Title of Invention	DIAMONID DISK
Abstract	A diamond disk for grinding to which a plurality of diamond particle fragments (2) are fixed, wherein separate distances (m1) between the diamond particle fragments (2) on the common rotation loci of the diamond disk in the rotating direction (R) are set longer than the separate distances (m2) between the diamond particle fragments (2) on the adjacent rotation loci in the radial direction and in proximity to each other.

Title of Invention

DIAMONID DISK

Abstract

A diamond disk for grinding to which a plurality of diamond particle fragments (2) are fixed, wherein separate distances (m1) between the diamond particle fragments (2) on the common rotation loci of the diamond disk in the rotating direction (R) are set longer than the separate distances (m2) between the diamond particle fragments (2) on the adjacent rotation loci in the radial direction and in proximity to each other.

Full Text	DESCRIPTION DIAMOND DISC [Technical Field] The present invention relates to a diamond disc mounted to a disc grinder or the like which is a hand-held rotating tool (hand-held rotating device) to, for example, grind (herein and in the claims, "grind" is meant to include "cut" except for a specified case) materials to be ground such as concrete or stone. [Background Art] Various diamond discs constructed such that a plurality of diamond grains are bound, except for a center region, on a disc front surface of a circular base formed of a steel plate or the like to be arranged at appropriate intervals by brazing, laser welding, or an adhesive (binder) have been put into practical use (see Japanese Unexamined Patent Application Publication No. Hei. 6 -210571 and Japanese Laid-Open Patent Application Publication No. 2000-167774). Such a diamond disc is mounted to a rotating shaft of a hand-held rotating device such as a disc grinder by a mounting hole formed at the center region of the base and is rotated at a predetermined speed, to thereby cause the disc surface to grind materials to be ground (polished), for example, concrete, stone, tile, or coatings applied to their surfaces. The diamond discs vary sizes (diameters) or configurations of discs, sizes or arrangement densities of the diamond grains bound on the disc surfaces, according to uses. The conventional diamond discs have technical problems as described below. First, diamond grains having a relatively large size are bound with a small distance and uniform density on the same rotational track, a rearward diamond is positioned behind a forward diamond on a common rotational track in actual grinding. In such a case, the rearward diamond tends not to serve to perform grinding efficiently, which reduces entire grinding efficiency. In particular, such a tendency is noticeable in grinding relatively adhesive materials, which are represented by peeling or the like of, for example, elastic coatings. In the above mentioned construction, the diamond grains on the disc surface wear unevenly according to a degree to which they have performed grinding after a long-time use. As a result, grinding efficiency thereafter decreases and a lifetime of the diamond disc decreases. If the diamond grains are arranged on the disc surface at random without non-uniform density, ground chips which are going to be discharged from the center region side toward a peripheral edge region during grinding are likely to clog between the diamond grains, which may undesirably affect grinding efficiency. Second, numerous diamond grains may be bound on the disc surface so as to be arranged to individually draw rotational tracks to enhance grinding ability. But, if the diamond grains thus increase and are arranged as described above, arrangement and fixing of the diamond grains which are performed in a manufacturing process become burdensome and significantly reduces productivity. Third, if the diamond grains arranged on a peripheral region of the disc surface wear while the diamond grains arranged in a center region of the disc surface and a region in the vicinity thereof do not substantially wear after grinding, such a diamond disc may be undesirably discarded without efficient use of resources. Fourth, the conventional diamond discs are used exclusively for grinding, including chamfering or the like by the disc surface, and are not configured for other uses. The present invention has been made under the circumstances, and a first object of the present invention is to provide a grinding diamond disc which is used as in conventional commercially available diamond discs, which enables all diamond grains to perform grinding efficiently and uniformly, which is less likely to unevenly wear the diamond grains after a long-time use, and which is capable of efficiently discharging ground chips from a center region to an outer peripheral region of a disc surface thereof. A second object of the present invention is to provide a grinding diamond disc which is easily positioning diamond grains on the disc surface regardless of the number of and arrangement of diamond grains bound on the disc surface. A third object of the present invention is to provide a grinding diamond disc which allows a manufacture or the like of the diamond disc to be easily identified by its external appearance using diamond grains whose grinding amount (load) is smaller, among the diamond grains bound on the disc surface, and which is novel and superior in design. A fourth object of the present invention is to provide a grinding diamond disc which can be configured for uses other than grinding in a limited sense on the disc surface. [Disclosure of the Invention] In order to achieve the first object, a grinding diamond disc of a first invention comprises: a plurality of diamond grains bound on a grinding surface of the disc, wherein a distance between diamond grains which are located forward and rearward in a rotational direction on a common rotational track is set longer than a distance between diamond grains which are located on adjacent rotational tracks in a radial direction of the disc so as to be close to each other. In such a construction, since the distance between diamond grains located forward and rearward on the common rotational track is set longer than the distance between diamond grains which are located on adjacent rotational tracks so as to be close to each other, a sufficient gap is ensured between the diamond grains located forward and rearward on the common rotational track of the diamond disc in grinding concrete, stone, etc. As a result, uneven wear which would be caused by the fact that the diamond located rearward in the rotational direction is located behind the diamond located forward in the rotational direction, does not occur, and hence individual diamond grains efficiently perform grinding. In addition, since the gap is formed efficiently between the adjacent diamond grains in the rotational direction, ground chips are efficiently discharged. This increases grinding efficiency. Since the individual diamond grains wear substantially evenly, the diamond disc exhibits stable grinding performance for a long time period, and hence a lifetime of the diamond disc can be extended. In the grinding diamond disc, the plurality of diamond grains may be arranged regularly. Thereby, the ground chips are discharged smoothly and the diamond disc can be manufactured with higher yield. In the grinding diamond disc, the plurality of diamond grains may be arranged regularly in such a manner that a gap formed between diamond grains which are located on the adjacent rotational tracks and are located forward and rearward so as to be close to each other in the rotational direction is configured to extend continuously from an outer periphery of a center region to a peripheral edge region, and the gap extends continuously in such a manner that an outer diameter end thereof deviates from an inner diameter end thereof such that the inner diameter end is located forward in the rotational direction and the outer diameter end is located rearward in the rotational direction. Thereby, the ground chips are discharged more smoothly from the gap between the diamond grains by the rotation of the diamond disc. In the grinding diamond disc, the gap may be configured to extend in a swirl shape such that the outer diameter end of the gap deviates from the inner diameter end by 20 degrees or more. This enables the ground chips to be discharged more smoothly by the rotation of the grinding diamond disc. In order to achieve the second object, a grinding diamond disc of a second invention comprises a plurality of diamond grains bound on a grinding portion of the disc, wherein the plurality of diamond grains are bound on the grinding portion in such a manner that a plurality of adjacent diamond grains are patterned in a predetermined configuration to form diamond group units which are arranged regularly on the grinding portion. In accordance with such a construction, the diamond group units in one or plural patterns may be arranged as units on the grinding portion such as the disc surface, considering only the arrangement of the diamond units. This makes it possible that the diamond grains are positioned or bound on the grinding portion such as the disc surface quickly and easily. Since the plurality of diamond grains belonging to the same diamond group unit are arranged to be close to each other and to extend in a plane, and perform grinding as a unit, one diamond group unit may be substantially assumed as one large diamond. In addition, since the grinding diamond disc exhibits grinding performance substantially as high as that of the conventional diamond disc constructed such that the individual diamond grains are positioned with respect to the grinding portion such as the disc surface. The diamond grains are not intended to be arranged in one pattern but may be arranged in various patterns. In the grinding diamond disc, the diamond group units may be oriented in different directions according to grinding loads (loads) of the diamond grains. This changes rotational tracks of the individual diamond grains belonging to the same diamond group unit. In other words, the width of the rotational tracks of the diamond group units can be changed by orienting the diamond group units in different diamond grains. With this construction, the grinding load of the diamond grains can be adjusted. If the diamond group units are displaced from each other in the radial direction to cause the rotational tracks partially overlap with each other, the diamond group units which overlap with each other are oriented in opposite directions. Thereby, grinding uneveness is avoided, and hence difference (variation) in the grinding amount which would be caused by the difference in arrangement of the diamond grains, will not occur. As a result, the diamond grains efficiently function, and hence entire grinding efficiency increases. In the grinding diamond disc, the grinding portion may be formed by a substantially flat or round face, and the diamond group units may be arranged continuously in a swirl shape from an inner diameter end