Title of Invention

HIGH TENSILE STRENGTH HOT-DIPPED STEEL SHEET AND METHOD OF PRODUCING THE SAME

Abstract This invention relates to a method for producing a high tensile strength hot dip plated steel sheet, which comprises providing a steel sheet having a Si content controlled within a specific range and comprising Nb and one or more Cu, Ni and Mo, subjecting a rolled sheet to a recrystallization annealing to thereby form an inner oxide layer close under the surface of the steel plate, washing the surface with an acid to remove the oxides having been formed also on the surface, heating the resultant steel sheet prior to plating, and then subjecting the sheet to a hot dip plating. The inner oxide layer formed during annealing acts as a barrier against diffusion of Si, Mn and the like during the heat treatment prior to plating, which result in marked reduction of the formation of oxides of Si, Mn and the like. Accordingly, the method can be used for producing a high tensile strength hot dip plated steel sheet which exhibits markedly excellent plating characteristics.
Full Text SPECIFICATION
HIGH TENSILE STRENGTH HOT-DIPPED STEEL SHEET
AND METHOD OF PRODUCING THE SAME
TECHNICAL FIELD
This invention relates to a high tensile strength hot-dipped steel sheet
usable for a vehicle body of an automobile or the like formed by subjecting a
surface of a high tensile strength steel sheet to a hot dipping of zinc (including an
alloy thereof, the same is applied hereinafter), aluminum, zinc-aluminum alloy,
zinc-aluminum-magnesium alloy or the like, and a method of producing the same.
BACKGROUND ART
Recently, the application of high tensile strength hot-dipped steel
sheets formed by subjecting a surface of a steel sheet to galvanizing or the like is
increasing as a steel sheet for an automobile from viewpoints of safety, weight
reduction and low fuel consumption of the automobile and hence global
environment protection.
In order to obtain such a high tensile strength hot-dipped steel sheet,
it is important to use a steel sheet having an excellent plating property and
providing desired strength and workability (press formability or the like) after
being passed through a hot dipping bath or further subjected to an alloying
treatment as an original sheet.
In general, Si, Mn and so on are added to the steel sheet for increasing
the strength of the steel sheet. However, it is known that when the steel sheet
added with such elements is subjected to a plating in, for example, a continuous
galvanizing line (CGL), the plating property is degraded because oxides of Si,
Mn and so on are formed on the surface of the steel sheet at an annealing step
before the plating.
This phenomenon is caused due to the fact that when the annealing is
carried out in a reducing atmosphere before the plating, since such an atmosphere
is reducing for Fe but is oxidat ve for Si, Mn and the like in steel, Si, Mn and the
like are selectively oxidized on the surface of the steel sheet to form oxides.
Since such surface oxides considerably lower a wettability of fused
zinc to the steel sheet, the plating property is degraded in the galvanized steel
sheet using a high tensile strength steel sheet as an original plating sheet, and
particularly, when the contents of Si, Mn and the like are high, there is a problem
that the plating is not locally conducted or so-called non-plated portion is formed.
As means for improving the degradation of the plating property in
such a high tensile strength steel sheet, for example, JP-A-55-122865 and JP-A-
9-13147 propose a method of forcedly oxidizing the steel sheet under a high
oxygen partial pressure and the n reducing it prior to the heating during the
plating. And also, a method of conducting a preliminary plating before the hot
dipping is proposed in JP-A-58-104163.
However, the former method has problems that the control of the
surface oxide through forcible oxidation is not sufficiently carried out and the
stable plating property is not necessarily guaranteed in accordance with compo-
nents in steel and plating conditions. On the other hand, the latter method has a
problem that the production cost rises because an extra process should be added.
Besides, JP-A-6-287684 discloses a high strength steel sheet having
an improved plating property by optimizing addition amounts of P, Si and Mn.
And also, JP-A-7-70723 and JP-A-8-85858 propose a method wherein a
recrystallization annealing is previously carried out before the plating to form a
surface oxide and then a galvanizing is carried out after such an oxide is removed
by pickling.
By these method could be prevented the occurrence of the non-plated
portion in a substantial quantity of high-strength steels.
Even in these methods, however, there is still a problem that the
occurrence of the non-plated portion can not be completely prevented as to a type
of steel having a higher Si content.
DISCLOSURE OF THE INVENTION
It is an object of the invention to advantageously solve the afore-
mentioned problems and to p opose a high tensile strength hot-dipped steel sheet
capable of effectively preventing the occurrence of non-plated portions even if a
high tensile strength steel sheet having higher contents of Si and Mn is used as an
original plating sheet as well as a production method usable therefor.
The inventors have made various studies in order to solve the above
problems and obtained a knowledge that
a) as components, Nb and Cu or Ni, Mn are compositively added while
regulating Si content to a given range,
b) an internal oxide layer is formed just beneath a surface of a steel sheet
through an annealing in a continuous annealing line (CAL)(hereinafter referred to
as a recrystallization annealing) and a simultaneously formed surface oxide is
removed by pickling after the annealing,
c) in a subsequent heating before a plating in a continuous galvanizing line
(CGL)(hereinafter referred to as a heating before plating), the formation of
oxides of Si, Mn and the lib; is considerably decreased on the surface of the steel
sheet as the above internal oxide layer acts as a diffusion barrier,
and hence a big improvement of the plating property can be attained.
The invention is accomplished based on the above knowledge.
That is, the gist and construction of the invention are as follows.
1. A high tensile strength lot-dipped steel sheet provided on a surface of a steel
sheet with a hot-dipped layer, characterized in that the hot-dipped steel sheet is
obtained by subjecting a steel sheet of a composition comprising
C: not more than 0.01) mass% or not less than 0.03 mass% but not more
than 0.20 mass%,
Nb: not less than 0.005 mass% but not more than 0.2 mass%,
not less than 0.03 mass% but not more than 1.5 mass% in total of one or
