Title of Invention

A CROSSLINKING COMPOSITION

Abstract This invention relates to a crossiinking composition comprising, a compound having the structure of Formula I: A'-NRA-RD where A' is a moiety derived from the group consisting of linear or cyclic ureas, cyanuric acid, sub- stituted cyanuric acids, linear or cyclic amides, glycolurils, hydantoins, linear or cyclic carbamates and mixtures thereof, or a moiety comprising the structure: Where RA is RD, hydrogen, an alky] of 1 to 20 carbon atoms, or taken together with A' forms a cyclic compound; RD is-CHRc ORB, wherein RBis hydrogen, alkyl, aryl, aralkyl or an alkaryl having from 1 to about 24 carbon atoms and Rc is an alkyl, halogenated alkyl, aryl, aralkyl, halogenated aralkyl, alkoxyalkyl or an alkaryl having from 1 to about 24 carbon atoms; A is a moiety derived from the group consisting of linear or cyclic ureas, cyanuric acid, substituted cyanuric a:ids, linear or cyclic amides, glycolurils, hydanoins, linear or cyclic carbamates and mixtures thereof; B is a residue of a poly(alkylaldehyde) with n aldehyde groups; n is an integer of 2 to about 8; Ra is Rd, hydrogen, an alkyl of 1 to about 20 carbon atoms, or taken together with A forms a cyclic compound; where Rd is OHRcORbor where Rb is hydrogen, alkyl, aryl, aralkyl or an alkaryl having from 1 to about 24 carbon atoms and Rc is an alkyl, halogenatcd alkyl, aryl, aralkyl, halogenated aralkyl, alkoxyalkyl or an alkaryl having from 1 to about 24 carbon atoms; and where the alkyl or aryl groups in each radical may optionally have heteroatoms in their structure. This invention also relates to a process for producing the crossiinking composition by reacting an amino compound containing amino groups; a mono(alkylaldchydc) and/or a poly(alkylaldchyde). and an alcohol; where said amino compound is selected from the group consisting of: linear or cyclic ureas, cyanuric acid, substituted cyanuric acids, linear or cyclic amides, glycolurils, hydantoins, lincar or cyclic carbamates and mixtures thereof.
Full Text FIELD OF THE INVENTION
The invention is directed to aminoplast-based crosslinking compositions and their
method of preparation. In particular, the invention relates to aminoplast-based
crosslinking compositions, which are prepared by reacting amino compounds with
mono(alkylaldehydes) and/or poly(alkylaldehydes) and alcohol.
BACKGROUND OF THE INVENTION
Traditional industrial coatings have for years been based in significant part on
backbone resins having active hydrogen groups crosslinked with various derivatives of
amino-1,3,5-triazines. Most notable armong the amino-1,3,5-triazine derivatives are the
aminoplasts such as the alkoxymethyl derivatives of melamine and guanamines which,
while providing excellent results in a number of aspects, have the disadvantage of
releasing formaldehyde as a volatile by-product under curing conditions and requiring
relatively high temperatures to adequately crosslink the film.
Despite the excellent film costing properties, which can be achieved with
aminoplast crosslinked systems, the coatings industry is under great pressure to reduce
the environmentally undesirable emission of formaldehyde. In addition, high temperature
crosslinking systems require more energy to cure and/or crosslink slower resulting in less
throughput. As a result, it has long been a desire of industry to find acceptable alternative
crosslinkers and coatings systems, which emit no formaldehyde, or low amounts of
formaldehyde, and cure at lower temperatures.
U.S. Patent Nos. 3, 806, 503 and 4,180,488 disclose the preparation of resins
prepared by reacting melamine with a mono(alkylaldehyde) and an alcohol. However,
neither patent discloses nor teaches reacting a non-melamine based amino compound
with a mono(alkylaldehyde) and/or poly(alkylaldehyde).
U.S. Patent No. 4,454,133 discloses the preparation of antimicrobial compounds
prepared by reacting an amide or imide compound with poly(alkylaldehydes), e.g.,
glutaraldehyde. However, the patent neither discloses nor teaches reacting an amino-
based compound with mono(alkylaldehydes) and/or poly(alkylaldehydes) and alcohol to
form a crosslinking composition.

SUMMARY OF THE INVENTION
This invention relates to a crosslinking composition comprising a compound
having the structure of Formula I:

where A' is a moiety derived from the group consisting of linear or cyclic ureas, cyanuric
acid, substituted cyanuric acids, linear or cyclic amides, glycolurils, hydantoins, linear or
cyclic carbamates and mixtures thereof, or a moiety comprising the structure:

A
where R is RD , hydrogen, an aIkyl of 1 to 20 carbon atoms, or taken together with A'
forms a cyclic compound;
D C B B
R is -CHR OR , wherein R is hydrogen, alkyl, aryl, aralkyl or an alkaryl having from 1 to
c
about 24 carbon atoms and R is an alkyl, halogenated alkyl, aryl, aralkyl, halogenated
aralkyl, alkoxyalkyl or an alkaryl having from 1 to about 24 carbon atoms;
A is a moiety derived from the group consisting of linear or cyclic ureas, cyanuric acid,
substituted cyanuric acids, linear or cyclic amides, glycolurils, hydantoins, linear or cyclic
carbamates and mixtures thereof;
B is a residue of a poly(alkylaldehyde) with n aldehyde groups;
n is an integer of 2 to about 8;
Ra is Rd, hydrogen, an alkyl of 1 to about 20 carbon atoms, or taken together with A form
a cyclic compound;
where Rd is CHRcORb or


