Title of Invention

NEW METAL STRIP PRODUCT

Abstract The present invention relates to a coated steel strip product with a dense and hard abrasion resistant coating on one side or both sides of said strip. The thickness of said coating is in total maximally 25 urn, the hardness of said coating is at least 600 HV and the tensile strength of the steel strip substrate is at least 1200 MPa. The coating is preferably applied by electron beam evaporation and the coating may be, e.g., of A1203. The coated metal strip is suitable for shaving equipment, medical instruments, utility and industrial knives as well as saw applications.
Full Text The present invention relates to a new coated steel strip material with a
very hard and dense coating, it also relates to a method of manufacturing
such a coated steel strip in a continuous roll-to-roll process which results in a
very good adhesion of a hard and dense coating on a metal strip substrate. In
particular, it relates to coated steel strips, which have such a good adhesion of
the hard coating that they are suitable for use in shaving equipment, medical
instruments, utility and industrial knives as well as saw applications.
Background to the invention and prior Art
Coated steel products can be used in various applications. One
example is in the manufacture of knives, such as as utility knives, e.g. slicers,
carving knives, bread knives, butcher's knives, mixer blades, hunting and
fishing knives, pocket knives, and industrial knives for cutting synthetic fibre,
paper, plastic film, fabrics and carpets. Furthermore, these products can be
used in saw applications and as medical instruments and surgical knives.
Another example is in shaving applications, such as razor blades and cutters.
Just to name a few.
These are all applications where a hard and dense wear coating may
be suitable, or even needed. Wear, which for example can result in that the
coating is torn of or cracking. These are also applications which need to have
hard and sharp edges and cutting surfaces. Furthermore, many of the
applications listed above are used in corrosive environments and are
therefore requiring a corrosion resistant surface.
For cost reasons, a continuous roll-to-roll coating process, preferably
integrated in the production of the stee strip, is required. Further, for quality
reasons, a dense coating with very good adhesion to the substrate is of
advantage. From a cost perspective, it is also a further advantage if there is
such a good adhesion of the abrasion resistant coating that there is no need
of any separate bond-coat.
The good adhesion of a dense coating is needed for the functional
quality of the finished product. A poor adhesion, or a porous or coarse
coating, would cause problems during usage of for example an industrial knife
or saw, e.g., that the coating starts to flake off, that grains or small pieces are
torn off, or that fissure problems occur. All in all, this is not acceptable from a
quality and cost perspective.
There are several common methods of making a coating and also
several different types of coatings that are being used. As examples can be
mentioned:
¦ Ceramic coatings, often consisting of AI2O3 with possible additions of T1O2
and/or ZrO2. This type of coating is normally applied by using a thermal
spray method. Thermal spray methods have normally some major
drawbacks. The formed coating Is rough which means that polishing or
other further processing must usually be done to the surface after the
coating. A thermal spray coating also usually includes a high degree of
porosity, implying that a thin dense coating normally can not be achieved.
Furthermore, the thickness of thermal sprayed coatings is normally rather
high. During usage, a thick and coarse coating has an increased risk of
fissure formation or that grains tear off from the surface. In many cases
expensive nickel or nickel alloys must also be used as a bond-coat in order
to improve the adhesion of the ceramic coating.
¦ Metallic coatings, often consisting of pure nickel or chromium, or in the
form of a compound such as nickel-phosphorus. These types of metallic
coatings are normally applied by using a plating method, and especially
electrolytic plating. Electrolytic plating methods have some drawbacks, one
major being the difficulty to obtain an even thickness and also that the
adhesion of the coating can be poor. Also, plating processes are not
environmentally friendly, on the contrary, these processes are often
causing environmental problems.
¦ Combinations of coatings, such as a nickel coating comprising abrasion
resistant particles, e.g., SiC. This method also has some drawbacks, in
principle the same drawbacks as for electrolytic plating as described
above, but also that nickel is used to a large extent as a bond-coat,
meaning that the coating is very expensive.
Thus, the methods as described in the examples above are not suitable
for the present invention.
Therefore, it is a primary object of the present invention to provide a hard
