Title of Invention

METHOD FOR MANUFACTURING A MEMBRANE FILTER, A MEMBRANE FILTER AND SHOWER COMPRISING THE FILTER .

Abstract The invention relates to a method for manufacturing a membrane filter, comprising the steps of: fixing a bundle of hydrophilic filter elements (11) by at least a first end in a housing part (2) to be called bottom element (8), such that the first end (12) of the hydrophilic filter elements (11) is open towards a first side of the housing part and the hydrophilic filter elements (11) extend on the opposite side of the housing part; and subsequently providing for at least one water tight and air permeable element (19) in particular a hydrophobic filter element.
Full Text Title: Membrane filter with deaeration and method for the manufacture
thereof
The invention relates to a method for manufacturing a membrane filter.
The invention relates in particular to a method for manufacturing a
membrane filter for water or water-containing fluids. Such filters are used,
for instance, for capturing, from water, particles, traces, bacteria, viruses
and like contaminations, as inter alia for providing Legionella-free water.
Such a membrane filter is known, for instance, from WO 02/076f)89.
In this known membrane filter, a substantially cylindrical housing is
provided, equipped with a water inlet and a water outlet. Between the water
inlet and water outlet, a bottom plate is provided, in which at least firsl
ends of a bundle of water filtering hollow fibers are fixed. These fibers are
hydrophilic. Water that flows through this housing during use can only flow
from the water inlel to the water outlet through the wall of the fibers. As a
result, contamination, for instance in the form of bacteria, is filtered out of
the water.
This known membrane filter has as a disadvantage that air collects in
the housing as a result of the fact that the hydrophilic fibers, once wel, allow
water but no air to pass. As a result, during use, an air bubble is formed in
the housing, which renders the membrane filter largely inoperative. As a
result, such a filter may become inactive for instance for 80% or more.
If. has previously been proposed, in such a membrane filter, to include a
hydrophobic membrane in the bundle of hydrophilic elements, through
which, conversely, air but no water can escape. Such a solution has as an
advantage that the air can escape, but has as a disadvantage that testing
the membrane filter is complicated and time-consuming. For such testing,
firsl the hydrophobic membrane should be tested, with water, to which end
the hydrophobic membrane is to be identified within the bundle.
Subsequently, this hydrophobic membrane should be closed off, at leasl on

the side of the bottom plate, after which the filter is filled with water and is
tested for airtightness. Since these hydrophobic membranes cannot be
traced in a mechanized manner, this is a complicated and time-consuming
procedure to be executed manually.
The invention contemplates a method for manufacturing a membrane
filter, in which the above-mentioned disadvantages of the known methods
are at least partly avoided.
The invention more particularly contemplates the provision of such a
method with which membrane filters can be manufactured that have a
doaeration possibility.
The invention further contemplates the provision of such a method with
which membrane filters can be manufactured relatively fast and simply and
preferably in a mechanized manner.
At least a number of these and other objects are realized with a method
according to claim 1.
In a method according to the present invention, a bundle of hydrophilic
filler elements are fixed by at least one first end in a bottom element. This is
commonly denoted as potting.
After potting, an air-permeable watertight element is provided, so that
during use air can escape without the filtering action of the membrane filter
being adversely affected. Preferably, to that end, a hydrophobic filter
element is provided, manufactured and/or cleared.
1 n 1 his description, a hydrophilic filter element should be understood to
mean at least a filter (dement which, at service pressure, allows water but
no air to pass. In this description, hydrophobic filter element should be
understood to mean at least a filter element which, at service pressure,
allows air but no water to pass.
Preferably, a method according to the invention is furthermore
characterized by the features according to claim 6.

