Title of Invention

WATER SOLUBLE FIBER-REACTIVE DYES, PREPARATION THEREOF AND USE THEREOF

Abstract where R1, R2, M, Y and x are each as defined in claim 1, their preparation and their use for dyeing or printing hydroxyl-and/or carboxamido-containing material, preferably fiber material.
Full Text DyStar Textilfarben GmbH & Co. Deutschland KG Dr. Ku DYS 2002/D 507
DESCRIPTION
Water-soluble fiber-reactive dyes, preparation thereof and use thereof
This invention relates to the field of fiber-reactive azo dyes.
Copper complexes of fiber-reactive monoazo compounds containing one or more
fiber-reactive groups are known for example from EP-A-526792, DE-A-4332255, DE-
A-2049664, EP 0040806, EP-A-069376, DE-A-3941620, DE-A-4039866, EP-A-
281898, EP-A- 0345577, EP-A-395951 or EP 497174. However, they have certain
application defects, for example an excessive dependence of the color yield on
varying parameters in the dyeing process, or an inadequate or unlevel color build-up
on cotton, good color build-up resulting from the ability of a dye to provide a stronger
dyeing when used in a higher dye concentration in the dyebath. Moreover, these
the material to be dyed is too low, especially at low temperatures, and also
unsatisfactory wash- and lightfastnesses.
However, it is important, for ecological and economic reasons, to provide dyes
having particularly high fixation yields in order that the portion of unfixed dye in the
dyehouse effluent may be minimized. Moreover, dyes should always provide
uniformly strong dyeings, ideally regardless of changing dyeing parameters, for
example the dyeing temperature in the dyeing process. Furthermore, washfastness
and lightfastness requirements are more stringent these days.
The present invention now provides dyes of the general formula (1) which
surprisingly afford distinctly superior washfastnesses and lightfastnesses coupled
with very good build-up. Moreover, these dyes have higher fixation yields and a
distinctly lower parameter dependence in dyeing. They are therefore also more
compatible with other dyes which fix at distinctly lower temperatures.
The invention accordingly provides dyes of the general formula (1):


where
M is hydrogen, alkali, ammonium or the equivalent of an alkaline earth metal ion,
x is 0 or 1,
Y is-CH=CH2 or -CH2CH2Z1,
where
Z1 is hydroxyl or an alkali-detachable group, and
R1 is hydrogen or C1-C4-alkyl;
R2 is a moiety of the general formulae (2), (3) or (4)

where
Y' is -CH=CH2 or -CH2CH2Z1,
where
Z1 is hydroxyl or an alkali-detachable group, and
T1 is hydrogen, methyl, fluorine, chlorine or bromine,
T2 is hydrogen, fluorine, chlorine or bromine with the proviso that T2 and T1 are
not both hydrogen;
T3 is hydrogen, methyl, fluorine, chlorine or bromine,
L is phenylene or naphthyl, which may be substituted by up to two substituents
selected from the group consisting of chloro, bromo, hydroxyl, C1 to C4-alkyl
especially methyl, ethyl, sulfo, cyano, or else is a C2 to C6 alkylene which may
be interrupted by 1 to 2 hetero groups, such as for example oxo, thio, amino,
C1-C4-alkylamino.

