactivity and generating
the fewest byproducts such as dimers, was found to be 1:2.
After the coupling reaction, the reaction mixture was
subjected to size exclusion chromatography using a
SuperdexR column (Pharmacia) so as to eliminate unreacted
substances and byproducts and purify the IFNa-PEG-albumin
protein conjugate produced. After the reaction mixture was
concentrated and loaded onto the column, 10 mM sodium
acetate buffer passed through the column at a flow rate of
2.5 ml/min to remove unbound albumin and unreacted
substances, followed by column elution to purify only IFNa-
PEG-albumin protein conjugate. Since the collected IFNcx-
PEG-albumin protein conjugate fractions contained a small
amount of impurities, unreacted albumin and interferon
alpha dimers, cation exchange chromatography was carried
out to remove the impurities. The IFNa-PEG-albumin protein
conjugate fractions were loaded onto a SP5PW column
(Waters) equilibrated with 10 mM sodium acetate (pH 4.5),
and the column was eluted with a linear gradient of 0-0.5 M
NaCl in 10 mM sodium acetate buffer (pH 4.5) using 1 M
NaCl, thus isolating the IFNa-PEG-albumin protein conjugate
in a highly pure form.
According to the same method as described above,
albumin was conjugated to human growth hormone, G-CSF, and
a derivative of G-CSF, thus providing hGH-PEG-albumin, GCSF-
PEG-albumin and 17S-G-CSF-PEG-albumin conjugates.
COMPARATIVE EXAMPLE 3: Preparation of Fab'-S-40K PEG
complex
The free cysteine residue of the Fab' purified in the
step 1 of Example 8 was activated by incubation in an
activation buffer (20 mM sodium acetate (pH 4.0), 0.2 mM
DTT) for 1 hr. After the buffer was exchanged by a PEG
modification buffer, 50 mM potassium phosphate (pH 6.5),
maleimide-PEG (MW: 40 kDa, Shearwater) was added thereto at
a Fab':40-kDa PEG molar ratio of 1:10 and was reacted to
react at 4°C for 24 hrs with gentle agitation.
After the reaction was completed, the reaction
solution was loaded onto a Superdex 200 column (Pharmacia)
equilibrated with 10 mM sodium phosphate buffer (pH 7.3),
and the column was eluted with the same buffer at a flow
rate of 1 ml/min. The Fab' conjugated 40-kDa PEG (Fab'-40K
PEG) was eluted relatively earlier due to its high
molecular weight, and unreacted Fab' was eluted later,
thereby eliminating the unreacted Fab' . To completely
eliminate the unreacted Fab', the collected Fab'-40K PEG
complex fractions were again loaded onto a polyCAT 21x250
column (PolyLC), and this column was eluted with a linear
NaCl gradient of 0.15-0.5 M in 20 mM sodium phosphate
buffer (pH 4.5), thus providing a pure Fab'-S-40K PEG
complex comprising 40-kDa PEG linked to an -SH group of the
Fab'.
EXPERIMENTAL EXAMPLE 1: Identification and quantitative
analysis of the protein conjugates
Identification of the protein conjugates
The protein conjugates prepared in the above Examples
were analyzed by non-reduced SDS-PAGE using a 4-20%
gradient gel and a 12% gel and ELISA (R&D System).
As a result of SDS-PAGE analysis, as shown in FIG. 3,
a coupling reaction of a physiological polypeptide, a nonpeptide
polymer, PEG, and an immunoglobulin Fc fragment
resulted in the successful production of an IFNct-PEG-Fc
conjugate (A), a 17Ser-G-CSF-PEG-Fc conjugate (B) and an
EPO-PEG-Fc conjugate (C).
In addition, the DG Fc prepared in Example 10 was
analyzed by non-reduced 12% SDS-PAGE. As shown in FIG. 6b,
a DG Fc band was detected at a position, which corresponds
to the molecular weight of the native Fc lacking sugar
moieties.
Quantitative analysis of the protein conjugates
The protein conjugates prepared in the above Examples
were quantified by size exclusion chromatography using a
HiLoad 26/60 Superdex 75 column (Pharmacia) and 10 mM
potassium phosphate buffer (pH 6.0) as an elution buffer,
wherein a peak area of each protein conjugate was compared
to that of a control group. Previously quantitatively
analyzed standards, IFNcc, hGH, G-CSF, 17S-G-CSF, EPO and Fc,
were individually subjected to size ' exclusion
chromatography, and a conversion factor between a
concentration and a peak was determined. A predetermined
amount of each protein conjugate was subjected to the same
size exclusion chromatography. By subtracting a peak area
corresponding to an immunoglobulin Fc fragment from the
thus-obtained peak area, a quantitative value for a
physiologically active protein present in each protein
conjugate was determined. FIG. 4 shows the result of size
exclusion chromatography of the purified IFNa-PEG-Fc
conjugate, wherein a single peak was observed. This result
indicates that the purified protein conjugate does not
contain multimeric impurities such as a dimer, a trimer or
a higher number of monomers.
When a physiologically active polypeptide conjugated
to Fc was quantitatively analyzed using an antibody
specific to the physiologically active polypeptide, the
antibody was prevented from binding to the polypeptide,
resulting in a value lower than an actual value calculated
by the chromatography. In the case of the IFNa-PEG-Fc
conjugate, an ELISA resulted in an ELISA value
corresponding to about 30% of an actual value.
Evaluation of purity and mass of the protein
conjugates
The protein conjugates prepared in the above Examples
were subjected to size exclusion chromatography, and
absorbance was measured at 280 run. As a result, the IFNa-
PEG-Fc, hGH-PEG-Fc, G-CSF-PEG-Fc and 17Ser-G-CSF-PEG-Fc
conjugates displayed a single peak at the retention time of
a 70 to 80-kDa substance.
On the other hand, reverse phase HPLC was carried out
to determine purities of the protein conjugates prepared in
Examples 1, 11 and 13, IFNa-PEG-Fc, IFNa-PEG-DG Fc and
IFNa-PEG-recombinant AG Fc derivative. A reverse phase
column (259 VHP54 column, Vydac) was used. The column was
eluted with a 40-100% acetonitrile gradient with 0.5% TFA,
and purities were analyzed by measuring absorbance at 280
nm. As a result, as shown in FIG. 8, the samples contain no
unbound interferon or immunoglobulin Fc, and all of the
protein conjugates, IFNa-PEG-Fc (A), IFNa-PEG-DG Fc (B) and
IFNa-PEG-recombinant AG Fc derivative (C) , were found to
have a purity greater than 96%.
To determine accurate molecular weights of the
purified protein conjugates, mass for each conjugate was
analyzed using a high-throughput MALDI-TOF mass
spectrophotometer (Voyager DE-STR, Applied Biosysterrts) .
Sinapinic acid was used as a matrix. 0.5 pi of each test
sample was coated onto a sample slide and air-dried, again
mixed with the equal volume of a matrix solution and airdried,
and introduced into an ion source. Detection was
carried out in a positive fashion using a linear mode TOF
analyzer. Ions were accelerated with a split extraction
source operated with delayed extraction (DE) using a
delayed extraction time of 750 nsec to 1500 nsec at a total
acceleration voltage of about 2.5 kV.
The molecular weights observed by MALDI-TOF mass
spectrometry for the Fc protein conjugates prepared in
Examples are given in Table 1, below. FIG. 5 shows the
result of MALDI-TOF mass spectrometry of the EPO-PEG-Fc
conjugate, and FIG. 7 shows the results of MALDI-TOF mass
spectrometry of the IFNa-PEG-Fc and IFNa-PEG-DG Fc
conjugates. As a result, the EPO-PEG-Fc protein conjugate
was found to have a purity of more than 95% and a molecular
weight very close to a theoretical MW. Also, EPO was found
to couple' to the immunoglobulin Fc fragment at a ratio of
In addition, when the Fc and DG Fc prepared in
Example 10 were examined for their molecular weights by
MALDI-TOF mass spectrometry, the DG Fc was found to be
kDa, which is about 3-kDa less than native Fc (FIG. 6a)
Since the 3-kDa MW corresponds to the theoretical size of
sugar moieties, the results demonstrate that the sugar
moieties are completely removed.
Table 2, below, shows the results of MALDI-TOF mass
spectrometry of the IFNa-PEG-DG Fc conjugate prepared in
Example 11 and the IFNa-PEG-recombinant AG Fc derivative
conjugates (I and II) prepared in Example 13. The IFNa-PEGDG
Fc conjugate was found to be 3 kDa lighter, and the
IFNa-PEG-recombinant AG Fc derivative conjugate (I) to be
about 3-4 kDa lighter, than the IFNa-PEG-Fc conjugate of
75.9 kDa. The IFNa-PEG-recombinant AG Fc derivative
conjugate (II) coupled to an Fc monomer showed a molecular
weight decreased by 24.5 kDa corresponding to the molecular
EXPERIMENTAL EXAMPLE 2: Pharmacokinetic analysis I
Native forms of physiologically active proteins
(controls) and the protein conjugates prepared in Examples
and Comparative Examples, -40K PEG complexes, -PEG-albumin
conjugates, -PEG-Fc conjugates, -PEG-DG Fc conjugates and -
PEG-recombinant AG Fc derivative conjugates, were evaluated
for serum stability and pharmacokinetic parameters in SD
rats (five rats per group). The controls, and the -40K PEG
complexes, -PEG-albumin conjugates, -PEG-Fc conjugates, -
PEG-DG Fc conjugates and -PEG-recombinant AG Fc derivative
conjugates (test groups) were individually injected
subcutaneously at a dose of 100 ng/kg. After the
subcutaneous injection, blood samples were collected at
0.5, 1, 2, 4, 6, 12, 24, 30, 48, 72 and 96 hrs in the
control groups, and, in the test groups, at 1, 6, 12, 24,
30, 48, 72, 96, 120, 240 and 288 hrs. The blood samples
were collected in tubes with an anticoagulant, heparin, and
centrifuged for 5 min using an Eppendorf high-speed micro
centrifugator to remove blood cells. Serum protein levels
were measured by ELISA using antibodies specific to the
physiologically active proteins.
The results of pharmacokinetic analyses of the native
forms of IFNa, hGH, G-CSF and EPO, and -40K PEG complexes
thereof, -PEG-albumin conjugates thereof, -PEG-Fc
conjugates thereof and -PEG-DG Fc conjugates thereof, are
given in Tables 3 to 7, below. In the following tables, Tmax
indicates the time taken to reach the maximal drug serum
concentration, Ti/2 indicates the serum half-life of a drug,
and MRT (mean residence time) indicates the mean time that
a drug molecule resides in the body.
As shown from the data of Table 3 and the
pharmacokinetic graph of FIG. 9, the IFNoc-PEG-Fc protein
conjugate had a serum half-life of 90.4 hrs, which was
about 50 times higher than that of native IFNa and about
2.5 times higher than that of IFNcc-40K PEG having a halflife
of 35.8 hrs, prepared in Comparative Example 1. Also,
the IFNa-PEG-Fc protein conjugate of the present invention
was found to be superior in serum half-life to IFNa-PEGalbumin,
which has a half-life of 17.1 hrs.
On the other hand, as shown in Table 3 and FIG. 11,
the IFNa-PEG-DG Fc conjugate had a serum half-life of 71.0
hrs, which was almost the same as the IFNa-PEG-Fc
conjugate, indicating that the deglycosylation of Fc does
not greatly affect the in vivo stability of the IFNa-PEG-DG
Fc conjugate. Also, the conjugate prepared using the
recombinant AG Fc derivative produced by a recombinant
method was found to have an effect identical to that of the
native form-derived DG Fc. However, the serum half-life of
a complex coupled to an Fc monomer was about half that of a
complex coupled to a normal Fc dimer.