more selected from Cu: less than 0.5 mass%, Ni: less than 1.0 mass% and Mo:
less than 1.0 mass%,
Al: not more than 0.1) mass%,
P: not more than 0.103 mass%,
S: not more than 0.010 mass%,
N: not more than 0.01 0 mass%,
and further containing, in case of C: not more than 0.010 mass%,
Si: not less than 0.25 mass% but not more than 1.2 mass%,
Mn: not less than 0.5 ) mass% but not more than 3.0 mass%,
Ti: not more than 0.0 50 mass%,
B: not more than 0.005 mass%,
or in case of C: not less than 0.03 mass% but not more than 0.20 mass%,
Si: not less than 0.5 mass% but not more than 1.5 mass%,
Mn: not less than 1.2 mas% but not more than 3.5 mass% in a range
satisfying 1.5 x Si(mass%) and the remainder being Fe and inevitable impurities to a recrystallization
annealing in a reducing atmosphere having a dew point of not higher than 0°C
but not lower than -45°C at an annealing temperature of not lower than 750°C,
removing oxides formed on a surface of the steel sheet by pickling after the
cooling, again heating to a temperature of not lower than 650°C but not higher
than 850°C in a reducing atmo ;phere having a dew point of not higher than -
20°C, and subjecting to a hot dipping treatment on the way of dropping
temperature from the reheating temperature.
2. A high tensile strength hot-dipped steel sheet according to the above item 1,
wherein when the C amount is not less than 0.03 mass% but not more than
0.20 mass%, one or two of Ti and V are further included in the steel sheet in a
range satisfying one of or two in total of Ti and V: not more than 0.5 mass% and
Ti(mass%) 3. A high tensile strength ho -dipped steel sheet according to the above item 1
or 2, wherein when the C amount is not less than 0.03 mass% but not more than
0.20 mass%, Cr is further included in the steel sheet in a range satisfying Cr: not
more than 0.25 mass% and Si mass%) >3x Cr(mass%).
4. A method of producing a high tensile strength hot-dipped steel sheet,
characterized in that a steel sheet of a composition comprising
C: not more than 0.010 nass% or not less than 0.03 mass% but not more
than 0.20 mass%,
Nb: not less than 0.005 mass% but not more than 0.2 mass%,
not less than 0.03 mass% but not more than 1.5 mass% in total of one or
more selected from Cu: less than 0.5 mass%, Ni: less than 1.0 mass% and Mo:
less than 1.0 mass%,
Al: not more than 0.10 mass%,
P: not more than 0.100 mass%,
S: not more than 0.010 mass%,
N: not more than 0.01C mass%,
and further containing, in case of C: not more than 0.010 mass%,
Si: not less than 0.25 mass% but not more than 1.2 mass%,
Mn: not less than 0.50 mass% but not more than 3.0 mass%,
Ti: not more than 0.030 mass%,
B: not more than 0.005 mass%,
or in case of C: not more than 0.03 mass% but not more than 0.20 mass%,
Si: not less than 0.5 mass% but not more than 1.5 mass%,
Mn: not less than 1.2 mass% but not more than 3.5 mass% in a range
satisfying 1.5 x Si(mass%) and the remainder being Fe and inevitable impurities is subjected to a
recrystallization annealing in a -educing atmosphere having a dew point of not
higher than 0°C but not lower than -45°C at an annealing temperature of not
lower than 750°C, and oxides formed on a surface of the steel sheet are removed
by pickling after the cooling, ar d the steel sheet is again heated to a reducing
temperature of not lower than 650°C but not higher than 850°C in a reducing
atmosphere having a dew point of not higher than -20°C, and subjected to a hot
dipping treatment on the way of dropping temperature from the reheating
temperature.
5. A method of producing a high tensile: strength hot-dipped steel sheet
according to the above item 4, wherein when the C amount is not less than
0.03 mass% but not more than 0.20 mass%, one or two of Ti and V are further
included in the steel sheet in a range satisfying one of or two in total of Ti and V:
not more than 0.5 mass% and Ti(mass%) 6. A method of producing a h gh tensile strength hot-dipped steel sheet
according to the above item 4 or 5, wherein when the C amount is not less than
0.03 mass% but not more than ).20 mass%, Cr is further included in the steel
sheet in a range satisfying Cnnot more than 0.25 mass% and Si(mass%) > 3 x
Cr(mass%).
The invention mainly lies in a feature that Nb and Cu or Ni, Mn are
compositively added while app: opriating Si content, and an internal oxide layer
is formed just beneath a surface of a steel sheet in the recrystallization annealing,
and surface oxides simultaneously formed on the surface of the steel sheet are
removed by pickling and then the steel sheet is subjected to the heating before
plating and further to a hot dipping.
The reason why the imposition range and the production conditions
of the recrystallization annealing, heating before plating and the like according to
the invention are limited to the above ranges will be described below.
In the invention, the range of C content is divided into two regions,
whereby there can be obtained a high tensile strength hot-dipped steel sheet
having a tensile strength of 400-600 MPa grade and an excellent ductility and a
high tensile strength hot-dipped steel sheet wherein the ductility is somewhat
lowered and the tensile strength is as very high as 500-1200 MPa grade.
At first, the invention is described with respect to the high tensile
strength hot-dipped steel sheet having a tensile strength of 400-600 MPa grade.
In this high tensile strength hot-dipped steel sheet, it is required to limit C
content and each content of Si, Mn, Ti and B to the following ranges.
C: not more than 0.010 mass%
It is desired to decrease C content for improving elongation and r-
value of the steel sheet. Particularly, when the C content exceeds 0.010 mass%,
even if proper contents of Ti and Nb are added, the effect of improving properties
(particularly press formability) through these elements is not obtained, so that the
C content is limited to not more than 0.010 mass%. Moreover, when the content
is less than 0.001 mass%, it is difficult to form an internal oxide layer during the
recrystallization annealing, so that the C content is favorable to be not less than
0.001 mass%.
Si: not less than 0.25 mass%, not more than 1.2 mass%
Si is an element effective for strengthening steel. Heretofore, it was
required to decrease Si content is far as possible so as not to form Si oxide on the
surface of the steel sheet in the heating before plating. In the invention,
however, even if Si is added in an amount of not less than 0.25 mass%, Nb and
Cu or Ni, Mo are compositively added to form an internal oxide layer of Si and
Mn just beneath the surface of the steel sheet in the recrystallization annealing,
which controls the formation of oxides of Si and Mn on the surface of the steel