side of the grinding portion to an outer diameter end side thereof. Thereby, the diamond group units are easily arranged entirely in a well-balanced manner on the surface of the grinding portion (e.g., disc surface) for the purpose of practicability. In addition, the diamond disc which is easily used according to uses is easily obtained. The diamond group units may be arranged in the shape of one or more swirls. In the grinding diamond disc, the grinding portion may be formed by a substantially flat or round face, and the diamond group units may be arranged to have a gap which gradually decreases toward the outer diameter end of the grinding portion. Thereby, the diamond group units are arranged entirely in a well-balanced manner on the disc surface which is the grinding portion for the purpose of practicability (grinding). Typically, a circumferential speed of the disc increases as it is close to the outer peripheral region in the grinding portion such as the disc surface, and hence the diamond group units arranged there perform grinding with a higher degree, and bear a higher grinding load. With the above mentioned construction, this is properly performed with higher efficiency. In addition, the ground chips are discharged relatively easily from the outer peripheral region. In the grinding diamond disc, the diamond group units may be each formed by three diamond grains arranged in a triangle shape. Thereby, the diamond grains configured in one pattern are desirably arranged to have various orientations. In order to achieve the third object, a grinding diamond disc of a third invention comprises a plurality of diamond grains which are bound on a region of a disc surface from an outer diameter side of a center region to a peripheral edge region, and are not bound on the center region, wherein a plurality of diamond grains are arranged to form a character or a graphic drawn in a pointillist manner in at least a part of the disc surface. In accordance with the grinding diamond disc, the character or graphic drawn in the pointillist manner on the disc surface which is easily noticed during grinding can display a use, performance, a manufacture or the like of the diamond disc, and its design and its commercial value are improved. Further, by arranging the character or the like at a proper position, the diamond disc thus constructed exhibits grinding performance substantially as high as that of the conventional diamond disc. In the grinding diamond disc, the disc surface to which the plurality of diamond grains are bound may include a center side region and a peripheral side region located on an outer periphery of the center side region, and the diamond grains are arranged to form the character or the graphic drawn in the pointillist manner in the center side region. In this construction, the diamond grains are arranged to draw the character or the graphic in the pointillist manner in the center side region which is low in grinding function to improve design of the disc, and the peripheral region which is high in grinding function mainly perform grinding. As a result, thus constructed diamond disc exhibits grinding performance substantially as high as that of the conventional diamond disc. In addition, desirably, the diamond disc can be identified and its design and commercial value are improved. In order to achieve the fourth object, a grinding diamond disc of a fourth invention having a mounting hole formed in a center region recessed backward to have a predetermined depth to thereby allow the grinding diamond disc to be mounted to a rotation device (drive shaft), comprises a plurality of diamond grains bound on a region of the disc surface which is located radially outward relative to the recessed region, wherein the diamond grains are bound from an outer peripheral edge region of the disc surface to an outer peripheral edge region of a back surface of the disc. The diamond disc thus constructed exhibits grinding performance substantially as high as that of the conventional diamond disc, in general grinding materials to be ground such as concrete or stone using the disc surface. In addition, the outer peripheral region of the disc performs cutting in a limited sense or forms a groove with respect to the materials to be ground such as concrete or stone. In the grinding diamond disc, the outer peripheral region of the back surface of the disc may form a rounded surface which protrudes backward. Such a diamond disc efficiently performs cutting in a limited sense. In the grinding diamond disc, the diamond grains may be bound from the outer peripheral edge region of the disc surface to the outer peripheral edge region of the back surface with a uniform density over an entire circumference. Such a diamond disc exhibits high cutting performance in a limited sense. In order to achieve the fourth object, a grinding diamond disc of a fifth invention, which is circular in a front view, the grinding diamond disc having a mounting hole formed in a center region of a disc surface, comprises a protruding portion formed at a peripheral edge of the grinding diamond disc and configured to protrude forward and backward, wherein the diamond grains are bound on the protruding portion. In accordance with the diamond disc, the protruding portion efficiently performs cutting in a limited sense or forms the groove with respect to the materials to be ground such as concrete or stone. And, a region located radially inward relative to the protruding portion does not interfere with cutting performed by the protruding portion. In the grinding diamond disc, the diamond grains may be bound on the protruding portion intermittently. Thereby, the ground chips are efficiently discharged in cutting or forming the groove using the protruding portion Preferably, an outer peripheral edge of the protruding portion may be curved to protrude forward. Thereby, the protruding portion performs cutting or forms the groove with respect to the materials to be grounded such as concrete or stone. A base of the grinding diamond disc may be made of a material such as steel, resin, a composite material containing resin and reinforcement, or ceramic. [Brief Description of the Accompanying Drawings] Fig. 1 is a front view of a diamond disc according to an embodiment of the present invention ; Fig. 2 is a cross-sectional view of the diamond disc of Fig. 1, which is sectioned along a line passing a center thereof; Fig. 3 is a partially enlarged front view of the diamond disc of Fig.1, showing arrangement of diamond grains ; Fig. 4 is a front view of a diamond disc, according to another embodiment of the present invention ; Fig. 5 is a cross-sectional view of the diamond disc of Fig. 4, which is sectioned along a line passing a center thereof; Fig. 6 is a front view of the diamond disc according to another embodiment of the present invention; Fig. 7 is cross-sectional view of the diamond disc of Fig. 6, which is sectioned along a line passing a center thereof; Fig. 8 is a front view of the diamond disc according to another embodiment of the present invention; Fig. 9 is a cross-sectional view of the diamond disc of Fig. 8, which is sectioned along a line passing a center thereof; Fig. 10 is a back view showing a structure of a peripheral edge and a back surface of the diamond disc of Fig. 8; Fig. 11 is a front view of the diamond disc according to another embodiment of the present invention; Fig. 12 is a cross-sectional view of the diamond disc of Fig. 11, which is sectioned along a line passing a center thereof; Fig. 13 is a front view of the diamond disc according to another embodiment of the present invention; Fig. 14 is a cross-sectional view of the diamond disc of Fig. 13, which is sectioned along a line passing a center thereof; Fig. 15 is a front view of the diamond disc according to another embodiment of the present invention; and Fig. 16 is a cross-sectional view of the diamond disc of Fig. 15, which is sectioned along a line passing a center thereof. [Best Mode for Carrying Out the Invention] Hereinafter, a diamond disc according to an embodiment of the present invention will be described with reference to the drawings. (Embodiment 1) Hereinafter, a first embodiment of the present invention will be described with reference to the drawings. As shown in Figs. 1 and 2, diamond grains 2 of a relatively large size for use with a diamond disc are bound in a limited range of the disc surface (grinding surface or grinding portion) 1A formed on one side surface of a circular base 1 formed of a steel plate. The diamond grains 2 are of a size of #30 to #35. The diamond grains 2 are bound on the disc surface 1A to be fitted into brazing filler metal to a substantially half depth thereof. A mounting hole 3 is formed in a disc center region of the disc surface 1A to allow the disc 1 to be mounted to a disc grinder (not shown) which is a hand-held rotating device. The disc center region in which the mounting hole 3 is formed at the center is flat-plate shaped (flat) and is recessed backward (downward in Fig. 2) to have a predetermined depth, thereby forming a recessed portion 4. A region (outer peripheral region) located radially outward relative to the recessed portion 4 is rounded and protrudes forward in Fig. 2 in such a manner that the region of the disc surface 1A from an outer periphery 5 of the outer peripheral region toward the disc outer peripheral edge 6 forms a curved surface which is curved with a curvature which gradually increases toward the disc outer peripheral edge 6. The diamond grains 2 are bound on the region of the disc surface 1A which extends in a range from a location slightly radially inward of the outer periphery 5 to the disc outer peripheral edge 6 by the above mentioned method. As arrangement of the diamond grains 2 according to the embodiment, three adjacent rotational tracks a, b, and c among a number of rotational tracks which are formed in a radial direction, will be described with reference to the drawings. As shown in Fig. 3, the diamond grains 2 are positioned on the three adjacent rotational tracks a, b, and c which are formed in the radial direction as described below. A distance ml between forward and rearward diamond grains 2a which are adjacent in a rotational direction (see arrow R of Fig. 1) on the rotational track a (or rotational track b or c) is set longer than a distance m2 between the diamond 2a and diamond 2b and 2c which are located on the rotational tracks b and c adjacent on both sides of the rotational track 2a. The diamond grains 2 are arranged regularly. In this embodiment, as seen in a local region, the diamond grains 2 are arranged in such a manner that the forward and rearward diamond grains 2 (2a) adjacent on each rotational track and the diamond grains 2 (2b and 2c) which are on rotational tracks adjacent on both sides thereof and are closest to the diamond grains 2a form a substantially diamond shape as seen in a front view. The diamond shape is continuously formed at plural positions to be spaced apart from one another. A plurality of gaps 7 which are formed between the diamond grains 2 (2a