Title of Invention

VACUUM TREATMENT INSTALLATION FOR FLAT RECTANGULAR OR SQUARE SUBSTRATES

Abstract A vacuum treatment installation is provided for flat substrates of large edge lengths, which are conducted to and treated in an at least substantially perpendicular position The treatment installation comprises a vacuum chamber with at least two treatment chambers, distributed over the circumference and open at the chamber side, a series of interlocks and a rotatable configuration of substrate holders (13) within the vacuum chamber with a driving mechanism (1) for the sequential rotation and radial movement of the substrate holders (13) relative to the treatment chambers. In order to decrease the placement area, the chamber volumes and the evacuation times, to simplify the "handling", and especially to decrease the contamination hazard of the substrates by spalled-off layer particles, it is proposed that the substrate holders (13) are connected to the driving mechanism (1) in their lower regions via connecting rods (8), and that at least the lower pivot bearings of the connecting rod configurations (8) are disposed below a horizontal center line (M) of the height (H) of the bearing surface of the substrate holders (13). All pivot bearings are preferably disposed below the horizontal center line (M). Alternatively, parallelogram connecting rod configurations suspended on extension arms (4) can be disposed or trapezoidal connecting rod configurations can be placed onto a rotary table. The substrate transport takes place free of frames and preferably in the upward direction sloped at an angle between 1 and 20 degrees with respect to the rotational axis.
Full Text Vacuum treatment installation for flat rectangular
or square substrates
[0001] The invention relates to a vacuum treatment installation for flat rectangular or square
substrates in an at least substantially perpendicular position, comprising a vacuum chamber with
at least two treatment chambers distributed on the circumference of the vacuum chamber and
open at the chamber side, a charging interlock, a discharging interlock and a rotatable
arrangement of substrate holders within the vacuum chamber, with a driving mechanism for the
sequential rotation and the advance and retraction of the substrate holders relative to the
treatment chambers.
[0002] Continuously operating treatment or coating installations, which are operated under
vacuum up to the performance limit of the vacuum motor pump sets and in which different
treatments are carried out in individual treatment stations on so-called substrates, include, as a
rule, the following assemblages:
[0003] a) at least one vacuum chamber
[0004] b) at least one evacuation or pumping system,
[0005] c) treatment stations occcssible from the vacuum chamber with treatment sources,
[0006] d) optionally inner interlock valves at the entrance of the treatment stations,
[0007] e) supply facilities for the treatment sources (current and/or gas sources),
[0008] f) at least one interlock system with interlock valves for the transfer of the substrates
in and out of the vacuum chamber through the interlock,
[0009] g) transport systems for the two or multi-dimensional transport of the substrates,
[0010] h) substrate holders or carriers in cooperation with the transport systems, and

[0011] i) optionally superposed sets of machinery for the purpose of providing and/or
removing the substrates in front of the interlock system of the installation.
[0012] To the extent installations with rotary and optionally radial transport paths are involved
and treatment stations or chambers connected to at least one, at least substantially rotationally
symmetric, main vacuum chamber, such installations are also referred to as "cluster
installations",
[0013] In the treatment processes are employed prencaring (outgassing) and coating or the
substrates, vacuum vapor deposition, cathode sputtering, plasma treatment (for example
incandescence for cleaning and adhesion promotion), PVD, CVD, and PCVD processes. For
these processes numerous process paraneters and device components are known. "P" denotes
here "physical", "C" chemical, "V" "vacuum" and "D" "deposition". Some of these processes,
for which the designations have become internationally established usage, can be completed
reactively (with the supply of reaction gises or gas mixtures) or nonreactively (in the presence of
inert gases). Added to these are etching processes for surface treatment including generation of
specific "background [surface] pattern" and contact lines on the substrates. Depending on the
requirements made of the end products, all of these process steps and device components are also
appropriate for the subject matter of the nvention.
[0014] their historical development the continuous "cluster installations" were initially applied
in the case of relatively small substrates such as disks, chips, data stores and wafers. However,
the further development in reference to larger substrates, such as window panes and displays,
encountered considerable problems, such as for example the dimensions of the installation, the
space requirement for handling the substrates and optionally the substrate holders, for example
raising substrates supplied in the horizontal position into a substantially perpendicular position,
the hazard of elastic deformation, breakage and/or mechanical damage of the substrates and/or
their coatings and contamination, especially through the accumulation of coatings on
components continuously or temporarlly in the installations, and opelling of these contaminations
due to different process parameters, especially through temperature changes or mechanical
effects.