sheet in the subsequent heating before plating, so that the steels according to the
invention indicate a good plating property. Moreover, this mechanism is
considered due to the fact that the internal oxide layer acts as a diffusion barrier
against the movement of Si and Mn in steel to the surface of the steel sheet.
The above effect is never obtained unless Si should be added in an
amount of not less than 0.25 mass%. On the other hand, when the Si content
exceeds 1.2 mass%, SiO2 is formed on the surface of the steel sheet in the re-
crystallization annealing and such a surface oxide can not be completely removed
at a subsequent pickling step and a part thereof is retained to create a non-plated
portion. Therefore, the Si cor tent is limited to a range of 0.25-1.2 mass%.
1.5 x Si(mass%) When the Si content is an amount satisfying a relationship of 1.5 x
Si(mass%) > Mn(mass%) in view of Mn content mentioned later, SiO2 is also
formed on the surface of the steel sheet in the recrystallization annealing and
such a surface oxide can not be completely removed at the subsequent pickling
step and hence the non-plated portion is created.
Therefore, it is important that Si is added in a range of 0.25-
1.2 mass% and a range satisfying a relationship of 1.5 xSi(mass%) respectively.
Mn: not less than 0.50 mass %, not more than 3.0 mass%
Mn contributes to enhance the strength but also has an effect of
controlling the formation of SiO2 on the surface of the steel sheet in the
recrystallization annealing to form a composite oxide of Si and Mn capable of
easily removing by pickling. However, when the Mn content is less than
0.50 mass%, the above effect is poor, while when it exceeds 3.0 mass%, Mn
oxide is formed on the surface of the steel sheet in the heating before plating to
easily create a non-plated portion and also steel is too hardened to hardly conduct
cold rolling. Therefore, the Mn content is limited to a range of 0.50-3.0 mass%.
Ti: not more than 0.030 mass%
Ti is added, if necessary, because it forms a carbide, a nitride or the
like to effectively contribute 10 the improvement of the workability of steel.
However, when Ti is excessvely added, surface oxides of Si and Mn formed in
the recrystallization annealing become larger and hence it is difficult to remove
such oxides by pickling. Therefore, the Ti content is limited to not more than
0.030 mass%. Moreover, T is not necessarily added.
B: not more than 0.005 mass%
B is an element effective for improving a resistance to secondary
work brittleness. However, when B is added in an amount exceeding
0.005 mass%, the effect is not expected over a certain level but is rather degraded
in accordance with the annealing conditions. And also, when B is excessively
added, hot ductility is lowered Therefore, B is added in an amount of
0.005 mass% as an upper limit. Moreover, the B content is not particularly
critical with respect to the lower limit, but is sufficient to be added in accordance
with an improving degree of the required resistance to secondary work brittleness
and is desirable to be usually added in an amount of not less than 0.0010 mass%.
Next, the invention is described with respect to the high tensile
strength hot-dipped steel shee: having a tensile strength of 500-1200 MPa grade.
In this high tensile strength h content and each content of Si and Mn to the following ranges.
C: not less than 0.03 mass%, not more than 0.20 mass%
C is an important, basic component in steel and is an element
contributing not only to improve the strength through bainite phase or martensite
phase produced at a low temperature but also to precipitate carbides of Nb, Ti, V
and the like to increase the s'rength. When the C content is less than 0.03 mass%,
not only the above precipitat is but also bainite phase and martensite phase are
hardly produced, while wher it exceeds 0.20 mass%, a spot weldability is
degraded, so that the addition range is rendered into 0.03-0.20 mass%.
Moreover, a preferable C content is 0.05-0.15 mass%.
Si: not less than 0.5 mass%, not more than 1.5 mass%
Si is an element hat the C content solid-soluted in a phase is
decreased to improve workabilities such as elongation and the like. Heretofore,
it was required to decrease Si content as far as possible so as not to form Si oxide
on the surface of the steel sheet in the heating before plating. In the invention,
however, even if Si is addec in an amount of not less than 0.5 mass%, Nb and Cu
or Ni, Mo are compositively added to form an internal oxide layer of Si and Mn
just beneath the surface of he steel sheet in the recrystallization annealing, which
controls the formation of oxides of S:L and Mn on the surface of the steel sheet in
the subsequent heating before plating, so that the steels according to the invention
indicate a good plating properly. Moreover, this mechanism is considered due
to the fact that the internal oxdie layer acts as a diffusion barrier against the
movement of Si and Mn in steel to the surface of the steel sheet.
The above effect is never obtained unless Si should be added in an
amount of not less than 0.5 mass%. On the other hand, when the C content is
0.03-0.20 mass%, if the Si content exceeds 1.5 mass%, SiO2 is formed on the
surface of the steel sheet in the recrystallization annealing and such a surface
oxide can not be completely removed at a subsequent pickling step and a part
thereof is retained to create a non-plated portion. Therefore, the Si content is
limited to a range of 0.5-1.5 mass%.
Moreover, in order to control the occurrence of the non-plated portion
even in the steel sheet of 500-1200 MPa grade, the Si content is required to
control to a range satisfying 1 5 x Si(mass%) content mentioned later likewise the aforementioned case of the steel sheet of
400-600 MPa grade.
Mn: not less than 1.2 mass%, not more than 3.5 mass%
Mn has an effect c f enriching γ-phase to promote martensite trans-
formation. And also, Mn has an effect that the formation of SiO2 on the surface
of the steel sheet in the recrys tallizatior annealing is controlled to form a
composite oxide of Si and Mn capable of easily removing by pickling. However,
when the Mn content is less than 1.2 mass%, the effect is not obtained, while
when it exceeds 3.5 mass%, the spot weldability and plating property are
considerably damaged. Therefore, the Mn content is limited to a range of 1.2-
3.5 mass%, preferably 1.4-3.0 mass%.
Although the above is described with respect to the reasons on the
limited ranges of the respecti /e components inherent to the steel sheets having a
tensile strength of 400-600 MPa grade and the steel sheets having a tensile
strength of 500-1200 MPa grade, the following elements are required to be added
