Title of Invention

METERING VALVE

Abstract The present invention relates to a metering valve (10) comprising a valve stem (11) co-axially slidable within a valve body, the metering valve comprising a metering chamber (13) wherein metering chamber is static and has no moving parts therein.
Full Text The present invention relates to improvements in valves for pressurised dispensing containers.
Pressurised dispensing containers are used for
dispensing a wide variety of products. The pressurised
dispensing container is provided with a valve for
controlling actuation of the container. The valve may be a
continuous flow valve or alternatively a metering valve in
which, upon each actuation of the valve, a metered quantity
of product is dispensed.
The product stored in the pressurised metering chamber
typically comprises a propellant and an active ingredient as
well as other subsidiary constituents such as solvents, cosolvents
and other constituents 'as known in the art. The
propellant is typically a liquified propellant having a
sufficiently high vapour pressure at normal working
temperatures to propel the product through the valve on
actuation by volatilisation of the propellant. Suitable
propellants include, for example, hydro-carbon or fluorocarbon
propellants. In particular, presently preferred
propellants include HFA134a and HFA227. The active
ingredient may be any constituent which requires dispensing.
Pressurised dispensing containers have found wide-spread use
for dispensing active ingredients in the form of
pharmaceutical medicaments where the medicament is contained
in the container in the form of, for example, a solution or
a suspension in the liquified propellant.
Conventional metering valve for use with pressurised
dispensing containers typically comprise a valve stem coaxially
slidable within a chamber body defining a metering
chamber. "Inner" and "outer" annular seals are operative
between the valve stem and the chamber body to seal the
metering chamber therebetween. The valve stem is generally
movable against the action of a spring from a non-dispensing
position, in which the metering chamber communicates with
bulk product stored in the container, to a dispensing
position, in which the metering chamber is isolated from the
bulk product and instead is vented to atmosphere so as to
discharge the metered quantity of product held in the
metering chamber.
To use a pressurised dispensing container comprising a
metering valve as described above, a user first inverts the
pressurised dispensing container so that the metering valve
is lowermost (the actuation position) and shakes the
apparatus to agitate the product. The agitation helps to
homogenises the product before actuation. This is
particularly important where the product comprises a
suspension since such suspensions may be prone to 'settling'
over time leading to differences in the concentration of the
medicament throughout the volume of the pressurised
dispensing container. The pressurised dispensing container
is then actuated by depressing the valve stem relative to
the pressurised dispensing container into the dispensing
position. The product in the metering chamber is then
vented to atmosphere where it is, for example, inhaled by
the user. On release of the valve stem, the spring restores
the valve stem to the non-dispensing position, whereby the
metering chamber is re-charged with product from the bulk
product stored in the pressurised dispensing container.
A concern with such pressurised dispensing containers,
particularly where they are used to dispense pharmaceutical
medicaments, is the accuracy of the delivered dose.
Variation in the dose can lead to a user receiving too
little or too much medicament. The accuracy of the dosage
dispensed is affected by, amongst other factors, the volume
of the metering chamber. Variation in the volume of the
metering chamber will lead to variation in the metered dose
volume. In typical metering valves the metering chamber is
bounded in part by the inner and/or outer seals. For example'
the upper or lower face of the metering chamber may be
.formed, in part or in whole, by the seal surface. It has
been found that the volume of the metering chamber can be
altered due to the deflection and/or distortion and/or
swelling of these seals. Deflection and distortion of the
seals can occur due to the action of the valve stem as it
slides to and fro relative to the seals. One example is the
metering valve of GB2361229A wherein first and second
elastomeric seals are provided for sealing a metering
chamber. Whilst a rigid insert 52 is provided within the
chamber this does not wholly define the construction of the
metering chamber and does not prevent flexure and distortion
of the seals on movement of the valve stem, in particular in
directions away from the mid-point of the chamber, i.e. when
the outer first seal is flexed downwardly on depression of
the valve stem.
Swelling of the seals can potentially occur where the
seal material is reactive with any of the constituents of
the product contained in the pressurised dispensing
container.
According to the present invention, there is provided a
metering valve comprising a valve stem co-axially slidable
within a valve body, the metering valve comprising a
metering chamber having no moving parts therein.
Advantageously, the absence of moving parts in the
metering chamber increases the accuracy of the volume of the
metering chamber since fewer variables are involved in the
chamber construction. The absence of moving parts, such as a
valve stem, or flexible seals prevents inaccuracies caused
by deflection or distortion or swelling of components during
use. Also advantageously, the absence of moving parts within
the metering chamber allows a chamber to be produced with a
very small volume leso than 25 microlitres.
The metering valve may further comprise inner and outer
