Title of Invention

AN ABSORBENT PRODUCT PARTICULARLY FOR THE ABSORPTION OF HUMAN BODY EXUDATES

Abstract An absorbent product, particularly for the absorption of human body exudates, comprising a first layer (2) and a second layer (3), the second layer (3) being turned to the discharge region of the exudates and the first layer (2) being positioned opposite to the second layer (3), the first layer (2) being made of at least one film of polymeric material (20) having a single apparent density, the absorbent product (1) being characterized in that the film (20) presents at least one stretched region (5) positioned adjacent to at least two unstretched regions (6), the stretched region (5) being obtained by the first layer (2) being passed and stretched through at least one stretching device.
Full Text "ABSORBENT PRODUCT"
The present invention refers to an absorbent product
particularly for the absorption of human body
exudates, such as, for example, disposable diapers,
diapers for geriatric use, sanitary napkins, or breast
protectors, which are provided with a
coating/backsheet external layer, which is soft,
agreeable to touch and comfortable, aiming at
increasing the wearer's satisfaction and consequently
the penetration of the product in the market, without
increasing its manufacturing cost and its cost to the
client.
Description of the Prior Art
Conventionally, the absorbent products for the
containment and absorption of human body exudates,
such as disposable diapers, diapers for geriatric use,
sanitary napkins, breast protectors, among others, are
structured so as to present, basically: (i) a first
external layer, which contacts the wearer's
undergarment and which is impermeable at least to
liquids; (ii) a second permeable internal layer, which
will contact the wearer's body; and (iii) a third
layer made of absorbent material (hereinafter
denominated absorbent core), which absorbs and
accumulates the body exudates and which is located
between the first and second layers..
In most of these absorbent products, notably in the
disposable diapers, geriatric diapers and sanitary
napkins, the first external layer comprises a film of
polymeric material, preferably polyethylene or
polypropylene, which is impermeable to liquids and
avoids the body exudates stored in the absorbent core
from leaking and reaching the wearer's undergarment.
This film of polymeric material receives additives so
as to present desirable properties, notably regarding

feel, softness and quietness when deformed, in order
to present characteristics that make the product
attractive. Some additives . used in the films of
polymeric material are calcium carbonate, magnesium
carbonate, calcium sulfate, other sulfates, and
titanium dioxide, among others.
Several improvements have been developed over the
years, aiming at improving the characteristics of the
plastic films to be used in absorbent products, in
order to make them more attractive.
In this sense, US patent 4,285,100 discloses a process
and equipment to stretch/elongate a non-woven web made
of synthetic fibers, in order to maximize its
mechanical resistance properties.
The idealized equipment comprises a first station
provided with at least one pair of rolls having
longitudinal grooves and at least one pair of rolls
having transverse grooves, besides auxiliary rolls,
whose function is to avoid slippage of the web in
relation to the rolls. This web is uniformly deformed
or affected through the whole extension thereof,
presenting as a final result a considerable
dimensional increase in its width and length, with the
consequent reduction of its density.
Accordingly, US patent 4,368,565 discloses a grooved
roll and an equipment provided with such grooved
rolls, the rolls comprising a plurality of disks with
two distinct diameters, which are alternatively
disposed so that two disks of larger diameter are
disposed on each side of a disk of smaller diameter,
forming said grooves.
The rolls with this configuration allow stretching
orientable thermoplastic substrates, thus making
possible to achieve the desired behavior
characteristics of these materials.