as a component common to both kinds of the steel sheets.
Nb: not less than 0.005 mass%, not more than 0.2 mass%
Nb contributes to improve the plating property by making small a
crystal grain of the steel sheet produced in the recrystallization annealing to
promote the formation of the internal oxide layer of Si and Mn just beneath the
surface of the steel sheet. The effect is not obtained unless Nb should be added
in an amount of not less than 0.005 mass%. On the other hand, when the Nb
content exceeds 0.2 mass%, steel is hardened and hence the hot rolling or the
cold rolling is difficult but also the recrystallization annealing is difficult because
the recrystallizing temperature is raised and a surface defect is caused.
Therefore, the Nb content is limited to a range of 0.005-0.2 mass%.
Not less than 0.03 mass% but not more than 1.5 mass% of one of or more in total
of Cu: less than 0.5 mass%, Ni: less than 1.0 mass% and Mo: less than
1.0 mass%
Cu, Ni and Mo promote the formation of the internal oxide layer of Si
and Mn just beneath the surface of the steel sheet in the recrystallization
annealing, which controls the formation of oxides of Si and Mn on the surface of
the steel sheet in the heating before plating, so that the steels according to the
invention indicate a good plating property. This effect is not obtained unless
one or more of these elements should be added in an amount in total of not less
than 0.03 mass%. On the other hand, when the content in total of these element
exceeds 1.5 mass%, or if the Cu content is not less than 0.5 mass%, the Ni
content is not less than 1.0 mass% and the Mo content is not less than 1.0 mass%,
the surface properties of the hot rolled sheet are degraded. Therefore, these
elements are added in amounts of Cu: less than 0.5 mass%, Ni: less than
1.0mass%, Mo: less than 1.0 mass% and total amount of not less than
0.03 mass% but not more than 1.5 mass%.
Al: not more than 0.10 mass%
Al serves as a deox idizing agent at a steel-making stage but also is
useful as an element for fixation of N causing aging degradation as A1N.
However, when the Al content exceeds 0.10 mass%, not only the rise of the
production cost but also the degradation of the surface properties are caused, so
that Al is added in an amount of not more than 0.10 mass%. Preferably, it is not
more than 0.050 mass%. Moreover, when the Al content is less than 0.005 mass%,
it is difficult to obtain the sufficient deoxidizing effect, so that the lower limit of
Al content is favorable to be 0 005 mass%.
P: not more than 0.100 mass%
By adding P is increased the strength. However, when the P content
exceeds 0.100 mass%, the segregation in the solidification becomes very
conspicuous and hence the increase of the strength is saturated and the
degradation of the workability is caused and further the resistance to secondary
work brittleness is largely degraded and the steel is not substantially durable in
use. Therefore, the P conten is limited to not more than 0.100 mass%. In case
of an alloying galvanization, the P content is favorable to be not more than
0.060 mass% because it brings about the delay of the alloying. However, when
the P content is rendered into ess than 0.001 mass%, the cost becomes too much,
so that it is good to be not less than 0.001 mass%.
S: not more than 0.010 mass %
S causes a hot tearing in the hot rolling and induces a breakage of a
nugget in a spot welded portion, so that it is desirable to decrease the S content as
far as possible. And also, S causes an alloying unevenness in the alloying
treatment after the galvanization, so that it is also desirable to decrease as far as
possible from this viewpoint. Further, the decrease of the S content contributes
to the improvement of the workability through the decrease of S precipitates in
steel and the increase of Ti content effective for fixing C. Therefore, the S
content is limited to not more han 0.010 mass%. More preferably, it is not
more than 0.005 mass%.
N: not more than 0.010 mass %
N is desirable to decrease as far as possible for ensuring properties
such as ductility, r-value and the like. Particularly, when the N content is not
more than 0.010 mass%, a satisfactory effect is obtained, so that the upper limit
is 0.010 mass%. Preferably,: t is not more than 0.0050 mass%. Nevertheless,
the control of the N content to less than 0.0005 mass% brings about the rise of
the cost, so that the lower limit is favorable to be 0.0005 mass%.
Although the inven ion is described with respect to the essential
components, when the C content is not less than 0.03 mass% but not more than
0.20 mass%, the following elements may be further added properly.
Ti and/or V: not more than 0.5 mass% under a condition satisfying Ti(mass%) 5 x C(mass%)
Ti and V are elements forming carbides to render the steel into a
higher strength. However, when these elements are added in an amount
exceeding 0.5 mass%, a disadvantage is brought in view of the cost and also fine
precipitates become too large to obstruct recovery-recrystallization after the cold
rolling and degrade the ductility (elongation). Therefore, even when these
elements are used alone or in a combination, they are added in an amount of not
more than 0.5 mass%. More preferably, the content is 0.005-0.20 mass%.
However, when Ti is added in a range of Ti(mass%) >5x C(mass%),
the Ti content not forming the c arbide increases, which is a cause of degrading
the plating property, so that Ti i; required to be added in a range satisfying
Ti(mass%) Cr: not more than 0.25 mass% under a condition satisfying Si(mass%) > 3 x
Cr(mass%)
Cr is an element effective for obtaining a composite structure of
ferrite + martensite likewise Mn, but when the Cr content exceeds 0.25 mass% or
is Si(mass%) sheet in the heating before plating to form a non-plated portion, so that the Cr
content is limited to not more than 0.25 mass% under a condition satisfying
Si(mass%) > 3 x Cr(mass%). More preferably, it is not more than 0.20 mass%.
Moreover, the reasor why the C content according to the invention is
"C: not more than 0.010 mass% ' or "C: not less than 0.03 mass% but not more
than 0.20 mass" but excludes a range of "C: more than 0.010 mass% but less than
0.03 mass%" is due to the fact that when the C content is within the above
excluded range, there is not obtained a product having a particularly excellent
property with respect to the strength or workability.
Then, the invention is described with respect to reasons why the
recrystallization annealing conditions and the heating conditions before plating
are limited to the above ranges.
Moreover, in the production method of the hot-dipped steel sheets
