Title of Invention

"A METHOD FOR PRODUCING AN ARYL MAIN CHAIN POLYMERHAVING ARYL CONTAINING BASIC N-GROUPS"

Abstract The present invention relates to a method for producing an aryl main chain polymer having aryl-containing basic N-groups of formula wherein P is a polymer comprising the repeating units: wherein R3 is hydrogen, alkyl or aryl, and the units R1 and/or R2 are linked by at least one group selected from the group consisting of: R4: R7 is an aromatic group containing tertiary basic N, R8 is hydrogen, alkyl or aryl, which optionally contains tertiary basic N, X is hydrogen or an alkyl group, comprising a) reacting a metallized polymer P-Me, wherein Me is Li or Na, with one or more aromatic ketones or aldehydes containing tertiary basic N-groups having the formula to give an intermediate product having the formula: and protonating or etherifying the intermediate with water or an alkyl halide, to give the aryl main chain polymer having aryl-containing basic N-groups.
Full Text The present invention relates to a method for producing an aryl main chain polymer and the product thereof.
1. Object of the invention
Objects of the invention are:
(1) A method for the lateral chain modification of engineering aryl main chain
polymers with arylene-containing basic N-groups by the addition of aromatic ketones and
aldehydes containing tertiary basic N-groups (such as for example tertiary amine,
pyridine, pyramidine, triazine...) to the metallised polymer.
(2) Lateral chain modified polymers obtained by the method (1), whereby the lateral
chain contains at least one aromatic group which carries a tertiary basic N.
(3) A method for the quaternising of tertiary N of the modified polymers (2) with
halogen alkanes in order thus to incorporate anion exchanger groups into the lateral chain
modified polymer.
(4) Engineering aryl main chain polymers carrying in the lateral chain anion
exchanger functions and obtainable by the method (3).
5. A method for the lateral chain modification of engineering main chain polymers with arylene-containing basic N groups by the following reaction of aromatic carboxylic acid Ar-COOR' containing tertiary basic N groups (such as for example tertiary amine, pyridine, pyramidine, triazine...) with the metallised polymer P-Me:
(Formula Removed)

(6) Lateral chain modified polymers obtained by the method (5) in which the side
chain contains at least one aromatic group which carries a tertiary basic N.
(7) A method of quaternising the tertiary N in the modified polymers (6) with
halogen alkanes in order thus to incorporate anion exchanger groups into the lateral chain
modified polymer.

(8) Engineering aryl main chain polymers carrying in the lateral chain anion
exchanger functions obtainable by the method (7).
(9) A method for the lateral chain modification of engineering aryl main chain
polymers with aromatic groups containing sulphonic acid radicals by the following
sequence of reactions:
(9a) Reaction of the aromatic carboxylic acid ester Ar-COOR' or carboxylic acid halide Ar-COHal with the metallised polymer P-me:
(Formula Removed)
(9b) Controlled electrophilic sulphonation of the lateral group with sulphuric acid SO3/P(0)(OR)3, CIS03H, etc. The lateral group is in this case so selected that its reactivity for sulphonation is substantially higher than the reactivity of the polymer main chain for sulphonation.
(10) Engineering aryl main chain polymers which only carry sulphonic acid functions
in the lateral chain, obtainable by the method (9).
(11) Membranes of the polymers (2). (4), (6), (8) or (10) in which the membranes may
be unvulcanised or covalently cross-linked.
(12) A method of producing acid-based blends/acid-based blend membranes from the
basic polymers (2), (4), (6), (8) with polymers containing sulphonic acid, phosphonic
acid or carboxyl groups.
(13) A method of producing acid-based blends/acid-based blend membranes from the
basic polymers (2), (4), (6), (8) with the polymer (10) containing sulphonic acid groups.
(14) Acid-based blends/acid-based blend membranes obtainable by methods (12) and
(13), whereby the blends/blend membranes may in addition be covalently cross-linked.
(15) Use of ion exchange polymers (4), (8), (10). (14) as membranes in membrane
processes such as in polymer electrolyte membrane fuel cells (PEFC), direct methanol
fuel cells (DMFC) and electrodialysis.

(16) Use of hydrophilic polymers (2). (6) containing the basic N in the lateral group as membranes in dialysis and in reversal osmosis, nanofiltration, diffusion dialysis, gas permeation, pervaporation and perstraction.
2. Technical problem to be resolved by this invention
For many application in membrane technology (reversal osmosis, nanofiltration, micro-and ultrafiltration, electrodialysis, diffusion dialysis, membrane electrolysis, membrane fuel cells), hydrophilised or chemically stable polymers containing ion exchange groups are needed but these however are only commercially available in limited amounts - even today, in some cases vinyl polymers the chemical stability of which is limited are still being employed in the above-mentioned applications. Furthermore, the band width of the properties of these commercial polymers is not very great.
1: State of the art and its disadvantages
a) Polymers modified with basic N
There are still relatively few basic N-modified polymers on the marked, the most
important being mentioned below:
• poly(4-vinyl pyridine), poly-2-vinyl pyridine) and copolymers.
These two polymers are commercially available, also as block copolymers with polystyrene. They are used for example as pre-stages for anion exchange membranes (Reiner, Ledjeff1, Gudernatsch, Krumbholz2) or complexed with Schiffs bases containing cobalt for selective oxygen permeation3. The drawback with this class of polymer is the tertiary C-H-bond in the polymer main chain, which is susceptible to oxidation.
• polybenzimidazols
Polybenzimidazols are a class of polymers which have considerable chemical and mechanical stability. Many types of polybenzimidazols (fully and partly aromatic) have already been synthesised and examined1. However, only a few types are produced commercially, of which the most important is the polymer FBI (poly[(2,2-m-phenylene)-