and 2b or 2a and 2c) which are located on adjacent rotational tracks and are located forward and rearward to be close to each other in a rotational direction extend in a swirl from slightly radially inward relative to the outer periphery 5 to the disc outer peripheral edge 6. The gaps 7 extending continuously are, as shown by gaps indicated by adjacent broken lines (imaginary reference lines) in Fig. 3, such that inner diameter ends 7a are located forward and outer diameter ends 7b are located backward in the rotational direction and extend obliquely and are curved to be rounded from the inner diameter ends 7a to the outer diameter ends 7b as seen in a front view. The gap 7 extends continuously in a swirl shape in such a manner that an outer diameter end portion of the gap 7 deviates from an inner diameter end portion of the gap 7 by a predetermined angle α in the rotational direction (see Fig. 3, approximately 20 degrees in this embodiment). The predetermined angle α may alternatively be 20 degrees or larger. The grinding diamond disc of the present invention constructed as described above can be mounted to the rotating shaft of the commercially available disc grinder (not shown) or the like by the mounting hole 3 formed at the center region of the diamond disc, and the individual diamond grains perform grinding efficiently in grinding of the concrete or stone. Since the plurality of gaps 7 extend continuously from slightly radially inward from the outer periphery 5 of the disc surface 1A to the disc outer peripheral edge 6, the ground chips generated on the disc surface 1A are discharged smoothly from the gaps 7 toward the outer periphery of the disc and do not clog. As a result, the grinding diamond disc of the present invention exhibits stable grinding performance and increases grinding efficiency. (Embodiment 2) Hereinafter, an embodiment of the second invention of the present invention will be described with reference to the drawings. As shown in Figs. 4 and 5, the diamond grains 2 are bound in a limited range on the disc surface (grinding surface or grinding portion) 1A formed on one surface of the circular base 1 made of the steel plate. The mounting hole 3 is formed at the disc center region of the disc surface 1A to thereby allow the diamond disc to be mounted to a disc grinder (not shown). The disc center region having the mounting hole 3 at the center thereof is flat-plate shaped (flat) and is entirely recessed backward (downward in Fig. 5) to have a predetermined depth to thereby form the recessed portion 4. The region (outer peripheral region) located radially outward relative to the recessed portion 4 is rounded and protrudes forward, and the region of the disc surface 1A from the outer periphery 5 to the disc outer peripheral edge 6 forms a curved surface which is curved backward with a curvature which gradually increases toward the disc outer peripheral edge 6. The diamond grains 2 are bound on the region of the disc surface 1A which extends in a range from a location slightly radially inward relative to the outer periphery 5 to the disc outer peripheral edge 5 by the above mentioned method. In the embodiment of the second invention, the diamond grains 2 are bound on the disc surface 1A in such a manner that a plurality of diamond grains 2 are patterned in a predetermined configuration to form one diamond group unit A, and a plurality of diamond group units A are arranged. In this embodiment, the plurality of diamond grains 2 are patterned according to one pattern. The diamond group unit A of this embodiment forms a pattern in which three adjacent diamond grains 2 are located at apexes of an equilateral triangle. In this embodiment, as indicated by an imaginary reference line 17 of Fig. 4, the diamond group units A are arranged on the disc surface 1A along the swirl-shaped reference line 17 which swirls from an inner diameter side to an outer diameter side in an opposite direction to the rotational direction (see arrow R of Fig. 4) of the diamond disc. In addition, the gap between the diamond group units A (gap between adjacent diamond group units A which are located forward and rearward on the swirl reference line 17) gradually decreases as it is closer to the disc outer peripheral edge 6 to increase density of the diamond grains 2 in the vicinity of the disc outer peripheral edge 6. In order to avoid unevenness of grinding, the diamond group units A arranged in swirl shape substantially partially overlap with each other on the rotational track in the radial direction. Also, the diamond group units A which are located forward and rearward on the swirl-shaped reference line 17 are oriented in opposite directions in the radial direction. The diamond group units A are not intended to be limited to arrangement in opposite directions, but may be oriented in the same direction, or otherwise, they may be oriented to be shifted by a predetermined angle, for example, 30 degrees. In accordance with the grinding diamond disc of the present invention constructed as described above, a plurality of diamond grains which are arranged effectively for grinding are patterned to form the diamond group units A which are arranged on the disc surface 1A, positioning of the diamond grains onto the disc surface 1A is achieved easily and quickly. As a result, the diamond disc can be easily obtained regardless of an increase in the number of diamond grains bound on the disc surface. (Embodiment 3) Hereinafter, an embodiment of a third invention will be described with reference to the drawings. As shown in Figs. 6 and 7, the diamond grains 2 are bound in a limited range on the disc surface 1A (grinding surface or grinding portion) formed on one surface of the circular base 1 made of the steel plate. The mounting hole 3 is formed at the disc center region of the disc surface 1A to thereby allow the diamond disc to be mounted to a disc grinder which is commercially available (not shown). The center region having the mounting hole 3 at the center thereof is flat-plate shaped (flat) and is entirely recessed backward (downward in Fig. 7) to have a predetermined depth to thereby form the recessed portion 4. The region (outer peripheral region) located radially outward relative to the recessed portion 4 is rounded to protrude forward, and the region from the outer periphery 5 to the disc outer peripheral edge 6 forms a curved surface which is curved backward with a curvature which gradually increases toward the disc outer peripheral edge 6. In the diamond disc of this embodiment, the region of the disc surface 1A to which the diamond grains 2 are bound is conceptually divided into a peripheral edge side region la and a center side region (region closer to the center) lb. The center side section lb which is contact with the outer periphery 5 of the recessed portion 4 is formed by a substantially flat surface (to be precise a surface having a large radius curvature) as seen in a side view, and the peripheral edge side region 1a extending from this to the outer peripheral edge 6 is formed by a round surface which is rounded to retreat backward (downward in Fig. 7) toward the outer peripheral edge 6. The substantially flat surface and the round surface are continuous. The diamond grains 2 are arranged on the peripheral edge side region 1a as described below, giving importance to the grinding function. A plurality of diamond grains 2 are bound on the peripheral edge side region la in a predetermined pattern (fixed pattern) to form a plurality of diamond group units A which are arranged regularly (in a swirl shape) on the disc surface 1A. In this embodiment, the diamond group unit A forms a pattern in which adjacent three diamond grains 2 are located on apexes of an equilateral triangle. The diamond grains 2 are, for example, temporarily bound on an adhesive sheet. The diamond group units A are arranged on the peripheral edge side region la along a swirl-shaped reference line which swirls in a direction from an inner diameter side to an outer diameter side in an opposite direction to the rotational direction (see arrow R of Fig. 6) of the diamond disc. In addition, the gap between the diamond group units A gradually decreases as it is closer to the disc outer peripheral edge 6 to increase density of the diamond grains 2. In order to avoid unevenness of grinding, the diamond group units A arranged in swirl shape substantially partially overlap with each other on the rotational track. Also, the diamond group units A which are arranged in the swirl shape and are located forward and rearward in such a manner that the diamond group units A are oriented in opposite directions in the radial direction. Meanwhile, the diamond grains 2 bound on the center side region lb are positioned considering an external appearance. The diamond grains 2 are arranged on the center side region lb to draw characters 27 (or graphics) in a pointillist manner as seen in a front view, except for a part of the center side region lb (region closer to the center) in the radial direction, while the diamond units A are arranged in a part of the center side region lb (region closer to the center)) in which the characters 27 are not drawn, in the swirl shape as in the peripheral edge side region la. Since the diamond disc 1 is thus structured, the diamond grains 2 bound on the peripheral edge side region la exhibit grinding performance as in those of the conventional diamond disc. The center side section lb including the region in which the characters 27 are drawn in the pointillist manner in the circumferential direction, and the peripheral edge side region la including the region in which the diamond group units A are functionally arranged, exist in a well-balanced manner. The diamond grains 2 are the same in the peripheral edge side region la and the center side region lb. But, the diamond grains 2 bound on the center side region lb are fewer than those bound on the peripheral edge side region 1a. This is because the diamond grains in the center side region 1b perform grinding in a lower degree and in an auxiliary manner in normal grinding. On the other hand, the diamond units A on the center side region lb has a density lower than those on the peripheral edge side portion la. For this reason, the characters (or graphics) 27 drawn in the pointillist manner are easily noticed. The grinding diamond disc 1 of the present invention thus constructed is preferable to a user, because it is not only useful in grinding but also a manufacture or a type thereof is capable of being recognized based on the characters or the graphics drawn in a pointillist manner. In addition, since the region in which the characters or the graphics are drawn is located at a region closer to an inner diameter which is less likely to wear with an elapse of time, they do not wear out and therefore can be recognized when the diamond disc itself is discarded. Furthermore, since the diamond grains are fewer in the region in which the characters or the graphics are drawn, wasteful consumption of resource is inhibited. (Embodiment 4) Hereinafter, an embodiment of a fourth invention