and abrasion resistant coated metal strip with improved adhesion between a
dense coating and the substrate.
A further object of the present invention is to obtain a cost-efficient coating
in a continuous roll-to-roll process integrated in the production of a steel strip.
A further object of the present invention is to obtain a coating with a
thickness as uniform as possible.
These and other objects have been surprisingly attained by providing a
coated steel product according to claim 1. Further preferred embodiments are
defined in the dependent claims.
Brief Description of the Drawings
Figure 1 shows a schematic cross-section of a metal strip according to
one embodiment of the invention.
Figure 2 shows a schematic cross-section of a metal strip according to
a second embodiment of the invention.
Figure 3 shows schematically a production line for the manufacturing of
a coated metal strip material according to the invention.
Detailed description of the invention
A suitable coating for the use in shaving equipment, medical instruments,
utility and industrial knives as well as saw applications is a dense and
abrasion resistant coating with good adhesion. These are all applications in
which wear often arise on the blades. For example in the case of shaving
equipment, a razor blade should be able to withstand the wear during shaving,
thereby keeping a sharp shaving edge, and at the same time withstand the
corrosive environment. A suitable coating for use in the above mentioned
applications has a dense layer of an abrasion resistant coating with good
adhesion, which is hard but also tough enough to withstand the work-load and
pressure during usage, without showing any tendency to brittleness or tearing
off.
To prevent the end product from wear, it is suitable to have the product
coated with at least one layer of abrasion resistant coating. Both one-sided
and two-sided coatings can be used. One-sided coatings are preferable from
a cost perspective and should be used whenever possible. For blade
applications used in more severe conditions, or during longer running times,
two-sided coatings may be preferable. Otherwise, problems may occur with,
e.g., plastic deformation along the edge on the uncoated side, or that there is
a material build-up along the edge of the uncoated side, which occasionally
may be ripped off from a spot, causing material to locally be torn away from
the edge of the blade.
The method described in the present invention is suitable for thin
coatings of hard and dense abrasion resistant coatings in thicknesses on each
side up to 25 µm in total, normally up to 20 µrn in total, preferably up to 15 µm
in total, or at the best maximum 12 µm or even maximum 10 µm in total, is
preferable from a cost perspective. If thicker coatings are to be coated, an
optimum in cost versus properties may be achieved by using multi-layers with
up to 10 layers, and where each layer is between 0,1 to 15 µm thick, suitably
between 0,1 to 10 µm, or more suitably 0,1 to 7 µm, preferably 0,1 to 5 µm
and even more preferably 0,1 to 3 µrn.
The coating should be sufficiently wear-resistant in order to withstand the
wear and shear exerted by the treated material, on the other hand it should
not be too thick, due to economical reasons and fragility/brittleness.
The coating is performed at a rate of minimum 2,5 meters per minute,
preferably min 5 m/min, most preferably min 10 m/min.
The abrasion resistance can be achieved by depositing at least one layer
of dense oxide coating in the form of Al2O3, TiO2 or ZrO2, or mixtures of these
oxides, preferably AI2O3-based. Depending on the requirements, an optimum
of required hardness and toughness can be achieved by using mixed oxides
in the coating. This can be achieved by co-evaporation of aluminum oxide and
another selected oxide. Preferably it can be a co-evaporation of aluminum
oxide and any other oxide, preferably TiO2 and/or ZrO2. Multi-layers may also
be used in order to enable a combination of oxides so as to optimize hardness
and toughness by having up to 10 layers with different oxides in the layers.
As an alternative to the above-described abrasion resistant layer consisting
of essentially oxides, also other dense and hard coatings such as metallic
coatings can be used in the present invention. Hard metallic coatings such as
essentially pure Cr may be used if a simple and cheap coating is to be
preferred in order to reduce cost as much as possible.
Yet another embodiment of the present invention is to use coatings of
transition metal carbides and/or nitrides, such as e.g. TiN, TiC or CrN, also in
some cases in combination with an oxide in the form of AI2O3, TiO2 or ZrO2, or
mixtures of these oxides, preferably AI2O3 -based. By using the multi-layer
system with up to 10 layers, a coating existing of a combination of several
layers of different oxides and nitrides can even further enhance the optimum
of desired hardness and toughness.
In order to withstand the wear and shear forces, the hardness of the
thin coating should be above 600 HV, more suitably above 700 HV, preferably
