Title of Invention

PREPARATION OF SULFUR-CONTAINING ORGANOSILICON COMPOUNDS USING A BUFFERED PHASE TRANSFER CATALYSIS PROCESS

Abstract A process for the production cf sulfur containing organosilicon compounds of the formula: (RO)3-mRmSi-Alk-Sn-Alk-SiRm(OR)3-m where R is independendy a monovalent hydrocarbon of 1 to 12 carbon atoms; Alk is a divalent hydrocarbon of 1 to 18 carbon atoms; m is an integer of 0 to 2, n is a number from 1 to 8; based on phase transfer catalysis techniques is disclosed. The process comprises reacting: (A) a sulfide compound having the formula M2Sn or MHS, where H is hydrogen, M is ammonium or an alkali metal, n is as defined above, with (B) a silane compound of the formula; (RO)3-mRmSi-Alk-X where X is Cl, Br or I, and m is the same as above, and optionally, (C) sulfur in the presence of a phase transfer catalyst and an aqueous phase containing a buffer. The improvement of the present invention is characterized by adding a buffer to the aqueous phase, which minimizes or prevents gelling of the sulfur containing organosilicon compounds. The present invention also teaches a process for the production of sulfur containing organosilicon compounds by controlling the pH of the aqueous phase.
Full Text PREPARATION OF SULFUR-CONTAINING ORGANOSILICON COMPOUNDS USING
A BUFFERED PHASE TRANSFER CATALYSIS PROCESS
[0001] This invention relates to a process for the production of sulfur containing
organosilicon compounds by phase transfer ca:alysis techniques. The process involves
reacting a sulfide, and optionally suL'ur, with a silane compound in the presence of a phase
transfer catalyst and aqueous phase containing a buffer.
[0002] Sulfur containing organosilicon compounds are useful as reactive coupling agents in
a variety of commercial applications. In particular, sulfur containing organosilicon
compounds have become essential components in the production of tires based on rubber
vulcanates containing silica. The sulfur containing organosilicon compounds improve the
physical properties of the rubber vulcanates containing silica resulting in automotive tires
with improved abrasion resistance, rolling resistance, and wet skidding performance. The
sulfur containing organosilicon compounds can be added directly to the rubber vulcanates
containing silica, or alternately, can be used to pre-treat the silica prior to addition to the
rubber vulcanate composition.
[0003] Numerous methods have been described in the art for the preparation of sulfur
containing organosilicon compounds. For example, U.S. 5,399,739 by French et al. describes
a method for making sulfur-containing organosilanes by reacting an alkali metal alcoholate
with hydrogen sulfide to form an alkali metal hydrosulfide, which is subsequently reacted
with an alkali metal to provide an alkal metal sulfide. The resulting alkali metal sulfide is
then reacted with sulfur to provide an a kali metal polysulfide which is then finally reacted
with a silane compound of the formula X-R2-Si(R1)3, where X is either chlorine or bromine to
produce the sulfur-containing organosil.tne.
[0004] U.S. Patent Nos. 5,466,848, 5,.596,116, and 5,489,701 describe processes for the
preparation of silane polysulfides. The 848 patent process is based on first producing
sodium sulfide by the reaction of hydrogen sulfide with sodium ethoxylate. The sodium
sulfide is then reacted with sulfur to forn the tetrasulfide, which is subsequently reacted with
chloropropyltriethoxysilane to form 3, 3 -bis (triethoxysilylpropyl) tetrasulfide. The '116
patent teaches a process for the preparation of polysulfides, without the use of hydrogen
sulfide, by reacting a metal alkoxide in alcohol with elemental sulfur, or by reacting sodium
metal with elemental sulfur and an alcohol1, with a nalohydrocarbylalkoxysilane such as

chloropropyltriethoxysilane. The '701 patent cairns a process for the preparation of silane
polysulfides by contacting hydrogen sulfide gas with an active metal alkoxide solution and
subsequently reacting the reaction proluct with a halohydrocarbylalkoxysilane such as
chloropropyltriethoxysilane.
[0005] U.S. Patent No. 5,892,085 describes a process for the preparation of high purity
organosilicon disulphanes. U.S. Patent No. 5,859,275 describes a process for the production
of bis (silylorganyl) polysulphanes. E.oth the '085 and '275 patents describe anhydrous
techniques involving the direct reaction of a haloalkoxysilane with a polysulphide.
[0006] U.S. Pat. No. 6,066,752 teaches a process for producing sulfur-containing
organosilicon compounds by reacting sulfur, a.n alkali metal, and a halogenalkoyxsilane in the
absence of a solvent or in the presence of an aprotic solvent.
[0007] Most recently, U.S. Pat. No 6,140,524 describes a method for preparing short chain
polysulfide silane mixtures of the formula (RO)3SiC3H6SnC3H6Si(RO)3 having a distribution
where n falls in the range of 2.2 typically Na2Sn with a halogenopropyltrialkoxysilane having the formula
(RO)3SiC3H6X wherein X is a halogen, in alcohol solvent.
[0008] Alternative processes for the preparation of sulfur-containing organosilanes have
been taught in the art based on the use of phase transfer catalysis techniques. Phase transfer
catalysis techniques overcome many of the practical problems associated with the
aforementioned prior art processes for producing sulfur-containing organosilicon compounds.
Many of these problems are related o the use of solvents. In particular, the use of ethyl
alcohol can be problematic because of its low flash point. Additionally, it is difficult to
obtain and maintain anhydrous cone itions necessary in many of the aforementioned prior art
processes on an industrial scale.
[0009] Phase transfer catalysis techniques for producing sulfur-containing organosilicon
compounds are taught for example in U.S. Patent Nos. 5,405,985, 5,663,396, 5,468,893, and
5,583,245. While these patents teac h new processes for the preparation of sulfur containing
organosilicon compounds using phase transfer catalysis, there still exist many practical
problems with the use of phase transfer techniques at an industrial scale. For example, there
is a need to control the reactivity of the phase transfer catalyst in the preparation of sulfur-
containing organosilanes so as to provide efficient, yet safe reactions, that can be performed
on an industrial scale. Furthermore, there is a need to improve the final product stability,
appearance and purity. In particular, the phase transfer catalysis process of the prior art