according to the invention, steps up to the recrystallization annealing, i.e. hot
rolling step and cold rolling step are not particularly restricted, and these steps
may be conducted according to usual manner.
Recrystallization annealing
The recrystallization annealing is carried out by heating to a
recrystallizing temperature (usually using CAL) for releasing strain introduced in
the cold rolling to provide mechanical properties and workability required for the
steel sheet and forming the internal oxide layer of Si and Mn just beneath the
surface of the steel sheet.
Because, when such an internal oxide layer is existent, the formation
of oxides of Si and Mn is not caused on the surface of the steel sheet at the
subsequent heating before plating and the occurrence of the non-plated portion is
controlled.
When the recrystal ization annealing is carried out below 750°C, the
formation of the internal oxide layer is insufficient and the good plating property
is not expected, so that it is necessary to conduct the recrystallization annealing
above 750°C.
And also, the recrystallization annealing is necessary to be carried out
in a reducing atmosphere having a dew point of not higher than 0°C but not
lower than -45°C. Because, when the dew point is higher than 0°C, the oxide is
mainly Fe oxide and the internal oxide layer of Si and Mn is hardly formed,
while when the dew point is lower than -45°C, oxygen quantity is lacking and the
internal oxide layer of Si and Mn is hardly formed. As the reducing atmosphere,
nitrogen gas, argon gas, hydrogen gas and carbon monoxide gas may be used
alone or in an admixture of two or more gases.
Moreover, a temperature history of the recrystallization annealing is
preferable to be a pattern that the temperature is kept at 800-900°C for
0-120 seconds and then coded at a rate of about l-100°C/s.
Removal of surface oxide by pickling
The pickling is carried out for removing the oxides of Si and Mn
formed on the surface of the steel sheet in the reducing atmosphere by the
recrystallization annealing. As a pickling solution, it is favorable to use
3-30 mass% hydrochloric acid. And also, the pickling time is favorable to be
about 3-60 seconds.
Heating before plating
The heating before plating is carried out after the oxides of Si and Mn
are removed from the surface of the steel sheet by pickling. In the heating
before plating, it is preferable to usually use CGL. And also, the heating before
plating is carried out in a reducing atmosphere having a dew point of not higher
than -20°C at a temperature of not lower than 650°C but not higher than 850°C.
Because, when the dew point of the atmosphere is higher than -20°C,
a thick Fe oxide is formed on the surface of the steel sheet to bring about the
degradation of the plating adhesion. Furthermore, when the annealing
temperature is lower than 650°C, the surface of the steel sheet is not activated
and the reactivity between molten metal and the steel sheet is not necessarily
sufficient, while when it exceed 850°C, surface oxides of Si and Mn are again
formed on the surface of the steel sheet to form non-plated portions. As to the
atmosphere, the reducing atmosphere is not necessarily maintained over the
whole step, and there may be taken a system that a stage of heating the steel
sheet to 400-650°C is rendered into an oxidizing atmosphere and only the
temperature range exceeding the above is rendered into the reducing atmosphere.
Further, as the reducing atmosphere, nitrogen gas, argon gas, hydrogen gas and
carbon monoxide gas may be used alone or in an admixture of two or more gases.
Moreover, a temperature history of the heating before plating is pre-
ferable to be a pattern that the temperature is kept at 700-800°C for 0-180 seconds
and then cooled at a rate of about l-100°C/s.
In the heating before plating, it is not required to control mechanical
properties, and it is enough to heat an original plating sheet to a required temper-
ature prior to a hot dipping. However, it need hardly be said that the control of
the mechanical properties may be conducted by the heating before plating.
Hot dipping
In the invention, a hot dipping is carried out on the way of dropping
temperature from the above heating before plating. The method of this hot
dipping is not particularly limited, but may be conducted according to the
conventionally well-known methods.
For example, in case of a galvanization, hot dipping is carried out by
immersing the steel sheet heated before plating in a zinc hot dipping bath having
a bath temperature of about 463-490°C. In this case, a sheet temperature
inserting into the bath is favorable to be about 460-500°C.
The steel sheet immersed in the zinc hot dipping bath is taken up from
the bath and thereafter subjected to a gas wiping treatment to adjust a coating
weight to thereby obtain a galvanized steel sheet.
Further, the galvanized steel sheet may be subjected to a subsequent
hot alloying treatment to obtain an alloyed galvanized steel sheet.
Moreover, there are an aluminum hot dipping, a zinc-aluminum hot
dipping, a zinc-aluminum-magnesium hot dipping and the like as the other hot
dipping treatment, which may be carried out according to the conventionally
well-known methods.
And also, the coati ng weight in the hot dipping is favorable to be
about 20-100 g/m per one-side surface.
BEST MODE FOR CARRYING OUT THE INVENTION
Example 1
Slabs having vario as compositions shown in Table 1 are heated to
1200°C and hot rolled under a condition of finish rolling temperature: 850-900°C.
Then, each of the hot rolled steel bands is pickled and thereafter cold rolled at a
rolling reduction of 77% to obtain a cold rolled steel sheet having a thickness of
0.7 mm, which is further subjected to treatments at steps of recrystallization
annealing - pickling - heating before plating - hot dipping using CAL and CGL
under conditions shown in Table 2. Moreover, as an atmosphere gas, there are
used (7 vol% H2 + N2) gas in the recrystallization annealing and (5 vol% H2 +
N2) gas in the heating before plating. Particularly, the heating before plating in
No. 12 is carried out up to 60C °C in a burning gas atmosphere containing 1 vol%
of oxygen and in (10 vol% H2 + N2) gas atmosphere above 600°C.
• Galvanizing conditions
bath temperature: 470°C
sheet temperature inserted: 470°C
Al content: 0.14 mass%
coating weight: 50 g/m2 (per one side surface)
dipping time: 1 second
100 specimens having a size of 40 mm x 80 mm are taken out from each of
the thus obtained galvanized steel sheets, from which a specimen(s) observing at
least one non-plated portion of not less than 1 mm in diameter is as a rejection.
In Table 2 is shown an acceptable ratio measured from a ratio of
acceptable number.