[0015]For example, according to EP ( 136 562 B1, which will be discussed later, each substrate
is supplied to an interlock system lying horizontally; in it is first raised upwardly by means of a
lifting device and subsequently swiveled with a pivot device into a perpendicular position, in
which it is secured on a substrate holder. During the transport out in a second interlock system,
the sequence of these steps is subsequently reversed. In the case of large-area rectangular
substrates this would lead to considerable space problems, large interlock and chamber volumes
as well as long evacuation times and/or high evacuation performances of the vacuum pumps.
[0016] EP 0 136 362 B1 disclosed forming in a continuous cathode sputtering installation for
small circular disk-form substrates such as disks, semiconductors and wafers, a vacuum chamber
of two pot-form chambers, namely of a pentagonal outer chamber and a concentric cylindrical
inner Chamber, both of which are connected with one another fixedly and vacuum -tight by on
annular upper cover. The bottoms have a small vertical distance from one another. The outer
chamber is provided on the circumference equiclistantly with an interlock installation and four
chamber-form treatment stations. Suih installations are also generally referred to as "cluster
installations.
[0017] Between outer and inner chamber is rotatably disposed a further polygonal pot, on whose
body five substrate holders are disposer by means of leaf swings, which in the operating position
close the interlock installation as well as the processing chambers by means of seals and a valve
function. The substrate holder pot also has a bottom disposed between the bottoms of outer and
inner chamber. The radial movemer ts of the substrate holders, which remain continuously in the
vacuum chamber, are generated synchronously through a central cone and five slide rods, which
are guided in the body of the inner chamber and through its wall at approximately half its height
and which, consequently, cannot take part in the rotation. The drive unit with its cone is also
stationary.
[0018] The substrate holder pot is rotated stepwise by a further drive unit. In order to be able to
rotate the substrate holder pot within the vacuum chamber from station to station, said slide rods
must be cyclically retracted from their circular or cylindrical movement path of the substrate
holder pot and be advanced again. Since during the rotation of the substrate holders from station

to station the openings of the treatment stations are made clear, coating material escapes at half
its height into the space between outer and inner chamber and there condenses on the surfaces,
thus also on the ends of the slide rods, its guides and, on the leaf springs on the substrate holder
pot. The layer thickness of these condensates, which increases from operating cycle to operating
cycle, from time to time becomes spalled off in the form of particles and leads to contaminations,
and specifically also on the surface of the rotatingly guided substrates, which thereby become
unusable and consequently represent expensive rejects. Especially damaging are the peeling
processes of the condensates at the inner ends of the slide rods.
[0019] It is asserted that in this structuring and operating manner the contaminations of the
substrates through spalled off particles coming front above of collected layer material are said to
be avoided; however, this applies at best to an absolutely perpendicular position of the substrate
surfaces on the entire transport path within the vacuum chamber. But this presupposes the
securement of the relatively small substrates on their holders.
[0020] Through EP 0 665 193 B1 and DE 695 04 716 T2 it is known in a cluster installation for
the purpose of the delimiting placement areas and chamber volumes to transport through an
interlock substrates comprised of glass for large-area flat and rectangular or square displays with
dimensions of 450 mm x 550 mm and greater in continuously perpendicular position by means
of one substrate holder each from the environment into a system of vacuum chambers and to
transport them out again to the environment by means of the same substrate holder together with
it. Between a central buffer chamber and the individual treatment chambers valve gates are
disposed in each instance. In the buffer chamber is disposed concentrically and with vertical axis
a rotary table, with which the substrates; with their holders and with their main planes, thus nearly
radially, oriented toward the particular treatment chamber and from this position are moved into
the treatment chambers and retracted again. However, the rotary table does not have substrate
holders of its own. For transporting the substrate holders, in each treatment chamber and on the
rotary table, separate from each other and driven separately, conveying facilities with rollers are
disposed for the substrate holders. The constructional expenditures and the driving and control
facilities are considerable; in particular on the rotary table several conveying facilities with
rollers can also be disposed independently of one another. If a circle is drawn about the

rotational axis of the rotary table, which also includes the radially projecting treatment chambers,
a large requirement of placement area for the complete device results, especially also because the
substrates are held "standing on one of their point!?" in the large-area substrate holders such that
the diagonal dimensions of the substrates determine the diameter of said circle. The problem is
thereby not eliminated of repeated transport of all substrate holders between the environment and
the interior of the installation with the consequence of the spelling off of accumulated layers due
to temperature changes in the installation.
[0021] 200 22 564 U1 discloses transferring carriers with substrates for coating purposes
through a first interlock into a vacuum, guiding them continuously on a circular or partially
circular path and, lastly, after the coating transferring them out again through a second interlock
Radial movements or movements with a radial component of the carriers within the vacuum
chamber and opposite to the coating stations, deviating from the circular path, are not provided.
The return transport of the empty carriers from the discharging interlock to the charging interlock
outside of the vacuum chamber should :ake place on the shortest possible path or as rapidly as
possible in order to limit the spalling of the layers accumulating on the carriers within the
vacuum chamber due to temperature fuctuations.
[0022] DE 102 05 167 Cl discloses connecting in an in-line vacuum coating installation two
buffer chambers with rotatable exchange units for carriers with substrates with one another
through two linear transport paths of variable length, in order to be able to change the number of
coating stations, The carriers can be transported in perpendicular or minimally inclined
positions. The one transport path is provided for discontinuous transport and has at both ends,
adjoining onto the buffer chambers, one. interlock chamber each with two valves, and in front of
it or following it a loading and an unloading station for the carriers. The other transport path is
provided for the continuous transport and has at both ends, adjoining the buffer chambers via
valves, one transfer region each for the carriers, each with the substrates. Means for a carrier
movement transversely to the direction of transpose within the installation are not provided and
specifically neither on the linear transport paths nor in the buffer chambers, nor in the transfer
regions. The buffer chambers are only provided with means for heating and cooling.