results in final product compositions containing high quantities of un-reacted sulfur species.
These un-reacted sulfur species can precipitate in stored products with time causing changes
in product sulfide distribution.
[0010] The need to improve product quality is of particular importance when an alkali
metal or ammonium hydrogen sulfide is used as a starting material in phase transfer catalysis
techniques. In these reactions, dangerous and odorous hydrogen sulfide is produced in side
reactions. Product compositions containing even minor amounts of hydrogen sulfide deter
their use in large scale industrial processes.
[0011] Yet another problem associated with the use of phase transfer catalysis techniques
for producing sulfur containing organos licon compounds is gelation, caused by the
hydrolysis of the alkoxy groups on the organosilicon compound, or starting silane reactant,
with the aqueous phase reactants.
[0012] It is therefore an object of the present invention to provide an improved process for
the production of sulfur containing organosilicon compounds based on phase transfer
catalysis techniques.
[0013] It is a further object of the present invention to provide a process for producing
sulfur containing organosilicon compounds based on phase transfer catalysis techniques that
result in a final product composition of greater stability, purity, and appearance.
[0014] It is yet a further object of the present invention to provide a process for producing
sulfur containing organosilicon compounds based on phase transfer techniques using a
hydrosulfide compound that minimizes or eliminates hydrogen sulfide as a side product.
[0015] It is still yet a further object of he present invention to provide a process for
producing sulfur containing organosilicon compounds based on phase transfer techniques
where gelation of starting materials or resulting products is minimized or eliminated.
[0016] The present invention provides a process for the production of sulfur containing
organosilicon compounds by a buffered ?hase transfer catalysis techniques. Sulfur
containing organosilicon compounds are prepared by the process of the present invention by
reacting ammonium hydrosulfide or an alkali metal hydrosulfide, and optionally sulfur, with
a silane compound having the formula
(RO)3-rnRmSi-Alk-X where X is Cl, Br or I,
in the presence of a phase transfer catalyst and an aqueous phase containing a buffer.

[0017] The improvement of the present invention is characterized by adding a buffer to the
aqueous phase. The present invention also provides an improved process for the production
of sulfur containing organosilicon compounds by controlling the pH of the aqueous phase.
[0018] The present invention also encompasses the organosilicon compounds produced by
the improved process.
[0019] The present invention is a process for the production of organosilicon compounds of
the formula:
(RO)3-mRmSi-Alk-Sn-Alk-SiRm(OR)3-m
where R is independently a monovalent hydrocarbon of 1 to 12 carbon
atoms; Alk is a d.valcnt hydrocarbon of 1 to 18 carbon atoms;
m is an integer ol 0 to 2, n is a number from 1 to 8;
comprising reacting:
(A) a sulfide compound having the formula M2Sn or MHS,
where H is hydrogen, M is ammonium or an alkali metal,
n is as defined above, with
(B) a silane compound of the fc rmula;
(RO)3-mRmSi-Alk-X
where X is Cl, Br or I, and m is the same as above,
and optionally,
(C) sulfur
in the presence of a phase transfer catalyst and an aqueous phase containing a buffer.
[0020] Examples of sulfur containing organosilicon compounds which may be prepared in
accordance with the present invention are described in U.S. Pat. Nos. 5,405,985, 5,663,396,
5,468,893, and 5,583,245, which are hereby incorporated by reference. The preferred sulfur
containing organosilicon compounds which are prepared in accordance with the present
invention are the 3,3'-bis(trialkoxysilylpropyl) polysulfides. The most preferred compounds
are 3,3'-bis(triethoxysilylpropyl) disulfide and 3,3'-bis(triethoxysilylpropyl) tetrasulfide.
[0021] Sulfide compounds of the formula M2Sn or MHS can be used as component (A) in
the reaction step of the process of the present invention, where M represents an alkali metal
or ammonium group and H represents hydrogen. Representative alkali metals include
lithium, potassium, sodium, rubidiuri, or cesium. Preferably M is sodium. Generally, MHS

compounds are used preferentially when the average value of n in the resulting product
formula, (RO)3-mRmSi-Alk-Sn-Alk-SiRm(OR)3-m is desired to be 2. Examples of the MHS
compound include NaHS, KHS, and NH4HS. When the sulfide compound is an MHS
compound, NaHS is preferred. Specific examples of the NaHS compound include NaHS
flakes (containing 71.5 - 74.5% NaHS) and NaHS liquors (containing 45 - 60 % NaHS)
from PPG of Pittsburgh, PA. M2Sn compounds are used preferentially when the average
value of n in the resulting product formi la, (RO)3-mRmSi-Alk-Sn-Alk-SiRm(OR)3-m is
desired to be 4. Specific examples of compounds of M2Sn include Na2S, K2S, Cs2S,
(NH4)2S, Na2S2, Na2S3, Na2S4, Na2S6, K2S2 K2S3. K2S4, K2S6, and (NH4)2S2. Preferably the
sulfide compound is Na2S. A particular preferred sulfide compound is sodium sulfide flakes
(containing 60 - 63% Na2S) from PPG of Pittsburgh, PA.
[0022] Component (B) in the reaction step of the process of the present invention is a silane
compound of the formula;
(RO)3-mRmSi-Alk-X
R can independently be any hydrocarbcn group containing 1 to 12 carbon atoms. Thus,
examples of R can include methyl, ethyl, propyl, butyl, isobutyl, cyclohexyl, or phenyl.
Preferably, R is a methyl or ethyl group. In the formula (RO)3-mRmSi-Alk-X, m is an integer
and can have a value from 0 to 2. Preferably, m is equal to 0. Alk is a divalent hydrocarbon
group containing 1 to 18 carbons. Alk can be for example; ethylene, propylene, butylene, or
isobutylene. Preferably Alk contains 2 to 4 carbons, and most preferable Alk is a propylene
group. X is a halogen atom selected from chlonr.e, bromine, or iodine. Preferably X is
chlorine. Examples of silane compounds that may be used in the present invention include
chloropropyl triethoxy silane, chloropropyl trimethoxy silane, chloroethyl triethoxy silane,
chlorobutyl triethoxy silane, chloroisobutylmethyl diethoxy silane, chloroisobutylmethyl
dimethoxy silane, chloropropyldimethyl ethoxy silane. Preferably, the silane compound of
the present invention is chloropropyl triethoxy silane (CPTES).
[0023] Sulfur can also be added to the reaction step on the process of the present invention
as an optional component, (C). The sulfur used in the reaction of the present invention is
elemental sulfur. The type and form ae not critical and can include those commonly used.
An example of a suitable sulfur material is 100 mesh refined sulfur powder from Aldrich,
Milwaukee WI.