As shown in Table 4, human growth hormone also showed
an extended serum half-life when conjugated to the IgG Fc
fragment according to the present invention. That is,
compared 'to the native form (1.1 hrs), the hGH-40K PEG
complex and hGH-PEG-albumin conjugate had slightly
increased half-lives of 7.7 hrs and 5.9 hrs, respectively,
whereas the hGH-PEG-Fc protein conjugate of the present
invention displayed a greatly extended serum half-life of
11.8 hrs.
As apparent from the pharmacokinetic data of G-CSF
and its derivative in Table 5 and 6, the G-CSF-PEG-Fc and
17S-G-CSF-PEG-Fc conjugates displayed a much longer serum
half-life than the -40K PEG complex and -PEG-albumin
conjugate. The immunoglobulin Fc fragment was found in the
serum to prolong the duration of action of physiologically
active proteins in native forms, as well as in their
derivatives having alterations of certain amino acid
residues in similar levels to the native forms. From these
results, it is easily predictable that the method of the
present invention will have a similar effect on other
proteins and their derivatives.
As shown in Table 7 and FIG. 10, the conjugation of
the native glycosylated EPO to the Fc fragment also
resulted in an increase in serum half-life.. That is, EPO
had a serum half-life of 9.4 hrs in the native form, and a
prolonged serum half-life of 18.4 hrs -when highly
glycosylated to improve serum stability. The EPO-PEG-Fc
conjugate, comprising EPO coupled to the immunoglobulin Fc
fragment according to the present invention, displayed a
markedly prolonged serum half-life of 61.5 hrs. Also, when •
conjugated to the E. coli-derived recombinant aglycosylated
(AG) Fc derivative, the half-life of EPO increased to 87.9
hrs, indicating that the aglycosylation of the Fc fragment
allows the preparation of a protein conjugate not affecting
serum stability of the protein without antibody functions.
As apparent from the above results, the protein
conjugates covalent-bonded to the immunoglobulin Fc
fragment through a non-peptide polymer according to the
present invention displayed serum half-lives increased
several to several tens to that of the native form. Also,
when the immunoglobulin Fc was aglycosylated by production
in E. coli or deglycosylated by enzyme treatment, -its
effect of increasing the serum half-life of its protein
conjugate was maintained at a similar level.
In particular, compared to proteins modified with 40-
kDa PEG having the longest duration of action among PEG
molecules for increasing the duration of action of proteins
in the serum, the immunoglobulin Fc protein conjugates had
much superior serum stability. In addition, compared to
protein conjugates coupled to albumin instead of the
immunoglobulin Fc, the protein conjugates of the present
invention displayed excellent serum stability, indicating
that the protein conjugates of the present invention -are
effective in developing long-acting forms of protein drugs.
These results, that the present protein conjugates have
excellent effects on serum stability and MRT in a broad
range of proteins including colony stimulating factor
derivatives by point mutation compared to conventional PEGor
albumin-conjugated proteins, indicate that the stability
and duration-extending effects of the present protein
conjugates are applicable to other physiologically active
polypeptides.
On the other hand, when the IFNa-lOK PEG-Fc protein
conjugate (Example 7) prepared using a non-peptide polymer,
10-kDa PEG, was evaluated for its serum half-life according
to the same method as described above, it showed a serum
half-life of 48.8 hrs, which was somewhat shorter than the
serum half-life (79.7 hrs) of a protein conjugate prepared
using 3.4-kDa PEG.
In addition, the serum half-lives of the protein
conjugates decrease with increasing molecular weight of the
non-peptide polymer PEG. These results indicate that the
major factor increasing the serum stability and duration of
the protein conjugates is the conjugated immunoglobulin Fc
fragment rather than the non-peptide polymer.
Even when the reactive group of PEG was exchanged
with a reactive group other than the aldehyde group,
protein conjugates with the PEG showed similar patterns in
apparent molecular weight and serum half-life to those
coupled to PEG having an aldehyde reactive group.
EXPERIMENTAL EXAMPLE 3: Pharmacokinetic analysis II
To determine the serum half-lives of the Fab'-S-PEGN-
Fc and Fab'-N-PEG-N-Fc conjugates prepared in Example 8
and 9 and the Fab'-S-40K PEG complex prepared in
Comparative Example 3, drug pharmacokinetic analysis was
carried out according to the same method as in Experimental
Example 2 using Fab' as a control, the conjugates and the
complex. The results are given in FIG. 12.
As shown in FIG. 12, the Fab' -S-PEG-N-Fc and Fab' -NPEG-
N-Fc conjugates displayed a serum half-life prolonged
two or three times compared to the Fab' or Fab'-S-40K PEG
complex.
EXPERIMENTAL EXAMPLE 4: Evaluation of intracellular
activity of the protein conjugates
Comparison of the IFNa protein conjugates for
intracellular activity
To compare the intracellular activity of the IFNa
protein conjugates, the IFNoc-PEG-Fc (Example 1), IFNa-PEGDG
Fc (Example 11), IFNa-PEG-recombinant AG Fc derivative
(Example 13), IFNa-40K PEG (Comparative Example 1) and
IFNa-PEG-albumin (Comparative Example 2) were evaluated for
antiviral activity by a cell culture bioassay using Madin
Darby Bovine Kidney (MDBK) cells (ATCC CCL-22) infected
with vesicular stomatitis virus. Nonpegylated interferon
alpha-2b, available from the National Institute for
Biological Standards and Controls (NIBSC), was used as a
standard material.
MDBK cells were cultured in MEM (minimum essential
medium, JBI) supplemented with 10% FBS and 1%
penicillin/streptomycin at 37°C under 5% C02 condition.
Samples to be analyzed and the standard material were
diluted with the culture medium to predetermined
concentrations, and 100-|al aliquots were placed onto each
well of a 96-well plate. The cultured cells were detached,
added to the plate containing the samples in a volume of
100 ul, and cultured for about 1 hr at 37°C under 5% CO2
condition. Then, 50 ul of vesicular stomatitis virus (VSV)
of 5-7xl03 PFU was added to each well of the plate, and the
cells were further cultured for about 16 to 20 hrs at 37°C
under 5% C02 conditions. A well that did not contain the
sample or standard material but contained only the virus
was used as a negative control, and a well that contained
only cells was used as a positive control.
After the culture medium was removed, 100 ul of a
neutral red solution was added to the plate to stain viable
cells, followed by incubation for 2 hrs at 37°C under 5% C02
condition. After the supernatants were removed, 100 jj.1 of a
1:1 mixture of 100% ethanol and 1% acetic acid was added to
each well of the plate. After thorough mixing to dissolve
all neutral red crystals eluted from stained cells,
absorbance was measured at 540 nm. The negative control was
used as a blank, and ED50 values (doses causing 50% cell
growth inhibition) were calculated, where the cell growth
of the positive control was set at 100%.
As shown in Table 8, the IFNa-40K PEG decreased in
activity to 4.8% of the native IFNa. Especially, as the
size of the PEG moieties increased, a protein conjugate has
improved serum stability but gradually decreased activity.
Interferon alpha was reported to have in vitro activities
of 25% when modified with 12-kDa PEG and about 7% when
modified with 40-kDa PEG (P. Ballon et al., Bioconjugate
Chem. 12: 195-202, 2001). That is, since a protein
conjugate has a longer half-life but sharply decreases in
biological activity as the molecular weight of PEG moieties
increase, there is a need for the development of a protein
conjugate having a longer serum half-life and a stronger
activity. In addition, the IFNa-PEG-albumin conjugate
displayed a weak activity of about 5.2% compared to the
native IFNa. In contrast, the IFNa-PEG-Fc and IFNa-PEG-DG
Fc conjugates of the present invention exhibited a markedly
improved relative activity of 28.1% and 25.7% compared to
the native IFNa. Also, the conjugation of IFNa to the
75
recombinant AG Fc derivative resulted in a similar increase
in activity. From these results, it is expected that
interferon alpha conjugated to the immunoglobulin Fc
fragment has a markedly increased serum half-life and
greatly improved pharmaceutical efficacy in vivo.
Comparison of the human growth hormone protein
conjugates for intracellular activity
To compare the intracellular activity of the human
growth hormone protein conjugates, the hGH-PEG-Fc, hGH-40K
PEG and hGH-PEG-albumin were compared for intracellular
activity.
Intracellular activities of the hGH conjugates were
measured by an in vitro assay using a rat node lymphoma
cell line, Nb2 (European Collection of Cell Cultures
(ECACC) #97041101), which develops human growth hormonedependent
mitogenesis.
Nb2 cells were cultured in Fisher's medium
supplemented with 10% FBS (fetal bovine serum), 0.075%
NaC03, 0.05 mM 2-mercaptoethanol and 2 mM glutamin, and were
further cultured in a similar medium not containing 10% FBS
for 24 hrs. Then, the cultured cells were counted, and
about 2xl04 cells were aliquotted onto each well of a 96-
well plate. The hGH-PEG-Fc, the hGH-40K PEG, the hGH-PEGalbumin,
a standard available from the National Institute
for Biological Standards and Controls (NIBSC) as a control,
and native human growth hormone (HM-hGH) were diluted and
added to each well at various concentrations, followed by
incubation for 48 hrs at 37°C under 5% C02 condition.
Thereafter, to measure cell proliferation activity by
determining the cell number in each well, 25f.il of the Cell
Titer 96 Aqueous One Solution Reagent (Promega) was added
to each well, and the cells were further cultured for 4
hrs. Absorbance was measured at 490 nm, and a titer for
each sample was calculated. The results are given in Table
9, below.
Specific activity'=l/ED5()xl06 (ED50: protein amount required 'for 50%
of maximum cell growth
As shown in Table 9, also in the case of human growth
hormone, the conjugation to 40-kDa PEG (hGH-40K PEG)
resulted in a decrease in activity to about 7.6% of the
native form, and the hGH-PEG-albumin conjugate displayed a
low in vitro activity that was about 5.2% of the native
hGH. However, the hGH-PEG-Fc conjugate of the present
invention markedly increased in relative activity to
greater than 28% compared to the native hGH. From these
results, it is expected that human growth hormone linked to
the immunoglobulin Fc fragment has a markedly increased
serum half-life and a greatly improved in vivo
pharmaceutical efficacy. In addition, it is believed that
the increased activity of the immunoglobulin Fc protein
conjugates of the present invention is due to the increased
serum stability and preserved binding affinity to receptors
due to the immunoglobulin Fc or due to the space formed by
the non-peptlde polymer. These effects are predicted to be
applicable to immunoglobulin Fc protein conjugates coupled
