Title of Invention

METHOD AND APPARATUS FOR PREPARING PARTICLES

Abstract A method for preparing a target substance in particulate form, the method comprising introducing into a particle formation vessel, through separate first and second fluid inlet devices respectively, (a) a solution or suspension of the target substance in a fluid vehicle (the "target solution/suspension") and (b) a compressed fluid anti-solvent for the substance, and allowing the anti-solvent fluid to extract the vehicle from the target solution/suspension so as to form particles of the target substance, wherein the anti-solvent fluid has a sonic, near-sonic or supersonic velocity as it enters the particle formation vessel, and wherein the anti-solvent and the target solution/suspension enter the particle formation vessel at different locations and meet downstream (in the direction of anti-solvent flow) of the second fluid inlet device.
Full Text Field of the invention
This invention relates to methods and apparatus for forming particles of a target
substance.
Background to the invention
It is known to use a compressed fluid, typically a supercritical or near-critical fluid, as
an anti-solvent to precpitate particles of a substance of interest (a "target substance")
from solution or suspension. The basic technique is known as "GAS" (Gas Anti-
Solvent) precipitation [Gallagher et al, "Supercritical Fluid Science and Technology",
ACS Symp. Ser., 406, p334 (1989)]. Versions of it have been disclosed for instance in
EP-0 322 687 and WO-90/03782.
In one particular version known as SEDS™ (Solution Enhanced Dispersion by
Supercritical fluids), a target substance is dissolved or suspended in an appropriate fluid
vehicle, and the resulting "target solution/suspension" then co-introduced into a particle
formation vessel with an anti-solvent fluid (usually supercritical) in which the vehicle is
soluble. The co-introduction is effected in a particular way, such that:
- the target solution/suspension and the anti-solvent both meet and enter the
vessel at substantially the same point; and
- at that point, the mechanical energy of the anti-solvent serves to disperse the
target solution/suspension (ie, to break it up into individual fluid elements) at the same
time as the anti-solvent extracts the vehicle so as to cause particle formation.
Thus, in SEDS™, the compressed fluid serves not only as an anti-solvent but also as a
mechanical dispersing agent. The simultaneity of fluid contact, dispersion and particle

formation provides a high degree of control over the physicochemical properties of the
particulate product.
Versions of SEDS™ are described in WO-95/01221, WO-96/00610, WO-98/36825,
WO-99/44733, WO-99/59710, WO-01/03821, WO-01/I5664 and WO-02/38127. Other
SEDS™ processes are described in WO-99/52507, WO-99/52550, WO-00/30612, WO-
00/30613 and WO-00/67892.
Another version of the GAS technique is described in WO-97/31691, in which a special
form of two-fluid nozzle is used to introduce a "target solution/suspension" and an
energising gas into a particle formation vessel containing a supercritical anti-solvent.
The energising gas can be the same as the anti-solvent fluid. Within the nozzle, a
restriction generates sonic waves in the energising gas/anti-solvent flow and focusses
them back (ie, in a direction opposite to that of the energising gas flow) on the outlet of
the target solution/suspension passage, resulting in mixing of the fluids within the
nozzle before they enter the particle formation vessel It is suggested that where the
energising gas is the same as the anti-solvent (typically supercritical carbon dioxide), its
flow rate could be sufficiently high to obtain a sonic velocity at the nozzle outlet.
However, the authors do not appear ever to have achieved such high velocities in their
experimental examples.
Other modifications have been made to the basic GAS process in order to affect
atomisation of the target solution/suspension at the point of its contact with the
compressed fluid anti-solvent. For example, US-5,770,559 describes a GAS
precipitation process m which a target solution is introduced, using a sonicated spray
nozzle, into a pressure vessel containing a supercritical or near-critical anti-solvent fluid
- see also Randolph et al in Biotechnol Prog., 1993,9,429-435.
It would be generally desirable to provide alternative particle formation techniques
which combined one or more of the advantages of the prior art methods with a broader
applicability (for instance, for a wider range of target substances, vehicles and/or anti-
solvents) and/or a higher degree of control over the product characteristics. In particular

it is generally desirable, especially for pharmaceutical substances, to be able to produce
small (even sub-micron) particles with narrow size distributions.
Statements of the invention
According to a first aspect of the present invention there is provided a method for
preparing a target substance in particulate form, the method comprising introducing into
a particle formation vessel, through separate first and second fluid inlet means
respectively, (a) a solution or suspension of the target substance in a fluid vehicle (the
"target solution/suspension") and (b) a compressed fluid anti-solvent for the substance,
and allowing the anti-solvent fluid to extract the vehicle from the target
solution/suspension so as to form particles of the target substance, wherein the anti-
solvent fluid has a sonic, near-sonic or supersonic velocity as it enters the particle
formation vessel, and wherein the anti-solvent and the target solution/suspension enter
the particle formation vessel at different locations and meet downstream (in the
direction of anti-solvent flow) of the second fluid inlet means.
By "sonic vetocity" and "supersonic velocity" is meant respectively that the velocity of
the anti-solvent fluid as it enters the vessel is the same as or greater than the velocity of
sound in that fluid at that point. By "near-sonic velocity" is meant that the anti-solvent
velocity on entry into the vessel is slightly lower than, but close to, the velocity of
sound in that fluid at that point - for instance its "Mach number" M (the ratio of its
actual speed to the speed of sound) is greater than 0.8, preferably greater than 0.9 or
0.95. Generally speaking, in the method of the invention, the Mach number for the anti-
solvent fluid on entering the particle formation vessel may be between 0.8 and 1.5,
preferably between 0.9 and 1.3.
A near-sonic, sonic or supersonic anti-solvent velocity may be achieved by selecting
appropriate operating conditions, in particular the temperature and pressure of the fluid
as it enters the particle formation vessel, the temperature and pressure within the vessel
(which may be controlled in conventional manner, for instance using an oven and a
back pressure regulator) and the geometry (in particular size) of the inlet through which
the anti-solvent is introduced into the vessel.

References in this specification to a fluid entering a vessel are to the fluid exiting an
inlet means (for example, a nozzle) used to introduce the fluid into the vessel. For these
purposes, therefore, the inlet means is to be considered as upstream of the vessel in the
direction of fluid flow, although parts of it (in particular its outlet) may be located
physically within the vessel.
There needs to be a drop in pressure as the anti-solvent fluid enters the particle
formation vessel. This is typically achieved by imparting a relatively high "back
pressure' to the anti-solvent (by using a high anti-solvent flow rate and forcing it
through a restriction such as a nozzle) and maintaining the vessel at a significantly
lower pressure.
However, this pressure reduction can cause undesirable Joule-Thomson cooling of the
anti-solvent. Accordingly, the temperature of the anti-solvent upstream of the particle
formation vessel needs to be sufficiently high that the fluid remains at an appropriate
temperature (typically above its critical temperature Tc), even after expanding into the
particle formation vessel. The method of the invention thus preferably includes pre-
heating the anti-solvent fluid, upstream of the particle formation vessel, to a temperature
such as to compensate for its Joule-Thomson cooling as it enters the vessel
Thus, the first aspect of the present invention may be seen as a method for preparing a
target substance in particulate form, the method comprising introducing into a particle
formation vessel (a) a solution or suspension of the target substance in a fluid vehicle
(the "target solution/suspension") and (b) a compressed fluid anti-solvent for the
substance, and allowing the anti-solvent fluid to extract the vehicle from the target
solution/suspension so as to form particles of the target substance, wherein (i) the
pressure in the particle formation vessel is P1 which is preferably greater than the
critical pressure Pc of the anti-solvent, (ii) the anti-solvent is introduced through a
restricted inlet so as to have a back pressure of P2, where P2 is greater than P1, (Hi) the
temperature in the particle formation vessel is T1 which is preferably greater than the
critical temperature Tc of the anti-solvent, (iv) the anti-solvent is introduced into the
vessel at a temperature T2, where T2 is greater than T1, (v) T1 and T2 are such that Joule-
Thomson cooling of the anti-solvent as it enters the vessel does not reduce the anti-