[0023] It is known from US 2002/0078892 Al to transport large-area rectangular substrates with
dimensions of 1 m x 1.2 m and greater for LCD displays pairwise and perpendicularly parallel to
one another or at the upper edges inclined toward one another at an acute angle on different
transport paths from atmosphere to atmosphere through vacuum installations - including cluster
installations. For this purpose serve substrate holders with a horizontal plate, on the upper side
of which, disposed mirror symmetrically two frames, open at the inside, are disposed as
substrate holders and at whose under side along the plane of symmetry a bracket plate with
bilateral toothed bara is disposed, by means of which the substrate holders can be driven by
scries of pinions driven by toothed belts, in different and changing directions.
[0024] Again, as the central part of the transport device serves here also a rotationally symmetric
throughpassage or buffer chamber with a rotary table, on whose underside such a pinion drive is
disposed with six pinions and a motor for guidance, change of displacement direction and for the
radial displacement of the substrate holders. On the circumference of the buffer chamber are
disposed, separated via gate valves, an interlock system and at least three treatment chambers for
diverse vacuum processes. The substrata holders are moved in the radial longitudinal direction
into the treatment chambers, which, consequently, must have the corresponding radial
dimensions, such that an imaginary circle about the entire installation has a large diameter,
leading to a correspondingly large placement area. The longitudinal displacement and
corresponding drive units in the treatment chambers arc also required for the reason that such
treatment chambers can also be arranged serially in radial directions.
[0025]As prior cut is described in US 2002/0078892 Al a rotary table with ft transfer robot and
two grippers, which are actuated in the ladial direction via articulation members in the manner of
a scissors articulation. However, the patent expressly states that herein the substrates are held on
the entire transport path eccentrically and in the horizontal position and that with increasing
dimensions of the substrates for displays, for example, for wall display screens, this leads to
space and volume problems as well as longer pumping times and to flexure or breaking under
their own weight of the substrates which are only 0.7 mm thick. An enlargement of the
horizontal dimensions of the substrates leads to the twofold value of the diameter enlargement,

for example beyond 2 m, which is tied to additional enlargements of the interlock valves and to
problems of mass during acceleration and delay and to tolerance problems,
[0026] US 2002/0078892 Al further specifics that the bracket plate of the rotary table can be
raised from a guidance rail by means of a magnetic lifting drive unit in order to avoid dust
development through abrasion. However, not addressed is the problem of avoidance of dust
formation through the spalling off of layer material cumulatively collected on the substrate
holders due to the transport from atmosphere to atmosphere and heating within the vacuum
chambers, as well as through abrasion from the pinion drive units. A further significant
disadvantage of the known configuration is, however, that with the number of the treatment
chambers connected to the central or buffer chamber, the number grows of transport mechanisms
in the interior of the chamber, which must be compatible with the transport mechanism of the
rotary table in the buffer chamber in order for the transfer into and out of the treatment chambers
to be possible at all.
[0027] In conjunction with the above prior art it was shown that, due to the continual
enlargement of the substrate dimensions and the decrease of the inherent shape stability and
nondeformability due to the decrease of the substrate thickness, with advancing development
new problems were generated, which have led to highly complex and expensive constructional
principles and complicated
[0028] Operating sequences, and yet, nevertheless, the problem of placement area and of
contamination of the substrates through particles of accumulated layers on installation
components could not be successfully solved to satisfaction.
[0029] The invention therefore addresses the problem of specifying constructional principles and
operation sequences leading to a further decrease of the placement area, the chamber volumes,
the evacuation times and to a further simplification of the "handling" of the substrates outside
and within the vacuum chamber and ye: especially to a marked reduction of the contamination
hazard of the substrates through particles of spalled off layer packets.

[0030] The solution of the posed problem is achieved according to the invention through the
characteristics in the characterizing clause of patent claim 1, namely thereby that the substrate
holders are connected in their lower regions via connecting rod configurations with the driving
mechanism and that at least the lower pivot bearings of the connecting rod configurations are
disposed below a horizontal center line of the height of the bearing surface of the substrate
holders.
[0031] Through this solution the posed overall problem is fully solved to satisfaction, in
particular constructional principles and operation sequences are specified, which lead to a further
decrease of the placement area, the chamber volumes, the evacuation times and to a further
simplification of the "handling" of the substrates outside and within the vacuum chamber and yet
lead especially to a marked decrease of the contamination hazard of the substrates through
particles of spalled off layer packets. The constructional expenditure and the number of rajacts
are decreased and the product quality is considerably enhanced.
[0032] In the course of further implementations of the invention it is especially advantageous if,
either singly or in combination:
[0033] * all pivot bearings of the connecting rod configurations are disposed below the
horizontal center line of the height of the bearing surface of the substrate holders,
[0034] * the driving mechanism for each substrate holder comprises [extension] arms
disposed pairwise, on each of which a parallelogram connecting rod configuration is suspended,
[0035] * the lower pivot bearings of the perallelogram connecting rod configurations are
each disposed on a U-form stirrup, whose outwardly directed shanks are connected to a crosstie
bar forming the lower termination of the particular substrate holder,
[0036]* the driving mechanism comprises a rotary plate, on which is set up a group of
trapezoidal connecting rod configurations for each substrate holder,