will be described with reference to the drawings. As shown in Figs. 8 through 10, the diamond grains 2 are bound in a limited range on the disc surface 1A which corresponds to one grinding portion formed on one surface of the circular base 1 made of the steel plate, and the disc outer peripheral edge 6 and an outer peripheral region of a back surface 8 which correspond to the other grinding function. In this embodiment, the mounting hole 3 is formed at the disc center region to thereby allow the diamond disc to be mounted to the disc grinder (not shown). The center region of the disc surface 1A having the mounting hole 3 at the center thereof is flat-plate shaped (flat) and is entirely recessed backward (downward in Fig. 9) to have a predetermined depth to thereby form the recessed portion 4. The region located radially outward relative to the recessed portion 4 is configured such that the region of the disc surface 1A which extends from the outer periphery 5 of the recessed portion 4 to the disc outer peripheral edge 6 is flat-plate shaped (flat and ring-shaped). In the diamond disc of this embodiment, the region of the disc surface 1A to which the diamond grains 2 are bound is conceptually divided into the peripheral edge side region la and the center side region (region closer to the center) lb. The diamond grains 2 are arranged on the peripheral edge side region 1a, giving attention to grinding performance. Specifically, the diamond grains 2 are arranged on the peripheral edge side region 1a in such a manner that a plurality of adjacent diamond grains 2 are patterned in a predetermined (fixed) configuration to form diamond group units A which are arranged regularly (in a swirl shape) on the disc surface 1A. The diamond grains 2 are patterned by, for example, a method in which the diamond grains 2 are temporarily secured on the adhesive sheet. The diamond group unit A of this embodiment forms a pattern in which three adjacent diamond grains 2 are located at apexes of an equilateral triangle. The diamond grains 2 are patterned in the configuration by, for example, a method in which the diamond grains 2 are temporarily secured on a sheet. The diamond group units A are arranged on the peripheral edge side region la in such a manner that a gap between the diamond group units A gradually decreases as it is closer to the disc outer peripheral edge 6 to increase a density of the diamond grains 2 in the vicinity of the disc outer peripheral edge 6, and to provide a uniform density over the entire periphery. In order to avoid unevenness of grinding, the diamond group units A arranged in swirl shape to swirl from an inner peripheral side to an outer peripheral side in an opposite direction to the rotational direction (see arrow R of Fig. 8) of the diamond disc and are located forward and rearward substantially partially overlap with each other on the rotational track. Also, the diamond group units A which are located forward and rearward on the swirl-shaped line are oriented in opposite directions in the radial direction. The diamond grains 2 are continuously arranged in the form of the diamond group units A in a range from the peripheral edge portion la to the outer peripheral region of the back surface 8. Meanwhile, the diamond grains 2 are positioned on the center side region lb considering an external appearance. The plurality of diamond grains 2 are bound on the center side region lb to draw characters 27 (or graphics) in a pointillist manner as seen in the front view except for a part (region closer to the center in this embodiment) of the center side region lb in the radial direction, and the diamond group units A are arranged as in the peripheral edge side region 1a in a part of the center side region lb in which the characters 27 (region closer to the center) are not drawn. Since the diamond grains 2 are bound on the region ranging from the disc outer peripheral edge 6 to the outer peripheral region of the back surface 8 in the flat and ring-shaped disc surface 1A functions as one type of a rotating edge having a predetermined thickness. For this reason, if cutting in a limited sense is performed by cutting the disc outer peripheral edge 6 of the disc surface 1A into the surface to be ground, grinding a groove or cutting in a limited sense are easily performed. In normal cutting using only the disc surface 1A, the diamond disc of this embodiment exhibits grinding performance substantially as high as the conventional diamond disc. The center side region 1b including the region in which the characters 27 are drawn in a pointillist manner in the circumferential direction, and the peripheral edge side region 1a including the region in which the diamond group units A are functionally arranged, exist in a well-balanced manner. The diamond grains 2 are the same in the peripheral edge side region la and the center side region lb. But, the diamond grains 2 bound on the center side region lb are fewer than those bound on the peripheral edge side region la. This is because the center side region lb performs grinding in a lower degree and in an auxiliary manner in normal grinding. Meanwhile, the diamond units A on the center side region 1b has a density lower than those on the peripheral edge side portion la. For this reason, the characters (or graphics) 27 drawn in a pointillist manner are easily noticed. The grinding diamond disc of the present invention constructed as described above is not only useful in grinding but also functions as one type of a rotating cutting edge, thus improving generality of the grinding diamond disc. In addition, the diamond disc of the present invention is preferable to the user, since the manufacture or the type of the diamond disc is recognized by the characters or the graphics drawn in a pointillist manner. Further, the region in which the characters or the graphics are less likely to wear with an elapse of time, and therefore can be recognized when the diamond disc itself is discarded. Furthermore, since the diamond grains are fewer in the region in which the characters or the graphics are drawn, wasteful resource consumption is inhibited. As an alternative to the above mentioned embodiments, as shown in Figs. 11 and 12, an outer edge region of the base 1 of the diamond disc may be flat and an extending portion 1D may be formed in the outer edge region to be rounded and to protrude only backward. And, the diamond grains 2 may be arranged on the outer peripheral region of the base 1 including the extending portion 1D. The diamond grains 2 may be arranged to the extending portion 1D continuously or intermittently as shown in Fig. 11. With such a structure, the diamond disc is capable of performing cutting as well as grinding. In Fig. 11, an arrow R indicates the rotational direction of the diamond disc. As a another alternative, as shown in Figs. 13 and 14, the diamond grains 2 may be omitted in the disc surface 1A and an extending portion 1D protruding forward and backward may be formed. Such a diamond disc is configured exclusively for cutting in a limited sense or groove forming. As a further alternative, as shown in Figs. 15 and 16, the diamond disc configured exclusively for cutting in a limited sense or groove forming may be constructed such that the base 1 is entirely formed by a flat circular plate. In Figs. 13 and 15, an arrow R represents the rotational direction of the diamond disc. In Figs. 11 through 16, the same reference numerals as those in Figs. 1 through 10 denote the same or corresponding parts. [Industrial Applicability] The diamond disc of the present invention is used in grinding of materials to be ground, such as grinding of concrete, stone, tile or steel plate, or peeling of coatings applied to their surfaces. WE CLAIM: 1. A grinding diamond disc comprising a plurality of diamond grains bound on a grinding portion of the disc, wherein the plurality of diamond grains are bound on the grinding portion in such a manner that a plurality of adjacent diamond grains are patterned in a predetermined configuration to form diamond group units which are arranged regularly on the grinding portion, and the diamond group units are oriented in different directions according to grinding loads of the diamond grains. 2. A grinding diamond disc comprising a plurality of diamond grains bound on a grinding portion of the disc, wherein - the plurality of diamond grains are bound on the grinding portion in such a manner that a plurality of adjacent diamond grains are patterned in a predetermined configuration to form diamond group units which are arranged regularly on the grinding portion ; and the grinding portion is formed by a substantially flat or round face, and the diamond group units are arranged continuously in a swirl shape from an inner diameter end side of the grinding portion to an outer diameter end side thereof. 3. A grinding diamond disc comprising a plurality of diamond grains bound on a grinding portion of the disc, wherein - the plurality of diamond grains are bound on the grinding portion in such a manner that a plurality of adjacent diamond grains are patterned in a predetermined configuration to form diamond group units which are arranged regularly on the grinding portion ; and the grinding portion is formed by a substantially flat or round face, and the diamond group units are arranged to have a gap which gradually decreases toward the outer diameter end of the grinding portion. 4. The grinding diamond disc as claimed in any one of claims 1 to 3, wherein the diamond group units are each formed by three diamond grains arranged in a triangle shape. 5. A grinding diamond disc comprising a plurality of diamond grains which are bound on a region of a disc surface from an outer diameter side of a center region to a peripheral edge region, and are not bound on the center region, wherein the disc surface to which the plurality of diamond grains are bound comprises a center side region and a peripheral side region located on an outer periphery of the center side region, and the diamond grains are arranged to form the character or the graphic drawn in the pointillist manner in the center side region. 6. A grinding diamond disc which is circular in a front view, the grinding diamond disc having a mounting hole formed in a center region of a disc surface thereof, the grinding diamond disc comprising a protruding portion formed at a peripheral edge of the grinding diamond disc and configured to protrude forward and backward, wherein the diamond grains are bound on the protruding portion intermittently. 7. The grinding diamond disc as claimed in claim 6, wherein an outer peripheral edge of the protruding portion is curved to protrude forward. A diamond disk for grinding to which a plurality of diamond particle fragments (2) are fixed, wherein separate distances (m1) between the diamond particle fragments (2) on the common rotation loci of the diamond disk in the rotating direction (R) are set longer than the separate distances (m2) between the diamond particle fragments (2) on the adjacent rotation loci in the radial direction and in proximity to each other.