Whre R6 is hydrogen alkyl alkyl or an alkaryl having from 1 to about 24 carbon
atoms and Rc is an alkyl, halogenated alkyl, aryl, aralkyl, halogenated aralkyl, alkoxyalkyl
or an alkaryl having from 1 to about 24 carbon atoms; and where the alkyl or aryl groups
in each radical may optionally have heteroatoms in their structure.
This invention also relates to a process for producing the crosslinking composition
by reacting an amino compound containing amino groups; a mono(alkylaldehyde) and/or
a poly(alkylaldehyde), and an alcohol; where said amino compound is selected from the
group consisting of: linear or cyclic ureas, cyanuric acid, substituted cyanuric acids, linear
or cyclic amides, glycolurils, hydantoins, linear or cyclic carbamates and mixtures thereof.
DETAILED DESCRIPTION OF THE INVENTION
In the present invention, the term "mono(alkylaldehyde)" is an aldehyde having the
general formula: R2-CHO, where R2 is alkyl, halogenated alkyl, aryl, aralkyl, halogenated
aralkyl, alkoxyalkyl or an alkaryl, having from 1 to about 24 carbon atoms or about 1 to 12
carbon atoms or about 1 to 4 carbon atoms.
The term "poly(alkylaldehydel' is an aldehyde having the general formula:
B-[-CHO]n, where B is a organic residue of a poly(alkylaldehyde) with n aldehyde groups
and n is an integer of 2 to about 8. A non-limiting example of a poly(alkylaldehyde) is
glutaraldehyde having the structure OHC-(CH2)3-CHO, where B is -(CH2)3- and n is
equal to 2.
The term "and/or" means either or both. For example, "A and/or B" means A or B,
or both A and B.
The term "hydrocarbyl," as used herein, is a monovalent hydrocarbon group in
which the valency is derived by extraction of a hydrogen from a carbon. Hydrocarbyl
includes, for example, atiphatics (straight and branched chain), cycloaliphatics, aromatics
and mixed character groups (e.g., aralkyl and alkaryl). Hydrocarbyl also includes groups
with internal unsaturation and activated unsaturation. More specifically, hydrocarbyl
includes, but is not timited to: alkyl, cycloalkyl, aryl, aralkyl, alkaryl, alkenyl, cycloalkenyl,
and alkynyl, typically having from 1 to about 24 carbon atoms, preferably having from 1 to
about 12 carbon atoms or 1 to about 4 carbon atoms. A hydrocarbyl may contain one or
more carbonyl groups (which is/are included in the carbon count) and/or a heteroatom or
heteroatoms (such as at least one oxygen, nitrogen, sulfur, or silicon) in the chain or ring.
In addition, a hydrocarbyl may have one or more of the hydrogens of the hydrocarbon
group replaced by a functional group commonly found in organic molecules. The phrase

international group commonly found organic molecules" means non-nyarocarbyl groups
that are typically found in organic molecules including, but not limited to, halides, cyano
groups, amino groups, thiol groups, carboxylate groups, hydroxyl groups, sulfonate
groups, nitroso groups, nitro groups, and the like.
This invention relates to a crosslinking composition comprising a compound
having the structure of Formula I:

where A' is a moiety derived from the group consisting of linear or cyclic ureas, cyanuric
acid, substituted cyanuric acids, linear or cyclic amides, glycolurils, hydantoins, linear or
cyclic carbamates and mixtures thereof, or a moiety comprising the structure:

where R is R , hydrogen, an alkyl of 1 to 20 carbon atoms, or taken together with A'
forms a cyclic compound;
RD is -CHRC ORB , where RB is hydrogen, alkyl, aryl, aralkyl or an alkaryl having from 1 to
c
about 24 carbon atoms and R is an alkyl, halogenated alkyl, aryl, aralkyl, halogenated
aralkyl, alkoxyalkyl or an alkaryl having from 1 to about 24 carbon atoms;
A is a moiety derived from the group consisting of linear or cyclic ureas, cyanuric acid,
substituted cyanuric acids, linear or cyclic amides, glycolurils, hydantoins, linear or cyclic
carbamates and mixtures thereof;
B is a residue of a poly(alkylaldehyde) with n aldehyde groups;
n is an integer of 2 to about 8;
Ra is Rd, hydrogen, an alkyl of 1 to about 20 carbon atoms, or taken together with A form
a cyclic compound;
where Rdis CHRcORbor


whre Rbis hydrogen,alkyl, aryl,aralkyl or an alkaryl having from 1 to about 24 carbon
atoms and Rc is an alkyl, halogenated aryl, aralkyl, halogenated aralkyl, alkoxyalkyl or an
alkaryl having from 1 to about 24 carbon atoms; and wherein the alkyl or aryl groups in
each radical may optionally have heteroatoms in their structure.
This invention also relates to a process for producing the crosslinking composition
by reacting an amino compound containing amino groups; a mono(alkylaldehyde) and/or
a poly(alkylaldehyde), and an alcohol; where said amino compound is selected from the
group consisting of: linear or cyclic ureas, cyanuric acid, substituted cyanuric acids, linear
or cyclic amides, glycolurils, hydantoins, linear or cyclic carbamates and mixtures thereof.
The above reaction may be prepared in an one-step or multi-step process. Preferably,
the reaction is carried out in a multi-step process where the amino compound is first
reacted with the mono and/or poly(alkylaldehydes). The reaction product is then reacted
with an alcohol, optionally in the presence of an acid catalyst.
Generally, one -NH group from the amino compound reacts with an aldehyde
group in the mono- or poly(alklyaldehydes) as set forth below.

where A, B and R2 are defined above.
During the etherification reaction, the hydroxyl groups may be etherified by the
reacting alcohol (R1OH)

It should be noted that A and/or A' may be a monovalent or divalent radical
depending on whether the amino g'oup is linear or forms part of a cyclic ring respectively
The table below illustrates the numerous and diverse amino compounds that may
be used in this invention.




where R' is hydrogen or a hydrocarbyl group and R is hydrogen or a hydrocarbyi group.
It should be noted that the disclosare of the above compounds are for illustrative purposes
only, and should not be construed as limiting the scope of the present invention.
Non-limiting examples of amide compounds that may be used are acrylamide
adipamide, p-toluenesulfonamide, metriyl acrylamide and the like.

