Title of Invention

METHOD FOR MANUFACTURING A PIGMENT, PIGMENT DISPERSION AND ELECTROSTATIC IMAGE DEVELOPING TONER

Abstract A pigment having weak dispersion force to be readily dispersed in a mediumto be colored from wh1ch an excellent yellow image having superior transparency can be produced. The pigment includes a compound having the same chemical formula as C.I. Pigment Yellow 180. The BET specific surface area based on the nitrogen absorption process of the pigment is 20-100 m2/g, and the ratio of the absolute strength of X-ray diffraction at Bragg angle 2 =17.5° ± 0.2° to the absolute strength of X-ray diffraction at Bragg angle 2  = 18.2° ± 0.2° of the pigment in a powder X-ray diffraction diagram using a CuK  characteristic X-ray is less than 1.8/1.0. The present invention also provides a dispersion including the pigment and a thermoplastic resin having excellent transparency and color strength.
Full Text BACKGROUND OF THE INVENTION
Field of the Invention
The present invention relates to acetoacetic acid arylide type disazo pigments
and to pigment dispersions thereof. More specifically, the present invention relates to
an acetoacetic acid arylide disazo type pigment and to a pigment dispersion, which is
useful in various applications, including coloring materials such as ink, paint, plastic,
color toner, and color filter.
Description of Related Art
C.I. Pigment Yellow 180 including 2,2'-[l, 2-ethanediyl-bis(oxy 2,1-
phenyleneazo)] bis [N-(2,3-dihydro-2-oxo-lH-benzimidazole-5-yl)-3-oxo-
butaneamide (hereinafter referred to as a basic substance) is known as a useful yellow
colorant, and has been used for various purposes. The basic substance can be
obtained by a diazocoupling reaction, and since it has the structure derived from one of
the raw materials, i.e., a benzimidazolone compound, the pigment has significantly
high light fastness, improved overcoating fastness when applied to paint, and improved
migration fastness and high thermostability as applied to a synthetic resin. The term
"pigment", in contrast with the definition of a dye, means, in its broader application,
fine powder which does not dissolve or is insoluble in water or organic solvent. This
also applies to the above basic substance. In the present invention, in accordance
with the above definition, a crude pigment, which will be described later, is also
included in pigments.
Also, since l,2-bis(2-aminophenoxy)-ethane, not dichlorobenzidines which
are mutagenic, is used as the raw material for a bisdiazonium salt, which is the other
substance used for the diazocoupling reaction, in the production of the basic substance,
C.I. Pigment Yellow 180 is one of the few yellow colorant among acetoacetic acid
arylid disazo type agents that can be used for, for instance, a preparation for
electrostatic image developing toner, to which "Blauer Engel" (long title: "Das
Umweltzeichen" meaning "environmental protection label", a German ecological
mark) certified by the German Confederation Environment Agency and operated by
German Quality Assurance Label Association, is issued.

Japanese Unexamined Patent Application, First Publication No. Sho 56-
38354, Japanese Unexamined Patent Application, First Publication No. Hei 8-209017,
and Japanese Unexamined Patent Application, First Publication No. Hei 8-295815
disclose C.I. Pigment Yellow 180 containing the above basic substance.
Despite the above-mentioned broad definition of pigment, all of the
conventional manufacturing methods for C.I. Pigment Yellow 180 described in these
publications include a first process in which a bisdiazonium salt of l,2-bis(2-
aminophenoxy) ethane is coupled with 5-acetoacetylamino-benzimidazolone to obtain
crude pigment, and a subsequent second process in which the crude pigment obtained
in the first process is filtered and added to a liquid medium containing organic solvent
as an essential component. Then, the liquid medium is subjected to a heat process
and a colorant is produced.
Note that in this field of industry, the above-mentioned "crude pigment" has
the same meaning as "prepigment" and "crude". Likewise, the above-mentioned
second process is also referred to as an aftertreating process, a finishing process, a
conditioning process, or a pigmentization process. All of these terms have the same
meaning.
On the other hand, the BET specific surface area based on the nitrogen
absorption method, and the strength of each diffraction peak of a crystal based on
Bragg angles measured by using CuK  characteristic X-ray are examples showing
important physical characteristics of pigment. These characteristics, together with the
particle size of the pigment, are often used as indices for estimating characteristics of
the pigment, such as the readiness of being dispersed in a dispersion medium, for
example, vehicle, and the flow properties of a colored dispersion medium obtained.
In C.I. pigment Yellow 180 including the above mentioned basic substance,
the particle size of the pigment affects various properties of a dispersion medium
colored by using the colorant, such as brightness, transparency, color strength, hue, and
flow properties, in the application of printing ink, for example. As for the pigment
which has been subjected to the above second process, the smaller the particle size of
primary particle thereof, the more its brightness, transparency, and color strength tend
to increase. The reason for this is because, in the pigment whose degree of
aggregation among particles is smaller (or weaker) than that of a crude pigment, which
will be described later, the dispersibility of the primary particle thereof in a dispersion

medium to be colored is better. In such a pigment, aggregation of the particles hardly
occurs and they can be dispersed in a dispersion medium to be colored in a primary
particle level. The measured specific surface area of such pigment having excellent
brightness is larger than that of a crude pigment. That is, as for pigment which is
subjected to the above second process, there is a tendency that the smaller the particle
size of the primary particle of pigment, the larger the specific surface area thereof.
On the other hand, conventional crude pigments including the above basic
substance corresponding to C.I. pigment Yellow 180 have lower crystallinity in the
primary particle level and smaller particle size than the pigment which is subjected to
the second process. Since the primary particles thereof are smaller as compared with
the pigment subjected to the second process, the surface energy of the crude pigment is
significantly higher, and as a result, the aggregation among the primary particles tends
to increase in the crude pigment. Such a strong aggregation of the crude pigment
cannot be decreased by using mechanical shearing strength. The specific surface area
of such a crude pigment measured in the same manner as the pigment subjected to the
second process, is smaller than that of a corresponding pigment. Moreover, if the
crude pigment is directly used as a colorant, since the dispersibility thereof in a
dispersion medium is insufficient, it is not useful in practice due to such factors as
dullness. These are the conventional prevailing views as to the relationships between
the physical characteristics of the crude pigment including the above basic substance
and its practical applications.
Note that although it is possible to classify the above basic substance into
crude pigment, which is not subjected to the second process, and pigment, which is
subjected to both the first and the second processes, in the classification based on the
manufacturing process as mentioned above, the basic substance is a pigment although
it is subjected only to the first process, in the classification based on whether to satisfy
various characteristics required for a colorant, regardless of the classification based on
the manufacturing process, if it satisfies such characteristics required for a colorant.
However, such a basic substance has not been obtained before the present invention.
As in the above conventional prevailing view, the basic substance obtained
by the conventional methods described in the above publications is in a strong
aggregated state, and the specific surface area thereof is 10 m2/g or less.

