Title of Invention

RECIPROCATING ENGINE

Abstract A reciprocating engine (1) comprises: a piston ring (5); a piston ring (7) which defines an annular gas chamber (6) in cooperation with the piston ring (5) and which is adjacent to the piston ring (5) such that a pressure-receiving area of a side surface (8) of a piston (3) in the annular gas chamber (6) becomes greater on a thrust side (10) than on a counter-thrust side (9) of the piston (3); and gas passages (15) for allowing the annular gas chamber (6) to communicate with the combustion chamber (2).
Full Text DESCRIPTION
RECIPROCATING ENGINE
TECHNICAL FIELD
The present invention relates to a reciprocating engine for use in an automobile
or the like.
BACKGROUND ART
As a reciprocating engine of this type, a reciprocating engine has been
proposed in JP-A-5-180069 in which, in order to reduce sliding frictional resistance
between a side surface of a piston and an inner surface of a cylinder which increases as
a connecting rod is inclined in an explosion stroke (combustion stroke), a second piston
ring (second ring) adjacent to a first piston ring (top ring) is inclined with respect to the
first piston ring, and a combustion chamber and an annular gas chamber between the
first and second piston rings are communicated through a gas passage. In such a
reciprocating engine, the support of the piston (gas-pressure support) on the thrust side
occurring on the basis of the gas pressure of the annular gas chamber is increased by
tilting the second piston ring, so as to reduce the sliding frictional resistance between
the inner surface of the cylinder, on the one hand, and the side surfaces of the piston
rings and the side surface of the piston, on the other hand, due to the lateral pressure of
the piston.
In addition, as another reciprocating engine of this type, a reciprocating engine
has been proposed in JP-A-5-5459 in which, in order to reduce the sliding frictional
resistance between the inner surface of the cylinder and the side surface of the piston in
the reciprocating motion of the piston, a second piston ring (second ring) adjacent to a
first piston ring (top ring) is inclined with respect to the first piston ring. In such a
reciprocating engine, the lateral pressure on the thrust side occurring on the basis of
combustion gases is increased by tilting the second piston ring, so as to reduce the
thrust-side sliding frictional resistance between the inner surface of the cylinder, on the
one hand, and the side surfaces of the piston rings and the side surface of the piston, on
the other hand, which can increase on the basis of the gas pressure and the like of the
combustion gases in the combustion chamber with respect to the piston.
Incidentally, in such a reciprocating engine, if the second piston ring is
inclined to gas-pressure support the piston by generating gas pressure which resists the
lateral pressure of the piston, the volume on the thrust side of the annular gas chamber
defined by the first and second piston rings becomes greater than the volume on the
counter-thrust side thereof. Therefore, a required amount of combustion gases in the
combustion chamber cannot be speedily introduced into the annular gas chamber
through a single gas passage. Hence, it is difficult to substantially reduce the sliding
frictional resistance between the cylinder, on the one hand, and the piston rings and the
side surface of the piston, on the other hand, by generating desired supporting force.
In a case where the second piston ring is inclined greatly or in a case where the period
of communication between the combustion chamber and the annular gas chamber per
reciprocating motion becomes short due to the high-speed rotation of the reciprocating
engine, it can become even more difficult to introduce a required amount of combustion
gases in the combustion chamber speedily into the annular gas chamber.
In addition, with the above-described other reciprocating engine, if the second
piston ring is inclined greatly so as to generate large lateral pressure on the thrust side,
there is a possibility that the inclined second piston ring interferes with an oil ring.
Accordingly, it is difficult to substantially reduce the sliding frictional resistance between the
cylinder, on the one hand, and the piston rings and the side surface of the piston by generating desired
lateral pressure.
The present invention has been devised in view of the above-described aspects, and its object
is to provide a reciprocating engine which is capable of speedily introducing a necessary amount of
gases in the combustion chamber into and causing it to act in the annular gas chamber with necessary
force during a starting period of the fall of the piston in the explosion stroke and of generating a
desired gas-pressure supporting force, thereby making it possible to substantially reduce the sliding
frictional resistance between the cylinder, on the one hand, and the piston rings and the side surface
of the piston, on the other hand.
Another object of the present invention is to provide a reciprocating engine which is capable
of eliminating the interference of the piston ring with the oil ring and of generating the desired lateral
pressure, thereby making it possible to substantially reduce the sliding frictional resistance between
the cylinder, on the one hand, and the piston rings and the side surface of the piston, on the other
hand.
DISCLOSURE OF THE INVENTION
The reciprocating engine in accordance with a first aspect of the invention comprises: a first
piston ring adjacent to a top surface of a piston defining a combustion chamber; a second piston ring
which defines an annular gas chamber in cooperation with said first piston ring and which is adjacent
to said first piston ring such that a pressure-receiving area of a side surface of said piston in said
annular gas chamber becomes greater on a thrust side than on a counter-thrust side; and a plurality of
gas passages which are disposed in an inner surface of a cylinder in such a manner as to be
juxtaposed in a circumferential direction of the inner surface of said cylinder and which allow said
annular gas chamber to communicate with said combustion chamber on the thrust side; wherein said
plurality of gas passages comprise recessed portion which is disposed in the inner surface of cylinder
opposing a center portion of piston which is at a top of dead center or during a starting period of the
fall from the top dead center in perpendicular to both a reciprocating direction of piston and an axial
direction of said piston pin for coupling said piston and connecting rod and a pair of recessed
portions each formed in inner surface of cylinder disposed between the said recessed portions in
circumferential direction so as to oppose each other connecting the axial direction of said piston pin.
According to the reciprocating engine in accordance with the first aspect, since the above-
described construction is provided, a necessary amount of gases in the combustion chamber can be
speedily introduced into and causing it to act in the annular gas chamber during a starting period of
the fall of the piston in the explosion stroke, for example, through the plurality of gas passages which
are disposed in the inner surface of the cylinder in such a manner as to be juxtaposed in the
circumferential direction of the inner surface of the cylinder. A desired supporting force can be
generated on the basis of the gas pressure within the annular gas chamber thus obtained so as to gas-
pressure support the piston from the inner surface of the cylinder, thereby making it possible to
substantially reduce the sliding frictional resistance between the cylinder, on the one hand, and the
piston rings and the side surface of the piston, on the other hand.
Regarding the reciprocating engine in accordance with a second aspect of the invention, in the
reciprocating engine in accordance with the first aspect, the plurality of gas passages respectively
have recessed portions which are disposed in the inner surface of the cylinder at positions for
allowing the annular gas chamber to communicate with the combustion chamber when the piston is
at a top dead center or during a starting period of the fall from the top dead center.
According to the reciprocating engine in accordance with the second aspect, since the above-
described construction is provided, the combustion gases can be forcibly introduced into and caused
to act in the annular gas chamber extensively and uniformly through the plurality of recessed portions
during the starting period of the fall of the piston from the top dead center in the explosion stroke, for
example.
Accordingly, it is possible to increase the gas pressure within the annular gas chamber,
and the piston can be lowered (forwardly moved) while this gas pressure is being held.
Particularly in the explosion stroke, the piston can be suitably gas-pressure supported in
opposition to the lateral pressure of the piston.
Regarding the reciprocating engine in accordance with a third aspect of the
invention, in the reciprocating engine in accordance with the second aspect, the
plurality of recessed portions are adapted to allow only the annular gas chamber to
respectively communicate with the combustion chamber.
Regarding the reciprocating engine in accordance with a fourth aspect of the
invention, in the reciprocating engine in accordance with the second or third aspect, the
plurality of gas passages are disposed in the inner surface of the cylinder at positions for
allowing the annular gas chamber to communicate with the combustion chamber during
the starting period of the fall of the piston from the top dead center.
Regarding the reciprocating engine in accordance with a fifth aspect of the
invention, in the reciprocating engine in accordance with any one of the second to
fourth aspects, at least one of the recessed portions is disposed in the inner surface of
the cylinder at a position for allowing the annular gas chamber to communicate with the
combustion chamber when the piston is positioned at the top dead center.
Regarding the reciprocating engine in accordance with a sixth aspect of the
invention, in the reciprocating engine in accordance with any one of the second to fifth
aspects, the at least one of the recessed portions is disposed in such a manner as to be
located further away from a cylinder head than other ones of the recessed portions
concerning a reciprocating direction.
According to the reciprocating engine in accordance with any one of the fourth
to sixth aspects, since the above-described construction is provided, the combustion
gases can be sufficiently introduced from the combustion chamber into the annular gas
chamber over a long period of time.
Regarding the reciprocating engine in accordance with a seventh aspect of the
invention, in the reciprocating engine in accordance with any one of the second to sixth
aspects, the at least one of the recessed portions which is located most away from a
counter-thrust-side portion of the piston is disposed further away from the cylinder head
than the other ones of the recessed portions concerning the reciprocating direction.