to other physiologically active proteins.
Comparison of the G-CSF protein conjugates for
intracellular activity
To compare the intracellular activity of the protein
conjugates with a G-CSF derivative, the native G-CSF
(Filgrastim, Jeil Pharm. Co., Ltd.), 17Ser-G-CSF derivative,
20K PEG-G-CSF (Neulasta) , 40K PEG-17S-G-CSF, 17Ser-G-CSF-PEGalbumin
and ^S-G-CSF-PEG-Fc were compared for intracellular
activity.
First, a human myeloid cell line, HL-60 (ATCC CCL-
240, promyelocytic leukemia patient/36 yr old Caucasian
female), was cultured in RPMI 1640 medium supplemented with
10% FBS. The cultured cells were suspended at a density of
about 2.2xl05 cells/ml, and DMSO (dimethylsulfoxide, culture
grade, Sigma) was added thereto at a final concentration of
1.25%(v/v). Then, 90fil of the cell suspension was seeded
onto each well of a 96-well plate (Corning/low evaporation
96 well plate) , thus providing a density of about 2x10"
cells per well, and cultured in an incubator at 37°C with 5%
C02 for about 72 hrs.
Each sample, whose protein concentration was
determined using a G-CSF ELISA kit (R&D systems), was
diluted with RPMI 1640 to an identical concentration of 10
jag/ml, and further diluted two-fold with RPMI 1640 nineteen
times. The serial two-fold dilutions were individually
added to each well containing HL-60 cells at a volume of 10
(0,1, so that the concentration of each sample started at I
jig/ml. Then, the cells were cultured in an incubator at
37°C for 72 hrs.
The proliferation of HL-60 cells was assayed using
Cell Titer 96™ (Cat. NO. G4100, Promega) , and the increased
cell number was determined by measuring absorbance at 670
nm.
As shown in Table 10, the immunoglobulin Fc protein
conjugates coupled to a G-CSF derivative having an amino
acid substitution, 17Ser-G-CSF, also displayed similar
effects to native G-CSF-coupled protein conjugates. The
17Ser-G-CSF-PEG was previously reported to have a relatively
increased serum half-life but a decreased activity compared
to nonpegylated 17Ser-G-CSF (Korean Pat. Laid-open
Publication No. 2004-83268). Especially, as the size of the
PEG moieties increased, a protein conjugate had increased
serum stability but gradually decreased activity. The
17Ser-G-CSF-40K PEG showed a very low activity of less than
about 10% compared to the native form. That is, since a
protein conjugate has an extended serum half-life but a
sharply decreased activity as the molecular weight of PEG
moieties increases, there is the need for the development
of a protein conjugate having a long serum half-life and
strong activity. The 17Ser-G-CSF-PEG-albumin also showed a
low activity of about 23% compared to the native G-CSF. In
contrast, the 17Ser-G-CSF-PEG-Fc was greatly improved in
relative activity to more than 51% compared to the native
G-CSF." From these results, it is expected that 17Ser-G-CSF
linked to the immunoglobulin Fc fragment has a markedly
increased serum half-life and a greatly .improved
pharmaceutical in vivo efficacy.
Cytotoxicity neutralization assay for the Fab'
conjugates
An in vitro activity assay was carried out using the
Fab'-S-PEG-N-Fc and Fab'-N-PEG-N-Fc conjugates prepared in
Example 8 and 9 and the Fab'-S-40K PEG complex prepared in
Comparative Example 3. Through a cytotoxicity assay based
on measuring TNFa-mediated cytotoxicity, the Fab' conjugates
were evaluated to determine whether they neutralize TNFocinduced
apoptosis in a mouse fibroblast cell line, L929
(ATCC CRL-2148) .
The Fab'-S-PEG-N-Fc and Fab'-N-PEG-N-Fc conjugate and
the Fab'-S-40K PEG complex were serially two-fold diluted,
and 100-ul aliquots were placed onto wells of a 96-well
plate. rhTNF-oc (R&D systems) and actinomycin D (Sigma) used
as an RNA synthesis inhibitor were added to each well at
final concentrations of 10 ng/ml and 1 u.g/ml, respectively,
incubated for 30 min in an incubator at 37°C with 5% C02,
and 'transferred to a microplate for assay. L929 cells were
added to each well at a density of 5*10" cells/50 jal medium
and cultured for 24 hrs in an incubator at 37°C with 5% C02.
After the culture medium was removed, 50 ul of MTT (Sigma)
dissolved in PBS at a concentration of 5 mg/ml was added to
each well, and the cells were further cultured for about 4
hrs in an incubator at 37°C with 5% C02. 150 ul of DMSO was
added to each well, and the degree of cytotoxicity
neutralization was determined by measuring the absorbance
at 540 nm. As a control, the Fab' purified in the step I of
Example 8 was used.
As shown in FIG. 13, all of the protein conjugates
used in this test had a similar titer to the Fab'. These
results indicate that, when a protein conjugate is prepared
by linking an immunoglobulin Fc to a free cysteine residue
near the N-terminus or C-terminus of a Fab' through PEG, the
Fab' exhibits a markedly increased serum half-life and a
high in vivo activity.
Complement-dependent cytotoxicity (CDC) assay
To determine whether the derivatives prepared in
Examples and proteins corresponding to the constant regions
of immunoglobulins, expressed in the E. coli transformants
and purified, bind to human Clq, an enzyme linked
immunosorbent assay (ELISA) was carried out as follows. As
test groups, immunoglobulin constant regions produced by
the HM10932 and HM10927 transformants, deposited at the
Korean Culture Center of Microorganisms (KCCM) on Sep. 15,
2004, and assigned accession numbers KCCM-10597, KCCM-
10588, and the derivatives prepared in the above Examples
were used. As standards, a glycosylated immunoglobulin
(IVTG-globulin S, Green Cross PBM) and several commercially
available antibodies used as therapeutic antibodies were
used. The test and standard samples were prepared in 10 mM
carbonate buffer (pH 9.6) at a concentration of 1 (J,g/ml.
The samples were aliquotted into a 96-well plate (Nunc) in
an amount of 200 ng per well, and the plate was coated
overnight at 4°C. Then, each well was washed with PBS-T
(137 mM NaCl, 2 mM KC1, 10 mM Na2HP04, 2 mM KH2P04, 0.05%
Tween 20) three times, blocked with 250 1 of a blocking
buffer (1% bovine serum albumin in PBS-T) at room
temperature for 1 hr, and washed again with the same PBS-T
three times. The standard and test samples were diluted in
PBS-T to a predetermined concentration and added to
antibody-coated wells, and the plate was incubated at room
temperature for 1 hr and washed with PBS-T three times.
Thereafter, 2 |j.g/ml Clq (R&D Systems) was added to the
plate and reacted at room temperature for 2 hrs, and the
plate was washed with PBS-T six times. 200 ^il of a 1:1000
dilution of a human anti-human Clq antibody-peroxidase
conjugate (Biogenesis, USA) in the blocking buffer was
added to each well and reacted at room temperature for 1
hr. After each well was washed with PBS-T three times,
equal volumes of color reagents A and B (Color A:
stabilized peroxide and Color B: stabilized chromogen; DY
999, R&D Systems) were mixed, and 200 (al of the mixture was
added to each well, followed by incubation for 30 min.
Then, 50 jj.1 of a reaction termination solution, 2 M
sulphuric acid, was added to each well. The plate was read
using a microplate reader (Molecular Device). Absorbance of
standard and test samples was measured at 450 nm, and the
results are given in FIGS. 14 and 15, respectively.
When irnmunoglobulin subclasses were compared with
each other for complement activity in their irnmunoglobulin
Fc fragment, the highest binding affinity to Clq was found
in human irnmunoglobulin IgGl (Fitzgerald), the next in IgG2
(Fitzgerald) and then IgG4 (Fitzgerald), indicating that
there is a difference between subclasses in complement
activity. The IVIG used in this test, which is a pool of
IgG subclasses, exhibited a Clq binding affinity almost the
same as the purified IgGl because IgGl amounts to most of
the IVIG. Compared to these standards, with respect to
changes in binding affinity to Clq by aglycosylation, IgGl
Fc having the strongest complement activity markedly
decreased when aglycosylated. IgG4 Fc, known not to induce
complement activation, rarely had binding affinity to Clq,
indicating that the IgG4 Fc is used as an excellent
recombinant carrier with no complement activity (FIG. 14).
To determine whether the carrier maintains its
property of having no binding affinity to Clq even after
being conjugated to a physiologically active peptide, IFN
alpha-Fc conjugates were prepared using glycosylated Fc,
enzymatically deglycosylated Fc and aglycosylated
recombinant Fc as carriers for IFN alpha and were evaluated
for their binding affinity to Clq. A glycosylated Fccoupled
IFN alpha conjugate (IFNa-PEG-Fc: Glycosylatsd
IgGlFc) maintained a high binding affinity to Clq. In
contrast, when interferon alpha was coupled to an Fc
deglycosylated using PNGase F and other enzymes, the
resulting conjugate (IFNa-PEG-DGFc: Deglycosylated IgGlFc)
displayed a markedly decreased binding affinity to Clq,
which was similar to that of the E. coli-derived
aglycosylated Fc conjugate. In addition, when the IgGl
moiety of the aglycosylated IgGl Fc-coupled interferon
alpha conjugate (IFNa-PEG-AGFcGl: Aglycosylated IgGlFc) was
exchanged with the IgG4 moiety, the resulting interferon
conjugate (IFNcc-PEG-FcG4 derivative 1: Aglycosylated
IgG4Fc) was found to completely lose its binding affinity
to Clq. When the IgGl Fc moiety was exchanged with the IgG4
Fc monomer, the resulting conjugate (IFNa-PEG-FcG4
derivative 2: Aglycosylated IgG4Fc). These results indicate
that such forms of the IgG4 Fc fragment are useful as
excellent carriers not having the effector functions of
antibody fragments (FIG. 15).
Industrial Applicability
As described hereinbefore, the protein conjugate of
the present invention greatly increases plasma half-lives
of polypeptide drugs to levels higher than any conventional
modified proteins. On the other hand, the protein
conjugates overcome the most significant disadvantage of
conventional long-acting formulations, decreasing drug
titers, thus having blood circulation time and in vivo
activity superior to albumin, previously known to be most
effective. In addition, the protein conjugates have no risk
of inducing immune responses. Due to these advantages, the
protein conjugates are useful for developing long-acting
formulations of protein drugs. The long-acting formulations
of protein drugs according to the present invention are
capable of reducing the patient's pain from frequent
injections, and of maintaining serum concentrations of
active polypeptides for a prolonged period of time, thus
stably providing pharmaceutical efficacy.
Further, the present method of preparing a protein
conjugate overcomes disadvantages of fusion protein
production by genetic manipulation, including difficult
establishment of expression systems, glycosylation
different from a native form, immune response induction and
limited orientation of protein fusion, low yields due to
non-specific reactions, and problems of chemical coupling
such as toxicity of chemical compounds used as binders,
thereby easily economically providing protein drugs with
extended serum half-life and high activity.