US patent 5,296,184, on its turn, discloses a method
to manufacture an ultra-soft and quiet embossed
plastic film presenting a cotton-like feel, which
characteristics are obtained by producing a plurality
of post-embossing stretching areas that are uniformly
positioned along the length and width of the plastic
film. The stretched areas are thinner than the
unstretched areas.
Still in relation to the patent cited above, the
resulting film (which is initially embossed) may
present several compositions and additives, and the
protective scope of said invention is directed to the
manufacturing process of this embossed and stretched
final film.
This patent, however, does not disclose the processing
of a film of polymeric material which is initially not
embossed since, as mentioned above, this initial
characteristic was fundamental for the product to
present the desired softness.
Finally, US patent 6,258,308 discloses a process to
adjust the capacity of water vapor transmission
(WVTR), and other properties of a polyolefin film,
rendering said film gas permeable.
According to said patent, the film is processed in a
equipment provided with at least one pair of rolls
having longitudinal circular projections and which are
at least slightly heated, so that the film, upon
contacting said rolls, is heated and extended so. as to
form a permanently stretched gas permeable film.
Thus, this patent does not disclose a stretching with
rupture of the material, but solely the thermo-
deformation of the molecules, with molecular
alignment, in such a way that the film becomes gas
permeable.
As it can be learned from the analysis of these well

known prior art techniques, it has not been achieved
heretofore an absorbent product, particularly for the
absorption of human body exudates, such as disposable
diapers, sanitary napkins, or breast protectors
presenting an external layer composed of a film of
plastic material, preferably a generally impermeable
multiplayer film, Which has been stretched in a -way to
present a smoother and softer feel similar to silk,
besides presenting improved flexibility properties and
quietness when deformed.
Objectives of the Invention
The objective of the present invention is to provide
an absorbent product, particularly for the absorption
of human body exudates, such as disposable diapers,
diapers for geriatric use, sanitary napkins, or breast
protectors, presenting an external layer made of a
polymeric film, which is stretched so as to present a
very soft feel, flexibility and quietness when
deformed, giving to the product an impression of
quality, which increases the acceptance of the
product, consequently resulting in a higher
penetration of the product in the market.
Brief Description of the Invention
The objectives of the present invention are achieved
by an absorbent product, particularly for the
absorption of human body exudates, comprising a first
external layer and a second layer, the second layer
facing the discharge region of the exudates and the
first layer being positioned opposite to the second
layer, the first layer being made of at least one film
of polymeric material having a single apparent
density, the film presenting at least one stretched
region positioned adjacent to at least two unstretched
regions, the stretched region being obtained by the
first layer being passed and stretched through at

least one stretching device.
The present invention has the advantages of providing
an absorbent product which presents characteristics of
feel, softness, flexibility, and comfort much higher
than those of the prior art products, significantly
increasing its sales and market penetration potentials
in relation to the known absorbent products.
Brief Description of the Drawing's
The present invention will be described below in more
details, based on an exemplary embodiment shown in the
drawings, in which:
Fig.l is a schematic perspective view of the absorbent
product of the present invention;
Fig. 2 is a schematic sectional view of the absorbent
product of the present invention;
Fig. 3 is an enlarged upper view of the external layer
of the absorbent product of the present invention;
Fig. 4 is an enlarged view of the film that forms the
external layer illustrated in figure 1;
Fig. 5 is a more enlarged view of the external layer
shown in figure 4, with the application of backlight;
Fig. 6 is an even more enlarged view of the external
layer shown in figure 5, with the application of
backlight;
Fig. 7 is an enlarged sectional view of the external
layer shown in figures 5 and 6;
Fig. 8 is a schematic lateral view of the film that
forms the external layer of the present invention,
while being stretched; and
Fig. 9 is a schematic front view of the film that
forms the external layer of the . present invention,
while being stretched.
Detailed Description of the Accompanying Drawings
According to a preferred embodiment and as illustrated
in Fig.l, the absorbent product 1 of the present

invention, which is particularly idealized for the
absorption of human body exudates, generally comprises
a first external layer, hereinafter denominated
backsheet 2, and a second internal layer, hereinafter
denominated topsheet 3, which are disposed parallel to
each other and between which is provided an absorbent
element or core 4, which functions to absorb and
retain the body exudates in its interior, avoiding
leakages to the wearer's clothes. Although figure 1
shows a disposable diaper, the absorbent product 1 may
assume any other configuration.
The backsheet 2 is the one turned to the wearer's
clothes when he/she is using the absorbent product 1,
while the topsheet 3 is the one that contacts his/her
body and directly receives the discharge (s) of body
exudates.
The topsheet 3, therefore, due to its positioning,
must be liquid permeable, allowing the exudates to be
conducted to the absorbent core 4, where said exudates
will be stored and prevented from leaking. In this
sense, it is evident that the faster the topsheet 3
allows the body exudates to pass towards the absorbent
core 4, the more efficient the absorbent product will
be.
The main materials used to manufacture topsheets 3 are
permeable woven or non-woven fabrics, which may
contain polymeric fibers, although it is also possible
to use a plastic film presenting characteristics of
permeability, notably obtained by perforations.
However, the topsheet 3 of the absorbent product 1
disclosed herein may present any composition, as this
is not the objective of the present invention.
The absorbent core 4, which is not the objective of
the present invention, either, must consist of a
substance or a group of substances which allow