A powder X-ray diffraction diagram is a graph in which the strength of X-ray
diffraction of a sample at each Bragg angle, when the Bragg angle is continuously
changed, is consecutively plotted based on zero of the diffraction strength. The
absolute strength of the X-ray diffraction at each Bragg angle can be determined based
on zero of the diffraction strength in the powder X-ray diffraction diagram.
The inventors of the present invention paid attention to this point, and newly
adopted, as a standard for clearly distinguishing a crude pigment, which is not
subjected to the above second process in the classification based on the manufacturing
process, from pigment, which is subjected to the above second process, the ratio of the
absolute strength of the X-ray diffraction at a Bragg angle 2  = 17.5° ± 0.2° with
respect to that at 2  = 18.2° ± 0.2°. The inventors of the present invention now
found that if a colored dispersion medium is prepared from a crude pigment, which is
based on the classification of a manufacturing process, including the above
conventional basic substance having the ratio of the absolute strength of color strength and brightness are not satisfactory and is not suitable for use as a
colorant.
For the reasons mentioned above, the crude pigment, which is classified based
on the manufacturing process, including the basic substance is not conventionally used
directly as a colorant, and is further subjected to the second process mentioned above
in order to grow crystals of the primary particles to increase the particle size. In this
manner, the aggregation of particles may be loosened and pigment having required
brightness and color strength is obtained. Also, the flow properties of a colored
dispersion medium are improved. These are all described in the above-mentioned
publications.
In the conventional technique relating to the above basic substance, since
certain properties required for a colorant can be obtained via the second process as
mentioned above, there is no positive motivation in this field to develop a crude
pigment, in the classification based on the manufacturing process, which is suitable for
application as a colorant. Since the development as a colorant has relied upon the
factors in the second process mentioned above, studies have not been made of the use
of a crude pigment, in the classification based on the manufacturing process, directly
as a colorant.
In addition, in the above-mentioned second process, the aggregation of

particles is weakened by growing each particle to increase the particle size of the
primary particle. However, when high levels of transparency or color strength is
required for an objective application, the inherent small particle size of a crude
pigment, in the classification based on the manufacturing process, has an advantage in
terms of its transparency. Nevertheless, the particle size of the primary particle is
increased in exchanged for weakening the cohesive strength in the second process, and
this makes it difficult to obtain expected properties as a colorant.
SUMMARY OF THE INVENTION
The inventors of the present invention thought that if the above basic
substance is obtained in a weak aggregated state, its specific surface area increases.
As a result, the aggregation may be readily loosened by using weaker force to improve
its dispersibility, and hence, brightness, etc. If this could be performed, the basic
substance, although a crude pigment in the classification based on the manufacturing
process, would have characteristics as a colorant.
Accordingly, an object of the present invention is to provide a yellow
pigment which can be dispersed using a weak force and can be directly used for
applications in which properties, such as brightness and color strength, are important.
Another object of the present invention is to provide a yellow pigment which maintains
weak aggregated state immediately after a coupling process and includes loosened or
easily loosened particle groups.
Also, yet another object of the present invention is to provide a method for
manufacturing a yellow pigment having excellent characteristics mentioned above
without even carrying out the second process, which is conventionally used for
imparting suitable properties as a colorant to the pigment, so that the productivity per
unit time of the colorant is improved.
The inventors of the present invention, by fundamental studies on obtaining
the above basic substance, which has a weak aggregation state, found that if the basic
substance having the specific surface area of 20 m2/g or more is obtained in the above
first process, the aggregation state thereof becomes weak, and hence, the color strength
and the transparency of a dispersion medium colored by the basic substance having the
weak aggregation state are improved even though it should be called a crude pigment
in classification based on the manufacturing process.

Also, the inventors of the present invention found that the above basic
substance satisfying the condition that the specific surface area and the absolute
strength ratio of the X-ray diffraction between two specific Bragg angles are within a
specific range, regardless of whether it is classiiied as pigment or crude pigment in
terms of its manufacturing process (i.e., if the above basic substance is prepared via
only the first process or both the first process and the second process), and regardless
of the classification based on whether it satisfies characteristics required as a colorant
(i.e., one which satisfies the characteristics required for a colorant is called a pigment,
and one which does not is not called a pigment), has an excellent color strength and
transparency and can be called a pigment. The color strength and transparency of a
dispersion medium largely changes by the difference in the absolute strength ratio of
the basic substance dispersed therein even if the specific surface area thereof is the
same.
Moreover, the inventors of the present invention found that the number of
steps in the manufacturing process of the above basic substance having the excellent
properties may be reduced and the productivity thereof per unit time may be improved
since the basic substance, which can be directly applied as a colorant, may be produced
via only the above first process without the second process.
In addition, the inventors of the present invention found that the pigment
actually obtained via only the first process having the specific surface area of 20 m2/g
or greater and a certain range of the absolute strength ratio of the X-ray diffraction
between two specific Bragg angles has an excellent color strength and transparency,
though smaller in the specific surface area, in comparison with pigment, which is
obtained via both the first and the second processes as disclosed in the above-
mentioned publications and has the specific surface area of 45 m2/g or greater, under
the condition of using the same dispersion medium with the same percentage content.
Based on these findings, the inventors of the present invention completed the present
invention.
That is, an object of the present invention is to provide a pigment including a
chemical compound expressed by the following formula (1), wherein the pigment has
the BET specific surface area based on the nitrogen absorption process of 2-100 m2/g,
and the ratio of the absolute strength of X-ray diffraction at Bragg angle 2 = 17.5°
± 0.2° to the absolute strength of X-ray diffraction at Bragg angle 2 =18.2° ±

0.2° of the pigment in a powder X-ray diffraction diagram using a CuK 
characteristic X-ray is smaller than 1.8/1.0.

In accordance with another aspect of the present invention, the above
pigment further includes a surface treatment agent, the amount of the surface treatment
agent corresponding to 0.1 to 50% by weight of the pigment.
In yet another aspect of the present invention, the pigment is used for
coloring printing ink, paint, or plastic.
In yet another aspect of the present invention, the pigment is used for
coloring toners, or color filters.
According to the pigment described above, since it comprises the above basic
substance having the BET specific surface area based on the nitrogen absorption
method of 20-100 m2/g and the ratio of the absolute strength of the X-ray diffraction
between Bragg angles 2  = 17.5° ± 0.2° and 2 9 = 18.2° ± 0.2° smaller than
1.8/1.0, it has a remarkable effect in that it can be used as a colorant having excellent
transparency and color strength in comparison with conventional pigments having the
absolute strength ratio outside the above range. Also, since no aftertreating process
for pigmentization is required for the pigment according to the present invention, the
number of steps necessary in the manufacturing process can be reduced and the
productivity thereof as pigment can be improved. Moreover, the pigment according
to the present invention has a superior effect in that it can be used, although crude
pigment in the classification based on the manufacturing process, as pigment having
better transparency and color strength as compared with pigment subjected to the
aftertreating process. In addition, since the pigment dispersion according to the

present invention includes the pigment of the present invention having a weaker
aggregated state as compared with that of conventional pigments, it has a remarkable
effect of providing excellent transparency and color strength.
The present invention also provides a method for manufacturing the above
pigment including the step of simultaneously dropping a bisdiazonium salt of 1,2-
bis(2-aminophenoxy) ethane and 5-acetoacetylamino-benzimidazolone into an aqueous
solution of pH 4-8 to carry out a coupling reaction.
The present invention also provides a method for manufacturing the above
pigment including the steps of simultaneously dropping a bisdiazonium salt of 1,2-
bis(2-aminophenoxy) ethane and 5-acetoacetylamino-benzimidazolone into an aqueous
solution of pH 4-8 to carry out a coupling reaction, increasing the pH of the solution to
be higher than the pH of the solution at the completion of the coupling reaction, and
heating the solution to a temperature of 60-95°C.
The present invention also provides a pigment dispersion including the above
pigment, and a thermoplastic resin, wherein 0.5-100 parts by weight of the pigment is
dispersed in 100 parts by weight of the thermoplastic resin.
In yet another aspect of the present invention, the above pigment dispersion
is obtained by a method including a step of flushing the above pigment including water
with the thermoplastic resin.
The present invention also provides an electrostatic image developing
powder toner comprising the above pigment dispersion