L is preferably phenylene, ethylene, propylene and 3-oxopentylene.
(C1-C4)-Alkyl R1 can be straight-chain or branched and is in particular selected from
the group consisting of methyl, ethyl, n-propyl, i-propyl, n-butyl, i-butyl, sec-butyl and
tert-butyl. Preference is given to methyl and ethyl.
Examples of preferred R2 radicals of the general formula (2) are: 2,4-difluoro-
pyrimidin-6-yl, 4,6-difluoropyrimidin-2-yl, 5-chloro-2,4-difluoropyrimidin-6-yl, 5-chloro-
4,6-difluoropyrimidin-2-yl, 4,5-difluoropyrimidin-6-yl, 5-chloro-4-fluoropyrimidin-6-yl,
2,4,5-trichloropyrimidin-6-yl, 4,5-dichloropyrimidin-6-yl, 2,4-dichloropyrimidin-6-yl, 4-
fluoropyrimidin-6-yl, 4-chloropyrimidin-6-yl, 2-fluoro-4-methylpyrimidin-6-yl.
Particular preference is given to R2 being 2,4-difluoropyrimidin-6-yl or 5-chloro-2,4-
difluoropyrimidin-6-yl.
In the foregoing general formulae and also in the subsequent general formulae, the
individual symbols, whether they bear identical or different designations within any
one general formula, can have meanings under their definition which are mutually
identical or different.
The dyes of the general formula (1) can possess different fiber-reactive groups
-SO2Y and -SO2Y' within the meaning of Y and Y' respectively. Examples of alkali-
eliminable substituents Z1 in the -position of the ethyl group of Y or Y' are halogen
atoms, such as chlorine and bromine, ester groups of organic carboxylic and sulfonic
acids, such as alkylcarboxylic acids, optionally substituted benzenecarboxylic acids
and optionally substituted benzenesulfonic acids, such as the groups alkanoyloxy of
2 to 5 carbon atoms, of which in particular acetyloxy, benzoyloxy, sulfobenzoyloxy,
phenylsulfonyloxy and tolylsulfonyloxy, further acidic ester groups of inorganic acids,
as of phosphoric acid, sulfuric acid and thiosulfuric acid (phosphato, sulfato and
thiosulfato groups), similarly dialkylamino groups having alkyl groups of 1 to 4 carbon
atoms each, such as dimethylamino and diethylamino.
More particularly, the fiber-reactive groups -SO2Y and -S02Y' can be first
vinylsulfonyl groups and secondly groups -CH2CH2Z1, preferably li-chloroethyl and
especially -sulfatoethylsulfonyl groups.

The groups sulfo, carboxyl, phosphato and sulfato include not only their acid form
but also their salt form. Accordingly, sulfo groups are groups conforming to the
general formula -SO3M, carboxyl groups are groups conforming to the general
formula -COOM , phosphato groups are groups conforming to the general formula
-OPO3M2 and sulfato groups are groups conforming to the general formula -OSO3M
in each of which M is as defined above.

Diazotizable amines having complexing radicals of the general formula (8) are for
example 3-amino-4-hydroxyphenyl fi-hydroxyethyl sulfone, 3-amino-4-hydrcx/phenyl
fi-sulfatoethyl sulfone, 3-amino-4-hydroxyphenyl vinyl sulfone, 4-amino-5-
hydroxyphenyl fi-hydroxyethyl sulfone, 4-amino-5-hydroxyphenyl fi-sulfatoethyl
sulfone, 4-amino-5-hydroxyphenyl vinyl sulfone, 3-amino-4-hydroxy-5-sulfophenyl fi-
sulfatoethyl sulfone, 3-amino-4-hydroxy-5-sulfophenyl vinyl sulfone.

The coupling components of the general formula (9) are obtainable by conventional
condensation of compounds of the general formula (10)

where T1, T2, T3, L and Y' are each as defined above and X is fluorine, chlorine or
bromine. When R2 is a group of the general formula (2), the dye can contain two
isomers, depending on the meaning of the substituents.
Compounds of the general formula (10) are for example 2-amino-5-hydroxy-
naphthalene-7-sulfonic acid, 2-N-methylamino-5-hydroxynaphthalene-7-sulfonic acid.
Compounds of the general formula (11) are for exampi ■; 2,4,6-trifluoropyrimidine;
4,5,6-trifluoropyrimidine; 2,4,5,6-tetrafluoropyrimidine, 4,6-difluoropyrimidine; 2,4,5,6-
tetrachloropyrimidine; 2,4,6-trichloropyrimidine; 2,4,6-tribromopyrimidine; 2,4,6-
trifluoro-5-chloropyrimidine; 5-methyl-2,4,6-trichloropyrimidine, 4,6-difluoro-5-chloro-
pyrimidine.