seals external to the metering chamber.
Advantageously, the metering chamber may be constructed
from only two components. This helps to reduce the number of
components whose tolerance affects the volume of the
metering chamber. In this way the variability in the volume
of the metering chamber between valves and between batches
of valves is reduced.
Preferably, the metering chamber comprises one or more
stops for limiting axial movement of the valve stem
therethrough.
In one embodiment the metering chamber surrounds the
valve stem. The metering chamber may be annular.
The valve body may define a radially outermost surface
of the metering chamber.
The metering valve may further comprise an internal
sleeve. The internal sleeve is located concentrically within
the valve body. Preferably, the internal sleeve surrounds
the valve stem. Advantageously, the internal sleeve
separates the metering chamber from the valve stem.
The metering chamber may be formed between the valve
body and the internal sleeve.
The internal sleeve may define a radially innermost
surface of the metering chamber.
Preferably, the internal sleeve comprises a cylindrical
portion.
Preferably, the internal sleeve comprises one or more
ports for passage of a product into or out of the metering
chamber. Preferably, the one or more ports function as both
an inlet to, and an outlet from, the metering chamber in
use. Preferably, the one or more ports are static.
Preferably, the inner seal is carried on the valve stem
in sliding sealing contact with a radially innermost surface
of the internal sleeve, being external the metering chamber.
A radially directed flange of the internal sleeve may
define an outer end surface of the metering chamber.
A radially directed flange of the valve body may define
an inner end surface of the metering chamber.
In another embodiment, the metering chamber is located
within the valve stem such that product held in the metering
chamber is dischargeable directly into the valve stem.
Preferably, the metering chamber is cylindrical.
Preferably, the metering chamber comprises one or more
ports which function as both an inlet to, and an outlet
from, the metering chamber in use.
Preferably, the one or more ports are located at an
inner end of the metering chamber.
The metering valve may further comprise a seal which is
movable relative to the metering chamber to close off said
one or more ports, wherein said seal is external to said
metering chamber. The seal preferably surrounds said
metering chamber.
The metering chamber may be constructed from an openended
chamber body and a plug. Preferably, the chamber body
is substantially located within the valve stem.
The metering chamber may have a volume of up to 300
microlitres. Preferably, the volume is up to 25 microlitres.
Advantageously, the metering chamber may have a volume of 10
to 25 microlitres.
In the following description and claims "inner" and
"outer" are used to describe relative positions of
components of the metering valve which are respectively
further from or nearer to an outer end 19 of valve stem 11
as shown in the Figures.
The valve may be for use in a pharmaceutical dispensing
device, such as, for example, a pulmonary, nasal, or sublingual
delivery device. A preferred use of the valve is in
a pharmaceutical metered dose aerosol inhaler device. The
term pharmaceutical as used herein is intended to encompass
any pharmaceutical, compound, composition, medicament, agent
or product which can be delivered or administered to a human
being or animal, for example Pharmaceuticals, drugs,
biological and medicinal products. Examples include
antiallergics, analgesics, bronchodilators, antihistamines,
therapeutic proteins and peptides, antitussives, anginal
preparations, antibiotics, anti-inflammatory preparations,
hormones, or sulfonamides, such as, for example, a
vasoconstrictive amine, an enzyme, an alkaloid, or a
steroid, including combinations of two or more thereof. In
particular, examples include isoproterenol [alpha-
(isopropylaminomethyl) protocatechuyl alcohol] ,
phenylephrine, phenylpropanolamine, glucagon, adrenochrome,
trypsin, epinephrine, ephedrine, narcotine, codeine,
atropine, heparin, morphine, dihydromorphinone, ergotamine,
scopolamine, methapyrilene, cyanocobalamin, terbutaline,
rimiterol, salbutamol, flunisolide, colchicine, pirbuterol,
beclomethasone, orciprenaline, fentanyl, and diamorphine,
streptomycin, penicillin, procaine penicillin, tetracycline,
chlorotetracycline and hydroxytetracycline,
adrenocorticotropic hormone and adrenocortical hormones,
such as cortisone, hydrocortisone, hydrocortisone acetate
and prednisolone, insulin, cromolyn sodium, and mometasone,
including combinations of two or more thereof.
The pharmaceutical may be used as either the free base
or as one or more salts conventional in the art, such as,
for example, acetate, benzenesulphonate, benzoate,
bircarbonate, bitartrate, bromide, calcium edetate,
camsylate, carbonate, chloride, citrate, dihydrochloride,
edetate, edisylate, estolate, esylate, fumarate, fluceptate,
gluconate, glutamate, glycollylarsanilate, hexylresorcinate,
hydrobromide, hydrochloride, hydroxynaphthoate, iodide,
isethionate, lactate, lactobionate, malate, maleate,
mandelate, mesylate, methylbromide, methylnitrate,
methylsulphate, mucate, napsylate, nitrate, pamoate,
(embonate), pantothenate, phosphate, diphosphate,
polygalacturonate, salicylate, stearate, subacetate,
succinate, sulphate, tannate, tartrate, and triethiodide,
including combinations of two or more thereof. Cationic
salts may also be used, for example the alkali metals, e.g.
Na and K, and ammonium salts and salts of amines known in
the art to be pharmaceutically acceptable, for example
glycine, ethylene diamine, choline, diethanolamine,
triethanolamine, octadecylamine, diethylamine,