absorbing and storing a large quantity of liquid
exudates, in order to guarantee that no leakages to
the outside of the absorbent product will occur, even
after successive discharges. Preferably, said group of
absorbent substances comprises cellulose pulp, due to
its suitable properties, however it being understood
that super absorbent elements, or other components,
such as for example turf moss, may be used.
The backsheet 2, on its turn, is made of an
impermeable material, generally a polymeric material,
preferably plastic, for preventing the exudates
retained in the absorbent core 4 from reaching the
wearer's clothes somehow. Preferably, the backsheet 2
consists of a polyethylene film, which can receive
additives according to the desired properties to be
obtained, however it should be understood that any
other films might be used, provided that they are
functional and capable of being stretched, as
described below. As a viable alternative to the use of
a polyethylene film, we can mention the films made of
polypropylene, polyvinyl chloride (PVC), and
polyethylene terephthalate (PET), among others.
The preferential utilization of the polyethylene film
is due to its low manufacturing cost and compliance
with the working requirements of the backsheet 2.
As an example of additives, we can mention calcium
carbonate (CaCo3), which renders breathability to the
polyethylene film, i.e., the capacity of being gas
permeable (breathability), but continuing to be liquid
impermeable. Such breathability is achieved, since the
CaCo3 granules present a considerable difference of
elasticity in relation to the film, and when the
latter is stretched, micro-ruptures occur around said
granules.
The percentage of calcium carbonate, or other additive

that is added to the film, is determined by the
desired properties and these values are not included
in the protective scope of the present invention, as
they can vary considerably. As a rule, additives are
also used to impart higher smoothness to the film
surface and to reduce the noise when it is folded or
squeezed, which characteristics are desired by the
purchasers of absorbent products in general.
Independently of the basic composition of the film
that forms the backsheet 2, said film can have a
single layer or multiple layers, in which case it
comprises several superposed layers of films with
distinct properties, forming a main single film 20,
whose properties are more workable as compared to the
single layer.
The multilayer film 20 is more adequate to be used as
a backsheet 2, since it continues to maintain its
liquid impermeability property even after being
stretched, by reasons that will be described in more
details below. In the preferred embodiment, a
polyethylene multilayer film 20 with five layers,
commonly known as A B C B A film with three
formulations, is used.
In the preferred embodiment of the present invention,
the film comprises the following layers:
• LAYERS A (external) : made of low density
polyethylene (LDPE) and linear medium density
polyethylene (LMDPE).
• LAYERS B (intermediate): made of linear low density
polyethylene catalyzed with metallocene (M-LLDPE) and
low density polyethylene (LDPE), and which may have
percentage variations in the relation between these
two components.
• LAYER C (central): made of linear low density
polyethylene catalyzed with metallocene (M-LLDPE) and

