Title of Invention

THERMOSETTING ORGANIC RESIN COMPOSITION

Abstract There is disclosed a thermosetting organic resin composition having superior moldability that cures without impairing the curability of the thermosetting organic resin itself and when cured, that exhibits superior adhesive properties, said composition comprising (A) 100 parts by weight of a thermosetting organic resin and (B) 0.01 to 100 parts by weight of a thiocyanato containing organohydrocarbonoxysilane or an isothiocyanato- containing organohydrocarbonoxysilane represented by the general formula : X-R1-Si(OR2)nR33-n (wherein X is NCS- or SCN-, R1 is an alkylene or alkyleneoxyalkylene group, such as herein described, R2 and R3 are monovalent hydrocarbon groups, such as herein described, and the subscript n is 1, 2, or 3).
Full Text DESCRIPTION
THERMOSETTING ORGANIC RESIN COMPOSITION
[0001]
The present invention relates to a thermosetting organic resin composition, and,
more specifically, to a thermosetting organic resin composition possessing superior
moldability and, when cured, exhibiting superior adhesive properties on substrates
such as metals.
[0002]
It is known that compounding epoxy-containing organosilanes, amine-containing
organoalkoxysilanes or mercapto-containing organoalkoxysilanes with epoxy resins
improves their adhesive properties. For instance, Japanese Patent Application
Publication (Kokai) No. Sho 63-309566 teaches coating material compositions with
improved adhesive properties obtained by compounding silane coupling agents such
as 3-glycidoxypropylmethyldiethoxysilane,
N-phenyl-3-aminutesopropyltrimethoxysilane, and
3-mercaptopropyltrimethoxysilane with epoxy resin powder coating materials.
[0003]
Also, Japanese Patent Application Publication (Kokai) No. Hei 2*185584 teaches an
adhesive agent composition obtained by compounding
3-mercaptopropyltrimethoxysilane with an epoxy resin. However, adhesive
properties of the compositions obtained by the addition of epoxy-containing
alkoxysilanes are not necessarily sufficient lor substrates such as metals, etc., and,
depending on the intended use, such compositions may not be suitable.
Furthermore, the original curability of the epoxy resins is significantly impaired in
compositions obtained by adding amine-containing organoalkoxysilanes or
mercapto-containing organoalkoxysilanes.
[0004]
On the other hand, there are also known thiocyanato-containing
organoalkoxysilanes and organic rubber compositions containing said
thiocyanato-containing organoalkoxysilanes. For instance, Japanese Patent
Application Publication (Kokai) No.-Hei 4-277534 teaches compositions obtained
by compounding ethylene-propylene-diene rubber (EPDM) with
thiocyanatopropyltrimethoxysilane. After vulcanization in the presence of
organic peroxides, such compositions are said to produce rubber moldings
exhibiting very little deterioration in physical properties and a small
compression set.
[0005]
In addition, Japanese Patent Application Publication (Kokai) No. Hei 5-214171
teaches vulcanizable organic rubber compositions obtained by compounding
thiocyanatopropyltrimethoxysilane with vulcanizable organic rubbers, such as
natural rubber (NR), styrene-butadiene rubber (SBR), EPDM, etc.. When
vulcanized in the presence of sulfur, these compositions are said to produce
rubber moldings exhibiting little deterioration in physical properties.
[0006]
However, there are no known thermosetting organic resin compositions, in
which the addition of a thiocyanato-containing organoalkoxysilane to
thermosetting organic resins improves the moldability of said organic resin and
its adhesive properties on substrates such as metals with which said
thermosetting organic resin composition has contacted.
[0007]
As a result of strenuous efforts, the inventors of the present invention have
discovered that the above-described problems are solved if epoxy resins are
compounded with a thiocyanato-containing organoalkoxysilane. Furthermore,
they have discovered that compounding a thiocyanato-containing
organoalkoxysilane with thermosetting organic resins, such as phenolic resins,
imide resins, etc., results in an improvement in their adhesive properties.
[0008]
It is an object of the present invention to provide a thermosetting organic resin
composition having superior moldability that cures without impairing the
curability of the thermosetting organic resin itself and, when cured, exhibits
superior adhesive properties on substrates such as metals with which said
thermosetting organic resin composition has contacted.
[0009]
The present invention relates to a thermosetting organic resin composition
comprising (A) 100 parts by weight of a thermosetting organic resin and (B) 0.01 to
100 parts by weight of a thiocyanato-containing organohydrocarbonoxysilane or an
isothiocyanato-containing organohydrocarbonoxysilane represented by the general
formula: X-R1-Si(OR2)nR33-n (wherein X is NCS- or SCN-, R1 is an alkylene or
alkyleneoxyalkylene group, R2 and R3 are monovalent hydrocarbon groups, and the