Regarding the reciprocating engine in accordance with an eighth aspect of the
invention, in the reciprocating engine in accordance with any one of the second to
seventh aspects, a center portion of an opening plane of a space defined by the at least
one of the recessed portions is disposed in such a manner as to oppose a center portion
of the piston concerning a direction which is perpendicular to the reciprocating
direction and an axial direction of a piston pin for coupling the piston and a connecting
rod.
According to the reciprocating engine in accordance with the seventh or eighth
aspect, since the above-described construction is provided, the combustion gases can be
extensively introduced into and caused to act in the thrust-side portion of the annular
gas chamber whose volume is greater than the counter-thrust-side portion of the annular
gas chamber. Accordingly, the gas pressure within the annular gas chamber can be
increased speedily.
Regarding the reciprocating engine in accordance with a ninth aspect of the
invention, in the reciprocating engine in accordance with the sixth or seventh aspect, a
portion located on a cylinder head side in a contiguous portion, which is contiguous to
the cylinder inner surface of the recessed portion disposed further away from the
cylinder head, is disposed closer to the cylinder head side than portions of contiguous
portions contiguous to the cylinder inner surface in the other ones of the recessed
portions and opposing in the reciprocating direction the portions thereof located on the
cylinder head side.
Regarding the reciprocating engine in accordance with a 10th aspect of the
invention, in the reciprocating engine in accordance with any one of the second to ninth
aspects, one portions of the opening planes of the spaces respectively defined by the
plurality of recessed portions are respectively positioned on a line extending in a
circumferential direction.
According to the reciprocating engine in accordance with the ninth or 10th
aspect, since the above-described construction is provided, the combustion gases can be
introduced into the annular gas chamber from the combustion chamber through the
plurality of recessed portions and caused to act therein uniformly over a long period of
time.
Regarding the reciprocating engine in accordance with an 11th aspect of the
invention, in the reciprocating engine in accordance with any one of the second to 10th
aspects, there are provided a pair of recessed portions opposing each other concerning
the axial direction of the piston pin for coupling the piston and the connecting rod, and
a distance from the cylinder head to one of the recessed portions in the reciprocating
direction and a distance from the cylinder head to the other one of the recessed portions
in the reciprocating direction are mutually equal.
According to the reciprocating engine in accordance with the 11th aspect, since
the above-described construction is provided, the communication between the
combustion chamber and the annular gas chamber through the pair of recessed portions
can be started or terminated simultaneously. Thus, the compressed gases or
combustion gases can be more speedily introduced into and caused to act in the annular
gas chamber.
Regarding the reciprocating engine in accordance with a 12th aspect of the
invention, in the reciprocating engine in accordance with any one of the second to 11th
aspects, the plurality of recessed portions respectively have partially concave spherical
surfaces.
According to the reciprocating engine in accordance with the 12th aspect, since
the above-described construction is provided, resistance is not encountered in the influx
of the combustion gases, and uniform and satisfactory introduction and action can be
obtained.
Regarding the reciprocating engine in accordance with a 13th aspect of the
invention, in the reciprocating engine in accordance with any one of the second to 12th
aspects, an intersection angle between a line extending in the reciprocating direction
and a tangential line to the contiguous portion contiguous to the cylinder inner surface
in the at least one of the recessed portions is an obtuse angle.
Regarding the reciprocating engine in accordance with a 14th aspect of the
invention, in the reciprocating engine in accordance with any one of the second to 13th
aspects, tangential lines to both portions opposing each other in the reciprocating
direction in the contiguous portion contiguous to the cylinder inner surface in the at
least one of the recessed portions intersect each other at a position located further away
from the piston than the both portions.
According to the reciprocating engine in accordance with the 13 or 14th aspect,
since the above-described construction is provided, introduction and action of the
combustion gases are effected extensively and uniformly.
Regarding the reciprocating engine in accordance with a 15th aspect of the
invention, in the reciprocating engine in accordance with any one of the second to 12th
aspects, a line extending in the reciprocating direction and a tangential line to the
contiguous portion contiguous to the cylinder inner surface in the at least one of the
recessed portions are perpendicular to each other.
Regarding the reciprocating engine in accordance with a 16th aspect of the
invention, in the reciprocating engine in accordance with any one of the second to 15th
aspects, the at least one of the recessed portions has a depth different from that of the
recessed portion adjacent to that recessed portion in the circumferential direction.
Regarding the reciprocating engine in accordance with a 17th aspect of the
invention, in the reciprocating engine in accordance with any one of the second to 16th
aspects, the at least one of the recessed portions is deeper than the other ones of the
recessed portions located on the counter-thrust side relative to the recessed portion
concerning the direction which is perpendicular to the reciprocating direction and the
axial direction of the piston pin for coupling the piston and the connecting rod.
Regarding the reciprocating engine in accordance with an 18th aspect of the
invention, in the reciprocating engine in accordance with any one of the second to 17th
aspects, the at least one of the recessed portions has a depth equal to that of the recessed
portion adjacent to that recessed portion in the circumferential direction.
According to the reciprocating engine in accordance with any one of the 16th
to 18th aspects, since the above-described construction is provided, the state of
communication between the combustion chamber and the annular gas chamber through
the recessed portions can be adjusted appropriately. Here, as the plurality of recessed
portions are disposed in the inner surface of the cylinder by being respectively designed
in connection with their curvatures and depths, it is possible to more satisfactorily
adjust the state of communication between the combustion chamber and the annular gas
chamber through the recessed portions.
Regarding the reciprocating engine in accordance with a 19th aspect of the
invention, in the reciprocating engine in accordance with any one of the second to 18th
aspects, there are provided a pair of recessed portions opposing each other concerning
the axial direction of the piston pin for coupling the piston and the connecting rod, and
an intersection angle between a line extending in the axial direction and a line
connecting the center portion of the piston and the center portion of the opening plane
of the space defined by the one of the recessed portions and an intersection angle
between the line extending in the axial direction and a line connecting the center
portion of the piston and the center portion of the opening plane of the space defined by
the other one of the recessed portions are mutually equal.
Regarding the reciprocating engine in accordance with a 20th aspect of the
invention, in the reciprocating engine in accordance with the 19th aspect, the pair of
recessed portions have mutually similar shapes.
According to the reciprocating engine in accordance with the 19th or 20th
aspect, since the above-described construction is provided, the combustion gases can be
uniformly introduced into and caused to act in one side and the other side of the annular
gas chamber concerning the axial direction of the coupling shaft.
Regarding the reciprocating engine in accordance with a 21st aspect of the
invention, in the reciprocating engine in accordance with any one of the second to 20th
aspects, an interval between the both portions opposing each other in the reciprocating
direction in each of the contiguous portions of the plurality of recessed portions
contiguous to the inner surface of the cylinder is greater than a thickness of the first
piston ring.
Regarding the reciprocating engine in accordance with a 22nd aspect of the
invention, in the reciprocating engine in accordance with any one of the second to 21st
aspects, an interval between the both portions opposing each other in the reciprocating
direction in each of the contiguous portions of the plurality of recessed portions
contiguous to the inner surface of the cylinder is shorter than a distance in the
reciprocating direction from a thrust-side portion of a defining surface of the first piston
ring defining the annular gas chamber to a thrust-side portion of a defining surface of
the second piston ring defining the annular gas chamber.
Regarding the reciprocating engine in accordance with a 23rd aspect of the
invention, in the reciprocating engine in accordance with any one of the second to 22nd
aspects, the opening plane of the space defined by the at least one of the recessed
portions has a diameter different from the opening plane of the space defined by the
other one of the recessed portions.
Regarding the reciprocating engine in accordance with a 24th aspect of the
invention, in the reciprocating engine in accordance with any one of the second to 23rd
aspects, the opening plane of the space defined by the at least one of the recessed
portions has a diameter longer than the opening plane of the space defined by the
recessed portion located closer to the counter-thrust side relative to the recessed portion
concerning the reciprocating direction and the axial direction of the piston pin for
coupling the piston and the connecting rod.
Regarding the reciprocating engine in accordance with a 25th aspect of the
invention, in the reciprocating engine in accordance with any one of the second to 24th
aspects, there are provided a pair of recessed portions opposing each other concerning
the axial direction of the piston pin for coupling the piston and the connecting rod, and
the diameter of the opening plane of the space defined by each of the pair of recessed
portions and the diameter of the opening plane of the space defined by another recessed
portion adjacent to the pair of recessed portions in the circumferential direction are
mutually different.
Regarding the reciprocating engine in accordance with a 26th aspect of the
invention, in the reciprocating engine in accordance with any one of the second to 25th
aspects, the opening plane of the space defined by the at least one of the recessed