above 800 HV and most preferably above 900 HV. Naturally, the hardness of
the coating is suitably adjusted/matched to the requirements of the intended
use of the final product.
The tolerances of each layer is maximum + /-10% of the layer
thickness at strip widths up to 400 mm. This means that very tight tolerances
can be achieved, which is of benefit for the precision during usage and the
quality of the product. In comparison to plating or thermal spray this
represents much higher tolerances. For instance, in plating there is a so called
dog-bone effect, which results in varying thicknesses of the layer. In that case,
the layer usually varies more than +/- 50% of the layer thickness.
There is no need of any separate bond-coat, but nickel may still be used in
one of the layers if it is required from a technical perspective, e.g., to enhance
toughness. Since nickel is expensive it is usually used in very thin layers only,
suitably between 0 to 2 µm, preferably between 0-1 µm and most preferably
between 0-0,5 µm. However, any possible nickel layer would not be the layer
adjacent to the substrate.
Description of the substrate material to be coated
The material to be coated should have a good basic mechanical
strength, suitable for the intended application. Preferably, it should be a
hardenable steel in a hardened and tempered condition, or alternatively a
precipitation hardenable steel, which in the end condition can achieve a
tensile strength level above 1200 MPa, or preferably more than 1300 MPa, or
at the best above 1400 MPa, or even 1500 MPa. If the final coated product is
intended for use in a corrosive environment, then the steel alloy should also
have a sufficient addition of chromium to enable a good basic corrosion
resistance. The Cr content should in this case be above 10% by weight, or at
least 11%, or preferably a minimum of 12%.
The coating method may be applied on any kind of product made of
said type of steel alloy and in the form of a strip that has good hot workability
and also can be cold-rolled to thin dimensions. The alloy should also be
capable of readily being manufactured to shaving equipment like razor blades
and/or cutters, medical instruments, utility and industrial knives as well as
various saws, in a manufacturing process including steps such as forming,
grinding, shaving, cutting, polishing, stamping, or the like. The thickness of the
strip substrate material is usually between 0,015 mm to 5,0 mm and suitably
between 0,03 mm to 3 mm. Preferably, it is between 0,03 to 2 mm, and even
more preferably between 0,03 to 1,5 mm. Naturally, the thickness of the
substrate is adapted to the intended use of the final product. The width of the
substrate material depends on if the coating is made before or after the slitting
operation. Appropriate widths are 1 to 1500 mm, suitably 1 to 1000 mm, or
preferably 1 to 500 mm, or even more preferably between 5 and 500 mm. The
length of the substrate material is suitably between 10 and 20 000 m,
preferably between 100 and 20 000 m.
Description of the Coating Method
A variety of physical or chemical vaporation deposition methods for the
application of the coating media and the coating process may be used as long
as they provide a continuous uniform and adherent coating. As exemplary of
deposition methods can be mentioned chemical vapor deposition (CVD),
metal organic chemical vapor deposition (MOCVD), physical vapor deposition
(PVD) such as sputtering and evaporation by resistive heating, by electron
beam, by induction, by arc resistance or by laser deposition methods, but for
the present invention especially electron beam evaporation (EB) is preferred
for the deposition. Optionally, the EB evaporation can be plasma activated to
even further ensure good quality coatings of hard and dense coatings.
For the present invention, it is a pre-requisite that the coating method is
integrated in a roll-to-roll strip production line. The hard coating is then
deposited by means of electron beam evaporation (EB) in a roll-to-roll
process. If multi layers are needed, the formation of them can be achieved by
integrating several EB deposition chambers in-line. The deposition of metallic
coatings should be made under reduced atmosphere at a maximum pressure
of 1 x 10-2 mbar with no addition of any reactive gas to ensure essentially pure
metal films. The deposition of metal oxides should be performed under
reduced pressure with an addition of an oxygen source as reactive gas in the
chamber. A partial pressure of oxygen should be in the range 1 -100 x 10-4
mbar. If other types of coatings are to be achieved, e.g., transition metal
carbides and/or nitrides such as TiN, TiC or CrN, or mixtures thereof with,
e.g., metal oxides, the conditions during the coating should be adjusted with
regard to the partial pressure of a reactive gas so as to enable the formation
of the intended compound. In the case of oxygen a reactive gas such as H2O,
O2 or O3, but preferably O2, may be used. In the case of nitrogen a reactive