solvent temperature to below that required of it at the point of particle formation (and
are preferably such that the anti-solvent temperature does not fall below Tc within the
vessel) and (vi) P1, P2, T1 and T2 are such that the anti-solvent fluid has a sonic, near-
sonic or supersonic velocity as it enters the particle formation vessel.
Again the anti-solvent and the target solution/suspension must be introduced separately
into the particle formation vessel and contact each other downstream of (preferably
immediately downstream of) the point of anti-solvent entry into the vessel.
The anti-solvent expansion as it enters the particle formation vessel is isenthalpic.
Thus, an appropriate temperature for the anti-solvent upstream of the vessel may be
derived from enthalpy charts for the fluid, for instance as illustrated for carbon dioxide
in Fig 1. (For CO2, the critical temperature Tc is 31 °C (304 K) and the critical pressure
Pc is 74 bar.) Fig 1 shows how, when working with a pressure reduction from 300 to 80
bar for the CO2 on entering the particle formation vessel, the upstream temperature
should be at least 360 K (87 °C) to achieve an appropriate temperature of 308 K (35 °C)
or greater when the CO2 enters the vessel.
Thus, a carbon dioxide anti-solvent is preferably introduced with an upstream
temperature of 80 °C (353 K) or higher, more preferably between 80 °C and 170 °C (443
K).
The pressures and temperatures needed to ensure a near-sonic, sonic or supersonic
velocity depend on the nature of the anti-solvent fluid. In the case of a carbon dioxide
anti-solvent, for instance, in order to achieve a sonic or supersonic velocity the
operating conditions must satisfy the formula:

where P1, is the CO2 pressure upstream of entry into the particle formation vessel and pa
is the CO2 pressure immediately on entry into the vessel, and k is the ratio of the
specific heats of CO2 at constant pressure (Cp) and constant volume (Cv).

So, for example the CO2 may be introduced at a temperature of 360 K (87 °C) with an
inlet pressure p1, of 300 bar, and the vessel may be at 310 K (37 °C) and 80 bar (ie, ihe
outlet pressure Po is 80 bar). At 310 K and 80 bar, k for CO2 is 8.78'. At 360 K and 300
bar, k is 2.291. Taking a geometric average for k of 4.48, as the CO2 exits the nozzle,
then substituting these values into the above equation gives
0.274, which confirms that the CO2 flow is supersonic irrespective of the CO2 flow rate
into the vessel, so long as there is an appropriate pressure differential between p, and p0.
A suitable CO2 flow might be for instance between 170 and 200 g/min. A suitable
pressure drop as the CO2 enters the particle formation vessel might be between 170 and
250 bar.
An alternative method for calculating the anti-solvent velocity (again for carbon
dioxide, using the same operating conditions as above but with a vessel temperature of
40 °C, and introducing the CO2 through a nozzle of outlet diameter 0.2 mm) is:
(i) density of CO2 at 310 K and 80 bar1 is 0.33088 g/cm3,
(ii) therefore, volumetric flow of CO2 at 200 g/min (Q) is 200/0.33088 = 604.45
cm3/min.
(iii) Surface area (A) of the nozzle = 3.14x10-4 cm2,
(iv) therefore velocity of CO2 = Q-(Ax60xl00) = 320.7 m/s.
(v) Speed of sound in CO2 at 310 K and 80 bar1 is 196.8 m/s.
(vi) Thus, the CO2 velocity is confirmed as being supersonic under such conditions.
Although we do not wish to be bound by this theory, it is believed that in the method of
the invention, a so-called "Mach disk" is generated in the anti-solvent flow downstream
1 International thermodynamic tables of the fluid state - 3. Carbon dioxide, Angus et al, Pergamon Press,
1976

of the second fluid inlet means. In this region the fluid velocity will change abruptly to
sub-sonic thus generating shock waves in the fluids present (in effect a continuous, low
volume, supersonic boom). These shock waves are thought to aid mixing and
dispersion of the target solution/suspension with the anti-solvent. It is unlikely that the
waves will be ultrasonic as in for example the system described in WO-97/31691.
Moreover they will propagate in the direction of the anti-solvent flow, rather than in a
counter-current sense as in for instance the nozzle described in WO-97/31691 which
reflects a sonic wave back towards a source of energising gas.
The arrangement of the first and second inlet means will preferably be such that the
Mach disk is generated upstream (in the direction of anti-solvent flow) of the point of
entry of the target solution/suspension into the particle formation vessel. It should occur
in line with the longitudinal axis of the second inlet means, ie, in line with the direction
of anti-solvent flow.
The near-sonic, sonic or supersonic anti-solvent velocity is ideally achieved, in the
method of the present invention, simply by the use of appropriate anti-solvent flow
rates, back pressures and/or operating temperatures, and without the aid of mechanical,
electrical and/or magnetic input such as for example from impellers, impinging surfaces
especially within the anti-solvent introducing means, electrical transducers and the like.
Introducing the anti-solvent via a convergent nozzle, ideally as a single fluid stream,
may also help in the achievement of appropriate fluid velocities. Further "energising"
fluid streams, such as those required in the method of WO-97/31691, are not then
needed in order to achieve the desired level of control over the contact between the
target solution/suspension and the anti-solvent fluid.
The use of near-sonic, soak or supersonic anti-solvent velocities can allow achievement
of smaller particle sizes and narrower size distributions in GAS-based particle formation
processes. In particular it can allow the formation of small micro- or even nano-
particles, for instance of volume mean diameter less than 5 μm, preferably less than 2
μm, more preferably less than 1 μm. Such particulate products preferably have narrow