triethylamine, l-amino-2-propanol-amino-2-
(hydroxymethyl)propane-l, 3-diol, and l-(3,4-
dihydroxyphenyl)-2 isopropylaminoethanol.
The pharmaceutical will typically be one which is
suitable for inhalation and may be provided in any suitable
form for this purpose, for example as a solution or powder
suspension in a solvent or carrier liquid, for example
ethanol, or isopropyl alcohol. Typical propellants are
HFA134a, HFA227 and di-methyl ether.
The pharmaceutical may, for example, be one which is
suitable for the treatment of asthma. Examples include
salbutamol, beclomethasone, salmeterol, fluticasone,
formoterol, terbutaline, sodium chromoglycate, budesonide
and flunisolide, and physiologically acceptable salts (for
example salbutamol sulphate, salmeterol xinafoate,
fluticasone propionate, beclomethasone dipropionate, and
terbutaline sulphate), solvates and esters, including
combinations of two or more thereof. Individual isomers
such as, for example, R-salbutamol, may also be used. As
will be appreciated, the pharmaceutical may comprise of one
or more active ingredients, an example of which is
flutiform, and may optionally be provided together with a
suitable carrier, for example a liquid carrier. One or more
surfactants may be included if desired.
Embodiments of the present invention will now be
described by way of example only, with reference to the
accompanying drawings, in which:
Figure 1 is a cross-sectional view of a metering valve
according to a first embodiment of the present invention in
a non-dispensing position;
Figure 2 is a cross-sectional view of the metering
valve of Figure 1 in a dispensing position;
Figure 3 is a cross-sectional view of the
metering valve of Figure 1 undergoing "pressure
filling";
Figure 4 is a perspective view of a part of a valve
stem of the metering valve of Figure 1;
Figure 5 is a cross-sectional view of a part of an
inner seal of the metering valve of Figure 1;
Figure 6 is a cross-sectional view of a metering valve
according to a second embodiment of the present invention in
a non-dispensing position;
Figure 7 is a cross-sectional view of the metering
valve of Figure 6 in a dispensing position; and
10
Figure 8 is a cross-sectional view of the metering
valve of Figure 6 undergoing "pressure filling".
As shown in Figure 1, a metering valve 10 according to
a first embodiment of the present invention includes a valve
stem 11 which protrudes from and is axially slidable within
a valve body 14. An internal sleeve 12 is located within the
valve body 14 in which sleeve 12 the valve stem 11 slides.
The internal sleeve 12 and valve body 14 define therebetween
an annular metering chamber 13 which contains no moving
parts.
The metering valve 10 is located within a canister (not
shown) and closes off an open end of the canister to form a
pressurised dispensing container. The valve body 14 and
internal sleeve 12 are held in position with respect to the
canister by means of a ferrule 15 which is crimped to the
top of the canister during assembly. The pressurised
dispensing container contains a product to be dispensed.
Slots 31 are provided in the valve body 14 to allow passage
of bulk product from within the canister into the interior
of the valve body 14.
The internal sleeve 12 is generally cylindrical in
shape and comprises a tubular portion 12a and a radially
outwardly-directed flange 12b at its outer end. A radially
outermost, external face 40 of the internal sleeve 12
defines a radially innermost, internal cylindrical surface
40 of the metering chamber 13. An upper face 41 of the
metering chamber 13 is defined by an innermost face of the
flange 12b. The valve body 14 defines an external
cylindrical surface 42 and lower face 43 of the metering
chamber 13. The internal sleeve 12 and valve body 14 are
both formed from rigid materials such as acetal, nylon,
polyester or the like.
The internal sleeve 12 is provided with one or more,
preferably two, radial ports 23 which allow passage of
product from an interior of the internal sleeve 12 into the
metering chamber 13 and vice versa, in use, as will be
described below. The radial ports 23 are located at the
innermost end of the metering chamber 13 such that when the
valve is inverted for use the radial ports 23 are uppermost.
The size of the ports 23 is sufficient for the metering
chamber 13 to rapidly fill on inversion of the valve.
Locating the ports 23 at the innermost end of the chamber 13
prevents gas bubbles being trapped in the chamber 13 on
inversion of the valve. After actuation the valve would be
restored to the orientation shown in Figure 1. Product is
not stored in the metering chamber 13 between actuations
thereby preventing dehomogenisation of the product due to
settling and other effects.
The metering chamber 13 has a predefined volume for a
single dosage of the product to be dispensed. Preferably,
the volume of the metering chamber is between 10 and 300
microlitres. More preferably the metering chamber has a
volume of 10 to 25 microlitres.
Sealing between the valve body 14 and canister is
provided by an annular gasket 16. The ferrule 15 has an
aperture 28 through which the valve stem 11 protrudes.
An outer seal 17, typically of an elastomeric material,
extends radially between the valve stem 11 and the valve
body 14. The outer seal 17 is compressed between the flange
12b of the internal sleeve 12, the valve stem 11, the valve
body 14 and the ferrule 15 so as to provide positive sealing
contact to prevent leakage of the contents of the metering
chamber 13 and canister between the valve stem 11 and the
aperture 28, although the seal 17 allows sliding movement of
the valve stem 11 with respect to the seal 17.
The valve stem 11 defines a hollow bore 4 having a
discharge outlet 3 at its outer end. The opposite end is
closed off at an inner end 26. One or more discharge ports