subscript n is 1, 2, or 3).
[0010]
To further explain the above, there are no particular limitations with regard to the
type etc. of the thermosetting organic resin (A) so long as the thermosetting organic
resin is liquid or solid at normal temperatures and cures under heating.
[0011]
Epoxy resins, phenolic resins, formaldehyde resins, xylene resins,
xylene-formaldehyde resins, ketone-formaldehyde resins, furan resins, urea resins,
imide resins, melamine resins, alkyd resins, unsaturated polyester resins, aniline
resins, sulfonamide resins, and silicone resins are exemplified as such
thermosetting organic resins. Of the above, epoxy resins, phenolic resins, and
imide resins are preferable.
[0012]
Component (B) constitutes an essential characteristic of the composition of the
present invention and acts to improve molding properties of the composition of the
present invention and its adhesive properties on substrates such as metals.
Component (B) is a thiocyanato-containing organohydrocarbonoxysilane or an
isothiocyanato-containing organohydrocarbonoxysilane represented by the general
formula: X-R1-Si(OR2)nR33-n (wherein X is NCS- or SCN-, R1 is an alkylene or
alkyleneoxyalkylene group, R2 and R3 are monovalent hydrocarbon groups, and the
subscript n is 1, 2, or 3).
[0013]
In the formula above, the alkylene group of R1 is exemplified by methylene,
ethylene, methylmethylene, propylene, methylethylene, and butylene. The
alkylenoxyalkylene group of R1 is exemplified by methylenoxymethylene,
methylenoxyethylene, ethylenoxyethylene, and ethylenoxypropylene. R1 is
preferably an alkylene group. The monovalent hydrocarbon groups of R2 and R3
are exemplified by methyl, ethyl, n-propyl, i-propyl and other alkyl groups; vinyl,
allyl, butenyl and other alkenyl groups; and by phenyl, tolyl, xylyl, and other aryl
groups. R2 and R3 are preferably alkyl groups. The subscript n is 1, 2, or 3,
preferably, 2 and 3.
[0014]
The thiocyanato-containing organohydrocarbonoxysilanes, or
isothiocyanato-containing organohydrocarbonoxysilanes of Component (B) are
exemplified by the following compounds.
NCS(CH2)3Si(OCH3)3
NCS(CH2)3Si(OCH2CH3)3
NCS(CH2)3Si[OCH(CH2)3]3
NCS(CH2)3Si[O(CH2)2CH3]3
NCS(CH2)3Si[O(CH2)3CH3]3
NCSCH2CH(CH3)CH2Si(OCH3)3
NCSCH2CH(CH3)CH2Si(OCH2CH3)3
[0015]
SCN(CH2)3Si(OCH3)3
SCN(CH2)3Si(OCH2CH3)3
SCN(CH2)3Si[OCH(CH3)2]3
SCNCH2CH(CH3)CH2Si(OCH3)3
SCNCH2CH(CH3)CH2Si(OCH2CH3)3
SCNCH2CH(CH3)CH2Si[OCH(CH3)2]3
SCNCH2CH(CH3)CH2Si(O(CH2)3CH3)3
NCS(CH2)3SiCH3(OCH3)2
NCS(CH2)3SiCH3(OCH2CH3)2
NCS(CH2)3Si(OC6H5)3
NCSCH2CH(CH3)CH2SiCH3(OCH3)3
Two or more kinds of Component (B) can be added to the composition.
[0016]
If the amount of Component (B) added to the composition is too small, its
adhesive properties on substrates such as metals deteriorate, and if it is too large,
its mechanical strength decreases. For this reason, it should be in the range of
0.01 to 100 parts by weight, and, preferably, in the range of 0.1 to 50 parts by
weight, per 100 parts by weight of Component (A).
[0017]
Although the composition of the present invention comprises the
above-mentioned Component (A) and Component (B), in addition to these
components, various additives known to be compounded with Component (A), for
instance, curing agents or cure promoters used to promote the cure of Component
(A), fillers, plasticizers, flexibilizers, pigments, heat-stabilizers, flame-retarding
agents, antioxidants, photo-sensitizers, organic solvents etc. can be combined
therewith.
[0018]
Some examples of the curing agents or cure promoters include primary or
secondary amine compounds, tertiary amine compounds; phtharic anhyride,
tetrahydrophtharic anhydride, and other carboxylic acid anhydrides; imidazole
compounds; phenolnovlak resin, cresolnovlak resin, and other novlak resins;
organoaluminum compounds, organozirconium compounds, and other
organometallic compounds; phosphine and other organic phosphorus compounds;
boron complex compounds, organic ammonium salts, organic sulfonium salts,
organic peroxides, etc..
[0019]
The curing agents are added preferably in an amount of 0.1 to 30 parts by weight
per 100 parts by weight of Component (A), but novlak resins for curing epoxy
resins are added preferably in an amount of 10 to 400 parts by weight per 100
parts by weight of epoxy resins, and the cure promoters are added preferably in
an amount of 0.01 to 10 parts by weight per 100 parts by weight of Component
(A).
[0020]
The fillers are exemplified by glass fibers, asbestos, alumina fibers, ceramic fibers
containing alumina and silica, boron fibers, zirconia fibers, silicon carbide fibers,
metal fibers, polyester fibers, aramide fibers, Nylon fibers, phenolic fibers,
natural plant and animal fibers and other fibrous fillers; fused silica, precipitated
silica, fumed silica, calcined silica, zinc oxide, calcined clay, carbon black, glass
beads, alumina, talc, calcium carbonate, clay, aluminum hydroxide, barium
sulfate, titanium dioxide, aluminum nitride, silicon carbide, magnesium oxide,
beryllium oxide, kaolin, mica, zirconia, and other powdery fillers.