size distributions, such as with a standard deviation of 2.5 or less, more preferably 2.0
or less, most preferably 1.9 or even 1.8 or less.
The use of near-sonic, sonic or supersonic anti-solvent velocities also appears to lead to
more efficient vehicle extraction, thus potentially yielding particles with lower residual
solvent levels, less agglomeration and generally improved handling properties.
The anti-solvent fluid must be in a compressed state, by which is meant that it is above
its vapour pressure, preferably above atmospheric pressure, more preferably from 70 to
200 bar or from 80 to 150 bar. More preferably "compressed" means above the critical
pressure Pc for the fluid or fluid mixture concerned. In practice, the pressure of the anti-
solvent fluid is likely to be in the range (1.01 - 9.0)PC, preferably (1.01 - 7.0)PC.
Thus, the anti-solvent is preferably a supercritical or near-critical fluid, although it may
alternatively be a compressed liquid such as for instance liquid CO2.
As used herein, the term "supercritical fluid" means a fluid at or above its critical
pressure (Pc) and critical temperature (Tc) simultaneously. In practice, the pressure of
the fluid is likely to be in the range (1.01 - 9.0)PC, preferably (1.01 - 7.0)PC, and its
temperature in the range (1.01 - 4.0)TC (measured in Kelvin). However, some fluids
(eg, helium and neon) have particularly low critical pressures and temperatures, and
may need to be used under operating conditions well in excess of (such as up to 200
times) those critical values.
"Near-critical fluid" is here used to refer to a fluid which is either (a) above its Tc but
slightly below its Pc, (b) above its Pc but slightly below its Tc or (c) slightly below both
its Tc and its Pc. The term "near-critical fluid" thus encompasses both high pressure
liquids, which are fluids at or above their critical pressure but below (although
preferably close to) their critical temperature, and dense vapours, which are fluids at or
above their critical temperature but below (although preferably close to) their- critical
pressure.
By way of example, a high pressure liquid might have a pressure between about 1.01
and 9 times its Pc, and a temperature between about 0.5 and 0.99 times its Tc. A dense

vapour might, correspondingly, have a pressure between about 0.5 and 0.99 times its Pc,
and a temperature between about 1.01 and 4 times its Tc.
The terms "supercritical fluid" and "near-critical fluid" each encompass a mixture of
fluid types, so long as the mixture is in the supercritical or near-critical state
respectively.
In the method of the present invention, it may be preferred that the operating
temperature (ie, the temperature in the particle formation vessel) be close to the critical
temperature Tc of the mixture of anti-solvent and target solution/suspension formed at
the point of fluid contact. For example, the temperature might be between 0.9 and 1.1
times Tc (in Kelvin), preferably between 0.95 and 1.05 times Tc, more preferably
between 0.97 and 1.03 or between 0.98 and 1.02 times Tc, or perhaps between 1 and
1.05 or 1 and 1.03 or 1 and 1.02 times Tc. This is because at Tc the velocity of sound in
a fluid is theoretically zero; near-sonic, sonic and supersonic velocities can thus more
readily be achieved, using lower anti-solvent flow rates, as Tc is approached.
The anti-solvent should be a compressed (preferably supercritical or near-critical, more
preferably supercritical) fluid at its point of entry into the particle formation vessel and
preferably also within the vessel and throughout the particle formation process. Thus,
for a carbon dioxide anti-solvent the temperature in the particle formation vessel is
ideally greater than 31 °C, for example between 31 and 100 °C, preferably between 31
and 70°C, and the pressure greater than 74 bar, for example between 75 and 350 bar.
Carbon dioxide is a highly suitable anti-solvent, but others include nitrogen, nitrous
oxide, sulphur hexafluoride, xenon, ethylene, chlorotrifluoromethane, ethane,
trifluoromethane and noble gases such as helium or neon.
The anti-solvent must be miscible or substantially miscible with the fluid vehicle at the
point of their contact, so that the anti-solvent can extract the vehicle from the target
solution/suspension. By "miscible" is meant that the two fluids are miscible in all
proportions, and "substantially miscible" encompasses the situation where the fluids can
mix sufficiently well under the operating conditions used, as to achieve the same or a

similar effect, ie, dissolution of the fluids in one another and precipitation of the target
substance. However the anti-solvent must not, at the point of particle formation, extract
or dissolve the target substance. In other words, it must be chosen so that the target
substance is for all practical purposes (in particular, under the chosen operating
conditions and taking into account any fluid modifiers present) insoluble or
substantially insoluble in it. Preferably the target substance is less than 10-3 mole %,
more preferably less than 10-5 mole %, soluble in the anti-solvent fluid.
The anti-solvent fluid may optionally contain one or more modifiers, for example water,
methanol, ethanol, isopropanol or acetone. A modifier (or co-solvent) may be described
as a chemical which, when added to a fluid such as a supercritical or near-critical fluid,
changes the intrinsic properties of that fluid in or around its critical point, in particular
its ability to dissolve other materials. When used, a modifier preferably constitutes not
more than 40 mole %, more preferably not more than 20 mole %, and most preferably
between 1 and 10 mole %, of the anti-solvent fluid.
The vehicle is a fluid which is able to carry the target substance in solution or
suspension. It may be composed of one or more component fluids, eg, it may be a
mixture of two or more solvents. It must be soluble (or substantially soluble) in the
chosen anti-solvent fluid at their point of contact. It may contain, in solution or
suspension, other materials apart from the target substance.
The target solution/suspension may in particular comprise two or more fluids which are
mixed in situ at or immediately before their contact with the anti-solvent. Such systems
are described, eg, in WO-96/00610 and WO-01/03821. The two or more fluids may
carry two or more target substances, to be combined in some way (for instance, co-
precipitated as a matrix, or one precipitated as a coating around the other, or precipitated
as the product of an in situ reaction between the substances) at the point of particle
formation. Target substanee(s) may also be carried in the anti-solvent fluid as well as in
the target solution(s)/suspension(s).
The target substance may be any substance which needs to be produced in particulate
form. Examples include pharmaceuticals; pharmaceutical excipients such as carriers;

dyestuffs; cosmetics; foodstuffs; coatings; agrochemicals; products of use in the
ceramics, explosives or photographic industries; etc... It may be organic or inorganic,
monomeric or polymeric. It is preferably soluble or substantially soluble in the fluid
vehicle, preferably having a solubility in it of 10-4 mole % or greater under the
conditions under which the target solution is prepared (ie, upstream of the point of
particle formation).
In a preferred embodiment of the invention, the target substance is for use in or as a
pharmaceutical or pharmaceutical excipient.
The target substance may be in a single or multi-component form (eg, it could comprise
an intimate mixture of two materials, or one material in a matrix of another, or one
material coated onto a substrate of another, or other similar mixtures). The particulate
product, formed from the target substance using the method of the invention, may also
be in such a multi-component form - examples include two pharmaceuticals intended
for co-administration, or a pharmaceutical together with a polymer carrier matrix. Such
products may be made (as described above) from solutions/suspensions containing only
single component starting materials, provided the solutions/suspensions are contacted
with the anti-solvent fluid in the correct manner. The particulate product may comprise
a substance formed from an in situ reaction (ie, immediately prior to, or on, contact with
the anti-solvent) between two or more reactant substances each carried by an
appropriate vehicle.
In the method of the invention, the anti-solvent and the target solution/suspension are
introduced separately into the particle formation vessel (which is preferably the vessel
in which the formed particles are collected) and contact each other after (preferably
immediately after) their point of entry into the vessel In this way, particle formation
can be made to occur at a point where there is a high degree of control over conditions
such as the temperatures, pressures and flow rates of the fluids.
The fluids are ideally introduced in such a way that the mechanical (kinetic) energy of
the anti-solvent fluid can act to disperse the target solution/suspension at the same time
as it extracts the vehicle; this again allows a high degree of control over the