portions has a diameter equal to that of the opening plane of the space defined by
another one of the recessed portions.
According to the reciprocating engine in accordance with any one of the 23rd
to 26th aspects, since the above-described construction is provided, the state of
communication between the combustion chamber and the annular gas chamber through
the recessed portions as well as the order of starting or termination of the
communication can be adjusted appropriately.
Regarding the reciprocating engine in accordance with a 27th aspect of the
invention, in the reciprocating engine in accordance with any one of the first to 26th
aspects, the defining surface the first piston ring defining the annular gas chamber is
disposed so as to be parallel to a plane perpendicular to the reciprocating direction.
Regarding the reciprocating engine in accordance with a 28th aspect of the
invention, in the reciprocating engine in accordance with any one of the second to 27th
aspects, the diameter of the opening plane of the space defined by the at least one of the
recessed portions is greater than a depth of that recessed portion.
Regarding the reciprocating engine in accordance with a 29th aspect of the
invention, in the reciprocating engine in accordance with any one of the first to 28th
aspects, the piston ring is disposed in such a manner as to be inclined with respect to the
reciprocating direction.
Regarding the reciprocating engine in accordance with a 30th aspect of the
invention, the reciprocating engine in accordance with any one of the first to 29th
aspects further comprises an oil ring disposed on the piston in face-to-face relation to
the first piston ring with the second piston ring located therebetween, and a thrust-side
portion of the oil ring is located further away from the first piston ring than a portion of
the oil ring opposing the piston pin for coupling the piston and the connecting rod
concerning the reciprocating direction.
According to the reciprocating engine in accordance with the 30th aspect, since
the above-described construction is provided, the oil ring can be disposed by being
spaced away from the first piston ring without interfering with the coupling shaft for
coupling the piston and the connecting rod, and the second piston ring can be disposed
by being spaced away from the first piston ring particularly on the thrust side without
interfering with the oil ring. Here, with the reciprocating engine, even in a case where
the second piston ring together with the oil ring is inclined greatly with respect to the
reciprocating direction, the combustion gases in an amount sufficient to gas float the
piston can be thoroughly and speedily introduced into and caused to act in the annular
gas chamber from the combustion chamber through the above-described plurality of gas
passages.
Regarding the reciprocating engine in accordance with a 31st aspect of the
invention, in the reciprocating engine in accordance with the 30th aspect, the thrust-side
portion of the oil ring is located further away from the first piston ring than a
counter-thrust-side portion of the oil ring.
Regarding the reciprocating engine in accordance with a 32nd aspect of the
invention, the reciprocating engine in accordance with the 29th aspect further comprises
an oil ring disposed on the piston in face-to-face relation to the first piston ring with the
second piston ring located therebetween, and the oil ring is disposed in such a manner
as to be inclined with respect to the reciprocating direction.
Regarding the reciprocating engine in accordance with a 33rd aspect of the
invention, in the reciprocating engine in accordance with the 32nd aspect, the oil ring
and the second piston ring are disposed in such a manner as to be inclined with respect
to the reciprocating direction with mutually equal angles.
Regarding the reciprocating engine in accordance with a 34th aspect of the
invention, in the reciprocating engine in accordance with any one of the first to 33 rd
aspects, the piston pin for coupling the piston and the connecting rod are off-centered
toward the counter-thrust side.
The reciprocating engine in accordance with a 35th aspect of the invention
comprises: a first piston ring adjacent to a top surface of a piston defining a
combustion chamber; a second piston ring which defines an annular gas chamber in
cooperation with the first piston ring and which is adjacent to the first piston ring such
that a pressure-receiving area of a side surface of the piston in the annular gas chamber
becomes greater on another swinging side surface portion opposing one swinging side
surface portion of the piston than on the one swinging side surface portion; an oil ring
which is located further away from the first piston ring on the other swinging side
surface portion side than on a substantially intermediate portion side between the one
swinging side surface portion and the other swinging side surface portion; and a gas
passage formed in at least one of the piston and an inner surface of a cylinder and
adapted to allow the annular gas chamber to communicate with the combustion
chamber.
According to the reciprocating engine in accordance with the 35th aspect, since
the above-described construction is provided, the oil ring can be disposed by being
spaced away from the first piston ring without interfering with the coupling shaft for
coupling the piston and the connecting rod, and the second piston ring can be disposed
by being spaced away from the first piston ring particularly on the other swinging side
surface portion side without interfering with the oil ring. Thus, the piston can be
floated up (gas floated) from the inner surface of the cylinder by generating desired
lateral pressure, thereby making it possible to substantially reduce the sliding frictional
resistance between the cylinder and the piston rings.
Regarding the reciprocating engine in accordance with a 36th aspect of the
invention, in the reciprocating engine in accordance with the 35th aspect, the second
piston ring is disposed in such a manner as to be inclined with respect to a reciprocating
direction of the piston.
Regarding the reciprocating engine in accordance with a 37th aspect of the
invention, in the reciprocating engine in accordance with the 35th or 36th aspect, the oil
ring is disposed in such a manner as to be inclined with respect to a reciprocating
direction of the piston.
Regarding the reciprocating engine in accordance with an 38th aspect of the
invention, in the reciprocating engine in accordance with any one of the 35th to 37th
aspects, the one swinging side surface portion is located on a counter-thrust side, and
the other swinging side surface portion is located on a thrust side.
According to the reciprocating engine in accordance with the 38th aspect, since
the above-described construction is provided, it is possible to substantially reduce the
sliding frictional resistance between the cylinder and the piston rings on the thrust side
which can occur greatly in the combustion stroke, thereby allowing the piston to
reciprocate smoothly.
Regarding the reciprocating engine in accordance with a 39th aspect of the
invention, in the reciprocating engine in accordance with any one of the 35th to 38th
aspects, the gas passage is constituted by a recessed portion which is disposed in the
inner surface of the cylinder at a position for allowing the annular gas chamber to
communicate with the combustion chamber when the piston is positioned at a top dead
center.
The reciprocating engine in accordance with the above-described aspects may
be a four-cycle gasoline engine or a diesel engine, and either engine is capable of
suitably demonstrating the advantages based on the present invention.
According to the present invention, it is possible to provide a reciprocating
engine which is capable of speedily introducing a necessary amount of gases in the
combustion chamber into and causing it to act in the annular gas chamber with
necessary force during a starting period of the fall of the piston in the explosion stroke
and of generating a desired gas-pressure supporting force, thereby making it possible to
substantially reduce the sliding frictional resistance between the cylinder, on the one
hand, and the piston rings and the side surface of the piston, on the other hand.
In addition, according to the present invention, it is possible to provide a
reciprocating engine which is capable of eliminating the interference of the piston ring
with the oil ring and of generating the desire lateral pressure, thereby making it possible
to substantially reduce the sliding frictional resistance between the cylinder, on the one
hand, and the piston rings and the side surface of the piston, on the other hand.
Hereafter, a more detailed description will be given of the mode for carrying
out the invention on the basis of the preferred embodiments illustrated in the drawings.
It should be noted that the invention is not limited to these embodiments.
ACCOMPANYING
BRIEF DESCRIPTION OF THF DRAWINGS
Fig. 1 is an explanatory vertical cross-sectional view of an embodiment of the
invention;
Fig. 2 is an explanatory cross-sectional view, taken along line II - II, of the
embodiment shown in Fig. 7;
Fig. 3 is an explanatory cross-sectional view, taken along line III - III, of the
embodiment shown in Fig. 7;
Fig. 4 is an explanatory enlarged vertical cross-sectional view mainly of a
recessed portion of the embodiment shown in Fig. 1;
Fig. 5 is a diagram explaining the operation of the embodiment shown in Fig.
l;
Fig. 6 is a diagram explaining the operation of the embodiment shown in Fig.
l;
Fig. 7 is a diagram explaining the operation of the embodiment shown in Fig.
l;
Figs. 8(a), 8(b), and 8(c) are partially enlarged diagrams explaining the
operation of the embodiment shown in Fig. 1;
Fig. 9 is an explanatory diagram of another embodiment of the invention;
Fig. 10 is an explanatory diagram of still another embodiment of the invention;
Fig. 11 is an explanatory diagram of a further embodiment of the invention;
Fig. 12 is an explanatory vertical cross-sectional view of a still further
embodiment of the invention;
Fig. 13 is an explanatory vertical cross-sectional view of a further embodiment
of the invention; and
Fig. 14 is an explanatory partial plan view of the further embodiment shown in
Fig. 13.
BEST MODE FOR CARRYING OUT THE INVENTION
In Figs. 1 to 8, a four-cycle gasoline engine 1 serving as a reciprocating engine
in accordance with this embodiment is comprised of a piston ring (top ring)5 adjacent
to a top surface (head end face) 4 of a piston 3 defining a combustion chamber 2; a
piston ring 7 which defines an annular gas chamber 6 in cooperation with the piston
ring 5 and which is adjacent to the piston ring 5 such that the pressure-receiving area of
a side surface 8 of the piston 3 in the annular gas chamber 6 becomes greater on a thrust
side 10 than on a counter-thrust side 9 of the piston 3; a plurality of gas passages 15
which are disposed in an inner surface 14 of a cylinder 13 in such a manner as to be
juxtaposed in a circumferential direction X of the inner surface 14 of the cylinder 13