Full Text

DESCRIPTION
DIAMOND DISC
[Technical Field]
The present invention relates to a diamond disc mounted to a disc
grinder or the like which is a hand-held rotating tool (hand-held rotating
device) to, for example, grind (herein and in the claims, "grind" is meant
to include "cut" except for a specified case) materials to be ground such
as concrete or stone.
[Background Art]
Various diamond discs constructed such that a plurality of
diamond grains are bound, except for a center region, on a disc front
surface of a circular base formed of a steel plate or the like to be arranged
at appropriate intervals by brazing, laser welding, or an adhesive (binder)
have been put into practical use (see Japanese Unexamined Patent
Application Publication No. Hei. 6 -210571 and Japanese Laid-Open
Patent Application Publication No. 2000-167774).
Such a diamond disc is mounted to a rotating shaft of a hand-held
rotating device such as a disc grinder by a mounting hole formed at the
center region of the base and is rotated at a predetermined speed, to
thereby cause the disc surface to grind materials to be ground (polished),
for example, concrete, stone, tile, or coatings applied to their surfaces.
The diamond discs vary sizes (diameters) or configurations of discs, sizes

or arrangement densities of the diamond grains bound on the disc
surfaces, according to uses.
The conventional diamond discs have technical problems as
described below.
First, diamond grains having a relatively large size are bound with
a small distance and uniform density on the same rotational track, a
rearward diamond is positioned behind a forward diamond on a common
rotational track in actual grinding. In such a case, the rearward
diamond tends not to serve to perform grinding efficiently, which reduces
entire grinding efficiency. In particular, such a tendency is noticeable
in grinding relatively adhesive materials, which are represented by
peeling or the like of, for example, elastic coatings.
In the above mentioned construction, the diamond grains on the
disc surface wear unevenly according to a degree to which they have
performed grinding after a long-time use. As a result, grinding
efficiency thereafter decreases and a lifetime of the diamond disc
decreases.
If the diamond grains are arranged on the disc surface at random
without non-uniform density, ground chips which are going to be
discharged from the center region side toward a peripheral edge region
during grinding are likely to clog between the diamond grains, which may
undesirably affect grinding efficiency.
Second, numerous diamond grains may be bound on the disc
surface so as to be arranged to individually draw rotational tracks to
enhance grinding ability. But, if the diamond grains thus increase and

are arranged as described above, arrangement and fixing of the diamond
grains which are performed in a manufacturing process become
burdensome and significantly reduces productivity.
Third, if the diamond grains arranged on a peripheral region of the
disc surface wear while the diamond grains arranged in a center region of
the disc surface and a region in the vicinity thereof do not substantially
wear after grinding, such a diamond disc may be undesirably discarded
without efficient use of resources.
Fourth, the conventional diamond discs are used exclusively for
grinding, including chamfering or the like by the disc surface, and are
not configured for other uses.
The present invention has been made under the circumstances,
and a first object of the present invention is to provide a grinding
diamond disc which is used as in conventional commercially available
diamond discs, which enables all diamond grains to perform grinding
efficiently and uniformly, which is less likely to unevenly wear the
diamond grains after a long-time use, and which is capable of efficiently
discharging ground chips from a center region to an outer peripheral
region of a disc surface thereof.
A second object of the present invention is to provide a grinding
diamond disc which is easily positioning diamond grains on the disc
surface regardless of the number of and arrangement of diamond grains
bound on the disc surface.
A third object of the present invention is to provide a grinding
diamond disc which allows a manufacture or the like of the diamond disc

to be easily identified by its external appearance using diamond grains
whose grinding amount (load) is smaller, among the diamond grains
bound on the disc surface, and which is novel and superior in design.
A fourth object of the present invention is to provide a grinding
diamond disc which can be configured for uses other than grinding in a
limited sense on the disc surface.
[Disclosure of the Invention]
In order to achieve the first object, a grinding diamond disc of a
first invention comprises: a plurality of diamond grains bound on a
grinding surface of the disc, wherein a distance between diamond grains
which are located forward and rearward in a rotational direction on a
common rotational track is set longer than a distance between diamond
grains which are located on adjacent rotational tracks in a radial
direction of the disc so as to be close to each other.
In such a construction, since the distance between diamond
grains located forward and rearward on the common rotational track is
set longer than the distance between diamond grains which are located
on adjacent rotational tracks so as to be close to each other, a sufficient
gap is ensured between the diamond grains located forward and
rearward on the common rotational track of the diamond disc in grinding
concrete, stone, etc. As a result, uneven wear which would be caused
by the fact that the diamond located rearward in the rotational direction
is located behind the diamond located forward in the rotational direction,
does not occur, and hence individual diamond grains efficiently perform

grinding. In addition, since the gap is formed efficiently between the
adjacent diamond grains in the rotational direction, ground chips are
efficiently discharged. This increases grinding efficiency.
Since the individual diamond grains wear substantially evenly,
the diamond disc exhibits stable grinding performance for a long time
period, and hence a lifetime of the diamond disc can be extended.
In the grinding diamond disc, the plurality of diamond grains may
be arranged regularly. Thereby, the ground chips are discharged
smoothly and the diamond disc can be manufactured with higher yield.
In the grinding diamond disc, the plurality of diamond grains may
be arranged regularly in such a manner that a gap formed between
diamond grains which are located on the adjacent rotational tracks and
are located forward and rearward so as to be close to each other in the
rotational direction is configured to extend continuously from an outer
periphery of a center region to a peripheral edge region, and the gap
extends continuously in such a manner that an outer diameter end
thereof deviates from an inner diameter end thereof such that the inner
diameter end is located forward in the rotational direction and the outer
diameter end is located rearward in the rotational direction. Thereby,
the ground chips are discharged more smoothly from the gap between
the diamond grains by the rotation of the diamond disc.
In the grinding diamond disc, the gap may be configured to extend
in a swirl shape such that the outer diameter end of the gap deviates
from the inner diameter end by 20 degrees or more. This enables the
ground chips to be discharged more smoothly by the rotation of the

grinding diamond disc.
In order to achieve the second object, a grinding diamond disc of a
second invention comprises a plurality of diamond grains bound on a
grinding portion of the disc, wherein the plurality of diamond grains are
bound on the grinding portion in such a manner that a plurality of
adjacent diamond grains are patterned in a predetermined configuration
to form diamond group units which are arranged regularly on the
grinding portion.
In accordance with such a construction, the diamond group units
in one or plural patterns may be arranged as units on the grinding
portion such as the disc surface, considering only the arrangement of the
diamond units. This makes it possible that the diamond grains are
positioned or bound on the grinding portion such as the disc surface
quickly and easily. Since the plurality of diamond grains belonging to
the same diamond group unit are arranged to be close to each other and
to extend in a plane, and perform grinding as a unit, one diamond group
unit may be substantially assumed as one large diamond.
In addition, since the grinding diamond disc exhibits grinding
performance substantially as high as that of the conventional diamond
disc constructed such that the individual diamond grains are positioned
with respect to the grinding portion such as the disc surface. The
diamond grains are not intended to be arranged in one pattern but may
be arranged in various patterns.
In the grinding diamond disc, the diamond group units may be
oriented in different directions according to grinding loads (loads) of the

diamond grains. This changes rotational tracks of the individual
diamond grains belonging to the same diamond group unit. In other
words, the width of the rotational tracks of the diamond group units can
be changed by orienting the diamond group units in different diamond
grains. With this construction, the grinding load of the diamond grains
can be adjusted. If the diamond group units are displaced from each
other in the radial direction to cause the rotational tracks partially
overlap with each other, the diamond group units which overlap with
each other are oriented in opposite directions. Thereby, grinding
uneveness is avoided, and hence difference (variation) in the grinding
amount which would be caused by the difference in arrangement of the
diamond grains, will not occur. As a result, the diamond grains
efficiently function, and hence entire grinding efficiency increases.
In the grinding diamond disc, the grinding portion may be formed
by a substantially flat or round face, and the diamond group units may
be arranged continuously in a swirl shape from an inner diameter end
side of the grinding portion to an outer diameter end side thereof.
Thereby, the diamond group units are easily arranged entirely in a
well-balanced manner on the surface of the grinding portion (e.g., disc
surface) for the purpose of practicability. In addition, the diamond disc
which is easily used according to uses is easily obtained. The diamond
group units may be arranged in the shape of one or more swirls.
In the grinding diamond disc, the grinding portion may be formed
by a substantially flat or round face, and the diamond group units may
be arranged to have a gap which gradually decreases toward the outer

diameter end of the grinding portion. Thereby, the diamond group units
are arranged entirely in a well-balanced manner on the disc surface
which is the grinding portion for the purpose of practicability (grinding).
Typically, a circumferential speed of the disc increases as it is close to
the outer peripheral region in the grinding portion such as the disc
surface, and hence the diamond group units arranged there perform
grinding with a higher degree, and bear a higher grinding load. With the
above mentioned construction, this is properly performed with higher
efficiency. In addition, the ground chips are discharged relatively easily
from the outer peripheral region.
In the grinding diamond disc, the diamond group units may be
each formed by three diamond grains arranged in a triangle shape.
Thereby, the diamond grains configured in one pattern are desirably
arranged to have various orientations.
In order to achieve the third object, a grinding diamond disc of a
third invention comprises a plurality of diamond grains which are bound
on a region of a disc surface from an outer diameter side of a center
region to a peripheral edge region, and are not bound on the center
region, wherein a plurality of diamond grains are arranged to form a
character or a graphic drawn in a pointillist manner in at least a part of
the disc surface.
In accordance with the grinding diamond disc, the character or
graphic drawn in the pointillist manner on the disc surface which is
easily noticed during grinding can display a use, performance, a
manufacture or the like of the diamond disc, and its design and its