21 extend radially through a side wall of the valve stem 11
providing communication between the bore 4 and atmosphere
when the valve stem 11 is in the non-dispensing position
shown in Figure 1. The discharge port 21 is located outside
the valve body 14 in the non-dispensing position of Figure 1
but is moveable to within the valve body 14 as will be
described below. The inner end 26 of the valve stem 11 is
provided with a conical portion 26a.
The valve stem 11 is provided with two diametrically
opposed projections 8, as most clearly shown in Figure 4.
Each projection 8 runs within a longitudinal channel 7
formed on the internal surface of the internal sleeve 12.
Each projection 8 comprises two pips 50 having a gap 51
therebetween. The pips 50 extend into the channel 7. The
valve stem 11 is provided with two longitudinal grooves 53
on its exterior surface aligned with the projections 8. The
grooves 53 extend upwardly from the inner end of the valve
stem 11 to a point slightly above the innermost face of the
projections 8. Consequently, the grooves 53 form undercuts
54 in the projections 8 the purpose of which will be
described below. A stop 6 is provided at the inner end of
each channel 7 to limit axial movement of the valve stem 11
relative to the internal sleeve 12.
There is also provided adjacent the inner end 26 of the
valve stem 11 a stem cap 22. The stem cap 22 is slidably
received within the internal sleeve 12. The stem cap 22
comprises a body portion 22a, having a frusto-conically
shaped recess 55 on its inner face, and a flange 22b. The
recess 55 mates against the conical portion 26a of the valve
stem 11 in the non-dispensing position of Figure 1. A spring
25 extends between a base of the valve body 14 and the
flange 22b to bias the stem cap 22 and valve stem 11 into
the non-dispensing position, as shown in Figure 1.
An inner seal 18 is sandwiched between the valve stem
11 and the flange 22b of the stem cap 22. The configuration
of the inner seal 18 is shown in more detail in Figure 5.
The seal 18 is annular and is carried in use on the valve
stem 11 so as to move axially therewith. The exterior face
is moulded to comprise two ribs 56, 57 with a recess 58
inbetween. The internal face comprises a recess 59 which can
be used to accommodate any unwanted flash produced during
the moulding process so as to prevent the flash impinging on
the internal sealing plane. Alternatively, the inner seal 18
may have a simplified construction without ribs so as to
present a substantially uninterrupted sealing surface.
The seal 18 is preferably made of an elastomer
material. The inner seal 18 seals against, in the nondispensing
position of Figure 1, the internal sleeve 12. The
inner seal 18 is slidable with respect to the internal
sleeve 12 as will be discussed below.
In the non-dispensing position there is no open
path from the metering chamber 13 to the bore 4 of the valve
stem 11, whereas there is an open path from the interior of
the canister to the metering chamber 13 via the slots 31,
and radial ports 23.
In use, the pressurised dispensing container is
inverted such that the valve stem 11 is lowermost in order
that liquified propellant in the pressurised dispensing
container collects at the end of the pressurised dispensing
container adjacent the metering valve 10 so as to flow into
the metering chamber 13 via the aforementioned pathway. The
filling of the metering chamber 13 is very quick due to the
sizing of the slots 31 and radial ports 23.
Depression of the valve stem 11 relative to
the internal sleeve 12 moves the valve stem 11 inwardly into
the container into the dispensing position shown in Figure
2. In the dispensing position the inner seal 18 has moved
past the radial ports 23 of the internal sleeve 12 to close
off communication between the bulk product in the canister
and the metering chamber 13. Further movement of the valve
stem 11 in the same direction to the dispensing position, as
shown in Figure 2, causes the discharge port 21 to pass
through the outer seal 17 into communication with the
interior of the internal sleeve 12. At this point a path to
atmosphere is established for discharging the product as
follows. Product within the metering chamber 13 is able to
exit the metering chamber 13 though the radial ports 23 into
the interior of the internal sleeve 12. From here the
product flows between the internal sleeve 12 and the valve
stem 11, partially along the grooves 53 up towards the
projections 8. In the dispensing position of Figure 2 the
pips 50 of the projections 8 are in contact with the stops 6
of the internal sleeve 12. Product passes between the stops
6 and the projections 8 via an opening which is formed
because the undercut 54 extends the grooves 53 into
communication with the gap 51 formed between the pips 50.
Product then traverses the channels 7 and into the bore 4
via the discharge ports 21. The product is then expelled to
atmosphere via outer end 19 of the valve stem 11.
When the valve stem 11 is released, the biasing
of the return spring 25 causes the valve stem 11 to return
to its original non-dispensing position.
If the dispensing apparatus is returned to its upright
position, as shown in Figure 1, the product to be dispensed
is free to return to the pressurised container. However,
upon inversion of the apparatus into a dispensing position,
the metering chamber 13 will quickly be recharged prior to
the next actuation of the valve 10.
Advantageously, the inner seal 18 and the outer seal 17
are located outside the metering chamber 13 and as such are
not components which form part of the construction of the
metering chamber 13. Indeed in the first embodiment the
metering chamber is constructed from only two components,
the valve body 14 and the internal sleeve 12. The outer seal
17 is shielded from the metering chamber 13 by the flange
12b of the internal sleeve 12. The inner seal 18 is located