5,5'-bibenzimidazol) produced by Celanese under the commercial name CELAZOLE. Inter alia, this polymer is used in the form of low-flammability textiles5 for the Fire Brigade. The drawbacks with this polymer are that it is difficult to dissolve in organic solvents and so has poor working properties; furthermore, it is very expensive.
• polyethylene imine
Polyethylene imine is used in organic chemistry and biochemistry as a precipitating agent for proteins6. The advantage of this polymer is that by virtue of its highly hydrophilic nature (1 N on 2 C), it is water soluble and therefore, in its pure form, there will not form any resistant membranes and furthermore, by virtue of its purely aliphatic structure, it is not very chemically stable.
b) Anion exchange polymers and membranes
The commercial anion exchange polymers and membranes can be divided into two main categories:
• anion exchange polymers which are produced by reaction of chlorinated7 or
bromomethylated polymers with tertiary amines. The drawback with this
reaction is the cancerogenic nature of the halomethylation reaction and the lack
of chemical stability of the aromatic-CH2-NR3+ grouping.
• anion exchange polymers produced by the alkylation of tertiary N, for example
of poly(vinyl pyridine)1'2'9 with halogen alkanes1,2. The disadvantage with this
reaction is that only very few commercial polymers with tertiary N are available
(see above) arid thus the band width of the membrane properties to be achieved
is limited. The drawback with poly(vinyl pyridine)s is the limited chemical
stability (see above).
c) Cation exchange polymers sulphonated in the lateral group
There are very few commercial polymers and membranes of this type. The most important of both representatives shall be mentioned here:
• nafion10
This polymer has a perfluoralkyl main chain and a perfluorether lateral chain at the end

of which hangs a sulphonic acid group. This polymer is used in all applications which require great chemical membrane stability, for example membrane fuel cells". The
disadvantage with this polymer is its high price ($800 US/sq.m) and the complicated production process10. • poly-X200012
This polymer consists of a poly(phenylene) main chain and an aryl lateral chain, the precise name is poly(oxy-l,4-phenylene-carbonyl-l,4-phenylene). This polymer is sulphonated12 only at the end of the lateral chain. According to statement12, this polymer in the sulphonated form has good proton conductivity levels even at temperatures in excess of 100°C at which the proton conductivity of sulphonated poly(ether ether ketone) (PEEK) already drops markedly. This property could be brought out by a better association of the sulphonic acid groups in the poly-X 2000, since the sulphonic acid groups are in the lateral chain in the case of the poly-X 2000 - in the sulphonated PEEK, the sulphonic acid groups are in the main chain and consequently, on account of the rigidity of the PEEK main chain, they associate less readily. A drawback with this polymer is its poorer thermal stability compared with sulphonated PEEK12 and the fact that it is not commercially available.
4. Object of the invention
As a result of this invention, aryl main chain polymers and membranes which are modified with basic nitrogen in the lateral group and which are therefore hydrophilised become accessible which have very good thermal and mechanical stability. Furthermore, this invention opens a way to chemically stable cation and anion exchange membranes which additionally, by reason of the presence of the ion exchange groups in the lateral chain, display a greater degree of freedom for forming ion exchange group associates than if the ion exchange groups were present in the polymer main chain.

Statement of Invention
According to the present invention there is provided a method for producing an aryl
main chain polymer comprising aryl-containing basic N-groups of formula
(Formula Removed)
wherein P is a polymer comprising the repeating units: R,:

(Formula Removed)
wherein R3 is hydrogen, alkyl or aryl, and
the units R1 and/or R2 are linked by at least one group selected from the group
consisting of:
(Formula Removed)

R7 is an aromatic group containing tertiary basic N,
R8 is hydrogen, alkyl or aryl, which optionally contains tertiary basic N,
X is hydrogen or an alkyl group, comprising
a) reacting a metallized polymer P-Me, wherein Me is Li or Na, with one or more
aromatic ketones or aldehydes containing tertiary basic N-groups having the formula
(Formula Removed)
to give an intermediate product having the formula:
(Formula Removed)
and protonating or etherifying the intermediate with water or an alkyl halide, to give the aryl main chain polymer having aryl-containing basic N-groups.
5. Problem resolved by the invention (description of the invention)
The description of the invention is sub-divided into five parts for reason of clarity:
a. basic N-modified polymers by an addition reaction to lithiated polymers
b. basic N-modified polymers by substitution reaction with lithiated polymers