Present invention provides method for manufacturing a pigment comprising a
chemical compound expressed by the following formula (1), wherein said
pigment has the BET specific surface area based on the nitrogen absorption
process of 20-100 m2/g, and the ratio of the absolute strength of X-ray diffraction
at Bragg angle 29 = 17.5° ± 0.2° to the absolute strength of X-ray diffraction at
Bragg angle 2 = 18.2° ± 0.2° of said pigment in a powder X-ray diffraction
diagram using a CuKa characteristic X-ray is less than 1.8/1.0,

said method comprising the steps of:
simultaneously dropping a bisdiazonium salt of 1,2-bis(2-aminophenoxy)
ethane and 5-acetoacetylamino-benzimidazolone into an aqueous solution of pH
4-8 at a temperature of 5-30°C to carry out a coupling reaction;
increasing the pH of said solution to be higher than the pH of said
solution at the completion of the coupling reaction, and
heating said solution to a temperature of 60-95° C.
The invention also provides a pigment dispersion, comprising:
a pigment comprising a chemical compound expressed by the following
formula (1), wherein said pigment has the BET specific surface area based on
the nitrogen absorption process of 20-100 m2/g, and the ratio of the absolute
strength of X-ray diffraction at Bragg angle 2 = 17.5° ± 0.2° to the absolute
strength of X-ray diffraction at Bragg angle 29 = 18.2° ± 0.2° of said pigment in a
powder X-ray diffraction diagram using a CuKa characteristic X-ray is less than
1.8/1.0,


and
a thermoplastic resin, such as herein descibed, wherein
0.5-100 parts by weight of said pigment is dispersed in 100 parts by
weight of said thermoplastic resin.
BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS
Some of the features and advantages of the invention have been described,
and others will become apparent from the detailed description which follows and from
the accompanying drawings, in which:
FIG. 1 is a graph for explaining the method to obtain the ratio between the
absolute strength (h1) of the X-ray diffraction at Bragg angle 2=17.5° ± 0.2° and
the absolute strength (h2) of the X-ray diffraction at Bragg angle 2 9=18.2° ± 0.2°
in the powder X-ray diffraction diagram based on CuK  characteristic X-ray;
FIG. 2 shows a powder X-ray diffraction diagram of pigment prepared in
Preparation Example 1;

FIG. 3 shows a powder X-ray diffraction diagram of pigment prepared in
Preparation Example 2;
FIG. 4 shows a powder X-ray diffraction diagram of pigment prepared in
Preparation Example 5;
FIG. 5 shows a powder X-ray diffraction diagram of a commercially
available powder pigment yellow 180 ("Novoperm Yellow P-HG", a product of
Clariant Japan Co., Ltd.); and
FIG. 6 shows a powder X-ray diffraction diagram of a commercially
available powder pigment yellow 180 ("Toner Yellow HG VP2155", a product of
Clariant Japan Co., Ltd.).
DETAILED DESCRIPTION OF THE INVENTION
The invention summarized above and defined by the enumerated claims may
be better understood by referring to the following detailed description. This detailed
description of particular preferred embodiments, set out below to enable one to build
and use one particular implementation of the invention, is not intended to limit the
enumerated claims, but to serve as a particular example thereof.
First, pigment according to an embodiment of the present invention will be
explained. The pigment according to an embodiment of the present invention
includes 2,2'-[l, 2-ethanediylbis(oxy 2,1-phenyleneazo)] bis[N-(2,3-dihydro-2-oxo-
lH-benzirnidazole-5-yl)-3-oxo-butaneamide, which is the above-mentioned basic
substance. That is, in terms of chemical composition, this is the same as C.I. Pigment
Yellow 180.
The pigment according to an embodiment of the present invention is defined
by the BET specific surface area based on the nitrogen absorption process, and the
absolute strength ratio of X-ray diffraction at two specific Bragg angles in a powder X-
ray diffraction diagram using a CuK  characteristic X-ray.
The pigment according to an embodiment of the present invention can be
distinguished from conventional crude pigment in terms of its large specific surface
area derived from its weak aggregated state. In addition, the pigment according to an
embodiment of the present invention can be distinguished from conventional crude
pigment in terms of its absolute strength ratio (h1 /h2) being smaller than 1.8/1.0. As
mentioned above, the absolute strength ratio (hl/h2) means the ratio of the absolute

strength (h1) of X-ray diffraction at Bragg angle 2  = 17.5° ± 0.2° to the absolute
strength (h2) of X-ray diffraction at Bragg angle 2 =18.2° ± 0.2° in the powder X-
ray diffraction diagram using the CuK  characteristic X-ray.
The BET specific surface area based on the nitrogen absorption process used
in the present invention is measured in accordance with JIS Z 8830-1990 (i.e., a
specific surface area measuring method for powder using gas adsorption process).
The conditions used for the measurement described in the accompanying document 2
of JIS are: pretreatment of sample; temperature of 120°C for 20 minutes; sample
weight of 0.25g; measuring method for adsorption amount of one point method; and
nitrogen partial pressure of 0.3. Micro sorp 4232 II (a product of Micro-Data Co.,
Ltd.) is a specific surface area measuring device which conforms with the conditions.
The BET specific surface area based on the nitrogen absorption process of
the pigment according to an embodiment of the present invention is in a range between
about 20-100 m2/g, preferably in a range between about 30-85 m2/g.
The measurement of the X-ray diffraction strength in the present invention is
carried out in accordance with JIS K 0131-1996, which defines the general X-ray
diffraction analysis rules, and is obtained from a powder X-ray diffraction diagram in
which X-ray diffraction peaks are recorded using CuK  characteristic X-ray (i.e.,
wavelength of 0.1541 nanometer).
The term "absolute strength of X-ray diffraction" expresses the strength of X-
ray diffraction of a matter at an arbitrary Bragg angle when the Bragg angle is
continuously changed based on zero of the diffraction strength in a powder X-ray
diffraction diagram.
In the powder X-ray diffraction diagram, the half-width of a diffraction peak
of a crude pigment tends to increase, more or less, as compared with that of a pigment,
in comparison with the diffraction peak generated at the same Bragg angle, since the
crystallinity of a conventional crude pigment is lower than that of a pigment.
The inventors of the present invention found the Bragg angles at which the
same tendency as mentioned above appears for the above basic substance is most
conspicuous. More specifically, although a diffraction peak generated at Bragg angle
2 = 17.5° ± 0.2° and an adjacent diffraction peak generated at 2  = 19.3° ±0.2°
can be distinguished as two completely separated peaks in a conventional pigment
including the above basic substance, the base portions of the corresponding two peaks

are superimposed and cannot be clearly distinguished in the pigment according to an
embodiment of the present invention. That is, in the pigment according to an
embodiment of the present invention, since the base portion at the higher angle side of
the diffraction peak at Bragg angle 2 =17.5° ± 0.2° and the base portion at the
lower angle side of the adjacent diffraction peak at 2  = 19.3° ± 0.2° are
superimposed and form a trough of the absolute strength. In the X-ray diffraction
diagram of the above mentioned basic substance, the bottom portion of the trough
appears at Bragg angle 2 = 18.2°± 0.2° and it has a specific absolute strength in the
X-ray diffraction (refer to diagrams).
The inventors of the present invention, in considerations of the above
observation, adapted the ratio (hl/h2) of the absolute strength (h1) of X-ray diffraction
at Bragg angle 2 = 17.5° ± 0.2° to the absolute strength (h2) at 2  = 18.2° ± 0.2°
as a criterion for distinguishing crude pigment from pigment as to classification based
on manufacturing process and also as a criterion for distinguishing crude pigment from
pigment as to classification based on the degree of satisfying properties required as a
colorant. In the pigment according to an embodiment of the present invention, the
ratio (hl/h2) of the absolute strength (h1) at Bragg angle 2 = 17.5° ± 0.2° and the
absolute strength (h2) at Bragg angle 2  = 18.2° ± 0.2° of X-ray diffraction is 1.8/1.0.
The aggregation strength of pigment according to the present invention, in its
powdered state, is considerably less than that of a conventional crude pigment, and
hence, has a characteristic in that it can be separated by weaker force. As a result,
neither an aftertreating process nor a pigmentization process (i.e., the above-mentioned
second process), which is usually carried out in order to readily separate the
aggregation of a crude pigment, is not necessary for the pigment according to an
embodiment of the present invention. Thus, although it is a crude pigment in terms of
its manufacturing process, the pigment according to an embodiment of the present
invention can be suitably used as a pigment.
The pigment according to the present invention explained above can be
prepared by using a method in which fine particles are obtained immediately after a
coupling process is maintained in a weak aggregated state. More specifically, as an
example of the method for manufacturing pigment according to an embodiment of the
present invention having a structure in which bisdiazonium salt of 1,2-bis(2-