within the internal sleeve on the valve stem 11 and not
within the metering chamber 13 and operatively seals the
radial ports 23 by closing off the radial ports 23 on the
interior, radially innermost face of the internal sleeve 12
which does not form a boundary surface of the metering
chamber 13. Thus, the metering chamber volume is defined
much more accurately since the metering chamber is wholly
formed from materials which have high resistance to
distortion and/or swelling and which are rigid. A further
advantage is that the metering chamber 13 does not contain
any moving parts, in particular any part of the valve stem
11. This helps to maintain the integrity of the metering
chamber 13. In addition, the valve of the present invention
is particularly suited for very low volume metering where a
small metering chamber is required. In typical metering
valves moving parts within the metering chamber set a lower
limit to the practical volume of the metering chamber since
the moving parts (attached to the valve stem) require a
minimum stroke length in order for the valve to be
actuatable. At present it is extremely difficult to produce
a metering chamber with a volume of less than 25
microlitres. In the valve of the present invention there is
no theoretical lower limit to the volume of the metering
chamber since it does not contain any moving parts.
Preferably the metering chamber has a volume up to 300
microlitres. More preferably, the metering chamber has a
volume up to 150 microlitres. Advantageously, the metering
chamber may have a volume of up to 25 microlitres,
preferably of 10 to 25 microlitres. Very low volume
capacities may be accommodated by partially filling in or
blocking off part of the annulus of the metering chamber so
as to retain a minimum clearance distance between the radial
inner and outer surfaces of the metering chamber.
In order to fill the canister with product prior to the
first use of the dispensing apparatus, a pressure filling
method is used, during which the product is blown under
pressure into the valve 10 via the outlet 3 of the valve
stem 11 with the metering valve in the dispensing position.
Under pressure the inner seal 18, together with the stem cap
22, are forced out of contact with the conical portion 26a
of the valve stem 11, as shown in Figure 3, allowing the
product to pass between the inner seal 18 and the valve stem
11, through a central bore 46 formed in the stem cap 22 into
the valve body 14 and thence into the container through the
valve body openings 31.
Figures 6 to 8 show a second embodiment of metering
valve according to the present invention. Like reference
numerals have been used for like components of the first
embodiment. The valve 10 includes a valve stem 11 which
protrudes from and is axially slidable within a valve body
14. The valve stem 11 defines a hollow bore 4 having a
discharge outlet 3 at its upper end. A chamber body 24 is
slidably received in an inner end 26 of the valve stem 11,
which chamber body 24 is cup-shaped with an outer wall 28
which has a stepped profile. The interior surface of the
valve stem 11 is provided with one or more longitudinal
recesses 41 which result in the valve stem's, interior having
a ridged surface. The longitudinal recesses 41 form pathways
or conduits between the valve stem 11 and the chamber body
24.
The chamber body 24 forms one of two components
defining a metering chamber 13 within the valve stem 11. The
other component is a plug 45 described below. The chamber
13 has a predefined volume which corresponds to a single
dosage of the product to be dispensed. The chamber body 24
is also provided with one or more inlets 30 at an inner end
of the chamber body 24, i.e. furthest from the outlet 3. As
with the first embodiment, locating the inlets 30 at the
innermost end of the valve helps to prevent entrapment of
gas bubbles in the metering chamber on inversion of the
valve prior to use.
An outer seal 17 is provided between the valve stem 11
and the valve body 14 which seal 17 is in the form of an
annular ring. The outer seal 17 is supported by an annular
insert 29 located adjacent the valve body 14. The outer seal
17 is in sliding contact with the valve stem 11.
A base 34 of the valve body 14 is provided with an
annular tubular extension 40 which extends into the interior
of the valve 10 and which is shaped so as to receive an
inner end 46 of the chamber body 24. The inner end 46 is
provided with a plurality of slots 48a defining a series of
legs 48b of the chamber body 24. When the chamber body 24
is engaged in the tubular extension 40 the legs 48b flex
together to accommodate the engagement. When the inner end
46 passes beyond the inner end of the tubular extension 40
the legs 48b snap back into place. The chamber body 24 is
provided with detents 47 to prevent retraction of the
chamber body 24 through the tubular extension 40. The
detents 47 also hold the chamber body 24 in fixed spatial
relationship to the valve body 14.
The plug 45 is then inserted into the inner end 46 of
the-chamber body 24. The plug 45 comprises external ribs 60
which are received in the slots 48a. The plug 45 is retained
as an interference fit. An upper end 61 of the plug defines
the inner end of the metering chamber 13.
The valve body 14 is positioned within a canister (not
shown) containing a product to be dispensed. An inner end
of the valve body 14 comprises openings 31 which allow
passage of the product from the container into the interior
of the valve body 14 and vice versa. The valve 10 is held
in position with respect to the canister by means of a
ferrule 15 which is crimped to the top of the canister.
Sealing between the valve body 14 and the canister is
provided by an annular gasket 16. The ferrule 15 is also
provided with an aperture 20 through which an outer end 19
of the valve stem 11 protrudes.