[0021]
The fillers are added preferably in an amount of 10 to 500 parts by weight per 100
parts by weight of Component (A) in non-liquid curable organic resin
compositions, and in an amount of 0 to 50 parts by weight per 100 parts by weight
of Component (A) in liquid curable organic resin compositions.
[0022]
Plasticizers and fiexibilizers are exemplified by metal salts of higher fatty acids,
ester waxes, silicone oils, silicone oils containing organic functional groups,
silicone rubbers, and organic rubbers.
[0023]
The composition of the present invention comprises the above-described
Component (A) and Component (B) and can be easily prepared by uniformly
mixing them with the above-described additives, if necessary. Some examples of
equipment used to prepare the composition of the present invention include
continuous mixer-extruders, Ross mixers, kneader-mixers, twin roll mills, etc..
In addition, conventional publicly known methods recognized as molding methods
suitable for Component (A), such as, for instance, compression molding, transfer
molding, injection molding, potting, casting, coating, etc., can be utilized in the
manufacture of moldings from the composition of the present invention.
[0024]
The composition of the present invention as described above possesses superior
molding properties and, when cured, superior adhesive properties on substrates
such as metals with which said composition has contacted. Nickel, copper, brass,
iron, steel, stainless steel, aluminum, duralumin, titanium, and silver are
exemplified as the metals, and glass, ceramics, stones, and semiconductors are
exemplified as the substrates. By exploiting the advantages of such properties, it
may prove useful, for instance, for sealing agents, packaging agents, coating agents,
adhesive agents etc. used in electric and electronic components or devices,
machines, buildings, automobiles etc..
[0025]
Examples
The composition of the present invention is explained in detail below by referring to
working examples. The term "viscosity," as used in the working examples and
comparative examples, refers to values obtained at 25°C. In addition, the
moldability, adhesion (adhesive properties), and viscosity change rate of the
thermosetting organic resin composition were evaluated in accordance with the
following methods.
[0026]
Moldability
The moldability of the thermosetting organic resin composition under pressure was
evaluated by measuring its spiral flow. The spiral flow was measured by a test
based on an EMMI standard (EMMI-1-66).
[0026]
Adhesion (A)
An adhesion test piece made up of nickel plates integrally bonded with a cured
product of the thermosetting organic resin composition was fabricated by
sandwiching the thermosetting organic resin composition between two nickel plates
(length; 5 cm, width: 1 cm, thickness: 0.5 mm) and conducting compression molding
at a specified temperature and specified pressure. The edges of the two nickel
plates of the test piece were respectively secured in the jig of a tensile tester and
pulled away in a perpendicular direction at a speed of 50 mm/minutes, peeling
apart the nickel plates and the cured product of the thermosetting organic resin
composition.
[0027]
Subsequently, the condition of the fracture surface between the cured product of the
thermosetting organic resin composition and the nickel plates was subjected to
visual examination. The results were designated in the following manner.
®: Extremely good adhesion (Fracture occurred in the layer of the cured
organic resin. Cohesive failure: 100%).
O : Good adhesion (Partial interface peeling occurred. Cohesive failure:
95% or more).
x: Poor adhesion (Peeling occurred at the interface between the cured
thermosetting organic resin and the nickel plates. Cohesive failure: 50% or
less)
[0028]
Adhesion (B)
An adhesion test piece made up of nickel plates integrally bonded with a cured
product of the curable organic resin composition was fabricated by sandwiching
the curable organic resin composition between two nickel plates (length: 5 cm,
width: 1 cm, thickness: 0.5 mm) and conducting compression molding at a
specified temperature and specified pressure. In addition, adhesion test pieces
made up of copper plates integrally bonded with a cured product of the curable
organic resin composition were fabricated in the same manner as above.
[0029]
The edges of the two nickel plates or the two copper plates of these test pieces
were respectively secured in the jig of a tensile tester and pulled away in a
perpendicular direction at a speed of 50 mm/minutes, peeling apart the nickel
plates or the copper plates and the cured product of the organic resin
composition. The stress required for peeling was measured and used as the
adhesive strength (kgf/cm2).
[0030]
Viscosity change rate:
After preparation, the thermosetting organic resin composition was allowed to
stand at 23°C for 24 hours. The degree of increase in its viscosity was
measured and used as the viscosity change rate. Viscosity change rate =