commercial value are improved. Further, by arranging the character or
the like at a proper position, the diamond disc thus constructed exhibits
grinding performance substantially as high as that of the conventional
diamond disc.
In the grinding diamond disc, the disc surface to which the
plurality of diamond grains are bound may include a center side region
and a peripheral side region located on an outer periphery of the center
side region, and the diamond grains are arranged to form the character
or the graphic drawn in the pointillist manner in the center side region.
In this construction, the diamond grains are arranged to draw the
character or the graphic in the pointillist manner in the center side
region which is low in grinding function to improve design of the disc,
and the peripheral region which is high in grinding function mainly
perform grinding. As a result, thus constructed diamond disc exhibits
grinding performance substantially as high as that of the conventional
diamond disc. In addition, desirably, the diamond disc can be identified
and its design and commercial value are improved.
In order to achieve the fourth object, a grinding diamond disc of a
fourth invention having a mounting hole formed in a center region
recessed backward to have a predetermined depth to thereby allow the
grinding diamond disc to be mounted to a rotation device (drive shaft),
comprises a plurality of diamond grains bound on a region of the disc
surface which is located radially outward relative to the recessed region,
wherein the diamond grains are bound from an outer peripheral edge
region of the disc surface to an outer peripheral edge region of a back

surface of the disc.
The diamond disc thus constructed exhibits grinding performance
substantially as high as that of the conventional diamond disc, in general
grinding materials to be ground such as concrete or stone using the disc
surface. In addition, the outer peripheral region of the disc performs
cutting in a limited sense or forms a groove with respect to the materials
to be ground such as concrete or stone.
In the grinding diamond disc, the outer peripheral region of the
back surface of the disc may form a rounded surface which protrudes
backward. Such a diamond disc efficiently performs cutting in a limited
sense.
In the grinding diamond disc, the diamond grains may be bound
from the outer peripheral edge region of the disc surface to the outer
peripheral edge region of the back surface with a uniform density over an
entire circumference. Such a diamond disc exhibits high cutting
performance in a limited sense.
In order to achieve the fourth object, a grinding diamond disc of a
fifth invention, which is circular in a front view, the grinding diamond
disc having a mounting hole formed in a center region of a disc surface,
comprises a protruding portion formed at a peripheral edge of the
grinding diamond disc and configured to protrude forward and backward,
wherein the diamond grains are bound on the protruding portion.
In accordance with the diamond disc, the protruding portion
efficiently performs cutting in a limited sense or forms the groove with
respect to the materials to be ground such as concrete or stone. And, a

region located radially inward relative to the protruding portion does not interfere with cutting
performed by the protruding portion.
In the grinding diamond disc, the diamond grains may be bound on the protruding portion
intermittently. Thereby, the ground chips are efficiently discharged in cutting or forming the groove
using the protruding portion
Preferably, an outer peripheral edge of the protruding portion may be curved to protrude
forward. Thereby, the protruding portion performs cutting or forms the groove with respect to the
materials to be grounded such as concrete or stone.
A base of the grinding diamond disc may be made of a material such as steel, resin, a
composite material containing resin and reinforcement, or ceramic.
[Brief Description of the Accompanying Drawings]
Fig. 1 is a front view of a diamond disc according to an embodiment of the present
invention ;
Fig. 2 is a cross-sectional view of the diamond disc of Fig. 1, which is sectioned along a line
passing a center thereof;
Fig. 3 is a partially enlarged front view of the diamond disc of Fig.1, showing
arrangement of diamond grains ;
Fig. 4 is a front view of a diamond disc, according to another embodiment of the present
invention ;
Fig. 5 is a cross-sectional view of the diamond disc of Fig. 4, which is sectioned along a line
passing a center thereof;
Fig. 6 is a front view of the diamond disc according to another

embodiment of the present invention;
Fig. 7 is cross-sectional view of the diamond disc of Fig. 6, which
is sectioned along a line passing a center thereof;
Fig. 8 is a front view of the diamond disc according to another
embodiment of the present invention;
Fig. 9 is a cross-sectional view of the diamond disc of Fig. 8, which
is sectioned along a line passing a center thereof;
Fig. 10 is a back view showing a structure of a peripheral edge and
a back surface of the diamond disc of Fig. 8;
Fig. 11 is a front view of the diamond disc according to another
embodiment of the present invention;
Fig. 12 is a cross-sectional view of the diamond disc of Fig. 11,
which is sectioned along a line passing a center thereof;
Fig. 13 is a front view of the diamond disc according to another
embodiment of the present invention;
Fig. 14 is a cross-sectional view of the diamond disc of Fig. 13,
which is sectioned along a line passing a center thereof;
Fig. 15 is a front view of the diamond disc according to another
embodiment of the present invention; and
Fig. 16 is a cross-sectional view of the diamond disc of Fig. 15,
which is sectioned along a line passing a center thereof.
[Best Mode for Carrying Out the Invention]
Hereinafter, a diamond disc according to an embodiment of the
present invention will be described with reference to the drawings.

(Embodiment 1)
Hereinafter, a first embodiment of the present invention will be
described with reference to the drawings.
As shown in Figs. 1 and 2, diamond grains 2 of a relatively large
size for use with a diamond disc are bound in a limited range of the disc
surface (grinding surface or grinding portion) 1A formed on one side
surface of a circular base 1 formed of a steel plate. The diamond grains
2 are of a size of #30 to #35. The diamond grains 2 are bound on the
disc surface 1A to be fitted into brazing filler metal to a substantially half
depth thereof.
A mounting hole 3 is formed in a disc center region of the disc
surface 1A to allow the disc 1 to be mounted to a disc grinder (not shown)
which is a hand-held rotating device. The disc center region in which
the mounting hole 3 is formed at the center is flat-plate shaped (flat) and
is recessed backward (downward in Fig. 2) to have a predetermined depth,
thereby forming a recessed portion 4. A region (outer peripheral region)
located radially outward relative to the recessed portion 4 is rounded and
protrudes forward in Fig. 2 in such a manner that the region of the disc
surface 1A from an outer periphery 5 of the outer peripheral region
toward the disc outer peripheral edge 6 forms a curved surface which is
curved with a curvature which gradually increases toward the disc outer
peripheral edge 6. The diamond grains 2 are bound on the region of the
disc surface 1A which extends in a range from a location slightly radially
inward of the outer periphery 5 to the disc outer peripheral edge 6 by the
above mentioned method.

As arrangement of the diamond grains 2 according to the
embodiment, three adjacent rotational tracks a, b, and c among a
number of rotational tracks which are formed in a radial direction, will be
described with reference to the drawings.
As shown in Fig. 3, the diamond grains 2 are positioned on the
three adjacent rotational tracks a, b, and c which are formed in the radial
direction as described below. A distance ml between forward and
rearward diamond grains 2a which are adjacent in a rotational direction
(see arrow R of Fig. 1) on the rotational track a (or rotational track b or c)
is set longer than a distance m2 between the diamond 2a and diamond
2b and 2c which are located on the rotational tracks b and c adjacent on
both sides of the rotational track 2a.
The diamond grains 2 are arranged regularly. In this
embodiment, as seen in a local region, the diamond grains 2 are arranged
in such a manner that the forward and rearward diamond grains 2 (2a)
adjacent on each rotational track and the diamond grains 2 (2b and 2c)
which are on rotational tracks adjacent on both sides thereof and are
closest to the diamond grains 2a form a substantially diamond shape as
seen in a front view. The diamond shape is continuously formed at
plural positions to be spaced apart from one another. A plurality of gaps
7 which are formed between the diamond grains 2 (2a and 2b or 2a and
2c) which are located on adjacent rotational tracks and are located
forward and rearward to be close to each other in a rotational direction
extend in a swirl from slightly radially inward relative to the outer
periphery 5 to the disc outer peripheral edge 6. The gaps 7 extending

continuously are, as shown by gaps indicated by adjacent broken lines
(imaginary reference lines) in Fig. 3, such that inner diameter ends 7a
are located forward and outer diameter ends 7b are located backward in
the rotational direction and extend obliquely and are curved to be
rounded from the inner diameter ends 7a to the outer diameter ends 7b
as seen in a front view. The gap 7 extends continuously in a swirl shape
in such a manner that an outer diameter end portion of the gap 7
deviates from an inner diameter end portion of the gap 7 by a
predetermined angle α in the rotational direction (see Fig. 3,
approximately 20 degrees in this embodiment). The predetermined
angle α may alternatively be 20 degrees or larger.
The grinding diamond disc of the present invention constructed
as described above can be mounted to the rotating shaft of the
commercially available disc grinder (not shown) or the like by the
mounting hole 3 formed at the center region of the diamond disc, and the
individual diamond grains perform grinding efficiently in grinding of the
concrete or stone.
Since the plurality of gaps 7 extend continuously from slightly
radially inward from the outer periphery 5 of the disc surface 1A to the
disc outer peripheral edge 6, the ground chips generated on the disc
surface 1A are discharged smoothly from the gaps 7 toward the outer
periphery of the disc and do not clog. As a result, the grinding diamond
disc of the present invention exhibits stable grinding performance and
increases grinding efficiency.
(Embodiment 2)

Hereinafter, an embodiment of the second invention of the present
invention will be described with reference to the drawings.
As shown in Figs. 4 and 5, the diamond grains 2 are bound in a
limited range on the disc surface (grinding surface or grinding portion)
1A formed on one surface of the circular base 1 made of the steel plate.
The mounting hole 3 is formed at the disc center region of the disc
surface 1A to thereby allow the diamond disc to be mounted to a disc
grinder (not shown). The disc center region having the mounting hole 3
at the center thereof is flat-plate shaped (flat) and is entirely recessed
backward (downward in Fig. 5) to have a predetermined depth to thereby
form the recessed portion 4. The region (outer peripheral region) located
radially outward relative to the recessed portion 4 is rounded and
protrudes forward, and the region of the disc surface 1A from the outer
periphery 5 to the disc outer peripheral edge 6 forms a curved surface
which is curved backward with a curvature which gradually increases
toward the disc outer peripheral edge 6. The diamond grains 2 are
bound on the region of the disc surface 1A which extends in a range from
a location slightly radially inward relative to the outer periphery 5 to the
disc outer peripheral edge 5 by the above mentioned method.
In the embodiment of the second invention, the diamond grains 2
are bound on the disc surface 1A in such a manner that a plurality of
diamond grains 2 are patterned in a predetermined configuration to form
one diamond group unit A, and a plurality of diamond group units A are
arranged. In this embodiment, the plurality of diamond grains 2 are
patterned according to one pattern.