gas such as N2, NH3 or N2H4, but preferably N2, may be used. In the case of
carbon, any carbon containing gas may be used as reactive gas, for an
example CH4, C2H2 or C2H4. All these reactive EB evaporation processes may
be plasma activated.
To enable a good adhesion, different types of cleaning steps are used.
First of all, the surface of the substrate material should be cleaned in a proper
way to remove all oil residues, which otherwise may negatively affect the
efficiency of the coating process and the adhesion and quality of the coating.
Moreover, the very thin native oxide layer that normally always is present on a
steel surface must be removed. This can preferably be done by including a
pre-treatment of the surface before the deposition of the coating. In this roll-to-
roll production line, the first production step is therefore preferably an ion
assisted etching of the metallic strip surface to achieve good adhesion of the
first coating [see Fig. 3].
Description of embodiments of the invention
Two examples of embodiments of the invention will now be described
in more details. The first example (Figure 1) comprises a coating 1,2 for a
substrate material 3 in full strip width. The substrate material can be made of
different alloys, such as a hardenable carbon steel or a hardenable stainless
chromium steel. The other example (Figure 2) comprises a coating 4 of a steel
strip 5, which before the coating process, has been both slitted and edge
treated. During coating, both the main sides 7,8 and the narrow lateral sides
9,10 are coated, thereby obtaining a full covering coating around the scraping
or cutting edges 11,12. Suitably, the lateral sides 9 and 10 are coated
simulateneously with the somewhat narrower main side 7. The examples
given are only intended as illustrative examples to the invention and may not
serve as a limitation to the present innovation.
The substrate material should have a composition suitable for
hardening, which means:
- Hardenable carbon steel of 0,1-1,5% C, 0,001-4% Cr, 0,01-1,5% Mn, 0,01-
1,5% Si, up to 1% Ni, 0,001-0,5%N, rest essentially Fe; or
- Hardenable chromium steels of 0,1-1,5% C, 10-16% Cr, 0,001-1% Ni, 0,01-
1,5% Mn, 0,01-1,5% Si, up to 3% Mo, 0,001-0,5% N, rest essentially Fe; or
- Precipitation hardenable steels of: 0,001-0,3% C, 10-16% Cr, 4-12% Ni, 0,1-
1,5% Ti, 0,01-1,0% Al, 0,01-6% Mo, 0,001-4% Cu, 0,001-0,3% N, 0,01-1,5%
Mn, 0,01-1,5% Si, rest essentially Fe.
Example 1
The chemical compositions of the substrate materials in the example
are according to the internal Sandvik designation 20C2 and 13C26, with
essentially the following nominal composition:
Sandvik 20C2:1,0% C, 1,4% Cr, 0,3% Si and 0,3% Mn (by weight); and
Sandvik 13C26: 0,7% C, 13% Cr, 0,4% Si and 0,7% Mn (by weight).
Firstly, the substrate materials are produced by ordinary metallurgical
steelmaking to a chemical composition as described above. After this, they
are hot-rolled down to an intermediate size, and thereafter cold-rolled in
several steps with a number of recrystallization steps between said rolling
steps, until a final thickness of 0,2 mm and a width of maximally 400 mm.
Thereafter the strip steels are hardened and tempered to the required
mechanical strength level, which according to the present invention should be
at least 1200 MPa. The surface of the substrate material is then cleaned in a
proper way to remove oil residuals from the rolling and hardening operations.
Thereafter, the coating process takes place in a continuous process line,
starting with decoiling equipment. The first step in the roll-to-roll process line
can be a vacuum chamber or an entrance vacuum lock followed by an etch
chamber, in which ion assisted etching takes place in order to remove the thin
oxide layer on the substrate material. The strip then enters into the EB
evaporation chamber(s) in which deposition of an oxide takes place, in this
example AI2O3 is selected as the material to be deposited. An oxide layer of
normally 0,1 up to 25 µm is deposited; the preferred thickness depends on the
application. In the examples described here, a thickness of 2 µm is deposited
by using one EB evaporation chamber. After the EB evaporation, the coated
strip material passes through the exit vacuum chamber or exit vacuum lock
before it is being coiled on to a coiler. The coated strip material can now, if
needed, be further processed by for an example slitting and edge treatment,
to obtain the preferred final dimension and edge condition of the intended final
application. It is an advantage if an additional coating along the edge of for
example a knife blade application can be made in a continuous coating
process using EB evaporation, but also other processes may be used.
Preferably, an additional coating along the edge of a finished blade is of same
type as the coating applied on the strip material according to the present
invention.
The end product as described in this examples, i.e. a coated 20C2 and
13C26-strip material respectively, in a strip thickness of 0,2 mm and with a