(viscosity of the thermosetting organic resin composition on standing for 24
hours — viscosity of the curable organic resin composition immediately after
preparation) xlOO/viscosity of the thermosetting organic resin composition
immediately after preparation.
[0031]
Working Example 1
A curable phenolic resin composition was prepared by kneading 35 parts by
weight of phenolic resin (phenol-novolak resin Mirex XLC-3L from Mitsui
Chemicals, Inc., softening point: 70°C, hydroxyl equivalent weight: 170), 3 parts
by weight of S-thiocyanatopropyltrimethoxysttane{NCS(CH2)3Si(OCH3)3}. 65 parts
by weight of fused silica powder, 4 parts by weight of hexamethylenetetramine,
and 1 part by weight of carnauba wax using a heating roller at 90°C.
[0032]
The composition was finely powdered and the powdered material was sandwiched
between two nickel plates (length: 5 cm, width: 1 cm, thickness:- 0.5 mm) and
subjected to compression molding by heating it for 3 minutes at a temperature of
175°C and a pressure of 70 kg/cm2. After that, in order to complete the cure, the
composition was heated for 2 hours at 180°C, producing an adhesion test piece
made up of nickel plates integrally bonded with a cured product of phenolic resin.
Using the test piece, the adhesion of the thermosetting organic resin composition
to the nickel plates was measured in accordance with the method described in
Adhesion (A) above, and the results were listed in Table 1.
[0032]
Comparative Example 1
A phenol-novolak resin composition was prepared in the same manner as in
Working Example 1, except that 3-glycidoxypropyltrimethoxysilane was added
instead of the 3-thiocyanatopropyltrimethoxysilane used in Working Example 1.
The adhesion of the composition to the nickel plates was measured in the same
manner as in Working Example 1, and the results were listed in Table 1.
[0033]
Comparative Example 2
A phenol-novolak resin composition was prepared in the same manner as in
Working Example 1, except that the 3-thiocyanatopropyltrimethoxysilane of
Working Example 1 was not used. The adhesion of the composition to the nickel
plates was measured in the same manner as in Working Example 1, and the
results were listed in Table 1.
[0034]
[0035]
Working Example 2
A thermosetting silicone-epoxy resin composition was prepared by kneading 13
parts by weight of methylphenylpolysiloxane resin consisting of 40 mol% of
CH3SiO3/2 units, 10 mol% of C6H5(CH3)SiO2/2 units, 40 mol% of C6H5SiO3/2 units,
and 10 mol% of (C6H5)2SiO2/2 units and containing 5 wt% of hydroxyl groups
directly bonded to silicon atoms, 13 parts by weight of orthocresol-novolak epoxy
resin (EOCN-1020 from Nippon Kayaku Co., Ltd., softening point: 80°C, epoxy
equivalent: 220), 2 parts by weight of 3-thiocyanatopropylmethyldimethoxysilane
{NCS(CH2)3SiCH3(OCH3)2}, 74 parts by weight of fused silica powder, 0.90 parts
by weight of aluminum acetylacetonate, and 1 part by weight of carnauba wax
using a heating roller at 90°C.
[0036]
The spiral flow of the thermosetting epoxy resin composition was measured.
Next, the thermosetting resin composition was sandwiched between two nickel
plates (length: 5 cm, width: l cm, thickness: 0.5 mm), and subjected to
compression molding by heating it for 2 minutes at a temperature of 175°C and a
pressure of 70 kg/cm2. After that, in order to complete the cure, the composition
was heated for 12 hours at 180°C, producing an adhesion test piece made up of
nickel plates integrally bonded with a cured product of the curable organic resin
composition. Using the test piece, the adhesion of the curable organic resin
composition to the nickel plates was measured in accordance with the method
described in Adhesion (A) above, and the results were listed in Table 2.
[0037]
Working Example 3
A thermosetting epoxy resin composition was prepared in the same manner as in
Working Example 2, except that 3-isothiocyanatopropylmethyltrimethoxysilane
{SCN(CH2)3Si(OCH3)3} was added instead of the
3-thiocyanatopropylmethyldimethoxysilane used in Working Example 2. The
spiral flow of the composition and its adhesion to the nickel plates were measured
in the same manner as in Working Example 2, and the results were listed in
[0038]
Comparative Example 3
A thermosetting epoxy resin composition was prepared in the same manner as in
Working Example 2, except that 3-mercaptopropyltrimethoxysilane
{HS(CH2)3Si(OCH3)3} was added instead of the
3-thiocyanatopropylmethyldimethoxysilane used in Working Example 2. The
spiral flow of the composition and its adhesion to the nickel plates were measured
in accordance with the method described in Adhesion (A) above, and the results
were listed in Table 2.
[0039]
Comparative Example 4
A thermosetting epoxy resin composition was prepared in the same manner as in
Working Example 2, except that the 3-thiocyanatopropylmethyldimethoxysilane
used in Working Example 2 was not added. The spiral flow of the composition and
its adhesion to the nickel plates were measured in the same manner as in
Working Example 2, and the results were listed in Table 2.
[0040]