Alter potting, the connection between the filter elements and the bottom
element is tested for air leakage, while moreover the airtighfness of the
fibers themselves is tested. In this way, defective, leaking fibers can be
identified. This is preferably done under wet conditions, that is, the bottom
part and the filter elements are held under water and subsequently checked
for air bubbles. Only upon proven airtightness is the at least; one; watertight
and air-permeable element, in particular a hydrophobic filter element,
provided.
As in this embodiment of a method according to the present invention, a
watertight and air-permeable filter element such as a hydrophobic filter
element, is not provided for until after testing, the airtightness of the potting
of hydrophilic filter elements can be tested particularly simply and
uniformly. The reason is that, in contrast with the known method, there is
no need first to trace and close off a hydrophobic filter element. As a
consequence, a method according to the invention can be carried out
relatively fast and simply, in an economical manner, and, if desired, be
mechanized simply. Moreover, if the potting is not airtight, at least not
sufficiently so, it is possible to refrain from providing for the or each
hydrophobic filter element.
To a method according to the present invention, advantageously, the or
each watertight and air-permeable element can be provided for by
hydrophobing at least, a portion of at least one hydrophilic filter element. In
this way, the advantage is achieved that in the housing of the membrane
filter. in particular the bottom part, no special provisions need to be
arranged.
Hydrophobing a hydrophilic filter element can be done, for instance, by
applying a hydrophobing agent, in particular a liquid, on the outside of at
least a portion of at least one hydrophilic filter element-, for instance
adjacent, the potting or, conversely, remote therefrom. Alternatively, or in
addition, it is also possible to apply such a hydrophobing agent on the inside

of at. least, one hydrophilic filter element. It is then particularly
advantageous if this agent, as a liquid, is applied in the or each respective
hydrophilic filter element from the first ends.
Use of hydrophobing agents such as liquid for obtaining the or each
hydrophobic filter element by hydrophobing at least a portion of at least, one
hydrophilic filter element provides the advantage that the structure, in
particular the pore structure, and hence the transmissivity of the
hydrophilic and hydrophobic filter elements will remain substantially equal,
which is advantageous for the flow characteristic and the resistance of the
membrane filter. Moreover, no extra parts need to be used.
For hydrophobing hydrophilic filter elements, according to the
invention, for instance a substance can be selected from the group of
substances such as PTFE, silicone, Fluorepelâ„¢ and the like, while as
hydrophilic filter elements for instance fibers can be used that, are
manufactured from the group of Polysulfone, Polyethersulfone/PVP and t;he
like, which are only mentioned by way of example, As regards usable
hydrophilic filter elements and methods for the manufacture thereof,
reference is further made to the literature, for instance the above-mentioned
international patent applications WO 02/076589 and US2002/0139095,
incorporated herein by reference.
In an alternative embodiment, a method according to the invention is
characterized by the features according to claim 7.
In such a method, in a housing for the membrane filter, at least one
watertight but air-permeable element such as the hydrophobic filter
element mentioned is arranged, preferably after the potting of the
hydrophilic filter elements has been tested and found to be in order. Such a
method can be carried out mechanically in a particularly simple manner
and the position of the or each watertight but air-permeable element is
always uniformly fixed. Moreover, the advantage thus achieved is that the

position where air can leave the respective housing can be chosen freely,
also remotely from the position where water will leave the housing.
In a particularly advantageous embodiment, the watertight and air-
permeable filter element is arranged in the bottom part, in that part in
which the first ends of the hydrophilic filter elements are included.
Preferably, the hydrophilic filter elements are arranged adjacent an
outer circumference of the bottom part, thereby leaving clear a central part
of the bottom part, after which the bundle of hydrophilic filter elements is
wound into a coil shape with a free inner space therein. This inner space is
preferably contiguous to the central part mentioned, after which
hydrophobing of at least a portion of the hydrophilic elements is obtained
from the inner space. Alternatively, in addition to or instead of
hydrophobing at least a portion of the hydrophilic filter elements, the
watertight and air-permeable element such as the hydrophobic filter
element can be arranged in the central part.
By winding the bundle of hydrophilic filter elements in a coil shape,
thereby leaving clear the free inner space, the advantage is achieved that
the inner space renders the hydrophilic filter elements accessible in a
relatively simple manner, as well as the bottom part, while yet a relatively
large filtering surface area is obtained.
In a filter membrane according to the present invention,
advantageously, use can be made of bacteria retaining and/or killing means
and/or further filtering means, such as activated carbon, zeolites, clay
materials, compounds having a controlled release of active substances. pH
controlling agents, ion exchanging substances, minerals, iodide,
disinfectants and the like, which can function as pre-filter and moreover, for
instance, can largely prevent undesired changes in odor and/or taste of the
water or have such filtering action known per se.
The invention further relates to a membrane filter characterized by the
features according to claim 16.