low density polyethylene (LDPE), and which may have
percentage variations in the relation between these
two components and present percentages different from
those presented by. layers B.
In relation to layers A, it should be noted that the
low density polyethylene (LDPE) is soft and rubbery,
whereas the linear medium density polyethylene (LMDPE)
presents higher rigidity. Thus, the ideal compromise
between softness and flexibility and resistance is
achieved in this layer, making it suitable to the
intended use. The balance of the two components allows
said layers to further present interesting
characteristics regarding slip properties (measured by
COF, coefficient of friction).
The layers B present as main characteristic a higher
flexibility in relation to the layers A, since they do
not have linear medium density polyethylene (LMDPE).
The use of melallocene provides a more sticky and
flexible characteristic to the linear low density
polyethylene (M-LLDPE), which helps maintain the
integrity between the several layers of the film 20,
reducing the tendency to occur shearing movements
therebetween. Obviously, the quantity of (M-LLDPE) in
relation to the quantity of LDPE may be manipulated so
as to make these layers and the film 20 present the
desired resistance and flexibility properties. The
comments above are also valid to layer C, whose
composition has the same components, although the
ratio between them, may differ.
Finally, to the film 20 used is added a concentrated
compound of titanium dioxide (Ti02) (a Ti02
masterbatch) with a carrier in low density
polyethylene (LDPE). Titanium dioxide is used owing to
its matting properties, eliminating the film
transparence or translucency. Evidently, its use is

optional.
Several additives, such as dyes for example, may be
used.
It should also be noted that the multilayer film may
further present basic compositions distinct from those
mentioned above for each layer and, therefore, a great
variety of different products can be used, according
to the desired properties.
Whatever the film chosen to be used, it must be
stretched before the fabrication of the absorbent
product 1, in order to guarantee the above-mentioned
desired properties of softness and smoothness.
Prior to the stretching, the polymeric film 20
presents its molecules substantially and homogenously
dispersed, i.e., there is no region in this film in
which the molecules are differently arranged in
relation to other molecules, for example, as it would
occur in the case of an embossed film that is thermo-
deformed in specific regions, or in any other possible
situation. Therefore, the film 20 presents only one
apparent density.
The stretching is carried out in a stretching
equipment with at least one pair of stretching
elements 10 in the form of rolls that are positioned
parallel and adjacent to each other.
Each roll 10 comprises a plurality of projections 11
that are responsible for stretching the film 20.
Preferably, these projections 11 present a
substantially annular form and are positioned
concentrically to the roll and adjacent to each other,
so that two concentric projections define an annular
space or gap 12 therebetween.
The rolls 10 are positioned in a way that the
projections 11 of each of said rolls occupy a portion
of the annular gaps 12 of the other roll. Thus,

between the two rolls 10 is defined a sinuous region
(corresponding to the sum of the successive annular
gaps 12), which will be crossed by the film 20 that
forms the backsheet 2.
The stretching of the film 20 occurs when said film,
upon being moved by the two rolls 10 presenting
opposite and concomitant circular movements, passes
through the sinuous region defined by the space
existing between the rolls 10, simultaneously meeting
the plurality of projections 11 of both rolls, which
projections are simultaneously alternatively
positioned. Thus, some rectilinear longitudinal
regions of the film are stretched to the point in
which the molecular rearrangement of the polymer
occurs, configuring stretched regions 5, preferably
but not compulsorily in the form of lines.
Normally, these stretched regions 5 are those that
touch the ends of the projections 11. Figure 9 makes
it easier to understand the regions of the film 20
that are stretched and the positioning of said film
upon passing through the space defined by the two
rolls 10.
In order to achieve the desired stretching and to
avoid total rupture of the film 20, the deformation
suffered by the film in the stretched regions 5 is
controlled by handling variables, such as the shape of
the projections 11, the composition of the film 20,
etc.
Obviously, due to the process variables, such as film
thickness and composition, shape of the projections,
etc., it is possible to occur the stretching of the
regions of the film 20 corresponding to the
intermediate portion defined between two unstretched
regions 6, which are also longitudinal and touch the
ends of the projections 11, or even the geometrically