Examples of urea compounds that may be used in the present invention, include
but are not limited to: urea, ethylene urea, dihydroxyethylene urea, dimethylurea and the
like.
Non-limiting examples of carbamate compounds that may be used are methyl
carbamate, ethyl carbamate, butyl carbamate, trimethyolpropane-triscarbamate, butane
diol dicarbamate and the like.
Examples of triazine compounds that may be used in the present invention,
include but are not limited to melamine, benzoguanamine, acetoguanamine,
cyclohexylguanamine, di- or tri-alkylmelamines and the like.
Non-limiting examples of hydantoin compounds that may be used are hydantoin,
methyl hydantoin, ethyl hydantoin, propyl hydantoin, butyl hydantoin and other substituted
hydantoins.
Examples of glycoluril compounds that may be used in the present invention,
include but are not limited to glycoluril, methyl glycoluril, ethyl glycoluril and other
substituted glycolurils.
Non-limiting examples of cyanuric acid compounds that may be used are cyanuric
acid, methyl cyanuric acid, ethy cyanuric acid and other substituted cyanuric acids.
It should also be noted that more than one poly(alkylaldehyde) could react with an
amino compound resulting in an oligomer. The term "oligomer" in this application means
a compound having 2 or more amino compound repeating units. Preferably, the oligomer
has a number average molecular weight of from about 200 to about 5000, or about 600 to
about 3000, or about 600 to about 2000.
Preferably/in the above Formula I; B is methylene, ethylene, propylene or a
structure of the formula:

which is the 1,4 Michael addit on of crotonaldehyde with trimethylolpropane. Similarly,
one may use the reaction product of crotonaldehyde and polyhydritic alcohols, such as
glycerol, pentaerythritol, sorbitol, 1,4-butanediol, sugars, starches, cellulose and the like,
or adducts and polymers of α, β-unsaturated aldehydes.
Also, preferred is when Rc and Rc are C, to C8 alkyl, Rb and RB are C, to C8 alkyi
or C, to C8 alkoxyalkyl and A and A' are moieties derived from urea, glycoluril or mixtures
thereof. Also preferred is when Rb and RB are independently derived from methanol,

ethanol propanol, isopropanoi, butanol isobutanol, cyclohexanol, phenol, benzyl alcohol,
monoalkyl ether of ethylene or propylene glycol and mixtures thereof.
D
In addition, it is also preferred that about 10% to about 90% of the R and Rd

groups, or about 15% to about 70%, or about 30% to about 50% of the RD and Rd groups
on a molar basis are -CHR OR and -CHRcORD, respectively.
In another embodiment of the present invention, A' and A in Formula I are moieties
derived from a mixture of group 1 and group 2 compounds, where group 1 compounds
are selected from the group consisting of melamine and guanamine, and group 2
compounds are selected from the group consisting of linear or cyclic ureas, cyanuric acid,
substituted cyanuric acids, linear or cyclic amides, glycolurils, hydantoins, linear or cyclic
carbamates and mixtures thereof, or a moiety comprising the structure of formula:

where A, B, Ra and Rb are defined above.
This invention also relates to a process for producing a crosslinking composition
comprising reacting an amino compound containing amino groups; a mono(alkylaldehyde?
and/or a poly(alkylaldehyde); and an alcohol; v/here said amino compound is selected
from the group consisting of: linear or cyclic ureas, cyanuric acid, substituted cyanuric
acids, linear or cyclic amides, glycolurils, hydantoins, linear or cyclic carbamates and
mixtures thereof.
In a further embodiment, melamine and/or guanamine may be added in addition to
the amino compounds disclosed above.
Non-limiting examples of mono(alkylaldehyde) that may be used in this invention
are acetaldehyde, propionaldehyde n-butyraldehyde, isobutyraldehyde, valeraldehyde
chloral, caproaldehyde, octylaldehyde, acrolein and crotonaldehyde.
Examples of poly(alkylaldehyde) which made be used in this invention include, but
are not limited to glutaraldehyde; the reaction product of crotonaldehyde and polyhydrihc
alcohols, such as glycerol, pentaerythritol, trimethylolpropane, sorbitol, 1,4-butanediol,
sugars, starches, cellulose and the like, or adducts and polymers of a, (3-unsaturated
aldehydes.

Non-limiting examples of alcohols that may be used in this invention are methanol,
ethanol, propanol, isopropanol, butanol, isobutanol, cyclohexanol, phenol, benzyl alcohol,
monoalkyl ether of ethylene or propylene glycol and mixtures thereof.
In the above reaction, the mo ar ratio of amino groups in all amino compounds,
including guanamine and/or melamire, to mono(alkylaldehyde) is about 1.0.1 to about
1:30, or about 1:0.25 to about 1:10 or about 1:0.5 to about 1:5. In this application "amino
groups" include groups with primary and/or secondary amines, i.e., -NH2 and -NHR
groups, respectively.
In addition, the molar ratio of amino groups in the amino compounds to aldehyde
groups in the poly(alkylaldehyde) is about 0.1:1 to about 50:1, or about 0.5:1 to about 25:1
or about 1:1 to about 10:1.
The molar ratio of aldehyde groups in the mono(alkylaldehyde) and
poly(alkylaldehyde) to alcohol is about 1:0.2 to about 1:50, or about 1:0.5 to about 1:5 or
about 1:1 to about 1:3.
If guanamine and/or melamine are used in the process, the molar ratio of the
guanamine and/or melamine to the amino compound is about 50:1 to about 1: 50, or
about 20:1 to about 1: 20 or is about 10:1 to about 1:10.
It should be noted that the above reactant amounts are a general guide and the
actual amount of the reactants will depend on the type of reactants and conditions used to
produce the crosslinking composition. Typically, the reaction should be conducted to
prevent gelation, which would have a deleterious effect on the crosslinking composition.
For example, if the amino compounds contain a large number of amino groups, then a
relative small amount of polyfunctional poly(alkylaldehydes) should be used in order to
end-cap with amino groups to prevent an insoluble crosslinked gel from forming.
Conversely, one can charge a large excess of poly(alkylaldehydes) to effectively end-cap
with aldehydes in order to prevent gelation. In addition, higher reaction temperatures
could also tend to lead to self-condensation and possibly gelation. One skilled in the at
would be able to choose the proper reactant amounts and conditions to reduce or
eliminate gel formation.
The above process may be prepared in a one-step or multi-step process. In one
embodiment of a multi-step process, the amino compounds are first reacted with the
mono(alkylaldehyde) and/or poly(alkylaldehyde) compounds (alkylolation reaction), and
then the etherification step would occur by the reaction with an alcohol. In another
embodiment of a multistep reaction, the amino compounds are first reacted with a
poly(alkylaldehyde) followed by an etherification step, then reacted with a
mono(alkylaldehyde) followed by another etherification step.