[0037] the driving mechanisms is a rotary and lifting drive with a concentric shaft,
through whose vertical movement the trapezoidal connecting rod configurations can be made to
act with radial movements onto the subsfate holder,
[0038]* the vacuum chamber
[0039]a) comprises a pot-form rotationally symmetrical and stationary inner chamber
component with a vertical axis and a first bottom,
[0040]b) comprises an outer chamber component encompassing the inner chamber
component at an offset, between which an annular space for the rotation of the substrate holder is
disposed, the outer chamber component being provided with several openings disposed at
uniform angular distance and treatment chambers connected thereon, and comprises a further
bottom, which is disposed stationarily and at a spacing beneath the first bottom,
[0041] c) for the synchronous radial movement of the substrate holders relative to the
openings of the treatment chambers comprises at least one connecting rod configuration which is
disposed rotatably about the axis between the first bottom and the second bottom, and lastly,
[0042] d) comprises a series of interlocks with a transfer chamber for the successive
[0043] [charging of the installation with framelessly guided substrates,
[0044] * the linear aligned interlock series is disposed tangentiaily oriented toward the
vacuum chamber and comprises a charging interlock, a transfer chamber and a discharging
interlock with interconnected vacuum valves, the interlock series defining a linear transport path
of the substrates before and after the vacuum treatment,
[0045]* the substrate holders rotatable about the perpendicular axis are disposed sloped
upwardly at an angle between 1 and 20 degrees with respect to the axis, in particular if the
substrate holders rotatable about the perpendicular axis are disposed at a slope with respect to the
axis upwardly at an angle between 3 and 15 degrees.

[0046] * if for the frameless guidance of the substrate in the interlock chambers stationary
substrate holders are located, which are disposed at the same angle relative to the vertical as the
rotatable substrate holders (13),
[0047]* the substrate holders comprise at their lower ends rollers for receiving and
transferring the substrates and thereabove openings for the escape of gases for the formation of
gas cushions for the frictionless transport of the substrates during their relative movement to the
particular substrate holder,
[0048]* the openings of the treatrment chambers have edges with respect to their opposite
rotatable substrate holders, which edges are in a plane parallel to that of the substrate holders,
[0049]* the openings of the treatment chambers are provided with screens for masking the
substrates during the treatment,
[0050]* the connecting rod configurations for the advance of the rotatable substrate
holders have exclusively articulations with which the substrate holders
[0051] are movable without the occurrence of linear sliding friction,
[0052]* the shortest and upper numbers of the trapezoidal connecting rod configurations
have in their center further articulations, and two serially connected trapezoidal connecting rod
configurations are connected by means of distance connecting rods, such that the serially
connected trapezoidal connecting rod configurations in each instance assume identical angular
positions,
[0053]* the driving mechanism for the shaft is disposed in the inner chamber component
which is open to to the atmosphere,
[0043]* the upper members of the trapezoidal connecting rod configurations have fixedly
situated further connecting rods, whose lower ends are connected via articulations with extension
arms, at whose outer ends the substrate, holders are secured,

[0055] * the upper members and their connecting rods have the form of a "T", in particular
if
[0056]* on the shaft a bearing flange is disposed, which acts via connecting rods onto
angle levels pivoted on the rotary plate and whose one shank is a portion of the particular
innermost trapezoidal connecting rod configurations and through which a swiveling of the
trapezoidal connecting rod configurations can be brought about.
[0057] In the following two embodiment examples of the subject matter of the invention and
their operational function will be explained in further detail in conjunction with Figures 1 to 10.
In the drawing depict

[0058] Fig. 1 perspective reprentation of the inner driving mechanism with two
substrate carriers [sic holders] in the radially retracted position,
[0059] Fig. 2 perspective representation of the inner driving mechanism analogous to
Figure 1, however with two substrate carriers in the radially extended position,
[0060] Fig. 3 a partial vertical redial section through a vacuum inataliation with a
driving mechanism in the position according to Figure 1,
[0061] Fig. 4 a partial vortical redial section through a vacuum installation with a
driving mechanism in the position accorc ing to Figure 2,
[0062] Fig. 5 an enlarged cutaway portion from the driving mechanism according to
Figure 4,
[0063] Fig, 6 schematic, representation of the superimposed movement sequences in the
circumferential direction and in the radia directions,
[0064] Fig. 7 perspective exterion view of an entire installation with the means
according to Figures 1 to 6,

[0065] Fig, 8 variant of the subject matter according to Figures 1 to 7 with retracted
substrate holders analogous to Figure 3,
[0066] Fig. 9 the subject matter of Figure 8 with extended substrate holders analogous
to Figure 4, and
[0067] Fig. 10 a comparison of cutaway portions from Figures 8 and 9.
[0068] In Fig. 1 and 2 a central driving mechanism 1 is shown with perpendicular axis and
coaxial mounting flange 2 for the secure nent on a (not shown here) lower bottom of the vacuum
chamber. This driving mechanism 1 bears in its upper region a rotatable chamber 3 with square
outline at whose corners overall arc fastened eight extension arms 4, which are braced on a
cylindrical substructure 6 of the chamber 3 via oblique struts 5 and specifically in each instance
joined together pairwise via four radially projecting extension arms 7 (see Figure 2).
[0069] On the extension arms 4 [sic; 7] which pairwise extend parallel toward one another and
form a right-angled cross, are downwarlly suspended overall eight parallelogram connecting rod
configurations 8 via upper fixed pivot bearings. The lower ends of the parallelogram connecting
rod configurations 8 are pivotably supported on horizontal U-form stirrups 9 with shanks 9a
pairwise parallel to one another, whose outwardly directed ends are connected by one crosstie
bar 10 each. Each of the crosstie bars 10 carries at least two projecting rollers 11, which serve as
supports for substrates, not shown here, and arc optionally drivable and/or
arrcatable. Each of the crosstie bars if supports toward the too a frame structure 12, directed
obliquely and upwardly at an angle between 3 and 15 degrees with respect to the vertical with
longitudinal and transverse struts in the manner of a framework, which is braced via vertical
uprights 12a on the particular stirrup 9.
[0070] The outsides of the crosstie bars 10 and of the frame structure 12 are disposed in a
common plane, whose outline corresponds at least substantially to the outline of the particular
substrate. These parts thereby form a dimensionally stable substrate holder 13. In the direction
of their said planee these [holders] have a height "H" and define in their midpoints (H/2) a