c anion exchange polymers and membranes
d cation exchange polymers sulphonated in the lateral group
i
e acid-based blends and acid-based blend membranes from polymers a or b with
any desired sulphonated polymers or with the cation exchange polymers d.
a) Basic N-modifiedpolymers by addition reaction to lithiated polymers Guiver tells of PSU hydrophilically modified in the lateral chain via a metallising reaction and subsequent addition of selected aldehydes or ketones, forming PSU13 modified with OH groups in the lateral chain (Fig. 1). The following degrees of substitution were achieved: benzaldehyde 1.9, benzophenone 1.0, acetone 0.5. Surprisingly, now, it has been found that according to the reaction in Fig. 1, aromatic ketones and aldehydes which contain tertiary N can be added to lithiated PSU. Examples of such basic aromatic ketones which can be added are (Fig. 2):
• 2,2'bipyridyl ketone
• 4,4'-bis(dimethyl amino)-benzophenone (Michler's ketone)
• 4,4'-bis(diethyl amino)-benzophenone.
Examples of addable basic aromatic aldehydes are (Fig. 2):
• 4-dimethyl amino benzaldehyde
• 4-diethyl amino benzaldehyde
• pyridine-2-aldehyde, pyridine-3-aldehyde, pyridine-4-aldehyde.
Where this reaction is concerned, the degrees of substitution are dependent upon the size of the basic aromatic compound. Thus, with the sterically hindered ketons 2,2-bipyridyl ketone, 4,4'-bis(dimethyl amino)-benzophenone (Michler's ketone) and 4,4'-bis(diethyl amino)-benzophenone, degrees of substitution of about 1 are reached while degrees of substitution of up to 2 can be achieved with the above-mentioned less sterically hindered aldehydes.
Upon synthesis of the product of addition of 4,4'-bis(diethyl amino)-benzophenone to lithiated PSU, it was surprisingly found that the substituted polymer was coloured, the colour deepening from pale green to very dark green in time, by exposure to the air. This

is probably attributable to oxidation of the PSU addition product by atmospheric oxygen according to the reaction shown in Fig. 3. Presumably, a triphenyl methane dye14 is produced. This reaction points away to chromophoric groups which can be bonded on lithiable polymers. These chromophoric groups are positively charged which means they constitute anion exchanger groupings since the compensating ions, e.g. Cl", are inter¬changeable. Since the compensating ions are interchangeable, the oxidised basic polymer displays ion conductivity which it was possible to prove experimentally. Since the positive charge is distributed mesomerically over the system:
(Formula Removed)
these anion exchange groups are very stable in comparison with normal anion exchange groups.
If it is intended to prevent oxidation of the PSU addition product, the Li-alcoholate intermediate compound which forms during the addition reaction can be captured with alkyl halides Alk-Hal, forming the ether PSU-C(C1R2)-OAlk. Thus, the addition compound becomes more oxidation stable than the addition compound with the free OH-group.
b) Polymers modified by basicN by substitution reaction with lithiated polymers If low molecular aromatic carboxylic acid esters are caused to react with Li-organic compounds, then in most cases the lithium salts of tertiary alcohols are obtained (Fig. 4)16.
Surprisingly, it has been found that the reaction of basic compounds such as for example isonicotinic acid ethyl ester and N, N-dimethyl amino benzole acid ethyl ester with lithiated PSU can, under the selected conditions (low temperature, low polymer concentration in the solution of the lithiated PSU, excess of a basic compound) can be arrested at the ketone stage (Fig. 5).
In this way, it is possible from lithiated polymers to produce such polymers as are modified with basic N-groups (tertiary N such as pyridile or dialkyl amino group) in the aromatic lateral chain. By virtue of its aromatic nature and by reason of the bonding on

the polymer main chain via a carbonyl function, the lateral chain becomes very oxidation stable. The synthesised polymers which contain tertiary N can. in a further step, be converted by N-quaternisation into oxidation stable anion exchange polymers (see c)).
c) Anion exchange polymers and membranes
The above-mentioned polymers which are modified with basic tertian N" in the aromatic lateral chain can, now, be reacted by means of conventional processes15 to produce anion exchange polymers and membranes, whereby even anion exchange membranes are accessible by the following method: a solution of the lithiable polymer modified with tertiary-N in the lateral group is produced in a dipolar-aprotic solvent (NMP, DMAc, DMF, DMSO, sulpholane, etc.), halogen alkanes and halogen dialkanes in the desired molar ratio are added to the solution in order to generate the desired density of cross-linking and the solvent is evaporated off at elevated temperature. During membrane formation, the tertiary-N are quaternised to anion exchange groups, the dihalogen alkanes at the same time forming a covalent network in the membrane.
d) Cation exchange polymers which are sulphonated in the lateral group
On a basis of the reaction presented in b) (reaction of an aromatic carboxylic acid ester with lithiated aryl polymer with the bonding of an aromatic lateral group to the aryl main chain polymer via a carbonyl group), aryl main chain polymers which are sulphonated in the lateral group become accessible, subject to the aromatic lateral group being more easily electrophilically sulphonatable than the polymer main chain. In order to achieve this, the aromatic hydrocarbon present in the lateral group must have the greatest electron density of all the aromatic rings of the polymer. A reaction to obtain an aryl main chain polymer sulphonated in the aromatic lateral chain is shown in Fig. 6. In the case of the PSU Udel7 sulphonated in the aromatic lateral chain, the aromatic hydrocarbon at the end of the aromatic lateral chain has the greatest electron density of the entire molecule. For this reason, this aromatic hydrocarbon is sulphonated and in fact in the p-position in relation to the ether bridge since the electronically also possible o-position is sterically hindered in relation to the ether bridge.