and which allow the annular gas chamber 6 to communicate with the combustion
chamber 2 on the thrust side 10; and an oil ring 16 disposed in such a manner as to
oppose the piston ring 5 with the piston ring 7 located therebetween in a reciprocating
direction Y of the piston 3.
Ring grooves, which are disposed in such a manner as to respectively
correspond to the piston rings 5 and 7 and the oil ring 16, are formed in the side surface
8 contiguous to the top surface 4 of the piston 3. The piston rings 5 and 7 and the oil
ring 16 are respectively fitted in the ring grooves. The top surface 4 is formed on the
piston 3 so as to be parallel to a plane perpendicular to the reciprocating direction Y.
The side surface 8 is formed on the piston 3 so as to be parallel to the reciprocating
direction Y.
In this embodiment, a connecting rod 22, which has a small end portion 22a
rotatably coupled to the piston 3 through a piston pin 21 and a large end portion to
which a crankshaft is rotatably coupled, is arranged such that its large end portion is
disposed more on the counter-thrust side than its small end portion 22a when the piston
is reciprocated in a direction Y1, as shown in Figs. 1 and 7.
The cylinder 13 has a cylinder bore (space) 25 defined by its inner surface 14,
and the piston 3 is disposed in the cylinder bore 25 such that the piston 3 is
reciprocatable in the reciprocating direction Y. A cylinder head 13a is provided with
an ignition plug 26, an intake valve 27, and an exhaust valve 28. The inner surface 14
is formed in the cylinder 13 so as to be parallel to the reciprocating direction Y.
The piston ring 5 is fitted in the ring groove of the piston 3 such that the piston
ring 5 is normally parallel to the top surface 4 of the piston 3 defining the combustion
chamber 2. The piston ring 5 has an annular defining surface 5a defining the
combustion chamber 2, an annular defining surface 5b defining the annular gas
chamber 6, and a sliding side surface 5c which is contiguous to the annular defining
surfaces 5a and 5b and slides on the inner surface 14 of the cylinder 13. The annular
defining surfaces 5a and 5b are disposed so as to be parallel to a plane perpendicular to
the reciprocating direction Y. The sliding side surface 5c is formed on the piston ring
5 so as to be parallel to the reciprocating direction Y. The piston ring 5 in this
embodiment is formed with a thin wall so as to be able to define the combustion
chamber 2 and the annular gas chamber 6.
The piston ring 7 is fitted in the ring groove of the piston 3 by being inclined
with respect to the reciprocating direction Y so as to gradually move away from the
piston ring 5 as viewed in the direction from the counter-thrust side 9 toward the thrust
side 10. The piston ring 7 has an annular defining surface 7a disposed on the piston
ring 5 side and defining the annular gas chamber 6, an annular surface 7b disposed on
the oil ring 16 side and opposing the annular defining surface 7a, and a sliding side
surface 7c which slides on the inner surface 14 of the cylinder 13. The annular
defining surface 7a and the annular surface 7b are inclined with respect to the
reciprocating direction Y so as to be located further away from the annular defining
surface 5b on their portions on the thrust side 10 than on their portions on the
counter-thrust side 9. The distance in the reciprocating direction Y from the portion of
the annular defining surface 5b on the thrust side 10 to the portion of the annular
defining surface 7a on the thrust side 10 is longer than the distance in the reciprocating
direction Y from the portion of the annular defining surface 5 b on the counter-thrust
side 9 to the portion of the annular defining surface 7a on the counter-thrust side 9.
The annular gas chamber 6 is defined by the side surface 8 of the piston 3, the
inner surface 14 of the cylinder 13, and the piston rings 5 and 7. Here, the volume of
the annular gas chamber 6 is large on the thrust side 10 but is small on the
counter-thrust side 9 since the piston ring 7 is disposed in an inclined manner, as
described above.
The oil ring 16 in this embodiment is fitted in the ring groove of the piston 3 so
as to be parallel to the piston ring (top ring) 5. The oil ring 16 has an annular surface
16a on the piston ring 7 side opposing the annular surface 7b, an annular surface 16b on
the piston pin 21 side opposing the annular surface 16a in the reciprocating direction Y,
and a sliding side surface 16c which is contiguous to the annular surfaces 16a and 16b
and slides on the inner surface 14. The annular surfaces 16a and 16b in this
embodiment are disposed so as to be parallel to the plane perpendicular to the
reciprocating direction Y. The sliding side surface 16c is formed on the oil ring 16 so
as to be parallel to the reciprocating direction Y.
In this embodiment, the inner surface 14 of the cylinder 13 is provided with
three gas passage 15. The three gas passages 15 respectively have recessed portions
17a, 17b, and 17c which are disposed in the inner surface 14 of the cylinder 13 at
positions for allowing the annular gas chamber 6 to communicate with the combustion
chamber 2 when the piston 3 is positioned in the vicinity of the top dead center. The
recessed portions 17a, 17b, and 17c in this embodiment are respectively formed in the
inner surface 14 opposing the side surface 8 so as to respectively allow only the annular
gas chamber 6 to communicate with the combustion chamber 2 simultaneously in a case
where the piston 3 is present at a position corresponding to approximately 6 degrees to
approximately 37 degrees in terms of the crank angle concerning the reciprocating
direction Y.
The recessed portion 17b is disposed between the recessed portion 17a and 17c
in the circumferential direction X, and the recessed portions 17a and 17c are opposed to
each other in an axial direction A of the piston pin 21. The interval between the
recessed portions 17a and 17b in the circumferential direction X and the interval
between the recessed portions 17b and 17c in the circumferential direction X are
substantially equal to each other. The recessed portions 17a, 17b, and 17c in this
embodiment have shapes substantially similar to each other. In this embodiment, the
distance in the reciprocating direction Y from the cylinder head 13a to the recessed
portion 17a, the distance in the reciprocating direction Y from the cylinder head 13a to
the recessed portion 17B, and the distance in the reciprocating direction Y from the
cylinder head 13a to the recessed portion 17C are substantially equal to each other.
A center portion C2 of a circular opening plane 31b of a space 30b defined by
the recessed portion 17b, in this example, is disposed in such a manner as to oppose a
center portion O of the piston 3 concerning a direction Z which is perpendicular to the
axial direction A and the reciprocating direction Y, as shown in Fig. 3. The recessed
portion 17b is located further away from the counter-thrust side 9 than the recessed
portions 17a and 17c.
An intersection angle 35 between a line 80 extending in the axial direction A
and a line 32 connecting the center portion O of the piston 3 and a center portion C1 of
an opening plane 31a of a space 30a defined by the recessed portion 17a, and an
intersection angle 37 between the line 80 and a line 36 connecting the center portion O
of the piston 3 and a center portion C3 of an opening plane 31c of a space 30c defined
by the recessed portion 17c, are substantially equal to each other.
The recessed portion 17a in this embodiment has a partially concave spherical
surface 41a having a contiguous portion 40a contiguous to the inner surface 14 of the
cylinder 13. The partially concave spherical surface 41a defines the space 30a having
the circular opening plane 31a. The recessed portion 17b in this embodiment has a
partially concave spherical surface 41b having a contiguous portion 40b contiguous to
the inner surface 14 of the cylinder 13. The partially concave spherical surface 41b
defines the space 30b having the circular opening plane 31b. The recessed portion 17c
in this embodiment has a partially concave spherical surface 41c having a contiguous
portion 40c contiguous to the inner surface 14 of the cylinder 13. The partially
concave spherical surface 41c defines the space 30cb having the circular opening plane
31c. It should be noted that the recessed portions 17a, 17b, and 17c may respectively
have angular surfaces instead of the partially concave spherical surfaces 41a, 41b, and
41c. Further, each of the contiguous portions 40a, 40b, and 40c may be provided with
slight chamfering.
The partially concave spherical surfaces 41a, 41b, and 41c in this
embodiment have mutually equal curvatures and depths in the direction perpendicular
to the reciprocating direction Y. The circular opening planes 31a, 31b, and 31c in this
embodiment have mutually equal diameters.
The recessed portion 17b in this embodiment is provided in the inner surface
14 such that an intersection angle 44 between a tangential line 42 to the contiguous
portion 40b and a line 43 extending in the reciprocating direction Y assumes an obtuse
angle, as shown in Fig. 4. In this embodiment, the lines 42 tangential to portions 45
and 46 of the contiguous portion 40b opposing each other in the reciprocating direction
Y intersect each other at a point of intersection P at a position located further away
from the piston 3 than the portions 45 and 46 in the direction perpendicular to the
reciprocating direction Y. The distance L1 between the portions 45 and 46 in the
reciprocating direction Y is longer than the distance L2 from the annular defining
surface 5a to the annular defining surface 5b in the reciprocating direction Y. In other
words, the interval between these portions 45 and 46 is greater than the thickness of the
piston ring 5. As shown in Fig. 8(b), the distance L1 is shorter than the distance L3 in
the reciprocating direction Y from the portion on the thrust side 10 of the annular
defining surface 5b to the portion on the thrust side 10 of the annular defining surface
7a. The diameter of the opening plane 31b of the space 30b defined by the recessed
portion 17b is greater than the depth of that recessed portion 17b in the direction
perpendicular to the reciprocating direction Y. It should be noted that, in this
embodiment, since the contiguous portions 40a and 40c are constructed in the same
way as the contiguous portion 40b, a detailed description thereof will be omitted.
To describe the operation of the reciprocating engine 1 in this embodiment, in
the compression stroke, when the annular defining surface 5b of the piston ring 5 is
positioned closer to the cylinder head 13a side than the portion 46 on the piston pin 21
side of the recessed portion 17b opposing the portion 45 on the cylinder head 13a side
thereof while the piston 3 is positioned in the vicinity of the top dead center and before
it reaches the top dead center, the combustion chamber 2 communicates with the
annular gas chamber 6 through the recessed portion 17b, and low-pressure compressed
gases start to enter the annular gas chamber 6 from the combustion chamber 2. Here,