[0024] The amount of sulfur and sulfide compound used in the process of the present
invention can vary, but preferably the molar ratio of S/ M2Sn or S/MHS ranges from 0.3 to
5. The molar ratio of sulfur/sulfide ;ompounc can be used to affect the final product
distribution, that is the average value of n in the formula, (RO)3-mRmSi-Alk-Sn-Alk-
SiRm(OR)3-m. When the average value of n is desired to be 4 in the product formula, (RO)3_
mRmSi-Alk-Sn-Alk-SiRm(OR)3-m, the preferred range for the ratio of sulfur/sulfide compound
is from 2.7 to 3.2. When the average value of m is desired to be 2 in the product formula,
(RO)3.mRmSi-Alk-Sn-Alk-SiRm(OR) 3-m, the preferred range for the ratio of sulfur/sulfide
compound is from 0.8 to 1.2.
[0025] The silane compound, (RO)3-mRmSi-Alk-X, can be reacted in the presence of or
absence of a solvent with the sulfide compound, or alternatively with the sulfide compound
and sulfur in combination, as described above. The silane compound can also be dispersed in
an organic solvent to form an organic phase. Representative examples of organic solvents
include toluene, xylene, benzene, heptane, octane, nonane, decane, chlorobenzene and the
like. When an organic solvent is usee , the preferred organic solvent is toluene.
[0026] When conducting the reacticn of the present invention, preferably the silane
compound is reacted directly with the sulfide compound and sulfur in combination as
described above.
[0027] The amount of the silane compound (RO)3-rnRmSi-Alk-X used in the process of the
present invention can vary. An example of a suitable molar range includes from 1/10 to 10/1
based on the amount of sulfide compo and used. When the average value of n is desired to be
4 in the product formula, (RO)3.mRmSi-Alk-Sn-Alk-SiRm(OR)3-m, the silane compound
(RO)3-mRmSi-Alk-X is used from 2.0 to 2.10 in molar excess of the M2Sn sulfide compound,
with a range of 2.01 to 2.06 being the most preferable. When the average value of n is
desired to be 2 in the product formula.
(RO)3-mRmSi-Alk-Sn-Alk-SiRm(OR)3.n, the silan; compound (RO)3-mRmSi-Alk-X is used
from 1.8 to 2.10 in molar excess of the MHS sulfide compound, with a range of J .9 to 2.0
being the most preferable.
[0028] The phase transfer catalysts operable in the present invention are the quaternary
onium cations. Preferred examples of the quaternary onium cations as phase transfer
catalysts are described in US 5,405,985, which is hereby incorporated by reference.
Preferably, the quaternary onium cation is tetrabutyl ammonium bromide or tetrabutyl
ammonium chloride. The most preferred quaternary onium salt is tetrabutyl ammonium

bromide. A particularly preferred quaternary onium salt is tetrabutyl ammonium bromide
(99%) from Aldrich Chemical of Milwaukee, WI.
[0029] The amount of the phase transler catalyst used in the process may vary. Preferably
the amount of phase transfer catalyst is from 0.1 to 10 weight %, and most preferably from
0.5 to 2 weight % based on the amount of silane compound used.
[0030] The phase transfer catalyst may be added to the reaction at any time. Preferably, the
phase transfer catalyst is added to the aqueous phase prior the reaction step of the process of
the present invention.
[0031] The reaction of the present invention is conducted in the presence of an aqueous
phase containing a buffer. The buffer (an be a single compound such as an alkali metal salt
of a phosphate, a hydrogen phosphate, a dihydrogen phosphate, a carbonate, a hydrogen
carbonate, or a borate, or combinations thereof. Examples of buffers include; Na3PO4,
Na2HPO4, NaH2PO4 , Na2CO3, NaHCO3, and NaB4O7. Preferably, the buffer is selected from
Na3P04- Na2C03, or K2C03. When the average value of n is desired to be 4 in the product
formula, (RO)3-mRmSi-Alk-Sn-Alk-SiKm(OR)3-m, the preferred buffer is Na3PO4. When the
average value of n is desired to be 2 in the product formula, (RO)3-mRmSi-Alk-Sn-Alk-
SiRm(OR)3-m, the preferred buffer is Na2CO3 or K2CO3.
[0032] The amount of the buffer adc ed to the aqueous phase can vary, but generally is
added in molar amounts equal to or greater than the number of moles of M2Sn or MHS.
[0033] In a preferred embodiment of the present invention, the sulfide compound, the phase
transfer catalyst, the buffer, water, and optionally sulfur, are mixed together to form an
intermediate reaction product. This reaction can be conducted at a variety of temperatures,
but generally in the range of 40 - 100"C. Preferably, the reaction is conducted at a
temperature ranging from 65 - 95°C. Generally, the first step can be conducted at various
pressures, but preferably the first step reaction is conducted at atmospheric pressure. The
time needed for the reaction of the first step to occur is not critical, but generally ranges from
5 to 30 minutes. The intermediate re iction product is then reacted with the silane compound,
(RO)3*mRmSi-Alk-X. The time needed for the reaction of the intermediate reaction product
and silane compound to occur is not critical, but generally ranges from 5 minutes to 6 hours.
[0034] The amount of water used to create the aqueous phase or intermediate reaction
product can vary, but is preferably based on the amount of the silane compound (III) used in
the process. Water can be added directly, or indirectly, as some water may already be present
in small amounts in other starting materials. For purposes of the present invention, it is

preferable to calculate the total amount of water present, that is, accounting for all water
added either directly or indirectly. Preferably, the total amount of water used to create the
aqueous phase or the intermediate reaction product is 1 to 100 weight % of the silane
compound used, with a range of 2.5 to '0 weight % being more preferred. Most preferred is
a range of 20 to 40 weight % of water used for the intermediate reaction product based on
the amount of silane compound used.
Although not to be limited to any theory the present inventors believe the addition of a buffer
to the aqueous phase in the process to prepare sulfur containing organosilicon compounds
using phase transfer catalysis helps to control the pH of the reaction medium, thereby
affecting product formation and minimizing side reactions, such as the production of
hydrogen sulfide or the production of mercaptan silane having the general formula (RO)v
mRmSi-Alk-SH . Thus, as a second embodiment of the present invention, sulfur containing
organosilicon compounds can be produced in the reaction described above by controlling the
pH. The pH of the aqueous phase used in the reaction of the present invention can be
controlled by the addition of a buffer, as described above, or alternatively, by the addition of
any acidic or basic compounds at such a ate and concentration so as to maintain a pH during
the reaction in the range of 7 to 14. The present inventors have also found that pH can have
an influence on the product distribution, that is, the value of n in the product formula
(RO)3-mRmSi-Alk-Sn-Alk-SiR,11(OR)3-m, When the average value of n is desired to be 2 in
the product formula, (RO)3.mRmSi-Alk-Sn-Alk-SiRm(OR)3-m, the preferred pH range is from 8
to 10. When the average value of n is desired to be 4 in the product formula,
(RO)3-mRmSi-Alk-Sn-Alk-SiRm(OR)3-m, the preferred pH range is from 11 to 14.
[0035] The silane compound is added to the aqueous phase, or to the intermediate reaction
product, as described above, at such a rate so as to control the exothermic reaction, and
maintain a temperature in the range of 40 to 110°C. Preferably the reaction temperature is
maintained at 60 to 95°C. The reaction progress can be monitored by the consumption of the
silane compound starting material. The amount of catalyst and reaction temperature affects
the reaction time necessary for completion.
[0036] At the end of the reaction, a procuct mixture is produced containing an organic
phase, an aqueous phase, and possibly precipitated solid materials that can include salts such
as NaCl, Na2HPO4, or NaHCO3 (or analogous potassium salts) formed during the reaction.
The organic phase contains the organosila ne compound.