e) Acid-based blends and acid-based blend membranes from the polymers a or b polymers sulphonated as desired or with the cation exchange polymers d
The newly obtained polymers listed in sub-paragraphs a, b and d as well as any sulphonated polymers can be combined to produce new acid-based blends and acid-based blend membranes. The location of the acid and basic groups at the end of the aromatic lateral chain opens a way to better association of the ion exchange groups in the blends since the position of the acid and basic groups at the end of the lateral group is less sterically impeded than if these groups were in the polymer main chain. A better possibility of association of acid and basic groups can result in an increase in local concentration of ion exchange groups in the polymer matrix and thus to a higher level of proton conductivity even at relatively low concentrations of ion exchange groups than in the case of rigid aryl main chain polymers modified with acid and basic groups in the main chain. The morphology of the perfluorinated ion exchange polymer Nafion in which the sulphonic acid groups are strongly associated (clustered)10 on account of the extremely hydrophobic perfluorinated backbone, can consequently be "copied" with such new acid-based blends. In addition to the ionic cross-linking by the polysalt formation:
(Formula Removed)
in that to the mixture of acid with basic polymers in the solvent, dihalogen alkanes are added which, during membrane formation,
(Formula Removed)
with quaternisation of the tertiary N.

6. Examples of embodiment
6.1 Reaction of N,N-dimethyl amino benzaldehyde with lithiated PSU
Batch:
11.05 g PSF Udel P 1800 (0.025 mol) dried
500 ml THF anhydrous
5 mln-BuLi ION (0.05 mol)
10 g 4-dimethyl amino benzaldehyde (0.13 mol), dissolved in 20 ml THF
Procedure
Under barrier gas, fill the THF into the reaction vessel. Afterwards, the dried polymer is introduced with argon into the reaction vessel accompanied by stirring and thorough rinsing. Once the polymer has been dissolved, it is cooled to -65°C in a strong argon flow. The polymer solution is then titrated with n-BuLi until a slight yellow/orange colouring indicates that the reaction mixture is now anhydrous. Afterwards, the 10N n-BuLi is injected within 10 mins. Stirring follows for 30 mins. Afterwards, the solution of 4-dimethyl amino benzaldehyde in THF is injected. Stir until such time as the reaction mixture has lost its colour. Maximum waiting time at -65°C is 1 hour. Afterwards, the acetone cold bath is taken away and replaced by an ice bath. Allow to warm to 0°C and stir for 1 hour at 0°C. Afterwards, the reaction mixture is precipitated in 2 litres isopropanol. Dry at 50°C firstly in a diaphragm pump vacuum then in an oil pump vacuum. Afterwards, the polymer is ground, suspended in 500 ml methanol and dried once again in a vacuum at 50°C. The chemical structural formula of the modified PSU formed is shown in Fig. 7.
Elementary analysis and the 1H-NMR spectrum of the polymer reveal a substitution degree of approximately 2 groups per PSU repetition unit.

6.2 Reaction of bis(N,N-diethyl amino)benzophenone with lithiated PSU
Batch:
11.05 g PSU Udel P 1800 (0.025 mol), dried
600 ml THF anhydrous
3mln-BuLi ION (0.03 mol)
25 g 4,4'-bis-diethyl amino benzophenone dissolved in 50 ml THF (0.077 mol)
Procedure:
Under barrier gas, fill the THF into the reaction vessel. Afterwards, the dried polymer is introduced with argon into the reaction vessel accompanied by stirring and thorough rinsing. Once the polymer has been dissolved, it is cooled to -30°C in a strong argon flow. The polymer solution is then titrated with n-BuLi until a slight yellow/orange colouring indicates that the reaction mixture is now anhydrous. Afterwards, the 10 N n-BuLi is injected within 10 mins. Stirring follows for 50 mins. Afterwards, the solution of 44'-diethyl amino benzophenone is injected. Stir until such time as the reaction mixture has lost its colour, not more than 24 hours. Afterwards, a mixture of 20 ml isopropanol with 2 ml of water is injected into the reaction solution and afterwards warmed to room temperature. The polymer is precipitated in 2 litres of isopropanol, filtered off and washed with isopropanol. Afterwards, the polymer is stirred into 300 ml i-PrOH. Afterwards, it is filtered off again, suspended again in i-PrOH, stirred and filtered off. Afterwards, the polymer is added to 5 litres of water and stirred. After filtration, it is once again added to 5 litres of water and stirred again. Subsequently, a further filtration process follows and then washing to pH7 and afterwards dried at 80°C. The chemical structural formula of the modified PSU formed is shown in Fig. 8. Elementary analysis and the 'H-NMR spectrum of the polymer disclose a substitution degree of approximately 1 group per PSU repetition unit. The polymer is coloured green. a situation which can be attributed to partial formation of triphenyl methyl chromophores by oxidation accompanied by cleavage of the OH group (see Fig. 3). If the polymer is allowed to stand at elevated temperature in dilute acid, the colour deepens to a black-green. With 1H- and I3C-NMR, it was possible to show that the reaction of the reaction