The diamond group unit A of this embodiment forms a pattern in
which three adjacent diamond grains 2 are located at apexes of an
equilateral triangle.
In this embodiment, as indicated by an imaginary reference line
17 of Fig. 4, the diamond group units A are arranged on the disc surface
1A along the swirl-shaped reference line 17 which swirls from an inner
diameter side to an outer diameter side in an opposite direction to the
rotational direction (see arrow R of Fig. 4) of the diamond disc. In
addition, the gap between the diamond group units A (gap between
adjacent diamond group units A which are located forward and rearward
on the swirl reference line 17) gradually decreases as it is closer to the
disc outer peripheral edge 6 to increase density of the diamond grains 2
in the vicinity of the disc outer peripheral edge 6.
In order to avoid unevenness of grinding, the diamond group units
A arranged in swirl shape substantially partially overlap with each other
on the rotational track in the radial direction. Also, the diamond group
units A which are located forward and rearward on the swirl-shaped
reference line 17 are oriented in opposite directions in the radial
direction. The diamond group units A are not intended to be limited to
arrangement in opposite directions, but may be oriented in the same
direction, or otherwise, they may be oriented to be shifted by a
predetermined angle, for example, 30 degrees.
In accordance with the grinding diamond disc of the present
invention constructed as described above, a plurality of diamond grains
which are arranged effectively for grinding are patterned to form the

diamond group units A which are arranged on the disc surface 1A,
positioning of the diamond grains onto the disc surface 1A is achieved
easily and quickly. As a result, the diamond disc can be easily obtained
regardless of an increase in the number of diamond grains bound on the
disc surface.
(Embodiment 3)
Hereinafter, an embodiment of a third invention will be described
with reference to the drawings.
As shown in Figs. 6 and 7, the diamond grains 2 are bound in a
limited range on the disc surface 1A (grinding surface or grinding
portion) formed on one surface of the circular base 1 made of the steel
plate.
The mounting hole 3 is formed at the disc center region of the disc
surface 1A to thereby allow the diamond disc to be mounted to a disc
grinder which is commercially available (not shown). The center region
having the mounting hole 3 at the center thereof is flat-plate shaped (flat)
and is entirely recessed backward (downward in Fig. 7) to have a
predetermined depth to thereby form the recessed portion 4. The region
(outer peripheral region) located radially outward relative to the recessed
portion 4 is rounded to protrude forward, and the region from the outer
periphery 5 to the disc outer peripheral edge 6 forms a curved surface
which is curved backward with a curvature which gradually increases
toward the disc outer peripheral edge 6.
In the diamond disc of this embodiment, the region of the disc
surface 1A to which the diamond grains 2 are bound is conceptually

divided into a peripheral edge side region la and a center side region
(region closer to the center) lb. The center side section lb which is
contact with the outer periphery 5 of the recessed portion 4 is formed by
a substantially flat surface (to be precise a surface having a large radius
curvature) as seen in a side view, and the peripheral edge side region 1a
extending from this to the outer peripheral edge 6 is formed by a round
surface which is rounded to retreat backward (downward in Fig. 7)
toward the outer peripheral edge 6. The substantially flat surface and
the round surface are continuous.
The diamond grains 2 are arranged on the peripheral edge side
region 1a as described below, giving importance to the grinding function.
A plurality of diamond grains 2 are bound on the peripheral edge side
region la in a predetermined pattern (fixed pattern) to form a plurality of
diamond group units A which are arranged regularly (in a swirl shape) on
the disc surface 1A.
In this embodiment, the diamond group unit A forms a pattern in
which adjacent three diamond grains 2 are located on apexes of an
equilateral triangle. The diamond grains 2 are, for example, temporarily
bound on an adhesive sheet.
The diamond group units A are arranged on the peripheral edge
side region la along a swirl-shaped reference line which swirls in a
direction from an inner diameter side to an outer diameter side in an
opposite direction to the rotational direction (see arrow R of Fig. 6) of the
diamond disc. In addition, the gap between the diamond group units A
gradually decreases as it is closer to the disc outer peripheral edge 6 to

increase density of the diamond grains 2.
In order to avoid unevenness of grinding, the diamond group units
A arranged in swirl shape substantially partially overlap with each other
on the rotational track. Also, the diamond group units A which are
arranged in the swirl shape and are located forward and rearward in
such a manner that the diamond group units A are oriented in opposite
directions in the radial direction.
Meanwhile, the diamond grains 2 bound on the center side region
lb are positioned considering an external appearance. The diamond
grains 2 are arranged on the center side region lb to draw characters 27
(or graphics) in a pointillist manner as seen in a front view, except for a
part of the center side region lb (region closer to the center) in the radial
direction, while the diamond units A are arranged in a part of the center
side region lb (region closer to the center)) in which the characters 27 are
not drawn, in the swirl shape as in the peripheral edge side region la.
Since the diamond disc 1 is thus structured, the diamond grains 2
bound on the peripheral edge side region la exhibit grinding
performance as in those of the conventional diamond disc.
The center side section lb including the region in which the
characters 27 are drawn in the pointillist manner in the circumferential
direction, and the peripheral edge side region la including the region in
which the diamond group units A are functionally arranged, exist in a
well-balanced manner. The diamond grains 2 are the same in the
peripheral edge side region la and the center side region lb. But, the
diamond grains 2 bound on the center side region lb are fewer than

those bound on the peripheral edge side region 1a. This is because the
diamond grains in the center side region 1b perform grinding in a lower
degree and in an auxiliary manner in normal grinding.
On the other hand, the diamond units A on the center side region
lb has a density lower than those on the peripheral edge side portion la.
For this reason, the characters (or graphics) 27 drawn in the pointillist
manner are easily noticed.
The grinding diamond disc 1 of the present invention thus
constructed is preferable to a user, because it is not only useful in
grinding but also a manufacture or a type thereof is capable of being
recognized based on the characters or the graphics drawn in a pointillist
manner. In addition, since the region in which the characters or the
graphics are drawn is located at a region closer to an inner diameter
which is less likely to wear with an elapse of time, they do not wear out
and therefore can be recognized when the diamond disc itself is
discarded. Furthermore, since the diamond grains are fewer in the
region in which the characters or the graphics are drawn, wasteful
consumption of resource is inhibited.
(Embodiment 4)
Hereinafter, an embodiment of a fourth invention will be
described with reference to the drawings.
As shown in Figs. 8 through 10, the diamond grains 2 are bound
in a limited range on the disc surface 1A which corresponds to one
grinding portion formed on one surface of the circular base 1 made of the
steel plate, and the disc outer peripheral edge 6 and an outer peripheral

region of a back surface 8 which correspond to the other grinding
function.
In this embodiment, the mounting hole 3 is formed at the disc
center region to thereby allow the diamond disc to be mounted to the disc
grinder (not shown). The center region of the disc surface 1A having the
mounting hole 3 at the center thereof is flat-plate shaped (flat) and is
entirely recessed backward (downward in Fig. 9) to have a predetermined
depth to thereby form the recessed portion 4. The region located
radially outward relative to the recessed portion 4 is configured such that
the region of the disc surface 1A which extends from the outer periphery
5 of the recessed portion 4 to the disc outer peripheral edge 6 is flat-plate
shaped (flat and ring-shaped).
In the diamond disc of this embodiment, the region of the disc
surface 1A to which the diamond grains 2 are bound is conceptually
divided into the peripheral edge side region la and the center side region
(region closer to the center) lb.
The diamond grains 2 are arranged on the peripheral edge side
region 1a, giving attention to grinding performance. Specifically, the
diamond grains 2 are arranged on the peripheral edge side region 1a in
such a manner that a plurality of adjacent diamond grains 2 are
patterned in a predetermined (fixed) configuration to form diamond
group units A which are arranged regularly (in a swirl shape) on the disc
surface 1A. The diamond grains 2 are patterned by, for example, a
method in which the diamond grains 2 are temporarily secured on the
adhesive sheet.