WE CLAIM:
1. A protein conjugate comprising a physiologically active polypeptide such as herein described and an immunoglobulin Fc fragment such as herein described , wherein said polypeptide and said immunoglobulin Fc fragment characterized in that they are covalently linked through non-peptide polymer selected from the group consisting of polyethylene glycol single polymers, polypropylene glycol single polymers, ethylene glycol-propylene glycol copolymers, polyoxyethylated polyols, polyvinyl alcohols, polysaccharides, dextrans, polyvinyl ethyl ethers, biodegradable polymers, lipid polymers, chitins, hyaluronic acids, and combinations thereof.
2. The protein conjugate as claimed in claim 1, wherein the non-peptide
polymer is covalently linked via a reactive group at both ends thereof to the
physiologically active polypeptide and the immunoglobulin Fc fragment.
3. The protein conjugate as claimed in claim 2, wherein one or more complexes of the physiologically active polypeptide and the non-peptide are covalently linked to a single molecule of the immunoglobulin Fc fragment.
4. The protein conjugate as claimed in claim 1, wherein the immunoglobulin Fc fragment is non-glycosylated.
5. The protein conjugate as claimed in claim 1, wherein the immunoglobulin Fc fragment is composed of one to four domains selected from the group consisting of CH1, CH2 CH3 and CH4 domains.
6. The protein conjugate as claimed in claim 5, wherein the immunoglobulin Fc fragment further includes a hinge region.
7. The protein conjugate as claimed in claim 1, wherein the immunoglobulin Fc fragment is selected from the group consisting of Fc fragments from IgG, IgA, IgD, IgE, IgM, and combinations and hybrids thereof.