physicochemical characteristics of the particulate product, in particular the size and size
distribution of the particles and their solid state properties. "Disperse" in this context
refers generally to the transfer of kinetic energy from one fluid to another, usually
implying the formation of droplets, or of other analogous fluid elements, of the fluid to
which the kinetic energy is transferred. Thus, the fluid inlet means used to introduce the
fluids should allow the mechanical energy (typically the shearing action) of the anti-
solvent flow to facilitate intimate mixing of the fluids and to disperse them, at the point
where the fluids meet.
Introducing the two fluids separately in this way can help prevent apparatus blockages
at the point of anti-solvent entry, due for example to the highly efficient extraction of
the vehicle into the anti-solvent under the operating conditions used.
Thus, the present invention may be seen as a modification of the SEDS™ process, in
which the target solution/suspension and the anti-solvent fluid contact one another
externally of their respective (preferably separate) fluid inlets into the particle formation
vessel. A high degree of control is retained over the mechanism for fluid contact, as in
the basic SEDS™ process, and this control may be achieved for example at least partly
by introducing the anti-solvent fluid with a sonic, near-sonic or supersonic velocity.
Other ways in which such control may be achieved or improved upon include providing
controlled agitation within the particle formation vessel, in particular in the region of
fluid contact immediately downstream of the respective target solution/suspension and
anti-solvent inlets. For example, the target solution/suspension may be dispersed onto a
sonicating surface at or immediately prior to its contact with the anti-solvent fluid.
Agitation may alternatively be achieved for instance by stirring, such as with a turbine,
propeller, paddle, impeller or the like.
That said, the present invention may if necessary be practised in the absence of such
additional agitation means within the particle formation vessel.
The target solution/suspension may be introduced into the vessel through any suitable
fluid inlet means, including one which effects, or assists in effecting, controlled
atomisation of the solution/suspension.

Preferably the two fluids meet immediately downstream of the point of anti-solvent
entry. "Immediately" in this context implies a sufficiently small time interval (between
the anti-solvent entering the particle formation vessel and its contact with the target
solution/suspension) as preferably still to allow transfer of mechanical energy from the
anti-solvent to the solution/suspension so as to achieve dispersion. Nevertheless, there
is still preferably a short interval of time between anti-solvent entry and fluid contact so
as to eliminate, or substantially eliminate or at least reduce, the risk of apparatus
blockage due to particle formation at the point of anti-solvent entry. The timing of the
fluid contact will depend on the natures of the fluids, the target substance and the
desired end product, as well as on the size and geometry of the particle formation vessel
and the apparatus used to introduce the fluids and on the fluid flow rates. The contact
may occur within 0.5 to 10 seconds, more preferably within 1 to 7 seconds, most
preferably within 1.2 to 6 seconds, such as within 1.4 to 5.5 seconds, of the anti-solvent
entering the particle formation vessel.
The target solution/suspension is preferably introduced directly into the anti-solvent
flow. It preferably meets with the anti-solvent flow at the point where the target
solution/suspension enters the vessel.
Preferably the outlet of the first fluid inlet means is located vertically below that of the
second fluid inlet means, and the anti-solvent fluid flows into the particle formation
vessel in a vertically downwards direction.
At the point where the target solution/suspension and the anti-solvent meet, the angle
between their axes of flow may be from 0 ° (ie, the two fluids are flowing in parallel
directions) to 180 ° (ie, oppositely-directed flows). However, they preferably meet at a
point where they are flowing in approximately perpendicular directions, ie, the angle
between their axes of flow is from 70 to 110 °, more preferably from 80 to 100 °, such as
90°.
Suitable fluid inlet means, which may be used to achieve the form of fluid contact
required by the first aspect of the invention, is described below in connection with the
second aspect.

Use of such a fluid inlet system can allow SEDS™ and other GAS-based particle
formation techniques to be practised in cases where the vehicle for the target
solution/suspension is a relatively high boiling fluid (eg, boiling point greater than about
150 °C, or even greater than 180 °C) such as dimethyl formamide (DMF), dimethyl
sulphoxide (DMSO), dimethyl acetamide (DMA), diethyl acetamide (DEA) or N-
methyl pyrollidinone (NMP), or where the target substance is temperature sensitive.
Since the anti-solvent and the target solution/suspension enter the vessel separately, the
latter can be maintained at a desired lower temperature despite the use of a relatively
high temperature for the incoming anti-solvent. Moreover, the use of a sonic, near-
sonic or supersonic anti-solvent velocity can be sufficient to disperse the target
solution/suspension at relatively low operating temperatures (ie, vessel temperatures) -
again this assists in the processing of temperature sensitive target substances and
vehicles.
When carrying out the present invention, the particle formation vessel temperature and
pressure are ideally controlled so as to allow particle formation to occur at or
substantially at the point where the target solution/suspension meets the anti-solvent
fluid. The conditions in the vessel must generally be such that the anti-solvent fluid,
and the solution which is formed when it extracts the vehicle, both remain in the
compressed (preferably supercritical or near-critical, more preferably supercritical) form
whilst in the vessel For the supercritical, near-critical or compressed solution, this
means that at feast one of its constituent fluids (usually the anti-solvent fluid, which in
general will be the major constituent of the mixture) should be in a compressed state at
the time of particle formation. There should at that time be a single-phase mixture of
the vehicle and the anti-solvent fluid, otherwise the particulate product might be
distributed between two or more fluid phases, in some of which it might be able to
redissolve. This is why the anti-solvent fluid needs to be miscible or substantially
miscible with the vehicle.
The terms "supercritical solation', "near-critical solution and "compressed solution"
mean respectively a supercritical, near-critical or compressed fluid together with a fluid
vehicle which it has extracted and dissolved. The solution should itself still be in the

supercritical, near-critical or compressed state, as the case may be, and exist as a single
phase, at least within the particle formation vessel.
Selection of appropriate operating conditions will be influenced by the natures of the
fluids involved (in particular, their Pc and Tc values and their solubility and miscibility
characteristics) and also by the characteristics desired of the particulate end product, for
instance yield, particle size and size distribution, purity, morphology, or crystalline,
polymorphic or isomeric form. Variables include the flow rates of the anti-solvent fluid
and the target solution/suspension, the concentration of the target substance in the
vehicle, the temperature and pressure inside the particle formation vessel, the anti-
solvent temperature upstream of the vessel and the geometry of the fluid inlets into the
vessel, in particular the size of the anti-solvent inlet. The method of the invention
preferably involves controlling one or more of these variables so as to influence the
physicochemical characteristics of the particles formed.
The flow rate of the anti-solvent fluid relative to that ofthe target solution/suspension,
and its pressure and temperature, should be sufficient to allow it to accommodate the
vehicle, so that it can extract the vehicle and hence cause particle formation. The anti-
solvent flow rate will generally be higher than that of the target solution/suspension -
typically, the ratio of the target solution/suspension flow rate to the anti-solvent flow
rate (both measured at or immediately prior to the two fluids coming into contact with
one another) will be 0.001 or greater, preferably from 0.01 to 0.2, more preferably from
about 0.03 to 0.1.
The anti-solvent flow rate will also generally be chosen to ensure an excess of the anti-
solvent over the vehicle when the fluids come into contact, to minimise the risk of the
vehicle re-dissolving and/or agglomerating the particles formed. At the point of
extraction of the vehicle it may constitute from 1 to 80 mole %, preferably 50 mole % or
less or 30 mote % or less, more preferably from 1 to 20 mole % and most preferably
from 1 to 5 mole %, of the compressed fluid mixture formed.
Both the anti-solvent and the target solution/suspension are ideally introduced into the
particle formation vessel with a smooth, continuous and preferably pulse-less or