Condition 1:5% hydrochloric acid, 60°C, immersion of 5 seconds
Condition 2: 10% hydrochroric acid, 70°C, immersion of 10 seconds
* Annealing before platings in a burning gas atmosphere containing 1 vol% of
oxygen up to 600°C and in (10 vol% H2 + N2) gas atmosphere above 600°C
As seen from Table 2, all invention examples have a good plating
property as compared with the comparative examples.
Although an alloying treatment is carried out at 490°C for 60 seconds
in the invention examples 1 and 3, the occurrence of alloyed unevenness is not
observed.
Example 2
Slabs having various compositions shown in Table 3 are heated to
1200°C and thereafter hot rolled at a finish rolling temperature of 850-900°C to
obtain hot rolled steel sheels having various thicknesses and then pickled. Then,
they are cold rolled at a rolling reduction of 50-68% to obtain cold rolled steel
sheets having a thickness of 1.2 mm and subjected to treatments at steps of
recrystallization annealing - pickling - heating before plating - hot dipping
under conditions shown in Table 4 and described below. Particularly, in No. 24
(steel R), the hot rolled steel steet (thickness: 1.5 mm) is pickled and subjected
to treatments at steps of recrystallization annealing - pickling - heating before
plating - hot dipping without cold rolling.
Moreover, as an at nosphere gas are used (7 vol% H2 + N2) gas in the
recrystallization annealing and (5 vol% H2 + N2) gas in the heating before plating.
Particularly, the heating before plating in No. 25 is carried out up to 600°C in a
burning gas atmosphere containing 1 vol% of oxygen and in (10 vol% H2 + N2)
gas atmosphere above 600°C.
• Galvanizing conditions
bath temperature: 470°C
sheet temperature inserted: 470°C
Al content: 0.14 mass%
coating weight: 50 g/m2 (per one side surface)
dipping time: 1 second
10 specimens having a size of 40 mm x 80 mm are taken out from each of
the thus obtained galvanized steel sheets, from which a specimen(s) observing at
least one non-plated portion of not less than 1 mm in diameter is as a rejection.
In Table 4 is show n an acceptable ratio measured from a ratio of
acceptable number.