[0041]
Working Example 4
A thermosetting polyimide resin composition was prepared by kneading 35 parts
by weight of bismaleimidetriazine-type thermosetting polyimide resin (from
Mitsubishi Gas Chemical Co., Ltd.), 4 parts by weight of
3-thiocyanatopropyltrimethoxysilane {NCS(CH2)3Si(OCH3)3}, 65 parts by weight
of fused silica powder, 1 part by weight of carnauba wax, and 0.32 parts by weight
of aluminum benzoate using a heating roller at 90°C. The spiral flow of the
composition was measured.
[0042]
Subsequently, the composition was sandwiched between two nickel plates (length:
5 cm, width: 1 cm, thickness: 0.5 mm) and subjected to compression molding by
heating it for 4 minutes at a temperature of 220°C and a pressure of 70 kg/cm2.
After that, in order to complete the cure, the composition was heated for 3 hours
at 230°C, producing an adhesion test piece made up of nickel plates integrally
bonded with a cured product of the thermosetting polyimide resin composition.
[0043]
Using the test piece, the adhesion of the thermosetting polyimide resin
composition to the nickel plates was measured in accordance with the method
described in Adhesion (A) above, and the results were listed in Table 3.
[0044]
Comparative Example 5
A thermosetting polyimide resin composition was prepared in the same manner
as in Working Example 4, except that the 3-thiocyanatopropyltrimethoxysilane
used in Working Example 4 was not added. The spiral flow of the composition
and its adhesion to the nickel plates were measured in the same manner as in
Working Example 4, and the results were listed in Table 3.
[0045]