[0037] The present invention also encompasses processing steps to enhance the separation
of the organosilane compound from the product mixture. This separation can be the phase
separation of the organic and aqueous pnase, resulting directly from the reaction of
components (A), (B), and optional (C), as described above. Alternatively, if precipitated
salts are formed during the reaction, the salts can be separated first by a filtering process or
decanting method prior to the phase separation. Preferably, water or a dilute acidic solution
is added to the product mixture prior to separation. The addition of water or a dilute acidic
solution can enhance the phase separation by dissolving some or all of the precipitated salts.
The amount of water or dilute acidic soution that is added during this step can vary from 10
to 50 weight % based on the weight of the amount of silane compound used, preferably, the
amount of water or dilute acidic solution added is from 20 to 40 weight % based on the
amount of the silane compound used, and most preferably from 25 weight % to 35 weight %.
When a dilute acidic solution is used, it can be any of the common acids, for example HCl,
HNO3, H2SO4, or the like, having a normal (N) concentration of 0.000001 to 5, preferably
0.01 to 1. The dilute acidic solution can also be prepared by the addition of a chlorosilane to
water. Examples of chlorosilanes that can be used to create the dilute acidic solution include
trichlorosilane, trichloromethylsilane, dimethyldichlorosilane, dimethylchlorosilane,
trimethylchlorosilane . Preferably, .5 to 10 weight % chlorosilane can be used to prepare the
dilute acidic solution, with 1 to 5 weight % being the most preferred. When a chlorosilane is
used to create the dilute acidic solution, the chlorosilane is preferably trimethylchlorosilane.
[0038] Following the addition of water or a dilute acidic solution to the product mixture,
the organosilicon compound is isolatec from the product mixture by phase separating the
organic phase and aqueous phase. The organic phase containing the organosilicon compound
can be further subjected to a drying step. One example of the drying step can be to treat the
organic phase under vacuum to remove any volatile organic materials present along with any
residual water that may be present. This drying step can involve, for example, heating the
organic phase to a temperature of 20 to 160°C under a reduced pressure of 5 to 35 mm Hg
(0.67 to 4.65 kPa), preferably the conditions are 90 to 120°C at 5 to 25 mm Hg (0.67 to 3.33
kPa). Alternatively, the drying step of the organic phase can involve the use of a thin film
stripper to remove volatile organics miterials and residual water content in the organic phase.
Yet another technique for the drying s ep of the organic phase can be to contact the organic
phase containing the organosilicon compound with a desiccant material. The desiccant
material can be any solid material known in the art to remove trace quantities of water in

organic phases. These include knovn ionic hygroscopic materials like sodium sulfate,
magnesium sulfate, and the like, or silicate based materials such as zeolites, silica,
aluminasilicates, and the like. The preferred desiccant material is either sodium sulfate or
magnesium sulfate, with sodium sulfate being the most preferred.
[0039] The dried organic phase can be subjected to additional steps according to the present
invention that result in further improvements of the organosilicon compound final purity and
appearance. The organic phase containing the organosilicon compound can be cooled to a
temperature below 15°C. This coolit g step results in the precipitation of un-reacted sulfur
and sulfur compounds. Preferably, the organic phase containing the organosilicon compound
is cooled to a temperature in the range of -20 to 30°C, and most preferably to a temperature
in the range of -15 and 15°C. The precipitated un-reacted sulfur and sulfur compounds can
then be separated, for example by filtaration, from the organic phase containing the
organosilicon compound. The present inventors have found that removing un-reacted sulfur
and sulfur compounds minimizes or eliminates further precipitation of sulfur and un-reacted
sulfur compounds with time. As a res alt, the long-term storage stability of the organosilicon
compound is enhanced by producing a composition that does not change with time or result
in a product composition containing sclid precipitates.
[0040] The following examples are provided to illustrate the present invention. These
examples are not intended to limit the scope of the claims herein.
EXAMPLES
[0041] The distribution of the various sulfur containing organosilicon compounds were
analyzed by high-pressure liquid chromatography (HPLC). Typical run conditions for HPLC
analysis were as follows: 8-9 drops of the reaction sample were diluted in 8.5 g of
cyclohexane, which was then filtered th-ough a 0.2 p.m PTFE membrane (e.g. PURADISC™
25TF of Whatman®) into a vial, a 10 µl sample of the filtrate was injected via an
autosampler into a HPLC system (e.g. Fewlett-Packard 1050). The sample was fractionated
on a Lichrosorp RP18 column (e.g. Alltcch Assoc, Inc; 250 mm x 4.6 mm, 10 urn) using a
mixture of 96 % acetonitrile and 4 % tetrahydrofurane (vol/vol) as mobile phase. The
fractions were investigated via UV-abso ption detector using 254 nm as the appropriate
excitation wavelength. Different UV-sensitivities of every single sulfide species were
averaged by division of the respective peak area through specific, empirically evaluated,

response factors* (RF) listed below that reflect the hyperchromy with every sulfur atom in
the chain and elemental sulfur.

Comparative Example
[0042] A 100-ml-flask, equipped with magnetic stir bar and internal thermometer was
loaded at 76 degrees Celsius with 6.75 g of disodium sulfide (59.75 % Na2S, 0.26 % NaHS),
and 2.08 g of elemental sulfur. Then, 6.25 g of water were added and the mixture stirred until
all solids were dissolved. Then, 1.00 i of a 25 % aqueous catalyst solution (0.25 g of
tetrabutyl ammonium bromide in 0.7.5 g of water) was added. Then 6.03 g of
chloropropyltriethoxysilane were added via syringe in 1 mL portions. Within 20 minutes, the
reaction temperature increased to 80 degrees Celsius and the mixture immediately solidified
to form an orange-brown gel. Further addition of chloropropyltriethoxysilane resulted in the
formation of a white resin on top of the gel.
Example 1
[0043] A 100-ml-flask, equipped with magnetic stir bar, condenser and internal
thermometer, was loaded at 78 degress Celsius with 4.01 g of flaked sodium hydrogen sulfide
(2.08 % Na2S, 71.10 % NaHS), 1.66 g of elemental sulfur and 7.37 g of disodium sulfate.
12.50 g of water were added and the mixture was stirred until all solids were dissolved.
Strong formation of dihydrogen sulfide gas was observed. 1.00 g of a 25 % aqueous catalyst
solution (0.25 g of tetrabutyl ammonium bromide in 0.75 g of water) was added. Then 23.75
g of chloropropyltriethoxysilane were added via syringe within 40 minutes in portions of 2
ml. The reaction temperature increased to 79 degrees Celsius. After the decrease of the
exotherm, the mixture was stirred at a temperature of 78 degrees Celsius, and the reaction
progress was followed by quantitath e gas chromatography analysis until
chloropropyltriethoxysilane had reached a stable level after 2.75 hours. The reaction mixture