since the piston ring 5 is disposed so as to be parallel to the top surface 4, the
combustion chamber 2 is communicated with the annular gas chamber 6 also through
the spaces 30a and 30c defined by the recessed portions 17a and 17c juxtaposed to the
recessed portion 17b in the circumferential direction X simultaneously with its
communication with the annular gas chamber 6 through the space 30b. As a result, the
low-pressure compressed gases enter the annular gas chamber 6 from the plurality of
portions on the thrust side 10.
Next, in the explosion stroke (combustion stroke) shown in Figs. 1, 6, and 8(c),
during the starting period of the fall of the piston 3, i.e., when the piston 3 falls in the
vicinity of the top dead center, combustion gases 51 in the combustion chamber 2 are
introduced into the annular gas chamber 6 through the recessed portions 17a, 17b, and
17c. The gas pressure within the annular gas chamber 6 is increased by the gas
pressure of the introduced combustion gases 51, so that the piston 3 which is
gas-pressure supported on the basis of that gas pressure falls toward the bottom dead
center. Here, a forward moving force directed in the direction Y1 is imparted to the
connecting rod 22 tilted with respect to the reciprocating direction Y from the piston 3
which is being moved forward while being gas-pressure supported by the gas pressure
being held in the annular gas chamber 6. Consequently, a lateral pressure Bl directed
• toward the thrust side 10 is imparted to the piston 3. However, in opposition to that
lateral pressure Bl, a supporting force B2 directed toward the counter-thrust side 9 is
imparted to the piston 3 by the gas pressure supplied sufficiently to the interior of the
annular gas chamber 6, thereby gas-pressure supporting the piston 3. It should be
noted that in the case where the piston 3 is positioned at the top dead center, as shown
in Fig. 6, the communication between the combustion chamber 2 and the annular gas
chamber 6 through the recessed portions 17a, 17b, and 17c is stopped in this
embodiment, as particularly shown in Fig. 8(b), but the communication may be
allowed.
In the reciprocating engine 1 constructed as described above, since the piston 3
is brought to the position where the combustion chamber 2 and the annular gas chamber
6 are communicated through the recessed portions 17a, 17b, and 17c during the
combustion, the gas pressure which is generated through combustion in the combustion
chamber 2 in the combustion stroke is speedily introduced thoroughly into the annular
gas chamber 6 through the recessed portions 17a, 17b, and 17c. Upon receiving the
biased pressure within the annular gas chamber 6 on the basis of this introduced gas
pressure, the piston 3 is gas-pressure supported at the inner surface 14, particularly at
the portion on the thrust side 10 of the inner surface 14, in its reciprocating motion.
The piston 3 which is supported by the gas pressure reciprocates with an extremely low
sliding frictional resistance. In addition, in such reciprocating motion, although the
piston 3 tends to be swung (oscillated) within the plane perpendicular to the axial
direction A about the piston pin 21, this swinging motion is prevented by the
aforementioned gas pressure of the annular gas chamber 6. The piston 3 can thus be
reciprocated with an extremely low sliding frictional resistance, thereby making it
possible to attain an improvement and the like of the fuel consumption of the
reciprocating engine 1.
According to the reciprocating engine 1 of this embodiment, the reciprocating
engine 1 is comprised, of the piston ring 5 adjacent to the top surface 4 of the piston 3
defining the combustion chamber 2; the piston ring 7 which defines the annular gas
chamber 6 in cooperation with the piston ring 5 and which is adjacent to the piston ring
5 such that the pressure-receiving area of the side surface 8 of the piston 3 in the
annular gas chamber 6 becomes greater on the thrust side 10 than on the counter-thrust
side 9; the plurality of gas passages 15 which are disposed in the inner surface 14 of the
cylinder 13 in such a manner as to be juxtaposed in the circumferential direction X of
the inner surface 14 of the cylinder 13 and which allow the annular gas chamber 6 to.
communicate with the combustion chamber 2 on the thrust side. Therefore, the
combustion gases 51 in the combustion chamber 2 can be speedily introduced
thoroughly into the annular gas chamber 6 through the plurality of gas passages 15.
Hence, a desired supporting force can be generated on the basis of the combustion gases
51 in the annular gas chamber 6 thus introduced and caused to act, and the piston 3 is
gas-pressure supported with respect to the inner surface 14. It is thereby possible to
substantially reduce the sliding frictional resistance between the inner surface 14 of the
cylinder 13, on the one hand, and the sliding side surface 5c of the piston ring 5 and the
side surface 8 of the piston 3, on the other hand. Since the plurality of gas passages 15
respectively have the recessed portions 17a, 17b, and 17c which are disposed in the
inner surface 14 at positions for allowing the annular gas chamber 6 to communicate
with the combustion chamber 2 when the piston 3 is lowered in the vicinity of the top
dead center, the combustion gases 51 can be forcibly introduced into and caused to act
in the annular gas chamber 6 through the recessed portions 17a, 17b, and 17c in the
vicinity of the top dead center. Furthermore, it is possible to increase the gas pressure
within the annular gas chamber 6, and the piston 3 can be lowered (forwardly moved)
while this gas pressure is being held. Particularly in the explosion stroke, the piston 3
can be suitably gas-pressure supported in opposition to the lateral pressure of the piston.
Since the center portion C2 of the opening plane 31b of the space 30b defined by the
recessed portion 17b is disposed in such a manner as to oppose the center portion O of
the piston 3 concerning the direction Z, the compressed gases can be introduced
preceding with the portion on the thrust side 10 of the annular gas chamber 6 whose
volume is greater than the portion on the counter-thrust side 9 of the annular gas
chamber 6. Accordingly, the combustion gases 51 can be speedily introduced more
thoroughly into the annular gas chamber 6 and caused to act. Since the distance from
the cylinder head 13a to the recessed portion 17a in the reciprocating direction Y and
the distance from the cylinder head 13a to the recessed portion 17c are mutually equal,
the communication between the combustion chamber 2 and the annular gas chamber 6
through the pair of recessed portions 17a and 17c can be started or terminated
simultaneously and extensively. Thus, the combustion gases 51 can be more speedily
and extensively introduced into and caused to act in the annular gas chamber 6. Since
the recessed portions 17a, 17b, and 17c respectively have the partially concave
spherical surfaces 41a, 41b, and 41c, resistance is not encountered in the influx of the
combustion gases 51, and uniform and satisfactory introduction and action can be
obtained. Further, the intersection angle 44 between the line 43 extending in the
reciprocating direction Y and the tangential line 42 to the contiguous portion 40b of the
partially concave spherical surface 41b contiguous to the inner surface 14 of the
recessed portion 17b assumes an obtuse angle. Still further, the lines 42 tangential to
the portions 45 and 46 of the contiguous portion 40b opposing each other in the
reciprocating direction Y intersect each other at a position located further away from
the piston 3 than the portions 45 and 45 in the direction perpendicular to the
reciprocating direction Y. Furthermore, the recessed portions 17a and 17c are
constructed in the same way as the recessed portion 17b. Therefore, the combustion
gases 51 can be introduced extensively. The recessed portion 17b has a curvature
which is mutually equal to the curvatures of the recessed portions 17a and 17c adjacent
to that recessed portion 17b in the circumferential direction X. In addition, the
recessed portion 17b has a depth equal to the depths of the recessed portions 17a and
17c adjacent to that recessed portion 17b in the circumferential direction X. Therefore,
since the recessed portions 17a, 17b, and 17c are respectively designed in connection
with their curvatures and depths and are disposed in the inner surface 14, the
combustion chamber 2 and the annular gas chamber 6 can be communicated with each
other by means of the recessed portions 17a, 17b, and 17c in a similar manner,
respectively. The intersection angle 35 between the line 80 extending in the axial
direction A and the line 32 connecting the center portion O of the piston 3 and the
center portion C1 of the opening plane 31a of the space 30a defined by the recessed
portion 17a, and the intersection angle 37 between the line 80 and the line 36
connecting the center portion O of the piston 3 and the center portion C3 of the opening
plane 31c of the space 30c defined by the recessed portion 17c, are substantially equal
to each other. Further, the recessed portions 17a and 17c have mutually identical
shapes. Therefore, the combustion gases 51 can be introduced uniformly into one side
and the other side of the combustion chamber 6 concerning the axial direction A.
Since the opening plane 31b of the space 30b defined by the recessed portion 17b has a
diameter substantially equal to the diameters of the opening planes 31a and 31c of the
spaces 30a and 30c defined by the other recessed portions 17a and 17c, the combustion
chamber 2 and the annular gas chamber 6 can be communicated in a similar state by the
recessed portions 17a, 17b, and 17c, and the communication can be simultaneously
started or terminated. Since the annular defining surface 5a is disposed so as to be
parallel to the plane perpendicular to the reciprocating direction Y, and the annular
defining surface 5b is disposed so as to be parallel to the plane perpendicular to the
reciprocating direction Y, the communication between the combustion chamber 2 and
the annular gas chamber 6 by the recessed portions 17a, 17b, and 17c, which are
juxtaposed to each other in the circumferential direction, can be simultaneously started
or terminated.
It should be noted that, as shown in Fig. 9, the reciprocating engine 1 of this
embodiment may have, instead of the recessed portion 17b, for instance, a recessed
portion 52 which is located most away from the portion on the counter-thrust side 9 of
the piston 3 and is disposed further away from the cylinder head 13a than the other
recessed portions 17a and 17c concerning the reciprocating direction Y. By virtue of
such a recessed portion 52, the gases can be introduced from the portion on the thrust
side 10 of the annular gas chamber 6 whose volume is greater than the portion on the
counter-thrust side 9 of the annular gas chamber 6 in advance of the recessed portions
17a and 17c. Accordingly, the combustion gases 51 can be introduced more
thoroughly and speedily into the annular gas chamber 6. It should be noted that the