thin coating of Al2O3 of 2 µm, has a very good adhesion of the coated layer
and is thus suitable to use especially for the manufacturing of industrial
knives.
The roll-to-roll electron beam evaporation process referred to above is
illustrated in Figure 3. The first part of such a production line is the uncoiler 13
within a vacuum chamber 14, then the in-line ion assisted etching chamber
15, followed by a series of EB evaporation chambers 16, the number of EB
evaporation chambers needed can vary from 1 up to 10 chambers, this to
achieve a multi-layered structure, if so desired. All the EB evaporation
chambers 16 are equipped with EB guns 17 and water-cooled copper
crucibles 18 for the evaporation. After these chambers comes the exit vacuum
chamber 19 and the recoiler 20 for the coated strip material, the recoiler being
located within vacuum chamber 19. The vacuum chambers 14 and 19 may
also be replaced by an entrance vacuum lock system and an exit vacuum lock
system, respectively. In the latter case, the uncoiler 13 and the coiler 20 are
placed in the open air.
Example 2
The chemical composition of the substrate material in this example is
according to the internal Sandvik designation 20C with essentially the
following nominal composition:
Sandvik 20C: 1,0% C, 0,2% Cr, 0,3% Si and 0,4% Mn (by weight).
Firstly, the substrate material is produced by ordinary metallurgical
steelmaking to a chemical composition as described above. The material is
then hot-rolled down to an intermediate size, and thereafter cold-rolled in
several steps with a number of recrystallization steps between said rolling
steps, until a final thickness of 0,45 mm and a width of maximum 400 mm are
attained. Thereafter, the steel strip is hardened and tempered to the required
mechanical strength level, according to the present invention above 1200
MPa. The strip is afterwards slitted to a width corresponding to substantially
twice the width of the final blade application. The edges along the slitted strip
are then edge-treated, for example shaved, ground and polished, to the
conditions and geometry considered suitable for the intended blade
application. After this, the strip is submitted to a coating treatment fully
analogous to Example 1, cf. also Figure 3. The end product will be a coated
strip according to Figure 2, the coating material and thickness being the same
as in Example 1. Now, the coated strip material can be slitted in the middle
along section 6 to obtain two coated strips, each with the dimension and edge
geometry suitable for a finished blade. In principle, only cutting into required
final length remains.
The end product as described in this example, i.e. a slitted, edge treated
and coated strip material, in a strip thickness of 0,45 mm and a final slitted
width of 100 mm, has a thin covering aluminum oxide layer of 2 µrn with a
very good adhesion of the coated layer. This product can be cut into required
length, depending on the final application, without any further processing. It
may also, if required, be further processed, e.g., with an additional edge
treatment or with additional coatings along the edge, or polishing or the like, in
order to meet a specific customer demand. An additional coating along the
edge of the finished blade application, can preferably be made in a continuous
coating process using EB evaporation, but also other processes may be used.
The coated steel product can be used in applications where a hard
dense wear resistant coating may be suitable, such as: scissors and pruning
shears, kitchen and bakery tools, handtools for plastering, trowels, medical
instruments and surgical knives, razor blades, cutters, flapper valves, die
cutting tools, saws and various knives in general, such as utility knives, e.g.
slicers, carving knives, bread knives, butcher's knives, mixer blades, hunting
and fishing knives, pocket knives and industrial knives for cutting synthetic
fibre, paper, plastic film, fabrics and carpets.
Thus, a strip material according to the present invention is also suitable
to use in shaving equipment such as razor blades and cutters, and medical
instruments such as thin surgical knives. The thickness of the substrate
material is rather thin in these types of applications, normally between 0,015
to 0,75 mm and usually 0,015 to 0,6 mm and preferably 0,03 to 0,45 mm. The
thickness of the coating can accordingly preferably be as thin as possible,
normally in total between 0,1 to 5 µM and usually 0,1 to 3 µm and preferably
0,1 to 2 µm or even more preferably 0,1 to 1 µm. In this case it is thus
preferred to have a small ratio between the thickness of the coating and the
thickness of the strip material. The ratio is normally between 0,01% to 7% and
preferably between 0,01 to 5%.
One further use of the invention in this case is that the coating may be
applied before the hardening and tempering treatment of the substrate
material. The hard and dense coating should in this case be able to withstand
a hardening temperature of minimum 400°C and preferably more than 800°C,