aminophenoxy) ethane (hereinafter referred to as a bisdiazonium salt) is used as a
diazo component and 5-acetoacetylamino-benzimidazolone (hereinafter referred to as
an imidazolone compound) is used as a coupler component and both are subjected to a
coupling process, one in which the bisdiazonium salt and the imidazolone compound
are simultaneously dropped into an aqueous solution having pH of 4-8 to carry out a
coupling reaction is included.
In this coupling reaction, 1, 2-bis(2-aminophenoxy) ethane, which is a raw
material, is usually converted to a bisdiazonium salt solution in advance, and then the
reaction is carried out.
The bisdiazonium salt may be obtained by, for instance, the reaction of 1,2-
bis(2-aminophenoxy) ethane, hydrochloric acid, and sodium nitrite solution.
On the other hand, in the coupling reaction, the imidazolone compound is
usually converted to a solution in advance and then the reaction is carried out. The
solution is usually an alkaline aqueous solution.
An objective crude pigment may be obtained by dropping the bisdiazonium
salt and the imidazolone compound, with a theoretical molar ratio of 1:2, into the
solution having a pH between 4-8 at the same time to carry out a coupling reaction.
The above-mentioned coupling reaction, more specifically, can be carried out
by simultaneously dropping the bisdiazonium salt and the imidazolone compound to an
aqueous solution having a pH between 4-8, more preferably a pH between 5-7, at a
temperature of 5-30°C, and then increasing the temperature to 60-95°C and
maintaining the temperature for about 1-5 hours. According to an embodiment of the
present invention, it is preferable that the addition of the bisdiazonium salt solution and
the imidazolone compound solution to the above mentioned aqueous solution having a
pH of 4-8 be completed within a period of 1-12 hours, more preferably within a period
of 2-7 hours.
It is preferable that a buffering agent for maintaining a constant pH and a
coupling agent, the amount of which corresponds to 0.1-50% by weight, more
preferably 1-30% by weight, of untreated pigment, be present in the aqueous solution
of pH 4-8 into which the bisdiazonium salt solution and the imidazolone compound
solution are dropped. Examples of the coupling agent include, for instance,
conventionally known additives, such as rosins and surfactants. Among these
coupling agents, when a surfactant is used, yield of the product may be increased due

to improvement in the rate of coupling reaction, the hue may be improved, and the
dispersibility of the pigment per se, which is normally obtained in a cohesive or
flocculated state, may be enhanced. Also, when a rosin is used, the transparency of
the product may be improved and the flocculation of pigment may be prevented. The
types and the amount of the buffer agent which may be used in accordance with the
present invention are not particularly limited, and for instance, an agent such as sodium
acetate may be suitably used as the buffer agent.
When a coupling agent is also used in the coupling reaction as mentioned
above, pigment is obtained which corresponds to untreated pigment to which the
coupling agent is attached in an amount corresponding to 0.1 ~ 50% by weight of the
pigment.
According to the present invention, the amount (mol%) of the imidazolone
compound with respect to one mol of the bisdiazonium salt is not particularly limited.
It is preferable that 1.995-2.300 mol of the imidazolone compound be present with
respect to one mol of the bisdiazonium salt.
After the coupling reaction, as mentioned above, it is preferable that the
reaction solution be subjected directly to a heating process at 60-95°C since the
number of steps required for the preparation of products may be reduced in comparison
with a conventional method in which the reaction solution is filtered to remove liquid
medium, dispersed in excessive amount of different liquid medium, such as water,
methanol, or dimethyl formamide, and is then subjected to a lengthy heating process at
80-150°C for 1 -10 hours to obtain a pigment. That is, by the heat treatment used in
the present invention as explained above, the reaction solution after the completion of
the coupling reaction need not be subjected to a tedious aftertreating process or a
pigmentization process (i.e., the above-mentioned second process), which are said to
be essential in conventional processes. Also, the specific surface area of the pigment
may be increased if the pH of the reaction solution is adjusted to be higher than the pH
at the completion of the coupling reaction, preferably pH 10 or higher, and is then
subjected to a heating process at 60-95°C.
It is not preferable, in terms of productivity, that the reaction solution
including the pigment be filtered and subjected to an aftertreating process using a
liquid medium having chemical compositions different from those present in the
reaction solution in order to obtain a pigment.

The pigment according to an embodiment of the present invention thus
obtained may be used in the same manner as conventional azo pigment in a wet state
after the above mentioned reaction, in a powder state, in a wet cake state, or in a slurry
state. Among the pigment of these various states, the wet state pigments are generally
called water-containing pigment in this specification.
The compositional ratio between water and pigment in the water-containing
pigment is not particularly limited. However, assuming the total amount of both is
100% by weight, the amount of pigment is in the range between 10-90% by weight,
and preferably in the range between 20-50% by weight if flushing, which will be
described later, is carried out.
The pigment, which is obtained as mentioned above and can be expressed by
the above formula (1), has the BET specific surface area based on nitrogen absorption
of between 20-100 m2/g. Also, the pigment has the ratio (h 1 /h2) of the absolute
strength (h1) at Bragg angle 2 = 17.5° ± 0.2° to the absolute strength (h2) at Bragg
angle 2 =18.2° ± 0.2° of X-ray diffraction less than 1.8/1.0.
It is possible to provide a pigment dispersion by combining the pigment
according to an embodiment of the present invention with a thermoplastic resin. The
pigment dispersion includes, based on its properties, a solid pigment dispersion and a
liquid pigment dispersion. The pigment according to an embodiment of the present
invention can provide a pigment dispersion by being dispersed in thermoplastic resin
for dispersing pigment, such as a vehicle for printing ink and a vehicle for paint.
These thermoplastic resins may be produced by using any known methods.
The pigment dispersion according to the present invention includes not only
pigment dispersion consisting of azo pigment and a thermoplastic resin, for instance,
master batch for coloring plastics and master batch for color toner but also azo pigment
dispersion to which resin, such as a thermosetting resin, solvent, and other additives
are added, for instance, ink for lithography, gravure ink, paints, plastics, color toner,
and resist ink for producing color filter.
The compositional ratio of the pigment and the thermoplastic resin is not
particularly limited. For example, the amount of pigment can be 0.5-100 parts by
weight with respect to 100 parts by weight of a thermoplastic resin. In the case of the
above mentioned master batch, the amount of pigment is generally 50-80 parts by
weight with respect to 100 parts by weight of the thermoplastic resin.

When the pigment dispersion of the present invention is prepared, it is
possible to mix pigment powder with a solid thermoplastic synthetic resin at a
temperature higher than the melting temperature of the resin.
In general, the water-containing pigment has an advantage in applications in
which its transparency and color strength are important since the aggregation among
the pigment particles which occur during a drying process is prevented and hence the
degree of aggregation is less than that in the particle state. Since water present
between pigment particles enhances the aggregation among the pigment particles
during a drying process due to its surface tension, a pigment dispersion which is
superior in terms of transparency and color strength can be obtained by avoiding such a
situation, by mixing water-containing pigment with a liquid thermoplastic resin or an
organic solvent containing a thermoplastic resin at a temperature less than the boiling
point of water or the solvent so that water present on the surface of the pigment particle
can be replaced with the resin or the organic solvent. In such a case, water or the
organic solvent may be removed at an appropriate time if necessary.
According to an embodiment of the present invention, if a flushing process is
carried out using the water-containing pigment and a thermoplastic resin as essential
components, a pigment dispersion, which is excellent in its dispersibility and
transparency, can be obtained as compared with the case where pigment powder is
dispersed in a thermoplastic resin.
Here, the term flushing process indicates a process in which a water-
containing pigment is mixed with a thermoplastic resin as essential components, and
water is removed after the pigment is converted to an organic phase from an aqueous
phase. Note that the removal of water can be carried out by combining a decantation
process and a heat-vacuum aspiration process.
Also, although the pigment according to an embodiment of the present
invention can be dispersed directly in a thermoplastic resin, the pigment may also be
dispersed in vehicle for printing ink or vehicle for paints containing a thermoplastic
resin as an essential component.
Examples of the thermoplastic resin can be used in the present invention as a
dispersing resin include, for example, a polyester resin, a polyamide resin, a styrene
resin, an acryl resin, a polyolefin, polyalkylene terephthalate, and a polyvinyl chloride
resin.