random stretching of the film.
In the preferred embodiment, the stretched regions 5
are considerably thinner (or less wide) than the
unstretched regions 6, presenting a * width
substantially between 0,6 mm and 1,1 mm, whereas the
unstretched regions present a width substantially
between 1,1 mm and 1,9 mm, but this is not a mandatory
characteristic of the film 20 after stretching.
Statistically, for the preferred embodiment, the
relation between the width of the unstretched regions
6 and the width of the stretched regions 5 is of about
183%.
In order to allow the film 20 to be stretched without
being completely ruptured upon passing through the
space between the rolls 10, said film 20 should
preferably embrace one of the rolls 10 in an angle of
about 90°, thus maximizing the film/roll contact time
and contact area. Also, to avoid rupture of the film
20, the modulus of velocity of said film when entering
the region between the rolls should be equal to the
modulus of velocity when it leaves said rolls and
equal to the modulus of the velocities of the rolls
10. However, it is possible to handle the process
variables so as to eventually allow stretching the
film 20 with a considerable lower film/roll contact
angle.
Accordingly, tension means should be preferably used
for longitudinally and transversally
drawing/stretching, the film 20 before and after its
passage through the rolls 10, which also assures
stretching without total rupture. The tension values
to be applied, as well as the means used for
accomplishing stretching are not described herein, as
they can vary according to the type/composition of the
film used, the geometric- constructive characteristics

of the rolls 10, etc. Also, it is possible to handle
the several variables involved, . in order not to
require the use of means for drawing the film 20.
As widely known, the stretching of the film made of
plastic material produces a non-despicable amount of
heat, due to the molecular rearrangement in the
stretched regions 5. In case the stretching is
effected for a long time and continuously, this heat
that is generated will be absorbed by the rolls 10,
whose superficial temperature increases. From a
determined temperature, the rolls, instead of
stretching the film 20 cause its heat-deformation,
since this high temperature softens the material of
the film, which may be ruptured due to said material
softening. A heat-deformed film, however, does not
present the .same softness and smoothness
characteristics as the stretched film, and therefore
this temperature increase of the rolls 10 should be
avoided.
In order to maintain the rolls 10 in a convenient and
efficient working- temperature, preferably less than
about 80°C, the stretching equipment is preferably
provided with means to refrigerate the rolls. These
refrigerating means help maintain the film in a not
very high temperature, since as already mentioned, it
is not interesting to occur heating of the rolls 10.
Thus, stretching is a mechanical cold forming process
(without the application of heat).
Any mechanism can be used to achieve said
refrigeration, as this is not the object of the
present invention, however, by way of example, we can
mention the application of air at room temperature
adjacently to the rolls, or even effect cooling with a
refrigerant liquid'.
Although the film 20 that forms the backsheet 2 of the

absorbent product 1 of the present invention has a
plurality of longitudinal stretched regions 5, it is
evident that this arrangement may vary. For example,
the film can be stretched upon its passage through a
pair of rolls 10 having substantially transverse
projections 11, similar to gear teeth, so that
stretched regions 5 lie substantially perpendicular to
the displacement direction. of the film in the region
of the rolls 10. The rolls 10 may present any other
shape of projections 11 as well.
Alternatively, it is possible to provide two rolls 10
operating synchronously, each roll having more than
one type of projection 11, allowing the film t"o have
consecutive different stretched regions 5 determined
by different types of projections 11.
As mentioned above, the stretched film 20 that forms
the backsheet 2 presents at least one stretched region
5, on which sides are provided at least two
unstretched regions 6, but it preferably comprises a
plurality of stretched regions 5. Whatever the
quantity, the stretched regions 5 correspond to the
molecular rearrangement of the film.
In the film 20 of the preferred embodiment of the
present invention, the increase of the transverse
measure of the film made possible by the presence of
longitudinal stretched regions 5 is of about 16%,
however it is obvious that this value may vary.
Figures 5, 6 and 7 are enlarged views of the film 20,
in which it may be verified that the stretched regions
5 present a substantial thickness reduction in
relation to the unstretched regions 6. In the
preferred embodiment of the film of the present
invention, the relation between the thicknesses of the
unstretched regions 6 and the stretched regions 5 is
of about 240%.