8. The protein conjugate as claimed in claim 7, wherein the immunoglobulin Fc fragment is selected from the group consisting of Fc fragments from IgGl, IgG2, IgG3, IgG4, and combinations and hybrids thereof.
9. The protein conjugate as claimed in claim 8, wherein the immunoglobulin Fc fragment is an IgG4 Fc fragment.

10. The protein conjugate as claimed in claim 9, wherein the immunoglobulin Fc fragment is a human aglycosylated IgG4 Fc fragment.
11. The protein conjugate as claimed in claim 2, wherein the reactive group of the non-peptide polymer is selected from the group consisting of an aldehyde group, a propione aldehyde group, a butyl aldehyde group, a maleimide group and a succinimide derivative.

12. The protein conjugate as claimed in claim 11, wherein the succinimide derivative is succinimidyl propionate, succinimidyl carboxymethyl, hydroxy succinimidyl or succinimidyl carbonate.
13. The protein conjugate as claimed in claim 12, wherein the non-peptide polymer has a reactive aldehyde group as a reactive group at both ends thereof.
14. The protein conjugate as claimed in claim 1, wherein the non-peptide polymer is linked at each end thereof to a free reactive group at an amino terminal end, a lysine residue, a histidine residue or a cysteine residue of the immunoglobulin Fc fragment and the physiologically active polypeptide.
15. The protein conjugate as claimed in claim 1, wherein the non-peptide polymer is polyethylene glycol.
16. The protein conjugate as claimed in claim 1, wherein the physiologically active polypeptide is selected from the group consisting of hormones, cytokines, enzymes, antibodies, growth factors, transcription regulatory factors, coagulation factors, vaccines, structural proteins, ligand proteins and receptors.