Such a membrane filter provides the advantage that air ean simply
escape while the filtering action thereof is preserved.
The invention further relates to a shower, at least shower head and/or
shower hose, provided with a membrane filter according to the invention, at
least a filter membrane manufactured with a method according to the
inversion.
By providing a shower, at least shower head and/or shower hose, with a
membrane filter according to the invention, the advantage is achieved that
contamination such as bacteria, in particular Legionella, is captured
adjacent the position where a user might come into contact with the water.
In this way, a particularly good and simple purification of the water is
obtained, also of water that, for instance, has been stagnant for some time
in piping.
In ihe subclaims, further advantageous embodiments of a method,
membrane filter and shower according to the invention are set forth.
To clarify the invention, exemplary embodiments thereof will be further
elucidated with reference to the drawing, wherein:
Fig. 1 schematically shows in side elevation an embodiment of a
membrane filter according to the invention, in a housing;
Fig. 2 shows in sectional, perspective view along the line J.I-I1 in Fig. 1 a
filter according to the invention in a first embodiment;
big. 3 shows a filter in a similar view to Fig. 2 in an alternative
embodiment;
Fig. 4 shows in cross section a second alternative embodiment of a filter
according to the invention;
Fig. 5 shows a view of a membrane filter according to Fig. 2,
representing two alternative manners of hydrophobing hydrophilic fibers;
Fig. 6 shows a membrane filter according to the invention, with an
alternative manner of hydrophobing a hydrophilic filter element;

Fig. 7 schematically shows a shower head provided with a membrane
filter according to the invention, in top plan and sectional view; and
Fig. 8 schematically shows an exploded view of a shower head according
to Fig. 7;
Fig. 9 shows an alternative embodiment of a filter; and
Fig-. 10 shows a further alternative embodiment of a filter according to
the invention.
In this description, the same or corresponding parts have the same or
corresponding reference numerals. In this description, hydrophilic filter
element is understood to mean at least a filter element which allows water
to pass but, stops air and bacteria. In this description, hydrophobic filter
element is understood to mean at least, a filter element which allows air to
pass and stops water and bacteria.
Materials for the manufacture of such filter elements are sufficiently
known from practice, such as described, for instance, in the introduction and
in WO02/076589 and US2002/0139095, incorporated herein by reference but
not limited thereto. Suitable in particular, and shown in the drawing, are
microporous hollow fiber membranes, for instance manufactured from PES
or PVDF or the materials described earlier. Such microporous hollow fiber
membranes are described, for instance, in WO 02/076589 and
US2002/0139095 and the publications mentioned therein, as well as
methods for the manufacture thereof, which are understood to be
incorporated herein, at least in that respect.
Fig. 1 shows, in side elevation, a membrane filter 1 according to the
invent ion, provided with a housing 2 having a water inlet 3 and a water
outlet 4. The housing 2 is watertight and airtight, apart from the water inlet.
3 and water outlet 4, and can be included, for instance, in water piping,
shower apparatus, bathing apparatus, spraying apparatus or the like. In
Figs. 2-6, 9 and 10, different embodiments of such a membrane filter 1
according to the invention are shown, in longitudinal cross-section.

Fig. 2 shows a first embodiment of a membrane filter 1 according to the
invention, with the top removed, in which the housing 2 is substantially
cylinder-shaped and is made up substantially of two parts, viz. a jacket 5 on
which the water inlet 3 is provided and an end piece 6 on which the water
outlet 1 is provided. Provided adjacent the first end 7 of the jacket 5, facing
the end piece (>, is a bottom part 8 watertightly and airtightly closing off the
jacket 5 at the first end 7. In the end piece 6, under the bottom part 8, a
collecting chamber 9 is provided, which is in open communication with the
water outlet 4.
Fixed in the bottom part 8 is a bundle 10 of hydrophilic filter elements
11. The hydrophilic filter elements 11 are hollow, porous fibers as described
earlier, which are included by a first end 12 as well as a second end 13 in
the bottom part 8 and are open towards the collecting chamber 9. Water
that flows during use via the water inlet 3 in the jacket 5 into the
membrane filter 1 can only flow to the collecting chamber 9 by flowing via
the wall 14 of the hydrophilic filter elements 11 info the hollow core 15 of
the fihers and flowing therethrough, via the first end 12 or second end 13
thereof, to the collecting chamber 9 and hence to the water outlet 4. Owing
to t he porous, filtering wall 14, only wafer can flow away via the collecting
chamber 9, whereas, for instance, air and bacteria arc; stopped by the
hydrophilic fibers 11. The bundle 10 of elements 11 has been wound into the
shape of a coil, such that the bundle 10 extends along the inside of the
jacket T>, thereby leaving clear a central part 17 of the bottom part 8 and an
inner space 18 which is substantially cylindrical and is contiguous to t,he
cent ral part 17.
The hydrophilic filter elements 11 are secured by their first and/or
second end 12. 13 in the bottom part 8, for instance by forming the bottom
pari 8 around the ends of the fibers 11, for instance from epoxy. This is
commonly denoted as potting. In view of the function of the membrane filter
it is of great importance that potting is done in such a way that no air