[0046]
Working Example 5
A thermosetting epoxy resin composition was prepared by kneading 75 parts by
weight of orthocresol-novolak epoxy resin (EOCN-1020 from Nippon Kayaku Co.,
Ltd., softening point: 80°C, epoxy equivalent: 220), 260 parts by weight of fused
silica, 1 part by weight of carnauba wax, 35 parts by weight of phenol-novolak
resin (Mirex XL03L from Mitsui Chemicals, Inc., softening point: 70°C, hydroxyl
equivalent weight: 170), 0.6 parts by weight of triphenylphosphine, and 5 parts by
weight of 3-thiocyanatopropyltrimethoxysilane {NCS(CH2)3Si(OCH=)3} using a
heating roller at 90°C.
[0047]
The spiral flow of the composition was measured. Subsequently, the composition
was sandwiched between two nickel plates (length: 5 cm, width: 1 cm, thickness:
0.5 mm), and subjected to compression molding by heating it for 3 minutes at a
temperature of 150°C and a pressure of 70 kg/cm2. After that, in order to complete
the cure, the composition was heated for 4 hours at 180°C, producing an adhesion
test piece made up of nickel plates integrally bonded with a cured product of the
thermosetting epoxy resin composition. Using the test piece, the adhesion of the
thermosetting epoxy resin composition to the nickel plates was measured in
accordance with the method described in Adhesion (A) above, and the results
were listed in Table 4.
[0048]
Comparative Example 6
A thermosetting epoxy resin composition was prepared in the same manner as in
Working Example 5, except that 3-glycidoxypropyltrimethoxysilane was added
instead of the 3-thiocyanatopropyltrimethoxysilane used in Working Example 5.
The spiral flow of the composition and its adhesion to the nickel plates were
measured in accordance with the method described in Adhesion (A) above, and
the results were listed in Table 4.
[0049]
Comparative Example 7
A thermosetting epoxy resin composition was prepared in the same manner as in
Working Example 5, except that the 3-thiocyanatopropyltrimethoxysilane used in
Working Example 5 was not added. The spiral flow of the composition and its
adhesion to the nickel plates were measured in accordance with the method
described in Adhesion (A) above, and the results were listed in Table 4.
[0050]
Table 4
[0051]
Working Example 6
A thermosetting liquid epoxy resin composition was prepared by thoroughly
mixing 20 parts by weight of a liquid epoxy resin (ERL-4221 from Union Carbide),
22 parts by weight of liquid acid anhydride (3- and 4-methylhexahydrophthalic
anhydride), 0.3 parts by weight of tin octylate, and 2 parts by weight of
3-thiocyanatopropyltrimethoxysilane {NCS(CH2)3Si(OCH3)3} at room
temperature and de-foaming the mixture. The viscosity change rate of the
composition was measured.
[0052]
Subsequently, the composition was sandwiched between two nickel plates or two
copper plates (length: 5 cm, width: 1 cm, thickness: 0.5 mm), and subjected to
compression molding by heating it for 3 minutes at a temperature of 120°C and a
pressure of 70 kg/cm2. After that, in order to complete the cure, the composition
was heated for 3 hours at 150°C, producing an adhesion test piece made up of
nickel plates or copper plates integrally bonded with a cured product of the
thermosetting epoxy resin composition. Using the test piece, its adhesion was
measured in accordance with the method described in Adhesion (B) above, and
the results were listed in Table 5.
[0053]
Comparative Example 8
A thermosetting liquid epoxy resin composition was prepared in the same manner
as in Working Example 6, except that 3-mercaptopropyltrimethoxysilane was
added instead of the 3-thiocyanatopropyltrimethoxysilane used in Working
Example 6. The viscosity change rate and adhesion of the composition were
measured in accordance with the method described in Adhesion (B) above, and
the results were listed in Table 5.
[0054]
Comparative Example 9
A thermosetting liquid epoxy resin composition was prepared in the same manner
as in Working Example 6, except that 3-giycidoxypropyltrimethoxysilane was
added instead of the 3-thiocyanatopropyltrimethoxysilane used in Working
Example 6. The viscosity change rate and adhesion of the composition were
measured in accordance with the method described in Adhesion (B) above, and the
results were listed in Table 5.
[0055]
Comparative Example 10
A thermosetting epoxy resin composition was prepared in the same manner as in
Working Example 6, except that 3-thiocyanatopropyltrimethoxysilane used in
Working Example 6 was not added. The composition was cured in the same
manner as in Working Example 6. The viscosity change rate and adhesion of the
composition were measured in accordance with the method described in Adhesion
(B) above, and the results were listed in Table 5.
[0056]