product 6.2 shown in Fig. 3 actually takes place: the 1H and the 13C signal of the OH proton, of which the position could be identified by H/D exchange as being recumbent with a chemical shift of 5.8 ppm (1'H-NMR) or a chemical shift of 85 ppm (I3C-NMR), had almost completely disappeared after the reaction products 6.2 had been stored in dilute acid at 60°C with air having access.
Formation of the chromophoric group can be prevented by etherifying the OH group by a reaction of the PSU-Li-alkoxide with methyl iodide for example (Fig. 9). The oxidised reaction product 6.2 displays ion conductivity which can be attributed to the causes outlined in para. 5 a). To this end, films of the oxidised polymer were assessed by impedance spectroscopy in 0,5 N HCl with and without secondary HCl treatment. Results:
(Table Removed)
6.3 Reaction of 2.2'-dipvridyl ketone with lithiated PSU
Batch:
6.88 g PSU Udel P 1800 (0.01556 mol) dried
400 ml THF anhydrous
1.7 ml n-BuLi 10 N (0.017 mol)
3.89 g di(2-pyridyl)-ketone (0.021 mol), dissolved in 20 ml THF
Procedure:
Under barrier gas, fill the THF into the reaction vessel. Afterwards, the dried polymer
is introduced with argon into the reaction vessel accompanied by stirring and thorough

rinsing. Once the polymer has been dissolved, it is cooled to -30°C in a strong argon flow. The polymer solution is then titrated with n-BuLi until a slight yellow/orange
i
colouring indicates that the reaction mixture is now anhydrous. Afterwards, the ION n-BuLi is injected within 10 mins. Stirring follows for 30 mins. Afterwards, the solution of di(2-pyridyl)-ketone is injected into THF.
Stir until the reaction mixture has lost its colour, at most 48 hours at -30°C. Subsequently, inject a mixture of 10 ml isopropanol with 1 ml water into the reaction solution and allow to warm up to room temperature. Precipitate the polymer in 2 litres isopropanol, filter off and wash with isopropanol and methanol. The precipitated polymer is filtered off again, dried and stirred in 100 ml MeOH. After¬wards, it is filtered off again, suspended once again in MeOH. stirred, filtered off and dried at 80°C. The structural formula of the reaction product is shown in Fig. 10. The degree of substitution of the modified PSU in terms of dipyridyl groups, determined by elementary analysis, amounts to about 0.85 per PSU repetition unit.
6.4 Reaction of isonicotinic acid ethyl ester with lithiated PSU
Batch:
8.84 g PSU Udel P 1800 (0.02 mol), dried
300 ml THF anhydrous
4mln-BuLilON(0.04mol)
10.5 ml isonicotinic acid ethyl ester (0.07 mol)
Procedure
Under barrier gas, fill the THF into the reaction vessel. Afterwards, the dried polymer is introduced with argon into the reaction vessel accompanied by stirring and thorough rinsing. Once the polymer has been dissolved, it is cooled to -30°C in a strong argon flow. The polymer solution is then titrated with n-BuLi until a slight yellow/orange colouring indicates that the reaction mixture is now anhydrous. Afterwards, the 10 N n-BuLi is injected. Stirring follows for 50 mins. Afterwards, inject the isonicotinic acid ethyl ester

and stir until the reaction mixture has lost its colour, at most 24 hours at -30°C. After¬wards, inject the mixture of 20 ml isopropanol with 2 ml water into the reaction solution and allow to warm to room temperature. Precipitate the polymer in 2 ml isospropanol, filter off and wash with isopropanol. Afterwards, stir the polymer in 300 ml i-PrOH. Subsequently, filter off again, suspend once more in i-PrOH, stir and filter off. After filtration, add to 5 litres water again and stir afresh. Afterwards, filter off once more and afterwards dry at 80°C. The reaction product is shown in Fig. 11. The degree of substitution of the modified PSU with 4-pyridyl carbonyl groups amounts to 1.65, determined by 'H-NMR and elementary analysis.
6.5 Reaction of N.N-dimethyl amino benzoic acid ethyl ester with lithiated PSU
Batch:
11.05 g PSU Udel P 1800 (0.025 mol), dried
600 ml THF anhydrous
5mln-BuLi lON(0.05mol)
48.32 g N,N-dimethyl amino benzoic acid ethyl ester, dissolved in 100 ml THF (0.25 mol)
Procedure:
Under barrier gas, fill the THF into the reaction vessel. Afterwards, the dried polymer is introduced with argon into the reaction vessel accompanied by stirring and thorough rinsing. Once the polymer has been dissolved, it is cooled to -60°C in a strong argon flow. The polymer solution is then titrated with n-BuLi until a slight yellow/orange colouring indicates that the reaction mixture is now anhydrous. Afterwards, the 10 N n-BuLi is injected within 10 mins. Stirring follows for 50 mins. Afterwards, the solution of N.N-dimethyl amino benzoic acid ethyl ester is injected in THF. Stir for 10 mins. Then inject the mixture of 20 ml isopropanol with 2 ml water into the reaction solution and warm up to room temperature. Precipitate the polymer in 2 litres isopropanol. filter off and wash with isopropanol and methanol. The precipitated polymer is filtered off again, dried and stirred in 100 ml MeOH. Afterwards, it is filtered off again, suspended again in MeOH,