was cooled to room temperature and 20.18 g of a clear and nearly colorless liquid were
collected via pipette from top of the aqueous phase. High pressure liquid chromatography
analysis showed an average sulfur rank of 3.11. Quantitative gas chromatography analysis
showed 36.45 % un-reacted chloroprcpyltriethoxysilane.
Example 2
[0044] A 100-ml-flask, equipped with magnetic stir bar, condenser and internal
thermometer, was loaded at 76 degress Celsius with 4.01 g of flaked sodium hydrogen
sulfide (2.08 % Na2S, 71.10 % NaHS , 1.66 g o:: elemental sulfur and 10.45 g of disodium
tetraborate (Na2B4O7). 12.50 g of water were added and the mixture was stirred until all
solids were dissolved. Slight formation of dihydrogen sulfide gas was observed. 1.00 g of a
25 % aqueous catalyst solution (0.25g of tetrabutyl ammonium bromide in 0.75 g of water)
was added. Then 23.75 g of chloroprcpyltriethoxysilane were added via syringe within 44
minutes in portions of 2 ml every four minutes. The reaction temperature increased to 78
degrees Celsius. After the decrease of the exotherm, the mixture was stirred at a temperature
of 76 degrees Celsius, and the reaction progress was followed by quantitative gas
chromatography analysis until chloropropyltriethoxysilane had reached a stable ratio level
after 3 hours. The reaction mixture was cooled to room temperature and 22.88 g of a clear
and nearly colorless liquid were collected via pipette from top of the aqueous phase. High
pressure liquid chromatography analysis showed an average sulfur rank of 2.53. Quantitative
gas chromatography analysis showed 21.03 % unreactedchloropropyltriethoxysilane.
Example 3
[0045] A 100-ml-flask, equipped With magnetic stir bar, condenser and internal
thermometer, was loaded at 78 degrees Celsius with 4.01 g of flaked sodium hydrogen sulfide
(2.08 % Na2S, 71.10 % NaHS), 1.66 g of elemental sulfur and 5.51 g of disodium carbonate.
Then, 18.75 g of water were added and the mixture was stirred until all solids were dissolved.
Then, 1.00 g of a 25 % aqueous catalyst solution (0.25 g of tetrabutyl ammonium bromide in
0.75 g of water) was added. Then 23.75 g of chloropropyltriethoxysilane were added via
syringe within 33 minutes in portions of 2 ml every three minutes. The reaction temperature
increased to 80 degrees Celsius. After the decrease of the exotherm, the mixture was stirred at
a temperature of 79 degrees Celsius, and the reaction progress was followed by quantitative
gas chromatography analysis until chloropropyltriethoxysilane has reached a stabile ratio

level after 3.25 hours. The reaction mixture was cooled down to 50 degrees Celsius and 9.73
g of water were added. The mixture was stirred until all formed salts were dissolved. The
mixture was cooled to 30 degrees Celsius and 22.64 g of a clear and nearly colorless liquid
were collected via pipette from top ol the aqueous phase. High pressure liquid
chromatography analysis showed an average sulfur rank of 2.16. Quantitative gas
chromatography analysis showed 3.43 % un-reacted chloropropyltriethoxysilane.
Example 4
[0046] A 100-ml-flask, equipped with magnetic stir bar, condenser and internal
thermometer, was loaded at 74 degrees Celsius with 4.01 g of flaked sodium hydrogen sulfide
(2.08 % Na2S, 71.10 % NaHS), 1.66 g of elemental sulfur and 8.51 g of trisodium phosphate.
Then, 12.50 g of water were added and the mixture was stirred until all solids were dissolved.
Then, 1.00 g of a 25 % aqueous catalyst solution (0.25 g of tetrabutyl ammonium bromide in
0.75 g of water) was added. Then 24.00 g of chloropropyltriethoxysilane were added via
syringe within 33 minutes in portions of 2 ml every three minutes. The reaction temperature
increased to 78 degrees Celsius. After the decrease of the exotherm, the mixture was stirred at
a temperature of 76 degrees Celsius, and the reaction progress was followed by quantitative
gas chromatography analysis until chloropropyltriethoxysilane had reached a stable ratio
level after 2.75 hours. The reaction mixture was cooled down to room temperature and 21.14
g of a clear and nearly colorless liquid were collected via pipette from top of the aqueous
phase. High pressure liquid chromatography analysis showed an average sulfur rank of 2.12.
Quantitative gas chromatography analysis showed 1.66 % un-reacted
chloropropyltriethoxysilane.
Example 5
[0047] A 1-1-reactor, equipped with mechanical stirrer, 1 baffle, condenser, dropping
funnel, and internal thermometer, wi s loaded at 74 degrees Celsius with 72.18 g of flaked
sodium hydrogen sulfide (2.08 % Na2S, 71.10 % NaHS), 29.94 g of elemental sulfur and
153.00 g of trisodium phosphate. Th in, 225 g of water were added and the mixture was
vigorously stirred until all solids were dissolved. Then, 18.00 g of a 25 % aqueous catalyst
solution (4.50 g of tetrabutyl ammonium bromide in 13.50 g of water) were added. Then
427.50 g of chloropropyltriethoxysil me were added within 70 minutes and the reaction

temperature raised to 82 degrees Celsius. After the decrease of the exotherm, the mixture was
stirred at a temperature of 79 degrees Celsius, and the reaction progress was followed by gas
chromatography analysis until chloroxopyltriethoxysilane had reached a stable ratio level
after 2.75 hours. The mixture was cooled to 50 degrees Celsius when 150 g of water were
added. The mixture was further cooled to 30 degrees Celsius and another 25.0 g of water
were added. The mixture was stirred until all formed salts were dissolved. Then, 664.65 g of
a clear, colorless aqueous phase were drained off. The remaining organic phase was also
drained off and without further purification
419.81 g of a clear, light yellow liqui i were received. High pressure liquid chromatography
analysis showed an average sulfur rank of 2.12. Quantitative gas chromatography analysis
showed 0.73 % un-reacted chloropropyltriethoxysilane.
Example 6
[0048J A 100-ml-flask, equipped with magnetic stir bar, condenser and internal
thermometer, was loaded at 76 degrees Celsius with 4.01 g of flaked sodium hydrogen sulfide
(2.08 % Na2S, 71.10 % NaHS), 4.99 g of elemental sulfur and 8.51 g of trisodium phosphate.
Then, 12.50 g of water were added and the mixture was stirred until all solids were dissolved.
Then, 1.00 g of a 25 % aqueous catalyst solution (0.25 g of tetrabutyl ammonium bromide in
0.75 g of water) was added. Then 24.30 g of chloropropyltriethoxysilane were added via
syringe within 36 minutes in portions of 2 ml every three minutes. The reaction temperature
increased to 79 degrees Celsius. After the decrease of the exotherm, the mixture was stirred at
a temperature of 78 degrees Celsius, ind the reaction progress was followed by quantitative
gas chromatography analysis until chloropropyltriethoxysilane has reached a stable ratio level
after 4 hours. The reaction mixture was cooled to 50 degrees C, when 9.72 g of water were
added to dissolve the sodium chloride. The mixture was cooled to room temperature and
24.38 g of a orange-brown liquid were collected via pipette from top of the aqueous phase.
High pressure liquid chromatography analysis; showed an average sulfur rank of 3.86.
Example 7
[0049] A 1-1-reactor, equipped with mechanical stirrer, 1 baffle, condenser, dropping
funnel, and internal thermometer, was loaded at 76 degrees Celsius with 450.00 g of water.
Then, 153.13 g of trisodium phosphate and 132.63 g of disodium hydrogen phosphate were