[0056]
Because the thermosetting organic resin composition of the present invention
comprises 100 parts by weight of Component (A) and 0.01 to 100 parts by weight
of Component (B), i.e. the thiocyanato-containing organohydrocarbonoxysilane
or isothiocyanato-containing organohydrocarbonoxysilane represented by the
general formula: X-Rl-Si(OE2)nR33-n (wherein X is NCS- or SCN-, R1 is an
alkylene or alkyleneoxyalkylene group, R2 and R3 are monovalent hydrocarbon
groups, and the subscript n is 1, 2, or 3), it possesses superior moldability and,
when cured, exhibits superior adhesive properties on substrates such as metals
with which said thermosetting organic resin composition has contacted.
WE CLAIM:
1. A thermosetting organic resin composition having superior moldability that cures
without impairing the curability of the thermosetting organic resin itself and when cured,
that exhibits superior adhesive properties, said composition comprising:
(A) 100 parts by weight of a thermosetting organic resin and (B) 0.01 to 100 parts
by weight of a thiocyanatocontaining organohydrocarbonoxysilane or an isothiocyanato"
containing organohydrocarbonoxysilane represented by the general formula : X-R1-Si
(OR2)nR33.n (wherein X is NCS- or SCN-, R1 is an alkylene or alkyleneoxyalkylene group,
such as herein described, R2 and R3 are monovalent hydrocarbon groups, such as herein
described, and the subscript n is 1, 2, or 3).
2. The thermosetting organic resin composition as claimed in claim 1, wherein the
thermosetting organic resin is an epoxy resin, phenolic resin or imide resin, such as herein
described.
3. The thermosetting organic resin composition as claimed in claim 1, wherein Rl is
an alkylene group, R2 and R3 are alkyl groups, and the subscript n is 2 or 3 in the formula:
X-R1-Si(OR2)nR33-n for Component (B).
4. The thermosetting organic resin composition as claimed in claim 3, wherein
Component (B) is 3-thiocyanatopropyltrimethoxysilane, 3-
thiocyanatopropylmethyldimethoxysilane or 3-isothiocyanatopropyltrimethoxysilane.
There is disclosed a thermosetting organic resin composition having superior moldability that cures without impairing the curability of the thermosetting organic resin itself and when cured, that exhibits superior adhesive properties, said composition comprising (A) 100 parts by weight of a thermosetting organic resin and (B) 0.01 to 100 parts by weight of a thiocyanato containing organohydrocarbonoxysilane or an isothiocyanato- containing organohydrocarbonoxysilane represented by the general formula : X-R1-Si(OR2)nR33-n (wherein X is NCS- or SCN-, R1 is an alkylene or alkyleneoxyalkylene group, such as herein described, R2 and R3 are monovalent hydrocarbon groups, such as herein described, and the subscript n is 1, 2, or 3).