Condition 1:5% hydrochloric acid, 60°C, immersion of 5 seconds
Condition 2: 10% hydrochloric acid, 70°C, immersion of 5 seconds
* Annealing before plating in a burning gas atmosphere containing 1 vol%
of oxygen up to 600°C and in (10 vol% H2 + N2) gas atmosphere above
600°C
** Hot rolled steel sheet (thickness: 1.5 mm) is subjected to treatments of
(recrystallization annea ing - pickling - heating before plating - hot
dipping).
As seen from Table 4, all invention examples have a good plating
property as compared with the comparative examples.
Although an alloyir g treatment is carried out at 490°C for 60 seconds
in the invention examples 7 and 9, the occurrence of alloyed unevenness is not
observed.
INDUSTRIAL APPLICABILTY
According to the invention, there can be provided various hot-dipped
sheets inclusive of galvanized steel sheets having a high tensile strength and
causing substantially no formation of non-plated portion.
And also, the invention is made possible to provide galvanized steel
sheets having a good alloying noperty.
Therefore, it is said that the invention considerably contributes to
weight reduction and low fuel consumption of automobiles.

WE CLAIM
1. A high tensile strength hot-dipped steel sheet provided on a
surface of a steel sheet with a hot-dipped layer, characterized in
that the hot-dipped steel sheet is obtained by subjecting -after a
hot-rolling step and a cold-rolling step-a steel sheet of a
composition comprising
C : not more than 0.010 mass% or not less than 0.03 mass%
but not more than 0.23 mass%,
Nb: not more than 0.005 mass% but not more than 0.2 mass%,
not less than 0.03 msss% but not more than 1.5 mass% in total
of one or more selected from Cu: less than 0.5 mass%,
Ni: less than 1.0 mass% and Mo: less than 1.0 mass%,
Al: not more than 0.10 mass%,
P: not more than 0.130 mass%,
S: not more than 0.C 10 mass,%,
N: not more than 0.010 mass%,
and further contailing, in case of C: not more than 0.010
mass%,
Si: not less than 0.25 mass% but not more than 1.2 mass%,
Mn: not less than 0.50 mass% but not more than 3.0 mass%,
Ti: not more than 0.030 mass%,
B: not more than 0.005 mass%,
or in case of C: not more than 0.03 mass% but not more than
0.20 mass%,
Si: not less than 0.5 mass% but. not more than 1.5 mass%,
Mn: not less than 1.2 mass% but not more than 3.5 mass%
in a range satisfying .5 x i (mass%) remainder being Fe and inevitable impurities to a
recrystallization annealing in a reducing atmosphere having a
dew point of not higher than 0°C but not lower than -45°C at an
annealing temperature of not lower than 750°C removing oxides
formed on a surface of the steel sheet by pickling after the
cooling, again heating to a temperature of not lower than 650°C
but not higher than 850°C in a reducing atmosphere having a
dew point of not higher than -20°C, and subjecting to a hot
dipping treatment on the way of dropping temperature from the
reheating temperature.
2. A high tensile strength hot-dipped steel sheet as claimed in
claim 1, wherein the C amount if not less than 0.03 mass% but
not more than 0.20 mass%, one or two of Ti and V are further
included in the steel sheet in a range satisfying one of or two in
total of Ti and V: not more than 0.5 mass% and Ti (mass%) x C (mass%).
3. A high tensile strength hot-dipped steel sheet as claimed in
claim 1 or 2, wherein when the C amount is not less than 0.03
mass% but not more than 0.20 mass%, Cr is further included
in the steel sheet in a range satisfying Cr: not more than 0.25
mass% and Si (mass%) > 3 x Cr (mass%).
4. A method of producing a high tensile strength hot-dipped steel
sheet, characterizec in that - after a hot-rolling step and a cold-
rolling step- a steel of a composition comprising
C: not more than 0.010 mass% or not less than 0.03 mass%
but not more than 0.20 mass%,
Nb : not less than 0.005 mass% but not more than 0.2 mass%,
not less than 0.03 mass% but not more than 1.5 mass% in total
of one or more selected from Cu: less than 0.5 mass%,
Ni: less than 1.0 mass% and Mo: less than 1.0 mass%,
Al: not more than 0.1 3 mass%,
P: not more than 0.100 mass%,
S: not more than 0.010 mass%,
N: not more than 0.010 mass%,
and further containing, in case of C: not more than 0.010
mass%,
Si; not less than 0.25 mass% but not more than 1.2 mass%,
Mn: not less than 0.50 mass% but not more than 3.0 mass%,
Ti: not less than 0.030 mass%,
B: not less than 0.005 mass%,
or in case of C: not more than 0.03 mass% but not more than
0.20 mass%,
Si: not more than 0.5 mass% but not more than 1.5 mass%,
Mn: not more than 1.2 mass% but not more than 3.5 mass%,
in a range satisfying 1.5 x Si (mass%) remainder being Fe and inevitable impurities is subjected to a
recrystallization annealing in a reducing atmosphere having a
dew point of not higher than 0°C but not lower than -45°C at an
annealing temperature of not lower than 750°C, and oxides
formed on a surface c f the steel sheet are removed by pickling
after the cooling, and the steel sheet is again heated to a
temperature of not lower than 650°C but not higher than 850°C
in a reducing atmosphere having a dew point of not higher than
-20°C, and subjected to a hot dipping treatment on the way of
dropping temperature from the reheating temperature.
5. A method of producing a high tensile strength hot-dipped steel
sheet as claimed in claim 4, wherein when the C amount is not
less than 0.03 mass% but not more than 0.20 mass%, one or
two of Ti and V are further included in the steel sheet in a range
satisfying one of or two in total of Ti and V: not more than 0.5
mass% and Ti (mass%) 6. A method of producing a high tensile strength hot-dipped steel
sheet as claimed in claim 4 or 5, wherein when the C amount is
not less than 0.03 mass% but not more than 0.20 mass%, Cr is
further included in the steel sheet in a range satisfying Cr: not
more than 0.25 mass% and Si (mass%) > 3 x Cr (mass%).
Dated this 7th day of May,
2002