substantially pulse-less flow. Conventional apparatus may be used to ensure such fluid
flows.
The method of the invention preferably additionally involves collecting the particles
following their formation, more preferably in the particle formation vessel itself.
According to a second aspect of the present invention, there is provided apparatus for
use in preparing a target substance in particulate form, and in particular for use in a
method according to the first aspect of the invention, the apparatus comprising:
(i) a particle formation vessel;
(ii) first fluid inlet means for introducing into the vessel a solution or suspension of
the target substance in a fluid vehicle (the "target solution/suspension"); and
(iii) second fluid inlet means, separate from the first, for introducing a compressed
fluid anti-solvent into the particle formation vessel;
wherein the first and second fluid inlet means are so arranged that, in use, a target
solution/suspension introduced through the first and an anti-solvent introduced through
the second enter the particle formation vessel at different locations and meet
immediately downstream (in the direction of anti-solvent flow) of the second fluid inlet
means.
The first fluid inlet means suitably comprises a fluid inlet tube, for instance of stainless
steel, which might typically have an internal diameter of from 0.1 to 0.2 mm, more
preferably from 0.1 to 0.15 mm, and may have a tapered outlet section.
The second fluid inlet means preferably provides a restriction at the point of fluid entry
into the particle formation vessel: for instance, the second fluid inlet means may
comprise a nozzle. Again it may suitably be made from stainless steel. It preferably has
at least one passage of internal diameter from for instance 1 to 2 mm, more preferably
from 1.3 to 1.9 mm, such as 1.6 mm. Again, it may have a tapered outlet section (ie. be
a "convergent"-type nozzle), with an angle of taper (with respect to the longitudinal axis

of the nozzle) typically in the range 10 ° to 60 °, preferably from 10 ° to 50 °, more
preferably from 20 ° to 40 °, and most preferably about 30 °.
The opening at the outlet end (tip) of the nozzle will preferably have a diameter in the
range of 0.005 to 5 mm, more preferably 0.05 to 2 mm, most preferably from 0.1 to 0.5
mm, for instance about 0.1,0.2,0.3 or 0.35 mm.
The dimensions of the fluid inlet will naturally depend on the scale on which the
process is to be practised; for commercial scale manufacture, for example, the above
nozzle dimensions may be up to ten times larger.
A nozzle of the above type may comprise more than one fluid passage; for instance it
may comprise two or more coaxial passages such as in the nozzles described in WO-
95/01221, WO-96700610 and WO-98/36825, particularly if additional fluids are to be
introduced into the system. One or more of the passages may be used to introduce two
or more fluids at the same time, and the mlets to such passages may be modified
accordingly.
The outlet of the first fluid inlet means (into the particle formation vessel) is preferably
immediately downstream, in the direction of anti-solvent flow in use, of that of the
second fluid inlet means. A suitable separation for the two outlets is a short distance
such as from 0 to 50, preferably from 10 to 40, for instance about 20 times the diameter
of the outlet of the second fluid inlet means. Suitable distances might lie from 0 to 10
mm or from 0.1 to 10 mm, preferably from 2 to 8 mm, for instance about 4 mm. Again,
they may depend on the scale of the process which the inlet means are to be used for.
The outlet of the first fluid inlet means preferably has a smaller cross sectional area than
that of the second fluid inlet means, more preferably less than 80 % as large and most
preferably less than 70 % or 65 % as large. Preferably this outlet is positioned such
that, in use, it is within the flow of anti-solvent fluid exiting the second fluid inlet
means. Most preferred is an arrangement in which the centre of the outlet of the first
fluid inlet means corresponds to the centre of the outlet of the second fluid inlet means,

ie, the centres of the two outlets are both positioned on the central longitudinal axis of
the second fluid inlet means.
The first and second fluid inlet means are preferably arranged so that at the point where
the target solution/suspension and the anti-solvent meet, the angle between their axes of
flow is from 70 ° to 110 °, more preferably from 80 to 100 °, most preferably about 90 °.
The first and second fluid inlet means may for convenience be provided as part of a
single fluid inlet assembly which may be placed in fluid communication with the
particle formation vessel and with sources of the anti-solvent fluid and the target
solution/suspension.
Thus, according to a third aspect, the present invention provides a fluid inlet assembly
for use as part of apparatus according to the second aspect of the invention, and/or in a
method according to the first aspect.
In apparatus according to the second aspect of the invention, the particle formation
vessel preferably contains particle collection means, such as a filter, by which particles
of the target substance may be collected in the vessel in which they form, downstream
of the point of contact between the target solution/suspension and the anti-solvent fluid.
The apparatus may additionally comprise a source of a compressed (preferably
supercritical or near-critical) fluid and/or a source of a target solution or suspension.
The former may itself comprise means for altering the temperature and/or pressure of a
fluid so as to bring it into a compressed (preferably supercritical or near-critical) state.
The apparatus conveniently includes means for controlling the pressure in the particle
formation vessel, for example a back pressure regulator downstream of the vessel,
and/or means (such as an oven) for controlling the temperature in the vessel. The vessel
is coaveniently a pressure vessel and should be capable of withstanding the pressures
necessary to maintain compressed (preferably supercritical or near-critical) conditions
during the particle formation process, as described above in connection with the method
of the invention.