An annular inner seal 18, typically of an elastomeric
material, is located around the chamber body 24 in close
proximity to the inner end 26 of the valve stem 11. The
inner seal 18 is slidably moveable over the chamber body 24.
A spring 25 extends between the base 34 of the valve
body 14 and a seal carriage 50 positioned beneath the inner
seal 18. The spring 25 biases the seal carriage 50 upwardly
against the inner seal 18 to hold the inner seal 18 in
contact with the inner end 26 of the valve stem 11, as shown
in Figure 6. Consequently, the spring 25 also biases the
valve stem 11 into the non-dispensing position. The
metering chamber 13 is, in the non-dispensing position of
Figure 6, sealed from the atmosphere by means of the inner
seal 18 which prevents leakage between the chamber body 24
and the valve stem 11 and by means of the outer seal 17
which prevents leakage between the valve stem 11 and the
valve body 14 or ferrule 15.
The metering valve 10 and the canister together form a
dispensing apparatus. In the non-dispensing position of
Figure 6, there is no open path from the metering chamber 13
to the bore 4 of the valve stem 11. An open path is
established from the canister to the metering chamber 13 via
the openings 31 in the inner end of the valve body 14 and
the inlets 30.
In use, the dispensing apparatus is inverted such that
the valve stem 11 is lowermost in order that the liquified
propellant in the pressurised dispensing container collects
at the end of the pressurised dispensing container adjacent
the metering valve 10 so as to flow into the metering
chamber 13 via the aforementioned open pathway.
The metering valve 10 is actuated by depression of the
valve stem 11 relative to the valve body 14. Upon
depression the valve stem 11 moves inwardly into the valve
and consequently moves relative to the chamber body 24. This
movement causes the inner seal 18 to pass across the inlets
30 as shown in Figure 7 cutting off communication with the
canister and establishing an outlet pathway from the
metering chamber 13 to the bore 4 of the valve stem 11 via
the inlets 30 and the longitudinal recesses 41 formed on the
interior surface of the valve stem 11. Establishment of the
outlet pathway allows the product in the metering chamber 13
to be discharged to the atmosphere by volatilisation of the
liquified propellant.
When the valve stem 11 is released, the biasing
of the spring 25 causes the seal carriage 50, inner seal 18
and valve stem 11 to return to their original positions. As
a result, the inner seal 18 returns to its non-dispensing
position above the inlet 30 allowing product in the
pressurised dispensing container to pass into the metering
chamber 13 on the next inversion of the apparatus in order
to recharge the chamber in readiness for further dispensing
operations.
If the dispensing apparatus is returned to its upright
position, as shown in Figure 6, the product to be dispensed
is free to return to the pressurised container. However,
upon inversion of the apparatus into a dispensing position,
the metering chamber will very quickly be recharged prior to
actuation of the valve 10.
Advantageously, the inner seal 18 and the outer seal 17
are located outside the metering chamber 13 and as such are
not themselves components of the construction of the
metering chamber 13, nor do they move within the confines of
the metering chamber. The outer seal 17 is remote from the
metering chamber 13. The inner seal 18 operatively seals the
ports 30 by closing off the ports 30 on the exterior face of
the chamber body 24 which does not form a boundary surface
of the metering chamber 13. Thus, the metering chamber
volume is defined much more accurately since the metering
chamber is defined by surfaces formed from materials which
have high resistance to distortion and/or swelling. Indeed
in the second embodiment the metering chamber is constructed
from only two components, the chamber body 24 and the plug
45. A further advantage is that the metering chamber 13 does
not contain any moving parts, in particular any part of the
valve stem 11. Rather the metering chamber is located within
the valve stem. This helps to maintain the integrity of the
metering chamber 13.
In order to fill the container with a product prior to
the first use of the dispensing apparatus, a pressure
filling method is used, as shown in Figure 8. During the
filling process, the product is blown under pressure into
the valve 10 via the outlet 3 of the valve stem 11 with the
valve stem 11 held in the actuated position of Figure 7.
Under pressure the inner seal 18 is forced inwardly into the
valve to thereby move past the inlets 30 of the chamber body
24, as shown in Figure 8. This movement is accommodated by
movement of the seal carriage 50 against the bias of the
spring 25. Product is thus able to pass through the hollow
bore 4 of the valve stem 11, along the longitudinal recesses
41 and through the apertures 31 in the inner part of the
valve body 14.
As with the first embodiment the volume of the metering
chamber may advantageously be chosen with a degree of
flexibility. Preferably the metering chamber has a volume up
to 125 microlitres where the chamber is within the valve
stern. Advantageously, the metering chamber may have a volume
up to 25 microlitres, preferably of 10 to 25 microlitres.
The seals 17 and/or 18 of both embodiments may be
formed from material having acceptable performance
characteristics. Preferred examples include nitrile, EPDM
and other thermoplastic elastomers, butyl and neoprene.
Other rigid components of the metering valve of both
embodiments, such as the valve body 14, internal sleeve 12,
chamber body 24 and valve stem 11 may be formed, for
example, from polyester, nylon, acetal or similar.
Alternative materials for the rigid components include
stainless steel, ceramics and glass.