Vehicle for lithography printing ink, for instance, may be produced from 20-
50% by weight of resin, such as a rosin denatured phenol resin, a petroleum resin, and
an alkyd resin, 0-30% by weight of animal or vegetable oil, such as linseed oil, tung oil,
and soybean oil, 10-60% by weight of solvent, such as n-paraffin, isoparaffin,
naphthene,  -olefin, and aromatic, and a few percent by weight of additives, such as
a solubilizing agent, and a gelling agent.
Also, vehicle for gravure printing ink or vehicle for flexo graphic ink may be
produced from, for instance, 10-50% by weight of at least one of resins selected from
rosins, maleate resin, polyamide resin, vinyl resin, cyclized rubber, chlorinated rubber,
ethylene-vinyl acetate copolymer resin, urethane resin, polyester resin, alkyd resin,
nitrocellulose, cellulose acetate, etc., and 30-80% by weight of solvent, such as alcohol,
toluene, n-hexane, ethyl acetate, butyl acetate, cellosolve, and butyl cellosolve.
In addition, vehicle for paints may be produced from, for instance, 20-80%
by weight of resin, such as an alkyd resin, an epoxy resin, an acryl resin, a
polyurethane resin, a polyester resin, a melamine resin, an urea resin, an aqueous resin,
and 10-60% by weight of solvent, such as hydrocarbon, alcohol, ketone, and water.
When a colored product is produced, for instance, polyolefin, such as
polyethylene and polypropylene, and a thermoplastic resin (plastic), such as polyvinyl
chloride resin, which can be used for thermoforming process, such as injection
molding or press molding, are used as a dispersion resin. The pigment dispersion
according to the present invention obtained by using these resins may be formed into a
required shape to produce a colored product.
When an electrostatic image developing toner is produced, a thermoplastic
resin capable of forming a solid coating at ordinary temperature, such as a polyester
resin, an epoxy resin, a polyamide resin, a styrene resin, and an acryl resin, is used as a
dispersion resin. The pigment dispersion according to the present invention obtained
by using these resins, which is in a solid form at ordinary temperature, can be ground
and separated into a required particle size to be used as an electrostatic image
developing toner, which will be described later in detail.
These pigment dispersion may be mixed, if necessary, with other resins,
rubbers, additives, pigments, and colorants to be finally produced and used as printing
ink, paints, molded products (plastic), toners, color filters, and so forth.

Unlimited examples of dispersing devices used for dispersing the pigment
into a thermoplastic synthetic resin when a pigment dispersion is prepared, include
known dispersing devices, such as a disper, a homomixer, a bead mill, a two-piece
roller mill, a three-piece roller mill, an ordinary and applied pressure kneader, and an
ultrasonic dispersing device.
Conditions used for a dispersing process depends on a dispersion medium
and a dispersing device used. Accordingly, the temperature and time period for the
dispersion process are not particularly limited. However, in general, the dispersion
temperature is between room temperature and 300°C, preferably between room
temperature and 240°C, and the dispersion period is one minute to 120 hours, and
preferably three minutes to 7 hours.
The proportion of the pigment in the pigment dispersion is not particularly
limited, and generally is in a range between a few percent by weight and 30% by
weight. However, this may vary depending on application, and for instance, 13-20%
by weight in lithography ink, 3-20% by weight in gravure ink, 0.3-15% by weight in
paint, 0.01-1% by weight in coloring plastic, 4-10% by weight in toner, and 4-7% by
weight in resist ink in a color filter application.
As explained above, the azo pigment dispersion according to an embodiment
of the present invention can be used in any of known applications. However, in
addition to such conventional applications, the azo pigment dispersion according to the
present invention is also suitably applied to a use in which it is subjected to a higher
temperature, such as for the case of a colored product made of a high-melting point
thermoplastic resin, such as polyphenylene sulfide and polybutylene terephthalate, or
the case of an electrostatic image developing toner which is produced via a heat setting
fixation process.
The pigment dispersion according to an embodiment invention may also be
used as, for instance, paste color or dry color. When the pigment dispersion is
directly used as a coloring master batch for uncolored thermoplastic resin, which is
used as a binder resin for the above mentioned colored product or the electrostatic
image developing toner, a product or toner which is more uniformly colored in a
shorter period of time can be obtained as compared with the case where it is directly
mixed with the whole quantity of a thermoplastic resin.

When a pigment dispersion containing the pigment of the present invention
and a thermoplastic resin is prepared, use of the above-mentioned flushing process is
particularly effective in order to obtain a maximum degree of its performance.
In particular, for an application as pigment which requires transparency, a
pigment dispersion having better quality may be obtained when a water-containing
pigment and a thermoplastic resin are subjected to a flushing process as compared with
the case where powder pigment, which tends to cause strong aggregation among
pigment particles during a drying process and whose dispersibility in a thermoplastic
resin tends to be reduced, is mixed with a thermoplastic resin.
The characteristic of a pigment dispersion having high transparency
according to an embodiment of the present invention leads to an effect of obtaining a
clear image having excellent coloring property in the field of full color toner in which
a color image is produced by superimposing each of the color toner.
The electrostatic image developing toner including the pigment according to
an embodiment of the present invention may be used as magnetic one-component color
toner which includes a magnetic substance in the toner (i.e., magnetic one-component
developing color toner), non-magnetic one-component color toner which does not
include a magnetic substance (i.e., non-magnetic one-component developing color
toner), or two-component color developing color toner which is mixed with a carrier,
(two-component developing color toner).
The magnetic one-component color toner may be prepared from, similar to
conventional toner, for instance, a colorant, a binding resin, magnetic powder, a charge
controlling agent (CCA), and other additives, such as a mold releasing agent.
The amount of pigment contained in an electrostatic image developing toner
including the pigment of the present invention is not particularly limited. However, it
is preferable that 0.5-25 parts by weight of the pigment be present with respect to 100
parts by weight of the binding resin. It is more preferable that 2-10 parts by weight of
pigment be present with respect to 100 parts by weight of the binding resin in order to
make conspicuous the electrification property the colorant possesses.
As a binding resin used for an electrostatic image developing toner including
the pigment according to the present invention, any known thermoplastic resins
mentioned above can be utilized including synthetic resins, natural resins, natural