stirred, filtered off and dried at 80°C. The result of elementary analysis shows a substitution degree of 0.75 p-N,N-dimethyl amino phenyl carbonyl groups per PSU
i
repetition unit. As further tests have shown, the degree of substitution can be increased by a longer reaction time of the lithiated PSU with N,N-dimethyl amino benzoic acid ethyl ester. The reaction product of this reaction (with a p-N,N-dimethyl amino phenyl carbonyl group per PSU repetition unit) is shown in Fig. 12.
6.6 Acid-base blend membrane of reaction product 6.2 with sulphonated PSU
4 g sulphonated PSU Udel7 in the SO3Li form are dissolved in 25 g N-methyl pyrrolidinone. Afterwards, 1 g of the reaction product from reaction 6.2 (1.1 groups per PSU repetition unit) is added to the solution and stirred until dissolved. Afterwards, the very dark green solution is filtered off, de-gassed and applied as a thin film into a glass plate. The solution is then evaporated off at 120°C. Afterwards, the glass plate is placed in a bath with full desalinated water whereupon the polymer membrane becomes detached from the glass plate. Afterwards, the membrane is first treated in 10% sulphuric acid at 70°C and then given a secondary treatment in completely desalinated water. Afterwards, the membrane is characterised.
Characterisation results:
Ion exchange capacity: 1.35 meq SO3H/g
Swelling (H=-form, RT): 33.14%
Specific resistance (H+-form, RT) 27.6Ω cm
6.7 Acid-base blend membrane consisting of reaction product 6.4 with sulphonated
PSU
4 g sulphonated PSU Udel7 in the SO3Li form are dissolved in 25 g N-methyl pyrrolidinone. Afterwards, 1 g of the reaction product of reaction 6.2 (1 .65 groups per PSU repetition unit) is added to the solution and stirred until dissolved. Afterwards, the solution is filtered, de-gassed and applied as a thin film to a glass plate. The solvent is

then evaporated off at 120°C. The glass plate is then laid in a bath with fully desalinated water, whereupon the polymer membrane forme becomes detached from the glass plate.
/
The membrane is then given a secondary treatment at 70°C firstly in 10% sulphuric acid and then in fully desalinated water. The membrane is then characterised.
Characterisation results:
Ion exchange capacity: 1.09 meq SO3H/g
Swelling (H+-form, RT): 24.6%
Specific resistance (H+-form, RT): 21.2 Ωcm
6.8 Acid-base blend membrane consisting of reaction product 6.5 with sulphonated PSU
4 g sulphonated PSU Udel7 in the SO3Li form are dissolved in 25 g N-methyl pyrrolidinone. Afterwards, I g of the reaction product from reaction 6.2 (0.75 groups per PSU repetition unit) is added to the solution and stirred until dissolved. Afterwards, the solution is filtered, de-gassed and applied as a thin film to a glass plate. Afterwards, the solvent is evaporated off at 120°C. The glass plate is then placed in a bath with fully desalinated water, whereupon the polymer membrane formed becomes detached from the glass plate. The membrane is then given a secondary treatment at 70°C firstly in 10% sulphuric acid and then in fully desalinated water. Afterwards, the membrane is characterised.
Characterisation results:
Ion exchange capacity: 1.11 met SO3H/g
Swelling (H+-form, RT): 23.5%
Specific resistance (H+-form, RT): 17.6 Ωcm
7. Novelty of the invention
The aforementioned novel polymers and membranes and the method of producing them
have not been described hitherto in the literature.

8. Advantages of the invention
The invention covers new polymers and membranes which are chemically stable on
account of the aromatic lateral chain and which can be further modified under control:
• By quaternising the basic N with alkyl halides, new anion exchange polymers and
membranes can be produced which, by reason of the direct bonding of the basic
N on the aromatic lateral chain become chemically more stable than commercial
anion exchange polymers and membranes. Due to the possibility of using
dihalogen alkanes, the anion exchange polymer membranes can furthermore be
covalently cross-linked at the same time.
• The synthesis of polymers with aromatic lateral groups which are sulphonated in
the aromatic lateral group can improve the association of the sulphonic acid
groups in the polymer matrix and thus lead to higher levels of proton conductivity
even at relatively low ion exchange group concentration s.
• The acid-base blends and acid-base blend membranes according to the invention
may display a better ion exchange group association than acid-base blends and
acid-base blend membranes, in which the acid and basic groups are present in the
polymer main chain, since the lateral groups are more movable than the polymer
main chain. In addition to the ionic cross-linking due to the polysalt formation,
these blends and blend membranes can, by covalent cross-linking, be further
stabilised in terms of swelling and thus mechanical stability.
9. Key words
Aryl main chain polymers
Modification with side groups containing basic tertiary N
Anion exchange polymers
Anion exchange polymer membranes
Cation exchange polymers
Cation exchange polymer membranes
Aromatic carboxyl acid esters containing basic tertiary N