and/or water can flow past the hydrophilic elements 11 and the bottom part
8 from the water inlet to the water outlet 3, 4 without thereby passing the
porous wall 14 of the filter elements 11. In order to be able to check this,
such a membrane filter is tested according to the invention in a manner as
will be described further hereinafter. If this test proceeds successfully, that
is, no leakage of air and/or water is established, then, according to the
invention, at least one air-permeable and water- and bacteria-stopping
second filter element 1.9 is provided, in particular a hydrophobic filter
element 19, schematically indicated in Fig. 2 by a dark-colored fibrous
element. The manners in which this can be realized according to the
invention will be further elucidated hereinafter.
Fig. 3 shows a membrane filter 1 according to the invention which
corresponds in structure and function to that as shown in Fig. 2. In this
embodiment, however, in the bottom part 8, preferably in the central part
17 thereof, a hydrophobic membrane 1.9A is provided for passing air and
stopping water and bacteria and like contamination. This hydrophobic
membrane 19A is preferably arranged, in accordance with a method
according to the invention, after the potting of the bundle 10 of hydrophilic
filler elements .11 has been tested and found to be in order. In a first
embodiment, this can be done by providing the membrane 19A in the bottom
part 8 prior to testing and temporarily closing it off with a plug during
testing. In Fig. 3, to that end, the hydrophobic membrane 19A has been
arranged in a hollow bush 20 which has been secured in an opening in the
bottom part 8 or is integral therewith. A plug 21, schematically indicated in
Fig. 3 by a dotted line, can then be inserted into the hollow bush 20 to close1
off the hydrophobic membrane 19A. After testing of the hydrophilic
membranes 1.1, at least, the potting thereof, the plug 21 can then be removed
to clear the hydrophobic membrane 19A.
in an alternative embodiment;, the bush 20 in Fig. 3 can be replaced,
during the test ing of the potting of the hydrophilic membranes 11, with a

plug 21 which, at, least: temporarily, closes off the opening 22 watertight!}-
and airtjghtly. After the potting has been tested and found to bo in order,
the plug 21 is removed and replaced with the bush 20. Optionally, this can
be done via the water outlet 4 but it is preferred that the end piece; G is not
fitted until after the potting has been tested and the hydrophobic membrane
19A has been provided.
Fig. 1 schematically sbows a membrane filter 1 according to the
invention of a relatively small axial length L, whose structure is otherwise
substantially comparable to that of the membrane filters 1 according to
Figs. 1-3. For simplicity, of the bundle 10 of hydrophilic filter elements ] 1,
only the first and second ends 12, 13 are shown. In this embodiment, in a
cover 23, which closes off the second end 24 of the housing 2 situated
opposite the first end 7, an air-permeable and watertight, in particular
hydrophobic membrane 19Ais provided, remote from the bottom pari 8.
This hydrophobic membrane 19A can be fitted in a manner comparable to
the manner as described with reference to Pig. 3, after the potting of the
hydrophilic membranes 11 has been tested.
It is noted that the filtering devices 1 according to Figs. 2 and 3 can also
be closed off at the second end 24 with the aid of a cover 23 (not shown).
Fig. 5 shows two variants of methods according to the invention for
hydrophobing hydrophilic filter elements 11, preferably after their potting
in the bottom part 8 has been tested and found to be in order. It is indicated
by anow P1 that from the top, that is, before the cover 23 is fitted, a
hydrophobing material, in particular a liquid, can be applied with, for
instance a dripper, needle, spray or brush or the like, to the outside; of the
porous wall 14 of a hydrophilic fiber membrane 1 1, as a result of which it
changes into a hydrophobic filter element 19. Thus, a hydrophobic
membrane is obtained through which air can escape to the collecting
chamber 9 and, during use, can leave the membrane filter 1 along with the
water via the water outlet 4. It will be clear that in this way one; or more