Because embodiments of the present invention are modified versions of the inventions
disclosed in WO-95/01221, WO-96/00610, WO-98/36825, WO-99/44733, WO-
99/59710, WO-01/03821, WO-01/15664 and WO-02/38127, technical features
described in those documents, for instance regarding the selection of appropriate
reagents and operating conditions, can apply also to the present invention. The eight
earlier documents are therefore intended to be read together with the present
application.
In this specification the term "substantially", when applied to a condition, is meant to
encompass the exact condition (eg, exact simultaneity) as well as conditions which are
(for practical purposes, taking into account the degree of precision with which such
conditions can be measured and achieved) close to that exact condition, and/or which
are similar enough to that exact condition as to achieve, in context, the same or a very
similar effect
References to solubilities and miscibilities, unless otherwise stated, are to the relevant
fluid characteristics under the operating conditions used, ie, under the chosen conditions
of temperature and pressure and taking into account any modifiers present in the fluids.
The present invention will now be illustrated with reference to the following non-
limiting examples and the accompanying figures, of which:
Fig 1 is a plot of the enthalpy variation of CO2 with temperature and pressure,
illustrating the change in CO2 temperature during its isenthalpic expansion;
Fig 2 illustrates schematically apparatus suitable for use in carrying out a method
according to the present invention;
Figs 3 to 5 are schematic longitudinal cross sections and an under plan view
respectively of parts of a fluid inlet assembly useable with the Fig 2 apparatus;
Figs 6 to 9 are SEM (scanning electron microscope) photographs of the products of
Examples Al, A2, A5 and A6 (below) respectively;

Fig 10 to 12 show particle size distributions for the products of Examples Bl to B3
respectively;
Figs 13 and 14 are SEM photographs of the products of Examples Dl and D2
respectively;
Figs 15 and 16 show particle size distributions for the products of Examples Dl and D2
respectively; and
Figs 17 and 18 are SEM photographs of the products of Examples E2 and E3
respectively.
Detailed description
Fig 2 shows apparatus suitable for carrying out methods in accordance with the present
invention. Item 1 is a particle formation vessel, within which the temperature and
pressure can be controlled by means of the heating jacket 2 and back pressure regulator
3. The vessel 1 contains a particle collection device (not shown) such as a filter, filter
basket or filter bag. A fluid inlet assembly 4 allows introduction of a compressed
(typically supercritical or near-critical) fluid anti-sorvent from source 5 and one or more
target solutions/suspensions from sources such as 6 and 7. The items labelled 8 are
pumps, and 9 is a cooler. A recycling system 11 allows solvent recovery.
The fluid inlet assembly 4 may for example take the form shown in Figs 3 to 5. Fig 3
shows the assembly schematically, in use with the particle formation vessel 1 of the Fig
2 apparatus. Nozzle 21 is for introduction of the anti-solvent fluid. It has only a single
passage of circular cross section, with a circular outlet 22. Alternatively, a multi-
component nozzle may be used, with anti-solvent introduced through one or more of its
passages and the remaining passages either closed off or else used to introduce
additional reagents. (For example, a multi-passage nozzle of the type described in WO-
95/01221 or WO-96/00610 may be used. Such nozzles have two or more concentric
(coaxial) passages, the outlets of which are typically separated by a short distance to
allow a small degree of internal mixing to take place between fluids introduced through

the respective passages before they exit the nozzle. The anti-solvent could for instance
be introduced through the inner passage of such a nozzle, traversing a small "mixing"
zone as it exits that inner passage and then passing through the main nozzle outlet into
the particle formation vessel.)
Inlet tube 23 is for introduction of the target solution/suspension, and is so shaped and
located that the direction of flow of the solution/suspension at its outlet 24 (see Fig 5)
will be perpendicular to that of the anti-solvent exiting nozzle 21. Again the tube is of
circular cross section.
Fig 4 shows how tube 23 is mounted, by means of the supporting and locking pieces 25,
on a collar 26 which is itself mounted around the lower portion of the nozzle 21. The
arrangement is such as to allow adjustment of the distance "d" between the outlets of
nozzle 21 and tube 23. It can be seen that the outlet of tube 23 is positioned on the
central longitudinal axis of the nozzle 21.
Both the nozzle 21 and the tube 23 are preferably made from stainless steel.
The assembly of Figs 3 to 5 may be less likely to suffer blockages (at the nozzle and
tube outlets) than a multi-component SEDS™ nozzle of the type described in WO-
95/01221, particularly when the operating conditions are such as to allow a very rapid
and efficient removal of the solvent vehicle, from the target solution/suspension, by the
anti-solvent.
Examples
Apparatus as shown in Fig 2, incorporating a fluid inlet assembly as shown in Figs 3 to
5, was used to carry out particle formation methods in accordance with the invention.
The nozzle 21 comprised a fluid inlet tube of internal diameter 1.6 mm and an outlet of
diameter 6.2 mm. The internal bore at the end of the inlet tube 23 was 0.125 mm. The
vertical separation "d" between the nozzle and tube outlets was varied between 0 and 8
mm, "0" representing the situation where the solution tube 23 contacted the lower end
of the nozzle 21.

Supercritical carbon dioxide was used as the anti-solvent. It was pumped at a flow rate
(of liquid CO2, prior to passing through a heater) of 200 g/min. Its temperature on entry
into the nozzle 21 was 356 K (83 °C).
The pressure in the particle formation vessel 1 (capacity 2 litres) was maintained at 80
bar and 309-313 K (36-40 °C). The CO2 back pressure was between 250 and 300 bar.
These conditions created a sonic or supersonic CO2 velocity at the nozzle outlet 22.
Examples A
Various target compounds were dissolved in appropriate solvents and introduced into
the apparatus via tube 23. The distance "d" between the outlets of the anti-solvent
nozzle and the solution inlet tube was kept constant at 4 mm. Particle formation was
allowed to occur by the action of the CO2 anti-solvent, and the products collected in the
vessel 1. The products were assessed by scanning electron microscopy (SEM) and in
most cases their particle sizes analysed using an Aerosizer™ and/or Sympatec™
system.
The results of these experiments are shown in Table 1 below.



SEM photographs of the products of Experiments Al, A2, A3 and A6 are shown in Figs
6 to 9 respectively.
Examples B
In these experiments, the distance "d" between the outlets of the anti-solvent nozzle 21
and the solution inlet tube 23 was varied between 0 and 8 mm. In practice, the "0"
separation represented the thickness of the inlet tube wall - in other words, as close to
zero as was possible without cutting into the nozzle wall. The target solution was 3 %
w/v compound I in methanol; its flow rate into the particle formation vessel 1 was 4
ml/min.
The results are shown in Table 2 below.


The particle size distributions (by Aerosizer™) for the products of Examples Bl, B2
and B3 are shown in Figs 10 to 12 respectively.
Examples C
These experiments investigated the effect of the target solution flow rate on the product
particle size. Again various target compounds were tested, the operating conditions
being as for Examples A.
The results are given in Table 3 below.




Examples D
These experiments compared two types of fluid inlet assembly. In Example Dl, a two-
fluid coaxial nozzle of the type described in WO-95/01221 was used to co-introduce
supercritical CO2 and Compound VI in solution in THF (tetrahydrofuran). The internal
diameter of the inner nozzle passage, through which the CO2 was introduced, was 1.6
mm; that of the outer passage, through which the target solution was introduced, 2.5
mm. The nozzle outlet diameter was 0.2 mm.
In Example D2, an assembly of the type illustrated in Figs 3 to 5, with a nozzle outlet
separation "d" of 4 mm, was used to introduce the same reagents. The CO2 was
introduced through the inner passage of the nozzle used in Example Dl; the outer
nozzle passage was not used.
All other operating conditions were the same for both experiments. Within the particle
formation vessel the temperature was 309 K (36 °C) and the pressure was 80 bar. The
target solution concentration was 5 % w/v and its flow rate 1 ml/min. The CO2 flow
rate was 200 g/min and its inlet temperature 356 K (83 °C).
The results are given in Table 4 below.