added in portions. The mixture was vigorously stirred until all salts were dissolved. Then.
38.01 g of an aqueous solution of sodium hydrogen sulfide (0.24 % Na2S, 45.77 % NaHS)
were added. Then, 9.98 g of elementa sulfur were added and the mixture was stirred until a
clear, dark amber solution was formec. 4.00 g of a 25 % aqueous catalyst solution (1.00 g of
tetrabutyl ammonium bromide in 3.00 g of water) were added. Then 150.00 g of
chloropropyltriethoxysilane were added within :.5 minutes and the reaction temperature
increased to 79.5 degrees Celsius. Another 2.00 g of the 25 % aqueous catalyst solution (1.00
g of tetrabutyl ammonium bromide in 3.00 g of water) were added. After the decrease of the
exotherm, the mixture was stirred at a temperature of 76 degrees Celsius, and the reaction
progress was followed by gas chromanography analysis until chloropropyltriethoxysilane has
reached a stable ratio level after 2.5 hours. Then, 787.77 g of clear colorless aqueous phase
were drained off. The remaining organic phase was cooled down to 15 degrees Celsius,
drained off (132.01 g raw material) and filtered in a Buchner funnel through Paper (e.g.
Whatman® 1) to yield 127.18 g of a clear light yellow liquid. High pressure liquid
chromatography analysis showed an average sulfur rank of 2.04. Quantitative gas
chromatography analysis showed 0.65 % un-reacted chloropropyltriethoxysilane.
Example 8
[0050] A 1-1-reactor, equipped with mechanical stirrer, 1 baffle, condenser, dropping
funnel, and internal thermometer, was loaded at 76 degrees Celsius with 450.00 g of water.
102.12 g of trisodium phosphate and 176.84 g of disodium hydrogen phosphate were added
in portions. The mixture was vigorously stirred until all salts were dissolved. Then, 38.01 g of
an aqueous solution of sodium hydrogen sulfide (0.24 % Na2S, 45.77 % NaHS) were added.
Then, 9.98 g of elemental sulfur were added and the mixture was stirred until a clear, dark
amber solution was formed. 4.00 g of a 25 % aqueous catalyst solution (1.00 g of tetrabutyl
ammonium bromide in 3.00 g of water) were added. Then 150.00 g of
chloropropyltriethoxysilane were added within 15 minutes and the reaction temperature
increased to 79.0 degrees Celsius. Another 2.00 g of the 25 % aqueous catalyst solution (1.00
g of tetrabutyl ammonium bromide in 3.00 g of water) were added. After the decrease of the
exotherm, the mixture was stirred at a temperature of 76 degrees Celsius, and the reaction
progress was followed by gas chromatography analysis until chloropropyltriethoxysilane had
reached a stable ratio level after 3 hou s. Then, 771.09 g of clear colorless aqueous phase

were drained off. The remaining organic phase was cooled to 15 degrees Celsius, drained off
(133.82 g raw material) and filtered in a Buchner funnel through Paper (e.g. Whatman® 1) to
yield 130.08 g of a clear, light yellow liquid. High pressure liquid chromatography analysis
showed an average sulfur rank of 2.05. Quantitative gas chromatography analysis showed
1.07 % un-reacted chloropropyltriethoxysilane.
Example 9
[0051] A 1-1-reactor, equipped with mechanical stirrer, 1 baffle, condenser, dropping
funnel, and internal thermometer, was loaded at 76 degrees Celsius with 450.00 g of water.
51.06 g of trisodium phosphate and 221.05 g of disodium hydrogen phosphate were added in
portions. The mixture was vigorously stirred until all salts were dissolved. Then, 38.01 g of
an aqueous solution of sodium hydrogen sulfide (0.24 % Na2S, 45.77 % NaHS) were added.
Then, 9.98 g of elemental sulfur were added and the mixture was stirred until a clear, dark
amber solution was formed. Then, 4.00 g of a 25 % aqueous catalyst solution (1.00 g of
tetrabutyl ammonium bromide in 3.0C g of water) were added. Then 150.00 g of
chloropropyltriethoxysilane were added within 15 minutes and the reaction temperature
increased to 79.0 degrees Celsius. Another 2.00 g of the 25 % aqueous catalyst solution (1.00
g of tetrabutyl ammonium bromide in 3.00 g of water) were added. After the decrease of the
exotherm, the mixture was stirred at a temperature of 76 degrees Celsius, and the reaction
progress was followed by gas chromai ography analysis until chloropropyltriethoxysilane had
reached a stable ratio level after 3.5 hours. Then 762.30 g of a clear colorless aqueous phase
were drained off. The remaining organic phase was cooled to 15 degrees Celsius, drained off
(143.04 g raw material) and filtered in a Biichner funnel through Paper (e.g. Whatman® 1) to
yield 141.18 g of a clear, light yellow liquid. High pressure liquid chromatography analysis
showed an average sulfur rank of 2.09. Quantitative gas chromatography analysis showed
2.77 % un-reacted chloropropyltriethoxysilane.
Example 10
[0052] A 1-1-reactor, equipped with mechanical stirrer, 1 baffle, condenser, dropping funnel
and internal thermometer, was loaded at 76 degrees Celsius with 450.00 g of water. Then,
265.26 g of disodium hydrogen phosp late were added in portions. The mixture was

vigorously stirred until all salts were dissolved. Then, 38.01 g of an aqueous solution of
sodium hydrogen sulfide (0.24 % Na:S, 45.77 % NaHS) were added. Then, 9.98 g of
elemental sulfur were added and the mixture was stirred until a clear, dark amber solution
was formed. Then, 4.00 g of a 25 % aqueous catalyst solution (1.00 g of tetrabutyl
ammonium bromide in 3.00 g of water) were added. Then 150.00 g of
chloropropyltriethoxysilane were adced within 15 minutes and the reaction temperature
raised to 79.0 degrees Celsius. Another 2.00 g of the 25 % aqueous catalyst solution (1.00 g
of tetrabutyl ammonium bromide in 5.00 g of water) were added. After the decrease of the
exotherm, the mixture was stirred at a temperature of 76 degrees Celsius, and the reaction
progress was followed by gas chromatography analysis until chloropropyltriethoxysilane had
reached a stable ratio level after 4.5 hours. Then, 756.55 g of a clear colorless aqueous phase
were drained off. The remaining organic phase was cooled to 15 degrees Celsius, drained off
(143.49 g raw material) and filtered in a Buchner funnel through Paper (e.g. Whatman® 1) to
yield 140.48 g of a clear, light yellow liquid. High pressure liquid chromatography analysis
showed an average sulfur rank of 2.19. Quantitative gas chromatography analysis showed
11.92 % un-reacted chloropropyltriei hoxysilane.
Example 11
[0053] A jacketed 1.5 L reactor eq lipped with a mechanical stirrer, 1 baffle, and an interna]
thermocouple was charged at room temperature with 419.81 g of water. Then, 151.33 g solid
K2CO3, 134.85 g aqueous NaSH solution (45.85 wt% NaSH) and 34.96 g sulfur powder were
charged to the reactor with mixing. The reactor contents were then heated to 70°C, after
holding at 70°C for 5 minutes, 21.01 g of a 25 wt% aqueous tetrabutylammoniumbromide
(TBAB) solution was charged to the reactor and allowed to mix for 10-15 minutes. Then,
500.02 g. of chloropropyltriethoxysi lane (CPTES) was charged to the reactor dropwise via an
addition funnel. The CPTES addition rate was limited by the cooling jacket capability and a
desire to maintain the reactor tempo ature belc w 85 C. After the addition of CPTES, the
reactor was held at 75°C for 2 to 3.5 hours until the reaction was determined to be complete,
as determined by no further convers on of CPTES as measured by gas chromatographic
analysis of the organic phase. After the reaction was complete, the reactor was cooled to
50°C and water was added to the rerctor to dissolve the salts present in the reactor. Agitation
was then stopped and the reactor contents allowed to phase separate. The lower aqueous
phase was then drained off, leaving behind 453.9 g. of product. Un-reacted CPTES and other