rubbers, synthetic rubbers, and synthetic waxes, which exhibit adhesive properties
under applied heat or pressure condition.
Examples of the synthetic waxes, which may be used for an electrostatic
image developing toner including the pigment according to the present invention,
include, for instance, chlorinated paraffin wax, paraffin wax, polypropylene wax, and
PVC.
Also, examples of natural resins, use of which is effective in the present
invention, include, for instance, balsam resin, rosin, shellac, and coval. These resins
may be denatured with one or more of vinyl resin, acryl resin, alkyd resin, phenol resin,
which will be described later.
Also, examples of the natural or synthetic rubber material include, for
instance, natural rubber, chlorinated rubber, cyclized rubber, polyisobutylene rubber,
ethylene-propylene rubber, polybutadiene rubber, butyl rubber, styrene-butadiene
rubber, acrylonitrile-butadinene rubber, chloroprene rubber, silicone rubber, and
fluorinated rubber.
The binder resin used for an electrostatic image developing toner including
the pigment according to the present invention is not limited to the ones mentioned
above, and two or more of binding resin components may be mixed in an appropriate
manner.
As a binding resin, use of one whose glass transition temperature is 45-85°C
measured by a differential scanning calorimetry (DSC), and whose temperature at
which its melt viscosity becomes 1 x 105 poise is 95-170°C measured by a constant
load extrusion tubule type rheometer is preferable (measurement conditions: elevated
flow tester; Shimadzu flow tester CFT-C type: piston cross-sectional area of 1 cm2,
cylinder pressure of 0.98 MPa, die length of 1 mm, die hole size of 1 mm,
measurement starting temperature of 50°C, temperature increase rate of 6°C/min, and
sample weight of 1.5 g).
Among them, a styrene resin, an acryl resin, a polyester resin, and an epoxy
resin can be used advantageously in terms of their transparency and the hue of toner.
Use of a polyester resin is particularly preferable.
Magnetic powder which can be used in an electrostatic image developing
toner including the pigment according to the present invention is not limited. It is
preferable, however, to use one whose color tends not be reflected on the color to be

produced. Examples of such include, for instance, iron oxide, such as y -iron oxide,
yellow y -iron oxide, and ferrite; metals, such as iron, cobalt, and nickel or alloys of
these metals with aluminum, cobalt, copper, lead, magnesium, tin, and zinc; organic
magnetic substances, such as poly-l,4-bis(2, 2, 6, 6-tetramethyl-4-oxyl-4-piperidyl-l-
oxyl)butadiene porphyrin metal complex, and mixtures thereof. Among these, use of
yellow y -iron oxide is preferable in terms of its hue.
The average particle size of the magnetic powder may be in the range
between 0.1 and 1 µ m, preferably in the range between 0.1 and 0.5 µ m, from the
viewpoint of electrification stability and hue. Also, the amount of the magnetic
powder contained in toner can be in a range between 30-150% by weight with respect
to 100 parts by weight of a binding resin. It is preferable that the amount of the
magnetic powder be in a range between 40-120% by weight with respect to 100 parts
by weight of the binding powder from the viewpoint of electrification stability and hue.
If necessary, various plasticizers, resistance regulating agents, and charge
controlling agents may be added to an electrification developing toner including the
pigment according to an embodiment of the present invention in order to adjust
thermal, electric, and physical properties of the toner.
Examples of the plasticizer include, for instance, dibutyl phthalate, dioctyl
phthalate. Examples of resistance regulating agent include, for instance, tin oxide,
lead oxide, and antimony oxide. Examples of the charge controlling agent include,
for instance, quaternary ammonium salt, pyridinium salt, and metal complex die.
Also, in the electrostatic image developing toner containing the pigment
according to an embodiment of the present invention, it is possible to add, after the
production of toner particles, fine particles of TiO2, A12O3, SiO2, etc., to improve flow
properties of the toner, or zinc stearate or phthalate to prevent deterioration of a
sensitizing material.
No special method is required for the production of the electrostatic image
developing toner including the pigment according to an embodiment of the present
invention, and it can be produced by using a method which is employed quite
commonly in the field. For example, each of the above-mentioned component may
be mixed by using a kneading means, such as an extruder, a 2 roll mill or 3 roll mill, or
a heating kneader, to obtain a mixture including a pigment dispersion of the present
invention, and this may be ground using a grinding machine, such as a jet mill, after

cooling. Then, the ground material can be air classified to obtain an objective color
toner powder according to an embodiment of the present invention.
Also, if a master batch of the pigment dispersion including a high
concentration of the pigment according to an embodiment of the present invention is
prepared in advance using a binding resin for toner as a thermoplastic resin, and this is
mixed and diluted with the same or a different binding resin so as to obtain a pigment
dispersion according to an embodiment of the present invention having a
predetermined pigment concentration, toner that is excellent in image transparency can
be obtained as compared with the case where a master batch is not used in the
production.
Moreover, by combining the above-mentioned flushing process with the
master batch method, it becomes possible to obtain toner from which image having a
most excellent transparency, color development, and brightness property is produced,
in comparison with the other methods where the same resin is used.
Note that the color toner including the pigment of the present invention is a
particle type dispersion in which the pigment is dispersed in the above-mentioned
binding resin and the average particle size of the toner particle is preferably in a range
between 3-5µm.
Also, when used as a two-component color developing color toner, the same
colorant, the binding resin, and the additives used for the one-component color
magnetic toner may also be employed.
Moreover, examples of a carrier that can be used in an electrostatic image
developing toner including the pigment according to an embodiment of the present
invention include, for instance, iron powder, nickel powder, ferrite powder, glass beads,
and coated material of these powders and beads with styrene-acrylic ester copolymer,
styrene-methacrylate copolymer, acrylic ester polymer, methacrylate ester polymer,
silicone resin, polyamide resin or mixture thereof. It is preferable that the particle
size thereof be in a range between 50-300 µ m.
The two-component color developing color toner may be obtained by friction
mixing these carrier particles with color toner including the pigment according to an
embodiment of the present invention in a horizontal cylinder or a V-shape container-
rotation type mixer.

Also, the mixing ratio of the carrier and the color toner is usually 2-10 parts
by weight, preferably 4-6 parts by weight, of color toner with respect to 100 parts by
weight of the carrier in order to obtain an appropriate image concentration.
Examples:
Hereinafter, the present invention will be described in detail with reference to
Preparation Examples, Examples, and Comparative Examples. Note that "parts" and
"%" used in the following indicate "parts by weight" and "% by weight", respectively,
unless otherwise indicated.
Preparation Example 1:
After 1,2-bis(2-aminophenoxy)-ethane (45 parts) was dispersed in water (650
parts), 35% hydrochloric acid (107.7 parts) was added. Then, 40% sodium nitrite
solution (67.4 parts) was dropped to the dispersion to produce a diazo component
while maintaining the temperature of the solution at 5°C or below by adding ice. On
the other hand, 5-acetoacetylamino-benzimidazolone (93 parts) was dispersed in water
(675 parts), and 25% sodium hydroxide aqueous solution (119 parts) was added to the
dispersion to obtain a coupler component. Then, water and ice were added to the
diazo component and the coupler component to adjust the amount thereof to 1300 parts
and 900 parts, respectively.
Then, 90% acetic acid (6 parts) and polyoxyethylene lauryl ether (13.5 parts)
were added to water (1300 parts), and the temperature and pH of the solution were
adjusted to be 20°C and 6.0, respectively. After the coupler component prepared as
mentioned above was dropped into the acetic acid solution and pH of the solution was
adjusted to 6.0, the diazo component was dropped into the solution at a constant rate.
At the same time as the diazo solution was dropped into the solution, the
coupler component was also dropped into the solution so that excess amount of
diazonium salt would not be present in the acetic acid solution, and the coupling
reaction was carried out while maintaining the pH of the acetic acid solution at 6.0 by
adjusting the dropping rate of the coupler component. The temperature and the pH of
the solution were maintained at 20°C and 6.0, respectively, during the coupling
reaction by adding ice or 5% sodium hydroxide solution, and the reaction was
completed after about three hours. Then, the solution was heated to 90°C and the
temperature was maintained for one hour.