recessed portion 52 may be disposed in the inner surface 14 of the cylinder 13 by
replacing at least one of the recessed portions 17a, 17b, and 17c or in addition to the
recessed portions 17a, 17b, and 17c. By disposing such a recessed portion 52, the
order in which the respective ones of the recessed portions 17a, 17b, 17c, and 52 allow
the combustion chamber 2 and the annular gas chamber 6 to communicate with each
other can be adjusted appropriately. Here, as shown in Fig. 9, the portion 45 located
on the cylinder head 13a side in a contiguous portion 40d, which is contiguous to the
inner surface 14 of the recessed portion 52 disposed further away from the cylinder
head 13a in the reciprocating direction Y, may be disposed closer to the cylinder head
13a side than the portions 46 of the contiguous portions 40a and 40c opposing in the
reciprocating direction Y the portions 45 thereof located on the cylinder head 13a side.
Portions of the opening planes 31a, 31c, and 31d of the spaces 30a, 30c, and 30d
respectively defined by the recessed portions 17a, 17b, and 17c may be respectively
positioned on a line 53 extending the circumferential direction X. In addition, for
example, the center portions C1 and C3 of the opening planes 31a and 31c of the
recessed portions 17a and 17c may be positioned on a line 54 passing through the
portion 45 of the contiguous portion 40d and extending in the circumferential direction
X. In the case where the recessed portions 17a, 17c, and 52 are thus disposed, the
combustion gases can be introduced continuously into the annular gas chamber 6 from
the combustion chamber 2 without interruption by means of these recessed portions 17a,
17c, and 52.
In addition, the reciprocating engine 1 of this embodiment may have two gas
passages 15 disposed in the inner surface 14 of the cylinder 13, instead of the three gas
passages 15. Further, as shown in Figs. 10 and 11, the reciprocating engine 1 of this
embodiment may have more than three gas passages (four or five gas passages, etc.) 15.
Thus, in correspondence with the various forms of the reciprocating engine 1, the
number of the gas passages 15 can be set appropriately such that the combustion gases
51 can be introduced thoroughly, extensively, and speedily into the annular gas
chamber 6. Here, in the case where, for instance, four gas passages 15 are provided,
as shown in Fig. 10, an intersection angle 64 between the line 80 and a line 60
connecting the center portion O of the piston 3 and a center portion C4 of an opening
plane 31e of a space 30e defined by a recessed portion 56, and an intersection angle 67
between the line 80 and a line 63 connecting the center portion O and a center portion
C7 of an opening plane 31h of a space 30h defined by a recessed portion 59 opposing
the recessed portion 56 in the axial direction A, are preferably substantially equal
angles. Meanwhile, an intersection angle 65 between the line 80 and a line 61
connecting the center portion O and a center portion C5 of an opening plane 3 If of a
space 30f defined by a recessed portion 57 adjacent to the recessed portion 56 in the
circumferential direction X, and an intersection angle 66 between the line 80 and a line
62 connecting the center portion O and a center portion C6 of an opening plane 31 g of a
space 30g defined by a recessed portion 58 opposing the recessed portion 57 in the axial
direction A and adjacent to the recessed portion 59 in the circumferential direction X,
are preferably substantially equal angles. In such a case, the combustion gases 51 can
be uniformly introduced into and caused to act in the one side and the other side of the
annular gas chamber 6 concerning the axial direction A.
Furthermore, instead of the recessed portions 17a, 17b, and 17c, the
reciprocating engine 1 of this embodiment may have the recessed portions 56, 57, 58,
and 59 whose depths in the direction perpendicular to the reciprocating direction Y are
mutually different, as well as a recessed portion 70 opposing the center portion O of the
piston 3 in the direction Z. Preferably, the recessed portion 70 located closest to the
thrust side 10 is constructed so as to be deeper than the recessed portions 56, 57, 58,
and 59 located on the counter-thrust side 9 relative to the recessed portion 70
concerning the direction Z, and the recessed portions 57 and 58 are constructed so as to
be deeper than the recessed portions 56 and 59. In addition, the reciprocating engine 1
may have the recessed portions 56, 57, 58, and 59 whose curvatures are mutually
different. Preferably, the recessed portion 70 located closest to the thrust side 10 has a
smaller curvature than the recessed portions 56, 57, 58, and 59 located on the
counter-thrust side 9 relative to that recessed portion 70 concerning the direction Z, and
the recessed portions 57 and 58 have smaller curvatures than the recessed portions 56
and 59. Furthermore, the radii or diameters of the opening planes 31e, 31g, 3 If, 31h,
and 31i of the spaces 30e, 30f, 30g, 30h, and 30i respectively defined by the recessed
portions 56, 57, 58, 59, and 70 may be mutually different. Preferably, the opening
plane 31i in the recessed portion 70 located closest to the thrust side 10 has a longer
radius or diameter than the opening planes 31e, 31f, 31g, and 31h, and 31i in the
recessed portions 56,. 57, 58, and 59 located on the counter-thrust side 9 relative to that
recessed portion 70 concerning the direction Z. Meanwhile, the opening planes 31f
and 31g in the recessed portions 57 and 58 have longer radii or diameters than the
opening planes 31e and 31h in the recessed portions 56 and 59. By constructing the
recessed portions 56, 57, 58, 59, and 70 respectively having the above-described depths,
curvatures, and diameters (including radii and diameters), the state of communication
between the combustion chamber 2 and the annular gas chamber 6 as well as the order
of starting or termination of the communication can be adjusted appropriately. As the
recessed portions 56, 57, 58, 59, and 70 are disposed in the inner surface 14 of the
cylinder 13 by being respectively designed particularly in connection with the
above-described curvatures and depths, it is possible to more satisfactorily adjust the
state of communication between the combustion chamber 2 and the annular gas
chamber 6 through the recessed portions 56, 57, 58, 59, and 70.
Furthermore, as shown in Fig. 12, instead of the oil ring 16, the reciprocating
engine 1 of this embodiment may have an oil ring 75 which is disposed on the piston 3
in face-to-face relation to the piston ring 5 with the piston ring 7 disposed therebetween,
and which is inclined with respect to the reciprocating direction Y such that its portion
71 on the thrust side 10 is located further away from the piston ring 5 than its portion 72
opposing the piston pin 21 connecting the piston 3 and the connecting rod 22 and its
portion 73 on the counter-thrust side 9 concerning the reciprocating direction Y. In
such a case, the piston ring 7 may be inclined with respect to the reciprocating direction
Y with an angle equal to the angle of inclination of the oil ring 75. According to the
reciprocating engine 1 having the oil ring 75, the oil ring 75 can be disposed by being
spaced away from the piston ring 5 without interfering with the piston pin 21, and the
piston ring 7 can be disposed by being spaced away from the piston ring 5 particularly
on the thrust side 10 without interfering with the oil ring 75. Here, with the
reciprocating engine 1, even in a case where the piston ring 7 together with the oil ring
75 is inclined greatly with respect to the reciprocating direction Y, the combustion
gases 51 in an amount sufficient to gas-pressure support the piston 3 can be thoroughly
and speedily introduced into and caused to act in the annular gas chamber 6 from the
combustion chamber 2 through the above-described plurality of gas passages 15,
thereby increasing the gas pressure.
In addition, the reciprocating engine 1 of this embodiment may have a piston
pin which is off-centered toward the counter-thrust side 9, instead of the piston pin 21.
It should be noted that, in this embodiment, the plurality of gas passages 15
respectively have the recessed portions 17a, 17b, and 17c which are disposed in the
vicinities of the top dead center such that the communication between the combustion
chamber 2 and the annular gas chamber 6 is temporarily canceled in the case where the
piston 3 is positioned at the top dead center, as shown in Fig. 6. However, instead of
at least one of the recessed portions 17a, 17b, and 17c or in addition thereto, the
plurality of gas passages 15 may have a recessed portion or recessed portions which are
disposed so as to allow the combustion chamber 2 and the annular gas chamber 6 to
communicate also in the case where the piston 3 is positioned at the top dead center.
Furthermore, instead of at least one of the recessed portions 17a, 17b, and 17c or in
addition thereto, the plurality of gas passages 15 may have a recessed portion or
recessed portions which are disposed in the inner surface of the cylinder 13 such that
the line 43 extending in the reciprocating direction Y and the tangential lines 42 to the
respective ones of the contiguous portions 40a, 40b, and 40c contiguous to the inner
surface 14 of the cylinder 13.
In Figs. 13 and 14, another four-cycle gasoline engine 1K serving as the
reciprocating engine of another embodiment is comprised of the piston ring (top ring) 5
adjacent to the top surface 4 of the piston 3 defining the combustion chamber 2; the
piston ring (second ring) 7 which defines the annular gas chamber 6 in cooperation with
the piston ring 5 and which is adjacent to the piston ring 5 such that the
pressure-receiving area of the side surface 8 of the piston 3 in the annular gas chamber
6 becomes greater on a swinging side surface portion 10K, which is located on the
thrust side and opposes a swinging side surface portion 9K located on the counter-thrust
side 9 of the piston 3, than on the swinging side surface portion 9K; the oil ring 16
which is located further away from the piston ring 5 on the swinging side surface
portion 10K side than, on a substantially intermediate portion side between the swinging
side surface portion 9K and the swinging side surface portion 10K; and a recessed
portion 15K serving as a gas passage which is disposed in the inner surface 14 of the
cylinder 13 and at a position for allowing the annular gas chamber 6 to communicate
with the combustion chamber 2 when the piston 3 is positioned in the vicinity of the top
dead center.
Ring grooves, which are disposed in such a manner as to respectively
correspond to the piston rings 5 and 7 and the oil ring 16, are formed in the side surface
8 of the piston 3. The piston rings 5 and 7 and the oil ring 16 are respectively fitted in
the ring grooves.
The connecting rod 22 is rotatably coupled at its small end portion to the piston
3 through a connecting shaft (piston pin) 21. A crankshaft is rotatably coupled to a
large end portion of the connecting rod.
The cylinder 13 has the cylinder bore (space) 25 defined by its inner surface,
and the piston 3 is disposed in the cylinder bore 25 such that the piston 3 is