Documents:

560-KOLNP-2004-FORM-27.pdf

560-kolnp-2004-granted-abstract.pdf

560-kolnp-2004-granted-assignment.pdf

560-kolnp-2004-granted-claims.pdf

560-kolnp-2004-granted-correspondence.pdf

560-kolnp-2004-granted-description (complete).pdf

560-kolnp-2004-granted-examination report.pdf

560-kolnp-2004-granted-form 1.pdf

560-kolnp-2004-granted-form 13.pdf

560-kolnp-2004-granted-form 18.pdf

560-kolnp-2004-granted-form 3.pdf

560-kolnp-2004-granted-form 5.pdf

560-kolnp-2004-granted-gpa.pdf

560-kolnp-2004-granted-reply to examination report.pdf

560-kolnp-2004-granted-specification.pdf


Patent Number 233006
Indian Patent Application Number 560/KOLNP/2004
PG Journal Number 13/2009
Publication Date 27-Mar-2009
Grant Date 25-Mar-2009
Date of Filing 27-Apr-2004
Name of Patentee DOW CORNING TORAY CO., LTD.
Applicant Address 1-1-3 MARUNOUCHI, CHIYODA-KU, TOKYO
Inventors:
# Inventor's Name Inventor's Address
1 IWAI MAKOTO C/O DOW CORNING TORAY SILICONE CO., LTD., SCIENCE AND TECHNOLOGY DIVISION 2-2, CHIGUSAKAIGAN ICHIHARA-SHI, CHIBA 299-0108
2 WAKITA KEIJI C/O DOW CORNING TORAY SILICONE CO., LTD., SCIENCE AND TECHNOLOGY DIVISION 2-2, CHIGUSAKAIGAN ICHIHARA-SHI, CHIBA 299-0108
3 SHIRAHATA AKIHIKO C/O DOW CORNING TORAY SILICONE CO., LTD., SCIENCE AND TECHNOLOGY DIVISION 2-2, CHIGUSAKAIGAN ICHIHARA-SHI, CHIBA 299-0108
PCT International Classification Number C08K 5/5465
PCT International Application Number PCT/JP2002/11246
PCT International Filing date 2002-10-29
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 2001-330914 2001-10-29 Japan