Carboxylic acid halides
Aromatic ketones and aldehydes containing basic tertiary N
Acid-base polymer blends
Acid-base polymer blend membranes
Metallised aryl main chain polymer
Membrane fuel cells
Membranes
Membrane methods
\ 0 Literature
1 Anion Exchange Membranes Consisting of Poly(vinylpyridine) and Poly(vinyl
benzyl chloride) for Cr/Fe Redox Batteries
A. Reiner, K. Ledjeff • Journal of Membrane Science 36, 535-540 (1988)
2 Development of an Anion-Exchange Membrane with Increased Permeability for
Organic Acids of High Molecular Weight
W. Gudernatsch, Ch. Krumbholz, H. Strathmann Desalination 79, 249-260 (1990)
3 Membranes of poly(styrene-block-butadiene-block-styrene-graft-2-vinylpyridine)
complexed with cobalt-containing schiff s bases for oxygen permeation
G.-H. Hsiue, J.-M. Yang
Die Makromolekulare Chemie (Macromolecular Chemistry) 192, 2687-2699
(1991)
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I CLAIM:
1. A method for producing an aryl main chain polymer comprising aryl-containing basic N-groups of formula
(Formula Removed)

wherein P is a polymer comprising the repeating units: R,:

(Formula Removed)
wherein R3 is hydrogen, alkyl or aryl, and
the units R1 and/or R2 are linked by at least one group selected from the group
consisting of:
(Formula Removed)


R7 is an aromatic group containing tertiary basic N, R8 is hydrogen, alkyl or aryl, which optionally contains tertiary basic N, X is hydrogen or an alkyl group, comprising
a) reacting a metallized polymer P-Me, wherein Me is Li or Na, with one or more aromatic ketones or aldehydes containing tertiary basic N-groups having the formula
(Formula Removed)
to give an intermediate product having the formula:
(Formula Removed)

and protonating or etherifying the intermediate with water or an alkyl halide.
2. The method as claimed in claim 1, wherein P-Me is a metallized polyether
sulphone.
3. A method as claimed in claim 1, wherein said aromatic ketone or aldehyde is
a tertiary amine or basic N-containing heterocyclic aromatic compound.
4. The method as claimed in claim 3, wherein said basic N-containing
heterocyclic aromatic compound is pyridine, pyrimidine, triazine, imidazole,
pyrazole, triazole, thiazole or oxazole.
5. The method as claimed in claim 1, wherein said aromatic ketone or aldehyde
is selected from the group consisting of:
(Formula Removed)

6. A method for producing an aryl main chain polymer as claimed in claim 1, side-chains modified with aryl-containing quaternary N-groups, comprising quaternizing said aryl main chain polymer with one or more halogen monoalkanes.

7. A method for producing an aryl main chain polymer as claimed in claim 6
with side-chains modified with aryl-containing quaternary N-groups, comprising
quarternizing and cross-linking said polymer with a mixture of mono halogen and
dihalogen alkanes.
8. A method for producing an aryl main chain polymer comprising aryl-
containing basic N-groups as claimed in claim 1 comprising reacting a metallized
polymer P--Me with one or more aromatic carboxylic acid derivatives having tertiary
basic N-groups and having the formula

(Formula Removed)
wherein R10 is an aromatic group containing tertiary basic N-groups and Y is a halogen or -O-R11, wherein R11, is an alkyl group or an aryl group; wherein P is a polymer comprising the repeating units:

(Formula Removed)
wherein R3 is hydrogen, alkyl or aryl, and
the units R1 and/or R2 are linked by at least one group selected from the group

consisting of:
(Formula Removed)
and Me is Li or Na.
9. A method for producing an aryl main chain polymers comprising aryl-containing quaternary N-groups as claimed in claim 8, comprising quarternizing said polymer with one or more halogen monoalkanes.
1 0. A method for producing an aryl main chain polymer comprising aryl-containing quaternary N-groups as claimed in claim 8, comprising quarternizing and covalently cross-linking the engineering aryl main chain polymers with a mixture of one or more mono halogen and alkanes and or dihalogen alkanes.
11. A method for producing an aryl main chain polymer comprising aromatic
sulphonic acid groups, comprising reacting an aryl main chain polymer as claimed in
claim 8 with a sulphonating agent.
12. The method as claimed in claim 1 1 , wherein said sulphonating agent is
sulphuric acid, SO3/P(O)(OR)3 or C1SO3H.
13. A method for producing a polysulphone comprising sulphonated aromatic side
chains and comprising the formula

(Formula Removed)
comprising reacting a metallized polymer as claimed in claim 1, preferably a polysulphone with an aromatic carboxylic acid derivative having the formula:
(Formula Removed)

wherein Z is a halogen, and reacting the reaction-product with sulphuric acid.
14. A method for producing an anion exchange polymer, comprising reacting a metallized polymer P-Me as claimed in claim 1 with one or more diaromatic ketones having tertiary N-groups and then oxidizing in dilute mineral acid in solution or dispersion with an oxidizing agent.
15. The method as claimed in claim 14, wherein said oxidizing agent is air in acid solution.