reciprocatable in the reciprocating direction Y. The cylinder 13 is provided with the
ignition plug 26, an intake valve, and an exhaust valve 27K.
The piston ring 5 is fitted in the ring groove of the piston 3 such that the piston
ring 5 is substantially parallel to the top surface (head end face) 4 of the piston 3
defining the combustion chamber 2.
The piston ring 7 is fitted in the ring groove of the piston 3 by being inclined
with respect to the reciprocating direction Y and the piston ring 5 so as to be located
gradually away from the piston 3 as viewed in the direction from the swinging side
surface portion 9K toward the swinging side surface portion 10K. The distance from
the piston ring 5 to the piston ring 7 on the swinging side surface portion 1 OK side is
longer than the distance from the piston ring 5 to the piston ring 7 on the swinging side
surface portion 9K side.
Abutment portions at respective both ends of the piston rings 5 and 7 are
closely abutted or fitted so that the gases will not leak through the abutment portions at
these both ends.
The annular gas chamber 6 is defined by the side surface 8 of the piston 3, the
inner surface 14 of the cylinder 13, and the piston rings 5 and 7.
A portion 3IK which is substantially intermediate between the swinging side
surface portions 9K and 10K of the oil ring 16 is disposed in such a manner as to be
spaced away from the piston ring 5 within a range in which it does not come into
contact with the coupling shaft 21 in the reciprocating direction Y. A portion 32K
located on the swinging side surface portion 10K side of the oil ring 16 is disposed in
such a manner as to be further away from the piston ring 5 than the portion 31K in the
reciprocating direction Y.
The recessed portion 15K is formed in the inner surface 14 facing the side
surface 8 on the swinging side surface portion 10K side so as to allow the annular gas
chamber 6 to communicate with the combustion chamber 2 in a case where the piston 3
is present at the position of the top dead center and at a position corresponding to
approximately 15 degrees in terms of the crank angle.
A description will be given of the operation of the reciprocating engine 1K of
this embodiment. In the combustion stroke of the air-fuel mixture which is started
after completion of the compression stroke, ignition by the ignition plug 26 is effected
while the piston 3 is positioned in the vicinity of the top dead center, and the
combustion gases within the combustion chamber 2 are introduced into the annular gas
chamber 6 through the recessed portion 15K. The piston 3 then receives the gas
pressure of the combustion gases which heightened to a maximum while the piston 3 is
being positioned in the vicinity of the top dead center after the passage of the top dead
center of the piston 3, so that the piston 3 accelerates toward the bottom dead center.
Here, as a forward moving force is imparted from the forwardly moving piston 3 to the
connecting rod 22 which is tilted with respect to the reciprocating direction Y, a lateral
pressure E1 which is directed toward the thrust side is imparted to the piston 3.
However, a counter lateral pressure E2 directed toward the counter-thrust side is
imparted to the piston 3 by the gas pressure within the annular gas chamber 6, thereby
causing the piston 3 to gas float.
In the reciprocating engine 1K constructed as described above, since the piston
3 is brought to the position where the combustion chamber 2 and the annular gas
chamber 6 are communicated through the recessed portion 15K during the combustion,
the gas pressure which is generated through combustion in the combustion chamber 2 in
the combustion stroke is speedily introduced into the annular gas chamber 6 through the
recessed portion 15K. Upon receiving the biased lateral pressure within the annular
gas chamber 6 on the basis of this introduced gas pressure, the piston 3 floats up (gas
floats) with respect to the inner surface 14, particularly the inner surface 14 on the
swinging side surface portion 10K side, in its reciprocating motion. The piston 3
which is floated up by the gas pressure reciprocates with an extremely low sliding
frictional resistance. In addition, in such reciprocating motion, although the piston 3
tends to be swung (oscillated) about the coupling shaft 21 in D directions, this swinging
motion is prevented by the aforementioned biased lateral pressure of the annular gas
chamber 6. The piston 3 can thus be reciprocated with an extremely low sliding
frictional resistance without causing its side surface 8 on the swinging side surface
portions 9K and 10K side to abut against the inner surface 14 of the cylinder 13,
thereby making it possible to attain an improvement and the like of the fuel
consumption of the reciprocating engine 1K.
According to the reciprocating engine 1K of this embodiment, the
reciprocating engine 1 has the oil ring 16 which is located further away from the piston
ring 5 on the swinging side surface portion 10K side than on a substantially
intermediate portion side between the swinging side surface portion 9K and the
swinging side surface portion 10K. Therefore, the oil ring 16 can be disposed such
that the portion 31K of that oil ring 16 located above the coupling shaft 21 is located
away from the piston ring 5 within a range in which it does not interfere with the
coupling shaft 21, and such that the portion 32K of that oil ring 16 on the thrust side is
located further way from the piston ring 5 than the portion 31K. Hence, the piston
ring 7 can be inclined greatly with respect to the reciprocating direction Y without
interfering with the oil ring 16, such that the aforementioned pressure-receiving area
becomes greater on the swinging side surface portion 10K side than on the swinging
side surface portion 9K side. Thus, the piston 3 can be floated up (gas floated) from
the inner surface 14 of the cylinder 13 by generating desired lateral pressure, thereby
making it possible to substantially reduce the sliding frictional resistance between the
cylinder 13 and the piston rings 5 and 7.
It should be noted that although in the above-described embodiments, the
reciprocating engine is implemented as the four-cycle gasoline engines 1 and 1K, the
present invention is not limited to the same, and operational effects similar to those
described above can be obtained if the present invention is implemented as a diesel
engine, for example.
WE CLAIM :
1. A reciprocating engine comprising:
a first piston ring adjacent to a top surface of a piston defining a combustion chamber;
a second piston ring which defines an annular gas chamber in cooperation with said first
piston ring and which is adjacent to said first piston ring such that a pressure-receiving area of a side
surface of said piston in said annular gas chamber becomes greater on a thrust side than on a counter-
thrust side; and
a plurality of gas passages which are disposed in an inner surface of a cylinder in such a
manner as to be juxtaposed in a circumferential direction of the inner surface of said cylinder and
which allow said annular gas chamber to communicate with said combustion chamber on the thrust
side;
wherein said plurality of gas passages comprise recessed portion which is disposed in the
inner surface of cylinder opposing a center portion of piston which is at a top of dead center or during
a starting period of the fall from the top dead center in perpendicular to both a reciprocating direction
of piston and an axial direction of said piston pin for coupling said piston and connecting rod and a
pair of recessed portions each formed in inner surface of cylinder disposed between the said recessed
portions in circumferential direction so as to oppose each other connecting the axial direction of said
piston pin.
2. The reciprocating engine as claimed in claim 1, wherein said plurality of gas passages are
disposed in the inner surface of said cylinder at positions for allowing said annular gas chamber to
communicate with said combustion chamber when said piston is at the top dead center or during the
starting period of the fall from the top dead center.
3. The reciprocating engine as claimed in claim 2, wherein said plurality of recessed portions are
adapted to allow only said annular gas chamber to respectively communicate with said combustion
chamber.
4. The reciprocating engine as claimed in claim 2 or 3, wherein said plurality of gas passages are
disposed in the inner surface of said cylinder at positions for allowing said annular gas chamber to
communicate with said combustion chamber during the starting period of the fall of said piston from
the top dead center.
5. The reciprocating engine as claimed in any one of claims 2 to 4, wherein at least one of said
recessed portions is disposed in the inner surface of said cylinder at a position for allowing said
annular gas chamber to communicate with said combustion chamber when said piston is positioned
at the top dead center.
6. The reciprocating engine as claimed in any one of claims 2 to 5, wherein said plurality of
recessed portions respectively have partially concave spherical surfaces.
7. The reciprocating engine as claimed in any one of claims 1 to 6, wherein said at least one of
said recessed portions has a depth equal to that of said recessed portion adjacent to that recessed
portion in the circumferential direction.
8. The reciprocating engine as claimed in any one of claims 1 to 7, wherein an intersection angle
between a line extending in the axial direction and a line connecting the center portion of said piston
and the center portion of the opening plane of said one of said a pair of recessed portions and an
intersection angle between the line extending in the axial direction and a line connecting the center
portion of said piston and the center portion of the opening plane of said other one of said a pair of
recessed portions are mutually equal.
9. The reciprocating engine as claimed in claim 8, wherein said pair of recessed portions have
mutually similar shapes.
10. The reciprocating engine as claimed in any one of claims 2. to 22, wherein the opening plane
of said at least one of said recessed portions has a diameter different from the opening plane of said
other one of said recessed portions.
11. The reciprocating engine as claimed in any one of claims 1 to 9, wherein the opening plane of
said at least one of said recessed portions has a diameter equal to that of the opening plane of said
another one of said recessed portions.
12. The reciprocating engine as claimed in any one of claims 1 to 11, wherein the defining surface
said first piston ring defining said annular gas chamber is disposed so as to be parallel to a plane
perpendicular to the reciprocating direction.
13. The reciprocating engine as claimed in any one of claims 1 to 12, wherein the diameter of the
opening plane of said at least one of said recessed portions is greater than a depth of that recessed
portion.
14. The reciprocating engine as claimed in any one of claims 1 to 13, wherein said piston pin for
coupling said piston and said connecting rod are off-centered toward the counter-thrust side.