low boiling impurities (2.50 wt% of the crude product) were removed by vacuum stripping
leaving behind a final product, ((EtO)3SiCH2CH2)Sx, with x = 2.12.
Example 12
[0054] A jacketed 1.5 L reactor equipped with a mechanical stirrer, 1 baffle, and an internal
thermocouple was charged at room temperature with 50.56 g of water. Then, 317.8 g of an
47.6 wt% aqueous K2CO3 solution, 155.09 g aqueous NaSH solution (45.56 wt% NaSH) and
37.04 g sulfur flakes were charged to the reactor with mixing. The reactor contents were then
heated to 70°C. After holding at 70°C for 5 minutes, 20.99 g of a 25 wt% aqueous
tetrabutylammoniumbromide (TBAB) solution was charged to the reactor and allowed to mix
for 10-15 minutes. Then, 500.02 g. of chloropropyltriethoxysilane (CPTES) was charged to
the reactor dropwise via an addition funnel. The CPTES addition rate was limited by the
cooling jacket capability and a desire to maintain the reactor temperature below 85°C. After
the addition of CPTES, the reactor was held at 75° C for 2 to 3.5 hours until the reaction was
determined to be complete, as determined by no further conversion of CPTES, as measured
by gas chromatographic analysis of the organic phase. After the reaction was complete, the
reactor was cooled to 50°C and water was added to the reactor to dissolve the salts present in
the reactor. Agitation was then stopped and the reactor contents allowed to phase separate.
The lower aqueous phase was then drained off, leaving behind 479.1 g. of product.
Unreacted CPTES and low boiling impurities (1.77 wt% of the crude product) were removed
by vacuum stripping leaving behind a final product, ((EtO)3SiCH2CH2CH2)2Sx, with x = 2.16.

WE CLAIM:
1. A process for the production of orj ;anosilicon compounds of the formula:
(RO)3-mRmSi-Alk-Sn-Alk-SiRm(OR)3-m
where R is independer tly a monovalent hydrocarbon of 1 to 12 carbon
atoms; Alk is a divalent hydrocarbon of 1 to 18 carbon atoms;
m is an integer of 0 to 2, n is a number from 1 to 8;
comprising reacting:
(A) a sulfide compound having the formula M2Sn or MHS,
where H is hydrogen, VI is ammonium or an alkali metal,
n is as defined above, with
(B) a silane compound of the formula;
(RO)3-mRmSi-Alk-X
where X is Cl, Br or I, and m is the same as above,
and optionally,
(C) sulfur
in the presence of a phase traisfer catalyst and an aqueous phase containing a buffer.
2. The process as claimed in claim ] wherein liie buffer is an alkali metal salt of a phosphate,
a hydrogen phosphate, a dihydrogtra phosphate, a carbonate, a hydrogen carbonate, or a
borate.
3. The process as claimed in claim 1 wherein the buffer is selected from Na3PO4, Na2HPO4,
NaH2PO4, Na2CO3, NaHCO3, K2CO3, or NaB4O7.
4. The process as claimed in claim 3 wherein the buffer is Na3PO4.
5. The process as claimed in claim 3 wherein the buffer is Na2CO3.
6. The process as claimed in claim 3 wherein the buffer is K2CO3.
7. The process as claimed in claim 3 wherein the molar concentration of buffer in the
aqueous phase is at least equal to the number of moles of M2Sn or MHS present.

8. The process as claimed in claim I wherein the weight percent of the phase transfer catalyst
to the silane compound is 0.1 to 10%.
9. The process as claimed in claim wherein the weight percent of the phase transfer catalyst
to the silane compound is 0.5 to 3%.

10. The process as claimed in claim 1 wherein there is a 2.0 to 2.1 molar excess of the
(RO)3-mRmSi-Alk-X silane compound to the sulfide compound
11. The process as claimed in claim 1 wherein the molar ratio of sulfur to the sulfide
compound is 0.3 to 5.
12. The process as claimed in claim 1 wherein the molar ratio of sulfur to the sulfide
compound is 2.7 to 3.2.

13. The process as claimed in claim 1 wherein the weight percentage of water in the aqueous
phase to the silane compound is 2.5 to 70 %.
14. The process as claimed in claim 1 wherein the weight percentage of water in the aqueous
phase to the silane compound is 20 to 40 %.

15. The process as claimed in claim 1 wherein the silane compound is selected from
chloropropyl triethoxy silane, chloropropyl trimethoxy silane, chloroethyl triethoxy silane,
chlorobutyl triethoxy silane, chloroisobutylmethyl diethoxy silane, chloroisobutylmethyl
dimethoxy silane, and chloropropyldi methyl etlioxy silane.
16. The process as claimed in claim 15 wherein the silane compound is chloropropyl
triethoxy silane.

17. The process as claimed in claim 1 wherein the sulfide compound is selected from Na2S,
K2S, Cs2S, (NH4)2S, Na2S2,Na2S3, Na2S4, Na2S6, K2S2 K2S3,K2S4, K2S6, and (NH4)2S2.
18. The process as claimed in claim 1 7 wherein the sulfide compound is Na2S.
19. The process as claimed in claim I wherein the sulfide compound is selected from NaHS,
KHS, and NH4HS.
20. The process as claimed in claim 19 wherein the sulfide compound is NaHS.