horizontal virtual center line "M", below which all connecting rod configurations and their pivot
articulations are disposed.
[0071] The two substrate holders 13 shewn we thereby movable oppositely in the direction of
arrows 14 and essentially radially toward one another. It must be emphasized that only two of
the substrate holders 13 are shown. The two remaining substrate holders disposed in front of and
behind the driving mechanism 1 are not depicted for the sake of clarity. They arc also radially
movable in opposite directions and specifically at right angles to the two arrows 14.
[0072] The frame structures 12 are perferated at numerous sites and connected to a (not shown)
gas source, such that the substrate can be loaded in the charging position in the manner of an "air
cushion vehicle" free of friction and preserving form onto the particular substrate holder 13
guided by rollers 11. The gas supply is subsequently interrupted in order for the gas atmospheres
in the individual treatment chambers not to be impaired.
[0073] Fig. 3 and 4 show the rotation system according to Fig. 1 and 2 integrated into a vacuum
chamber 15 with a vertical axis A-A. The vacuum chamber 15 is comprised of an inner pot-
form chamber component 16 with a bottom 17, into which is set vacuum-tight the upper end
region of the driving mechanism 1 by means of a flange 18, The vertical bracing takes place via
four anchor struts 19 whose effective length is variable via adjusting elements 20. Of these only
the two adjusting elements 20 located behind the vertical section plane (E-E in Figure 6) are
shown, which are suspended on radial guset plates 21.
[0074] The vacuum chamber 15 comprises furthermore an outer chamber component 22 in the
form of a square truncated pyramid with a bottom 23, through which is guided under vacuum
seal the lower end region 24 of the driving mechanism 1. The inner and the outer chamber
component 16 or 22 are connected vacuum-tight through a roof 25 The walls of the outer
chamber component 22 are provided with four equidistantly distributed rectangular openings 26,
of which here also only two diametrically opposite openings 26 arc evident. Onto the openings
26 are set treatment chambers 27 and 28, which can be equipped with (not shown) facilities for
the most diverse vacuum processes. The outer walls 27a and 28a of the treatment chambers 27

and 28 arc provided with ribbings 30 for absorbing the forces of atmospheric pressure (esp. Fig.
7).
[0075] Between the horizontal bottoms 17 and 23 are located the essential rotatablc parts of
driving mechanism 1, which will be explained in further detail in conjunction with Fig. 5. Into
the annular space 29 between the inner and the outer chamber components 16 or 22 project from
below upwardly the rotatable substrate holders 13 displaccable with radial components. Slide
leadthroughs through the cylindrical wall of the inner chamber component 16 are not provided.
The displacement of the substrate holders 13 from the position according to Fig. 3 into that
according to Fig. 4 takes place rather througr the already described parallelogram connecting rod
configurations 8, in which the spatial position of the pivot bearings is already evident from the
definition "parallelogram connecting rod configurations" Only that much is stated that the
lowest points of the lower pivot bearings are disposed below the corresponding upper pivot
bearings of the particular identical connectinc rod. Consequently, a symmetric swiveling about a
center position is carried out. Through the adequate dimensioning of the length of the
connecting rods at a given dimensioning of the pivot angle or of the radial movement component
it can be attained that the vertical movement component becomes minimal. In contrast to slide
leadthroughs, such pivot bearings generate virtually no abrasion and also no dust of coating
material which could affect the layer qualitie; on the substrates. Added to this is that the
engagement of the U-form stirrups 9 on the substrate holders 13 takes place at their lower edge
and not in the substrate center as is the case with the subject matter of EP 0 136 562 Bl. The
lower pivot bearings of the already described parallelogram connecting rod configurations 8 are
located only at the smallest possible distance above the top sides of stirrups 9 and on the
backsides of the substrate holders 13, such that for this reason also an abrasion cannot reach the
outsides of the substrates.
Fig. 5 depicts an enlarged cutaway portion from the driving mechanism 1 in its position
according to Fig. 4. The previously used refference symbols are used and will continue to be
used. In the rotatable chamber 3 are disposed a drive motor for the stepwise rotational
movement as well as horizontal control rods 30 for the cyclic movement of the already described
parallelogram connecting rod configurations 8, the control rods 30, guided and driven in the