17. The protein, conjugate as claimed in claim 16, wherein the physiologically active polypeptide is selected from the group consisting of human growth hormone, growth hormone releasing hormone, growth hormone releasing peptide, interferons, interferon receptors, colony stimulating factors, glucagon-like, G-protein-coupled receptor, interleukins, interleukin receptors, enzymes, interleukin binding proteins, cytokine binding proteins, macrophage activating factor, macrophage peptide, B cell factor, T cell factor, protein A, allergy inhibitor, cell necrosis glycoproteins, immunotoxin, lymphotoxin, tumor necrosis factor, tumor suppressors, metastasis growth factor, alpha-1 antitrypsin, albumin, alpha-lactalbumin, apolipoprotein-E, erythropoietin, highly glycosylated erythropoietin, angiopoietins, hemoglobin, thrombin, thrombin receptor activating peptide, thrombomodulin, factor VII, factor VIIa, factor VIII, factor IX, factor XIII, plasminogen activating factor, fibrin-binding peptide, urokinase, streptokinase, hirudin, protein C, C- reactive protein, renin inhibitor, collagenase inhibitor, superoxide dismutase, leptin, platelet-derived growth factor, epithelial growth factor, epidermal growth factor, angiostatin, angiotensin, bone growth factor, bone stimulating protein, calcitonin, insulin, atriopeptin, cartilage inducing factor, elcatonin, connective tissue activating factor, tissue factor pathway inhibitor, follicle stimulating hormone, luteinizing hormone, luteinizing hormone releasing hormone, nerve growth factors, parathyroid hormone, relaxin, secretin, somatomedin, insulin-like growth factor, adrenocortical hormone, glucagon, cholecystokinin, pancreatic polypeptide, gastrin releasing peptide, corticotropin releasing factor, thyroid stimulating hormone, autotaxin, lactoferrin, myostatin, receptors, receptor antagonists, cell surface antigens, virus derived vaccine antigens, monoclonal antibodies, polyclonal antibodies, and antibody fragments.
18. The protein conjugate as claimed in claim 17, wherein the physiologically active polypeptide is human growth hormone, interferon-alpha, granulocyte colony stimulating factor, erythropoietin or a Fab' antibody fragment.
19. A method for preparing the protein conjugate of claim 1, characterized in that the method comprises:
(a) covalently linking one or more non-peptide polymers having a reactive group at both ends thereof, one or more physiologically active