We claim:
1. A metering valve (10) comprising a valve stem (11) co-axially slidable within a valve body and a metering chamber (13) capable of accurately delivering metered doses in volume characterized in that the metering chamber is static and has no moving parts therein, such as a valve stem, or flexible seals so that the variability in the volume of the metering chamber between valves and batches of valves is reduced.
2. A metering valve (10) as claimed in claim 1 wherein the metering chamber is provided with inner and outer seals (18, 19) .
3. A metering valve (10) as claimed in any preceding claim wherein the metering chamber comprises one or more stops (6) for limiting axial movement of the valve stem therethrough.
4. A metering valve (10) as claimed in any preceding claim wherein the metering chamber surrounds the valve stem.
5. A metering valve (10) as claimed in any preceding claim wherein the metering chamber is annular.
6. A metering chamber (10) as claimed in any preceding claim wherein the valve body provides a radially outermost surface of the metering chamber.
7. A metering valve (10) as claimed in any preceding claim wherein the valve body is provided with an internal sleeve
(12) .

8. A metering valve (10) as claimed in claim 7 wherein the internal sleeve is located concentrically within the valve body.
9. A metering valve (10) as claimed in claim 7 or claim 8 wherein the internal sleeve surrounds the valve stem.
10. A metering valve (10) as claimed in claim 9 wherein the internal sleeve separates the metering chamber from the valve stem.
11. A metering valve (10) as claimed in any of claims 7 to 10 wherein the metering chamber is formed between the valve body and the internal sleeve.
12. A metering valve (10) as claimed in any of claims 7 to 11 wherein the internal sleeve provides a radially innermost surface (40) of the metering chamber.
13. A metering chamber (10) as claimed in any of claims 7 to 12
wherein the internal sleeve comprises a cylindrical portion
(12a).
14. A metering valve (10) as claimed in any of claims 7 to 13 wherein the inner seal (18) is carried on the valve stem in sliding sealing contact with a radially innermost surface of the internal sleeve, being external the metering chamber.
15. A metering valve (10) as claimed in any of claims 7 to 14 wherein a radially directed flange (12b) of the internal sleeve provides an outer end surface of the metering chamber.