interior of chamber 3, projecting with their outer ends from chamber 3 and engaging the
particular inner connecting rods via pivot bearings 31.
[0077]The driving mechanism I comprises i coaxial shaft 32 passing through bottoms 17 and
23, which shaft is guided by means of a first vacuum-tight rotational leadthrough 33 through the
upper bottom 17, and by means of a second vacuum-tight rotational leadthrough 34 and through
a radial boating 35 through the lower bottom 23. A group of connection fittinge 36 covered for
supplying treatment media and, if required, also for the current feed.
[0078] Fig. 6 depicts a schematic representation of the superimposed movement sequences in the
circumferential direction and in the radial ditection. Parallel to the outer chamber component 22,
which can also be implemented in the manner of a truncated cone according to the dashed circle
22a, extends parallel to a tangent on the vacuum chamber 15 a series of interlocks 37 comprised
of a charging interlock 38, a transfer chamber 39 and a discharging interlock 40. The interlock
series 37 includes vacuum valves 41 of known structural type, Line E-E represents the vertical
section plane of Fig. 3 and 4.
[0079] The linear stepwise transport direction of the substrates in oblique position or guided in
oblique position without substrate holder through the interlock series 37 is indicated by the series
of arrows 42, Opposite to the transfer chamber 39 is a further treatment chamber 43. In the
interior of the annular space 29 the movement sequences are indicated by thick arrow lines.
Starting at the transfer chamber 39, the stepwise rotational movement takes place by 90 degrees
in each instance along the closed arrow line 14. At each of the four stopping points directly in
front of the transfer chamber 39 and the treatnent chambers 27, 43 and 28 the advance and
retraction of the substrates are indicated by radial double arrows 45. The advance of the
substrates takes place up to immediately in front of shielding frame-form screens 46 disposed in
the opening regions of the treatment chambers 27, 43 and 28. However, a sealing effect between
the substrates and these screens 46 is not required for the reason alone that the extremely thin
substrates cannot or must not perform a [sealling] contribution. As soon as the rearward
movements of the substrate holders are completed, these are rotated by 90 degrees in front of the

particular next treatment chamber, and at the end of the treatment, in front of the transfer
chamber 39 for further transport into the discharging interlock 40.
[0080] Fig. 7 shows a perspective exterior view of an entire installation with the means and the
reference symbols according to Fig, 1 to 6. On both sides of the transfer chamber 39 the
charging interlock 38 and the discharging int:rlock 40 are indicated in dashed lines. Of the
transfer chamber 39 is shown the oblique entrance slot 39a and also a pumping fitting 47
connected thereon with a gate valve 48 and a cryopump 49. Clearly evident are the ribbings 50
of the transfer chamber 39 and of the treatment chamber 28 against atmospheric pressure.
[0081] The highly compact implementation of the installation saving space and volume is
especially evident in Fig. 6 and 7, especially the fact that the substrate holders do not have to be
transported out to the atmosphere through an interlock. In all cases are also disposed in the
interlock chambers 38 and 40 perforated substrate holders with compressed gas supply over the
entire substrate surface and rollers at the lower end, such that the substrates can be slid free of
friction via gas cushions onto the substrate holders and again be slid off. For the evacuation and
during standstill of the substrates on their ho ders, the gas supplies are temporarily switched off.
This applies also to the time interval in which the substrates on their substrate holders are located
in vacuum chamber 15. This applies also to the following embodiment example.
[0082] Fig. 8 and 9 depict a variant of the subject matter according to Fig. 1 to 7 with the
continued use of the previous reference symbols. Different is here the rotation and advance drive
unit for the substrate holders 13. In the pot-form inner chamber component 16 with bottom 17 is
here disposed a rotary and lifting drive unit M comprising a first motor 52 with step-down
gearing 53 for generating a rotational movement and a second motor 54 with step-down gearing
55 fur generating a lifting and lowering movement of a common shaft 56. Four double
trapezoidal connecting rod configurations 57 are disposed on a rotary plate 58, which can be set
stepwise into rotation through the shaft 56. The substrate holders 13 arc shown in Fig. 8 with
continuous lines in their retracted positions.
[0083] By lifting the shaft 56, which include s a bearing flange 63, via connecting rods 64 (Fig,
9) suspended thereon and nearly perpendicular, four angle levers 59 are swiveled outwardly

about their fixed bearing 60, whereby the trapezoidal connecting rod configurations 57 are
swiveled at their upper ends outwardly as is shown in Fig. 9, The uppermost and shortest
members 65 of the trapezoidal connecting rod configurations 57 are implemented in the form of
a T and are provided in their midpoints with further articulations, two serially connected
trapezoidal connecting rod configurations 57 being connected by horizontal distance connecting
rods 62, such that each of the serially connected trapezoidal connecting rod configurations 57
assumes the same angular positions with respect to the rotary plate 58. The T-form
implementation of the members 65 takes place through a connection with further connecting rods
65a, joined torsionally tight, whose lower ends are connected via pairs of not especially
emphasized pivot bearings with the horizontal lower edges of wedge-form extension arms 61,
disposed at the lower ends of substrate holders 13. This movement forced by the angle levers 59
is tracked synchronously by all other trapezedidal connecting rod configurations 57.
[0084] Thereby the extension arms 61 are pulled in and the substrate holders 13 secured thereon
standing in oblique position. The layout of the trapezoidal connecting rod configurations 57 is
made such that a vertical component of the radial movement is minimal. At the end of the radiai
movement the substrate holders 13 assume the positions 13a, indicated in Fig. 8 in dot-dash
lines, opposite the treatment chambers 27 and 28. The same applies to the positions of the
substrate holders 13 opposite the further treatment chamber and the transfer chamber, which
have here been omitted for the sake of clarity The radially outer end position of the substrate
holders 13 is shown in Fig. 9 by means of continuous lines.
[0085] In conjunction with Fig, 10, Figs. 8 and 9 are compared with one another utilizing the
[0086] previous reference symbols and their continuation. Shaft 56 is guided through the bottom
17 of the inner chamber component 16 by means of a a combination 66 of an upper rotary
bearing and a vacuum leadthrough by means of a torsion-tight circular disk-form support plate
67. The lower end of shaft 56 is axially displaceable in a lower rotary bearing 68, which, in rum,
is supported in a further rotary disk 69, which in the upward direction bears a cylindrical riser 70
with penetrations 71 and a radial flange 72, onto which is s« the rotary plate 58 with the
trapezoidal connecting rod* configurations 57. The sealing toward the downward direction takes