The alkylolation reaction is preferably conducted in the presence of a catalyst. An
acid or base catalyst may be used.
Non-limiting examples of acid catalysts are p-toluenesulfonic acid, sulfamic acid,
glacial acetic acid, mono or polychlorinated acetic acids, mono or polyhalogenated acetic
acids, sulfuric acid, nitric acid, napthylenesulfonic acid, alkyl phosphonic acids,
phosphoric acid and formic acid.
Non-limiting examples of base catalysts are inorganic basic salts such as the
hydroxides, carbonates or bicarbonates of lithium, sodium, potassium, calcium and
magnesium, or the organic bases and basic salts such as amines and guanidine,
quaternary-ammonium or phosphonium hydroxide and (bi-)carbonate salts.
The etherification reaction is preferably conducted in the presence of an acid
catalyst. The same acid catalyst described above for the alkylolation reaction may also
be used in the etherification reaction.
The reaction is carried out at a temperature horn about 0°C to about 125°C, or
about 25°C to about 100°C or about 50oC to about 75°C for a time of about 0.5 hours to
about 48 hours, or about 1 hour to about 24 hours or about 1 hour to about 12 hours.
An important use of the compositions described herein is based on their ability to
act as crosslinking agents in curable compositions, and especially those curable
compositions which contain materials or polymers having active hydrogen groups. The
crosslinkers of the present invention are capable of crosslinking active hydrogen
containing materials or polymers.
The active hydrogen-containing material of the curable compositions preferably
contains at least one class of a reactive functionality such as hydroxy, carboxy, amino,
amido, carbamato, mercapto, or a blocked functionality which is convertible to any of the
preceding reactive functionalities. These active hydrogen-containing materials are those
which are conventionally used in amino resin coatings, and in general are considered
well-known to those of ordinary skill in the relevant art.
Suitable active hydrogen-containing materials include, for example, polyfunctional
hydroxy group containing materials such as polyots, hydroxyfunctional acrylic resins
having pendant or terminal hydroxy functionalities, hydroxyfunctional polyester resins
having pendant or terminal hydroxy functionalities, hydroxyfunctional polyurethane
prepolymers, products derived from the condensation of epoxy compounds with an amine
and mixtures thereof. Acrylic and polyester resins are preferred. Examples of the
polyfunctional hydroxy group containing materials include DURAMAC® 203-1385 alkyd
resin (Eastman Chemical Co.); Beckosol® 12035 alkyd resin (Reichhold Chemical Co.
Durham, NC.)JONCRYL® 500 acrylic resin (S. C. Johnson & Sons, Racine, Wis.); AT-400

acrylic resin (Rohm & Haas, Philadelphia. Pa.); CYPLEX® polyester resin (Cytec
Industries, West Paterson, N.J.); CARGILL® 3000 and 5776 polyester resins (Cargill,
Minneapolis, Minn.); K-FLEX® XM-2302 and XM-2306 resins (King Industries, Norwalk,
Conn.); CHEMPOL® 11-1369 resin (Cook Composites and Polymers (Port Washington,
Wis.); CRYLCOAT® 3494 solid hydroxy terminated polyester resin (UCB CHEMICALS
USA, Smyrna, Ga.); RUCOTE® 101 polyester resin (Ruco Polymer, Hicksville, N.Y.);
JONCRYL® SCX-800-A and SCX-800-B hydroxyfunctional solid acrylic resins (S. C.
Johnson & Sons, Racine, Wis.); and the like.
Examples of carboxyfunctional resins include CRYLCOAT® solid carboxy
terminated polyester resin (UCB CHEMICALS USA, Smyrna, Ga.). Suitable resins
containing amino, amido, carbamato or mercapto groups, including groups convertible
thereto, are in general well-known to those of ordinary skill in the art and may be prepared
by known methods including copolymerizing a suitably functionalized monomer with a
comonomer capable of copolymerizing therewith.
The curable compositions of the present invention may optionally further comprise
a cure catalyst. The cure catalysts usable in the present invention include sulfonic acids,
aryl, alkyl, and aralkyl sulfonic acids; aryl, alkyl and aralkyl acid phosphates; aryl, alkyl
and aralkyl acid pyrophosphates; carboxylic acids; sulfonimides; mineral acids and a
mixture thereof. Of the above acids, sulfonic acids are preferred when a catalyst is
utilized. Examples of the sulfonic acids nclude benzenesulfonic acid, para-
toluenesulfonic acid, dodecylbenzenesuifonic acid, naphthalenesulfonic acid,
dinonylnaphthalenedisulfonic acid, and a mixture thereof. Examples of the aryl, alkyl and
aralkyl phosphates and pyrophosphates include phenyl, para-tolyl, methyl, ethyl, benzyl,
diphenyl, di-para-toiyl, di-methyl, di-ethyl di-benzyl, phenyl-para-tolyl, methyl-ethyl,
phenyl-benzyl phosphates and pyrophosphates. Examples of the carboxylic acids include
benzoic acid, formic acid, acetic acid, propionic acid, butyric acid, dicarboxylic acids such
as oxalic acid, fluorinated acids such as trifluoroacetic acid, and the like. Examples of the
sulfonimides include dibenzene sulfonimide, di-para-toluene sulfonimide, methyl-para-
toluene sulfonimide dimethyl sulfonimide, and the like. Examples of the mineral acids
include nitric acid, sulfuric acid, phosphor c acid, poly-phosphoric acid, and the like.
The curable composition may also contain other optional ingredients such as
fillers, light stabilizers, pigments, flow control agents, plasticizers, mold release agents,
corrosion inhibitors, and the like. It may also contain, as an optional ingredient, a medium
such as a liquid medium to aid the uniform application and transport of the curable
composition. Any or all of the ingredients of the curable composition may be contacted