polypeptides and one or more immunoglobulin Fc fragments; and
(b) isolating the said protein conjugate essentially comprising the covalently linked physiologically active polypeptide, non-peptide polymer and immunoglobulin Fc fragment.
20. The method as claimed in claim 19, wherein the step (a) comprises: (al) covalently linking an immunoglobulin Fc fragment or physiologically active polypeptide to one end of an activated non-peptide polymer; (a2) isolating a complex comprising the immunoglobulin Fc fragment or physiologically active polypeptide linked to the non-peptide polymer from a resulting reaction mixture; and (a3) covalently linking an immunoglobulin Fc fragment or physiologically active polypeptide to the other end of the non-peptide polymer of the isolated complex to provide a protein conjugate comprising the immunoglobulin Fc fragment and the physiologically active polypeptide, which are linked to each end of the non-peptide polymer.
21. The method as claimed in claim 20, wherein, at the step (al), the physiologically active polypeptide and the non-peptide polymer are used at a reaction molar ratio of 1: 1.25 to 1: 5.
22. The method as claimed in claim 21, wherein, at the step (al), the immunoglobulin Fc fragment and the non- peptide polymer are used at a reaction molar ratio of 1: 5 to 1: 10.
23. The method as claimed in claim 21, wherein, at the step (a3), the complex obtained at the step (a2) and the immunoglobulin Fc fragment or physiologically active polypeptide are used at a reaction molar ratio of 1: 0.5 to 1: 20.
24. The method as claimed in claim 21, wherein the steps (al) and (a3) are carried out in the presence of a reducing agent.