Compounds of the general formula (12) are for example 3-chloroethylsulfonyl-
benzoyl chloride, 2-chloroethylsulfonylpropionyl chloride.
Compounds of the general formula (13) are 2,3-dichloroquinoxaline-5-carbonyl
chloride and 2,3-dichloroquinoxaline-6-carbonyl chloride.
Alternatively, the diazotization of the compounds of the general formula (8) and
coupling onto compounds of the formula (10) can be carried out first, followed by a
subsequent coppering, which in turn is followed by the condensation with a
compound of the general formula (11), (12) or (13), or the conventional diazotization
of the aromatic amines of the general formula (8)

where M, Y and x are each as defined above, and coupling onto a coupling
component of the general formula 10 are carried out first, followed by the
condensation with a compound of the general formula (11), (12) or (13), which in turn
is followed by coppering with copper sulfate pentahydrate in a manner familiar to one
skilled in the art.
The separation and isolation, from the aqueous synthesis solutions, of the
compounds of the general formula (1) according to the invention can be effected
according to generally known methods for water-soluble compounds, for example by
precipitating from the reaction medium by means of an electrolyte, such as sodium
chloride or potassium chloride for example, or by evaporating the reaction solution
itself, for example by spray drying. In the latter case, it is frequently advisable first to
precipitate any sulfate in the solutions as calcium sulfate and remove it by filtration.
The dyes of the invention can be present as a preparation in solid or in liquid
(dissolved) form. In solid form, they generally include the electrolyte salts customary
for water-soluble and especially for fiber-reactive dyes, such as sodium chloride,
potassium chloride and sodium sulfate, and may further include the auxiliaries

customary in commercial dyes, such as buffer substances capable of setting a pH in
aqueous solution between 3 and 7, such as sodium acetate, sodium borate, sodium
bicarbonate, sodium dihydrogenphosphate, sodium tricitrate and disodium hydrogen-
phosphate, or small amounts of siccatives; if they are present in a liquid, aqueous
solution (including the presence of thickeners of the type customary in print pastes),
they may also include substances which ensure a long life for these preparations, for
example mold preventatives.
In general, the dyes of the invention are present as dye powders containing 10 to
80% by weight, based on the dye powder or the preparation, of an electrolyte salt
which is also referred to as a standardizing agent. These dye powders may
additionally include the aforementioned buffer substances in a total amount of up to
10% by weight, based on the dye powder. If the dyes of the invention are present in
aqueous solution, the total dye content of these aqueous solutions will be up to
about 50% by weight, for example between 5 and 50% by weight, and the electrolyte
salt content of these aqueous solutions will preferably be below 10% by weight,
based on the aqueous solution; the aqueous solutions (liquid preparations) may
include the aforementioned buffer substances in an amount which is generally up to
10% by weight, preferably up to 2% by weight.
The dyes of the invention have useful application properties. They are used for
dyeing or printing hydroxyl- and/or carboxamido-containing materials, for example in
the form of sheetlike structures, such as paper and leather or of films, for example
composed of polyamide, or in bulk, as for example of polyamide and polyurethane,
but especially for dyeing or printing these materials in fiber form. Similarly, the as-
synthesized solutions of the dyes of the invention, if appropriate after addition of a
buffer substance and if appropriate after concentrating or diluting, can be used
directly as liquid preparation for dyeing.
The present invention thus also relates to the use of the dyes of the invention for
dyeing or printing these materials and to processes for dyeing or printing these
materials in a conventional manner, by using dyes of the invention as a colorant. The
materials are preferably employed in the form of fiber materials, especially in the