with the liquid medium. Moreover the liquid medium may permit formation of a
dispersion, emulsion, invert emulsion, or solution of the ingredients of the curable
composition. Particularly preferred is a liquid medium, which is a solvent for the curable
composition ingredients. Suitable solvents include aromatic hydrocarbons, aliphatic
hydrocarbons, halogenated hydrocarbons, ketones, esters, ethers, amides, alcohols,
water, compounds having a plurality of functional groups such as those having an ether
and an ester group, and a mixture thereof.
Preferably, the weight ratio of the active hydrogen-containing material to the
crosslinking composition is in the range of from about 99:1 to about 0.5:1 or about 10:1 to
about 0.8:1 or about 4:1 to about 0.8:1.
The weight percent of the cure catalyst, if present, is in the range of from about
0.01 to about 3.0 wt % based on the weight of the crosslinker and active hydrogen-
containing material components.
The present coating compositions may employ a liquid medium such as a solvent,
or it may employ solid ingredients as in powder coatings, which typically contain no
liquids. Contacting may be carried out by dipping, spraying, padding, brushing,
rollercoating, flowcoating, curtaincoating, electrocoating or electrostatic spraying.
The liquid or powder coating compositions and a substrate to be coated are
contacted by applying the curable composition onto the substrate by a suitable method,
for example, by spraying in the case of the liquid compositions and by electrostatic
spraying in the case of the powder compositions. In the case of powder coatings, the
substrate covered with the powder composition is heated to at least the fusion
temperature of the curable composition forcing it to melt and flow out and form a uniform
coating on the substrate. It is thereafter fully cured by further application of heat, typically
at a temperature in the range of about 120°C to about 220°C for a period of time in the in
the range of about 5 minutes to about 30 minutes and preferably for a period of time in the
range of 10 to 20 minutes.
In the case of the liquid compositions, the solvent is allowed to partially evaporate
to produce a uniform coating on the substrate. Thereafter, the coated substrate is allowed
to cure at temperatures of about 20°C to about 150°C, or about 25°C to about 120°C for
a period of time in the in the range of about 20 seconds to about 30 days depending on
temperature to obtain a cured film. In a particularly advantageous embodiment, coating
compositions formulated with crosslinker containing compositions of the present invention
can be heat cured at lower temperatures preferably ranging from about 20°C to about
90°C.

The heat cured compositions of this invention may be employed in the general
areas of coatings such as original equipment manufacturing (OEM) including automotive
coatings, general industrial coatings including industrial maintenance coatings,
architectural coatings, powder coatings, coil coatings, can coatings, wood coatings, and
low temperature cure automotive refinish coatings. They are usable as coatings for wire,
appliances, automotive parts, furniture, pipes, machinery, and the like. Suitable surfaces
include metals such as steel and aluminum, plastics, wood and glass.
The curable compositions of the present invention are particularly well suited to
coat heat sensitive substrates such as plastics and wood which may be altered or
destroyed entirely at the elevated cure temperatures prevalent in the heat curable
compositions of the prior art.
The present invention will now be illustrated by the following examples. The
examples are not intended to limit the scope of the present invention. In conjunction with
the general and detailed descriptions above, the examples provide further understanding
of the present invention.
EXAMPLES
Example 1. Preparation of Glycolur l-Urea Alkylaldehvde Resin
Into a suitable flask was placed 1.5 grams of Na2C03 and 139 grams of water at
room temperature. To the well-stirred solution was added 150 grams of a 50% aqueous
glutaraldehyde solution. The temperature was reduced and maintained at approximately
25°C by cooling in an ice bath whereby 72.5 grams of propionaldehyde and then 35.5
grams of glycoluril was added with stirring. The temperature was then increased to
approximately 35°C and held at that temperature until the solution became clear.
Approximately 30 grams of urea was then added and the reaction was allowed to react fo.
approximately 0.5 hours.
After this time, 250 grams anhydrous MeOH with 2.5 grams of added 97% H2S04
was added to the mixture with stirring, and the temperature was maintained at 25°C (ice
bath) for about 1 hour. The reaction mixture was then neutralized with 50% NaOH to pH
8 to 8.2. The reaction mixture was ther stripped under good vacuum at a temperature of
about 40° to 50°C to remove all the MeOH and as much water as possible. After stripping,
about 36 grams of propionaldehyde was added and the reaction mixture was warmed to a
temperature of about 40°C.

The reaction mixture was then subjected to a second alkylation with 250 grams
anhydrous MeOH with 2.0 grams added H2S04 for approximately 1 hour at 25° to 30°C.
After this period, the batch was neutralized with NaOH to pH 8 to 8.2 and then was
stripped under good vacuum to remove the remaining methanol and water with at a
temperature of about 55° to 60°C. The resin was then adjusted to approximately 60%
solids with 50% by weight ethanol in toluene and filtered free of Na2S04 salts. The resin
had a 13C NMR and IR spectrum, consistent with the expected composition and was
found to contain 69.6% solids.
Example 2. Coating Composition Containing Glycoluril-Urea Alkylaldehyde Resin
A coatings formulation was prepared with the crosslinking resin of Example 1 by
adding 3.0 grams of Dynotol® T-49emp alkyld backbone resin (85% solids in alcohol) to
3.0 grams of the crosslinking resin of Example 1, 0.3 grams of CYCAT® 4040 catalyst
(40.0% para-toluenesulfonic acid monohydrate in isopropyl alcohol) and 1.0 gram of
acetone solvent. The formulation was applied as a thin film, approximately 2 mils thick,
with a wire wound cator (#52) to iron phosphate treated cold roll steel panels. The panels
were then allowed to cure at room temperature (23° to 25°C) for seven days. The films
did not discolor and had greater than 100 double rubs methyl ethyl ketone (MEK) solvent
resistance. A control panel without the crosslinking resin containing Dynotol T-49emp
plus 0.3 grams of CYCAT 4040 catalyst and 1.0 gram of acetone solvent had less than 3
MEK double rubs solvent resistance and were yellowed.
Example 3. Preparation of Melamine-Urea Alkylaldehyde Resin
To a suitable flask was charged 35 grams of water and 0.50 grams of K2C03. The
resulting solution was warmed to 40°C and 30.0 grams of urea was charged and allowed
to dissolve with good stirring. To this reaction mixture was charged 12.6 grams of
melamine with good stirring. To this slurry was slowly added 40.6 grams of
propionaldehyde keeping the temperature below 55°C to 57°C. After complete addition,
the reaction mixture was refluxed for one hour and then 30.0 grams of 50%
glutaraldehyde was added after cooling to room temperature. After stirring several hours
at room temperature (22° to 25°C), the reaction mixture became homogenous and 135
grams of anhydrous methanol was added and the pH adjusted to 4.3 with 5.5 grams of
70% HN03. The batch was allowed to react at room temperature for about one hour and