SEMs for the products of Examples Dl and D2 are shown in Figs 13 and 14
respectively. Their Aerosizer™ particle size distributions are shown in Figs 15 and 16
respectively, D2 showing a significantly smaller particle size and a better distribution
thanDl.
It was also found that the fluid inlet assembly of Figs 3 to 5 (Example D2) gave a less
agglomerated product.
Examples E
Two further target compounds, dihydroergotamine mesylate (Compound VII) and
ipratropium bromide (Compound VIII) were prepared using a vessel temperature of 309
K (36 °C) and pressure of 80 bar, a CO2 flow rate of 200 g/min and a nozzle separation
"d" of 4 mm. The CO2 temperature upstream of the vessel was 356 K (83 °C). Particle
sizes were assessed using the Aerosizer™. The results are shown in Table 5 below.


SEM photographs of the products of Experiments E2 and E3 are shown in Figs 17 and
18 respectively.
Examples F
Two drugs suitable for delivery by inhalation therapy were produced using the method
of the invention. In all cases the products were fine, free-flowing powders having
excellent dispersibility in fluids such as in particular the propellant fluids used to
aerosolise such active substances in so-called "metered dose inhalers". The drugs
exhibited improved flocculation performance in such propellants (in particular in HFA

134a and HFA 227ea), as compared to the performance of micronised versions of the
same drugs having comparable particle sizes.
For these experiments, the CO2 anti-solvent was pumped at different flow rates, as
shown in Table 6 below. Its temperature on entry into the nozzle 21 of the Fig 2
apparatus was 363 K (90 °C). The pressure in the particle formation vessel 1 (capacity
2000 ml) was maintained at 80 bar and 309 K (36 °C). The vertical separation "d"
between the nozzle and solution tube outlets was 4 mm.
The reagents, solvents and other relevant operating conditions are summarised in Table
6, together with the particle sizes and size distributions of the products.

The particle sizes quoted in Table 6 are, where indicated (A), mass median aerodynamic
diameters obtained using an Aerosizer™ time-of-flight instrument and, where indicated

(S), geometric projection equivalent mass median diameters obtained using the Helos™
system available from Sympatec GmbH, Germany.
The particle size spread is defined as (D90 - D10) / D5o and indicates how narrow the size
distribution may be for products made according to the present invention.
The flocculation behaviour of the products of Examples F, in the propellants HFA 134a
and HFA 227ea, are documented in our co-pending UK patent application no.
0208742.7.

We claim:
1. A method for preparing a target substance in particulate form, the
method comprising introducing into a particle formation vessel,
through separate first and second fluid inlet devices respectively, (a) a
solution or suspension of the target substance in a fluid vehicle (the
"target solution/suspension") and (b) a compressed fluid anti-solvent
for the substance, and allowing the anti-solvent fluid to extract the
vehicle from the target solution/suspension so as to form particles of
the target substance, wherein the anti-solvent fluid has a sonic, near-
sonic or supersonic velocity as it enters the particle formation vessel,
and wherein the anti-solvent and the target solution/suspension enter
the particle formation vessel at different locations and meet
downstream (in the direction of anti-solvent flow) of the second fluid
inlet device.
2. A method as claimed in claim 1, wherein the anti-solvent is a
supercritical or near-critical fluid.
3. A method as claimed in claim 1 or claim 2, wherein (i) the pressure in
the particle formation vessel is P1 (ii) the anti-solvent is introduced
through a restricted inlet so as to have a back pressure of P2 where P2
is greater than P1 (iii) the temperature in the particle formation vessel

is T1, (iv) the anti-solvent is introduced into the vessel at a
temperature T2 where T2 is greater than T1, (v) T1 and T2 are such that
Joule-Thomson cooling of the anti-solvent as it enters the vessel does
reduce the anti-solvent temperature to below that required of it at the
point of particle formation and (vi) P1, P2 T1 and T2 are such that the
anti-solvent fluid has a sonic, near-sonic or supersonic velocity as it
enters the particle formation vessel.
4. A method as claimed in claim 3, wherein (i) P1 is greater than the
critical pressure Pc of the anti-solvent, (ii) T1 is greater than the critical
temperature Tc of the anti-solvent and (iii) T1 and T2 are such that the
anti-solvent temperature does not fall below Tc within the particle
formation vessel.
5. A method as claimed in any one of the preceding claims, wherein on
entering the particle formation vessel, the anti-solvent fluid has a Mach
number M (the ratio of its actual speed to the speed of sound) of from
0.8 to 1.5.
6. A method as claimed in any one of the preceding claims, wherein the
pressure drop as the anti-solvent fluid enters the particle formation
vessel is from 170 to 250 bar.

7. A method as claimed in any one of the preceding claims, wherein the
near-sonic, sonic or supersonic anti-solvent velocity is achieved by
introducing the anti-solvent fluid into the particle formation vessel as a
single stream through a convergent nozzle, without the aid of further
mechanical, electrical and/or magnetic input.
8. A method as claimed in any one of the preceding claims, wherein a
Mach disk is generated in the anti-solvent fluid as it enters the particle
formation vessel, the shock waves from which propagate in the
direction of the anti-solvent flow.
9. A method as claimed in any one of the preceding claims, wherein the
anti-solvent fluid is a supercritical fluid.
10. A method as claimed in claim 9, wherein the anti-solvent fluid is
supercritical carbon dioxide.
11. A method as claimed in claim 10, wherein the temperature of the
carbon dioxide upstream of the particle formation vessel is at least
80°C.
12. A method as claimed in any one of the preceding claims, wherein the
target solution/suspension comprises two or more fluids which are

mixed in situ at or immediately before their contact with the anti-
solvent fluid.
13. A method as claimed in claim 12, wherein the two or more fluids carry
two or more target substances, to be combined at the point of particle
formation.
14. A method as claimed in any one of the preceding claims, wherein the
fluids are introduced in such a way that the mechanical (kinetic)
energy of the anti-solvent fluid can act to disperse the target
solution/suspension at the same time as it extracts the vehicle.
15. A method as claimed in any one of the preceding claims, wherein the
anti-solvent fluid and the target solution/suspension contact each
other immediately downstream of the point of anti-solvent entry into
the particle formation vessel.
16. A method as claimed in claim 15, wherein the contact between the
anti-solvent fluid and the target solution/suspension occurs within 0.5
to 10 seconds of the anti-solvent fluid entering the particle formation
vessel.
17. A method as claimed in any one of the preceding claims, wherein
additional control over the mechanism of contact between the target

solution/suspension and the anti-solvent fluid is achieved by providing
controlled agitation within the particle formation vessel, in the region
of fluid contact immediately downstream of the first and second fluid
inlets.
18. A method as claimed in any one of the preceding claims, wherein the
target solution/suspension is introduced directly into the anti-solvent
flow and meets with the anti-solvent flow at the point where the target
solution/suspension enters the particle formation vessel.
19. A method as claimed in any one of the preceding claims, wherein the
outlet of the first fluid inlet device is located vertically below that of the
second fluid inlet device, and the anti-solvent flows into the particle
formation vessel in a vertically downwards direction.
20. A method as claimed in any one of the preceding claims wherein at the
point where the target solution/suspension and the anti-solvent fluid
meet, the angle between their axes of flow is from 70 to 110°.
21. A method as claimed in any one of the preceding claims, wherein the
vehicle for the target solution/suspension is a fluid with a boiling point
greater than about 150°C.