form of textile fibers, such as woven fabrics or yarns, as in the form of hanks or
wound packages.
Hydroxyl-containing materials are those of natural or synthetic origin, for example
cellulose fiber materials or their regenerated products and polyvinyl alcohols.
Cellulose fiber materials are preferably cotton, but also other vegetable fibers, such
as linen, hemp, jute and ramie fibers; regenerated cellulose fibers are for example
staple viscose and filament viscose.
Carboxamido-containing materials are for example synthetic and natural polyamides
and polyurethanes, especially in the form of fibers, for example wool and other
animal hairs, silk, leather, nylon-6,6, nylon-6, nylon-11 and nylon-4.
The dyes of the invention can be applied to and fixed on the substrates mentioned,
especially the fiber materials mentioned, by the application techniques known for
water-soluble dyes, especially fiber-reactive dyes.
For instance, on cellulose fibers they produce by the exhaust method from a long
liquor using various acid-binding agents and optionally neutral salts, such as sodium
chloride or sodium sulfate, dyeings having very good washfastnesses. Application is
preferably from an aqueous bath at temperatures between 40 and 105°C, optionally
at a temperature of up to 130°C under superatmospheric pressure, and optionally in
the presence of customary dyeing auxiliaries. One possible procedure is to introduce
the material into the warm bath and to gradually heat the bath to the desired dyeing
temperature and to complete the dyeing process at that temperature. The neutral
salts which accelerate the exhaustion of the dyes may also, if desired, only be added
to the bath after the actual dyeing temperature has been reached.
The padding process likewise provides excellent color yields and very good color
build-up on cellulose fibers, the dyes being allowed to become fixed on the material
by batching at room temperature or at elevated temperature, for example at up to
60°C, by steaming or using dry heat in a conventional manner.

Similarly, the customary printing processes for cellulose fibers, which can be carried
out either single-phase, for example by printing with a print paste comprising sodium
bicarbonate or some other acid-binding agent and by subsequent steaming at 100 to
103°C, or two-phase, for example by printing with a neutral or weakly acidic print
color and subsequent fixation either by passing the printed material through a hot
electrolyte-comprising alkaline bath or by overpadding with an alkaline electrolyte-
comprising padding liquor with subsequent batching of the alkali-overpadded
material or subsequent steaming or subsequent treatment with dry heat, produce
strong prints with well-defined contours and a clear white ground. The appearance of
the prints is not greatly affected by variations in the fixing conditions.
When fixing by means of dry heat in accordance with the customary thermofix
processes, hot air from 120 to 200°C is used. In addition to the customary steam at
101 to 103°C, it is also possible to use superheated steam and high-pressure steam
at temperatures of up to 160°C.
The acid-binding agents which effect the fixation of the dyes of the invention on the
cellulose fibers include for example water-soluble basic salts of the alkali metals and
likewise alkaline earth metals of inorganic or organic acids or compounds which
liberate alkali in the heat. Especially suitable are the alkali metal hydroxides and
alkali metal salts of weak to medium inorganic or organic acids, the preferred alkali
metal compounds being the sodium and potassium compounds. Such acid-binding
agents include for example sodium hydroxide, potassium hydroxide, sodium
carbonate, sodium bicarbonate, potassium carbonate, sodium formate, sodium
dihydrogenphosphate, disodium hydrogenphosphate, sodium trichloroacetate,
waterglass ortrisodium phosphate.
The cellulose dyeings obtained following the customary aftertreatment by rinsing to
remove unfixed dye portions exhibit very good dye properties and provide by the
application and fixing methods customary in the art for fiber-reactive dyes strong
olive dyeings and prints having very good fastness properties, especially very good
wash-, light-, alkali-, acid-, water-, seawater-, perspiration- and rubfastnesses, on the
materials mentioned in the description, such as cellulose fiber materials, especially
cotton and viscose. The dyeings are further notable for their high degree of fixation