hydrophilic filter elements can be provided wholly or partly on the outside
thereof with such a liquid for hydrophobic them.
In Fig. 5, it is indicated by the arrow P2 that via the inner space 18 at
least portions of hy drophilic filter elements 11 bounding the inner space 18
can be treated with such a hydrophobing material, in particular liquid, for
instance with the aid of a relatively long needle.
With this method described with reference to Fig. 5, it is also possible,
for instance, to provide annular hydrophobic membrane parts 19 on
different hydrophilic filter elements 19, for instance right above the main
face 16 of the bottom part 8. With the aid of these methods, the ratio
between the total surface area of the hydrophilic filter elements 11 and the
surface area of the or each hydrophobic filter element 19 can be chosen as
desired.
Fig. 6 schematically shows an alternative embodiment of a method
according to the invention, in which the membrane filter 1 is preferably held
up by the first end 7, after which a hydrophobing liquid 25 is introduced via
a first end 12 and/or second end 13 of at least one hydrophilic filter element
11 into the or each respective hydrophilic filter element 11, with the aid of,
for instance, a needle 26, such that a hydrophobic filter membrane is
obtained.
In an alternative embodiment, shown in Fig. 9, the hydrophilic filter
elements 11 are secured in the bottom part 8 only by a first end .12, in a
manner similar to that as shown in Fig. 2, with the opposite second ends 13
being left clear within the jacket 5, which ends 1.3 are closed off by, for
instance, plugs 50 or the like, or are fixed in a cover part 23 and are closed
off, such that water is prevented from flowing via these second ends into or
out of the hydrophilic filter elements 1.1.
Fig. 10 shows a further alternative embodiment, of the cross-flow type.
Here, the first 12 and second ends 13 of the fibers 11 have been potted in a
bottom part 8 and 8A, respectively. The housing 2 is provided at a first end

with an inlet 3, in communication with an inlet space 9. On the opposite
side, a .second outlet opening 4B is provided, linking up with an outlet space
9A. The jacket, 5 is provided with a first outlet opening 4A. The fibers 5
connect the inlet, space 9 with the outlet space 9A, such that water can How
through the hollow fibers 11 directly from the inlet 3 to the second outlet
413. In the housing, during use, preferably a reduced pressure is applied, so
t hat a part of the fluid flowing through the fibers 11 is forced through the
wall of r.he fibers 1 1 and can flow out; of the outlet opening 4 A. The water
that. flows directly through the outlet opening 4B can, for instance, be fed
back to the inlet opening 3. Of course, the direction of flow can also be
reversed, or wafer can be introduced through the outlet 4A, to be used as
inlet, and be discharged via the ends 12. 13.
Also in the embodiments shown in Figs. 9 and 10, in manners described
earlier, air-permeable, watertight elements, in particular hydrophobic fibers
or membranes, may be provided.
Materials that are suitable for hydrophobing fibers according to the
invention are sufficiently known from practice and are described, for
instance, in the above-mentioned US2002/0139095 and the publications
mentioned therein, incorporated herein by reference.
Fig. 7 shows a fop plan view, and sectional side elevation along Lhe line
A-.A. of a shower head according to the invention, which shower head 30 is
shown in Fig. 8 in exploded view. The shower head 30 comprises a housing
31 provided with a cylindrical head part 32 and a grip 33. The grip is
provided, on the side remote from the head part 32, with a connecting
element 34 and is of hollow design, such that water can flow via a passage
3o from the connection 34 to the head part 32. The head part 32 is closed at
an upper side 36 and open at the opposite lower side 37, which side is closed
by a closure secured thereon, for instance threaded head 38 with water
passage apertures 39. To this extent., the shower 30 corresponds
substantially to standard shower heads.