A reciprocating engine (1) comprises: a piston ring (5); a piston ring (7) which defines an
annular gas chamber (6) in cooperation with the piston ring (5) and which is adjacent to the piston
ring (5) such that a pressure-receiving area of a side surface (8) of a piston (3) in the annular gas
chamber (6) becomes greater on a thrust side (10) than on a counter-thrust side (9) of the piston (3);
and gas passages (15) for allowing the annular gas chamber (6) to communicate with the combustion chamber (2).

Documents:

1237-KOLNP-2005-CORRESPONDENCE 1.1.pdf

1237-KOLNP-2005-CORRESPONDENCE.pdf

1237-KOLNP-2005-FORM 27 1.1.pdf

1237-KOLNP-2005-FORM 27.pdf

1237-KOLNP-2005-FORM-27.pdf

1237-kolnp-2005-granted-abstract.pdf

1237-kolnp-2005-granted-assignment.pdf

1237-kolnp-2005-granted-claims.pdf

1237-kolnp-2005-granted-correspondence.pdf

1237-kolnp-2005-granted-description (complete).pdf

1237-kolnp-2005-granted-drawings.pdf

1237-kolnp-2005-granted-examination report.pdf

1237-kolnp-2005-granted-form 1.pdf

1237-kolnp-2005-granted-form 18.pdf

1237-kolnp-2005-granted-form 3.pdf

1237-kolnp-2005-granted-form 5.pdf

1237-kolnp-2005-granted-gpa.pdf

1237-kolnp-2005-granted-reply to examination report.pdf

1237-kolnp-2005-granted-specification.pdf


Patent Number 230113
Indian Patent Application Number 1237/KOLNP/2005
PG Journal Number 09/2009
Publication Date 27-Feb-2009
Grant Date 25-Feb-2009
Date of Filing 24-Jun-2005
Name of Patentee BANDO KIKO CO. LTD.
Applicant Address 4-60, KANAZAWA 2-CHOME, TOKUSHIMA-SHI, TOKUSHIMA
Inventors:
# Inventor's Name Inventor's Address
1 BANDO, SHIGERU 2-38, JYOTOCHO 1-CHOME TOKUSHIMA-SHI, TOKUSHIMA 770-0862
PCT International Classification Number F02F 1/00
PCT International Application Number PCT/US2004/002536
PCT International Filing date 2004-03-02
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2003-055218 2003-03-03 Japan