After th1s, the precipitate was filtered and washed with water to obtain water-
containing pigment (30% pigment content), and the pigment was dried at 700C. Solid
matter obtained was ground using a blender, and powder of disazo yellow pigment
according to an embodiment of the present invention containing compound expressed
by the formula (1) was obtained.
The BET specific surface area based on nitrogen absorption process, wh1ch
was measured by using Micro sorp 4232 II (a product of Micro-Data Co. Ltd.), of the
obtained pigment powder was 35 m2/g.
A powder X-ray diffraction diagram using the CuK  characteristic X-ray of
the pigment was obtained, and in accordance with the graph shown in FIG. 1, the
height of a peak at Bragg angle 2  = 17.5° ± 0.2° was measured from the base line.
Th1s was used as the absolute strength (h1). Similarly, the distance between the
trough at Bragg angle 2  = 18.2° ± 0.2° and the base line was measured, and th1s
was used as the absolute strength (h2). Note that the h1ghest absolute strength in the
range of Bragg angle 2 = 17.5° ± 0.2° was selected as h1, and the lowest absolute
strength in the range of Bragg angle 2=18.2° ± 0.2° was selected as h2. Using
thus obtained h1 and h2, the absolute strength ratio (hl/h2) was calculated (the same
method was adopted for each of the following Preparation Examples).
As a result, the ratio (hl/h2) of the absolute strength (h1) of the X-ray
diffraction at Bragg angle 2 = 17.5° ± 0.2° to the absolute strength (h2) of the X-
ray diffraction at Bragg angle 2=18.2° ± 0.2° of the pigment in the powder X-ray
diffraction diagram using the CuK  characteristic X-ray was found to be 1.44/1.00.
Preparation Example 2
A water-containing pigment (28% pigment content) and a disazo yellow
pigment powder according to an embodiment of the present was obtained by using the
same method as in Preparation Example 1 except that the amount of 5-
acetoacetylamino-benzimidazolone used was changed to 90 parts from 93 parts,
polyoxyethylene lauryl ether was not added to the acetic acid solution, and the pH of
the solution was adjusted to be 12 using sodium hydroxide solution before heating the
solution to 90°C.
The specific surface area and the ratio of the absolute strength (hl/h2) based
on the above mentioned X-ray diffraction of the obtained powder pigment were

measured using the same methods as above and they were found to be 76.1 m2/g and
1.29/1.00, respectively.
Preparation Example 3
Wh1le 1,2-bis(2-aminophenoxy)-ethane (73.2 parts) was dispersed in water
(300 parts) with stirring, 35% hydrochloric acid (132.9 parts) was added to the
dispersion. After stirring the solution for one hour, the temperature of the solution
was adjusted to be in the range of 0-5°C by using ice, and 40% sodium nitrite aqueous
solution (41.8 g) was added to the solution to carry out a diazotization reaction. After
stirring the solution for more than one hour, sulfamic acid (20 parts) was added and
stirred for more than ten minutes to remove excess nitrite, and a bis diazonium salt
solution was prepared.
On the other hand, after 5-acetoacetylamino-benzimidazolone (150.8 parts)
was dispersed in water (900 parts), 25% sodium hydroxide solution (198 parts) was
added to dissolve the compound. Wh1le the temperature of the solution was
maintained at 5°C by using ice, the pH of the solution was adjusted to be 5.3 using
acetic acid in the presence of dimethylcocoalkylamineoxide (12 parts) to obtain a
precipitate.
In order to carry out a coupling reaction, the diazo solution was added to the
coupler solution at 25°C for ten minutes. After the completion of the coupling
reaction, powder chalk (40 parts) was added, and after 10 minutes, the pH of the
solution was adjusted at 5.0.
Then, the precipitate was filtered and washed with water to obtain water-
containing pigment (30% pigment content), and the pigment was dried. Solid matter
obtained was ground by using a blender to obtain pigment powder. The specific
surface area of the obtained pigment powder was 1 m2/g.
Preparation Example 4
Pigment was prepared by using the same manner as in Preparation Example 3
except that alkylethyleneoxide polyglycol phosphate (6 parts) and fatty alcohol
propylene glycol ester (6 parts), wh1ch was derived from isotridecyl alcohol, were used
instead of dimethylcocoalkylamineoxide (12 parts) and that the coupling reaction was
carried out for 3 0 minutes at 25 °C. The specific surface area of the obtained powder
pigment was 9.6 m2/g.
Preparation Example 5

A wet product of disazo yellow pigment (30% pigment content) was obtained
by filtering, and wash1ng slurry of the pigment, wh1ch was obtained by the method as
in Preparation Example 4 and further subjecting the resulting material to a heating
process, and using directly as a wet product.
The water-containing pigment (367 parts), together with water (1133 parts)
and isobutanol (910 parts), was subjected to a pigmentization process at 110°C for two
hours. Then, the obtained substance was filtered and washed with water to obtain
water-containing pigment (31% pigment content), and th1s was dried. Obtained solid
matter was ground by using a blender to obtain yellow disazo pigment. The specific
surface area of the obtained azo pigment powder was 62 m2/g, and the ratio of the
absolute strength (hl/h2) in the above-mentioned X-ray diffraction was 2.19/1.00.
Example 1
After the pigment powder obtained in Preparation Example 1 was mixed with
KM-51 (a varnish for lithography ink, a product of Dainippon Ink and Chemicals,
Incorporated) and light oil, an offset ink having 17% pigment content and a tack value
of 8.5-9.5 was prepared by using a three-piece roller mill. The final compositions of
the ink were as shown below.
Pigment powder 17 parts
KM-51 varnish 65 parts
Light oil 18 parts
Example 2 and Comparative Example 1-5
Offset inks were prepared in accordance with the method used in Example 1
except that pigment powder prepared in Preparation Examples 2-6 and a commercially
available pigment yellow 180 powder ("Novoperm Yellow P-HG" and "Toner Yellow
HG VP2155"; products of Clariant Japan Co.) were used instead of the pigment
powder prepared in Preparation Example 1.
(Evaluation method)
The transparency of the offset inks were evaluated by applying the prepared
inks to art paper. That is, the transparency of the offset inks were measured and
categorized to seven levels (i.e., 1 (lowest transparency) to 7 (h1ghest transparency)) by
visual observation based on comparative assessment using an art paper, on wh1ch the
pigment of Example 1 was applied, as a standard. Also, the color strength of the
offset inks were measured and categorized in seven levels (i.e., 1 (lowest color

strength) to 7 (h1ghest color strength)) by visual observation of a piece of art paper on
wh1ch a green ink prepared by subjecting the offset ink (1 part) prepared as above and
a blue standard ink (5 parts), wh1ch includes phthalocyanine blue, titanium wh1te, and
varnish, to an ink mill process of 100 rotations x 3 times under applied weight of
300 pounds using a Hoover's muller, was applied in comparison with a piece of art
paper obtained from Example 1 as a standard. Results of the evaluation for Examples
1-2 and Comparative Examples 1-5 are tabulated in Table 1.

In Table 1, the specific surface area indicates the BET specific surface area
based on a nitrogen absorption process, wh1ch was measured by using Micro sorp 4232
II (a product of Micro-Data Co. Ltd.), and the X-ray strength ratio is the ratio between
the absolute strength (h1) of the X-ray diffraction at Bragg angle 2 =17.5° ± 0.2°
and the absolute strength (h2) of the X-ray diffraction at Bragg angle 2 =18.2° ±
0.2° in the powder X-ray diffraction diagram using CuK  characteristic X-ray.
Note that the specific surface area and the X-ray strength ratio of the commercially
available "Novoperm Yellow P-HG" and "Toner Yellow HG VP2155" were measured
by using the same method for the colorant obtained in Preparation Examples and
tabulated in Table 1.
Example 3
Preparation of electrostatic charge developing toner