In the head part 32, a membrane filter 1 according to the invention is
included, between the passage 35 in the grip 33 and the head 38. Water can
flow from the connecting part 34 through the passage 35 to the head 38, at
least 1 the holes 39, solely via the membrane filter 1.
Fig. 8 shows the shower head 30 in exploded view. It shows the
substantially cylindrical housing 2 which is open on both sides and, on the
side 39 operatively proximal to the head 38, is provided with an outwardly
extending flange 40. On the flange 40, on the side remote from the head 38,
an ()-ring 41 may be placed which, upon placement of the membrane 1 in
the head part 32, abuts against the free circumferential edge 42 of the open
lower end 37, such that a watertight sealing is obtained.
In Fig. 8, on the left-hand side, the bundle 10 of hydrophilic elements 11
is represented as a cylinder, two rings 43 being shown for sealing and
attachment. The open top of the jacket 2 can be closed off by a cover 23
provided with a central opening 44 through which water can operatively
IIow from the grip 33 into the membrane 1, at least between the fibers 1 1.
As clearly shown in Fig. 7, in the membrane 1, inside of the fibers 1 1. a
hydrophobic membrane 1.9 is provided, through which, during use, air can
escape from the shower head 38. Alternatively, in the heart of the cylinder
formed by the bundle 10 of hydrophilic elements 1, a cap 21 may be provided
and, m a manner described earlier, a portion of the hydrophilic fibers may
he hydrophobed.
With a shower, at least shower head 31, according to the invention,
water can be simply filtered directly before it leaves the shower head 38
through the apertures 39, so that recontamination is simply prevented.
After a. particular period of service, or upon reaching a particular extent of
contamination, the filter 1. can be simply replaced, so thai, a desired
throughput is always obtained.
By way of illustration, a number of values for a filler membrane
according to the invention are given, which should not in any way be

construed as being limiting. The total membrane length of the fibers is. for
instance!, in the order of magnitude of 40 m, with a membrane surface area
of approximately 0.1 m2. The How rate will vary between, for instance. 8
liters per minute at 1. bar, for a relatively clean filter, and approximately 3
liters per minute at 1 bar in the case of a filter at the end of its service life,
although, of course, many other values are possible. Moreover, in a shower
according to the invention, naturally, also other embodiments of the filters
as shown can be included, for instance according to any one of Figs. 1-4 and
as described in the description.
According to an embodiment of a method according to the invention, a
membrane filter is manufactured by successively potting hydrophilic filter
elements, without functional hydrophobic filter element, subsequently
optionally testing the leak tightness of the potting, preferably in a wet
environment, and subsequently providing for at least one hydrophobic filter
element, in a manner described earlier. Testing can be done, for instance, by
providing water in the chamber 9 and subsequently supplying air from the
opposite side of the bottom part 8. If potting has been done in the proper
manner, no air bubbles will be formed in the water in the chamber 9.
Nat orally, such testing can also be done in other ways, for instance by
applying a known excess pressure in the chamber 9 and/or the inner space
of the housing 2 and checking whether this excess pressure is maintained
independently, for if the potting has not been arranged correctly, the
pressure; will slowly fall as a result of air leaking out. Many comparable
variations will be immediately clear to those skilled in the art. Precisely
because a functional air passage through which no water can escape, in
particular the hydrophobic filter element, is not provided until after this
touting, no further special measures need to be taken during such testing.
A membrane filter .1 according to the invention can be combined with
other filters, for instance pre-filters such as activated carbon. Optionally, a
bacteria-retaining and/or killing means or a pre-filter such as for instance

activated carbon can be included in a membrane filter 1, in particular
between the hydrophilic and/or hydrophobic filter elements 11, 19, so that
undosired changes in odor and taste of the water are prevented and reflux of
bacteria and the like via the water inlet is prevented. In the exemplary
embodiments shown, during use, water will flow from the water inlet 3 to
t ho water outlet 4. As a consequence, the water will flow from the outer wall
14 to the inner space 15 of the fibers, which simply prevents the inner space
from getting clogged. It will be clear, however, that the direction of flow can
also be reversed.
It will be clear that in the same or a comparable manner, also other
kinds of hydrophilic filter elements can be used in a membrane filter
according to the; invention, which can first be tested for airtightness, after
which hydrophobic filter elements can be provided, for instance by partly
hydrophobing the hydrophilic filter elements.
The invention is not limited in any way to exemplary embodiments
shown in the description and in the drawing. Many variations thereon are
possible within the scope of the invention outlined by the claims, for
instance; combinations of different parts of the embodiments shown and
described.

