Title of Invention | A NOVEL MACHINE FOR DRILLING, CUTTING AND POLISHING FOR THE MANUFACTURE OF SEMI-PRECIOUS STONE FURNITURE AND DECORATIVE ITEMS |
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Abstract | A novel machine for drilling, cutting and polishing for the manufacture of semi precious stone furniture and decorative items which comprises a prime mover (4) such as an electric motor rotatably fixed by means (22) such as a plate of a spring loaded clutch plate, the other plate of the said clutch being fixed by means (24) such as slidingly adjustable shafts (24) to casing (3) of a known drill assembly, the said assembly consisting of a drill chuck (5) at one end and pulley (6) at the other end, the said drill assembly being rotatably fixed by means (13) such as bearings and a clamp to a vertical shaft (8), the said vertical shaft (8) being rotatably fixed at the lower end by means such as a load bearing (9) and adjuster (10) to a base plate (11) which is fixed to frame (7), the other end of the said vertical shaft (8) being provided with rotatably fixed horizontal tray (1), the said tray (1) being concentrically provided with a roatable grinding/polishing plate (2), the said grinding/polishing plate being remove ably fixed by a shaft (23) by means of tongue and grove bush to the said pulley (6) end of the said drill shaft, the said prime mover (4) having a rotatable shaft mounted pulley (12) capable of transmitting rotational movement by means such as belt, chain to the drill pulley (6) and alternatively to cutter/grinder pulley (15) fixed to one end of a ratable horizontal shaft (25) housed in a cutter/grinder shaft case (14) fixed to the said frame (7), the other end of the said shaft (25) being provided with cutting blade/grinding wheel (16), the said cutting blade/grinding wheel (16) being enclosed in a chamber (17) containing coolant (26) the level of which touches the cutting baled, the said chamber (17) also being provided with a horizontally moveable and vertically adjustable horizontal work table (18) at the level of shaft (25), the said horizontal work table (18) being fixed on moveable trolley (21) having rail (20) mounted wheels (19) |
Full Text | The present invention relates to a novel machine for drilling, cutting and polishing for the manufacture of semi-precious stone furniture and decorative items. The novel machine of the present invention is useful for polishing, cutting to any shape or size of stone materials like paper weight, pen stand, flower pot, sofa set, beds, wall clocks, ash tray. The machine provides good finishing to the article. Earlier machines developed were for a particular processing like polishing or cutting or drilling. The novel machine is capable of multi tasking and multi processing can be done in a single machine. Various kinds of stones for furniture and decorative as well as utilitarian value is in great demand. The use of same type of stone has increased during the last 20 years. The increasing consumption of stone required proper machine for cutting, drilling and polishing techniques of these stones. The common man will continue to use stone in many parts of the country in the hilly areas in particular, in Rajasthan, Andhra Pradesh and Karnataka, the tribal belt of Bihar, Madhya Pradesh, Orissa and West Bengal and in coastal Maharashtra, Tamil Nadu and Orissa. Stone is not only locally available, but is also a highly environment friendly and energy efficient and these reasons alone will continue to be the preferred material of general use. In spite of this no effective machines for multi tasking such as polishing, cutting and cutting operation is available. Generally in all stone industries, separate machines are used for different purposes like cutting, polishing and grinding. Compact ,machine which can provide all these operations has not been developed so far. No such stone processing machine has been developed where the 5 operations such as cutting, grinding, drilling, polishing and ground polishing can be carried out. The main object of the present invention is to provide a novel machine for drilling, cutting and polishing for the manufacture of semi-precious stone furniture and decorative items which obviates the draw backs as detailed above. Another object of the present invention is to provide a novel machine for processing in which all the five operations like cutting, drilling, polishing grinding and floor polishing can be carried out instead of using separate machines for each of the operations. Yet another object is to provide a stone processing machine useful for rural and cottage industry because of low cost and simple operation. Still another object of the present invention is to provide a cost effective stone processing machine for rural industries. Yet another object of the present invention is to provide a stone processing machine with low electricity consumiption. The novel machine of the present invention can effectively carry out operations such as drilling, cutting, grinding, polishing and also ground / floor polishing. In the machine of the present invention there is only one prime mover such as an electric motor, thus resulting in lower energy requirement. The singular prime mover is used in an innovative manner to transmit rotational movement to carry out at least two of the functions such as drilling, polishing, cutting / grinding simultaneously through inter connections between the prime mover and the individual processing tools in such a manner that they function in unison. Figure. 