This is due to the fact that the stretching provoked
the molecular rearrangement in the stretched regions
and reduced the basis weight of the film. Evidently,
since no more alterations occurred in the film, the
same quantity of material in a larger area will result
in a smaller basis weight in the stretched regions
(preferably, the basis weight is measured in grams by
square meters - g/m2). Moreover, this stretching
produces heat, as it is responsible for the quantity
of residual energy of the material, which will be
discussed in more details ahead.
Figures 5, 6 and. 7 further allow visualizing a micro
embossing, which is defined by a profile comprising
alternate areas 7, 8 of different thicknesses. This
micro embossing is carried out during the
manufacturing process of the film 20 (by extrusion)
with any configuration, with the purpose of rendering
said film a matte, brightless appearance, otherwise
the film would present a lustrous appearance. This
micro embossing does not interfere with any properties
of the film, such as softness, smoothness, etc., since
it is produced in a very superficial level. It is
evident that a film lacking this micro embossing may
be used. In short, the use of the micro-embossed film
20 is merely optional.
The reduction of the residual energy of the polymeric
material of the film 20 (which is confirmed by the
generation of heat) imparts to the backsheet 2 formed
therewith sensations of smoothness and great softness.
These characteristics are specially desired, sirrce the
backsheet 2 is the first region of the absorbent
product 1 to be touched by the user, even before using
it.
As already mentioned above, the stretching of the film
20 produces heat, due to a mechanical molecular

rearrangement. However, the mechanical resistance of
the material is not altered. To confirm this
statement, traction comparative tests were made
between samples of the film 2 0 of the present
invention having longitudinal stretched regions 5 and
unstretched samples of the film 2 0 of the present
invention. The results of said tests allowed reaching
the following conclusions:
• Since the stretching is longitudinal, no change
occurs in the material behavior regarding deformation
in the longitudinal direction until the point of
rupture (in the specific case it remained about 530%,
independently of the stretching), as well as regarding
the necessary force to cause rupture of the film (in
the specific case, about 1300 kgf) .
• On the other hand, in relation to the deformation in
the transverse direction (always taking into account
that the stretched regions 5 of the samples containing
the latter were longitudinal) , the transverse
deformability of the stretched samples was reduced (in
the specific case reduced from about 730% to about
520%, i.e., a reduction in the deformability of about
2 9%) , however without the corresponding reduction in
the necessary force to cause rupture of the film (in
the specific case equivalent to about 1,050 kgf). This
reduction of the transverse deformability is directly
associated with the energy dissipated in the form of
heat in the stretching process, making the rupture of
the stretched film to be achieved with the smallest
maximum transverse deformation.
• The absence of modifications in the properties of
the film 20 regarding the longitudinal deformation and
the reduction of the transverse deformability until
reaching the point of rupture, due to the reduction of
the residual energy of the stretched samples, confirms

that no alterations occur in the mechanical properties
of the film 20 after stretching.
With the purpose of measuring the difference of the
residual energy between the samples of the film 20
that were submitted to stretching and the ones that
were not submitted to stretching, a DSC (Differential
Scanning Calorimeter) test was Carried out, which
proved that, to a determined temperature increase of
the stretched samples, there was a heat absorption
about 3,3% higher than the amount of heat absorbed by
the unstretched samples for the same temperature
increase. Evidently, this value may vary, but it has
unmistakably been proved that the stretching process
reduces the residual energy of the film, with the
production of heat, as already mentioned.
In order to illustrate the high approval of the users
as to the utilization of an absorbent product
containing a backsheet 2 made of a film 20 stretched
in accordance with the teachings of the present
invention, the results of a research/test between a
known absorbent product and the absorbent product 1 of
the present invention are listed below.
Objective to be reached
Evaluate the wearer's perception in relation to the
backsheet 2 of the absorbent products 1.
Success criteria
The proposed absorbent product must present
significant advantage with 95% reliability in at least
some of the attributes evaluated.
Tested product
1. 60 absorbent products provided with the prior art
backsheet.
2. 60 absorbent products of the present invention.
Total tested products: 60 + 60 = 120
Evaluated variables:

- Product
- Appearance
- Comfort offered to the wearer
- Softness/feel
- Hardness/rigidity
- Smothering sensation
- General performance

- Positive and negative points
- General preference (ranking)
- Preference reasons
Summary of the results and conclusions
It has been observed that the backsheet of the
absorbent product 1 of the present invention presents,
comparatively, significant advantages over the
backsheet of the prior art product.
Discussion of the results
Monadic evaluation,
How much you liked (p = 0,0001)

It can be noted that the percentage of wearers that
were very much satisfied with the absorbent product 1
of the present invention is higher.