1. A method for manufacturing a membrane filter 1, comprising the
step of:
fixing a bundle 10 of hydrophilic filter elements 11 by at least a first
end 12 in a housing part 8 to be called bottom element, such that said first
end 12 of the hydrophilic filter elements 11 is open towards a first side of
said housing part 8 and the hydrophilic filter elements 11 extend on the
opposite side of the housing part 8 characterized in that:
subsequently at least one watertight and air-permeable
hydrophobic filter element 19, 19A is provided for in said membrane filter.
2. A method according to claim 1, wherein the or each watertight and
air-permeable element 19, 19A is provided by hydrophobing at least a
portion of at least one hydrophilic filter element. 11.
3. A method according to claim 2, wherein hydrophobing is obtained
by applying a hydrophobing substance, in particular liquid, on the outside
of at least one hydrophilic filter element 11.
4. A method according to claim 2 or 3, wherein hydrophobing is
obtained by applying a hydrophobing substance, in particular liquid, in at
least one hydrophilic filter element 11.
5. A method according to claim 4, wherein said substance, in
particular liquid, is applied from said first end.
6. A method according to any one of claims 1-5, comprising, after
fixation of the bundle 10 of hydrophilic elements 11, testing the
attachment of the hydrophilic filter elements 11 in the housing part 8
through airtight locking of the housing part 8 and checking whether air
can pass through the housing part 8, alongside and/or through the
hydrophilic filter elements 11 and, upon proven airtightness, subsequently
providing for at least one,watertight and air-permeable hydrophobic filter
element 19, 19A.
7. A method according to any one of the preceding claims, wherein the
housing part 8 with the.hydrophilic filter elements 11 is included in a

housing 2, provided with a water inlet 3 and a water outlet 4. such that
water can only flow from the water inlet 3 to the water outlet 4 via the
hydrophilic filter elements 11, wherein in a part of the housing 2 the
watertight but air-permeable hydrophobic filter element 19, 19A is
arranged.
8. A method according to claim 7, wherein said watertight and air-
permeable filter element 19, 19A is arranged in the housing part 8 in
which the first ends of the hydrophilic filter elements 11 are included.
9. A method according to any one of the preceding claims, wherein the
hydrophilic filter elements 11 are arranged adjacent an outer
circumference of the bottom part S, thereby leaving clear a central part 17
of the bottom part 8, after which the bundle 10 of hydrophilic filter
elements 11 is wound into a coil shape having a free inner space 18
therein, contiguous to said central part 17, after which hydrophobing of at
least a portion of the hydrophilic elements 11 is obtained from said inner
space 18.
10. A method according to any one of claims 1-8, wherein the
hydrophilic filter elements 11 are arranged adjacent an outer
circumference of the bottom part 8, thereby leaving clear a central part 17
of the bottom part 8, after which the bundle of hydrophilic filter elements
11 is wound into a coil shape having a free inner space 18 therein,
contiguous to said central part 17, wherein said watertight and air-
permeable hydrophobic filter element 19, 19A, is arranged in said central
part.
11. A method according to claim 10, wherein a bottom part 8 is used
which is provided with at least one opening 22, which opening, during
testing of the hydrophilic elements 11, is closed off airtightly and
watertightly, in which opening 22 said watertight and air-permeable
hydrophobic filter element 19, 19A, is arranged.
12. A method according to claim 13, wherein said watertight and air-
permeable hydrophobic filter element 19. 19A, is arranged after removal of
the watertight closure.

13. A method according to any one of the preceding claims, wherein for
hydrophobing, use is made of a substance selected from the group of
substances as PTFE, silicone.
14. A method according to any one of the preceding claims, wherein at
least between the hydrophilic elements 11a bacteria retaining and/or
killing means is arranged, preferably after the hydrophilic elements 11
have been tested and/or parts thereof have been hydrophobed.
15. A method according to any one of the preceding claims, wherein the
bundle of hydrophilic elements 11 are fixed by the first 12 and second end
13 in the bottom part 8 and wound.
16. A membrane filter 1, comprising a hydrophilic filter part which
comprises a bundle of hydrophilic elements 11 which are each fixed by at
least a first end 12 in a bottom element 8, such that, during use, water can
only pass said bottom element 8 via said hydrophilic elements 11, and
wherein a hydrophobic filter part 19, 19A is provided in that a portion of
at least a number of the hydrophilic elements 11 is hydrophobic and/or a
hydrophobic filter element 19, 19A is arranged in the membrane filter,
such that air can pass said membrane filter via said hydrophobic filter
part wherein, the bundle 10 of hydrophilic elements 11 has been wound
into a coil shape, such that therein a hollow space 18 is enclosed next to
the bottom element 8, wherein at least a part of the or each hydrophobic
membrane part 19, 19A bounds said hollow space 18.
17. A membrane filter according to claim 15 or 16, wherein the or a
hydrophobic membrane part 19, 19A has been provided by hydrophobing
at least a part of the hydrophilic elements 11.
18. A membrane filter according to any one of the preceding claims,
wherein the or a hydrophobic membrane part 19, 19A is arranged in the
bottom part 8, next to or between the hydrophilic elements 11.
19. A membrane filter according to any one of the preceding claims,
wherein between the hydrophilic 11 and/or hydrophobic elements 19, 19A.
bacteria-retaming and/or killing means are included.