16. A method as claimed in claim 1 as and when used for producing a polymer
membrane.
17. The method as claimed in claim 1, wherein said polymer containing
sulphonate, phosphonate or carboxylate groups has the formula:



(Formula Removed)
18. An aryl main chain polymer produced by the method as claimed in claim 1 comprising the aryl-containing basic N-groups of formula:
(Formula Removed)
wherein
P is a polymer comprising the repeating units:

(Formula Removed)
wherein R3 is hydrogen, alkyl or aryl, and
the units R1 and/or R2 are linked by at least one group selected from the group consisting of: It,:
(Formula Removed)
R7 is an aromatic group containing tertiary basic N,
R8 is hydrogen, alkyl or aryl, which optionally contains tertiary basic N, and
X is hydrogen or an alkyl group.
19. The aryl main chain polymer comprising aryl-containing basic N-groups as
claimed in claim 18, wherein P is a polyether sulphone.
20. The aryl main chain polymer comprising aryl-containing basic N-groups as
claimed in claim 18, wherein P is a polyphenyl sulphone.
21. The aryl main chain polymer comprising aryl-containing basic N-groups as
claimed in claim 18, wherein P is a polyether ether sulphone.
22. The aryl main chain polymer comprising aryl-containing basic N-groups as
claimed in claim 18, wherein R7 is a basic N-containing heterocyclic aromatic
compound.
23. The aryl main chain polymer comprising aryl-containing basic N-groups as
claimed in claim 22, wherein R8 is a basic N-containing heterocyclic aromatic
compound.
24. The aryl main chain polymer comprisig aryl-containing basic N-groups as
claimed in claim 22 or 23 and basic N-containing heterocyclic aromatic compound is
pyridine, pyrimidine, triazine, imidazole, pyrazole, triazole, thiazole or oxazole.
25. The aryl main chain polymer comprising aryl-containing basic N-groups as
claimed in claim 18, wherein said polymer is selected from the group consisting of:



(Formula Removed)
26. An aryl main chain polymer having side chains modified with aryl-containing quaternary N-groups of formula:

(Formula Removed)
wherein
wherein P is polymer comprising the repeating units:
(Formula Removed)
wherein R3 is hydrogen, alkyl or aryl, and
the units R1 and/or R2 are linked by at least one group selected from the group
consisting of:
(Formula Removed)
R7 is an aromatic group containing tertiary basic N,
R8 is hydrogen, alkyl or aryl, which optionally contains tertiary basic N,
X is hydrogen or an alkyl group, comprising.

27. The aryl main chain polymer comprising side chains modified with aryl-containing quaternary N-groups as claimed in claim 26, wherein two or more of said N-groups are cross-linked to each other.
28. An aryl main chain polymer comprising aryl-containing N-groups as claimed in claim 1 comprising the formula:
(Formula Removed)
wherein R1O is an aromatic group containing tertiary basic N-groups or quaternary N-groups and Y is a halogen or -O-R11 is an alkyl group or an aryl group; wherein Pisa polymer comprising the repeating units:
(Formula Removed)


wherein R3 is hydrogen, alkyl or aryl, and
the units Rl and/or R2 are linked by at least one group selected from the group
consisting of:

(Formula Removed)
29. The aryl main chain polymer comprising aryl-containing N-groups as claimed
in claim 28, wherein two or more of said N-groups are cross-linked to each other.
30. The aryl main chain polymer comprising aryl-containing N-groups as claimed
in claim 28, comprising aromatic sulphonic acid groups.
31. A method for producing an aryl main chain polymer, substantially as
hereinbefore described with reference to the foregoing examples and accompanying
drawings.
32. A method for producing a polysulphone, substantially as hereinbefore
described with reference to the foregoing examples and accompanying drawings.

Documents:

abstract.jpg

in-pct-2001-00209-del-abstract.pdf

in-pct-2001-00209-del-claims.pdf

IN-PCT-2001-00209-DEL-Correspondence Others-(27-04-2011).pdf

in-pct-2001-00209-del-correspondence-others.pdf

in-pct-2001-00209-del-correspondence-po.pdf

in-pct-2001-00209-del-description (complete).pdf

in-pct-2001-00209-del-form-1.pdf

in-pct-2001-00209-del-form-13.pdf

in-pct-2001-00209-del-form-19.pdf

in-pct-2001-00209-del-form-2.pdf

in-pct-2001-00209-del-form-26.pdf

IN-PCT-2001-00209-DEL-Form-27-(27-04-2011).pdf

in-pct-2001-00209-del-form-3.pdf

in-pct-2001-00209-del-form-5.pdf

in-pct-2001-00209-del-pct-210.pdf

in-pct-2001-00209-del-pct-304.pdf

IN-PCT-2001-00209-DEL-Petition-137-(27-04-2011).pdf

in-pct-2001-00209-del-petition-137.pdf

in-pct-2001-00209-del-petition-138.pdf


Patent Number 231825
Indian Patent Application Number IN/PCT/2001/00209/DEL
PG Journal Number 13/2009
Publication Date 27-Mar-2009
Grant Date 09-Mar-2009
Date of Filing 12-Mar-2001
Name of Patentee HARING, THOMAS
Applicant Address FEIGENWEG 15 D-70619 STUTTGART, GERMANY.
Inventors:
# Inventor's Name Inventor's Address
1 KERRES, JOCHEN ASTERNWEG 11, D-73760 OSTFILDERN, GERMANY.
2 ULLRICH, ANDREAS BRAUNGARTWEG 6, D-73734 ESSLINGEN, GERMANY.
3 HARING, THOMAS FEIGENWEG 15 D-70619 STUTTGART, GERMANY.
PCT International Classification Number C08G 75/23
PCT International Application Number PCT/EP99/05862
PCT International Filing date 1999-08-12
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 19836514.4 1998-08-12 Germany