25. The method as claimed in claim 24, wherein the reducing agent is selected from the group consisting of sodium cyanoborohydride (NaCNBH3), sodium borohydride, dimethylamine borate and pyridine borate.
26. A protein conjugate substantially as herein described with reference to the foregoing description and the accompanying drawings.

Documents:

2856-DELNP-2005-Abstract-(07-01-2009).pdf

2856-delnp-2005-abstract.pdf

2856-DELNP-2005-Claims-(07-01-2009).pdf

2856-DELNP-2005-Claims-(14-08-2008).pdf

2856-delnp-2005-claims.pdf

2856-DELNP-2005-Correspondence-Others-(05-01-2009).pdf

2856-DELNP-2005-Correspondence-Others-(07-01-2009).pdf

2856-DELNP-2005-Correspondence-Others-(09-04-2010).pdf

2856-DELNP-2005-Correspondence-Others-(14-08-2008).pdf

2856-DELNP-2005-Correspondence-Others-(15-12-2010).pdf

2856-delnp-2005-Correspondence-Others-(22-02-2011).pdf

2856-DELNP-2005-Correspondence-Others-(30-03-2010).pdf

2856-delnp-2005-correspondence-others.pdf

2856-DELNP-2005-Description (Complete)-(07-01-2009).pdf

2856-delnp-2005-description (complete)-14-08-2008.pdf

2856-delnp-2005-description (complete).pdf

2856-DELNP-2005-Drawings-(14-08-2008).pdf

2856-delnp-2005-drawings.pdf

2856-DELNP-2005-Form-1-(07-01-2009).pdf

2856-delnp-2005-form-1.pdf

2856-delnp-2005-form-18.pdf

2856-DELNP-2005-Form-2-(07-01-2009).pdf

2856-DELNP-2005-Form-2-(14-08-2008).pdf

2856-delnp-2005-form-2.pdf

2856-DELNP-2005-Form-26-(09-04-2010).pdf

2856-DELNP-2005-Form-3-(14-08-2008).pdf

2856-delnp-2005-form-3.pdf

2856-delnp-2005-form-5.pdf

2856-DELNP-2005-Others-Document-(07-01-2009).pdf

2856-delnp-2005-pct-101.pdf

2856-delnp-2005-pct-202.pdf

2856-delnp-2005-pct-210.pdf

2856-delnp-2005-pct-237.pdf

2856-delnp-2005-pct-301.pdf

2856-delnp-2005-pct-304.pdf

2856-DELNP-2005-Petition-137-(05-01-2009).pdf


Patent Number 227910
Indian Patent Application Number 2856/DELNP/2005
PG Journal Number 07/2009
Publication Date 13-Feb-2009
Grant Date 23-Jan-2009
Date of Filing 27-Jun-2005
Name of Patentee HANMI PHARM IND. CO., LTD.
Applicant Address 893-5, HAJEO-RI, PALTANMYEON, HWASEONG-SI, GYEONGGI-DO 445-813, REPUBLIC OF KOREA.
Inventors:
# Inventor's Name Inventor's Address
1 KWON, SE CHANG 1002-2103,HYUNDAI 10-CHA APT,GWANGJANG-DONG,GWANGJIN-GU,SEOUL,143-210,REPUBLIC OF KOREA.
2 LIM, CHANG KI 325-1706,SAMIC APT,YEONGTONG-DONG,YEONGTONG-GU,SUWON-SI,GYEONGGI-DO,440-470,REPUBLIC OF KOREA.
3 KIM, DAE JIN 28-402,GUBANPO APT,BANPOBON-DONG,SEOCHO-GU,SEOUL,137-049,REPUBLIC OF KOREA.
4 BAE, SUNG MIN 1360-24 (401),SEOCHO2-DONG,SEOCHO-GU,SEOUL,137-072,REPUBLIC OF KOREA.
5 KIM, YOUNG MIN 102 803,WOONAM DREAMVALLEY,GOMAE-RI,GIHEUNG-EUP,YONGIN-SI,GYEONGGI-DO,449-901,REPUBLIC OF KOREA.
6 LEE, GWAN SUN 3-404,WOOCHANG APT,OGEUM-DONG,SONGUP-GU,SEOUL,138-739,REPUBLIC OF KOREA.
PCT International Classification Number C07K 19/00
PCT International Application Number PCT/KR2004/002944
PCT International Filing date 2004-11-13
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 10-2003-0080299 2003-11-13 Republic of Korea