place through a stationary support plate 73, which is set vacuum-tight into the bottom 23 of the
outer chamber component 22 and beneath the end of the shaft 56 is provided with a pot-form
prolongation 74 for the lowering of the shift 56.
[0087] It is clearly evident lhat through the lifting of the shaft 56 in the direction of arrow 75 the
entire trapezoidal connecting rod configurations 57, and therewith the substrate holders 13, are
synchronously displaceable via the angle levers 59 and the distance connecting rods 62 in the
direction of arrow 76, since the extension atoms 61 are articulatedly pivoted on the lower ends of
the connecting rods 65a fixedly connected with the members 65.
**********************************************

WE CIAIM
1. Vacuum treatment installation for flat rectangular or square substrates in an at
least substantially perpendicular position, comprising a vacuum chamber (15)
with at least two treatment chambers (27, 28,43) distributed on the circumference
of the vacuum chamber (15) and open at the chamber side, a charging interlock
(38), a discharging interlock (40) and a rotatable configuration of substrate
holders (13) within the vacuurr. chamber (15) with a driving mechanism (1,51)
for the sequential rotation and the advance and retraction of the substrate
holders (13) relative to the treatment chambers (27, 28, 43),
characterized in
that the substrate holders (13) in their lower regions are connected with the
driving mechanism (1,51) via connecting rod configurations (8,57) and
that at least the lower pivot bearings of the connecting rod configurations (8,57)
are disposed below a horizontal center line (M) of the height (H) of the bearing
surface of the substrate holders (13).
2. Vacuum treatment installation as claimed in claim 1, wherein all
pivot bearings of the connecting rod configurations (8,57) are disposed below
the horizontal center line (M) of the height (H) of the bearing surface of the
substrate holders (13).
3. Vacuum treatment installatior as claimed in claim 1, wherein the
driving mechanism (1) for each a substrate holder (13) has extension arms (4)
disposed pairwise, on each of which is suspended a parallelogram connecting
rod configuration (8).
4. Vacuum treatment installation as claimed in claim 3, wherein the
lower pivot bearings of the parallelogram connecting rod configurations are each
disposed on a U-form stirrup (9), whose outwardly directed shanks (9a) are
connected with a crosstie bar 10), which forms the lower termination of the
particular substrate holder (15).

19

5. Vacuum treatment installation as claimed in claims 1 and 2, wherein
the driving mechanism (51) possesses a rotary plate (58), on which a group of
trapezoidal connecting rod configurations (57) is set up for each substrate holder
(13).
6. Vacuum treatment installation as claimed in claim 5, wherein the
driving mechanism (51) is a rotary and lifting drive with a concentric shaft (56),
through whose vertical movement the trapezoidal connecting rod configurations
(57) is brought to act with radial movements onto the substrate holders (13).
7. Vacuum treatment installatior as claimed in at least one of claims 1 to 6,
wherein the vacumm chamber (15)
a) comprises a pot-form rotationally symmetric and stationary inner
chamber component (16) with a vertical axis (A-A) and a first bottom (17),
b) comprises an outer chamber component (22) encompassing at an offset the
inner chamber component (16), between which an annular space (29) for
the rotation of the substrate holders (13) is disposed, the outer chamber
component (22) being provided with several openings (26) disposed at the
same angular distance and treatment chambers (27,28,43) connected
thereon, and comprises a further bottom (23) disposed stationarily and at
a spacing beneath the first bottom. (17),
c) for the synchronous radial movement of the substrate holders (13) relative
to the openings (26) of the treatment chambers (27,28, 43) comprises at
least one connecting rod configuration (8,57), which is disposed rotatably
about the axis (A-A) between the first bottom (17) and the second bottom
(23), and lastly
d) comprises a series of interlocks (37) with a transfer chamber (39) for the
successive charging of the installation with substrates guided free of
frames.
8. Vacuum treatment installation as claimed in at least one of claims 1 to 7,
wherein
that the linear aligned interlock series (37) is disposed tangentially oriented with
respect to the vacuum chamber (15) and comprises a charging interlock (38), a

transfer chamber (39) and a discharging interlock (40) with interconnected
vacuum valves (41), the series of interlocks (37) defining a linear transport path
of the substrates before and after the vacuum treatment.
9. Vacuum treatment installation as claimed in at least one of claims 1 to 8,
wherein the substrate holders (13) rotatable about the perpendicular
axis (A-A) are disposed sloped upwardly at an angle between 1 and 20 degrees
with respect to the axis (A-A .
10. Vacuum treatment installation as claimed in claim 9, wherein the
substrate holders (13.) rotatable about the perpendicular axis (A-A) are disposed
sloped upwardly at an angle between 3 and 15 degrees with respect to the axis
(A-A).
11. Vacuum treatment installation as claimed in at least one of claims 1 to 10,
wherein for the frame-less guidance of the substrates are disposed in
the interlock chambers (38,40) stationary substrate holders, which are disposed
at the same angle with respect to the vertical as the rotatable substrate holders
(13).
12. Vacuum treatment installation as claimed in at least one of claims 1 to 11,
- wherein the substrate holders (13) comprise at their lower ends
rollers (11) for receiving and transferring the substrates and thereabove openings
for the escape of gases for the formation of gas cushions for the frictionless
transport of the substrates during their relative movement to the particular
substrate holder (13).
13. Vacuum treatment installation as claimed in at least one of claims 1 to 12,
whereto he openings (26) of the treatment chambers (27,28,43)
with respect to the rotating substrate holders (13) opposing them have edges
disposed in a plane parallel to the plane of the substrate holders (13).