and more preferably above 950°C, for holding times at hardening
temperatures normally used in a hardening of said substrate material so as to
obtain a tensile strength in accordance with the present invention, i.e., a
minimum tensile strength of 1200 MPa. After such a hardening procedure, the
properties of the thin layer should be maintained in accordance with the
description of the present invention, i.e., the coating should have a good
adhesion and be hard, dense and abrasion resistant and have a hardness of
at least 600 HV, usually 700 HV, preferably 800 HV and more preferably 900
HV.
For further illustration, typical dimensions in the case of a strip material
for razor blades would be a substrate material with a thickness below 0,15
mm, normally less than 0,10 mm, and a strip width of about 400 mm ,and a
coating thickness of below 5 µm, usually 2 µm, normally less than around 1
µm, or even thinner.
A strip material according to the present invention is suitable to use
also in various utility and industrial knife applications and also saw
applications. The thickness of the substrate material is rather thick in this type
of application, normally between 0,1 to 5 mm and usually between 0,2 to 3
mm. The thickness of the coating is however kept as thin as possible,
normally in total between 0,1 to 10 µrn and usually 0,1 to 5 µrn and preferably
0,1 to 3 µm or even more preferably 0,1 to 2 µm. In this case it is thus
preferred to have a small ratio between the thickness of the coating and the
thickness of the strip material. The ratio is normally between 0,001% to 7%
and preferably between 0,01 to 5%.
One further use of the invention is that the coating may be applied
before the hardening and tempering treatment of the substrate material. The
hard and dense coating should in this case be able to withstand a hardening
temperature of minimum 400°C and preferably more than 800°C, and more
preferably above 950°C, for holding times at hardening temperature normally
used in a hardening of said substrate material so as to obtain a tensile
strength in accordance with the present invention, i.e. a minimum of 1200
MPa. After such a hardening procedure, the properties of the thin coating
should be maintained in accordance with the description in the present
invention, i.e. the coating should have a good adhesion and be hard, dense
and abrasion resistant and have a hardness of minimum 600 HV, usually 700
HV, preferably 800 HV and more preferably 900 HV.
Examples 1 and 2 above both show embodiments of the invention that
in an analogous way apply for razor blades and/or thin surgical knives and/or
utility and industrial knives and/or saw applications. Thus, these examples
illustrate coating methods and substrate materials suitable for these
applications. The only difference is the sequence order for hardening and
tempering, which can be altered with the coating, as also decribed above.
WE CLAIM :
1. A coated steel strip product with a dense and hard abrasion resistant
coating on one side or both sides of said strip wherein the coating is applied
directly on said strip substrate, the thickness of said coating is in total
maximally 25 µm, the ratio between the thickness of the coating and the
thickness of the strip material is 0.001-7%, the hardness of said coating is at
least 600 HV and the tensile strength of the steel strip substrate is at least
1200 Mpa wherein said coating being a metallic coating containing essentially
Cr.
2. Product as claimed in claim 1 wherein the thickness of the strip substrate
is between 0.015 mm and 5.0 mm.
3. Product as claimed in claim 1 or 2, wherein the strip substrate is made of
hardenable carbon steel, or hardenable stainless chromium steel, or
precipitation hardenable strip steel.
4. Product as claimed in any of the preceding claims, wherein the ratio
between the thickness of the coating and the thickness of the strip substrate is
0.01-7%, preferably 0.01-5%.
5. Product as claimed in any of the preceding claims, wherein the coating has
a multi-layer constitution of up to 10 layers.
6. Product as claimed in claim 5, wherein the each individual layer has a
thickness of between 0.1 to 15 µm.
7. Product as claimed in claim 5, wherein there is also at least one layer of
nickel in thickness up to 2 µm, this nickel layer not being adjacent the strip
substrate.
8. Method of manufacturing a coated steel strip product as claimed in any of
the preceding claims, wherein said product is produced at a rate of at least 2.5
m/min in a continuous roll-to-roll process included in a strip production line
using electron beam evaporation including an etch chamber in-line.
9. Product as claimed in claims 1 to 7 wherein the coated steel strip forms a
shaving product such as a razor blade or cutter.
10. Product as claimed in claims 1 to 7 wherein the coated steel strip forms a
knife such as a utility knife, an industrial knife or a surgical knife.
11. Product as claimed in claims 1 to 7 wherein the coated steel strip forms a
saw such as a hand saw or an industrial saw application.