Approvals (likes)
• ABSORBENT PRODUCTS 1 OF THE PRESENT INVENTION -
(between parentheses the number of wearers' opinions)
- softness/smoothness: (29)
- absorption/does not leak: (13)
- comfort: (11)
- perfume: (7)
- shape: (5)
- adjustment: (5) '•
- ideal size: (4)
- pretty: (3)
- crotch width (3)
- less bulky: (2)
- durable: (3)
- keeps wearer dry: (2)
- external part is modern: (1)
- appearance of the vertical strips: (1)
- fabric is more cloth-like: (1)
- non-smothering: (1)
- flexible: (1)
• ABSORBENT PRODUCTS HAVING THE PRIOR ART BACKSHEET -
(between parentheses the number of wearers' opinions)
- absorption/does not leak: (17)
- softness: (13)
- perfume: (10)
- adjustment: (6)
- comfort: (5)
- pretty: (5)
- rupture line of the adhesive tape: (3)
- shape: (1)
- keeps wearer dry: (1)
- porous, more breathable coating: (1)
DISAPPROVALS (DISLIKES)
• ABSORBENT PRODUCTS 1 OF THE PRESENT INVENTION -
(between parentheses the number of wearers' opinions)

- curled: (4)
- perfume: (4)
- large panel: (1)
- heats the wearer: (1)
- tape has torn: (1)
- when under weight, the absorbent product falls: (1)
- the pattern could be prettier: (1)
- it leaks: (1)
• ABSORBENT PRODUCTS HAVING THE PRIOR ART BACKSHEET
(between parentheses, the number of positive opinions
of the wearers)
- curled/broke: (9)
- hard: (8)
- rough/it is not soft: (7)
- perfume: (4)
- smothering external material/heats the user: (3)
- appearance: (2)
- bulky: (2)
- a little large: (2)
- does not absorb well: (2)
- the tape does not adhere well: (1)

- it looks like it will tear: (1)
- thick: (1)
APPEARANCE (p=0,0007)

It can be noted that the percentage of wearers that

were very much satisfied with the absorbent product 1
of the present invention is higher, with a statistic
significance of p=0,0007.
COMFORT (p
It can be seen that the percentage of wearers that
consider the absorbent product 1 of the present
invention very comfortable is higher, uncomfortable is
lower, with a statistic significance of p=0,001.


It can be seen that the percentage of wearers that
consider the absorbent product 1 of the present
invention very soft and soft is higher, with a
statistic significance of p=0,0017.

It can be seen that the percentage of wearers that
consider the absorbent product 1 of the present
invention very flexible and flexible is higher, with a
statistic significance of p=0,005.

It can be seen that the percentage of wearers that
consider the absorbent product 1 of the present
invention low smothering or no smothering is higher,

with a statistic significance of p=0,018.
As it can be noted in the results of the tests
mentioned above, the absorbent product 1 of the
present invention presents characteristics of feel,
softness, flexibility and comfort much higher than
those of the prior art products. Thus, its sales and
market penetration potentials are significantly higher
than those presented by the other products.
While one preferred example of carrying out the
invention has been described, it should be understood
that the scope of the present invention can encompass
other possible variations, the scope being only
limited by the content of the appended claims,
including the possible equivalents.

WE CLAIM:
1. An absorbent product, particularly for the absorption of human body
exudates, comprising a first layer (2) and a second layer (3), the second
layer (3) being turned to the discharge region of the exudates and the first
layer (2) being positioned opposite to the second layer (3), the first layer
(2) being made of at least one film of polymeric material (20) having a
single apparent density, the absorbent product (1) being characterized in
that the film (20) presents at least one stretched region (5) positioned
adjacent to at least two unstretched regions (6), the stretched region (5)
being obtained by the first layer (2) being passed and stretched through at
least one stretching device.
2. The absorbent product, as set forth in claim 1, wherein, the stretching is a
mechanical cold forming process.
3. The absorbent product, as set forth in claim 1, wherein the film of
polymeric material (20) corresponds to a multiplayer film.
4. The absorbent product, as set forth in claim 3, wherein the multiplayer film
(20) comprises two external layer (A) made of low density polyethylene
(LPDE) and linear medium density polyethylene (LMPDE), which are

