Title of Invention

ELECTRIC WIRES

Abstract An electric wire made of a metal, which is capable of conducting current, the outer surface of the wire being covered by a layer of alloy consisting of tin (74 - 98.9%), antimony (1 - 10%) and copper (0.1 - 10%), said quantities being expressed in weight, through dipping the wire in a bath of the said alloy in its molten state.
Full Text ELECTRIC WIRES
Field of the invention
The present invention refers to the field of electric wires.
State of the art
The transmission of small and variable electric signals, like audio signals for
example, is proving to be a much more complex phenomenon than known to the
state of the art since in transmission of the electric signals, phenomena occur that
are audible to the listener although they cannot be identified instrumentally, such
as timbre, spatiality and harshness of the sound.
The distortion in high frequency or packing in medium audio frequency, caused by
the copper used for the production of traditional electric wires, is audible and is
immediately perceived by the silver wiring.
To overcome the above problem, the patent US 6,399,885 describes cables
consisting of a number of wires, positioned in series or in parallel, each one made
of a different metal (in particular gold, copper or silver), said wires being insulated
from each other and wrapped in a dielectric sheath.
Despite the validity of these wires they are obviously difficult to implement at
industrial level given the necessary presence of gold and the manufacturing
problems they entail.
Another solution consists in the application of filters or compensating networks in
order to compensate for the various timbres or distortions produced by the metals
of the components and wiring. The results are not completely satisfactory,
however, and distortions remain which cannot be eliminated and which are
perceived by the listener.
Hence the importance of eliminating the above negative factors associated with
pure metals in view of the fact that the use of silver alone produces a very clear
non-distorted sound but is rather faint and decidedly too metallic.
Summary of the invention
It has surprisingly been found that it is possible to solve the problem in an entirely
satisfactory manner by means of metal wires, on the surface of which an alloy is
deposited consisting of appropriate metals in set percentages.

Furthermore, it has been found that the wires as described and claimed in the
present application not only perfectly solve the above-mentioned problem but also
permit other applications in which the purity of transmission of the electric signal is
essential for obtaining excellent final performance.
Detailed description of the invention
The wires according to the invention consist of a normal metal wire able to conduct
the current, for example a copper wire, the outer surface of which is covered in an
alloy containing tin, antimony and copper.
Preferably the various metals constituting the alloy are present in the following
concentrations:
Tin from 74% to 98.9%
Antimony from 1% to 10%
Copper from 0.1% to 25%
More preferably the alloy according to the invention consists of Tin 95%, Antimony
4%, Copper 1%.
Normally the qualities of the wire increase as the thickness of the alloy layer
increases.
To obtain a wire according to the invention, the metallic wire is dipped in a bath
consisting of the molten alloy. Obviously the time the wire is left in the bath will
depend on the temperature of the bath, the type of metal constituting the wire and
its dimensions in order to permit deposit of the alloy on the wire without the latter
melting or being damaged by immersion for too long at an excessively high
temperature.
If, for example, the wire is 0.40 mm in diameter, a bath with temperature between
300°C and 450°C is used, and the wire immersion time is approximately three
seconds.
Before being dipped in the molten alloy bath, the metallic wire is preferably passed
through a flux, of the type normally used in the welding of electrical material or in
the manufacturing of electric circuits, for example rosin, and then left to dry; the
flux improves adhesion of the molten alloy to the wire.
If preferred, before immersion in the alloy bath, the wire is pre-heated, for example
to a temperature between 60° and 90°C.