The diamond group unit A of this embodiment forms a pattern in
which three adjacent diamond grains 2 are located at apexes of an
equilateral triangle.
The diamond grains 2 are patterned in the configuration by, for
example, a method in which the diamond grains 2 are temporarily
secured on a sheet.
The diamond group units A are arranged on the peripheral edge
side region la in such a manner that a gap between the diamond group
units A gradually decreases as it is closer to the disc outer peripheral
edge 6 to increase a density of the diamond grains 2 in the vicinity of the
disc outer peripheral edge 6, and to provide a uniform density over the
entire periphery.
In order to avoid unevenness of grinding, the diamond group units
A arranged in swirl shape to swirl from an inner peripheral side to an
outer peripheral side in an opposite direction to the rotational direction
(see arrow R of Fig. 8) of the diamond disc and are located forward and
rearward substantially partially overlap with each other on the rotational
track. Also, the diamond group units A which are located forward and
rearward on the swirl-shaped line are oriented in opposite directions in
the radial direction.
The diamond grains 2 are continuously arranged in the form of
the diamond group units A in a range from the peripheral edge portion la
to the outer peripheral region of the back surface 8.
Meanwhile, the diamond grains 2 are positioned on the center
side region lb considering an external appearance. The plurality of

diamond grains 2 are bound on the center side region lb to draw
characters 27 (or graphics) in a pointillist manner as seen in the front
view except for a part (region closer to the center in this embodiment) of
the center side region lb in the radial direction, and the diamond group
units A are arranged as in the peripheral edge side region 1a in a part of
the center side region lb in which the characters 27 (region closer to the
center) are not drawn.
Since the diamond grains 2 are bound on the region ranging from
the disc outer peripheral edge 6 to the outer peripheral region of the back
surface 8 in the flat and ring-shaped disc surface 1A functions as one
type of a rotating edge having a predetermined thickness. For this
reason, if cutting in a limited sense is performed by cutting the disc outer
peripheral edge 6 of the disc surface 1A into the surface to be ground,
grinding a groove or cutting in a limited sense are easily performed. In
normal cutting using only the disc surface 1A, the diamond disc of this
embodiment exhibits grinding performance substantially as high as the
conventional diamond disc.
The center side region 1b including the region in which the
characters 27 are drawn in a pointillist manner in the circumferential
direction, and the peripheral edge side region 1a including the region in
which the diamond group units A are functionally arranged, exist in a
well-balanced manner. The diamond grains 2 are the same in the
peripheral edge side region la and the center side region lb. But, the
diamond grains 2 bound on the center side region lb are fewer than
those bound on the peripheral edge side region la. This is because the

center side region lb performs grinding in a lower degree and in an
auxiliary manner in normal grinding.
Meanwhile, the diamond units A on the center side region 1b has
a density lower than those on the peripheral edge side portion la. For
this reason, the characters (or graphics) 27 drawn in a pointillist manner
are easily noticed.
The grinding diamond disc of the present invention constructed
as described above is not only useful in grinding but also functions as
one type of a rotating cutting edge, thus improving generality of the
grinding diamond disc. In addition, the diamond disc of the present
invention is preferable to the user, since the manufacture or the type of
the diamond disc is recognized by the characters or the graphics drawn
in a pointillist manner. Further, the region in which the characters or
the graphics are less likely to wear with an elapse of time, and therefore
can be recognized when the diamond disc itself is discarded.
Furthermore, since the diamond grains are fewer in the region in which
the characters or the graphics are drawn, wasteful resource
consumption is inhibited.
As an alternative to the above mentioned embodiments, as shown
in Figs. 11 and 12, an outer edge region of the base 1 of the diamond disc
may be flat and an extending portion 1D may be formed in the outer edge
region to be rounded and to protrude only backward. And, the diamond
grains 2 may be arranged on the outer peripheral region of the base 1
including the extending portion 1D. The diamond grains 2 may be
arranged to the extending portion 1D continuously or intermittently as

shown in Fig. 11. With such a structure, the diamond disc is capable of
performing cutting as well as grinding. In Fig. 11, an arrow R indicates
the rotational direction of the diamond disc.
As a another alternative, as shown in Figs. 13 and 14, the
diamond grains 2 may be omitted in the disc surface 1A and an extending
portion 1D protruding forward and backward may be formed. Such a
diamond disc is configured exclusively for cutting in a limited sense or
groove forming.
As a further alternative, as shown in Figs. 15 and 16, the diamond
disc configured exclusively for cutting in a limited sense or groove
forming may be constructed such that the base 1 is entirely formed by a
flat circular plate. In Figs. 13 and 15, an arrow R represents the
rotational direction of the diamond disc.
In Figs. 11 through 16, the same reference numerals as those in
Figs. 1 through 10 denote the same or corresponding parts.
[Industrial Applicability]
The diamond disc of the present invention is used in grinding of
materials to be ground, such as grinding of concrete, stone, tile or steel
plate, or peeling of coatings applied to their surfaces.

WE CLAIM:
1. A grinding diamond disc comprising a plurality of diamond grains bound on a grinding
portion of the disc, wherein the plurality of diamond grains are bound on the grinding portion in such
a manner that a plurality of adjacent diamond grains are patterned in a predetermined configuration
to form diamond group units which are arranged regularly on the grinding portion, and the diamond
group units are oriented in different directions according to grinding loads of the diamond grains.
2. A grinding diamond disc comprising a plurality of diamond grains bound on a grinding
portion of the disc, wherein -
the plurality of diamond grains are bound on the grinding portion in such a manner that a
plurality of adjacent diamond grains are patterned in a predetermined configuration to form diamond
group units which are arranged regularly on the grinding portion ; and
the grinding portion is formed by a substantially flat or round face, and the diamond group
units are arranged continuously in a swirl shape from an inner diameter end side of the grinding
portion to an outer diameter end side thereof.
3. A grinding diamond disc comprising a plurality of diamond grains bound on a grinding
portion of the disc, wherein -
the plurality of diamond grains are bound on the grinding portion in such a manner that a
plurality of adjacent diamond grains are patterned in a predetermined configuration to form diamond
group units which are arranged regularly on the grinding portion ; and
the grinding portion is formed by a substantially flat or round face, and the diamond group
units are arranged to have a gap which gradually decreases toward the outer diameter end of the
grinding portion.
4. The grinding diamond disc as claimed in any one of claims 1 to 3, wherein the diamond group
units are each formed by three diamond grains arranged in a triangle shape.

5. A grinding diamond disc comprising a plurality of diamond grains which are bound on a
region of a disc surface from an outer diameter side of a center region to a peripheral edge region,
and are not bound on the center region, wherein the disc surface to which the plurality of diamond
grains are bound comprises a center side region and a peripheral side region located on an outer
periphery of the center side region, and the diamond grains are arranged to form the character or the
graphic drawn in the pointillist manner in the center side region.
6. A grinding diamond disc which is circular in a front view, the grinding diamond disc having a
mounting hole formed in a center region of a disc surface thereof, the grinding diamond disc
comprising a protruding portion formed at a peripheral edge of the grinding diamond disc and
configured to protrude forward and backward, wherein the diamond grains are bound on the
protruding portion intermittently.
7. The grinding diamond disc as claimed in claim 6, wherein an outer peripheral edge of the
protruding portion is curved to protrude forward.

A diamond disk
for grinding to which a plurality of
diamond particle fragments (2) are
fixed, wherein separate distances
(m1) between the diamond particle
fragments (2) on the common rotation
loci of the diamond disk in the rotating
direction (R) are set longer than the
separate distances (m2) between the
diamond particle fragments (2) on
the adjacent rotation loci in the radial
direction and in proximity to each
other.

Documents:

1232-kolnp-2005-granted-abstract.pdf

1232-kolnp-2005-granted-assignment.pdf

1232-kolnp-2005-granted-claims.pdf

1232-kolnp-2005-granted-correspondence.pdf

1232-kolnp-2005-granted-description (complete).pdf

1232-kolnp-2005-granted-drawings.pdf

1232-kolnp-2005-granted-examination report.pdf

1232-kolnp-2005-granted-form 1.pdf

1232-kolnp-2005-granted-form 18.pdf

1232-kolnp-2005-granted-form 3.pdf

1232-kolnp-2005-granted-gpa.pdf

1232-kolnp-2005-granted-reply to examination report.pdf

1232-kolnp-2005-granted-specification.pdf

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Patent Number

228736

Indian Patent Application Number

1232/KOLNP/2005

PG Journal Number

07/2009

Publication Date

13-Feb-2009

Grant Date

10-Feb-2009

Date of Filing

24-Jun-2005

Name of Patentee

KABUSHIKI KAISHA MIYANAGA

Applicant Address

2393 FUKUI, MIKI-SHI, HYOGO

Inventors:

#	Inventor's Name	Inventor's Address
1	MIYANAGA, MASAAKI	18-5, AOYAMA 5-CHOME, SHIJIMI-CHO, MIKI-SHI, HYOGO 673-0521

PCT International Classification Number

B24D 7/00, 3/00

PCT International Application Number

PCT/JP2003/016210

PCT International Filing date

2003-12-18

PCT Conventions:

#	PCT Application Number	Date of Convention	Priority Country
1	2002-367807	2002-12-19	Japan
2	2003-285289	2003-08-01	Japan
3	2003-142892	2003-05-21	Japan