14. Vacuum treatment installation as claimed in claim 13, wherein the
openings (26) of the treatment chambers (27,28,43) are provided with screens
(46) for masking the substrates during the treatment.
15. Vacuum treatment installatior as claimed in at least one of claims 1 to 14,
wherein he connecting rod configurations (8, 57) for the advance of
the rotatable substrate holders (13) exclusively have articulations with which the
substrate holders (13) can be moved without the occurrence of linear sliding
friction.
16. Vacuum treatment installation as claimed in claim 5, the
shortest and upper members (65) of the trapezoidal connecting rod
configurations (57) have in their midpoints further articulations, and that in each
instance two serially connected trapezoidal connecting rod configurations (57)
are connected with one another by means of distance connecting rods (62) such
that each of the serially connected trapezoidal connecting rod configurations (57)
assumes the same angular position.
17. Vacuum treatment installation as claimed in at least one of claims 5 to 7,
wherein the driving mechanism (51) for the shaft (56) is disposed in
the inner chamber component (16) open to the atmosphere.
18. Vacuum treatment installation as claimed in claim 16, characterized in that the
upper members (65) of the trapezoidal connecting rod configurations (57) have
fixedly situated further connecting rods (65a), whose lower ends are connected
via articulations with extension arms (61) at whose outer ends the substrate
holders (13) are fastened.
19. Vacuum treatment installation as claimed in claim 18, wherein the
upper members (65) and their connecting rods (65a) have the form of a "T".

20. Vacuum treatment installation as claimed in at least one of claims 16 to 19,
wherein on the shaft (56) is disposed a bearing flange (63), which
acts via connecting rods (64) onto angle levers (59) fulorumed on the rotary plate
(58) and whose one shank is a portion of the particular innermost trapezoidal
connecting rod configurations (57) and through which a swiveling of the
trapezoidal connecting rod configurations (57) can be brought about.

A vacuum treatment installation is provided for flat substrates of large edge lengths,
which are conducted to and treated in an at least substantially perpendicular position
The treatment installation comprises a vacuum chamber with at least two treatment
chambers, distributed over the circumference and open at the chamber side, a series of
interlocks and a rotatable configuration of substrate holders (13) within the vacuum
chamber with a driving mechanism (1) for the sequential rotation and radial movement
of the substrate holders (13) relative to the treatment chambers. In order to decrease the
placement area, the chamber volumes and the evacuation times, to simplify the
"handling", and especially to decrease the contamination hazard of the substrates by
spalled-off layer particles, it is proposed that the substrate holders (13) are connected to
the driving mechanism (1) in their lower regions via connecting rods (8), and that at
least the lower pivot bearings of the connecting rod configurations (8) are disposed
below a horizontal center line (M) of the height (H) of the bearing surface of the
substrate holders (13). All pivot bearings are preferably disposed below the horizontal
center line (M). Alternatively, parallelogram connecting rod configurations suspended
on extension arms (4) can be disposed or trapezoidal connecting rod configurations can
be placed onto a rotary table. The substrate transport takes place free of frames and
preferably in the upward direction sloped at an angle between 1 and 20 degrees with
respect to the rotational axis.

Documents:

627-kol-2004-granted-abstract.pdf

627-kol-2004-granted-claims.pdf

627-kol-2004-granted-correspondence.pdf

627-kol-2004-granted-description (complete).pdf

627-kol-2004-granted-drawings.pdf

627-kol-2004-granted-examination report.pdf

627-kol-2004-granted-form 1.pdf

627-kol-2004-granted-form 13.pdf

627-kol-2004-granted-form 18.pdf

627-kol-2004-granted-form 2.pdf

627-kol-2004-granted-form 26.pdf

627-kol-2004-granted-form 3.pdf

627-kol-2004-granted-form 5.pdf

627-kol-2004-granted-priority document.pdf

627-kol-2004-granted-reply to examination report.pdf

627-kol-2004-granted-specification.pdf

627-kol-2004-granted-translated copy of priority document.pdf


Patent Number 231370
Indian Patent Application Number 627/KOL/2004
PG Journal Number 10/2009
Publication Date 06-Mar-2009
Grant Date 04-Mar-2009
Date of Filing 04-Oct-2004
Name of Patentee APPLIED FILMS GMBH & CO. KG.
Applicant Address SIEMENSSTRASSE 100, D-63755 ALZENAU
Inventors:
# Inventor's Name Inventor's Address
1 RALPH LINDENBERG MARTIN-LUTHER-RING 21 D-61137 SOCHONECK
2 FRANK FUCHS DOR4FSTRASSE 3 DORFSTRASSE 3 D-63826 GEISELBACH-OMMERSBACH
3 UWE SCHUSSLER BRAHMSWEG 4 D-63743 ASCHAFFENBURG
4 STEFAN BANGERT SEIDENROTHER STRASSE 6 D-36396 STEINAU
5 TOBIAS STOLLEY LETZTER HASENPFAD 9D-60598 FRANKFURT AM MAIN
PCT International Classification Number C23C 14/56
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 10348281.4-45 2003-10-17 Germany