20. A membrane filter according to any one of claims 15-19, wherein the
hydrophilic elements 11 are elongated elements which are each fixed, by
the second end 13 situated opposite said first end 12, in a cover part and
are watertightiy closed off adjacent the second end 13, while between
bottom part 8 and cover part 23 a circumferential wall is provided which
watertightiy closes off a chamber, a first water connection 3 being
provided in the circumferential wall or the cover part, and a second water
connection 4 being provided on the side of the bottom part remote from the
chamber, the arrangement being such that water can only flow from the
first 3 to the second water connection 4 or vice versa via the or each
hydrophilic filter part and air can flow only via the or each watertight but
air-permeable., in particular hydrophobic filter part, the falter parts being
so arranged that during use contaminations are filtered out of the water.
21. A membrane filter according to claim 20, wherein the bundle 10 of
hydrophilic elements 11 extends substantially along the inside of the
circumferential wall.
22. A membrane filter according to any one of claims 15-21, wherein the
hydrophilic elements 11 are designed at least substantially as hollow
cylindrical elements such as fibers.
23. A membrane filter according to any one of claims 15-22, wherein the
membrane filter is designed such that during use air will leave the
membrane filter remotely from the position where the water will leave the
membrane filter.
24. A membrane filter according to any one of claims 15-23, wherein the
watertight but air-permeable hydrophobic filter 19, 19A is arranged
remotely from the bottom part 8, for deaeration of the filter during use.
25. A shower, provided with a membrane filter according to any one of
claims 15-24, or manufactured according to any one of claims 1-15.
26. A shower according to claim 25, wherein the membrane filter 1 is
arranged in, at least adjacent to, the shower head 32 and/or in a shower
hose of the shower and is integrally exchangeable, such that at exchange a

user does not have any contact with the hydrophilic and hydrophobic
elements.

The invention relates to a method for manufacturing a membrane filter,
comprising the steps of: fixing a bundle of hydrophilic filter elements (11) by at
least a first end in a housing part (2) to be called bottom element (8), such that
the first end (12) of the hydrophilic filter elements (11) is open towards a first
side of the housing part and the hydrophilic filter elements (11) extend on the
opposite side of the housing part; and subsequently providing for at least one
water tight and air permeable element (19) in particular a hydrophobic filter
element.

Documents:

217-KOL-2004-FORM-27.pdf

217-kol-2004-granted-abstract.pdf

217-kol-2004-granted-assignment.pdf

217-kol-2004-granted-claims.pdf

217-kol-2004-granted-correspondence.pdf

217-kol-2004-granted-description (complete).pdf

217-kol-2004-granted-drawings.pdf

217-kol-2004-granted-examination report.pdf

217-kol-2004-granted-form 1.pdf

217-kol-2004-granted-form 18.pdf

217-kol-2004-granted-form 2.pdf

217-kol-2004-granted-form 3.pdf

217-kol-2004-granted-form 5.pdf

217-kol-2004-granted-form 6.pdf

217-kol-2004-granted-pa.pdf

217-kol-2004-granted-priority document.pdf

217-kol-2004-granted-reply to examination report.pdf

217-kol-2004-granted-specification.pdf


Patent Number 231452
Indian Patent Application Number 217/KOL/2004
PG Journal Number 10/2009
Publication Date 06-Mar-2009
Grant Date 04-Mar-2009
Date of Filing 30-Apr-2004
Name of Patentee NORIT PROCES TECHNOLOGIE HOLDING B.V.
Applicant Address HERTMERWEG 42 C, 7625 RH ZENDEREN
Inventors:
# Inventor's Name Inventor's Address
1 FLEUREN, MARC JOHANNES OUDEGRACHT 300, 3511 NX UTRECHT
2 KOUTERS, LUCAS JOHANNES CORNELIS ZUIDERKEERKRING 290, 2408 TJ ALPHEN AAN DE RI JN
3 BLUME, INGO PASTEURSTRAAT 49 7555 ND HENGELO
PCT International Classification Number C02F 1/44,B01D 19/00
PCT International Application Number N/A
PCT International Filing date
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 NL 1023332 2003-05-02 Netherlands