1 of the drawings accompanying this specification shows front view of the machine of the present invention. Fig. 2 shows the side view of the machine of the present invention. The description of various parts of the novel machine as per serial numbers in the figures are given below : 1. Polishing tray 2. Polishing plate 3. Drill assembly case 4. Motor 5. Drill chuck 6. Drill shaft pulley 7. Machine base frame 8. Vertical shaft 9. Load bearing 10. Adjuster 11. Base plate 12. Motor pulley 13. Clamp and bearings 14. Cutter/grinding shaft case 15.Cutter/grinding shaft pulley 16. Cutter/grinder wheel 17. Chamber (cutting) 18. Work table 19.Trolley wheel 20.Trolley rails 21. Trolley 22. Clutch plate 23.Grinding/Polishing plate shaft 24. Sliding shafts 25. Cutter and grinding shaft 26. Coolant A novel machine for drilling, cutting and polishing for the manufacture of semi precious stone furniture and decorative items which comprises characterized by a prime mover (4) such as an electric motor rotatably fixed by means (22) such as a plate of a spring loaded clutch plate, the other plate of the said clutch being fixed by means (24) such as slidingly adjustable shafts (24) to casing (3) of a known drill assembly, the said assembly consisting of a drill chuck (5) at one end and pulley (6) at the other end, the said drill assembly being rotatably fixed by means (13) such as bearings and a clamp to a vertical shaft (8), the said vertical shaft (8) being rotatably fixed at the lower end by means such as a load bearing (9) and adjuster (10) to a base plate (11) which is fixed to frame (7), the other end of the said vertical shaft (8) being provided with rotatably fixed horizontal tray (1), the said tray (1) being concentrically provided with a roatable grinding/polishing plate (2), the said grinding/polishing plate being remove ably fixed by a shaft (23) by means of tongue and grove bush to the said pulley (6) end of the said drill shaft, the said prime mover (4) having a rotatable shaft mounted pulley (12) capable of transmitting rotational movement by means such as belt, chain to the drill pulley (6) and alternatively to cutter/grinder pulley (15) fixed to one end of a ratable horizontal shaft (25) housed in a cutter/grinder shaft case (14) fixed to the said frame (7), the other end of the said shaft (25) being provided with cutting blade/grinding wheel (16), the said cutting blade/grinding wheel (16) being enclosed in a chamber (17) containing coolant (26) the level of which touches the cutting baled, the said chamber (17) also being provided with a horizontally moveable and vertically adjustable horizontal work table (18) at the level of shaft (25), the said horizontal work table (18) being fixed on moveable trolley (21) having rail (20) mounted wheels (19). In an embodiment of the present invention the machine is provided with variable RPM by means of multi step pulleys. In another embodiment of the present invention the spring loaded clutch mounted motor provides bi-directional, horizontal and vertical, rotational movement. In yet another embodiment of the present invention the coolant used is oil/water. In an embodiment of the present invention the novel machine may be provided with the following specifications: (Table Removed) The novelty of the machine of the present invention provides for a multifunctional, drilling, cutting, polishing and bi-directional working. The novel machine of the present invention incorporates the inventive steps such as spring loaded clutch mounted motor which enables bi-directional working and drill assembly case mounted on vertical shaft by means of bearings and clamp which enables multi functionality. Different rotation per minute is required for various operations of a stone processing machine like cutting, drilling, polishing and grinding etc. The machine is multifunctional with variable RPM, which can be used for different purpose as follows: (Table Removed) Another feature of the machine is bi-directional(horizontal and vertical) cutting facility of the machine. Lower end of the drilling shaft may be used for the drilling and polishing of center table, corner table, sofa, single and double bed stone upto 8 