This invention relates to a method for producing a high tensile strength
hot dip plated steel sheet, which comprises providing a steel sheet having
a Si content controlled within a specific range and comprising Nb and
one or more Cu, Ni and Mo, subjecting a rolled sheet to a
recrystallization annealing to thereby form an inner oxide layer close
under the surface of the steel plate, washing the surface with an acid to
remove the oxides having been formed also on the surface, heating the
resultant steel sheet prior to plating, and then subjecting the sheet to a
hot dip plating. The inner oxide layer formed during annealing acts as a
barrier against diffusion of Si, Mn and the like during the heat treatment
prior to plating, which result in marked reduction of the formation of
oxides of Si, Mn and the like. Accordingly, the method can be used for
producing a high tensile strength hot dip plated steel sheet which
exhibits markedly excellent plating characteristics.

Documents:

IN-PCT-2002-617-KOL-CORRESPONDENCE 1.1.pdf

IN-PCT-2002-617-KOL-CORRESPONDENCE-1.2.pdf

IN-PCT-2002-617-KOL-CORRESPONDENCE.pdf

IN-PCT-2002-617-KOL-FORM 13.pdf

IN-PCT-2002-617-KOL-FORM 26.pdf

IN-PCT-2002-617-KOL-OTHERS.pdf

IN-PCT-2002-617-KOL-TRANSLATED COPY OF PRIORITY DOCUMENT.pdf


Patent Number 230339
Indian Patent Application Number IN/PCT/2002/617/KOL
PG Journal Number 09/2009
Publication Date 27-Feb-2009
Grant Date 25-Feb-2009
Date of Filing 07-May-2002
Name of Patentee KAWASAKI, STEEL CORPORATION
Applicant Address 1-28, KITAHONMACHIDORI 1-CHOME, CHUO-KU, KOBE-SHI, HYOGO
Inventors:
# Inventor's Name Inventor's Address
1 ISHII, KAZUHIDE C/O. TECHNICAL RESEARCH LABORATORIES, KAWASAKI STEEL CORPORATION, MIZUSHIMAKAWASAKIDORI 1-CHOME, KURASHIKI-SHI, OKAYAMA 712-8074
2 KYONO, KAZUAKI C/O. TECHNICAL RESEARCH LABORATORIES, KAWASAKI STEEL CORPORATION, MIZUSHIMAKAWASAKIDORI 1-CHOME, KURASHIKI-SHI, OKAYAMA 712-8074
3 KATO, CHIAKI C/O. TECHNICAL RESEARCH LABORATORIES, KAWASAKI STEEL CORPORATION, 1, KAWASAKI-CHO, CHUO-KU, CHIBA-SHI, CHIBA 260-0835
4 MOCHIZUKI, KAZUO C/O. TOKYO HEAD OFFICE, KAWASAKI STEEL CORPORATION, HIBIYA KOKUSAI BUILDING, 2-3 UCHISAIWAI-CHO 2-CHOME, CHIYODA-KU, TOKYO 100-0011
PCT International Classification Number C21D 9/46, C23C 2/02
PCT International Application Number PCT/JP2001/07846
PCT International Filing date 2001-09-10
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2000-201514 2000-09-29 Japan
2 2000-276524 2000-09-12 Japan