and good build-up on cellulose materials. Of particular advantage is the good
washfastness of the dyeings, the high fixation value and the low temperature
dependence compared with the prior art.
Furthermore, the dyes of the invention can also be used for the fiber-reactive dyeing
of wool. Moreover, wool which has been given a nonfelting or low-felting finish (cf. for
example H. Rath, Lehrbuch der Textilchemie, Springer-Verlag, 3rd Edition (1972), p.
295-299, especially the finish by the Hercosett process (p. 298); J. Soc. Dyers and
Colourists 1972, 93-99, and 1975, 33-44) can be dyed with very good fastness
properties.
The process of dyeing on wool is here carried out in a conventional manner from an
acidic medium. For instance, acetic acid and/or ammonium sulfate or acetic acid and
ammonium acetate or sodium acetate may be added to the dyebath to obtain the
desired pH. To obtain a dyeing of acceptable levelness, it is advisable to add a
customary leveling agent, for example on the basis of a reaction product of cyanuric
chloride with 3 times the molar amount of an aminobenzenesulfonic acid and/or of an
aminonaphthalenesulfonic acid or on the basis of a reaction product of for example
stearylamine with ethylene oxide. For instance, the dyes of the invention are
preferably subjected to the exhaust process initially from an acidic dyebath having a
pH of about 3.5 to 5.5 under pH control and the pH is then, toward the end of the
dyeing time, shifted into the neutral and optionally weakly alkaline range up to a pH
of 8.5 to bring about, especially for very deep dyeings, the full reactive bond between
the dyes of the invention and the fiber. At the same time, the dye portion not
reactively bound is removed.
The procedure described herein also applies to the production of dyeings on fiber
materials composed of other natural polyamides or of synthetic polyamides and
polyurethanes. In general, the material to be dyed is introduced into the bath at a
temperature of about 40°C, agitated therein for some time, the dyebath is then
adjusted to the desired weakly acidic, preferably weakly acetic acid, pH and the
actual dyeing is carried out at a temperature between 60 and 98°C. However, the
dyeings can also be carried out at the boil or in sealed dyeing apparatus at
temperatures of up to 106°C. Since the water solubility of the dyes of the invention is

very good, they can also be used with advantage in customary continuous dyeing
processes. The dyes of the invention dye the materials mentioned in ruby red
shades.
The examples hereinbelow serve to illustrate the invention. Parts and percentages
are by weight, unless otherwise stated. The compounds described in the examples in
terms of a formula are partly indicated in the form of free acids; in general these
compounds are prepared and isolated in the form of their salts, preferably sodium or
potassium salts, and used for dyeing in the form of their salts. The starting
compounds mentioned in the following examples, especially table examples, can
similarly be used in the synthesis in the form of the free acid or in the form of their
salts, preferably alkali metal salts, such as lithium, sodium or potassium salts.
Example 1
377 parts of 2-amino 4-sulfatoethylsulfonyl-6-phenolsulfonic acid are diazotized with
sodium nitrite and coupled at pH 6-7 onto 353 parts of the condensation product of
2-amino-5-hydroxynaphthalene-7-sulfonic acid and 2,4,6-trifluoropyrimidine and
subsequently reacted with 245 parts of copper sulfate pentahydrate. The red dye
obtained of the formula A (one of the isomers is indicated as a free acid)

is salted out with sodium chloride, filtered off and dried at 50°C under reduced
pressure. The dye produces ruby red dyeings and prints on cotton which have very
good fastnesses, especially a very good lightfastness.

Example 2
377 parts of 2-amino 4-sulfatoethylsulfonyl-6-phenolsulfonic acid are diazotized with
sodium nitrite and coupled onto 239 parts of 2-amino-5-hydroxy
naphthalene-7-sulfonic acid and subsequently reacted with 250 parts of copper
sulfate pentahydrate. The red dye obtained of the formula B

is optionally salted out with sodium chloride, filtered off and dried at 50°C under
reduced pressure. The dye produces ruby red dyeings and prints on cotton which
have good fastnesses and are stable to oxidative influences.
Reaction of dye B with 2,4,6-trifluoropyrimidine gives the dye of the formula (A).
Example 3
Proceeding as described in Examples 1 or 2 and using 2-N-methylamino-5-hydroxy-
naphthalene-7-sulfonic acid as a coupling component affords dye C





Dyeing example :
4 parts of the dye of Example 2 are dissolved in 200 parts of water. 20 parts of
sodium chloride, 5 parts of aqueous sodium hydroxide solution and 20 parts of
cotton fabric are added before heating to 60°C in a dyeing apparatus over 20 min. At
60°C, dyeing is carried out for 45 min. The cotton fabric is subsequently rinsed with
water and dilute acetic acid and dried. This gives a ruby red dyeing having very good
fastness properties.