disposed on the sides of two intermediate layers (B) made of linear low
density polyethylene catalyzed with metallocene (M-LLDPE) and low density
polyethylene (LDPE).
5. The absorbent product, as set forth in claim 4, wherein the film (20) further
comprises a central layer (c) made of linear low density polyethylene
catalyzed with metallocene (M-LLDPE) and low density polyethylene
(LDPE).
6. The absorbent product, as set forth in claims 1 or 2, wherein the film of
polymeric material (20) corresponds to a single layer film.
7. The absorbent product, as set forth in claims 1,2,3,4,5 or 6, wherein the
film (20) comprises at least one stretched region (5) on which sides are
provided at least two unstretched regions (6).
8. The absorbent product, as set forth in claim 7, wherein the stretched
region (5) corresponds to the region where the molecular re-arrangement
of the fibers of the polymeric material occurs.

9. The absorbent product, as set forth in claims 7 or 8, wherein the stretched
region (5) presents a basis weight that is lower than those presented by
the unstretched regions (6).
10. The absorbent product, as set forth in claims 1, 2, 7, 8 or 9, wherein the
stretched region (5) corresponds to an intermediate portion configured
between two unstretched regions (6), which touch the ends of the
projections (11) of at least two stretching elements (10) of a stretching
equipment.
11. The absorbent product, as set forth in any one of the previous claims,
wherein the stretched region (5) and the unstretched regions (6) are
longitudinal.
12. The absorbent product, as set forth in any one of the previous claims,
wherein it comprises multiple stretched regions in the form of stretched
lines (5).

An absorbent product, particularly for the absorption of human body exudates,
comprising a first layer (2) and a second layer (3), the second layer (3) being
turned to the discharge region of the exudates and the first layer (2) being
positioned opposite to the second layer (3), the first layer (2) being made of at
least one film of polymeric material (20) having a single apparent density, the
absorbent product (1) being characterized in that the film (20) presents at least
one stretched region (5) positioned adjacent to at least two unstretched regions
(6), the stretched region (5) being obtained by the first layer (2) being passed and
stretched through at least one stretching device.

Documents:

161-kol-2004-granted-abstract.pdf

161-kol-2004-granted-claims.pdf

161-kol-2004-granted-correspondence.pdf

161-kol-2004-granted-description (complete).pdf

161-kol-2004-granted-drawings.pdf

161-kol-2004-granted-examination report.pdf

161-kol-2004-granted-form 1.pdf

161-kol-2004-granted-form 18.pdf

161-kol-2004-granted-form 2.pdf

161-kol-2004-granted-form 26.pdf

161-kol-2004-granted-form 3.pdf

161-kol-2004-granted-form 5.pdf

161-kol-2004-granted-priority document.pdf

161-kol-2004-granted-reply to examination report.pdf

161-kol-2004-granted-specification.pdf

161-kol-2004-granted-translated copy of priority document.pdf


Patent Number 231368
Indian Patent Application Number 161/KOL/2004
PG Journal Number 10/2009
Publication Date 06-Mar-2009
Grant Date 04-Mar-2009
Date of Filing 01-Apr-2004
Name of Patentee JOHNSON & JOHNSON INDUSTRIAL LTDA.
Applicant Address RODOVIA PRESIDENTE DUTRA KM 154, JARDIM DAS INDUSTRIAS, SAO JOSE DOS CAMPOS-SP
Inventors:
# Inventor's Name Inventor's Address
1 CARLOS DA SILVA MACEDO JUNIOR RUA PENEDO, 260-B1.4-APT, 16 SAO JOSE DOS CAMPOS-SP
PCT International Classification Number A61K 13/15
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 PI0301087-2 2003-04-03 Brazil