then the pH was adjusted to 8.1 with 5.5 grams of 50% NaOH. The batch was then
stripped under good vacuum to remove the excess methanol and as much of the water as
possible at a temperature of about 40° to 50°C. To this product was added another 30.0
grams of 50% glutaraldehyde and two drops of 50% NaOH. The mixture was vacuum
stripped until 12.2 grams more of water was removed. To the resulting reaction mixture
was added a second 135 gram of anhydrous methanol with good stirring keeping the
temperature at between 35° to 40°C. To the stirred solution was added 5.0 grams of 70%
HN03 resulting in a pH of approximately 4.0. The reaction was allowed to continue at 35°
to 40°C for 30 minutes and then the pH was adjusted with about 4.4 grams of 50% NaOH
to pH 8.5. The batch was then stripped under good vacuum to remove the excess water
and methanol to a terminating temperature of 50°C. A 1:1 wt/wt toluene-ethanol solvent
was then added to reduce the solids content to 60 wt.%. The mixture was then filtered to
obtain the crosslinking resin. The resin had a 13C NMR and IR spectrum, consistent with
the expected composition and had found solid content of 57.1%.
Example 4. Coating Composition Containing Melamine-Urea Alkylaldehvde Resin
A coatings formulation was made by adding 3.0 grams of Dynotol T-49emp Alkyd
Resin to 3.0 grams to the crosslinking resin of Example 3, 0.3 grams of CYCAT 4040 and
1.5 grams of acetone solvent. A thin film (approximately 2 mils) was applied to iron-
phosphate treated cold rolled steel panels and allowed to cure for seven days at room
temperature (23° to 25°C). The films did not discolor and had greater than 180 MEK
double rub solvent resistance. A control formulation with no crosslinker discolored and
had no solvent resistance.
Example 5. Preparation of Glycoluril Alkylaldehyde Resin
To a suitable flask was charged 0.6 grams of Na2C03 and 10.0 grams of water.
To this stirred solution at approximately 22°C was added 116 grams of propionaldehyde
and 20.0 grams of water. To the we! -stirred reaction mixture was added 14.2 grams of
glycoluril. The mixture was allowed to stir at about 25°C for 4.5 hours after which time
virtually all the glycoluril had reacted and dissolved. To the stirred reaction mixture was
added 20 grams of 50% aqueous glutaraldehyde and the mixture was allowed to stir at
room temperature for 2 hours. After his time, excess propionaldehyde was removed from
the batch by slight vacuum distillation with a terminal temperature of approximately 35°C.

To the remainder or the batch was charged 100 grams of anhydrous MeOH containing 1.0
gram of 97% H2S04 slowly, keeping the temperature between about 15° to 20°C with a
cold water bath. After complete addition, the batch was warmed to 22° to 25°C and
allowed to stir for one hour. The pH was then adjusted with 1.55 grams of 50% NaOH to
pH 8.5 and stripped under good vacuum to remove nearly all excess MeOH and water at
terminating temperature of 45°C. The reaction mixture was then subjected to a second
alkylation with another 100 grams of methanol containing 1.33 grams of 97% H2S04. The
batch was then allowed to stir for one hour after which 1.44 grams of 50% NaOH was
added adjusting the pH to 8.5. The batch was then stripped free of excess MeOH and
water under good vacuum with terminating temperature of about 50°C. The batch was
then adjusted to approximately 50% solids with 1:1 (wt/wt) ethanol-toluene solvent mixture
and filtered to obtain the crosslinking resin. The resulting resin a 13C NMR and IR
spectrum, consistent with the expected composition and was found to be 47.4% solids.
Example 6 to 7. Coating Formulation Comparisons
Coating Compositions containing the resin of Example 5 was compared with a
formulation based on a commercial urea- formaldehyde crosslinking resin. These


Coatings were prepared using the above formulations, dried at ambient
temperature and had their Konig hardness measured under the condition described
below:
Application method: Block application 150 microns wet
Substrate: Glass panel
Curing schedule: Climate room at 22-23°C and 50-55% RH
The Konig Hardness measurements collected from the coatings are shown in
Table 2 below.

Konig Hardness measurement;; were also performed on coatings prepared trom
the formulations of Examples 6, 6C and 7 that were cured at an elevated temperature of
50°C for 60 minutes under the conditions described below:
Application method: Block application 150 microns wet
Substrate: Glass panel
Curing schedule: 60 min. at 50°C then climate room at 22° to 23°C and 50% to 55% RH
After the coating was baked at 50°C for 60 minutes, the samples were allowed to
cool and the first direct measurement was collected. The samples were then placed in
the climate-controlled room for subsequent periodic hardness measurements as shown is
Table 3 below.



Comparison of Examples 6 and 6C demonstrates that the coatings prepared using
an example of the formaldehyde-free crosslinking resin of the present invention has
superior performance over the commercial crosslinking resin of Example 6C.
The invention described and claimed herein is not to be limited in scope by the
specific embodiments herein disclosed, since these embodiments are intended as
illustrations of several aspects of the nvention. Any equivalent embodiments are
intended to be within the scope of this invention. Indeed, various modifications of the
invention in addition to those shown and described herein will become apparent to those
skilled in the art from the foregoing description. Such modifications are also intended to
fall within the scope of the appended claims.