What is claimed is:
1. Dyes of the general formula (1):

where
M is hydrogen, alkali, ammonium or the equivalent of an alkaline earth metal ion,
x is 0 or 1,
Y is-CH=CH2 or -CH2CH2Z1,
where
Z1 is hydroxyl or an alkali-detachable group, and
R1 is hydrogen or C1-C4-alkyl;
R2 is a moiety of the general formulae (2), (3) or (4)

where
T1 is hydrogen, methyl, fluorine, chlorine or bromine,
T2 is hydrogen, fluorine or chlorine with the proviso that T2 and T1 are not both
hydrogen;
T3 is hydrogen, methyl, fluorine, chlorine or bromine,
Y' is -CH=CH2 or -CH2CH2Z1,
where
Z1 is hydroxyl or an alkali-detachable group, and

is phenylene or naphihylene, which may be substituted by up to two
substituents selected from the group consisting of chloro, bromo, hydroxyl, C1
to C4-alkyl especially methyl, ethyl, sulfo, cyano, or else is a C2 to C6 alkylene
which may be interrupted by 1 to 2 hetero groups, such as for example oxo,
thio, amino, C1-C4-alkylamino.

(2)
where T1, T2 and T3 are each as defined in claim 1.
3. Dyes as claimed in at least one of claims 1 or 2, wherein x is 1 and the S02Y
group is meta to the azo group.
4. Dyes as claimed in at least one of claims 1 to 3, wherein R2 is difluoropyrimidyl.
5. A process for preparing compounds as claimed in claim 1 by conventional
diazotization of the aromatic amines of the general formula (8)






where T1, T2, T3, L and Y' are each as defined in claim 1 and X is fluorine,
chlorine or bromine and subsequent coppering with copper sulfate
pentahydrate.
8.. A dye preparation comprising a dye as claimed in at least one of
claims 1 to 5.

where R1, R2, M, Y and x are each as defined in claim 1, their preparation
and their use for dyeing or printing hydroxyl-and/or carboxamido-containing
material, preferably fiber material.

Documents:

1500-KOLNP-2004-(09-11-2012)-ASSIGNMENT.pdf

1500-KOLNP-2004-(09-11-2012)-CORRESPONDENCE.pdf

1500-KOLNP-2004-(09-11-2012)-FORM-16.pdf

1500-KOLNP-2004-(09-11-2012)-PA.pdf

1500-KOLNP-2004-FORM-27.pdf

1500-kolnp-2004-granted-abstract.pdf

1500-kolnp-2004-granted-claims.pdf

1500-kolnp-2004-granted-correspondence.pdf

1500-kolnp-2004-granted-description (complete).pdf

1500-kolnp-2004-granted-examination report.pdf

1500-kolnp-2004-granted-form 1.pdf

1500-kolnp-2004-granted-form 18.pdf

1500-kolnp-2004-granted-form 2.pdf

1500-kolnp-2004-granted-form 3.pdf

1500-kolnp-2004-granted-form 5.pdf

1500-kolnp-2004-granted-gpa.pdf

1500-kolnp-2004-granted-others.pdf

1500-kolnp-2004-granted-reply to examination report.pdf

1500-kolnp-2004-granted-specification.pdf

1500-kolnp-2004-granted-translated copy of priority document.pdf


Patent Number 231380
Indian Patent Application Number 1500/KOLNP/2004
PG Journal Number 10/2009
Publication Date 06-Mar-2009
Grant Date 04-Mar-2009
Date of Filing 08-Oct-2004
Name of Patentee DYSTAR TEXTILFARBEN GMBH & CO. DEUTSHLAND KG.
Applicant Address INDUSTRIEPARK HOCHST, GEBAUDE B 598, FRANKFURT SM MSIN
Inventors:
# Inventor's Name Inventor's Address
1 RUSS, WERNER BAD WEILBACHSTRASE 9 D-65439 FLORSHEIM
2 SCHWAIGER, GUNTHER JOHANNESALLEE 41 D-65929 FRANKFURT AM MAIN
3 MEIER, STEFAN GEISENHEIMER STRABE 88 D-65439 FLORSHEIM
PCT International Classification Number C09B 62/515
PCT International Application Number PCT/EP2003/04122
PCT International Filing date 2003-04-22
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 102 18 962.5 2002-04-27 Germany