The present invention relates to a coated steel strip product
with a dense and hard abrasion resistant coating on one side
or both sides of said strip. The thickness of said coating is
in total maximally 25 urn, the hardness of said coating is at
least 600 HV and the tensile strength of the steel strip
substrate is at least 1200 MPa. The coating is preferably
applied by electron beam evaporation and the coating may be,
e.g., of A1203. The coated metal strip is suitable for shaving
equipment, medical instruments, utility and industrial knives
as well as saw applications.

Documents:

00066-kolnp-2006-abstract.pdf

00066-kolnp-2006-claims.pdf

00066-kolnp-2006-description complete.pdf

00066-kolnp-2006-drawings.pdf

00066-kolnp-2006-form 1.pdf

00066-kolnp-2006-form 2.pdf

00066-kolnp-2006-form 3.pdf

00066-kolnp-2006-form 5.pdf

00066-kolnp-2006-international publication.pdf

00066-kolnp-2006-pct forms.pdf

66-kolnp-2006-granted-abstract.pdf

66-kolnp-2006-granted-claims.pdf

66-kolnp-2006-granted-correspondence.pdf

66-kolnp-2006-granted-description (complete).pdf

66-kolnp-2006-granted-drawings.pdf

66-kolnp-2006-granted-examination report.pdf

66-kolnp-2006-granted-form 1.pdf

66-kolnp-2006-granted-form 18.pdf

66-kolnp-2006-granted-form 2.pdf

66-kolnp-2006-granted-form 3.pdf

66-kolnp-2006-granted-form 5.pdf

66-kolnp-2006-granted-gpa.pdf

66-kolnp-2006-granted-reply to examination report.pdf

66-kolnp-2006-granted-specification.pdf

abstract-00066-kolnp-2006.jpg


Patent Number 234231
Indian Patent Application Number 66/KOLNP/2006
PG Journal Number 20/2009
Publication Date 15-May-2009
Grant Date 12-May-2009
Date of Filing 06-Jan-2006
Name of Patentee SANDVIK INTELLECTUAL PROPERTY AB
Applicant Address S-811 81 SANDVIKEN
Inventors:
# Inventor's Name Inventor's Address
1 HULTIN STIGENBERG, ANNA STJÄRNGATAN 9, S-811 52 SANDVIKEN
2 SCHUISKY, MIKAEL MOSSVÄGEN 75C, S-811 34 SANDVIKEN
3 SCHUISKY, MIKAEL MOSSVÄGEN 75C, S-811 34 SANDVIKEN
4 HULTIN STIGENBERG, ANNA STJÄRNGATAN 9, S-811 52 SANDVIKEN
PCT International Classification Number C23C 14/06
PCT International Application Number PCT/SE2004/001172
PCT International Filing date 2004-08-09
PCT Conventions:
# PCT Application Number Date of Convention Priority Country
1 0302207-6 2003-08-12 Sweden