21. The process as claimed in claim 1 wherein the phase transfer catalyst is a quaternary
ammonium salt.
22. The process as claimed in clairi 21 wherein the phase transfer catalyst is tetrabutyl
ammonium bromide.
23. A process for the production of organosilicon compounds of the formula
(RO)3-mRmSi-Alk-Sn-Alk-SiRm(OR)3-m
where R is independently a monovalent hydrocarbon of 1 to 12 carbon
atoms; Alk is a civalent hydrocarbon of 1 to 18 carbon atoms;
m is an integer of 0 to 2, n is a number from 1 to 8,
comprising:
(A) reacting, a phase transfer catalyst, a sulfide compound having the
formula M2Sn or MHS,
where H is hydrc gen, M is ammonium or an alkali metal, n is the same
as above,
water, a buffer and, optionally sulfur, to form an intermediate reaction
product;
(B) reacting said intermediate reaction product with a silane compound of the
formula;
(RO)3-mRmSi-Alk-X where X is Cl, Br or I, and m is the
same as above
24. The process as claimed in claim 23 wherein the silane compound is dispersed in an
organic solvent selected from toluene, xylene, benzene, heptane, octane, decane, and
chlorobenzene.
25. The process as claimed in claim 24 wherein the organic solvent is toluene.
26. The process as claimed in claim 2 3 wherein the reaction of said intermediate reaction
product with the silane compound is conlucted at a temperature in the range of 40 to 110°C.
27. The process as claimed in claim 2 5 wherein the reaction of said intermediate reaction
product with the organic phase containing the silane compound is conducted at a temperature
in the range of 60°to 95°C.


(C) sulfur
in the presence of a phase transfer catalyst and an aqueous phase containing a buffer
to form a product mixture,
(II) separating the organosilicon compound from the product mixture.
29. The process as claimed in clairr 28 wherein the organosilicon compound is separated
from the product mixture by
(D) adding water or a dilute ac dic solution to the product mixture, and
(E) phase separating the product mixture into an organic phase containing the
organosilicon compound and an aqueous phase.
30. The process as claimed in claim 28 wherein the weight percentage of water or dilute
acidic solution to the silane compound is 10-50 %.
31. The process as claimed in clairr 28 wherein the weight percentage of water or dilute
acidic solution to the silane compound is 20 - 40%.

32. The process as claimed in claim 28 wherein the organic phase containing the
organosilicon compound is dried.
33. The process as claimed in claim 32 wherein the organic phase containing the
organosilicon compound is dried by he ating the organic phase at reduced pressures.
34. The process as claimed in c aim 32 wherein the organic phase containing the
organosilicon compound is dried by contacting the organic phase with a solid desiccant.

35. The process as claimed in claim 34 wherein the solid desiccant is sodium sulfate or
magnesium sulfate.
36. The process as claimed in claim 35 wherein the desiccant is sodium sulfate.
37. The process as claimed in claim 28 further comprising the steps;
(F) cooling the organic phase containing the organosilicon compound to a temperature
in the range of-20°C to 30°C" to precipitate un-reacted sulfur compounds,
(G) separating the organic pnase containing the organosilicon compound from the
precipitated un-reacted sulfur compounds.
38. The process as claimed in claim 37 wherein the organic phase containing the
organosilicon compound is cooled to a temperature in the range of-20°to 10°C.
39. The process as claimed in claim 3 7 wherein the organic phase containing the
organosilicon compound is cooled to a temperature in the range of-15o to -10°C.
40. A process for the production of organosilicon compounds of the formula:
(RO)3-mRmSi-Alk-Sn-Alk-SiRm(OR)3-m
where R is independeitly a monovalent hydrocarbon of 1 to 12 carbon
atoms: Alk is i divalent hydrocarbon of 1 to 18 carbon atoms;
m is an intege of 0 to 2., n is a number from 1 to 8;
comprising reacting:
(A) a sulfide compound havir g the formula M2Sn or MHS,
where H is hydrogen, VI is ammonium or an alkali metal,
n is as defined above, with
(B) a silane compound of the frmula;
(RO)3-mRmSi-Alk-X
where X is Cl, Br or I, and m is the same as above, and
(C) sulfur
in the presence of a phase transfer catalyst and an aqueous phase containing a buffer.

A process for the production cf sulfur containing organosilicon compounds of the
formula:
(RO)3-mRmSi-Alk-Sn-Alk-SiRm(OR)3-m
where R is independendy a monovalent hydrocarbon of 1 to 12 carbon
atoms; Alk is a divalent hydrocarbon of 1 to 18 carbon atoms;
m is an integer of 0 to 2, n is a number from 1 to 8;
based on phase transfer catalysis techniques is disclosed. The process comprises reacting:
(A) a sulfide compound having the formula M2Sn or MHS,
where H is hydrogen, M is ammonium or an alkali metal,
n is as defined above, with
(B) a silane compound of the formula;
(RO)3-mRmSi-Alk-X
where X is Cl, Br or I, and m is the same as above,
and optionally,
(C) sulfur
in the presence of a phase transfer catalyst and an aqueous phase containing a buffer.
The improvement of the present invention is characterized by adding a buffer to the
aqueous phase, which minimizes or prevents gelling of the sulfur containing organosilicon
compounds. The present invention also teaches a process for the production of sulfur
containing organosilicon compounds by controlling the pH of the aqueous phase.

Documents:

1560-KOLNP-2003-FORM-27.pdf

1560-kolnp-2003-granted-abstract.pdf

1560-kolnp-2003-granted-assignment.pdf

1560-kolnp-2003-granted-claims.pdf

1560-kolnp-2003-granted-correspondence.pdf

1560-kolnp-2003-granted-description (complete).pdf

1560-kolnp-2003-granted-examination report.pdf

1560-kolnp-2003-granted-form 1.pdf

1560-kolnp-2003-granted-form 18.pdf

1560-kolnp-2003-granted-form 3.pdf

1560-kolnp-2003-granted-form 5.pdf

1560-kolnp-2003-granted-gpa.pdf

1560-kolnp-2003-granted-reply to examination report.pdf

1560-kolnp-2003-granted-specification.pdf


Patent Number 229484
Indian Patent Application Number 1560/KOLNP/2003
PG Journal Number 08/2009
Publication Date 20-Feb-2009
Grant Date 18-Feb-2009
Date of Filing 01-Dec-2003
Name of Patentee DOW CORNING CORPORATION
Applicant Address 2200 WEST SALZBURG ROAD, MIDLAND, MI
Inventors:
# Inventor's Name Inventor's Address
1 BACKER MICHAEL WOLFGANG 34 GELYN-Y-CLER, BARRY, VALE OF GLAMORGAN CF63 1FN
2 BANK HOWARD MARVIN 8233 CRESTON DRIVE, FREELAND, MI 48623
3 GOHNDRONE JOHN MICHAEL 2304 PARKWOOD DRIVE, MIDLAND, MI 48642
4 MAKI WILLIAM CHARLES 811 STILLMEADOW LANE, MIDLAND, MI 48642
5 SKINNER CHARLES EDMUND 1203 WEST SUGNET, MIDLAND, MI 48640
6 TOMAR ANIL KUMAR 1904 WESTBURY COURT, MIDLAND, MI 48642
7 YUE HONGGJUN 610 SCENIC DRIVE, MIDLAND, MI 48642
PCT International Classification Number C07F 7/08
PCT International Application Number PCT/US2002/15162
PCT International Filing date 2002-05-13
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 09/895,719 2001-06-29 U.S.A.