Examples of production of wires according to the invention are given below.
Example 1
A copper wire, diameter 0.40 mm, is passed through rosin and left to dry; the wire
is then pre-heated to 60° - 80°C.
The wire is then dipped, at a speed of 3 m/min., in a crucible containing a molten
alloy consisting of tin (95%), antimony (4%) and copper (1%) at a temperature of
approximately 400°C; the immersion time is approximately 3 seconds.
The wire, on which a layer of alloy is deposited, is then left to cool. Example 2
Example 1 is repeated using a 0.90 mm wire and dipping it at a speed of
approximately 3.3 cm/sec, maintaining the alloy bath at a temperature of
approximately 400ºC.
Jests performed with wires produced according to the above examples show that
the resolution increases considerably since in the audio or video field for example,
the parameters linked to it increase: ambience, microcontrast and colour.
The wires according to the invention are suitable for a very wide range of uses, not
only as connection cables for low level signals but also for connection cables for
power supply, for printed circuit tracks, for coupling, signal, impulse and power
transformers, for dipole, array and microstrip antennae, for connectors for signals
or power supply and for electromagnetic screens.
In particular the invention refers to a power transformer, for electric distribution
network, of analogue, digital and pulse signals and/or a coupling transformer, the
windings of which are made of wires as described above.
Preferably the dielectric sheath used for the transformer according to the invention
is made of black silk, preferably woven over the wire itself.
In particular, said transformers permit increase of the dynamics in audio signals,
reducing the power supply noise; they also permit increase of the microinformation
and ambience and change of the timbre in both recording and reproduction
systems; said phenomena are also obtained in coupling transformers.
Using the power transformer with video systems, there was an increase in the
colour and contrast and a reduction in noise.

Transformers for digital signals produced with wires as described above have
provided much better results than those produced with other wire materials in the
above parameters.

WE CLAIM :
1. An electric wire made of a metal, such as herein described, which is capable of
conducting current, the outer surface of the wire being covered by a layer of alloy-
consisting of tin (74 - 98.9%), antimony (1 - 10%) and copper (0.1 - 10%), said quantities
being expressed in weight, through dipping the wire in a bath of the said alloy in its
molten state.
2. The wire as claimed in claim 1, wherein said alloy consists of tin (95%), antimony
(4%) and copper (1%), said quantities being expressed in weight.
3. The wire as claimed in any of claim 1 or 2, wherein said metal of which the wire
is made, is copper.
4. Connection cables for low level signals, connection cables for power supply,
printed circuit tracks, coupling, signal, pulse and power transformers, dipole, array and
microstrip antennae, connectors for signals or power supply and for electromagnetic
screens, employing a wire as claimed in any of claims 1 to 3.
5. Power transformer for electric distribution network, the windings of which
comprise a wire as claimed in any of claims 1 to 3.

An electric wire made of a metal, which is capable of conducting
current, the outer surface of the wire being covered by a layer of alloy
consisting of tin (74 - 98.9%), antimony (1 - 10%) and copper (0.1 - 10%),
said quantities being expressed in weight, through dipping the wire in a bath
of the said alloy in its molten state.

Documents:

1336-KOLNP-2005-CORRESPONDENCE 1.1.pdf

1336-KOLNP-2005-CORRESPONDENCE.pdf

1336-KOLNP-2005-FORM 27.pdf

1336-KOLNP-2005-FORM-27.pdf

1336-kolnp-2005-granted-abstract.pdf

1336-kolnp-2005-granted-assignment.pdf

1336-kolnp-2005-granted-claims.pdf

1336-kolnp-2005-granted-correspondence.pdf

1336-kolnp-2005-granted-description (complete).pdf

1336-kolnp-2005-granted-examination report.pdf

1336-kolnp-2005-granted-form 1.pdf

1336-kolnp-2005-granted-form 18.pdf

1336-kolnp-2005-granted-form 3.pdf

1336-kolnp-2005-granted-form 5.pdf

1336-kolnp-2005-granted-gpa.pdf

1336-kolnp-2005-granted-reply to examination report.pdf

1336-kolnp-2005-granted-specification.pdf

1336-KOLNP-2005-MISCLLENIOUS.pdf

1336-KOLNP-2005-OTHERS 1.1.pdf

1336-KOLNP-2005-PETITION UNDER RULE 137 1.1.pdf


Patent Number 231391
Indian Patent Application Number 1336/KOLNP/2005
PG Journal Number 10/2009
Publication Date 06-Mar-2009
Grant Date 04-Mar-2009
Date of Filing 11-Jul-2005
Name of Patentee AGOSTINELLI, PAOLO
Applicant Address SANTA CROCE, 2257/A I-30135, VENEZIA
Inventors:
# Inventor's Name Inventor's Address
1 AGOSTINELLI, PAOLO SANTA CROCE, 2257/A I-30135, VENEZIA
PCT International Classification Number H01B 1/02
PCT International Application Number PCT/IB2003/006245
PCT International Filing date 2003-12-17
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 MI2002A002672 2002-12-18 Italy