feet length. Upper end may be used for leather polish and grinding of paper weight, ash trays pen stand and upto 4"(|> agate pieces which are to be used in Sofa and single and double bed horizontal partition of the machine. In this position side cutting of stone and grinding job may be performed. The machine is provide with diamond round disc as its cutting tool which can cut off raw blocks to slabs from 3mm to 75mm thickness. The main advantage of the present invention are : 1. It is a novel machine in which multifunctional and single motor can be used for various operations like drilling, polishing and cutting by varying the RPM of the motor by pulley arrangement. Generally in stone industries separate machines are used for any particular operation. 2. Machine can be used for bi-directional cutting (horizontal and vertical cutting).the clutch system motor plate is helpful in multi use of motor i.e Horizontal and vertical cutting. 3. Two operations can be carried out simultaneously at a time. 4. Machine is provided with water as well as oil cool facility. Water cooling is required for cutting stones like marble, sand, kota and granite and Kerosene cooling is required for cutting stones like Agate, Opel, garnet and other semi precious stones. 5. Cost effective stone processing machine for rural industries. 6. Low electricity consumption. 7. Light weight hence transportation is very easy. We Claim: 1. A novel machine for drilling, cutting and polishing for the manufacture of semi precious stone furniture and decorative items which comprises characterized by a prime mover (4) such as an electric motor rotatably fixed by means (22) such as a plate of a spring loaded clutch plate, the other plate of the said clutch being fixed by means (24) such as slidingly adjustable shafts (24) to casing (3) of a known drill assembly, the said assembly consisting of a drill chuck (5) at one end and pulley (6) at the other end, the said drill assembly being rotatably fixed by means (13) such as bearings and a clamp to a vertical shaft (8), the said vertical shaft (8) being rotatably fixed at the lower end by means such as a load bearing (9) and adjuster (10) to a base plate (11) which is fixed to frame (7), the other end of the said vertical shaft (8) being provided with rotatably fixed horizontal tray (1), the said tray (1) being concentrically provided with a roatable grinding/polishing plate (2), the said grinding/polishing plate being remove ably fixed by a shaft (23) by means of tongue and grove bush to the said pulley (6) end of the said drill shaft, the said prime mover (4) having a rotatable shaft mounted pulley (12) capable of transmitting rotational movement by means such as belt, chain to the drill pulley (6) and alternatively to cutter/grinder pulley (15) fixed to one end of a ratable horizontal shaft (25) housed in a cutter/grinder shaft case (14) fixed to the said frame (7), the other end of the said shaft (25) being provided with cutting blade/grinding wheel (16), the said cutting blade/grinding wheel (16) being enclosed in a chamber (17) containing coolant (26) the level of which touches the cutting baled, the said chamber (17) also being provided with a horizontally moveable and vertically adjustable horizontal work table (18) at the level of shaft (25), the said horizontal work table (18) being fixed on moveable trolley (21) having rail (20) mounted wheels (19). 2. A novel machine as claimed in claim-1 wherein variable RPM is provided by means of multi step pulleys. 3. A novel machine as claimed in claims 1-2 wherein spring loaded clutch mounted motor provides bi-directional, horizontal and vertical, rotational movements. 4. A novel machine as claimed in claims 1-3 wherein the coolant used is oil/water. 5. A novel machine for drilling, cutting and polishing for the manufacture of semi precious stone furniture and decorative items substantially as herein described with reference to the drawings accompanying this specification. |
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527-del-2001-correspondence-others.pdf
527-del-2001-correspondence-po.pdf
527-del-2001-description (complete).pdf
Patent Number | 231592 | ||||||||||||
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Indian Patent Application Number | 527/DEL/2001 | ||||||||||||
PG Journal Number | 13/2009 | ||||||||||||
Publication Date | 27-Mar-2009 | ||||||||||||
Grant Date | 06-Mar-2009 | ||||||||||||
Date of Filing | 26-Apr-2001 | ||||||||||||
Name of Patentee | COUNCIL OF SCIENTIFIC AND INDUSTRIAL RESEARCH, | ||||||||||||
Applicant Address | RAFI MARG, NEW DELHI-110001, INDIA. | ||||||||||||
Inventors:
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PCT International Classification Number | E21B 10/44 | ||||||||||||
PCT International Application Number | N/A | ||||||||||||
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