22. A method as claimed in any one of the preceding claims, wherein the
target substance is temperature sensitive.
23. A method as claimed in any one of the preceding claims, wherein the
target substance is for use in or as a pharmaceutical or pharmaceutical
excipient.
24. A method as claimed in any one of the preceding claims, wherein the
particulate product has a volume mean diameter of less than 5 urn.
25. A method as claimed in claim 24, wherein the particulate product has a
volume mean diameter of less than 1 urn.
26. A method as claimed in any one of the preceding claims, wherein the
particulate product has a size distribution with a standard deviation of
2.5 or less.
27. A method for preparing a target substance in particulate form, the
method being substantially as herein described with reference to the
accompanying illustrative drawings.
28. Apparatus for use in preparing a target substance in particulate form,
comprising

(i) a particle formation vessel;
(ii) first fluid inlet device for introducing into the vessel a solution or
suspension of the target substance in a fluid vehicle (the "target
solution/suspension"); and
(iii) second fluid inlet device, separate from the first, for introducing
a compressed anti-solvent fluid into the particle formation
vessel;
wherein the first and second fluid inlet devices are so arranged that, in
use, a target solution/suspension introduced through the first and and
an anti-solvent introduced through the second enter the particle
formation vessel at different locations and meet immediately
downstream (in the direction of anti-solvent flow) of the second fluid
inlet device, and further wherein the outlet of the first fluid inlet device
is positioned such that, in use, it is directly within the flow of anti-
solvent fluid exiting the second fluid inlet device.
29. Apparatus as claimed in claim 28, wherein the second fluid inlet device
provides a restriction at the point of anti-solvent fluid entry into the
particle formation vessel.

30. Apparatus as claimed in claim 29, wherein the second fluid inlet device
comprises a nozzle having at least two coaxial fluid passages.
31. Apparatus as claimed in any one of claims 28 to 30, wherein the outlet
of the first fluid inlet device (into the particle formation vessel) is
immediately downstream, in the direction of anti-solvent flow in use, of
that of the second fluid inlet device.
32. Apparatus as claimed in any one of claims 28 to 31, wherein the outlet
of the first fluid inlet device is downstream, in the direction of anti-
solvent flow in use, of that of the second fluid inlet device, and
wherein the separation between the two outlets is from 10 to 40 times
the diameter of the outlet of the second fluid inlet device.
33. Apparatus as claimed in any one of claims 28 to 32, wherein the outlet
of the first fluid inlet device has a smaller cross sectional area than
that of the second fluid inlet device.
34. Apparatus as claimed in any one of claims 28 to 33, wherein the center
of the outlet of the first fluid inlet device is positioned in line with the
central longitudinal axis of the second fluid inlet device.
35. Apparatus as claimed in any one of claims 28 to 34, wherein the first
and second fluid inlet devices are arranged so that at the point where

the target solution/suspension and the anti-solvent meet, the angle
between their axes of flow is from 70° to 110°.
36. Apparatus as claimed in any one of claims 28 to 34, wherein the first
and second fluid inlet devices are arranged so that at the point where
the target where the target solution/suspension and the anti-solvent
meet, their respective axes of flow are approximately perpendicular.
37. Apparatus as claimed in any one of claims 28 to 36, additionally
comprising a source of a compressed fluid and/or a source of a target
solution or suspension.
38. Apparatus as claimed in any one of claims 28 to 37, comprising device
for controlling the pressure in the particle formation vessel.
39. Apparatus as claimed in any one of claims 28 to 38, wherein the
particle formation vessel contains particle collection device.
40. Apparatus as claimed in any one of claims 28 to 39, wherein the first
and second fluid inlet devices are provided as part of a single fluid inlet
assembly which may be placed in fluid communication with the particle
formation vessel and with sources of the anti-solvent fluid and the
target solution/suspension.

41. Apparatus for use in preparing a target substance in particulate form,
the apparatus being substantially as herein described with reference to
the accompanying illustrative drawings.
42. A fluid inlet assembly as part of apparatus as claimed in claim 40 or
claim 41, and/or in a method as claimed in any one of claims 1 to 27.

A method for preparing a target substance in particulate form, the method
comprising introducing into a particle formation vessel, through separate first
and second fluid inlet devices respectively, (a) a solution or suspension of the
target substance in a fluid vehicle (the "target solution/suspension") and (b) a
compressed fluid anti-solvent for the substance, and allowing the anti-solvent
fluid to extract the vehicle from the target solution/suspension so as to form
particles of the target substance, wherein the anti-solvent fluid has a sonic,
near-sonic or supersonic velocity as it enters the particle formation vessel,
and wherein the anti-solvent and the target solution/suspension enter the
particle formation vessel at different locations and meet downstream (in the
direction of anti-solvent flow) of the second fluid inlet device.

Documents:

50-KOLNP-2004-FORM 27.pdf

50-KOLNP-2004-FORM-27-1.pdf

50-KOLNP-2004-FORM-27.pdf

50-kolnp-2004-granted-abstract.pdf

50-kolnp-2004-granted-claims.pdf

50-kolnp-2004-granted-correspondence.pdf

50-kolnp-2004-granted-description (complete).pdf

50-kolnp-2004-granted-drawings.pdf

50-kolnp-2004-granted-examination report.pdf

50-kolnp-2004-granted-form 1.pdf

50-kolnp-2004-granted-form 18.pdf

50-kolnp-2004-granted-form 2.pdf

50-kolnp-2004-granted-form 26.pdf

50-kolnp-2004-granted-form 3.pdf

50-kolnp-2004-granted-reply to examination report.pdf

50-kolnp-2004-granted-specification.pdf


Patent Number 229490
Indian Patent Application Number 50/KOLNP/2004
PG Journal Number 08/2009
Publication Date 20-Feb-2009
Grant Date 18-Feb-2009
Date of Filing 15-Jan-2004
Name of Patentee NEKTAR THERAPEUTICS UK LIMITED
Applicant Address UNIT 69, LISTERHILLS SCIENCE PARK, CAMPUS ROAD, BOADFORD BD7 1HR
Inventors:
# Inventor's Name Inventor's Address
1 KORDIKOWSKI ANDREAS 11 MIDLAND TERRACE, HELLIFIELD NRSKIPTON BD23 4HJ
2 PALAKODATY SRINIVAS 748 BOUNTY DRIVE, APARTMENT #802, FOSTER CITY, CA 94404
3 GILBERT DARREN JOHN 2 BALE DRIVE, THACKLEY, BRADFORD, BD10 WX
PCT International Classification Number B01J 2/04
PCT International Application Number PCT/GB2002/03296
PCT International Filing date 2002-07-17
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 01176966.5 2001-07-20 U.K.
2 0208742.7 2002-04-17 U.K.