WE CLAIM:
1. A crosslinking composition comprising the structure
of Formula I:
A'-NRA-RD (I)
wherein A' is a moiety derived from the group
consisting of linear or cyclic ureas, cyanuric acid,
substituted cyanuric acids, linear or cyclic amides,
glycolurils, hydantoins, linear or cyclic carbamates
and mixtures thereof, or a moiety comprising the
structure:

wherein RA is RD, hydrogen, an alkyl of 1 to 20
carbon atoms, cr taken together with A' forms a
cyclic compound;
RD is -CHRcORB, wherein RB is hydrogen, C1-24 alkyl,
C3-24 aryl, C4-24aralkyl or an C4-24 alkaryl, and Rc is
an C1-24 alkyl, nalogenated C1-24 alkyl, C3-24 aryl, C4-

24aralkyl, halogenated C4_24aralkyl, C2-24alkoxyalkyl
or an C4-24alkaryl;
A is a moiety derived from the group consisting of
linear or cyclic ureas, cyanuric acid, substituted
cyanuric acids, linear or cyclic amides,
glycolurils, hydar.toins, linear or cyclic carbamates
and mixtures thereof;
B is a residue of a poly (alkylaldehyde) with n
aldehyde groups;
n is an integer of 2 to El;
Ra is Rd, hydrogen, an C1-20 alkyl, or taken together
with A forms a cyclic compound; wherein Rd is CHRcORb
or

wherein Rb is hydrogen, C1-24alkyl, C3-24aryl, C4-
24aralkyl or an C4-24alkaryl and Rc is an Ci-24alkyl,
halogenated C4-24alkyl, C3-24aryl, C4_24aralkyl,
halogenated C4-24aralkyl;C2-24alkoxyalkyl or an C4-
24alkaryl;
and wherein the alkyl or aryl groups in each radical
may have heteroatoms in their structure;

and where the composition when cured does not
release formaldehyde.
2. The composition as claimed in claim 1, wherein said
compound having the Formula I is an oligomer having
an number average molecular weight of from 200 to
5000.
3. The composition as claimed in claim 1, wherein A and
A' are moieties derived from a mixture of ureas and
glycolurils.
4. A crosslinking con.position comprising the structure
of Formula I:
A' -NRA-RD
wherein A; is a noiety derived from a mixture of
group 1 and group 2 compounds, wherein group 1
compounds are selected from the group consisting of
melamine and guanamine, and group 2 compounds are
selected from the group consisting of linear or
cyclic ureas, cyanuric acid, substituted cyanuric
acids, linear or cyclic amides, glycolurils,
hydantoins, linear or cyclic carbamates and mixtures
thereof, or a moiety comprising the structure:

wherein RA is RD, hydrogen, C1-20alkyl or taken
together with A' forms a cyclic compound;
RD is -CHRcORB, wherein RB is hydrogen, C1-24 alkyl,
C3-24 aryl, C4-24aralkyl or an C4-24 alkaryl, and Rc is
an C1-24 alkyl, halogenated C1-24alkyl, C3-24 aryl, C4-
24aralkyl, halogenated C4-24aralkyl, C2-24alkoxyalkyl
or an C4-24alkaryl;
A is a moiety derived from a mixture of group 1 and
group 2 compounds, wherein group 1 compounds are
selected from the group consisting of melamine and
guanamine, and group 2 compounds are selected from
the group consisting of linear or cyclic ureas,
cyanuric acid, substituted cyanuric acids, linear or
cyclic amides, glycolurils, hydantoins, linear or
cyclic carbamates and mixtures thereof;
B is a residue of a poly (alkylaldehyde) with n
aldehyde groups;
n is an integer of 2 to 8;

Ra is Rd, hydrogen, C1_20 alkyl, or taken together
with A forms a cyclic compound;
wherein Rd is CHRcORb or

wherein Rb is hydrogen, C1-24alkyl, C3-24aryl, C4-
24aralkyl or an C4_24alkaryl and Rc is an C1-24alkyl,
halogenated C4-24alkyl,C3-24aryl, C4-24aralkyl,
halogenated C4_24a Lkaryl;C2-24alkoxyalkyl or an C4_
24alkaryl;
and wherein the alkyl or aryl groups in each radical
may optionally have heteroatoms in their structure;
and where the composition when cured does not
release formaldehyde.
5. The composition as claimed in claim 4, wherein A and
A' are moieties derived from a mixture of melamine,
urea and glycoluri.
6. The crosslinking composition as claimed in any
preceding claim, wnerein Rb and RB are independently
derived from alcohols selected from: methanol,

ethanol, propanol, isopropanol, butanol, isobutanol,
cyclohexamol, phenol, benzyl alcohol, monoalkyl
ether of ethylene or propylene glycol and mixtures
thereof.
7. The crosslinking composition as claimed in any
preceding claim, wherein B is derived from
glutaraldehyde, the reaction products of
crotonaldehyde and polyhydritic alcohols or adducts
and polymers of α,β-unsaturated aldehyde.
8. The crosslinking composition as claimed in any
preceding claim, vherein Rc and Rc are independently
C1-18 alkyl and Rb and RB are independently C1_8 alkyl
or C2-8 alkoxyalkyl.
9. A curable composition comprising:
(i) the crosslinking composition as defined in any
preceding claim,
(ii) an active hydrogen containing material; and
(iii) optionally a cure catalyst.

10. A process for producing the crosslinking composition,
as defined in claim 1 or claim 2, comprising
reacting
(i) an amino compound containing amino groups;
(ii) a mono(alkylaldehyde) and/or a poly
(alkylaldehyde); and
(iii) an alcohol;
wherein said amino compound is selected from:
linear or cyclic ureas, cyanuric aid, substituted
cyanuric acids, linear or cyclic amides,
glycolurils, hydantoins, linear or cyclic
carbamates and mixtures thereof.
11. A process as claimed in claim 10, wherein the molar
ratio of said amir o group to mono (alkylaldehyde) is
from 1:0.1 to 1:30, the molar ratio of amino group
to the aldehyde groups in the poly(alkylaldehyde) is
from 0.1:1 to 50:1 and the molar ratio of aldehyde
groups in said mono (alkyldehyde) and said
poly(alkylaldehyde) to alcohol is from 1:0.2 to
1:50.