16. A metering valve (10) as claimed in any of claims 7 to 15 wherein a radially directed flange of the valve body provides an inner end surface of the metering chamber.
17. A metering valve (10) as claimed in any of claims 1 to 7 wherein the metering chamber is located within the valve stem such that product held in the metering chamber is dischargeable directly into the valve stem.
18. A metering valve (10) as claimed in claim 17 wherein the metering chamber is cylindrical.
19. A metering valve (10) as claimed in claim 17 or claim 18 comprising a seal (18) which is movable relative to the metering chamber.
20. A metering valve (10) as claimed in claim 19 wherein said seal surrounds said metering chamber.
21. A metering valve (10) as claimed in any of claims 17 to 20 wherein the metering chamber is constructed from an open-ended chamber body (24) and a plug (45).
22. A metering valve (10) as claimed in claim 21 wherein the chamber body is located within the valve stem.
23. A metering valve as (10) claimed in any preceding claim wherein the metering chamber has a volume of up to 300 microlitres.
24. A metering valve (10) as claimed in claim 23 wherein the metering chamber has a volume up to 25 microlitres.

25. A metering valve (10) as claimed in claim 24 wherein the metering chamber has a volume of 10 to 25 microlitres.

Documents:

5045-DELNP-2005-Abstract-08-05-2008.pdf

5045-delnp-2005-abstract.pdf

5045-delnp-2005-claims-(28-01-2009).pdf

5045-DELNP-2005-Claims-08-05-2008.pdf

5045-delnp-2005-claims.pdf

5045-DELNP-2005-Correspondence-Others-(05-08-2008).pdf

5045-DELNP-2005-Correspondence-Others-08-05-2008.pdf

5045-delnp-2005-correspondence-others.pdf

5045-delnp-2005-description (complete)-(28-01-2009).pdf

5045-delnp-2005-description (complete)-08-05-2008.pdf

5045-delnp-2005-description (complete).pdf

5045-delnp-2005-drawings.pdf

5045-delnp-2005-form-1.pdf

5045-delnp-2005-form-18.pdf

5045-DELNP-2005-Form-2-08-05-2008.pdf

5045-delnp-2005-form-2.pdf

5045-DELNP-2005-Form-3-08-05-2008.pdf

5045-delnp-2005-form-3.pdf

5045-DELNP-2005-Form-5-08-05-2008.pdf

5045-delnp-2005-form-5.pdf

5045-delnp-2005-gpa.pdf

5045-delnp-2005-pct-210.pdf

5045-delnp-2005-pct-304.pdf

5045-delnp-2005-pct-409.pdf

5045-DELNP-2005-Petition-137-(05-08-2008).pdf

abstract.jpg


Patent Number 233278
Indian Patent Application Number 5045/DELNP/2005
PG Journal Number 13/2009
Publication Date 27-Mar-2009
Grant Date 27-Mar-2009
Date of Filing 03-Nov-2005
Name of Patentee BESPAK PLC
Applicant Address BERGEN WAY,NORTH LYNN INDUSTRIAL ESTATE,KING'S LYNN,NORFOLK,PE30 2JJ,UNITED KINGDOM.
Inventors:
# Inventor's Name Inventor's Address
1 ALLSOP,PAUL 6 TYNDALE,NORTH WOOTTON,KING'S LYNN,NORFOLK,PE30 3XD, UNITED KINGDOM,
PCT International Classification Number B65D 85/54
PCT International Application Number PCT/GB2004/001863
PCT International Filing date 2004-04-30
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 0309936.3 2003-04-30 U.K.