The water-containing pigment (30% pigment content) obtained in Preparation
Example 1 and "Himer SBM100" (a styrene-acrylic acid copolymer resin, a product of
Sanyo Chemical Industries, Ltd.) in the following amounts:
Water-containing pigment 267 parts
h1mer SBM100 120 parts
were mixed in a kneader for 30 minutes at 100°C to carry out a flush1ng process, and a
pigment dispersion (master batch) according to an embodiment of the present
invention was obtained.
The master batch and the resin in the amounts shown below:
Master batch 12.5 parts
h1mer SBM100 92.5 parts
were kneaded in an extruder, and th1s was ground and separated using a jet mill to
obtain toner having average particle size of 10 µ m. The obtained toner was mixed
with 1.0% of hydrophobic silica ("Aerosil R-972", a product of Nippon Aerosil Co.
Ltd.) to obtain electrostatic image developing (two components developing) yellow
toner including the pigment according to an embodiment of the present invention.
Note that the temperature range of "h1mer SBM 100" at wh1ch its melt
viscosity becomes 1 x 105 poise using the devices and conditions mentioned above was
between 110 and 170°C.
Evaluation of color toner
The two components developing yellow toner was mixed with a
commercially available ferrite carrier used for development to obtain a two component
developer. When th1s developer was employed for a development process using a dry
type plain paper copier ("Ricopy FT 3010", a product of Ricoh Company, Ltd.), a clear
yellow image with no background fog was obtained even after 5,000 pieces of paper
were copied (Evaluation is ©).
After th1s, when combined with a cyan developer, in wh1ch C.I. Pigment Blue
15:3 was contained, and developed, a clear green was reproduced.
Also, when combined with a magenta developer, in wh1ch C.I. Pigment Red
122 was contained, and developed, a clear red was reproduced (Evaluation is O).
Example 4, Comparative Examples 6-8
An electrostatic image developing (two component developing) yellow toner
including the pigment according to an embodiment of the present invention was

prepared as in Example 3 except that the water-containing azo pigment obtained in
Preparation Examples 2-4 and the water-containing pigment obtained in Preparation
Example 5, the amount of wh1ch corresponded to 80 g when dried, were used instead
of the water-containing pigment (267 parts) obtained in Preparation Example 1. The
obtained developers (two components developing yellow toner) were employed for a
development process using a dry type plain paper copier ("Ricopy FT 3010", a product
of Ricoh Company, Ltd.) as in Example 3. Results are shown in Table 2.
As is obvious from Table 2, when the color toners according to the present
invention were used, clear images were obtained since the dispersibility thereof was
improved to enhance the transparency and the color strength. On the other hand,
when a pigment dispersion including the conventional pigment of known properties
were used, images obtained from the developers using the pigment dispersion were
unclear since the dispersibility thereof was not sufficient.
Also, when the developer including the pigment dispersion according to an
embodiment of the present invention was combined with a cyan developer including
C.I. Pigment Blue 15:3 or a magenta developer including C.I. Pigment Red 122, a clear
green and a clear red, respectively, was reproduced.
On the other hand, when the developer prepared from the conventional
pigment dispersion of known properties was combined with a cyan developer
including C.I. Pigment Blue 15:3 or a magenta developer including C.I. Pigment Red
122, its blueness or redness was too strong, and a clear green and a clear red,
respectively, could not be obtained.
In addition, the developers including the pigment according to an
embodiment of the present invention showed better results in comparison with the
developers prepared from conventional pigment of known properties,.


Having thus described exemplary embodiments of the invention, it will be
apparent that various alterations, modifications, and improvements will readily occur
to those skilled in the art. Such alterations, modifications, and improvements, though
not expressly described above, are nonetheless intended and implied to be with1n the
spirit and scope of the invention. Accordingly, the foregoing discussion is intended
to be illustrative only; the invention is limited and defined only by the following claims
and equivalents thereto.

WE CLAIM:
1. A method for manufacturing a pigment comprising a chemical
compound expressed by the following formula (1), wherein said pigment has the
BET specific surface area based on the nitrogen absorption process of 20-100
m2/g, and the ratio of the absolute strength of X-ray diffraction at Bragg angle 2
= 17.5° ± 0.2° to the absolute strength of X-ray diffraction at Bragg angle 2  =
18.2° ± 0.2° of said pigment in a powder X-ray diffraction diagram using a CuKa
characteristic X-ray is less than 1.8/1.0,

said method comprising the steps of:
simultaneously dropping a bisdiazonium salt of 1,2-bis(2-aminophenoxy)
ethane and 5-acetoacetylamino-benzimidazolone into an aqueous solution of pH
4-8 at a temperature of 5-30° C to carry out a coupling reaction;
increasing the pH of said solution to be h1gher than the pH of said
solution at the completion of the coupling reaction, and
heating said solution to a temperature of 60-95° C.
2. A pigment dispersion, comprising:
a pigment comprising a chemical compound expressed by the following
formula (1), wherein said pigment has the BET specific surface area based on
the nitrogen absorption process of 20-100 m2/g, and the ratio of the absolute
strength of X-ray diffraction at Bragg angle 2  = 17.5° ± 0.2° to the absolute
strength of X-ray diffraction at Bragg angle 2  = 18.2° ± 0.2° of said pigment in a
powder X-ray diffraction diagram using a CuKa characteristic X-ray is less than
1.8/1.0,


and
a thermoplastic resin, such as herein descibed, wherein
0.5-100 parts by weight of said pigment is dispersed in 100 parts by
weight of said thermoplastic resin.
3. A pigment dispersion as claimed in claim 2, obtained by the method
comprising the step of:
flush1ng said pigment including water with said thermoplastic resin.
4. An electrostatic image developing powder toner comprising the pigment
dispersion as claimed in claim 2.
5. An electrostatic image developing powder toner comprising the pigment
dispersion as claimed in claim 3.

6. A method for manufacturing a pigment, substantially as herein described,
particularly with reference to the examples.
7. A pigment dispersion, substantially as herein described, particularly with
reference to the examples.

A pigment having weak dispersion force to be readily dispersed in a medium
to be colored from wh1ch an excellent yellow image having superior transparency can
be produced. The pigment includes a compound having the same chemical formula
as C.I. Pigment Yellow 180. The BET specific surface area based on the nitrogen
absorption process of the pigment is 20-100 m2/g, and the ratio of the absolute strength
of X-ray diffraction at Bragg angle 2 =17.5° ± 0.2° to the absolute strength of X-
ray diffraction at Bragg angle 2  = 18.2° ± 0.2° of the pigment in a powder X-ray
diffraction diagram using a CuK  characteristic X-ray is less than 1.8/1.0. The
present invention also provides a dispersion including the pigment and a thermoplastic
resin having excellent transparency and color strength.

Documents:

152-CAL-2002-CORRESPONDENCE.pdf

152-CAL-2002-FORM 27-1.1.pdf

152-CAL-2002-FORM 27.pdf

152-CAL-2002-FORM-27.pdf

152-cal-2002-granted-abstract.pdf

152-cal-2002-granted-assignment.pdf

152-cal-2002-granted-claims.pdf

152-cal-2002-granted-correspondence.pdf

152-cal-2002-granted-description (complete).pdf

152-cal-2002-granted-drawings.pdf

152-cal-2002-granted-examination report.pdf

152-cal-2002-granted-form 1.pdf

152-cal-2002-granted-form 18.pdf

152-cal-2002-granted-form 2.pdf

152-cal-2002-granted-form 3.pdf

152-cal-2002-granted-form 5.pdf

152-cal-2002-granted-gpa.pdf

152-cal-2002-granted-priority document.pdf

152-cal-2002-granted-reply to examination report.pdf

152-cal-2002-granted-specification.pdf

152-cal-2002-granted-translated copy of priority document.pdf


Patent Number 228758
Indian Patent Application Number 152/CAL/2002
PG Journal Number 07/2009
Publication Date 13-Feb-2009
Grant Date 10-Feb-2009
Date of Filing 19-Mar-2002
Name of Patentee DAINIPPON INK AND CHEMICALS, INC.
Applicant Address 35-58, SAKASHITA 3-CHOME, ITABASHI-KU, TOKYO
Inventors:
# Inventor's Name Inventor's Address
1 SHIMADA KATSUNORI 3919-29, SHIMOHATAKI, KAMISU-MACHI, KASHIMA-GUN, IBARAKI-KEN
2 SUNOUCHI JUNKO 3-9809-9, DOAI-HONCHO, HASAKI-MACHI, KASHIMA-GUN, IBARAKI-KEN
PCT International Classification Number C01B 13/14
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2001-289165 2001-09-21 Japan