12. A process for producing the crosslinking composition
as defined in claim 4 or claim 5, comprising
reacting
(i) a melamine and/or guanamine;
(ii) an amino compound selected from:linear or
cyclic ureas, cyanuric acid, substituted
cyanuric acids, linear or cyclic amides,
glycolurils, hydantoins, linear or cyclic
carbamates and mixtures thereof.
(iii)a poly(alkylaldehyde and/or a
mono(alkylaldehyde); and
(iv) an alcohol.
13. A process as claimed in claim 12, wherein the molar
ratio of the nelamine and/or guanamine to the amino
compound is from 20:1 to 1:20, the molar ratio of
amino groups in said guanamine or melamine and amino
compound to mono(alkyldehyde) is from 0.1:1 to 30:1;
the molar ratio of said amino groups in said
guanamine or melamine and amino compound to aldehyde
groups in said poly (alkylaldehyde is from 0.1:1 to
50:1 and the molar ratio of aldehyde groups in said
mono(alkylaldehyde) and/or poly(alkylaldehyde) to
alcohol is 1:0.2 to 1:50.

14. A process as claimed in any one of claim 10 to 13,
wherein said alcohol is selected from methanol,
ethanol, propanol, isopropanol, butanol, isdbutanol,
cyclohexanol, pnenol, benzyl alcohol, monoalkyl
ether of ethylene or propylene glycol and mixtures
thereof.
15. A process as claimed in any one of claims 10 to 14
wherein said poly(alkylaldehyde is glutaraldehyde,
the reaction product of crotonaldehyde and
polyhydritic alcohols or adducts and polymers of
β,α-unsaturated aldehydes.
16. A process as claimed in any one of claims 10 to 15
wherein said mono(alkylaldehyde) is selected from
acetaldehyde, propionaldehyde, n-butyraldehyde,
isobutyraldehyde. valeraldehyde, chloral,
caproaldehyde, octylaldehyde, acrolein and
crotonaldehyde.

This invention relates to a crossiinking composition comprising,
a compound having the structure of Formula I: A'-NRA-RD where A' is a moiety
derived from the group consisting of linear or cyclic ureas, cyanuric acid, sub-
stituted cyanuric acids, linear or cyclic amides, glycolurils, hydantoins, linear or
cyclic carbamates and mixtures thereof, or a moiety comprising the structure:
Where RA is RD, hydrogen, an alky] of 1 to 20 carbon atoms, or taken together
with A' forms a cyclic compound; RD is-CHRc ORB, wherein RBis hydrogen,
alkyl, aryl, aralkyl or an alkaryl having from 1 to about 24 carbon atoms and Rc
is an alkyl, halogenated alkyl, aryl, aralkyl, halogenated aralkyl, alkoxyalkyl or
an alkaryl having from 1 to about 24 carbon atoms; A is a moiety derived from
the group consisting of linear or cyclic ureas, cyanuric acid, substituted cyanuric
a:ids, linear or cyclic amides, glycolurils, hydanoins, linear or cyclic carbamates
and mixtures thereof; B is a residue of a poly(alkylaldehyde) with n aldehyde
groups; n is an integer of 2 to about 8; Ra is Rd, hydrogen, an alkyl of 1 to about
20 carbon atoms, or taken together with A forms a cyclic compound; where Rd is
OHRcORbor where Rb is hydrogen, alkyl, aryl, aralkyl or an alkaryl having from
1 to about 24 carbon atoms and Rc is an alkyl, halogenatcd alkyl, aryl, aralkyl,
halogenated aralkyl, alkoxyalkyl or an alkaryl having from 1 to about 24 carbon atoms; and where the alkyl or aryl groups in each
radical may optionally have heteroatoms in their structure. This invention also relates to a process for producing the crossiinking
composition by reacting an amino compound containing amino groups; a mono(alkylaldchydc) and/or a poly(alkylaldchyde). and
an alcohol; where said amino compound is selected from the group consisting of: linear or cyclic ureas, cyanuric acid, substituted
cyanuric acids, linear or cyclic amides, glycolurils, hydantoins, lincar or cyclic carbamates and mixtures thereof.

Documents:

1767-KOLNP-2005-FORM 27.pdf

1767-KOLNP-2005-FORM-27.pdf

1767-kolnp-2005-granted-abstract.pdf

1767-kolnp-2005-granted-assignment.pdf

1767-kolnp-2005-granted-claims.pdf

1767-kolnp-2005-granted-correspondence.pdf

1767-kolnp-2005-granted-description (complete).pdf

1767-kolnp-2005-granted-examination report.pdf

1767-kolnp-2005-granted-form 1.pdf

1767-kolnp-2005-granted-form 18.pdf

1767-kolnp-2005-granted-form 2.pdf

1767-kolnp-2005-granted-form 3.pdf

1767-kolnp-2005-granted-form 5.pdf

1767-kolnp-2005-granted-gpa.pdf

1767-kolnp-2005-granted-reply to examination report.pdf

1767-kolnp-2005-granted-specification.pdf


Patent Number 231738
Indian Patent Application Number 1767/KOLNP/2005
PG Journal Number 11/2009
Publication Date 13-Mar-2009
Grant Date 09-Mar-2009
Date of Filing 06-Sep-2005
Name of Patentee CYTEC TECHNOLOGY CORP.
Applicant Address 300 DELAWARE AVENUE, WILMINGTON, DE
Inventors:
# Inventor's Name Inventor's Address
1 LIN, LONG-TANG, WILSON 3 FALLS LANE, BETHEL, CT 06801
2 JACOBS, WILLIAM III 9 OLD LANTERN DRIVE, BETHEL, CT 06801
PCT International Classification Number C08G 12/02
PCT International Application Number PCT/US2004/005718
PCT International Filing date 2004-02-26
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 10/403,143 2003-03-31 U.S.A.